Small generators and hub dynamos

Abstract

To realize a high-performance, lightweight, and relatively simple structure for a compact generator. [Solution] This is a small generator 1 that converts rotational force rotating around a base axis J1 into electricity. It comprises at least one power generation member 80 arranged around the base axis J1 and generating electricity by rotating around a rotation axis J2 eccentric to the base axis J1, and a speed change member 50 arranged around the base axis J1 and connected to the power generation member 80. The speed change member 50 rotates around the base axis J1, thereby increasing the rotational speed of the rotational force and transmitting it to the power generation member 80.

Description

Technical Field

[0001] The disclosed technology relates to a small generator and a hub dynamo.

Background Art

[0002] Generally, bicycles may be equipped with a small generator that uses the rotational force of the wheels to supply power to the headlight. As this type of generator, a rim drive type dynamo that presses against the rotating rim of the front wheel from the side to generate electricity is widely known. However, this rim drive type has the drawback that the load on the wheel is large and the pedals become heavy.

[0003] Therefore, in recent years, hub dynamos in which a generator is incorporated into a hub that rotates at the center of the wheel have been widely used.

[0004] For example, the hub dynamo of Patent Document 1 has a rotatable hub case and a non-rotatable hub shaft extending through its center. A cylindrical permanent magnet is fitted inside the inner peripheral surface of the hub case. A core (iron core) having four-pole teeth is fixed to the hub shaft. Electric wires are wound around each tooth to form coils. When the hub case rotates, an electric current flows through the coils and that current is output.

[0005] However, conventional hub dynamos are heavy because they have a core. This is disadvantageous for bicycles. Moreover, cogging torque is generated by the attractive force acting between the core and the permanent magnet. Cogging torque becomes an extra load and makes the pedals heavy.

[0006] In order to suppress cogging torque, a hub dynamo using a coreless motor has been proposed (Patent Document 2).

Prior Art Documents

Patent Documents

[0007]

Patent Document 1

[0008] The hub dynamo described in Patent Document 2 rotates a coreless cylindrical coil section. Therefore, the generation of cogging torque can be suppressed. However, this coreless motor is configured coaxially with the wheel. As a result, the motor surrounds the wheel axle, making it unavoidably large and prone to becoming heavy. Furthermore, increasing the power generation capacity requires an even larger motor, resulting in a larger hub dynamo.

[0009] Furthermore, to increase power generation, a gear unit composed of multiple spur gears is interposed between the hub and the coil section to increase the rotational speed of the hub. However, if the number of gear stages in the spur gears is large, the transmission efficiency tends to deteriorate. Also, the structure of the gear unit is complex. Therefore, high precision is required for the parts and assembly. Tooth damage can occur due to the meshing of the gears, making it prone to failure.

[0010] Therefore, this specification discloses a technology that enables the realization of a high-performance, lightweight, and relatively simple structure for a compact generator. [Means for solving the problem]

[0011] The technology being disclosed relates to a small generator that converts rotational force, which rotates around a base axis, into electricity.

[0012] The small generator comprises at least one power generation member arranged around the base axis and generating electricity by rotating around a rotation axis eccentric to the base axis, and one speed change member arranged around the base axis and connected to the power generation member. The speed change member rotates around the base axis, thereby increasing the rotational speed of the rotational force and transmitting it to the power generation member.

[0013] In other words, when converting rotational force around a base axis into electricity, it is common to arrange the power generation component and the speed change component coaxially with the base axis. As a result, the power generation component and the speed change component become large, enclosing the shaft of the rotating body. In contrast, this small generator has a power generation component that is arranged around the base axis and generates electricity by rotating around a rotation axis that is eccentric to the base axis.

[0014] Therefore, the power generation component can be made smaller and lighter. The speed change component then increases the rotational speed of that rotational force and transmits it to the power generation component. Consequently, the amount of power generated can be increased.

[0015] The power generation members may be arranged in multiple locations around the base axis.

[0016] This allows the amount of power generated to increase proportionally to the number of components placed. Furthermore, even if multiple power generation components are placed around the base axis, their movement trajectory remains the same, so the outer diameter of the small generator does not change. Therefore, the amount of power generated can be increased without changing the size of the generator. Moreover, to obtain a constant amount of power, the size of the generator can be reduced by making the individual power generation components smaller.

[0017] It is also possible that a coreless motor is used in the aforementioned power generation component. That is, the coreless motor is used as a dynamo (generator).

[0018] For example, the power generation member may include a coreless rotor that is rotatably supported about the axis of rotation and includes a plurality of cylindrically formed coils, a stator that is non-rotatably supported inside the coreless rotor via an air gap and includes magnets that are arranged on the surface opposite to the coreless rotor and constitute a plurality of magnetic poles, and an electrical output assembly configured to be electrically connectable to the plurality of coils, wherein the coreless rotor rotates with the increased rotational force transmitted from the speed-shifting member, and the power generated in the coils as a result is output through the electrical output assembly. Also, an assembly means a component (unit) made up of a plurality of parts.

[0019] This design eliminates the core (iron core), allowing for even greater weight reduction. It enables responsive power generation with low torque. It allows for smooth rotation at high speeds. Since cogging torque is eliminated, pedal operation is also lighter.

[0020] A cycloidal type transmission may be used for the aforementioned transmission member.

[0021] This allows cycloidal gearboxes to achieve higher gear ratios per stage than spur gear or planetary gear gear systems, thus enabling miniaturization, weight reduction, and increased efficiency of the gearbox mechanism.

[0022] For example, the speed-changing member includes a first rotating body that rotates about the base axis by the rotational force, a second rotating body that rotates about the base axis by the increased rotational force, a cycloid disk disposed between the first rotating body and the second rotating body, and a fixed ring disposed on the outer peripheral side of the cycloid disk in a non-rotatable state. The second rotating body has an eccentric boss portion that rotatably supports the cycloid disk about an eccentric axis eccentric with respect to the base axis. The cycloid disk has a plurality of engaging teeth formed at equal intervals along its outer peripheral edge, and a plurality of engaging holes that open on its plate surface and are formed at equal intervals along a circumference centered on the eccentric axis. The first rotating body has a plurality of engaging portions formed at equal intervals along a circumference centered on the base axis and partially contacting the inner peripheral surfaces of the plurality of engaging holes. The fixed ring has a plurality of internal teeth that partially mesh with the plurality of engaging teeth. The outer peripheral edge of the second rotating body is configured to engage with the input shaft of the power generation member via an output-side rotational force transmission mechanism, and the rotational force of the second rotating body is transmitted to the power generation member through the output-side rotational force transmission mechanism, which is also possible.

[0023] If so, a plurality of power generation members can be easily connected to one speed-changing member, and the rotational force increased by the speed-changing member can be smoothly transmitted to each power generation member. The power generation efficiency can be improved relatively easily.

[0024] The internal teeth may be constituted by bearings.

[0025] If so, the frictional resistance generated at the portion that partially contacts and transmits the rotational force during rotation can be significantly reduced by the smooth rotation of the bearing. This is particularly effective when rotating at high speed. Therefore, the power generation efficiency can be increased.

[0026] The speed-changing member may have a thrust bearing.

[0027] If so, stable rotation can be obtained and the power generation efficiency can be increased.

[0028] The small generator described above would be suitable for use in a hub dynamo, which is mounted on a bicycle wheel to generate electricity.

[0029] Specifically, the hub dynamo comprises a hub shaft supported by the fork of the bicycle and centered on the base axis, and a hub body rotatably supported on the hub shaft and connected to the rim via a plurality of spokes, wherein the hub body extends from the hub shaft and has a hollow cylinder portion housing the small generator, and a pair of disc portions integrated at both ends of the cylinder portion, each having flanges on its outer periphery to which the spokes are attached, and an input-side rotational force transmission mechanism is provided inside the cylinder portion, and the rotational force of the hub body is transmitted to the gear shifting member through the input-side rotational force transmission mechanism.

[0030] This would allow for the creation of a lightweight, low-load, and high-performance hub dynamo with excellent power generation capabilities. As a result, cyclists would be able to ride their bikes smoothly even at night.

[0031] For example, the input-side rotational force transmission mechanism may include an input-side internal tooth assembled to the inner circumference of the cylinder portion, and an input-side pinion assembled to the speed-shifting member and meshing with the input-side internal tooth. Alternatively, it may include a ring member assembled to the inner circumference of the cylinder portion, and a pressing member assembled to the speed-shifting member and pressing against the ring member, wherein at least one of the pressing portions of the ring member and the pressing member is made of an elastic material.

[0032] In either case, the rotational force of the hub can be smoothly transmitted to the gear shifting member with a relatively simple structure. Furthermore, since the rotational force is transmitted at the outer circumference of the gear shifting member, it becomes possible to create space at the center of the gear shifting member. Therefore, this is advantageous when combining with surrounding members. [Effects of the Invention]

[0033] The disclosed technology enables the realization of a high-performance, lightweight, and relatively simple structure for compact generators. The disclosed technology is particularly suitable for bicycle hub dynamos. [Brief explanation of the drawing]

[0034] [Figure 1] This is a schematic diagram illustrating a preferred application example (hub dynamo) of the disclosed technology. [Figure 2A] This is a schematic cross-sectional view showing the inside of a hub dynamo. [Figure 2B] Figure 2A is a schematic cross-sectional view taken from the direction of arrow Y1. [Figure 2C] Figure 2A is a schematic cross-sectional view taken from the direction of arrow Y2. [Figure 3A] This is a schematic cross-sectional view of a cycloidal speed increaser. [Figure 3B] This is a schematic cross-sectional view of a cycloidal speed increaser. [Figure 4] Figure 3A is a schematic cross-sectional view taken from the direction of arrow Y3. [Figure 5] This is an explanatory diagram of a thrust bearing. [Figure 6] This is a schematic diagram illustrating the detailed structure of a cycloidal speed increaser. [Figure 7] This is a schematic diagram illustrating the detailed structure of a cycloidal speed increaser. [Figure 8] This is a schematic diagram illustrating the structure of a coreless dynamo. [Figure 9] This is a schematic diagram showing another configuration of the input-side rotational force transmission mechanism. [Modes for carrying out the invention]

[0035] The following describes the technologies being disclosed. However, the following description is essentially illustrative.

[0036] <Hub Dynamo> As a preferred application example of the disclosed technology, Figure 1 illustrates a hub dynamo 1 that is assembled to a bicycle wheel 100. Figure 2A shows a schematic cross-sectional view of the inside of the hub dynamo 1. Figure 2B shows a schematic cross-sectional view as seen from the direction of arrow Y1 in Figure 2A. Figure 2C shows a schematic cross-sectional view as seen from the direction of arrow Y2 in Figure 2A.

[0037] Typically, a bicycle wheel 100 consists of a tire 101, a rim 102, spokes 103, a hub 1, etc. The rim 102 is an annular part that supports the tire 101. The tire 101 is press-fitted onto the outer circumference of the rim 102.

[0038] Hub 1 is a part located at the center of the rim 102 and tire 101, and rotatably supports them. Hub 1 comprises a hub shaft 2 supported in a non-rotatable state by the bicycle fork 104, and a hub body 3 rotatably supported on the hub shaft 2. The hub body 3 rotates around a base axis J1 that passes through the center of the hub shaft 2.

[0039] The hub body 3 has a cylindrical (hollow) cylinder portion 31 extending from the hub shaft 2, and a pair of disc portions 32, 32 integrated at both ends of the cylinder portion 31. A dynamo unit 6 (corresponding to a small generator) is housed within the cylinder portion 31 (the dynamo unit 6 will be described later). Thus, the hub dynamo 1 is formed. In other words, in this embodiment, the hub 1 described above corresponds to the hub dynamo (hereinafter referred to as hub dynamo 1).

[0040] Each disc portion 32 is provided with an annular flange portion 32a on its outer edge. Multiple spoke holes 32b are formed in each of these flange portions 32a. The hub body 3 is connected to the rim 102 via multiple spokes 103 attached to these spoke holes 32b.

[0041] Both ends of the hub shaft 2 protrude from the hub body 3. These ends are fixed to the bicycle fork 104. As shown in Figure 2A, the hub dynamo 1 also has a hub pipe 4 and a pair of hub bearings 5, 5. The hub shaft 2 is press-fitted into the hub pipe 4 and integrated with it.

[0042] A hub boss portion 32c is provided at the center of each disc portion 32. Each hub bearing 5 is fitted into these hub boss portions 32c. The hub body 3 is rotatably supported on the hub pipe 4 and hub shaft 2 via these hub bearings 5.

[0043] An input-side rotational force transmission mechanism 20 is provided inside the cylinder portion 31. The rotational force of the hub body 3 is transmitted to the dynamo unit 6 through this input-side rotational force transmission mechanism 20. Figures 2A and 2C show an example of an input-side rotational force transmission mechanism 20 having an input-side internal tooth 21 and an input-side pinion 22.

[0044] An annular input-side internal gear 21 is assembled to the inner circumference of the cylinder portion 31. Meanwhile, an input-side pinion 22 is assembled to the cycloidal speed increaser 50, which will be described later and is included in the dynamo unit 6. The input-side pinion 22 is configured to mesh with a group of teeth formed along the inner circumference of the input-side internal gear 21.

[0045] (Dynamo unit) The dynamo unit 6 of this hub dynamo 1 converts the rotational force of the wheel 100, which rotates around the base axis J1, into DC power and outputs it. The dynamo unit 6 is constructed using a predetermined speed changer and a predetermined coreless motor.

[0046] In other words, a coreless motor is used as the power generation component. In the dynamo unit 6, a coreless motor is used as the dynamo (hereinafter also referred to as the coreless dynamo 80). With the coreless dynamo 80, cogging torque does not occur. Moreover, it can rotate with low torque and with good response. Furthermore, the coreless motor can be either a brushed motor that rectifies the current using brushes to rotate, or a brushless motor that electronically controls the mechanical rectification function.

[0047] The transmission component uses a partially modified cycloidal transmission. In the dynamo unit 6, this modified cycloidal transmission is used as a speed booster (hereinafter also referred to as the cycloidal speed booster 50). With the cycloidal speed booster 50, the gear ratio per stage can be increased, so it can smoothly transmit rotational force to multiple coreless dynamos 80 with just one unit. High rotational speed transmission can be achieved with low energy loss. Power generation efficiency can be improved. The transmission component may also be constructed using a planetary gear mechanism or a spur gear mechanism.

[0048] Furthermore, existing components can be used for the coreless dynamo 80. Therefore, a dynamo unit 6 with high mass-producibility and superior quality can be realized. Details of these coreless dynamo 80 and cycloid speed increaser 50 will be described later.

[0049] The cycloidal speed increaser 50 is centered on the base axis J1 and is positioned coaxially with the hub shaft 2. As a result, the cycloidal speed increaser 50 is supported by the hub shaft 2.

[0050] On the other hand, the coreless dynamo 80 is arranged around the base axis J1 and is configured to rotate around a rotation axis J2 that is eccentric to the base axis J1. In other words, in this embodiment, the motor bracket 8 is attached to the hub pipe 4.

[0051] The motor bracket 8 extends radially from the hub pipe 4 and is attached to the side of the coreless dynamo 80. In this way, the coreless dynamo 80 is supported by the hub shaft 2.

[0052] However, the motor bracket 8 is not mandatory. For example, the coreless dynamo 80 may be directly fixed to the cycloidal speed increaser 50.

[0053] Since the coreless dynamo 80 is arranged around the base axis J1 and rotates around a rotation axis J2 that is eccentric to the base axis J1, the size of the dynamo unit 6 can be reduced. Therefore, it can be made lighter.

[0054] As shown in Figure 2B, the dynamo unit 6 of this embodiment is equipped with multiple (eight) coreless dynamos 80. On the other hand, as shown in Figure 2A, there is one cycloidal speed increaser 50. That is, one cycloidal speed increaser 50 corresponds to multiple coreless dynamos 80. Therefore, it is advantageous in terms of the number of components and component costs. It should be noted that there may be only one coreless dynamo 80, but increasing the number of these will double the amount of power generated.

[0055] As a result, multiple coreless dynamos 80 move along the same trajectory, increasing power generation without changing the size of the hub body 3. On the other hand, to obtain a constant power generation, the number of coreless dynamos 80 can be adjusted to reduce the weight of the small generator. Furthermore, by making the individual coreless dynamos 80 smaller, the diameter of the cycloidal speed increaser can be reduced, and the size of the hub body 3 can also be reduced. In this way, the number of units arranged can be changed to adjust the power generation and the size of the hub body 3 according to the purpose.

[0056] In the dynamo unit 6 configured in this way, the cycloidal speed increaser 50 increases the rotational speed of the wheel 100 and transmits it to the coreless dynamo 80. The coreless dynamo 80 then generates electricity by rotating around the rotation axis J2 with the increased rotational speed. Therefore, it can generate electricity efficiently in a lightweight and compact size. No cogging torque is generated. A high-performance hub dynamo 1 can be realized.

[0057] (Cycloid speed increaser) Figures 3A and 3B show cross-sectional views of the cycloidal speed increaser 50. Figure 4 shows a schematic cross-sectional view from the direction of arrow Y3 in Figure 3A.

[0058] Figures 3A and 3B show the input and output directions for the cycloidal speed increaser 50. For convenience, the input and output directions used in the explanation will follow these figures.

[0059] The cycloidal speed increaser 50 consists of a cylindrical member whose diameter is greater than its length. The cycloidal speed increaser 50 is composed of a support base 51, a second rotating body 52, a second spacer ring 53, a cycloidal disc 54, a fixing ring 55, a first spacer ring 56, a first rotating body 57, a cover 58, a support cylinder 70, and the like.

[0060] The support cylinder portion 70 is made of a cylindrical member. The hub pipe 4 and the hub shaft 2 are inserted into the support cylinder portion 70 and are integrated in a non-rotatable state. On the outer circumference of the support cylinder portion 70, the cover 58, the first spacer ring 56, the fixing ring 55, the second spacer ring 53, and the support base 51 are arranged in this order, overlapping from the input side.

[0061] The support base 51 and cover 58 are attached to the support cylinder portion 70. The first spacer ring 56, the fixing ring 55, and the second spacer ring 53 are assembled to the support base 51 with a plurality of fixing bolts 59. Therefore, these components are not rotatable.

[0062] In contrast, the first rotating body 57, the cycloidal disk 54, and the second rotating body 52 are rotatable. That is, the first rotating body 57 and the second rotating body 52 rotate around the base axis J1. On the other hand, the cycloidal disk 54 is positioned between the first rotating body 57 and the second rotating body 52 and rotates around an eccentric axis J3 that is eccentric with respect to the base axis J1.

[0063] The support base 51 is a disc-shaped member centered on the base axis J1. The support cylinder portion 70 is assembled to the opening in the central part of the support base 51. Multiple (8) shaft holes 51a are formed on the outer circumference of the support base 51. These shaft holes 51a are arranged at equal intervals in the circumferential direction. The input shaft 81 of each coreless dynamo 80 is inserted through each of these shaft holes 51a.

[0064] A cylindrical output-side support boss 51b is provided in the center of the support base 51. An output-side ball bearing 60 for support is fitted inside the output-side support boss 51b.

[0065] The second rotating body 52 is pivotally supported on the support base 51 via the output side ball bearing 60. The second rotating body 52 is a disc-shaped member that rotates around the base axis J1.

[0066] The central portion of the second rotating body 52 is provided with a cylindrical coaxial boss portion 52a and an eccentric boss portion 52b. The support cylinder portion 70 penetrates the coaxial boss portion 52a and the eccentric boss portion 52b. The coaxial boss portion 52a is located on the output side. The coaxial boss portion 52a is centered on the base axis line J1.

[0067] On the other hand, the eccentric boss portion 52b is located on the input side. The eccentric boss portion 52b is centered on an eccentric axis J3 that is eccentric with respect to the base axis J1. An intermediate ball bearing 61 for supporting the disc is fitted to the eccentric boss portion 52b. A balance adjustment hole 52d is formed on the outer circumference of the second rotating body 52 to compensate for the imbalance caused by the eccentricity.

[0068] The cycloidal disc 54 is a thin, disc-shaped component. This cycloidal disc 54 is rotatably supported on the second rotating body 52 via an intermediate ball bearing 61. Therefore, the cycloidal disc 54 rotates around the eccentric axis J3. As a result, when the second rotating body 52 rotates, the cycloidal disc 54 rotates while sliding radially according to the amount of eccentricity (eccentric rotation).

[0069] As shown in Figure 4, the cycloidal disc 54 has a plurality of engagement teeth 54a (23 in this embodiment) formed at equal intervals along its outer edge, and a plurality of engagement holes 54b (8 in this embodiment) opening into its surface. Each of the engagement teeth 54a is formed in a cycloidal tooth shape at equal intervals in the circumferential direction. The center of these engagement teeth 54a is the eccentric axis J3, and the engagement teeth 54a are eccentric with respect to the base axis J1.

[0070] On the other hand, each of the engagement holes 54b is formed as a circular hole of a predetermined diameter. These engagement holes 54b are formed at equal intervals along the circumference centered on the eccentric axis J3. In other words, the engagement holes 54b are also eccentric with respect to the base axis J1.

[0071] The second spacer ring 53 is a thin, annular member. With the second rotating body 52 supported by the output-side ball bearing 60, the outer circumference of the second spacer ring 53 is assembled to the input-side end face of the support base 51.

[0072] To increase the power generation efficiency of the cycloidal speed increaser 50, the outer circumference of the second rotating body 52 can be clamped between the support base 51 and the second spacer ring 53 via a pair of thrust bearings 63, 63. However, if sufficient power generation efficiency can be obtained for the intended use, the thrust bearings 63 may not be necessary. Furthermore, the size of the thrust bearings 63 can be appropriately selected according to the size of the cycloidal speed increaser 50.

[0073] Figure 5 shows the thrust bearing 63. The thrust bearing 63 consists of a ring-shaped retainer 63a and a plurality of hard balls 63b. The retainer 63a has a plurality of ball holes 63c formed at equal intervals in the circumferential direction.

[0074] A thrust bearing 63 is formed by inserting a hard ball 63b into each of these ball holes 63c. A pair of thrust bearings 63, 63 of this structure are interposed between the support base 51 and the second spacer ring 53. As a result, the outer circumference of the second rotating body 52 is supported so as to be able to rotate freely. This allows the second rotating body 52 to rotate stably without tilting, thereby increasing power generation efficiency. Furthermore, as will be described later, by providing multiple pairs of thrust bearings, the first rotating body 57, the second rotating body 52, and the cycloidal disc 54 can rotate stably without tilting, thereby increasing power generation efficiency.

[0075] The outer edge of the second rotating body 52 is configured to engage with the input shaft 81 of the coreless dynamo 80 via the output-side rotational force transmission mechanism 90. The rotational force of the second rotating body 52 is transmitted to the coreless dynamo 80 through this output-side rotational force transmission mechanism 90.

[0076] The output-side rotational force transmission mechanism 90 of this embodiment has the same structure as the input-side rotational force transmission mechanism 20 described above. That is, the output-side rotational force transmission mechanism 90 has output-side external teeth 91 and output-side pinion 92. The annular output-side external teeth 91 are provided on the outer circumferential edge of the second rotating body 52.

[0077] Accordingly, an output pinion 92 is attached to the input shaft 81 of each coreless dynamo 80. These output pinions 92 are configured to mesh with the output external teeth 91.

[0078] The fixing ring 55 is an annular member. The fixing ring 55 is assembled to the input side of the second spacer ring 53. As a result, the fixing ring 55 is positioned non-rotatably on the outer circumference of the cycloidal disc 54. The fixing ring 55 has an annular outer edge portion 55a, a tooth support portion 55b that protrudes inward in an annular manner from the outer edge portion 55a, and a plurality (24 in this embodiment) of internal teeth 55c.

[0079] As shown in Figure 4, these internal teeth 55c are configured to partially mesh with the engaging teeth 54a of the cycloidal disc 54 to transmit rotational force.

[0080] In this embodiment, these internal teeth 55c are made up of ball bearings. Specifically, as shown in an enlarged view in Figure 6, each internal tooth 55c is made up of a shaft member 551 and an outer ball bearing 552. The shaft member 551 has a large-diameter base portion 551a and a small-diameter shaft portion 551b. The outer ball bearing 552 is fitted onto the shaft portion 551b. The internal teeth 55c may also be made up of pins.

[0081] The tooth support portion 55b has 24 embedded holes 55d formed at equal intervals in the circumferential direction. The outer peripheral edge portion 55a has arc-shaped recesses 55e formed to receive a portion of the internal teeth 55c, corresponding to these embedded holes 55d. By press-fitting the base portion 551a into the embedded holes 55d, each internal tooth 55c is supported by the fixing ring 55 in a rotatable manner.

[0082] By using ball bearings for the internal teeth 55c, frictional resistance during partial contact with the engaging teeth 54a can be significantly reduced. This is particularly effective for the high-speed rotating cycloidal speed increaser 50, which can improve power generation efficiency.

[0083] The first spacer ring 56 is a thin, annular member. With the outer ball bearings 552 inserted into the shaft portions 551b of each internal tooth 55c, the outer circumference of the second spacer ring 53 is assembled to the input side of the outer peripheral edge 55a of the fixing ring 55.

[0084] To increase the power generation efficiency of the cycloidal speed increaser 50, the outer circumference of the cycloidal disc 54 can be clamped between the first spacer ring 56 and the second spacer ring 53 via a pair of thrust bearings 63, 63. This ensures that the cycloidal disc 54 does not tilt and achieves stable rotation, thereby increasing power generation efficiency.

[0085] The outer circumference of the cycloidal disc 54 is supported so as to be able to rotate freely and slide radially. Furthermore, if sufficient power generation efficiency can be obtained for the intended use, the thrust bearing 63 may not be used. Also, the size of the thrust bearing 63 can be appropriately selected according to the size of the cycloidal speed increaser 50.

[0086] Furthermore, the first spacer ring 56 is provided with ring-shaped projections 56a. These ring-shaped projections 56a prevent the outer ball bearing 552 from coming off.

[0087] The cover 58 is a disc-shaped member centered on the base axis J1. A support cylinder portion 70 is assembled to the opening in the central part of the cover 58. Multiple (8) shaft fixing holes 58a are formed on the outer circumference of the cover 58, which is spaced apart from the first spacer ring 56. These shaft fixing holes 58a are arranged at equal intervals in the circumferential direction.

[0088] An input pinion 22 is rotatably supported in each of these shaft locking holes 58a. Specifically, a pinion shaft 22a is supported in the shaft locking hole 58a via a ball bearing. The input pinion 22 is attached to the tip of the pinion shaft 22a.

[0089] The input-side internal teeth 21 are configured to contact and mesh with these input-side pinions 22 from the radially outer side of the cycloidal speed increaser 50.

[0090] A cylindrical input-side coaxial boss portion 58b is formed in the center of the cover 58. An input-side ball bearing 65 for pivot support is fitted inside the input-side coaxial boss portion 58b. The first rotating body 57 is rotatably pivotally supported in the cover 58 via the input-side ball bearing 65.

[0091] The first rotating body 57 is a disc-shaped member that rotates around the base axis J1. A cylindrical first boss portion 57a ​​is formed in the central part of the first rotating body 57, centered on the base axis J1. The input side ball bearing 65 is fitted onto this first boss portion 57a ​​with the support cylinder portion 70 inserted through it.

[0092] The outer circumference of the first rotating body 57 can be clamped between the cover 58 and the first spacer ring 56 via a pair of thrust bearings 64, 64, similar to the outer circumference of the second rotating body 52. ​​This ensures that the first rotating body 57 does not tilt and achieves stable rotation, thereby increasing power generation efficiency.

[0093] Furthermore, if sufficient power generation efficiency can be obtained for the intended use, the thrust bearing 64 may be omitted. Also, the size of the thrust bearing 64 can be appropriately selected according to the size of the cycloidal speed increaser 50.

[0094] As shown in Figure 3A, by using a pair of thrust bearings 63, 63 or thrust bearings 64, 64 arranged on the outer circumference of the first rotating body 57, the second rotating body 52, and the cycloidal disk 54, respectively, stable rotation can be obtained without tilting of the first rotating body, the cycloidal disk, and the second rotating body, thereby increasing the power generation efficiency of the cycloidal speed increaser 50.

[0095] The outer periphery of the first rotating body 57 is provided with annular input-side external teeth 57c, similar to the outer periphery of the second rotating body 52. ​​The input-side pinion 22 meshes with the outer periphery of these input-side external teeth 57c. Therefore, the rotational force of the hub body 3 is transmitted to the first rotating body 57 via the input-side internal teeth 21, the input-side pinion 22, and the input-side external teeth 57c.

[0096] On the surface of the first rotating body 57 facing the cycloidal disk 54, a plurality of engagement portions 57b (eight in this embodiment) are provided, corresponding to the engagement holes 54b of the cycloidal disk 54. Unlike the engagement holes 54b, these engagement portions 57b are arranged at equal intervals along the circumference centered on the base axis J1.

[0097] Furthermore, these engaging portions 57b are configured to be located within the engaging holes 54b. As a result, as shown in Figure 4, these engaging portions 57b are configured to partially contact the inner circumferential surface of the engaging holes 54b of the cycloidal disk 54 and transmit rotational force.

[0098] In this embodiment, these engaging portions 57b are constructed of ball bearings, similar to the internal teeth 55c. Specifically, as shown in Figure 7, each engaging portion 57b is composed of a second shaft member 571 and an inner ball bearing 572. The second shaft member 571 has a large-diameter second base portion 571a, a small-diameter second shaft portion 571b, and a press-fit ring 571c. The inner ball bearing 572 is fitted onto the second shaft portion 571b, and the press-fit ring 571c prevents the inner ball bearing 572 from coming off. Note that the engaging portions 57b may also be constructed of pins.

[0099] By using ball bearings for the engaging portion 57b in addition to the internal teeth 55c, frictional resistance during partial contact with the engaging hole 54b can be significantly reduced. This is particularly effective for the high-speed rotating cycloidal speed increaser 50. It can improve power generation efficiency.

[0100] (Coreless dynamo) Figure 8 shows the structure of the coreless dynamo 80. The coreless dynamo 80 consists of an input shaft 81, a housing 82, a coreless rotor 83, a stator 84, an electrical output assembly 85, and other components. A brushless motor with electronically controlled mechanical rectification can also be used in the coreless dynamo 80.

[0101] The housing 82 consists of a cylindrical member with one end sealed. The other open end of the housing 82 is sealed by a brush base 86. A bearing pipe 87, shorter than the housing 82, extends coaxially inside the housing 82, with one end attached to the sealed end (sealed end) of the housing 82. Oil-less metal 88 is installed at both ends of the bearing pipe 87, and the input shaft 81 is pivotally supported by the bearing pipe 87 via these oil-less metal 88.

[0102] One end of the input shaft 81 protrudes outward from the sealed end, and the output pinion 92 is attached thereto. The other end of the input shaft 81 is located inside the housing 82, protruding from the bearing pipe 87. This protruding portion is attached to the center of the disc-shaped rotor hub 81a. A coreless rotor 83, formed in a cylindrical shape from electric wires, is attached to the periphery of the rotor hub 81a and is supported so as to be rotatable around the rotation axis J2.

[0103] In this embodiment, the coreless rotor 83 has multiple coils woven together in a predetermined pattern. As a result, the coreless rotor 83 includes multiple coils with different phases.

[0104] A cylindrical stator 84 is coaxially mounted around the bearing pipe 87. The stator 84 is thus non-rotatably supported inside the coreless rotor 83 via an air gap. In this embodiment, the stator 84 consists solely of magnets.

[0105] An electrical output assembly 85 is installed between the rotor hub 81a and the brush base 86. The electrical output assembly 85 includes a commutator 85a and a pair of brushes 85b, 85b, and is configured to be electrically connectable to multiple coils of the coreless rotor 83.

[0106] The commutator 85a has arc-shaped commutator segments that are divided in the circumferential direction. The tip of each brush 85b is in elastic contact with the commutator 85a, and each brush 85b is configured to be electrically connectable to a predetermined coil.

[0107] The base of each brush 85b is connected to an output terminal provided on the brush base 86. Each output terminal is connected to positive and negative wires 85e that are drawn out to the outside of the brush base 86. These wires 85e are connected to a load such as a headlight. As a result, rotational force is transmitted to the input shaft 81, and when the coreless rotor 83 rotates, power is generated in the coil. This power is output through the electrical output assembly 85 and the two wires 85e.

[0108] The rotation of the input shaft 81 is accelerated by the cycloidal speed increaser 50, thus increasing power generation. Because it is a coreless rotor 83, cogging torque is not generated. Therefore, smooth high rotation can be achieved. It is lightweight and offers excellent responsiveness. Therefore, cycling is comfortable even at night.

[0109] Furthermore, by arranging multiple power generation and transmission components around the base axis, it is possible to increase power generation without changing the size of the hub body, or to reduce the size of individual power generation and transmission components to achieve a constant power generation while making the hub body smaller.

[0110] Motor constant calculations have confirmed that even with just one coreless dynamo 80 and cycloid speed increaser 50, the same amount of power generation as a conventional hub dynamo 1 (for example, about 3W at 6V) can be obtained. Therefore, if eight of these are provided, as in the dynamo unit 6 of this embodiment, the amount of power generation can be increased to about eight times that amount.

[0111] Furthermore, the disclosed technology is not limited to the embodiments described above, but also encompasses various other configurations.

[0112] In other words, the disclosed technology is suitable for bicycle hub dynamos, as described above, but can also be applied to other applications. For example, it can be applied to wind power generation, hydroelectric power generation, and portable small generators used in disaster relief and camping.

[0113] The structure of Hub Dynamo 1 is just one example. The structure of the base Hub 1 can be modified according to the specifications. The structure of Cycloid Speed ​​Increaser 50 is also just one example. For example, the gear ratio can be modified as appropriate according to the specifications.

[0114] The input-side rotational force transmission mechanism 20 described above is one example. For example, frictional resistance may be used instead of gear meshing. Specifically, as shown in Figure 9, a ring-shaped ring member 25 is assembled to the inner circumference of the cylinder portion 31. On the other hand, cylindrical pressing members 26 are attached to each pinion shaft 22a of the cycloidal speed increaser 50 in place of the input-side pinion 22. The ring member 25 and pressing member 26 in the illustrated example are made of metal.

[0115] Furthermore, the contact portion of at least one of the ring member 25 and the pressing member 26 is made of a material with excellent elasticity and frictional resistance (corresponding to an elastic body), such as rubber. In the illustrated example, a rubber tube 26a is attached to the outer circumference of the pressing member 26. Thus, the pressing member 26 is configured to make contact with the ring member 25.

[0116] The input-side rotational force transmission mechanism 20 may also be composed of belts, magnetic gears, or other components. The output-side rotational force transmission mechanism 90 may be configured in the same way as the input-side rotational force transmission mechanism 20. [Explanation of symbols]

[0117] 1. Hub (Hub Dynamo) 2 Hub shafts 3 Hub Body 4 Hub pipes 5 Hub bearing 6. Dynamo Unit (Small Generator) 7 joints 20 Input side rotational force transmission mechanism 21 Input side internal teeth 22 Input pinion 31 Cylinder section 32 Disk section 32a Flange section 32b spoke holes 32c hub boss section 50 Cycloid speed increaser (speed change component) 51 Support base 52. Second Rotating Body 52a Coaxial boss section 52b Eccentric boss section 52d Balance adjustment hole 53. Second Spacer Ring 54 Cycloid Disks 54a Engaging teeth 54b Engagement hole 55 Retaining ring 55c internal teeth 56. First Spacer Ring 57 First Rotating Body 57b Engagement part 58 Cover 60 Output side ball bearing 61 Intermediate ball bearing 63 Thrust Bearings 64 Thrust Bearings 65 Input side ball bearing 66 Input axes 70 Support cylinder part 80. Coreless dynamo (coreless motor, power generation component) 81 Input shaft 82 Housing 83 Coreless rotor 84 stata 85 Electrical output assembly 85a commutator 85b brush 85e electric wire 86 Brush stand 87 Bearing pipe 88 Oil-less metal 90 Output side rotational force transmission mechanism 91 Output side external teeth 92 Output pinion 100 wheels 104 Forks 551 Shaft member 552 Outer ball bearing 571 2nd shaft member 572 Internal ball bearing J1 Baseline J2 Rotation axis J3 eccentric axis

Claims

1. A small generator that converts rotational force around a base axis into electricity, At least one power generation member is arranged around the aforementioned base axis and generates electricity by rotating about a rotation axis eccentric to the aforementioned base axis, A single speed shifting member is positioned around the aforementioned base axis and connected to the power generation member, Equipped with, A small generator in which the speed-shifting member rotates around the base axis, thereby increasing the rotational speed of the rotational force and transmitting it to the power-generating member.

2. In the small generator according to claim 1, A small generator in which the aforementioned power generation members are arranged in multiple locations around the base axis.

3. In the small generator according to claim 1, A small generator in which a coreless motor is used as the power generation element.

4. In the small generator according to claim 3, The aforementioned power generation member is A coreless rotor, which is rotatably supported around the aforementioned axis of rotation and includes a plurality of cylindrically formed coils, A stator is provided which is supported in a non-rotatable manner inside the coreless rotor via an air gap, and which is positioned on the surface opposite to the coreless rotor and includes magnets that constitute multiple magnetic poles, An electrical output assembly configured to be electrically connectable to multiple coils, It has, A small generator in which the coreless rotor rotates with the increased rotational force transmitted from the speed-shifting member, and the power generated in the coil as a result is output through the electrical output assembly.

5. In the small generator according to claim 1, A small generator in which a cycloidal type transmission is used as the transmission member.

6. In the small generator according to claim 5, The aforementioned speed change member is A first rotating body that rotates around the base axis due to the rotational force, A second rotating body that rotates around the base axis due to the increased rotational force, A cycloidal disk is disposed between the first rotating body and the second rotating body, A fixing ring is positioned on the outer circumference of the cycloidal disk in a non-rotatable manner, It has, The second rotating body has an eccentric boss portion that rotatably supports the cycloidal disk around an eccentric axis that is eccentric with respect to the base axis, The aforementioned cycloidal disk is Multiple engaging teeth are formed at equal intervals along its outer edge, Multiple engagement holes are formed on the surface of the plate and are spaced at equal intervals along the circumference centered on the eccentric axis, It has, The first rotating body is formed at equal intervals along the circumference centered on the base axis and has a plurality of engaging portions that partially contact the inner circumferential surfaces of the plurality of engaging holes. The aforementioned fixing ring has a plurality of internal teeth that partially engage with the plurality of engagement teeth, A small generator in which the outer periphery of the second rotating body is configured to engage with the input shaft of the power generation member via an output-side rotational force transmission mechanism, and the rotational force of the second rotating body is transmitted to the power generation member through the output-side rotational force transmission mechanism.

7. In the small generator according to claim 6, A small generator in which the internal teeth are formed by bearings.

8. In the small generator according to claim 5, A small generator having a thrust bearing as the speed-shifting member.

9. A hub dynamo that is mounted on a bicycle wheel and generates electricity using the small generator described in any of claims 1 to 8, A hub shaft supported by the fork of the aforementioned bicycle and centered on the aforementioned base axis, A hub body is rotatably supported on the hub shaft and connected to the rim via a plurality of spokes, Equipped with, The hub body is Extending from the hub shaft, a hollow cylinder section housing the small generator, Each has a flange on its outer periphery to which the spokes are attached, and a pair of disc portions are integrated at both ends of the cylinder portion, It has, A hub dynamo is provided with an input-side rotational force transmission mechanism inside the cylinder portion, and the rotational force of the hub body is transmitted to the gear shifting member through the input-side rotational force transmission mechanism.

10. In the hub dynamo according to claim 9, The input-side rotational force transmission mechanism is a hub dynamo that includes an input-side internal tooth assembled to the inner circumference of the cylinder portion and an input-side pinion assembled to the speed shifting member and meshing with the input-side internal tooth.

11. In the hub dynamo according to claim 9, The input-side rotational force transmission mechanism includes a ring member assembled to the inner circumference of the cylinder portion and a pressing member assembled to the speed shifting member and pressing against the ring member, wherein at least one of the pressing portions of the ring member and the pressing member is made of an elastic material.

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