Motor gear unit for disc brake device and disc brake device

Abstract

To realize a motor gear unit for a disc brake device which can prevent a lubricant from adhering to a non-excitation operation type brake.SOLUTION: A speed reduction mechanism 41 is connected to a first connection part 60 of a motor shaft 58 forming an electric motor 40, and a non-excitation operation type brake 42 is connected to a second connection part 61. In a state that a disc brake device 1 is attached to a vehicle body, the motor shaft 58 is arranged directed in a vertical direction, and the non-excitation operation type brake 42 is arranged above the electric motor 40.SELECTED DRAWING: Figure 19

Description

[Technical field]

[0001] The present invention relates to a motor gear unit for a disc brake device and a disc brake device. [Background technology]

[0002] Disc brake devices are increasingly being used not only on the front wheels of automobiles but also on the rear wheels, due to their excellent heat dissipation properties and the ability to finely adjust the braking force while driving.

[0003] Disc brake devices can be broadly classified into hydraulic disc brake devices, which use hydraulic fluid to generate braking force, and electric disc brake devices, which use an electrically driven actuator to generate braking force.

[0004] As an electric disc brake device, an electric parking brake type structure is known, as disclosed in JP 2018-184093 A and the like, in which the braking force of the service brake is generated by pumping brake oil (fluid) into a cylinder, and the braking force of the parking brake is generated by driving an electric actuator such as a rotary-linear conversion mechanism with an electric motor.

[0005] In an electric parking brake type disc brake device, it is necessary to maintain the braking force of the parking brake even when the engine of the vehicle is stopped and the power supply to the electric motor is cut off.

[0006] Therefore, as disclosed in JP 2016-50629 A and the like, it has been considered to provide a worm reduction mechanism with a self-locking function between the electric motor and the piston that presses the pads. With this configuration, it becomes possible to maintain the state in which the pads are pressed against the rotor even when the power supply to the electric motor is stopped, and the braking force of the parking brake can be maintained. [Prior art documents] [Patent documents]

[0007] [Patent Document 1] JP 2018-184093 A [Patent Document 2] JP 2016-50629 A Summary of the Invention [Problem to be solved by the invention]

[0008] However, a worm reduction mechanism with a self-locking function has larger friction resistance (energy loss) and is more likely to have lower input / output characteristics (efficiency) than a worm reduction mechanism without a self-locking function.

[0009] In view of these circumstances, the inventors came up with the idea of ​​using a non-excitation actuated brake instead of a worm reduction mechanism with a self-locking function, thereby maintaining the braking force of the parking brake when the power supply to the electric motor is cut off. They then came up with the idea of ​​incorporating the non-excitation actuated brake into the motor gear unit (MGU), i.e., accommodating it in the housing that accommodates the electric motor and the reduction mechanism.

[0010] However, simply accommodating a non-excitation actuated brake in a housing that also accommodates an electric motor and a reduction gear mechanism may result in lubricants such as grease used to lubricate the reduction gear mechanism adhering to the non-excitation actuated brake, which may result in the parking brake not being able to maintain sufficient braking force when power to the electric motor is cut off.

[0011] The present invention has been made to solve the above-mentioned problems, and has an object to provide a motor gear unit for a disc brake device, and a disc brake device, which can prevent lubricant from adhering to a non-excitation actuated brake. [Means for solving the problem]

[0012] A motor gear unit for a disc brake device according to one aspect of the present invention includes a housing, an electric motor, a reduction mechanism, and a non-excitation actuated brake. The housing has a motor accommodating portion, a gear accommodating portion, and a brake accommodating portion, and is supported and fixed to a caliper that constitutes the disc brake device. The electric motor has a motor shaft having a first connection portion on one axial side that is connected to the reduction mechanism and a second connection portion on the other axial side that is connected to the non-excitation operated brake, and is arranged inside the motor accommodating portion. The reduction mechanism is connected to the first connection portion and transmits rotation of the electric motor to a rotary-linear motion conversion mechanism arranged in a cylinder of the caliper, and is arranged inside the gear accommodating portion. The non-excitation actuated brake is connected to the second connection portion, prevents the motor shaft from rotating when no current is applied, and is disposed inside the brake accommodating portion. In one embodiment of the motor gear unit for a disc brake device of the present invention, when the disc brake device is attached to a vehicle body, the motor shaft is arranged facing in the vertical direction, and the non-excitation operated brake is arranged above the electric motor.

[0013] In the motor gear unit for a disc brake device according to one aspect of the present invention, the housing may further include a first partition wall that separates the motor accommodating portion from the gear accommodating portion.

[0014] In the motor gear unit for a disc brake device according to one aspect of the present invention, the housing may further include a second partition wall that separates the motor accommodating portion from the brake accommodating portion.

[0015] In one embodiment of the motor gear unit for a disc brake device of the present invention, the reduction mechanism has a worm connected to the first connection portion, a worm wheel meshing with the worm, and a plurality of gears, and the rotational center axes of the worm wheel and the plurality of gears can be arranged approximately parallel to the center axis of the rotary-to-linear motion conversion mechanism.

[0016] In one embodiment of the motor gear unit for a disc brake device of the present invention, the reduction mechanism can include a worm connected to the first connection portion, a worm wheel meshing with the worm, a plurality of final gears each connected to the rotary-to-linear motion conversion mechanism directly or via other members, and a power distribution mechanism that distributes and transmits the input power to the plurality of final gears.

[0017] In one embodiment of the motor gear unit for a disc brake device of the present invention, two final gears are provided, and a virtual line perpendicular to the central rotation axes of each of the two final gears can be arranged approximately parallel to the motor shaft.

[0018] A disc brake device according to one aspect of the present invention comprises a caliper having a cylinder axially inwardly of a rotor, a piston fitted within the cylinder, a rotary-to-linear motion conversion mechanism disposed within the cylinder and converting rotational motion into linear motion to push the piston toward the rotor, and a motor gear unit supported and fixed to the caliper and driving the rotary-to-linear motion conversion mechanism, and the motor gear unit can be a motor gear unit for a disc brake device according to one aspect of the present invention.

[0019] The disc brake device according to one aspect of the present invention may include a plurality of the cylinders, the pistons, and the rotary-to-linear motion conversion mechanisms.

[0020] In the disc brake device according to one aspect of the present invention, the rotary-to-linear motion conversion mechanism may include a spindle and a nut, and the reduction mechanism may transmit the rotation of the electric motor to the spindle. Effect of the Invention

[0021] According to the present invention, it is possible to realize a motor gear unit for a disc brake device and a disc brake device that can prevent lubricant from adhering to a non-excitation actuation type brake. [Brief description of the drawings]

[0022] [Figure 1] FIG. 1 is a front view of a disc brake device according to a first embodiment, in a state in which the disc brake device is attached to a suspension device, as viewed from the outside in the axial direction. [Diagram 2] FIG. 2 is a rear view of the disc brake device according to the first embodiment, in a state in which the disc brake device is attached to a suspension device, as viewed from the axially inner side. [Diagram 3] FIG. 3 is a plan view of the disc brake device according to the first embodiment, as viewed from above in FIG. [Figure 4] FIG. 4 is a perspective view of the disc brake device according to the first embodiment, as viewed from the axially outer side and the radially outer side. [Diagram 5] FIG. 5 is a perspective view of the disc brake device according to the first embodiment, as viewed from the axially inner side and the radially outer side. [Figure 6] FIG. 6 is a cross-sectional view taken along line AA in FIG. [Figure 7] FIG. 7 is a cross-sectional view taken along line BB in FIG. [Figure 8] FIG. 8 is a front view of the motor gear unit removed from the disc brake device of the first example of the embodiment, as viewed from the outside in the axial direction. [Figure 9] FIG. 9 is a rear view of the motor gear unit removed from the disc brake device of the first example of the embodiment, as viewed from the axially inner side. [Figure 10]FIG. 10 is a plan view of the motor gear unit according to the first embodiment as viewed from above in FIG. [Figure 11] FIG. 11 is a side view of the motor gear unit according to the first embodiment as viewed from the right side of FIG. [Figure 12] FIG. 12 is a perspective view showing a motor gear unit according to a first example of the embodiment. [Figure 13] FIG. 13 is a perspective view of the motor gear unit according to the first embodiment, seen from an angle different from that in FIG. [Figure 14] FIG. 14 is a rear view of the motor gear unit according to the first embodiment with the covering plate removed from the state shown in FIG. [Figure 15] FIG. 15 is a perspective view showing the motor gear unit according to the first example of the embodiment with the closing plate and the cover removed from the state shown in FIG. [Figure 16] FIG. 16 is a perspective view of the motor gear unit according to the first embodiment, with the closing plate and the cover removed, seen from an angle different from that of FIG. [Figure 17] FIG. 17 is a cross section taken along line CC in FIG. [Figure 18] FIG. 18 is a diagram showing the motor gear unit according to the first example of the embodiment in a state in which the reduction mechanism other than the worm has been removed from the state shown in FIG. [Figure 19] FIG. 19 is a perspective view of the motor gear unit according to the first embodiment with the housing omitted. [Figure 20] FIG. 20 is a plan view showing a non-excitation actuated brake constituting the motor gear unit according to the first example of the embodiment. [Figure 21] FIG. 21 is an exploded perspective view of a non-excitation actuated brake constituting the motor gear unit according to the first example of the embodiment. [Figure 22] FIG. 22 is a cross-sectional view taken along line DD in FIG. [Diagram 23] FIG. 23 is a schematic diagram showing a speed reduction mechanism according to a first example of the embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0023] [First Example of Implementation] The first embodiment will be described with reference to FIGS. 1 to 23. FIG.

[0024] [Overall configuration of disc brake device] The disc brake device 1 of this embodiment is an electric parking brake type disc brake device, and has both a function as a hydraulic service brake and a function as an electric parking brake.

[0025] The disc brake device 1 is a floating type disc brake device and includes a support 2, a caliper 3, a pair of pads 4a, 4b (outer pad 4a, inner pad 4b), two pistons 5a, 5b (first piston 5a, second piston 5b), two rotary-linear motion conversion mechanisms 6a, 6b (first rotary-linear motion conversion mechanism 6a, second rotary-linear motion conversion mechanism 6b), and a motor gear unit 7.

[0026] In this example, the present invention is applied to a disc brake device installed in a relatively large vehicle. Therefore, the disc brake device has two pistons and two rotary-to-linear motion conversion mechanisms, but when applied to a disc brake device for a general passenger car, it may have one piston and one rotary-to-linear motion conversion mechanism.

[0027] The disc brake device 1 obtains the braking force by the service brake by feeding brake oil (pressurized oil), which is a hydraulic oil, to the first cylinder 20a and the second cylinder 20b provided in the caliper 3. In contrast, the disc brake device 1 obtains the braking force by the parking brake by driving the first rotary-linear motion conversion mechanism 6a and the second rotary-linear motion conversion mechanism 6b by the motor gear unit 7 without using hydraulic oil.

[0028] In this example, the axial direction, circumferential direction, and radial direction refer to the axial direction, circumferential direction, and radial direction of the disk-shaped rotor 8 (see FIG. 7) that rotates together with the wheel, unless otherwise specified. The front-back direction in FIG. 1, FIG. 2, FIG. 8, FIG. 9, FIG. 14, and FIG. 18, the up-down direction in FIG. 3, FIG. 7, and FIG. 10, and the left-right direction in FIG. 6 correspond to the axial direction, respectively, and the center side of the vehicle body when mounted on the vehicle body is referred to as the axially inner side, and the outside of the vehicle body when mounted on the vehicle body is referred to as the axially outer side. Also, the up-down direction in FIG. 1, FIG. 2, FIG. 6, FIG. 8, FIG. 9, FIG. 11, FIG. 14, FIG. 17, FIG. 18, and FIG. 21, and the front-back direction in FIG. 3, FIG. 7, and FIG. 10 correspond to the circumferential direction, respectively, and also correspond to the up-down direction when mounted on the vehicle body. In addition, the left-right direction in Figures 1 to 3, 7 to 10, 14 and 18 and the front-to-back direction in Figure 6 correspond to the radial direction, the left side in Figures 1, 3, 7 and 8 and the right side in Figures 2, 9, 14 and 18 correspond to the radial outside, and the right side in Figures 1, 3, 7 and 8 and the left side in Figures 2, 9, 14 and 18 correspond to the radial inside. In this specification and claims, the up-down direction is not limited to the vertical direction but also includes a direction inclined at about 45 degrees from the vertical direction, for example.

[0029] <support> The support 2 is a casting of an iron-based alloy such as cast iron, and includes a support base 9 arranged on the axial inside of the rotor 8, an outer connecting part 10 arranged on the axial outside of the rotor 8, and a pair of connecting arms 11a, 11b that axially connect both outer circumferential ends of the support base 9 to both outer circumferential ends of the outer connecting part 10. A guide hole (not shown) that opens axially inward is formed in each of the radial outer parts (rotor path parts) of the connecting arms 11a, 11b. The support 2 is fixed to a suspension that constitutes a vehicle body by using a plurality of mounting holes 12 (four in the illustrated example) formed in the radial inner part of the support base 9.

[0030] In this example, when the support 2 is fixed to the suspension device, as shown in Figures 1 and 2, one connecting arm 11a is positioned on the upper side in the vertical direction, and the other connecting arm 11b is positioned on the lower side in the vertical direction.

[0031] <Outer pad and inner pad> The outer pad 4a and the inner pad 4b are disposed on both axial sides of the rotor 8. Specifically, the outer pad 4a is disposed on the axial outer side of the rotor 8, and is supported so as to be displaceable in the axial direction relative to the support 2. The inner pad 4b is disposed on the axial inner side of the rotor 8, and is supported so as to be displaceable in the axial direction relative to the support 2.

[0032] Each of the outer pad 4a and the inner pad 4b includes a lining (friction material) 13 and a metal back plate (pressure plate) 14 that supports the back surface of the lining 13.

[0033] Caliper The caliper 3 is made of an aluminum-based alloy or an iron-based alloy and has an inverted U-shape. The caliper 3 has a pressing portion 15 on the axially outer side and a clamp base portion 16 on the axially inner side. The caliper 3 also has a bridge portion 17 that is disposed radially outward of the rotor 8 and axially connects the pressing portion 15 and the clamp base portion 16.

[0034] The clamp base 16 includes a base body 18 and a pair of arms 19a, 19b extending outward from the base body 18 in the circumferential direction. The base body 18 has a first cylinder 20a and a second cylinder 20b, each of which is a substantially cylindrical space, inside. The first cylinder 20a and the second cylinder 20b are each open on the axially outer side, but the opening on the axially inner side is blocked by bottoms 21a, 21b. When the disc brake device 1 is attached to a suspension device, the first cylinder 20a and the second cylinder 20b are arranged in the vertical direction as shown in FIG. 6.

[0035] A first piston 5a is fitted in the first cylinder 20a, and a second piston 5b is fitted in the second cylinder 20b. Each of the first piston 5a and the second piston 5b is made of carbon steel such as S10C or S45C, and is configured in a cylindrical shape with a bottom.

[0036] The inner circumferential surfaces of the first piston 5a and the second piston 5b are provided with female splines 23a, 23b. The area between the outer circumferential surface of the first piston 5a and the inner circumferential surface of the first cylinder 20a, and the area between the outer circumferential surface of the second piston 5b and the inner circumferential surface of the second cylinder 20b are sealed by annular piston seals 24a, 24b. The piston seals 24a, 24b are fitted in seal grooves 25a, 25b formed on the inner circumferential surfaces of the axially outer parts of the first cylinder 20a and the second cylinder 20b.

[0037] An anti-rotation mechanism (not shown) prevents the axially outer parts of the first piston 5a and the second piston 5b from rotating relative to the back plate 14 of the inner pad 4b. Piston boots 26a, 26b are stretched across the portion between the axially outer part of the outer circumferential surface of the first piston 5a and the axially outer opening edge of the first cylinder 20a, and between the axially outer part of the outer circumferential surface of the second piston 5b and the axially outer opening edge of the second cylinder 20b.

[0038] The caliper 3 is supported so as to be displaceable in the axial direction relative to the support 2. For this purpose, the axially inner ends of guide pins 27a, 27b are fixed to the pair of arms 19a, 19b constituting the clamp base 16, respectively, and the axially outer ends or intermediate portions of the guide pins 27a, 27b are inserted into the insides of guide holes formed in the pair of connecting arms 11a, 11b constituting the support 2 so as to be displaceable relative to each other in the axial direction. Boots 28a, 28b are provided between the outer circumferential surfaces of the guide pins 27a, 27b and the openings of the guide holes.

[0039] Rotation-to-linear conversion mechanism As shown in Fig. 6 and Fig. 7, each of the first rotary-linear motion conversion mechanism 6a and the second rotary-linear motion conversion mechanism 6b is a feed screw mechanism (ball screw device) that converts rotary motion into linear motion and changes the overall length in the axial direction during operation, and includes spindles 29a, 29b as rotating members, nuts 30a, 30b as linear motion members, and a plurality of balls 31a, 31b. The first rotary-linear motion conversion mechanism 6a pushes the first piston 5a toward the rotor 8, and the second rotary-linear motion conversion mechanism 6b pushes the second piston 5b toward the rotor 8. When implementing the present invention, a sliding type feed screw device in which the spindle and the nut are in direct contact with each other without using balls can also be used.

[0040] The spindles 29a, 29b have helical shaft-side ball screw grooves 32a, 32b on their outer circumferential surfaces from their tips (axially outer parts) to their middle parts. The base ends (axially inner parts) of the spindles 29a, 29b are inserted into through holes 33a, 33b formed in the bottom parts 21a, 21b of the clamp base 16, and are connected to the tips of a first output shaft 72 and a second output shaft 73, which will be described later, in a manner that prevents them from rotating relative to each other.

[0041] Annular bearing rings 34a, 34b are fitted onto the base end portions of the spindles 29a, 29b so as to be unable to rotate relative to each other. Thrust bearings 35a, 35b are disposed between the axially inner surfaces of the bearing rings 34a, 34b and the axially outer surfaces of the bottoms 21a, 21b. This allows the bottoms 21a, 21b to support the axial load (axial force) acting on the spindles 29a, 29b, and also allows the spindles 29a, 29b to rotate relative to the bottoms 21a, 21b.

[0042] The nuts 30a, 30b have helical nut-side ball screw grooves 36a, 36b on their inner circumferential surfaces, and male splines 37a, 37b on their outer circumferential surfaces. When the nut 30a is disposed inside the first piston 5a, the male spline 37a is spline-engaged with the female spline 23a provided on the first piston 5a. When the nut 30b is disposed inside the second piston 5b, the male spline 37b is spline-engaged with the female spline 23b provided on the second piston 5b. As a result, the nut 30a is engaged with the first piston 5a so as to allow relative displacement in the axial direction but not allow relative rotation, and the nut 30b is engaged with the second piston 5b so as to allow relative displacement in the axial direction but not allow relative rotation.

[0043] The balls 31a, 31b are rotatably disposed inside a spiral load path formed between the shaft side ball screw grooves 32a, 32b and the nut side ball screw grooves 36a, 36b. The start point and the end point of the load path are connected by circulation parts 38a, 38b fixed to the nuts 30a, 30b.

[0044] The first rotary-linear motion conversion mechanism 6a and the second rotary-linear motion conversion mechanism 6b of this example drive the spindles 29a, 29b to rotate, thereby moving the nuts 30a, 30b in the axial direction. Specifically, when the spindles 29a, 29b are driven to rotate in the forward rotation direction, the nuts 30a, 30b are moved in a direction approaching the rotor 8 (outward in the axial direction). On the other hand, when the spindles 29a, 29b are driven to rotate in the reverse rotation direction, the nuts 30a, 30b are moved in a direction away from the rotor 8 (inward in the axial direction).

[0045] <Motor gear unit> The motor gear unit (MGU, electric drive unit) 7 is used to electrically drive the first rotary-linear motion conversion mechanism 6a and the second rotary-linear motion conversion mechanism 6b, and includes a housing 39, an electric motor 40, a reduction mechanism 41, and a non-excitation operating brake 42.

[0046] "housing" The housing 39 is made of synthetic resin or metal, and is supported and fixed to the clamp base 16 that constitutes the caliper 3. Specifically, the housing 39 is supported and fixed to the axially inner side of the clamp base 16 by using mounting bolts 44a, 44b that pass through a pair of mounting flanges 43a, 43b provided on the outer circumferential surface of the clamp base 16, and a mounting bolt 44c that passes through a radially inner part of the housing 39 in the axial direction.

[0047] The housing 39 is composed of a housing body 45, a closing plate portion 46, and a cover body 47. The housing 39 is provided with a motor accommodating portion 48, a gear accommodating portion 49, and a brake accommodating portion 50, each of which is hollow.

[0048] The motor accommodating portion 48 is a portion that accommodates the electric motor 40 inside. In the illustrated example, the motor accommodating portion 48 has a cylindrical shape with an inner diameter slightly larger than the outer diameter of a motor body 57 (described below) that constitutes the electric motor 40. The central axis of the motor accommodating portion 48 is disposed in the circumferential direction. In this example, with the disc brake device 1 attached to the suspension device, the central axis of the motor accommodating portion 48 is disposed in the vertical direction.

[0049] The gear accommodating portion 49 is a portion that accommodates the reduction gear mechanism 41 therein. In the illustrated example, the gear accommodating portion 49 is configured in a housing having a larger volume than the motor accommodating portion 48.

[0050] The gear accommodating portion 49 communicates only with the motor accommodating portion 48, and does not communicate with the brake accommodating portion 50. In this example, a first partition wall 51 is provided between the motor accommodating portion 48 and the gear accommodating portion 49 to separate the motor accommodating portion 48 and the gear accommodating portion 49, thereby limiting the communication position and communication range between the motor accommodating portion 48 and the gear accommodating portion 49. Specifically, as shown in FIG. 17, the motor accommodating portion 48 and the gear accommodating portion 49 communicate only with each other through a first communication hole 52 formed in the first partition wall 51, through which a first connection portion 60 of a motor shaft 58 (described later) constituting the electric motor 40 can be inserted. The first partition wall 51 is provided integrally with the housing main body 45.

[0051] As shown in Fig. 12, two insertion holes 53a, 53b into which the base ends of the spindles 29a, 29b can be inserted are formed on the axially inner surface of the gear accommodating portion 49. The central axes of the insertion holes 53a, 53b are arranged in the axial direction. The opening on the axially outer side of the gear accommodating portion 49 is closed by the closing plate portion 46.

[0052] The brake accommodating portion 50 is a portion that accommodates therein the non-excitation actuated brake 42. In the illustrated example, the brake accommodating portion 50 is configured in the shape of a rectangular box.

[0053] The brake housing 50 communicates only with the motor housing 48. In this example, as shown in FIG. 17, a second partition wall 54 is provided between the motor housing 48 and the brake housing 50 to separate the motor housing 48 and the gear housing 49, thereby limiting the communication position and communication range between the motor housing 48 and the brake housing 50. Specifically, the motor housing 48 and the brake housing 50 communicate with each other through a second communication hole 55 formed in the second partition wall 54, through which a second connection part 61 of a motor shaft 58 (described later) constituting the electric motor 40 can be inserted. In this example, the second partition wall 54 is configured separately from the housing main body 45 and is attached to the housing main body 45. Note that a small through hole 56 that functions as an escape for the electric motor 40 and the motor electrode part is formed in the second partition wall 54, but the small through hole 56 is substantially blocked by a fixing plate 91 (described later) that is arranged on top of the second partition wall 54.

[0054] The upper opening of the brake accommodating portion 50 is closed by a cover 47 .

[0055] 1 and 2, with the disc brake device 1 attached to a suspension, the brake accommodating portion 50 is disposed above the motor accommodating portion 48. Therefore, the non-excitation actuated brake 42 disposed inside the brake accommodating portion 50 is disposed above the electric motor 40 disposed inside the motor accommodating portion 48.

[0056] Electric motor The electric motor 40 is disposed inside the motor housing portion 48. The electric motor 40 has a motor body 57 and a motor shaft 58. Note that in Figure 23, these components (the motor body 57 and the motor shaft 58) are shown diagrammatically.

[0057] The motor body 57 includes a cylindrical motor housing 59, and a rotor and a stator (not shown) disposed inside the motor housing 59. The rotor is supported at an axially intermediate portion of the motor shaft 58. The stator is disposed around the rotor and supported inside the motor housing 59.

[0058] With the electric motor 40 disposed inside the motor housing portion 48, the motor shaft 58 is disposed coaxially with the central axis of the motor housing portion 48. With the disc brake device 1 attached to the suspension, the motor shaft 58 is disposed facing in the vertical direction.

[0059] Both axial ends of the motor shaft 58 protrude from the motor body 57 on both axial sides. The motor shaft 58 has a first axial connection part 60 connected to the reduction mechanism 41 at one axial end protruding from the motor body 57. The motor shaft 58 also has a second axial connection part 61 connected to the non-excitation actuated brake 42 at the other axial end protruding from the motor body 57. Since the motor shaft 58 is disposed in the vertical direction, the first connection part 60 is disposed on the lower side in the vertical direction, and the second connection part 61 is disposed on the upper side in the vertical direction.

[0060] The electric motor 40 rotates the motor shaft 58 in a predetermined direction by a predetermined angle based on a command signal from a control device (not shown).

[0061] 《Reduction mechanism》 The reduction mechanism 41 increases the torque (power) of the electric motor 40 and transmits it to the first rotary-linear motion conversion mechanism 6a and the second rotary-linear motion conversion mechanism 6b. Therefore, the reduction mechanism 41 transmits the rotation of the electric motor 40 to the two spindles 29a, 29b, respectively. The reduction mechanism 41 is accommodated inside the gear accommodating portion 49.

[0062] The speed reduction mechanism 41 has a worm speed reduction mechanism 62, a power distribution mechanism (differential) 63, and a plurality of gears (spur gears) 64a to 64e. Note that Fig. 23 shows some of these components (the worm speed reduction mechanism 62, the power distribution mechanism 63, and the plurality of gears 64a to 64e) in a schematic manner.

[0063] The worm reduction mechanism 62 is connected to a first connection portion 60 of a motor shaft 58 constituting the electric motor 40. The worm reduction mechanism 62 is composed of a worm 65 and a worm wheel 66, and does not have a self-locking function. Therefore, the worm reduction mechanism 62 of this example not only transmits the rotation of the electric motor 40 to the first rotary-linear motion conversion mechanism 6a and the second rotary-linear motion conversion mechanism 6b, but also transmits the rotation reversely input from the first rotary-linear motion conversion mechanism 6a and the second rotary-linear motion conversion mechanism 6b to the motor shaft 58 of the electric motor 40.

[0064] The worm 65 has worm teeth 67 at the axially intermediate portion of its outer circumferential surface, and is disposed coaxially with the motor shaft 58 of the electric motor 40. The other axial end (base end) of the worm 65 is fixed to the first connecting portion 60 of the motor shaft 58 so as not to rotate relative to the first connecting portion 60. One axial end of the worm 65 is rotatably supported inside the gear accommodating portion 49 via a bearing (not shown).

[0065] The worm wheel 66 has wheel teeth 68 on its outer circumferential surface. The wheel teeth 68 mesh with worm teeth 67 provided on the worm 65. The worm wheel 66 is fixed to the outside of a first intermediate shaft 69 rotatably supported inside the gear accommodating portion 49 so as not to rotate relative to the first intermediate shaft 69. The first intermediate shaft 69 is disposed substantially parallel to the central axes of the spindle 29a of the first rotary-linear motion conversion mechanism 6a and the spindle 29b of the second rotary-linear motion conversion mechanism 6b. Therefore, the central axis of rotation of the worm wheel 66 is disposed substantially parallel to the central axes of the spindles 29a and 29b. Note that substantially parallel does not only mean completely parallel, but also includes substantially parallel.

[0066] In addition to the first intermediate shaft 69, a second intermediate shaft 70, a pair of support shafts 71a and 71b, a first output shaft 72, and a second output shaft 73 are supported inside the gear accommodating portion 49. The second intermediate shaft 70, the pair of support shafts 71a and 71b, the first output shaft 72, and the second output shaft 73 are disposed substantially parallel to the first intermediate shaft 69. The first intermediate shaft 69, the second intermediate shaft 70, the pair of support shafts 71a and 71b, the first output shaft 72, and the second output shaft 73 configure the reduction gear mechanism 41.

[0067] A first gear 64a is fixed to the first intermediate shaft 69 at a portion axially offset from the worm wheel 66 so as not to rotate relative thereto. The first gear 64a has fewer teeth than the wheel teeth 68 and is engaged with a second gear 64b which is fixed to the second intermediate shaft 70 so as not to rotate relative thereto. A third gear 64c which has fewer teeth than the second gear 64b is fixed to the second intermediate shaft 70 at a portion axially offset from the second gear 64b so as not to rotate relative thereto. The third gear 64c is engaged with an input member 74 which constitutes the power distribution mechanism 63. Therefore, the power distribution mechanism 63 is located downstream of the worm reduction mechanism 62 in terms of the direction of transmission of the power of the electric motor 40.

[0068] The power distribution mechanism 63 has a function of distributing and transmitting the power input to the input member 74 to the fourth gear 64d, which is the final gear fixed to the first output shaft 72 so as not to rotate relative thereto, and the fifth gear 64e, which is the final gear fixed to the second output shaft 73 so as not to rotate relative thereto. Specifically, the power according to the magnitude of the rotation load (ease of rotation) of the spindles 29a, 29b is distributed to the fourth gear 64d and the fifth gear 64e. This prevents a difference from occurring between the force with which the first piston 5a presses the inner pad 4b by the first rotary-to-linear motion conversion mechanism 6a and the force with which the second piston 5b presses the inner pad 4b by the second rotary-to-linear motion conversion mechanism 6b, regardless of the difference in efficiency between the first rotary-to-linear motion conversion mechanism 6a and the second rotary-to-linear motion conversion mechanism 6b.

[0069] The power distribution mechanism 63 has a pair of support shafts 71a, 71b, an input member (carrier) 74, a first intermediate gear 75, a second intermediate gear 76, a first output member 77, and a second output member 78. The input member 74, the first output member 77, and the second output member 78 are also gears having teeth on their outer circumferential surfaces.

[0070] The pair of support shafts 71a, 71b are coaxially arranged and non-rotatably supported inside the gear accommodating portion 49. The support shafts 71a, 71b are arranged at the center of the power distribution mechanism 63.

[0071] The input member 74 has a pair of support rings 79a, 79b each having an annular shape, and a plurality of pins 80a, 80b that are suspended between the pair of support rings 79a, 79b. One support ring 79a has teeth on its outer circumferential surface that mesh with the third gear 64c, and the second output member 78 is inserted inside. The other support ring 79b has the first output member 77 inserted inside. The pins 80a, 80b are arranged parallel to the support shafts 71a, 71b.

[0072] The first intermediate gear 75 and the second intermediate gear 76 are rotatably supported with respect to the input member 74. Specifically, the first intermediate gear 75 and the second intermediate gear 76 are rotatably supported around pins 80a, 80b, and are disposed between a pair of support rings 79a, 79b. The first intermediate gear 75 and the second intermediate gear 76 mesh with each other.

[0073] The first output member 77 is configured in a hollow cylindrical shape and is supported rotatably around the support shaft 71b. The first output member 77 has an input teeth portion 77a and an output teeth portion 77b. The input teeth portion 77a meshes with the first intermediate gear 75. In contrast, the output teeth portion 77b meshes with the fourth gear 64d, which is the final gear and is fixed to the outside of the first output shaft 72 so as not to rotate relative to it.

[0074] The second output member 78 is configured in a hollow cylindrical shape, and is supported rotatably around the support shaft 71a. The second output member 78 has input teeth 78a and output teeth 78b. The input teeth 78a meshes with the second intermediate gear 76. On the other hand, the output teeth 78b meshes with the fifth gear 64e, which is the final gear and is fixed to the outside of the second output shaft 73 so as not to rotate relative to it.

[0075] Therefore, the rotation of the first output member 77 is transmitted to the first output shaft 72 through the meshing portion between the output teeth portion 77b and the fourth gear 64d, which is the final gear. Also, the rotation of the second output member 78 is transmitted to the second output shaft 73 through the meshing portion between the output teeth portion 78b and the fifth gear 64e, which is the final gear.

[0076] The first output shaft 72 and the second output shaft 73 are disposed substantially parallel to the central axis of the spindles 29a, 29b. Therefore, the central axis of rotation of the fourth gear 64d and the fifth gear 64e, which are the final gears, is disposed substantially parallel to the central axis of the spindles 29a, 29b. In addition, a virtual line L (see FIG. 14) perpendicular to the central axis of rotation of the fourth gear 64d and the fifth gear 64e, which are the final gears, is disposed substantially parallel to the motor shaft 58 of the electric motor 40.

[0077] The first output shaft 72 and the second output shaft 73 are provided with engagement holes (serration holes) 81a, 81b at their axially outer ends. In this example, the axially inner ends (base ends) of the spindles 29a, 29b are engaged with the engagement holes 81a, 81 so as to be non-rotatable relative to each other. This allows the first output shaft 72 and the spindle 29a to be connected coaxially and non-rotatable relative to each other. Also, the second output shaft 73 and the spindle 29b are connected coaxially and non-rotatable relative to each other.

[0078] When the power distribution mechanism 63 is in operation, the input member 74 rotates (turns) about the support shaft 71a, causing the first intermediate gear 75 and the second intermediate gear 76 to revolve.

[0079] When the magnitude of the rotational load of the first output member 77 and the second output member 78, that is, the magnitude of the rotational load (ease of rotation) of the spindles 29a, 29b are the same, the first intermediate gear 75 and the second intermediate gear 76 only revolve without rotating while remaining in mesh with each other, and transmit power to the first output member 77 and the second output member 78. Therefore, the first output member 77 meshed with the first intermediate gear 75 and the second output member 78 meshed with the second intermediate gear 76 both rotate in the same direction at the same speed. When the magnitude of the rotational load of the spindles 29a, 29b is the same, the tip portions of the nuts 30a, 30b do not press the first piston 5a and the second piston 5b, and the spindles 29a, 29b rotate without load.

[0080] In contrast, when the magnitudes of the rotational loads of the first output member 77 and the second output member 78, that is, the magnitudes of the rotational loads of the spindles 29a, 29b, are different from each other, the first intermediate gear 75 and the second intermediate gear 76 not only revolve but also rotate on their axes while remaining meshed with each other, thereby transmitting power to one or both of the first output member 77 and the second output member 78. The case where the magnitudes of the rotational loads of the spindles 29a, 29b are different from each other occurs when the first piston 5a and the second piston 5b do not press the inner pad 4b at the same time due to a difference in efficiency between the first rotary-to-linear motion conversion mechanism 6a and the second rotary-to-linear motion conversion mechanism 6b, and the timing at which the first piston 5a and the second piston 5b press the inner pad 4b differs.

[0081] For example, when the first piston 5a presses the inner pad 4b before the second piston 5b, the rotation load of the spindle 29a constituting the first rotary-to-linear motion conversion mechanism 6a becomes larger than the rotation load of the spindle 29b constituting the second rotary-to-linear motion conversion mechanism 6b. In this case, the power distribution mechanism 63 distributes and transmits the rotation of the input member 74 to the first output member 77 and the second output member 78 so that the rotation speed of the first output member 77 is smaller than the rotation speed of the second output member 78. On the other hand, when the second piston 5b presses the inner pad 4b before the first piston 5a, the rotation load of the spindle 29a constituting the first rotary-to-linear motion conversion mechanism 6a becomes smaller than the rotation load of the spindle 29b constituting the second rotary-to-linear motion conversion mechanism 6b. In this case, the power distribution mechanism 63 distributes and transmits the rotation of the input member 74 to the first output member 77 and the second output member 78 so that the rotation speed of the first output member 77 is greater than the rotation speed of the second output member 78.

[0082] In order to ensure smooth operation of the reduction gear mechanism 41 as described above, a lubricant such as grease is applied to the reduction gear mechanism 41. For this reason, the gear housing portion 49 housing the reduction gear mechanism 41 is filled with the lubricant.

[0083] In this example, the fourth gear 64d, which is the final gear, is connected to the spindle 29a via a first output shaft 72, and the fifth gear 64e, which is the final gear, is connected to the spindle 29b via a second output shaft 73. However, when implementing the present invention, the first output shaft and the spindle and / or the second output shaft and the spindle may be integrally configured, and the final gear may be directly connected to the spindle.

[0084] <<Non-excitation actuated brake>> 17, the non-excitation actuated brake 42 is connected to the second connection part 61 of the motor shaft 58 constituting the electric motor 40. Specifically, the non-excitation actuated brake 42 is connected to the second connection part 61 via a connection shaft 82. The connection shaft 82 is connected to the second connection part 61 so as to be unable to rotate relative to the second connection part 61. The non-excitation actuated brake 42 is a friction brake, and has the function of allowing the rotation of the motor shaft 58 when current is applied and preventing the rotation of the motor shaft 58 when current is not applied.

[0085] In the disc brake device 1 of this embodiment, the non-excitation actuated brake 42 is disposed inside a brake accommodating portion 50 located in the housing 39 above a motor accommodating portion 48 that accommodates the electric motor 40. Therefore, the non-excitation actuated brake 42 is disposed above the electric motor 40.

[0086] The non-excitation actuated brake 42 has a casing 83, an electromagnetic coil 84, multiple (three in the illustrated example) rotating side discs 85, multiple (two in the illustrated example) stationary side discs 86, a pressure plate (armature) 87, a pressure spring 88, and multiple (three in the illustrated example) spacing springs 89.

[0087] The casing 83 is composed of a casing body 90, a fixing plate 91, and a plurality of rivets 92 (three in the illustrated example).

[0088] The casing body 90 is made of a magnetic metal and is generally annular. The casing body has a coil accommodating portion 90a having a substantially U-shaped cross section and an outward flange portion 90b provided on the radially outer side of the coil accommodating portion 90a. The fixing plate 91 is made of a metal and is generally hollow and triangular. The fixing plate 91 is fixed to the upper surface of the second partition wall 54. The rivet 92 connects the casing body 90 and the fixing plate 91 in a state where they are spaced apart from each other. The rivet 92 is disposed between the outward flange portion 90b of the casing body 90 and the radially outer portion of the fixing plate 91.

[0089] The electromagnetic coil 84 is formed in an annular shape, and is disposed inside a coil accommodating portion 90 a of a casing body 90 .

[0090] The rotating disks 85 and the stationary disks 86 are each configured in a circular ring shape, and are arranged alternately with respect to the axial direction of the motor shaft 58 of the electric motor 40 .

[0091] The rotating side disk 85 is engaged with the connecting shaft 82 fixed to the second connection portion 61 of the motor shaft 58 in a manner that allows relative displacement in the axial direction of the motor shaft 58 but prevents relative displacement in the circumferential direction of the motor shaft 58. For this reason, in this example, a female spline 85a provided on the inner peripheral edge of the rotating side disk 85 is spline-engaged with a male spline 82a provided on the outer peripheral surface of the connecting shaft 82. This enables the rotating side disk 85 to rotate in synchronization with the motor shaft 58.

[0092] On the other hand, the stationary disk 86 is supported with respect to the casing 83 so as to allow relative displacement in the axial direction of the motor shaft 58 but not in the circumferential direction of the motor shaft 58. For this reason, a bifurcated engagement protrusion 86a provided on the outer circumferential edge of the stationary disk 86 is engaged with a rivet 92. This prevents the stationary disk 86 from rotating even during use.

[0093] The pressing plate 87 is made of magnetic metal and is configured in an annular shape as a whole. The pressing plate 87 is disposed between the electromagnetic coil 84 and the disk (the rotating disk 85 in the illustrated example) among the rotating disk 85 and the stationary disk 86 that is disposed closest to the electromagnetic coil 84. The pressing plate 87, like the stationary disk 86, is supported with respect to the casing 83 so as to allow relative displacement in the axial direction of the motor shaft 58 but not allow relative displacement in the circumferential direction of the motor shaft 58. For this reason, rivets 92 are inserted through engagement holes 87a provided on the outer circumferential edge of the pressing plate 87.

[0094] The pressure spring 88 is disposed in an elastically deformed state between the pressure plate 87 and a claw portion 90c provided on the casing body 90. The pressure spring 88 elastically presses the pressure plate 87 in a direction approaching the fixed plate 91.

[0095] The spacing springs 89 are disposed around each of the rivets 92. The spacing springs 89 elastically urge the stationary disk 86 and the pressure plate 87 in a direction away from the fixed plate 91.

[0096] In the non-excitation actuated brake 42 of this example, when current is applied to the electromagnetic coil 84, a magnetic circuit is formed in the casing body 90 and the pressure plate 87 arranged around the electromagnetic coil 84. As a result, the pressure plate 87 is attracted to the casing body 90, elastically compressing and deforming the pressure spring 88. Therefore, the rotating side disk 85 and the stationary side disk 86 are not strongly pressed against each other by the pressure plate 87. Therefore, the rotation of the motor shaft 58 is permitted.

[0097] In contrast, when the electromagnetic coil 84 is de-energized, no magnetic circuit is formed in the casing body 90 and the pressure plate 87 as when it is energized. Therefore, the rotating side disk 85 and the stationary side disk 86 are strongly pressed against the fixed plate 91 by the pressure spring 88 via the pressure plate 87. As a result, the rotating side disk 85 and the stationary side disk 86 are strongly pressed against each other and frictionally engaged. As a result, the rotation of the motor shaft 58 is prevented.

[0098] [Explanation of the operation of the disc brake device] When the service brake is operated by the disc brake device 1 of this embodiment, brake oil is sent to the first cylinder 20a and the second cylinder 20b provided in the caliper 3 through an oil passage (not shown). As a result, the first piston 5a and the second piston 5b are pushed out from the first cylinder 20a and the second cylinder 20b, and the inner pad 4b is pressed against the axially inner side surface of the rotor 8. In addition, the caliper 3 is displaced axially inward relative to the support 2 by a reaction force caused by the pressing. Then, the outer pad 4a is pressed against the axially outer side surface of the rotor 8 by the pressing part 15 of the caliper 3. As a result, a braking force is obtained by friction acting on the contact surfaces between the pair of pads 4a, 4b and the rotor 8. In this way, the disc brake device 1 obtains a braking force by the service brake by pushing out the first piston 5a and the second piston 5b by introducing brake oil.

[0099] When the parking brake is operated by the disc brake device 1, the electric motor 40 constituting the motor gear unit 7 is energized, and the spindle 29a constituting the first rotary-to-linear motion conversion mechanism 6a and the spindle 29b constituting the second rotary-to-linear motion conversion mechanism 6b are rotated in the forward direction via the reduction mechanism 41. This causes the nuts 30a and 30b to move axially outward. Then, the first piston 5a and the second piston 5b are pushed toward the rotor 8, thereby pressing the inner pad 4b against the axially inner side surface of the rotor 8. Also, the caliper 3 is displaced axially inward relative to the support 2 due to the reaction force caused by the pressing. Then, the outer pad 4a is pressed against the axially outer side surface of the rotor 8 by the pressing portion 15 of the caliper 3. As a result, a braking force is obtained by friction acting on the contact surfaces between the pair of pads 4a and 4b and the rotor 8. In this way, the disc brake device 1 obtains the braking force by the parking brake by pushing out the first piston 5a and the second piston 5b using the motor gear unit 7.

[0100] Furthermore, when the engine of the vehicle is stopped and power supply to the electric motor 40 is stopped, power supply to the electromagnetic coil 84 constituting the non-excitation actuated brake 42 is also stopped. This makes it possible for the non-excitation actuated brake 42 to prevent rotation of the motor shaft 58. This makes it possible for the disc brake device 1 of this embodiment to maintain the braking force of the parking brake even when power supply to the electric motor 40 is stopped.

[0101] According to the disc brake device 1 of this embodiment as described above, the adhesion of lubricant to the non-excitation actuated brake 42 can be prevented. That is, in the disc brake device 1 of this embodiment, the reduction mechanism 41 is connected to a first connection part 60 provided at one axial end of a motor shaft 58 constituting the electric motor 40, and the non-excitation actuated brake 42 is connected to a second connection part 61 provided at the other axial end. Therefore, the non-excitation actuated brake 42 can be disposed on the opposite side of the reduction mechanism 41 in the axial direction of the motor shaft 58. In other words, the non-excitation actuated brake 42 can be disposed at a position far from the reduction mechanism 41 to which a lubricant is applied. Therefore, it is possible to prevent the lubricant applied to the reduction mechanism 41 from adhering to the non-excitation actuated brake 42.

[0102] Furthermore, with the disc brake device 1 attached to a suspension device that constitutes the vehicle body, the motor shaft 58 of the electric motor 40 is arranged to face in the vertical direction, and the non-excitation actuated brake 42 is arranged above the electric motor 40. For this reason, in this example, it is also possible to prevent the adhesion of lubricant to the non-excitation actuated brake 42 due to the action of gravity. Therefore, according to the disc brake device 1 of this example, it is possible to effectively prevent the adhesion of lubricant to the non-excitation actuated brake 42, so that the braking force of the parking brake can be sufficiently maintained even when the power supply to the electric motor 40 is stopped.

[0103] In the housing 39, a gear accommodating section 49 that accommodates the reduction gear mechanism 41 and a motor accommodating section 48 that accommodates the electric motor 40 are separated by a first partition wall 51, and the motor accommodating section 48 and the gear accommodating section 49 are communicated with each other only by a first communication hole 52 through which the first connection section 60 of the motor shaft 58 can be inserted. This effectively prevents the lubricant applied to the reduction gear mechanism 41 from migrating to the inside of the motor accommodating section 48.

[0104] Furthermore, in this example, within the housing 39, a motor accommodating section 48 that accommodates the electric motor 40 and a brake accommodating section 50 that accommodates the non-excitation actuated brake 42 are separated by a second partition wall 54, and the motor accommodating section 48 and the brake accommodating section 50 are communicated with each other by a second communication hole 55 through which the second connection section 61 of the motor shaft 58 can be inserted. Therefore, even if the lubricant reaches the inside of the motor accommodating section 48, it is possible to effectively prevent the lubricant from migrating from the inside of the motor accommodating section 48 to the inside of the brake accommodating section 50. Therefore, it is possible to effectively prevent the lubricant from adhering to the non-excitation actuated brake 42.

[0105] Furthermore, according to this embodiment, by forming the motor gear unit 7 into a unit including the non-excitation operating brake 42, it is possible to realize a motor gear unit 7 that is compact and has high assembly properties.

[0106] In this example, a worm reduction mechanism 62 without a self-locking function is used instead of the non-excitation operating brake 42. Therefore, compared to the case where a worm reduction mechanism with a self-locking function is used, frictional resistance (energy loss) can be suppressed and input / output characteristics can be improved.

[0107] Furthermore, the rotation central axes of all the gears other than the worm 65 housed in the gear housing portion 49, i.e., the worm wheel 66, the gears 64a to 64e, the input member 74, the first intermediate gear 75, the second intermediate gear 76, the first output member 77, and the second output member 78, are arranged approximately parallel to the central axes of the spindles 29a, 29b. This improves the workability of assembling the reduction gear mechanism 41 inside the gear housing portion 49.

[0108] In addition, since the imaginary line L (see Figure 14) perpendicular to the central axis of rotation of the fourth gear 64d and the fifth gear 64e, which are the final gears, and the motor shaft 58 that constitutes the electric motor 40 are arranged approximately parallel to each other, the radial width dimension of the motor gear unit 7 (the left-right dimension in Figure 14) can be kept small.

[0109] Furthermore, since the speed reduction mechanism 41 includes the power distribution mechanism 63, the pressing force of the first piston 5a against the inner pad 4b and the pressing force of the second piston 5b against the inner pad 4b can be made uniform.

[0110] In addition, because the rotation of the electric motor 40 is transmitted to the power distribution mechanism 63 via the worm reduction mechanism 62, the torque difference transmitted to the spindle 29a constituting the first rotary-linear motion conversion mechanism 6a and the spindle 29b constituting the second rotary-linear motion conversion mechanism 6b can be reduced compared to the case in which a structure is adopted in which the rotation of the electric motor 40 is transmitted from the power distribution mechanism to a pair of worm reduction mechanisms.

[0111] Although the embodiment of the present invention has been described above, the present invention is not limited to this, and can be modified as appropriate without departing from the technical concept of the invention.

[0112] The present invention is not limited to the embodiments, and for example, the non-excitation actuated brake and the power distribution mechanism can be appropriately modified to conventionally known structures. The motor gear unit for a disc brake device of the present invention is not limited to a floating type disc brake device, and can also be applied to an opposed piston type disc brake device. Furthermore, the disc brake device of the present invention can include three or more cylinders, pistons, and rotary-linear conversion mechanisms. [Explanation of symbols]

[0113] 1 Disc brake device 2. Support 3 Caliper 4a Outer pad 4b Inner Pad 5a 1st piston 5b Second piston 6a First rotary-linear conversion mechanism 6b Second rotary-linear conversion mechanism 7 Motor gear unit 8 Rotor 9 Support Base 10 Outer connection 11a, 11b connecting arm 12 Mounting hole 13 Lining 14 Back plate 15 Pressing section 16 Clamp base 17 Bridge section 18 Base body 19a, 19b Arms 20a No. 1 cylinder 20b Second cylinder 21a, 21b bottom 23a, 23b female spline 24a, 24b Piston seal 25a, 25b Seal groove 26a, 26b Piston boots 27a, 27b Guide pins 28a, 28b Boots 29a, 29b Spindle 30a, 30b Nut 31a, 31b Ball 32a, 32b Ball screw groove on shaft side 33a, 33b through hole 34a, 34b Bearing ring 35a, 35b thrust bearing 36a, 36b Nut side ball screw groove 37a, 37b male spline 38a, 38b Rotating parts 39 Housing 40 Electric Motor 41 Reduction mechanism 42 Non-excitation actuated brake 43a, 43b Mounting flange 44a, 44b, 44c Mounting bolts 45 Housing body 46 Closing plate 47 Lid 48 Motor housing 49 Gear housing 50 Brake housing 51 First Partition Wall 52 1st communication hole 53a, 53b Insertion holes 54 Second Partition Wall 55 2nd communication hole 56 Small Through Hole 57 Motor body 58 Motor shaft 59 Motor housing 60 First connection part 61 Second connection part 62 Worm reduction mechanism 63 Power distribution mechanism 64a~64e Gears 65 Warm 66 Worm Wheel 67 Worm Teeth 68 Wheel Teeth 69 First intermediate shaft 70 Second intermediate shaft 71a, 71b Support shaft 72 1st output shaft 73 Second output shaft 74 Input member 75 First intermediate gear 76 Second intermediate gear 77 First output member 77a Input teeth 77b Output teeth 78 Second output member 78a Input teeth 78b Output teeth 79a, 79b Support ring 80a, 80b pins 81a, 81b engaging hole 82 Connecting shaft 82a Male Spline 83 Casing 84 Electromagnetic Coil 85 Rotating disk 85a female spline 86 Stationary disk 86a Engagement protrusion 87 Pressing plate 87a Engagement hole 88 Pressure spring 89 Spacing spring 90 Casing body 90a Coil housing 90b Outward flange 90c Claw part 91 Fixing plate 92 Rivet

Claims

1. A motor gear unit for a disk brake device, comprising a housing, an electric motor, a reduction mechanism, and a non-excitation actuated brake, the housing has a motor accommodating portion, a gear accommodating portion, and a brake accommodating portion, and is supported and fixed to a caliper that constitutes a disc brake device; the electric motor includes a motor shaft having a first connection portion connected to the reduction mechanism on one axial side and a second connection portion connected to the non-excitation operation type brake on the other axial side, and is disposed inside the motor accommodating portion, the reduction mechanism is connected to the first connection portion, transmits rotation of the electric motor to a rotary-to-linear motion conversion mechanism disposed in a cylinder of the caliper, and is disposed inside the gear accommodating portion; the non-excitation actuated brake is connected to the second connection portion and prevents rotation of the motor shaft when no current is applied, and is disposed inside the brake accommodating portion; When the disc brake device is attached to a vehicle body, the motor shaft is disposed in a vertical direction, and the non-excitation operation type brake is disposed above the electric motor. Motor gear unit for disc brake equipment.

2. The housing further includes a first partition wall that separates the motor accommodating portion from the gear accommodating portion.

2. A motor gear unit for a disc brake device according to claim 1.

3. The housing further includes a second partition wall that separates the motor accommodating portion from the brake accommodating portion.

3. A motor gear unit for a disc brake device according to claim 1.

4. the reduction mechanism includes a worm connected to the first connection portion, a worm wheel meshed with the worm, and a plurality of gears; a rotation center axis of each of the worm wheel and the plurality of gears is disposed substantially parallel to a center axis of the rotary-to-linear motion conversion mechanism; A motor gear unit for a disc brake device according to any one of claims 1 to 3.

5. The reduction mechanism includes a worm connected to the first connection portion, a worm wheel meshed with the worm, a plurality of final gears each connected to the rotary-to-linear motion conversion mechanism directly or via another member, and a power distribution mechanism that distributes and transmits input power to the plurality of final gears. A motor gear unit for a disc brake device according to any one of claims 1 to 4.

6. Two final gears are provided, a virtual line perpendicular to each of the rotation central axes of the two final gears and the motor shaft are disposed substantially parallel to each other; 6. A motor gear unit for a disc brake device according to claim 5.

7. a caliper having a cylinder axially inwardly of the rotor; A piston fitted in the cylinder; a rotary-to-linear motion conversion mechanism that is disposed in the cylinder and converts rotary motion into linear motion to push the piston toward the rotor; a motor gear unit that is supported and fixed to the caliper and drives the rotary-to-linear motion conversion mechanism, The motor gear unit is a motor gear unit for a disc brake device according to any one of claims 1 to 6. Disc brake device.

8. The cylinder, the piston, and the rotary-to-linear motion conversion mechanism are provided in a plurality of positions.

8. A disc brake device according to claim 7.

9. The rotary-linear motion conversion mechanism includes a spindle and a nut. The reduction mechanism transmits rotation of the electric motor to the spindle. A disk brake device according to any one of claims 7 to 8.

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