Battery

Abstract

To provide a battery which can prevent short-circuiting caused by deformation of a collector tab.SOLUTION: Disclosed is a battery formed such that a power generation element is housed in an outer packaging, and a filler material is provided between the power generation element and the outer packaging. The power generation element has a collector tab extending outward. The collector tab has at least one recess. The recess is located on an inner side than the center of a length in an extension direction of the collector tab.SELECTED DRAWING: Figure 5

Description

[Technical field]

[0001] This application relates to batteries. [Background technology]

[0002] 2. Description of the Related Art Batteries that have a power generating element housed in an exterior body and a filler disposed between the power generating element and the exterior body have been known. Such batteries are disclosed in, for example, Patent Document 1.

[0003] Patent Document 1 discloses an all-solid-state battery laminate having one or more unit batteries in which a negative electrode current collector layer having a negative electrode current collector tab, a negative electrode active material layer, a solid electrolyte layer, a positive electrode active material layer, and a positive electrode current collector layer having a positive electrode current collector tab are laminated in this order, and a laminated all-solid-state battery in which a filler is contained in an exterior body made of a laminate film, a filler is present between the surface direction end of the all-solid-state battery laminate and the laminate film, and the all-solid-state battery laminate is in contact with the laminate film in the stacking direction. Here, the "surface direction end" in Patent Document 1 refers to the area near the negative electrode current collector tab and the positive electrode current collector tab. Patent Document 1 describes that such a laminated all-solid-state battery does not deform the surface direction end and has excellent battery performance per volume. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2018-133175 A Summary of the Invention [Problem to be solved by the invention]

[0005] The present inventors have found that when a filler is injected between the power generating element and the exterior body after the power generating element is housed in the exterior body, the current collecting tab may be deformed due to its weak rigidity, and that the deformation of the current collecting tab may cause the current collecting tab to come into contact with the adjacent counter electrode, resulting in a short circuit.

[0006] In view of the above circumstances, an object of the present application is to provide a battery capable of suppressing short circuits caused by deformation of the current collecting tab. [Means for solving the problem]

[0007] As one aspect for solving the above-mentioned problems, the present disclosure provides a battery in which a power generating element is housed in an outer casing and a filler is disposed between the power generating element and the outer casing, wherein the power generating element has a current collecting tab extending outward, the current collecting tab has at least one recess, and the recess is disposed inward from the center of the length of the current collecting tab in the extension direction.

[0008] In the battery, the current collecting tab may have a plurality of recesses, and the recesses may be arranged in a line in the width direction of the current collecting tab. Also, the power generating element may have a plurality of current collecting tabs arranged in a thickness direction, and the position of the recess of one current collecting tab adjacent in the thickness direction may be different from the position of the recess of the other current collecting tab. Effect of the Invention

[0009] The current collecting tab of the battery of the present disclosure has a predetermined recess. The recess improves the rigidity of the current collecting tab, which makes it possible to suppress deformation of the current collecting tab caused by the filler. Therefore, the battery of the present disclosure can suppress short circuits caused by deformation of the current collecting tab. [Brief description of the drawings]

[0010] [Figure 1] FIG. 2 is a plan view of the battery 100. [Diagram 2] FIG. 2 is a cross-sectional view taken along line II-II in FIG. [Diagram 3] FIG. 2 is a plan view of the power generating element 10. [Figure 4] FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. [Diagram 5] 1 is a plan view focusing on a negative electrode current collector tab 11b of one negative electrode current collector layer 11. FIG. [Figure 6]5A and 5B are cross-sectional views taken along the line AA and BB in FIG. [Figure 7] This is an example of a widthwise cross-sectional view of a stacked configuration in which the entire bottom 11d of the recess 11c of one current collector tab 11b adjacent in the thickness direction is included inside the recess 11c of the other negative electrode current collector tab 11b. [Figure 8] FIG. 13 is an example of a widthwise cross-sectional view of a stacking configuration in which the position of the recess 11c of one adjacent negative electrode current collector tab 11b is separated (offset) in the width direction from the position of the recess 11c of the other negative electrode current collector tab 11b. [Figure 9] FIG. 13 is an example of a widthwise cross-sectional view of a stacking configuration in which the position of the recess 11c of one adjacent negative electrode current collector tab 11b is separated (offset) in the width direction from the position of the recess 11c of the other negative electrode current collector tab 11b. [Figure 10] FIG. 13 is an example of a widthwise cross-sectional view of a stacking configuration in which the position of the recess 11c of one adjacent negative electrode current collector tab 11b is spaced (offset) from the position of the recess 11c of the other adjacent negative electrode current collector tab 11b in the extension direction. [Figure 11] 1 is a schematic diagram showing each step of a method for producing a battery according to an embodiment of the present invention; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0011] [battery] The battery of the present disclosure will be described with reference to a battery 100 as one embodiment. Fig. 1 shows a plan view of the battery 100. Fig. 2 shows a cross-sectional view taken along line II-II in Fig. 1. Fig. 3 shows a plan view of the power generating element 10. Fig. 4 shows a cross-sectional view taken along line IV-IV in Fig. 3.

[0012] In the battery 100, the power generating element 10 is housed in an exterior body 20, and a filler 30 is disposed between the power generating element 10 and the exterior body 20. The power generating element 10 has current collecting tabs (negative electrode current collecting tab 11b and positive electrode current collecting tab 15b) extending outward, and the current collecting tabs are connected to terminals (negative electrode terminal 40a and positive electrode terminal 40b) for connecting to external members. In FIG. 3, the current collecting tabs are disposed on the same surface of the power generating element 10, but this is not limited thereto, and the current collecting tabs may be disposed on different surfaces of the power generating element 10. The same applies to the positions of the terminals.

[0013] <Power generation element 10> The power generating element 10 is a power generating component of a battery, and may be a laminate in which electrodes are stacked, or may be a wound body in which electrodes are wound. The type of the power generating element 10 is not particularly limited, and may be a power generating element for a liquid battery, or may be a power generating element for an all-solid-state battery. The shape of the power generating element 10 is not particularly limited, and may be, for example, a rectangular shape in a plan view. FIGS. 1 to 4 show an example of a battery 100 including a power generating element 10 that is a laminate in which electrodes for an all-solid-state battery are stacked. The power generating element 10 that is a laminate in which electrodes for an all-solid-state battery are stacked will be described below. However, the configuration of the power generating element 10 is not limited to this.

[0014] The power generating element 10 includes a negative electrode collector layer 11, a negative electrode active material layer 12, a solid electrolyte layer 13, a positive electrode active material layer 14, and a positive electrode collector layer 15 in this order in the thickness direction. The power generating element 10 may include a plurality of electrode bodies 16 in the thickness direction, with the negative electrode collector layer 11, the negative electrode active material layer 12, the solid electrolyte layer 13, the positive electrode active material layer 14, and the positive electrode collector layer 15 as one repeating unit (electrode body 16). The plurality of electrode bodies 16 may be stacked in series or in parallel. When the power generating element 10 includes a plurality of electrode bodies 16, the adjacent electrode bodies 16 may share the positive electrode collector layer 11 or the negative electrode collector layer 15. FIG. 3 shows a power generating element 10 including a plurality of electrode bodies 16.

[0015] (Negative electrode current collector layer 11) The negative electrode current collector layer 11 is a sheet-shaped metal foil. The negative electrode current collector layer 11 includes a negative electrode flat plate portion 11a that contacts the negative electrode active material layer 12, and a negative electrode current collector tab 11b that extends outward from the negative electrode flat plate portion 11a. The negative electrode current collector tab 11b is a member for connecting the negative electrode flat plate portion 11a to the negative electrode terminal 40a. The negative electrode flat plate portion 11a and the negative electrode current collector tab 11b may be made of a single member, or may be made of separate members. When the power generating element 10 has a plurality of electrode bodies 16, the negative electrode current collector tabs 11b may be arranged so as to be linearly aligned in the thickness direction.

[0016] The metal constituting the negative electrode current collector layer 11 is not particularly limited, and examples thereof include Cu, Ni, Cr, Au, Pt, Ag, Al, Fe, Ti, Zn, Co, stainless steel, and the like. Cu is preferable. The negative electrode current collector layer 11 may have some kind of coating layer (e.g., a carbon coating layer) on its surface to adjust the resistance. The thickness of the negative electrode current collector layer 11 may be, for example, 0.1 μm or more and 1 mm or less.

[0017] (Negative electrode active material layer 12) The negative electrode active material layer is a sheet-like layer containing a negative electrode active material. The type of the negative electrode active material is not particularly limited. For example, silicon and Si alloys, silicon oxide and other silicon-based active materials, graphite, hard carbon and other carbon-based active materials, lithium titanate and other various oxide-based active materials, metallic lithium and lithium alloys can be mentioned.

[0018] The negative electrode active material layer 12 may optionally contain a conductive assistant, a binder, and a solid electrolyte. The type of the conductive assistant is not particularly limited. Examples include carbon materials such as acetylene black and ketjen black, and metal materials such as nickel, aluminum, and stainless steel. The type of the binder is not particularly limited. Examples include butadiene rubber (BR), butylene rubber (IIR), acrylate butadiene rubber (ABR), and polyvinylidene fluoride (PVdF). The type of the solid electrolyte is not particularly limited. For example, it may be an organic polymer electrolyte or an inorganic solid electrolyte. Inorganic solid electrolytes are preferred. This is because inorganic solid electrolytes have higher ionic conductivity and superior heat resistance compared to organic polymer electrolytes. The inorganic solid electrolyte may be an oxide solid electrolyte or a sulfide solid electrolyte. A sulfide solid electrolyte is preferred. Examples of oxide solid electrolytes include lithium lanthanum zirconate, LiPON, Li 1+X Al X Ge 2-X Examples of the sulfide solid electrolyte include Li2S-P2S5, Li2S-SiS2, LiI-Li2S-SiS2, LiI-Si2S-P2S5, Li2S-P2S5-LiI-LiBr, LiI-Li2S-P2S5, LiI-Li2S-P2O5, LiI-Li3PO4-P2S5, Li2S-P2S5-GeS2, etc.

[0019] The content of each component in the negative electrode active material layer 12 may be appropriately set depending on the purpose. The thickness of the negative electrode active material layer may be, for example, 0.1 μm or more and 1 mm or less.

[0020] (Solid electrolyte layer 13) The solid electrolyte layer 13 is a sheet-like layer containing a solid electrolyte. The type of the solid electrolyte is not particularly limited, and can be appropriately selected from solid electrolytes that can be used for the negative electrode active material layer.

[0021] The solid electrolyte layer 13 may contain an arbitrary binder. The type of binder is not particularly limited, and can be appropriately selected from binders that can be used in the negative electrode active material layer.

[0022] The content of each component in the solid electrolyte layer 13 may be appropriately set depending on the purpose. The thickness of the solid electrolyte layer 13 may be, for example, 0.1 μm or more and 1 mm or less.

[0023] (Cathode active material layer 14) The positive electrode active material layer 14 is a sheet-like layer containing a positive electrode active material. The type of the positive electrode active material is not particularly limited. For example, various lithium-containing composite oxides such as lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, lithium nickel cobalt oxide, lithium nickel cobalt manganese oxide, and spinel-based lithium compounds can be used.

[0024] The positive electrode active material layer may optionally contain a conductive assistant, a binder, and a solid electrolyte. The types of the conductive assistant, binder, and solid electrolyte are not particularly limited, and can be appropriately selected from the conductive assistant, binder, and solid electrolyte that can be used in the negative electrode active material layer.

[0025] The content of each component in the positive electrode active material layer 14 may be appropriately set depending on the purpose. The surface of the positive electrode active material may be covered with an oxide layer such as a lithium niobate layer, a lithium titanate layer, or a lithium phosphate layer. The thickness of the positive electrode active material layer 14 may be, for example, 0.1 μm or more and 1 mm or less.

[0026] (Positive electrode current collector layer 15) The positive electrode current collector layer 15 is a sheet-shaped metal foil. The positive electrode current collector layer 15 includes a positive electrode flat plate portion 15a that contacts the positive electrode active material layer 14, and a positive electrode current collector tab 15b that extends outward from the positive electrode flat plate portion 15a. The positive electrode current collector tab 15b is a member for connecting the positive electrode flat plate portion 15a to the positive electrode terminal 40b. The positive electrode flat plate portion 15a and the positive electrode current collector tab 15b may be made of a single member, or may be made of separate members. When the power generating element 10 has a plurality of electrode bodies 16, the positive electrode current collector tabs 15b may be arranged so as to be linearly aligned in the thickness direction.

[0027] The metal constituting the positive electrode collector layer 15 is not particularly limited, but examples thereof include Cu, Ni, Cr, Au, Pt, Ag, Al, Fe, Ti, Zn, Co, stainless steel, etc. Al is preferable. The positive electrode collector layer 15 may have some kind of coating layer (e.g., a carbon coating layer) on its surface to adjust the resistance. The thickness of the positive electrode collector layer 15 may be, for example, 0.1 μm or more and 1 mm or less.

[0028] (Shape of the recess) The current collector tabs of the battery 100 have a predetermined recess. The recess will be described below with a focus on the negative current collector tab 11b. However, the recess may be disposed in the positive current collector tab 15b. Therefore, the following description can also be applied to the positive current collector tab 15b.

[0029] Fig. 5 shows a plan view focusing on the negative electrode current collector tab 11b of one negative electrode current collector layer 11. Fig. 6(A) shows a cross-sectional view taken along line AA in Fig. 5, and Fig. 6(B) shows a cross-sectional view taken along line BB in Fig. 5. Here, the vertical direction on the paper surface of Fig. 5 is the extension direction (the direction in which the negative electrode current collector tab 11b extends), and the horizontal direction on the paper surface is the width direction (the width direction of the negative electrode current collector tab 11b).

[0030] As shown in FIG. 5, the negative electrode current collecting tab 11b has a recess 11c. As shown in FIG. 6(A)(B), the recess 11c is composed of a bottom 11d and a side wall 11e standing from the outer periphery of the bottom. The bottom 11d is the deepest part of the recess 11c. As shown in FIG. 6(A)(B), when the cross-sectional shape of the recess 11c is rectangular, the side constituting the deepest part becomes the bottom. When the cross-sectional shape of the recess is a polygonal shape such as a triangle, a circular shape, an elliptical shape, or a rounded shape, the deepest part (point) becomes the bottom. In addition, in the negative electrode current collecting tab 11b, the part other than the recess 11c is defined as a flat part 11f.

[0031] The negative electrode current collector tab 11b has a recess 11c, which improves the rigidity of the negative electrode current collector tab 11b. At least a part of the recess 11c is disposed inside (negative electrode flat plate portion 11a side) from the center of the length of the negative electrode current collector tab 11b in the extension direction. This improves the rigidity of the portion (root portion) of the negative electrode current collector tab 11b on the negative electrode flat plate portion 11a side. From the viewpoint of ensuring a bonding area between the negative electrode current collector tab 11b and the electrode terminal 40b, the entire recess 11c may be disposed inside from the center of the length of the negative electrode current collector tab 11b in the extension direction. When the filler 30 is injected, the root portion of the negative electrode current collector tab 11b is easily deformed to cause a short circuit, so by suppressing the deformation of the root portion, the short circuit suppression effect is further improved.

[0032] The number of recesses 11c in the negative electrode current collector tab 11b is not particularly limited and may be at least one. However, from the viewpoint of improving the rigidity of the base portion of the negative electrode current collector tab 11b, a plurality of recesses 11c may be provided as shown in FIG. 5. The arrangement of the recesses 11c is also not particularly limited and any arrangement is acceptable. Preferably, the recesses 11c are arranged side by side in the width direction as shown in FIG. 5.

[0033] The outer shape of the recess 11c is not particularly limited, and may be rectangular, polygonal, circular, or elliptical in plan view (thickness direction view). Fig. 5 shows the recess 11c having a rectangular shape in plan view. The cross-sectional shape of the recess 11c is not particularly limited. Figs. 6(A) and (B) show the recess 11c having a rectangular cross-sectional shape.

[0034] The length X1 of the recess 11c in the extension direction is not particularly limited, and may be, for example, 3 mm or more, 5 mm or more, 10 mm or less, or 8 mm or less. The length Y1 of the width direction of the recess 11c is not particularly limited, and may be, for example, 2 mm or more, 4 mm or more, 10 mm or less, or 8 mm or less. The aspect ratio of the recess 11c (length X1 in the extension direction / length Y1 in the width direction) is not particularly limited, and may be 0.5 or more, 1 or more, 2 or more, 5 or less, or 3 or less. The length W from the negative electrode flat plate portion 11a to the inner end of the recess 11c in the extension direction is not particularly limited, but the shorter it is, the more the strength of the base portion is improved. However, if the distance is too short, there is a risk that the negative electrode active material layer 12 may crack or slide off when the recess 11c is attached. Therefore, the distance may be 0.5 mm or more, 1 mm or more, 5 mm or less, or 3 mm or less. The length P between the recesses 11c is not particularly limited, but may be 5 mm or more, 8 mm or more, 15 mm or less, or 12 mm or less.

[0035] Here, the length of the recess 11c in the extension direction is the length of the extension direction component from the innermost point to the outermost point in the extension direction of the recess 11c, and the length of the recess 11c in the width direction is the length of the width direction component from the point on one side to the point on the other side in the width direction of the recess 11c.

[0036] The depth Z of the recess 11c is not particularly limited. When the power generating element 10 is composed of one electrode body 16, the depth Z of the recess 11c may be equal to or less than the thickness of the electrode body 16. When the power generating element 10 is composed of a plurality of electrode bodies 16, the depth Z of the recess 11c may be equal to or less than the length from one adjacent negative electrode current collector tab 11b to the other adjacent negative electrode current collector tab 11b. Specifically, the depth Z of the recess 11c may be equal to or more than 0.1 μm and equal to or less than 5 mm. However, in the case of the embodiment shown in FIG. 7 described later, the depth Z of the recess 11c may be equal to or more than the length from the negative electrode current collector tab 11b to another negative electrode current collector tab 11b adjacent in the thickness direction.

[0037] The size of the bottom 11d of the recess 11c is not particularly limited. The length X2 of the bottom 11d in the extension direction may be, for example, 0.5 times or more, 0.7 times or more, 1 time or less, or 0.9 times or less of the length X1 of the recess 11c in the extension direction. The length Y2 of the width direction of the bottom 11d may be, for example, 0.5 times or more, 0.7 times or more, 1 time or less, or 0.9 times or less of the length Y2 of the width direction of the recess 11c. The cross-sectional shape of the side wall 11e of the recess 11c is not particularly limited, and may be linear or tapered.

[0038] Next, the stacking form of the recesses 11c will be described. When the power generating element 10 includes a plurality of electrode bodies 16, the negative electrode current collector tabs 11b are arranged side by side in the thickness direction. In such a case, the position of the recesses 11c of one negative electrode current collector tab 11b adjacent in the thickness direction may be the same as the position of the recesses 11c of the other negative electrode current collector tab 11b, or may be different. In any stacking form, even if the negative electrode current collector tab 11b is deformed when the filler 30 is injected, the recesses 11c of one negative electrode current collector tab 11b contact the other negative electrode current collector tab 11b, so that the length between the adjacent negative electrode current collector tabs 11b is kept constant, and a short circuit due to contact between the negative electrode current collector tab 11b and the positive electrode active material layer 14 or the positive electrode current collector layer 15 can be suppressed. In addition, since the length between the adjacent negative electrode current collector tabs 11b can be kept constant, there is also an advantage that the filler can easily enter during manufacturing. Preferably, the position of the recess 11c of one negative electrode current collector tab 11b adjacent in the thickness direction is different from the position of the recess 11c of the other negative electrode current collector tab 11b. Here, the position of the recess 11c means the position in the extension direction and width direction, i.e., the position in the planar direction of the negative electrode current collector tab 11b.

[0039] A stacking configuration in which the position of the recess 11c of one negative electrode current collector tab 11b is the same as the position of the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction includes not only a stacking configuration in which the recess 11c of one negative electrode current collector tab 11b completely overlaps the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction, but also a stacking configuration in which the entire bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included inside the recess 11c of the other negative electrode current collector tab 11b.

[0040] FIG. 7 shows an example of a stacking configuration in which the position of the recess 11c of one negative electrode current collector tab 11b is the same as the position of the recess 11c of the other negative electrode current collector tab 11b adjacent in the thickness direction.

[0041] 7 is a width-direction cross-sectional view of a stacking form in which three negative electrode current collector tabs 11b, each having a plurality of recesses 11c arranged in the width direction, are arranged in the thickness direction, and the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is entirely included inside the recess 11c of the other negative electrode current collector tab 11b. As shown in FIG. 7, in the negative electrode current collector tabs 11b adjacent in the thickness direction, the bottom 11d of the recess 11c of one negative electrode current collector tab 11b enters the inside of the recess 11c of the other negative electrode current collector tab 11b, and the side wall 11e of the recess 11c of one negative electrode current collector tab 11b contacts the side wall 11e of the other negative electrode current collector tab 11b, so that the length between the adjacent negative electrode current collector tabs 11b can be kept constant. In addition, by adopting such a stacking form, the depth Z1 of the recess 11c can be set to be equal to or greater than the length from the negative electrode current collector tab 11b to the other negative electrode current collector tab 11b adjacent in the thickness direction. As a result, even when the negative electrode current collector tabs 11b are not deformed, adjacent negative electrode current collector tabs 11b may come into contact with each other, thereby enhancing the effect of maintaining a constant length between the negative electrode current collector tabs 11b.

[0042] In the negative electrode current collector tabs 11b adjacent in the thickness direction, the stacking form in which the position of the recess 11c of one negative electrode current collector tab 11b is different from the position of the recess 11c of the other negative electrode current collector tab 11b includes, in addition to a stacking form in which the recess 11c of one negative electrode current collector tab 11b does not completely overlap with the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction, a stacking form in which a part of the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included inside the recess 11c of the other negative electrode current collector tab 11b and a stacking form in which the entire bottom 11d of the recess 11c of one negative electrode current collector tab 11b is not included inside the recess 11c of the other negative electrode current collector tab 11b and at least a part of the side surface 11e of the recess 11c of one negative electrode current collector tab 11b is included inside the recess 11c of the other negative electrode current collector tab 11b.

[0043] In other words, these lamination forms are lamination forms in which at least a part of the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included in the flat surface portion 11f of the other negative electrode current collector tab 11b when viewed in the thickness direction. With such a lamination form, even if one negative electrode current collector tab 11b is deformed, the bottom 11d of the recess 11c of one negative electrode current collector tab 11b can come into contact with the flat surface portion 11f of the other negative electrode current collector tab 11b, so that the length between adjacent negative electrode current collector tabs 11b can be kept constant, thereby suppressing a short circuit caused by contact between the negative electrode current collector tab 11b and the positive electrode active material layer 14 or the positive electrode current collector layer 15. This effect can be more effectively achieved in a stacking configuration in which the recess 11c of one negative electrode current collector tab 11b does not completely overlap with the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction, and in which the entire bottom 11d of the recess 11c of one negative electrode current collector tab 11b is not included in the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction, and at least a part of the side surface 11e of the recess 11c of one negative electrode current collector tab 11b is included in the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction. An even more effective configuration is a stacking configuration in which the recess 11c of one negative electrode current collector tab 11b does not completely overlap with the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction.

[0044] 8 to 10 show examples of stacking configurations in which the position of the recess 11c of one negative electrode current collector tab 11b is different from the position of the recess 11c of the other negative electrode current collector tab 11b in the thickness direction. FIG. 8 and FIG. 9 show widthwise cross-sectional views of stacking configurations in which three negative electrode current collector tabs 11b having a plurality of recesses 11c aligned in the width direction are arranged side by side in the thickness direction, and the position of the recess 11c of one negative electrode current collector tab 11b is separated (offset) in the width direction from the position of the recess 11c of the other negative electrode current collector tab 11b. FIG. 10 shows widthwise cross-sectional views of stacking configurations in which three negative electrode current collector tabs 11b having a plurality of recesses 11c aligned in the width direction are arranged side by side in the thickness direction, and the position of the recess 11c of one negative electrode current collector tab 11b is separated (offset) in the extension direction from the position of the recess 11c of the other negative electrode current collector tab 11b.

[0045] 8 is a stacking configuration in which a part of the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included inside the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction. Therefore, when viewed in the thickness direction, the remaining part of the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included in the flat part 11f of the recess 11c of the other negative electrode current collector tab 11b. The more the remaining part of the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included in the flat part 11f of the recess 11c of the other negative electrode current collector tab 11b, the stronger the above-mentioned effect becomes. Specifically, it is preferable that 50% or more of the area of ​​the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included in the flat portion 11f of the recess 11c of the other negative electrode current collector tab 11b, and it is more preferable that 80% or more of the area of ​​the bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included in the flat portion 11f of the recess 11c of the other negative electrode current collector tab 11b.

[0046] 9 is a stacking configuration in which the recess 11c of one negative electrode current collector tab 11b does not overlap with the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction. In this stacking configuration, the entire bottom 11d of the recess 11c of one negative electrode current collector tab 11b is included in the flat portion 11f of the other negative electrode current collector tab 11b when viewed in the thickness direction, and therefore, the above-mentioned effect is most easily obtained in this stacking configuration.

[0047] The configuration shown in Fig. 10 is a stacking configuration in which the recess 11c of one negative electrode current collector tab 11b does not overlap with the recess 11c of the other negative electrode current collector tab 11b when viewed in the thickness direction. The difference from the configuration in Fig. 9 is that the position of the recess 11c of one negative electrode current collector tab 11b is separated (offset) from the position of the recess 11c of the other negative electrode current collector tab 11b in the extension direction. In this way, the positions of the recesses 11c of adjacent negative electrode current collector tabs 11b may be separated in the width direction or in the extension direction.

[0048] Such a current collecting tab can be manufactured by providing a recess by, for example, embossing. When the power generating element 10 is a laminate, the current collecting tab may be provided with a recess before stacking the electrode layers, or may be provided with a recess after stacking. When the power generating element 10 is a wound body, the current collecting tab may be provided with a recess before winding the electrodes.

[0049] <Exterior body 20> The exterior body 20 is a member for housing the power generating element 10 therein. The exterior body 20 is not particularly limited, and a known exterior body can be used. For example, a metal laminate such as an Al laminate, or a metal housing such as a metal can can be used. The shape of the exterior body 20 is also not particularly limited, and it may be rectangular or cylindrical. In the battery 100, two sheets of metal laminate are combined to form the exterior body 20. When a metal laminate is used, a heat-sealed portion S is formed around the exterior body 20 when sealing the power generating element 10.

[0050] <Filler 30> The filler 30 is a resin disposed between the power generating element 10 and the exterior body 20 to protect the power generating element 10. The filler 30 may be disposed at least partially between the power generating element 10 and the exterior body 20, but is preferably disposed between the surface of the power generating element 10 on which the current collecting tabs are disposed and the exterior body 20. From the viewpoint of protecting the entire power generating element 10, the filler 30 may be disposed over the entire area between the power generating element 10 and the exterior body 20.

[0051] The material of the filler 30 is not particularly limited as long as it is a resin, and a thermoplastic resin, a thermosetting resin, an ultraviolet-curable resin, or the like can be used.

[0052] <Terminal> The terminals are members for connecting the power generating element 10 to an external member. The negative electrode terminal 40a is connected to the negative electrode current collector tab 11b, and the positive electrode terminal 40b is connected to the positive electrode current collector tab 15b. The material of the terminals is not particularly limited, and can be appropriately selected from metal materials that can be used for the negative electrode terminal 40a or the positive electrode terminal 40b. The method of joining the current collector tabs and the terminals is not particularly limited. For example, laser welding, ultrasonic bonding, soldering, etc. can be used.

[0053] [Battery manufacturing method] Next, a method for manufacturing a battery according to the present disclosure will be described. The method for manufacturing a battery according to the present disclosure is not particularly limited, and the battery can be manufactured by a known method. Hereinafter, one embodiment of a method for manufacturing a battery including a power generating element that is a laminate in which electrodes for an all-solid-state battery are laminated will be described.

[0054] The manufacturing method of the battery of the embodiment includes an electrode preparation step S1, an embossing step S2, an electrode lamination step S3, a terminal joining step S4, an exterior body accommodation step S5, a filler injection step S6, and a sealing step S7. A schematic diagram showing each step is shown in FIG.

[0055] <Electrode preparation process S1> The electrode preparation step S1 is a step of preparing a negative electrode and a positive electrode. The negative electrode and the positive electrode can be prepared by a known method. For example, the material constituting the negative electrode active material layer is dispersed in an organic solvent, and the obtained slurry is applied to the negative electrode current collector layer and dried to obtain a negative electrode. A positive electrode can be obtained by using a similar method.

[0056] The solid electrolyte layer may be prepared by laminating it on either the negative electrode or the positive electrode, or may be prepared separately from these electrodes. For example, the material constituting the solid electrolyte layer may be dispersed in an organic solvent, applied to the surface of the negative electrode active material layer of the negative electrode, and dried to laminate the solid electrolyte layer on the negative electrode. Alternatively, the solid electrolyte layer may be prepared separately and disposed between the positive electrode and the negative electrode in the electrode lamination step S3.

[0057] Here, the negative electrode and the positive electrode used inside the laminate may have electrode layers formed on both sides.

[0058] <Embossing process S2> The embossing step S2 is a step of forming recesses in each current collecting tab. The embossing can be carried out by any known method.

[0059] <Electrode lamination process S3> The electrode lamination step S3 is a step of laminating the negative electrode and the positive electrode to prepare a laminate. The method of laminating each electrode is not particularly limited, and a known method can be appropriately adopted. After preparing the laminate, the laminate may be pressurized to strengthen the adhesion of each electrode.

[0060] <Terminal joining process S4> The terminal bonding step S4 is a step of bonding each current collecting tab to each terminal by any bonding method, for example, laser welding, ultrasonic bonding, soldering, etc.

[0061] <Exterior body housing process S5> The exterior housing step S5 is a step of housing the power generating element with the terminals joined in an exterior housing. In one embodiment, the power generating element is housed inside the exterior housing using an exterior housing formed by combining two metal laminates with protrusions.

[0062] <Filler injection process S6> The filler injection step S6 is a step of injecting a filler F into the inside of the exterior body housing the power generating element. The method of injecting the filler is not particularly limited, and any known method can be appropriately adopted. Since a predetermined recess is formed in each current collecting tab of the power generating element of one embodiment, the rigidity of the current collecting tab is improved. Therefore, even if the filler is injected, deformation of the current collecting tab is suppressed, and a short circuit caused by the current collecting tab coming into contact with the counter electrode is also suppressed.

[0063] <Sealing process S7> The sealing step S7 is a step of sealing the exterior body. In one embodiment, a metal laminate is used for the exterior body, so that the power generating element can be sealed inside the exterior body by forming a heat-melted part S on the outer periphery. When a metal housing is used for the exterior body, the exterior body can be sealed by, for example, laser welding. [Explanation of symbols]

[0064] 10 Power generation elements 11 Negative electrode current collector layer 11a Negative electrode flat plate part 11b Negative electrode current collecting tab 11c Recess 11d bottom 11e side wall 11f flat part 12 Negative electrode active material layer 13 Solid electrolyte layer 14 Cathode active material layer 15 Positive electrode current collector layer 15a Positive electrode flat plate part 15b Positive electrode current collecting tab 16 Electrode body 20 Exterior body 30 Filler 40a negative terminal 40b Positive terminal 100 batteries

Claims

1. A battery comprising: a power generating element having an active material layer and a current collector layer housed in an exterior body; and a filler disposed between the power generating element and the exterior body, the current collector layer has a flat plate portion laminated in contact with the active material layer and a current collector tab extending from the flat plate portion toward an outside of the exterior body, the current collecting tab has at least one recess; At least a part of the recess is located inside a center of the length of the current collecting tab in an extension direction of the current collecting tab, a distance from a connection portion between the flat portion and the current collecting tab to an end portion of the recess that is closer to the flat portion is 0.5 mm or more and 5 mm or less in an extending direction of the current collecting tab; battery.

2. The battery of claim 1 , wherein the current collecting tab has a plurality of the recesses.

3. The battery according to claim 2 , wherein a plurality of the recesses are arranged side by side in the width direction of the current collecting tab.

4. The power generating element has a plurality of the current collecting tabs arranged in a thickness direction, a position of the recess of one of the current collecting tabs adjacent in the thickness direction is different from a position of the recess of the other current collecting tab; The battery according to any one of claims 1 to 3.

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