Image reading device, image forming system
The image reading device addresses material jamming and accuracy issues by using separate reading units with specific support structures to stabilize the transparent member, ensuring accurate image capture on both sides of the recording material.
Patent Information
- Application Number
- JP2020201382
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2020-12-03
- Publication Date
- 2024-12-23
- Estimated Expiration
- 2040-12-03
AI Technical Summary
Conventional image reading devices face issues with material jamming and reduced image reading accuracy due to bending of the contact glass, which occurs when the first and second image reading units are configured with common parts, leading to inconsistent pressing forces and misalignment of images on both sides of a recording material.
The device employs a configuration with separate first and second reading units, each having a transparent member, optical reading units, and guides with specific contact and pressing mechanisms to maintain a stable gap for accurate image reading, using abutting and opposing support structures to prevent glass deflection and ensure proper material conveyance.
This configuration effectively prevents material jamming and enhances image reading accuracy by maintaining a consistent gap and reducing deflection of the transparent member, ensuring precise image capture on both sides of the recording material.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to an image reading device that reads an image formed on a recording material, and an image forming system including the same. [Background technology]
[0002] In an image forming apparatus such as a printer or a copier, when an image is formed on both sides of a recording material, image formation is performed separately on the front (first side) of the recording material and on the back (second side opposite to the first side). That is, after image formation on the front side of the recording material, image formation is performed on the back side of the recording material. Therefore, it is necessary to adjust the formation positions of the images formed on the front and back sides of the recording material so that there is no relative deviation in the formation positions (printing positions) of the images on the front and back sides of the recording material (for example, misalignment of characters). Therefore, the image formed on the front side of the recording material and the image formed on the back side are read, and the positions of the image formed on the front side and the image formed on the back side can be adjusted based on the read images on the front and back sides.
[0003] Conventionally, an image reading device has been proposed in which a contact glass is disposed on the side of the conveying path along which the recording material is conveyed, facing the image-forming surface of the recording material, and the image formed on the recording material is read by an image sensor through the contact glass (Patent Document 1). As in the device described in Patent Document 1, a reading reference member (also called a backing roller) is rotatably provided in the image reading device. The backing roller is disposed opposite the contact glass so that a gap corresponding to the focal depth of the image sensor is formed between the backing roller and the contact glass. When the recording material passes through this gap, the image on the recording material is read by the image sensor. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2010-268058 A Summary of the Invention [Problem to be solved by the invention]
[0005] Incidentally, if images on both sides of a recording material are read in one transport, the images formed on both sides of the recording material can be read efficiently. To achieve this, for example, a second image reading unit that reads an image on the back side (second side) of the recording material and a first image reading unit that reads an image on the front side (first side) of the recording material are arranged in this order from the upstream side along the transport path of the recording material. These first and second image reading units may be composed of common parts from the viewpoints of maintenance, cost, and the like.
[0006] However, when an image reading device such as that described in Patent Document 1 is used as the first and second image reading units, the recording material may get stuck between the contact glass and the opposing backing roller, causing a transport abnormality. That is, in the image reading device as described above, the contact glass may be pressed by a pressing member against the housing section in which the image sensor is housed, and fixed. When the contact glass is disposed vertically above the recording material passing through the gap with the backing roller, the portion of the contact glass where the pressing member is not provided may bend vertically downward due to its own weight. This is because, in the conventional image reading device, when the contact glass is bent, the gap formed between the backing roller and the contact glass becomes too narrow, making it difficult for the recording material to pass through the gap.
[0007] In order to prevent such abnormal transport caused by the bending of the contact glass, it is possible to configure the pressing force of the pressing member that presses the contact glass to be stronger. However, when the first and second image reading units are configured from common parts as described above, if the pressing force of the pressing member that presses the contact glass is determined according to the image reading unit arranged on the vertically upper side, the contact glass of the image reading unit arranged on the vertically lower side is likely to bend. This is because, in the image reading unit arranged on the vertically lower side, the glass is likely to bend in a direction away from the backing roller due to the force of the pressing member pressing the contact glass and the weight of the contact glass itself. If the contact glass of the image reading unit arranged on the vertically lower side is bent in this way, the distance of the recording material conveyed to the image sensor changes, and the image reading accuracy may decrease. In this way, when the first and second image reading units are configured from common parts, it is difficult to simultaneously suppress abnormal transport and improve the image reading accuracy.
[0008] In view of the above problems, an object of the present invention is to provide an image reading device that can suppress abnormalities in the conveyance of recording material caused by bending of the contact glass while improving the accuracy of reading images, and an image forming system including the same. [Means for solving the problem]
[0009] The image reading device according to the present invention is an image reading device that reads an image on a recording material formed by an image forming means that forms an image, and includes: a conveying means for conveying the recording material; a first reading unit that is provided vertically above the recording material conveyed by the conveying means and reads an image on a first side of the recording material; a first guide portion that is provided vertically below the first reading unit and spaced apart from the first reading unit, and forms a conveying path for the recording material between the first reading unit and the first reading unit; a second reading unit that is provided vertically below the recording material conveyed by the conveying means and reads an image on a second side opposite to the first side of the recording material; and a second guide portion that is provided vertically above the second reading unit and spaced apart from the second reading unit, and forms a conveying path for the recording material between the second reading unit and the second reading unit, and the second reading unit includes a rectangular transparent member, an optical reading means that irradiates light through the transparent member to the second side of the recording material to read an image, and a housing that has an opposing surface that faces the transparent member and houses the optical reading means together with the transparent member. a first contact portion provided to protrude from the opposing surface of the container and contacting the transparent member at one end side of the transparent member relative to a center in a longitudinal direction of the transparent member; a second contact portion provided to protrude from the opposing surface of the container and contacting the transparent member at the other end side opposite to the one end side in the longitudinal direction of the transparent member; and a second contact portion provided to protrude from the opposing surface of the container and contacting the transparent member at a position closer to the center in the longitudinal direction of the transparent member than the first contact portion and from an opposite surface side opposite to the contact surface of the transparent member with which the first contact portion is in contact. a first pressing means for pressing the transparent member toward the container; a second pressing means for pressing the transparent member from the opposite surface side toward the container at a position closer to the center in the longitudinal direction of the transparent member than the second contact portion; and an opposing portion that is provided so as to protrude from the opposing surface of the container and faces the transparent member between the first contact portion and the second contact portion in the longitudinal direction of the transparent member, the opposing portion having a protruding amount from the opposing surface smaller than those of the first contact portion and the second contact portion. the facing portion is disposed at a central position between the first contact portion and the second contact portion, and a difference between a contact position where the first contact portion and the second contact portion contact the contact surface as viewed from a conveying direction of the recording material is 0.1 mm or more and 0.2 mm or less; It is characterized by: Effect of the Invention
[0010] According to the present invention, it is possible to provide an image reading device that can achieve both suppression of abnormalities in the conveyance of a recording material caused by bending of a transmissive member and improvement in image reading accuracy. [Brief description of the drawings]
[0011] [Figure 1] 1 is a schematic diagram showing an image forming system including an image reading apparatus according to an embodiment of the present invention; [Diagram 2] FIG. 1 is a schematic diagram showing an image reading apparatus according to an embodiment of the present invention. [Diagram 3] FIG. 2 is an enlarged view showing a part of the image reading device. [Figure 4] FIG. 4 is a schematic diagram for explaining an overview of a second CIS unit and a second backing roller. [Diagram 5] FIG. 13 is a perspective view showing a second CIS unit and a second backing roller. [Figure 6] FIG. 4 is a cross-sectional view for explaining a mounting configuration of the reading glass. [Figure 7] FIG. 4 is a perspective view showing the second CIS unit with the reading glass removed. [Figure 8] 5A and 5B are diagrams for explaining suppression of bending that may occur in the reading glass of the first CIS unit, where FIG. 5A is a comparative example, and FIG. 5B is the present embodiment. [Figure 9] 5A and 5B are diagrams for explaining suppression of bending that may occur in the reading glass of the second CIS unit, in which (a) is a comparative example without an opposing support portion, and (b) is the present embodiment with an opposing support portion. [Figure 10] FIG. 13 is a diagram for explaining a case where a spacer is used. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] <Image forming system> A schematic configuration of an image forming system including an image reading device of this embodiment will be described with reference to Fig. 1. The image forming system 1X shown in Fig. 1 includes an image forming apparatus 100, an image reading apparatus 200, and a finisher apparatus 300. The image forming apparatus 100, the image reading apparatus 200, and the finisher apparatus 300 are connected so as to be able to transfer a recording material S. In this embodiment, the image reading apparatus 200 and the finisher apparatus 300 are post-processing units that can be attached to the image forming apparatus 100 for functional expansion, and can perform post-processing, as described below, on the recording material S on which a toner image has been formed by the image forming apparatus 100.
[0013] The image forming apparatus 100, the image reading apparatus 200, and the finisher apparatus 300 are connected to each other via a communication interface capable of serial communication or parallel communication so that data can be transmitted and received between them. In this way, the image forming apparatus 100 can control the image reading apparatus 200 and the finisher apparatus 300 while monitoring their operating conditions, including failures.
[0014] <Image forming device> First, the image forming apparatus 100 will be described. The image forming apparatus 100 is a tandem-type full-color printer of an electrophotographic system. The image forming apparatus 100 includes image forming units Pa, Pb, Pc, and Pd that form images of yellow, magenta, cyan, and black, respectively. The image forming apparatus 100 forms a toner image on a recording material S in response to an image signal from a document reading device 190 connected to the apparatus main body 100A or an external device (not shown) such as a personal computer connected to the apparatus main body 100A so as to be able to communicate with the apparatus main body 100A.
[0015] In this embodiment, the image forming sections Pa to Pd, the primary transfer rollers 24a to 24d, the intermediate transfer belt 130, the multiple rollers 13 to 15, and the outer secondary transfer roller 11 constitute an image forming unit 700 (image forming means) that forms a toner image on the recording material S. Examples of the recording material S include various types of pre-cut recording materials S (so-called cut sheets), such as plain paper, thick paper, rough paper, textured paper, coated paper, plastic film, cloth, etc.
[0016] As shown in FIG. 1, the image forming units Pa, Pb, Pc, and Pd are arranged in line in the moving direction of the intermediate transfer belt 130 in the apparatus main body 100A. The intermediate transfer belt 130 is stretched around a number of rollers (13, 14, and 15) and moved in the direction of the arrow R2 in the figure. The intermediate transfer belt 130 carries and transports a toner image that is primarily transferred as described below. A secondary transfer outer roller 11 is arranged at a position opposite to the secondary transfer inner roller 14 that stretches the intermediate transfer belt 130 across the intermediate transfer belt 130, forming a secondary transfer unit T2 that transfers the toner image on the intermediate transfer belt 130 to the recording material S. A fixing unit 800 is arranged downstream of the secondary transfer unit T2 in the recording material transport direction.
[0017] Below the image forming unit 700, a plurality of cassettes 10 (two in this example) containing recording materials S are disposed. These cassettes 10 contain recording materials S of different sizes and thicknesses, and the recording material S is selectively conveyed from one of the cassettes 10. The recording material S is conveyed from the cassette 10 to the registration roller 12 through a conveying path by the conveying roller 16. Thereafter, the registration roller 12 rotates in synchronization with the toner image formed on the intermediate transfer belt 130, so that the recording material S is conveyed toward the secondary transfer portion T2. Note that the recording material S is not limited to that contained in the cassette 10, and the recording material S placed on a manual feed portion (not shown) may be conveyed.
[0018] The image forming units Pa, Pb, Pc, and Pd have substantially the same configuration, except that the toner images are developed in different colors. Therefore, the yellow image forming unit Pa will be described here as a representative, and descriptions of the other image forming units Pb, Pc, and Pd will be omitted.
[0019] The image forming unit Pa is provided with a cylindrical photosensitive drum 3a as a photosensitive member. The photosensitive drum 3a is rotated in the direction of the arrow R1 in the figure. A charging device 2a, an exposure device La, a developing device 1a, a primary transfer roller 24a, and a drum cleaning device 4a are arranged around the photosensitive drum 3a.
[0020] A process of forming, for example, a full-color image by the image forming apparatus 100 will be described. First, when an image forming operation is started, the surface of the rotating photosensitive drum 3a is uniformly charged by the charging device 2a. The charging device 2a is, for example, a corona charger that irradiates charged particles associated with corona discharge to charge the photosensitive drum 3a to a uniform negative polarity dark potential. Next, the photosensitive drum 3a is scanned and exposed by a laser beam corresponding to an image signal emitted from the exposure device La. As a result, an electrostatic latent image corresponding to the image signal is formed on the surface of the photosensitive drum 3a. The electrostatic latent image formed on the photosensitive drum 3a is developed into a toner image, which is a visible image, by a developer containing toner and a carrier contained in the developing device 1a. In the case of this embodiment, the developing devices 1a to 1d use a two-component developer containing non-magnetic toner and a magnetic carrier as a developer.
[0021] The toner image formed on the photosensitive drum 3a is primarily transferred to the intermediate transfer belt 130 at a primary transfer portion T1 formed between the photosensitive drum 3a and a primary transfer roller 24a disposed with the intermediate transfer belt 130 sandwiched therebetween. At this time, a primary transfer bias is applied to the primary transfer roller 24a. Toner remaining on the surface of the photosensitive drum 3a after the primary transfer is removed by a drum cleaning device 4a.
[0022] Such an operation is performed in sequence at each of the yellow, magenta, cyan, and black image forming units Pa to Pd, and the four color toner images are superimposed on the intermediate transfer belt 130. Thereafter, the recording material S accommodated in the cassette 10 is conveyed to the secondary transfer unit T2 in accordance with the timing of the formation of the toner images. Then, by applying a secondary transfer bias to the outer secondary transfer roller 11, the full-color toner images formed on the intermediate transfer belt 130 are secondarily transferred all at once to the recording material S. Any toner remaining on the intermediate transfer belt 130 after the secondary transfer is removed by the belt cleaning device 22.
[0023] The recording material S onto which the toner image has been transferred is transported to a fixing unit 800. The fixing unit 800 applies heat and pressure to the recording material S onto which the toner image has been transferred, thereby fixing the toner image to the recording material S. In the case of this embodiment, after heat and pressure are applied to the recording material S by a first fixing device 81, it is possible to selectively apply further heat and pressure to the recording material S by a second fixing device 91. In the fixing unit 800, a fixing switching flapper 95 switches between transporting the recording material S towards the second fixing device 91 after passing through the first fixing device 81, or transporting the recording material S by avoiding the second fixing device 91 after passing through the first fixing device 81.
[0024] The second fixing device 91 is disposed downstream of the first fixing device 81 in the conveying direction of the recording material S. The second fixing device 91 is selectively used for the purpose of further imparting gloss to the toner image on the recording material S fixed by the first fixing device 81. For example, when the recording material S is coated paper such as glossy paper or synthetic paper, the recording material S that has passed through the first fixing device 81 is conveyed through the fixing route 30a so that fixing is performed by both the first fixing device 81 and the second fixing device 91. On the other hand, when the recording material S is uncoated paper such as plain paper, the recording material S that has passed through the first fixing device 81 is conveyed through the fixing bypass route 30b that avoids the second fixing device 91 so that fixing is performed by the first fixing device 81 but not by the second fixing device 91. For example, when the recording material S is uncoated paper, it is conveyed through the fixing bypass route 30b.
[0025] The first fixing device 81 and the second fixing device 91 may have the same configuration, so the first fixing device 81 will be described here as an example. The first fixing device 81 has a fixing roller 82 (or a fixing belt) that is rotatable in contact with the surface of the recording material S on which the toner image is fixed, and a pressure belt 83 (or a pressure roller) that is in pressure contact with the fixing roller 82 to form a fixing nip portion. The fixing roller 82 is heated by a heater 84, and the pressure belt 83 is heated by a heater (not shown). The first fixing device 81 heats and presses the recording material S by sandwiching and conveying the recording material S on which the toner image is formed in the fixing nip portion formed by the fixing roller 82 and the pressure belt 83, thereby fixing the toner image to the recording material S. In this way, the toner of the toner image formed on the recording material S is melted and mixed by the heating and pressure, and is fixed to the recording material S as a full-color image.
[0026] In the present embodiment, the image forming apparatus 100 is capable of double-sided printing. In the case of single-sided printing, the recording material S on which the toner image is fixed is conveyed to the discharge conveying path 150 and discharged from the discharge port of the apparatus main body 100A to the outside of the apparatus main body 100A (outside the apparatus main body). In the case of double-sided printing, the recording material S on which the toner image is fixed is conveyed to the double-sided inversion conveying path 600. In the double-sided inversion conveying path 600, the recording material S is inverted by a switchback operation, and the front and back sides of the recording material S are swapped. The inverted recording material S is conveyed toward the registration roller 12, and conveyed to the secondary transfer section T2 by the registration roller 12 with the back side, which is not printed, facing the intermediate transfer belt 130 side. In the secondary transfer section T2, the full-color toner image formed on the intermediate transfer belt 130 is secondarily transferred to the recording material S (back side) all at once. Thereafter, the toner image is fixed to the recording material S by the fixing unit 800, and the recording material S is discharged from the discharge port to the outside of the apparatus main body 100A with the surface on which the image was just formed (image forming surface) facing upward. Note that switching between the discharge conveyance path 150 and the double-sided reversal conveyance path 600 is performed by a conveyance switching flapper 160.
[0027] In this embodiment, the recording material S discharged from the image forming apparatus 100 is conveyed by the image reading device 200. In this embodiment, the image reading device 200 is provided to read images (toner images) formed on both sides of the recording material S by the image forming apparatus 100. The image reading device 200 of this embodiment will be described later (see FIG. 2).
[0028] A finisher device 300 is connected to the image reading device 200 so as to be able to deliver the recording material S. The recording material S transported from the image reading device 200 to the finisher device 300 is subjected to post-processing by the finisher device 300, such as punching processing to make holes in the recording material S or stapling processing to bundle and staple a plurality of sheets of recording material S. In the finisher device 300, the punched recording material S is discharged to an upper discharge tray 301, and the stapled bundle of recording materials S is discharged to a lower discharge tray 302.
[0029] <Image reader> Next, a schematic configuration of the image reading device 200 of this embodiment will be described with reference to FIG. 2. As shown in FIG. 2, the image reading device 200 includes a plurality of conveying roller pairs (201, 202, 203, 204, 205, 215, 216, 217, 218) for conveying the recording material S discharged from the image forming device 100, and a double-sided image reading unit 400. The inlet conveying roller pair 201 conveys the recording material S discharged from the image forming device 100 toward the double-sided image reading unit 400. The double-sided image reading unit 400 is a device that performs "passive reading" to read an image while conveying the recording material S in the conveying direction (arrow X direction). In this embodiment, the double-sided image reading unit 400 first reads an image on the front side (first side) of the recording material S in one conveying, and then reads an image on the back side (second side). A detailed description of the double-sided image reading unit 400 will be given later.
[0030] The images of the front and back sides read by the double-sided image reading section 400 are used as image data to adjust the positions of the images formed on the front and back sides of the recording material S, respectively, so that there is no relative positional deviation of the images on the front and back sides of the recording material S. To obtain the image data, a measurement image (test pattern) is formed on both sides of the recording material S, and the measurement image is read by the double-sided image reading section 400. Since measurement images are formed on multiple sheets of recording material S in succession and need to be read, the time required for reading the images is reduced by "skimming reading." Note that the double-sided image reading section 400 may read images when a measurement image is formed on the recording material S, but may not read images when any image desired by the user other than the measurement image is formed.
[0031] When punching or stapling is performed as a post-process, the recording material S that has passed through the double-sided image reading unit 400 is transported to the finisher device 300 by the exit transport roller pair 205 via the through path 230. On the other hand, when punching or stapling is not performed, the recording material S is discharged to a fixed tray 223 provided on the upper surface of the image reading device 200 by a plurality of discharge transport roller pairs (215, 216, 217, 218) via a discharge path 232. A branch flapper 222 switches between the through path 230 along which the recording material S is transported and the discharge path 232.
[0032] <Double-sided image reading section> Next, the configuration of the double-sided image reading section 400 will be described with reference to Figs. 3 to 4. Note that in Fig. 3, the illustration of the abutting member 409 and the compression spring 410 (see Fig. 4) is omitted. As shown in Fig. 3, the double-sided image reading section 400 has a plurality of reading conveying roller pairs (202, 203, 204) as conveying means for conveying the recording material S, a first CIS unit 400a, and a second CIS unit 400b. The plurality of reading conveying roller pairs (202, 203, 204) rotate to convey the recording material S in the conveying direction (direction of the arrow X).
[0033] In this embodiment, a first CIS unit 400a and a second CIS unit 400b are arranged in order from downstream at two separate positions facing a recording material conveying path H through which the recording material S passes in the conveying direction of the recording material S. The first (downstream) CIS unit 400a as a first reading unit is arranged on the vertically upper side of the recording material S conveyed on the recording material conveying path H in order to read an image on the front side (first side) of the recording material S. On the other hand, the second (upstream) CIS unit 400b as a second reading unit is arranged on the vertically lower side of the recording material S conveyed on the recording material conveying path H in order to read an image on the back side (second side) of the recording material S.
[0034] In this embodiment, the first CIS unit 400a and the second CIS unit 400b have the same configuration and are arranged upside down with the recording material conveying path H as the boundary. In other words, the first CIS unit 400a and the second CIS unit 400b are arranged differently with respect to the image reading device 200, but are configured using common parts. Here, the common parts refer to parts molded or processed by the same mold, for example. Therefore, in the following, in order to make the explanation easier to understand, the second CIS unit 400b will be described as an example unless otherwise specified.
[0035] As shown in FIG. 4, the second CIS unit 400b has a housing case 407 as a housing body, a CIS (Contact Image Sensor) 401 which is, for example, a contact type image sensor of a unit-magnification optical system, and a reading glass (contact glass) 403. The CIS 401 as an optical reading means irradiates light from an LED array 401a of a light source toward the recording material S conveyed through the recording material conveying path H, and reads the image on the recording material S by forming an image of the reflected light from the recording material S on a sensor element 401b (such as a photoelectric conversion element). The LED array 401a irradiates light so that the amount of irradiation light is approximately uniform in the width direction intersecting the conveying direction of the recording material S and intersecting the vertical direction. The CIS 401 is accommodated in the housing case 407.
[0036] The reading glass 403 as a transparent member is attached to the side of the storage case 407 facing the recording material S transported through the recording material transport path H, and transmits irradiation light irradiated from the LED array 401a toward the recording material S and reflected light reflected by the recording material S in response to the irradiation of light. That is, in the second CIS unit 400b, an image on the recording material S transported through the recording material transport path H is read through the reading glass 403. The mounting structure of the reading glass 403 to the storage case 407 will be described later (see FIGS. 5 to 7). In this embodiment, the CIS 401 and the reading glass 403 are removably provided in the storage case 407 so that an operator such as a serviceman can remove the reading glass 403 from the storage case 407 and replace a damaged reading glass 403 or a broken CIS 401.
[0037] Returning to FIG. 3, the double-sided image reading unit 400 further includes a first backing roller 405 as a first guide unit and a second backing roller 406 as a second guide unit. The first backing roller 405 is provided vertically below the first CIS unit 400a with a gap therebetween, and the second backing roller 406 is provided vertically above the second CIS unit 400b with a gap therebetween. The first CIS unit 400a reads an image on the front side of the recording material S when the recording material S passes through a gap formed between the reading glass 403 and the first backing roller 405. The second CIS unit 400b reads an image on the back side of the recording material S when the recording material S passes through a gap formed between the reading glass 403 and the second backing roller 406.
[0038] The first backing roller 405 and the second backing roller 406 are driven by a backing motor (not shown) and rotated at the same peripheral speed as the pair of reading and conveying rollers (202, 203, 204). In this way, by not generating a speed difference between the rotating first backing roller 405 and the second backing roller 406 and the conveyed recording material S, it is possible to prevent the image on the recording material S from becoming rubbed. In addition, since the image is not rubbed, it is possible to reduce the staining caused by the rubbed image due to toner. Note that the above-mentioned gap through which the recording material S passes is set to an appropriate size for passing the recording material S depending on the type of recording material S as described later, and the first backing roller 405 and the second backing roller 406 are configured not to actively convey the recording material S.
[0039] In this embodiment, the first backing roller 405 and the second backing roller 406 have the same configuration. Therefore, the second backing roller 406 will be described as an example. As shown in FIG. 4, the second backing roller 406 is rotatably supported by a bearing (not shown), and abutting members 409 for gap adjustment are provided on the bearings at both ends in the direction of the rotation axis (width direction). The abutting members 409 are biased toward the reading glass 403 by a compression spring 410 so as to abut against the reading glass 403. In this way, the second backing roller 406 can move toward the reading glass 403 together with the bearings as the abutting members 409 move due to the bias. Then, when the abutting members 409 abut against the reading glass 403, the second backing roller 406 is positioned at a position where a gap G, which is a conveyance path for the recording material S, is formed between the second backing roller 406 and the reading glass 403. The first backing roller 405 and the second backing roller 406 may be guide members that do not rotate.
[0040] The abutting member 409 as a changing means is provided rotatably with respect to the bearing so that the size of the gap G, that is, the interval of the transport path formed between the second backing roller 406 and the reading glass 403, can be changed. For example, the abutting member 409 is formed in an elliptical shape or an eccentric polygonal shape with different lengths from the center to each side. When the abutting member 409 is rotated with respect to the bearing, the second backing roller 406 together with the bearing approaches or moves away from the reading glass 403, thereby changing the size of the gap G. The abutting member 409 is formed in a shape that can change the size of the gap G in 10 steps, for example. As an example, the abutting member 409 is formed in a shape having 10 different radii, such as "10.25, 10.35, 10.45, 10.65, . . . , 11.50 mm".
[0041] The size of the gap G is determined according to the focal depth of the CIS 401 and the type of recording material S (specifically, the thickness determined according to the basis weight). That is, the size of the gap G is set to be larger than the thickness of the recording material S so that the recording material S does not get clogged in the gap G during conveyance due to the thickness of the recording material S (so-called jam) and the recording material S can smoothly enter the gap G. However, the size of the gap G is limited to a size that does not cause the recording material S to be conveyed beyond the focal depth of the CIS 401 so that the CIS 401 can read the image on the recording material S even if the recording material S flops during conveyance. That is, the size of the gap G is set so that "thickness of the recording material S<size of the gap G<thickness of the recording material S+focal depth of the CIS 401".
[0042] For example, when using CIS401 with a focal depth of 0.45 mm, the recording material S has a thickness of less than 0.1 mm (basis weight 100 g / m 2 If the gap G is less than the thickness of the recording material S, the size of the gap G is set to "0.3 mm." In this case, even if the recording material S enters between the second backing roller 406 and the reading glass 403, a gap of "0.2 mm" is generated (the difference between the size of the gap G and the thickness of the recording material S), so the recording material S smoothly enters the gap G and is transported without being jammed.
[0043] <Reading glass installation configuration> Next, the mounting structure of the reading glass 403 to the storage case 407 will be described with reference to Figs. 5 to 7. As shown in Fig. 5, the reading glass 403 is attached to the storage case 407 by four leaf springs 501 arranged at both ends of the storage case 407 in the width direction (longitudinal direction of the reading glass 403) and on the upstream and downstream sides in the transport direction. The reading glass 403 also serves as a transport guide, and the recording material S is transported to the surface of the reading glass 403. For this reason, if the leaf springs 501 are arranged in the transport area L where the recording material S of the maximum size that can be transported in the longitudinal direction of the reading glass 403 is transported, there is a risk that the recording material S will be damaged by the leaf springs 501. Therefore, the leaf springs 501 cannot be arranged in the transport area L where the recording material S is transported in the width direction (longitudinal direction of the reading glass 403). For this reason, the four leaf springs 501 are arranged outside (on the width direction end side) of the transport area L of the storage case 407.
[0044] 6, the leaf spring 501 has a fixed portion 501a fixed to the storage case 407, a pressing portion 501b that presses the reading glass 403, and a biasing portion 501c that bends from the fixed portion 501a and biases the pressing portion 501b toward the reading glass 403. The storage case 407 has a bottom surface portion 407c, a first wall portion 407a that stands on the upstream side of the bottom surface portion 407c in the conveying direction, and a second wall portion 407b that stands opposite the first wall portion 407a on the downstream side of the bottom surface portion 407c. The leaf spring 501 arranged on the upstream side of the storage case 407 is fixed to the first wall portion 407a by a screw or the like via the fixing portion 501a, and the leaf spring 501 arranged on the downstream side of the storage case 407 is fixed to the second wall portion 407b by a screw or the like via the fixing portion 501a. However, the present invention is not limited to this, and the leaf spring 501 may be fixed via fixing parts 501a to both end wall parts 407d (see FIG. 5) that are erected opposite both ends of the bottom surface part 407c.
[0045] In this embodiment, as described above, the first CIS unit 400a and the second CIS unit 400b, which have the same configuration, are arranged upside down with the recording material conveying path H as a boundary (see FIG. 3). Therefore, in particular in the first CIS unit 400a, in order to prevent the reading glass 403 from falling, it is considered to fix the reading glass 403 to the housing case 407 with adhesive, double-sided tape, or the like. However, if the reading glass 403 is fixed with adhesive, double-sided tape, or the like, it becomes difficult for an operator to remove the reading glass 403 from the housing case 407 and easily perform maintenance such as replacing the reading glass 403 and the CIS 401. Therefore, it is appropriate to fix the reading glass 403 to the housing case 407 with the above-mentioned leaf spring 501 so that an operator can easily remove the reading glass 403 from the housing case 407. In this embodiment, the above-mentioned leaf spring 501 corresponds to a first pressing means and a second pressing means that press both ends of the reading glass 403 outside the transport area L of the accommodation case 407.
[0046] As shown in Fig. 6, the reading glass 403 is removably sandwiched between the first wall 407a (similarly to the second wall 407b side) of the storage case 407 by the leaf spring 501. In this embodiment, a total of four abutment support parts 411 that abut against the reading glass 403 and support the reading glass 403 are provided on both ends of the first wall 407a and the second wall 407b in the width direction. As shown in Fig. 7, the abutment support parts 411 are disposed outside (end side) of the transport area L of the storage case 407 in the same manner as the leaf spring 501. Therefore, the leaf spring 501 presses the reading glass 403 from the opposite surface 403b side (opposite surface side) opposite to the abutment surface 403a with which the abutment support parts 411 abut. However, the leaf spring 501 presses the reading glass 403 on the inside in the width direction of the contact position where the contact support portion 411 contacts the reading glass 403 (see FIG. 9(b)). In the present embodiment, at one end of the reading glass 403 in the longitudinal direction, one leaf spring 501 presses the reading glass 403 on the inside of the contact support portion 411 toward the storage case 407 from the opposite side to the contact surface with which the contact support portion 411 contacts. Then, at the other end of the reading glass 403 in the longitudinal direction, the other leaf spring 501 presses the reading glass 403 on the inside of the contact support portion 411 toward the storage case 407 from the opposite side.
[0047] 6 and 7, the contact support portion 411 is formed integrally with the housing case 407 by drawing when, for example, a galvanized steel plate is pressed to manufacture the housing case 407, so as to protrude from the glass-facing surface 4701 of the first wall portion 407a and the second wall portion 407b. The reading glass 403 is not supported by the entire glass-facing surface 4701 (frame surface) of the first wall portion 407a and the second wall portion 407b, but is supported by the contact support portion 411 protruding from the frame surface of the first wall portion 407a and the second wall portion 407b (four-point support). This makes it possible to more accurately determine the mounting position of the reading glass 403 relative to the housing case 407 (more specifically, the CIS 401 mounted on the housing case 407), which affects the reading of an image by the CIS 401. The glass-facing surface 4701 refers to the portion that faces the reading glass 403 and is spaced apart from the abutment support portion 411 and the facing support portion 412 described later, and is not limited to being flat, but may be curved or have a step.
[0048] That is, when the second CIS unit 400b is manufactured by attaching the reading glass 403 having a width length of "400 mm" to the housing case 407, it is difficult to keep the height position of the reading glass 403 relative to the housing case 407 within an error of "0.1 mm". This is because it is difficult to keep the flatness of the frame surfaces of the first wall portion 407a and the second wall portion 407b of the housing case 407 within "0.1 mm", for example. Therefore, the reading glass 403 is supported by the abutment support portion 411 not on the entire frame surface but on a part of it, and the plate spring 501 presses the reading glass 403 from the opposite surface 403b. As a result, the reading glass 403 is attached to the housing case 407 at a height corresponding to the focal depth of the CIS 401. In this way, one of the contact support portions 411 protrudes from the glass facing surface 4701 of the storage case 407 facing the reading glass 403, and abuts against the reading glass 403 on one side outside the transport area L through which the recording material S is transported in the longitudinal direction of the reading glass 403. The other of the contact support portions 411 protrudes from the glass facing surface 4701 of the storage case 407 facing the reading glass 403, and abuts against the reading glass 403 on the other side, which is outside the transport area L through which the recording material S is transported in the longitudinal direction of the reading glass 403 and on the opposite side. In the case of this embodiment, the above-mentioned contact support portion 411 corresponds to the first contact portion and the second contact portion that abut against both ends of the reading glass 403 outside the transport area L of the storage case 407.
[0049] In this embodiment, as shown in Fig. 7, the opposing support portion 412 is provided as an opposing portion at the center of the first wall portion 407a and the second wall portion 407b so as to protrude from the tip. That is, the opposing support portion 412 is provided in the longitudinal direction of the reading glass 403 in the transport area L (within the transport area) so as to face the reading glass 403, and has an opposing surface 412a facing the abutment surface 403a (see Fig. 6) of the reading glass 403 with which the abutment support portion 411 abuts. The opposing surface 412a of the opposing support portion 412 abuts against the abutment surface 403a in a state in which the reading glass 403 is bent, and does not abut against the abutment surface 403a in a state in which the reading glass 403 is not bent. Details of the opposing support portion 412 will be described later (see Fig. 9(b)).
[0050] Incidentally, the length of the reading glass 403 in the conveying direction of the recording material S is shorter than the length in the width direction. In this embodiment, a rectangular reading glass 403 is used, with the reading glass 403 having a width direction length of 400 mm and a conveying direction length of 100 mm. Here, the rectangular shape in this embodiment does not necessarily include right-angled corners. For example, a reading glass having a substantially rectangular shape with chamfered corners, or a shape having a short side and a long side even if one of the sides is inclined, is considered to be rectangular. Since a rectangular reading glass 403 is used in this way, if the reading glass 403 is supported by the abutment support portion 411 not on the entire frame surface but on a part of it as described above, the reading glass 403 is likely to bend in the longitudinal direction. In addition, since the reading glass 403 is formed to be thin (for example, 3 mm), the reading glass 403 is more likely to bend in the longitudinal direction. In the first CIS unit 400a, suppression of bending that may occur in the reading glass 403 will be described with reference to Figs. 8(a) and 8(b). Fig. 8(a) shows a comparative example, and Fig. 8(b) shows this embodiment. In addition, in the second CIS unit 400b, restriction of bending that may occur in the reading glass 403 by the opposing support part 412 will be described with reference to Figs. 9(a) and 9(b). Fig. 9(a) shows a comparative example without an opposing support part, and Fig. 9(b) shows this embodiment with an opposing support part.
[0051] In the comparative example shown in FIG. 8(a), the reading glass 403 receives the pressing force of the abutting member 409 and the pressing force of the leaf spring 501 at the opposite surface 403b of the reading glass 403, at a location facing the contact support portion 411. That is, the reading glass 403 receives the pressing force of the abutting member 409 and the pressing force of the leaf spring 501 at a location close to both ends in the width direction. In this case, the reading glass 403 is deflected due to its own weight at the center in the width direction. This is because the resultant force of the pressing force of the abutting member 409 and the pressing force of the leaf spring 501 acts in the opposite direction to the direction in which the reading glass 403 is deflected due to its own weight, but does not act enough to suppress the deflection due to its own weight at the center in the width direction. When the width length of the reading glass 403 is "400 mm", the reading glass 403 is deflected due to its own weight by a maximum of about "about 0.3 mm" at the center in the width direction.
[0052] When the reading glass 403 is bent by about 0.3 mm, even if the size of the gap G is set to 0.3 mm as described above, the gap G becomes 0 mm at the center. That is, the gap between the reading glass 403 and the first backing roller 405 disappears, and the recording material S becomes jammed. Therefore, assuming that the reading glass 403 is bent, it is possible to make the gap G larger (for example, 0.6 mm) in order to prevent the recording material S from being jammed. However, in such a case, the recording material S may flap during conveyance at both ends where the amount of bending of the reading glass 403 is small, and this may cause a problem in reading the image by the CIS 401. That is, a typical CIS 401 has a focal depth of about 0.3 mm to 0.5 mm. Therefore, if the size of the gap G is set to "0.6 mm", the recording material S being transported will be prone to deviating from the focal depth at both ends in the width direction, and the image read by the CIS 401 will be out of focus (out of focus).
[0053] In view of the above, in this embodiment, as shown in Fig. 8(b), the reading glass 403 receives the pressing force of the abutment member 409 and the pressing force of the leaf spring 501 on the opposite surface 403b at a location on the inside of the contact support portion 411. In this way, bending due to the weight of the reading glass 403 is offset by bending due to the resultant force of the pressing force of the abutment member 409 and the pressing force of the leaf spring 501, thereby making it possible to prevent bending of the reading glass 403. Note that since it is only necessary to offset bending of the reading glass 403 due to its own weight, it is only necessary that the resultant force of the pressing force of the abutment member 409 and the pressing force of the leaf spring 501 be applied to a location on the opposite surface 403b on the inside of the support surface. 8(b), the opposite surface 403b may receive the pressing force from the abutting member 409 at a location inside the support surface, while receiving the pressing force from the leaf spring 501 at a location facing the support surface. In the case of the first CIS unit 400a, since the reading glass 403 does not bend, the opposing support part 412, which will be described later, does not abut against the abutment surface 403a of the reading glass 403.
[0054] However, as described above, in this embodiment, the first CIS unit 400a and the second CIS unit 400b, which are configured from common parts, are arranged upside down with the recording material transport path H as the boundary (see FIG. 3). In other words, the reading glass 403 and the storage case 407 that configure the first CIS unit 400a and the second CIS unit 400b use common parts having the same shape in the first CIS unit 400a and the second CIS unit 400b. Therefore, as shown in FIG. 9A, in the second CIS unit 400b, the direction in which the reading glass 403 bends due to its own weight is the same as the direction in which the reading glass 403 bends due to the resultant force of the pressing force of the abutting member 409 and the pressing force of the leaf spring 501 (downward in the weight direction). As a result, the amount of bending of the reading glass 403 becomes larger than the amount of bending due to its own weight, and therefore the gap G becomes larger than the size corresponding to the focal depth of the CIS 401 (for example, 0.5 mm), which may cause problems with image reading by the CIS 401.
[0055] Therefore, in this embodiment, as shown in Fig. 9(b), in order to prevent the gap G from becoming larger than a size corresponding to the focal depth of the CIS 401, the accommodation case 407 is provided with an opposing support portion 412 that limits the bending of the reading glass 403. The opposing support portion 412 has an opposing surface 412a that faces the abutment surface 403a at a position closer to the accommodation case 407 than the abutment position (height) at which the abutment support portion 411 abuts against the reading glass 403 as viewed from the conveyance direction. For example, the opposing support portion 412 is formed so that the amount of protrusion from the frame surface is smaller than that of the abutment support portion 411 so that the difference between the opposing surface 412a and the abutment position at which the abutment support portion 411 abuts is "0.1 mm or more and 0.2 mm or less."
[0056] The difference between the opposing surface 412a and the contact position where the contact support portion 411 contacts is set to a different value depending on the focal depth of the CIS 401. In addition, in order to reduce the variation between the recording materials S, the first CIS unit 400a on the downstream side in the transport direction is installed as close as possible to the second CIS unit 400b on the upstream side. In that case, if the reading glass 403 of the second CIS unit 400b becomes upwardly convex, the transport path from the second CIS unit 400b to the first CIS unit 400a becomes cramped, which affects the transport of the first CIS unit 400a. To avoid this, the opposing support portion 412 is formed so that the protrusion amount from the frame surface is smaller than that of the contact support portion 411. However, if the difference between the opposing surface 412a and the contact position where the contact support portion 411 contacts is greater than "0.2 mm", there is a risk that the image will not be read properly by the CIS 401, so the above difference is set to "0.1 mm or more and 0.2 mm or less."
[0057] As described above, in the second CIS unit 400b, the reading glass 403 bends downward in the weight direction, but the bent reading glass 403 is supported by contacting the opposing support portion 412. If the difference is set to "0.2 mm", for example, the bending of the reading glass 403 is limited to "0.2 mm", so the gap G is a maximum of "0.5 mm" (at the center), which is within the range of the focal depth (0.3 to 0.5 m) of the CIS 401. Therefore, there is no effect on the reading of the image by the CIS 401.
[0058] As described above, in this embodiment, in the first CIS unit 400a, the abutting member 409 and the leaf spring 501 offset the bending of the reading glass 403 due to its own weight. Then, in the second CIS unit 400b, the opposing support portion 412 supports the reading glass 403, which has been bent due to its own weight and the abutting member 409 and the leaf spring 501, thereby limiting the bending of the reading glass 403 so that the reading glass 403 does not bend any further. This makes it possible to prevent the gap G formed between the first backing roller 405 and the reading glass 403 in the first CIS unit 400a, and between the second backing roller 406 and the reading glass 403 in the second CIS unit 400b, from narrowing. Therefore, even if the first CIS unit 400a and the second CIS unit 400b, which have the same configuration and are constructed using common parts, are arranged upside down across the recording material transport path H, the images on both sides of the recording material can be properly read by each CIS 401.
[0059] <Other embodiments> In this embodiment, for example, the housing case 407 is manufactured by pressing a galvanized steel sheet having a thickness of "0.8 mm", and the contact support portion 411 and the opposing support portion 412 are formed by drawing. It is theoretically possible to obtain the above-mentioned effect by setting the protrusion amount of the contact support portion 411 to "0.1 mm" and the protrusion amount of the opposing support portion 412 to "0 mm", that is, by not forming the opposing support portion 412. However, since the protrusion amount of the contact support portion 411 is about "0.1 mm ± 0.1 mm" even with high-precision processing, and it is difficult to make the flatness of the frame surface "less than 0.1", it is preferable to form the opposing support portion 412.
[0060] 10, one or more spacers 480 of a predetermined thickness may be stacked on the opposing support portion 412 or the abutment support portion 411 so that the difference between the opposing surface 412a and the abutment position where the abutment support portion 411 abuts may be adjusted to "0.1 mm or more and 0.2 mm or less". In this case, the number of spacers 480 stacked on the opposing support portion 412 or the abutment support portion 411 may be changed in consideration of the variation in the plane of the frame surface. The storage case 407 may be manufactured by resin molding, but the frame surface is more likely to vary compared to when it is manufactured by a metal plate-like member. Therefore, in particular when the storage case 407 is a resin molded storage case, it is preferable to change the number of spacers 480 stacked on the opposing support portion 412 or the abutment support portion 411 as described above so that the difference can be adjusted.
[0061] In addition, to prevent foreign matter such as paper dust generated during the transport of the recording material S from entering the inside of the storage case 407 through the gap between the frame surface of the storage case 407 and the reading glass 403, it is advisable to cover the above gap with a sponge or the like.
[0062] In the above embodiment, the image forming apparatus 100 is connected to the image reading apparatus 200, but the present invention is not limited to this. For example, the image forming apparatus 100 may have a double-sided image reading section 400 (see FIG. 2) provided in the discharge conveying path 150 (see FIG. 1) downstream of the fixing unit 800 in the main body 100A of the image forming apparatus 100. A conveying device having a separate housing may be connected between the image forming apparatus 100 and the image reading apparatus 200.
[0063] In the above embodiment, the electrophotographic image forming apparatus 100 has been described. However, instead of this, for example, an image forming apparatus using a thermal drying method, such as an inkjet printer or a dye-sublimation printer, may be used. [Explanation of symbols]
[0064] 1X...image forming system, 100...image forming apparatus, 200...image reading apparatus, 202, 203, 204...conveying means (reading conveying roller pair), 400a...first reading unit (first CIS unit), 400b...second reading unit (second CIS unit), 401...optical reading means (CIS), 403...transmissive member (reading glass), 403a...contact surface, 405...first guide portion (first backing roller), 406...second guide portion (second backing roller) 407...accommodating body (accommodating case), 407a...first wall portion, 407b...second wall portion, 407c...bottom surface portion, 409...changing means (abutting member), 411...first abutting portion (second abutting portion, abutting support portion), 412...opposing portion (opposing support portion), 501...first pressing means (second pressing means, leaf spring), 501a...fixing portion, 501b...pressing portion, 501c...urging portion, 700...image forming means (image forming unit), 4701...opposing surface (glass-opposing surface), S...recording material
Claims
1. An image reading apparatus for reading an image formed on a recording material by an image forming means, comprising: A conveying means for conveying a recording material; a first reading unit provided vertically above the recording material conveyed by the conveying means, the first reading unit reading an image on a first surface of the recording material; a first guide portion that is provided below the first reading unit in a vertical direction with a gap therebetween and that forms a conveyance path for a recording material between the first reading unit and the first guide portion; a second reading unit provided vertically below the recording material conveyed by the conveying means, the second reading unit reading an image on a second surface of the recording material opposite to the first surface; a second guide portion that is provided vertically above the second reading unit with a gap therebetween and that forms a conveyance path for the recording material between the second reading unit and the second guide portion; The second reading unit is A rectangular transparent member; an optical reading means for reading an image by irradiating the second surface of the recording material with light through the transparent member; a housing having an opposing surface facing the transparent member and housing the optical reading means together with the transparent member; A first contact portion is provided so as to protrude from the opposing surface of the container and contacts the transparent member at one end side relative to a center in a longitudinal direction of the transparent member; A second contact portion is provided so as to protrude from the opposing surface of the container and contacts the transparent member at the other end side opposite to the one end side in the longitudinal direction of the transparent member; a first pressing means for pressing the transparent member toward the container from a side opposite to a contact surface of the transparent member that is in contact with the first contact portion at a position closer to the center than the first contact portion in the longitudinal direction of the transparent member; a second pressing means for pressing the transparent member from the opposite surface side toward the container at a position closer to the center than the second contact portion in the longitudinal direction of the transparent member; a facing portion that is provided so as to protrude from the facing surface of the container and faces the transparent member between the first contact portion and the second contact portion in the longitudinal direction of the transparent member, the facing portion having a smaller protruding amount from the facing surface than the first contact portion and the second contact portion; The facing portion is Located at a central position between the first abutment portion and the second abutment portion, a difference between a contact position where the first contact portion and a contact position where the second contact portion contacts the contact surface as viewed from a conveying direction of the recording material is 0.1 mm or more and 0.2 mm or less; 1. An image reading apparatus comprising:
2. the first pressing means and the second pressing means press the transparent member in a region outside a conveying region in which a recording material is conveyed in the longitudinal direction of the transparent member; 2. The image reading apparatus according to claim 1, wherein the image reading apparatus comprises:
3. When viewed from the upstream side in the conveying direction, a vertex of the opposing portion is provided at a position lower than a first contact position where the first contact portion contacts the contact surface and a second contact position where the second contact portion contacts the contact surface.
3. The image reading apparatus according to claim 1, wherein the image reading apparatus is a digital camera.
4. the container has a bottom surface, a first wall portion standing on an upstream side of the bottom surface in a conveying direction of the recording material, and a second wall portion standing on a downstream side of the bottom surface, the first contact portion, the second contact portion, and the opposing portion are provided so as to protrude vertically from respective tips of the first wall portion and the second wall portion in the vertical direction, A protruding amount of the facing portion is smaller than a protruding amount of the first contact portion and a protruding amount of the second contact portion.
4. The image reading apparatus according to claim 1, wherein the image reading apparatus is a scanning apparatus.
5. the first contact portion, the second contact portion, and the opposing portion are integrally formed when the container is manufactured by pressing a metal plate-shaped member.
5. The image reading apparatus according to claim 1, wherein the image reading apparatus is a digital camera.
6. The first pressing means and the second pressing means are leaf springs having a fixed portion fixed to the container, a pressing portion that presses the transparent member, and a biasing portion that bends from the fixed portion and biases the pressing portion toward the transparent member.
6. The image reading apparatus according to claim 1, wherein the image reading apparatus is a digital camera.
7. an image forming apparatus having the image forming means; and an image reading device according to claim 1 , said image reading device being connected to said image forming device and reading an image on a recording material discharged from said image forming device.
1. An image forming system comprising:
8. a change means for changing a gap between the second guide portion and the second reading unit by rotating the second guide portion so as to abut against the transparent member of the second reading unit and by moving the second guide portion relative to the second reading unit by rotating the second guide portion; 8. The image forming system according to claim 7.
9. the change means abuts against the transparent member at a position inside the first pressing means and the second pressing means in the longitudinal direction; 9. The image forming system according to claim 8.
Citation Information
Patent Citations
Image reading device, and image forming apparatus
JP2010268058A
Image reading apparatus, and method of manufacturing the same
JP2014096713A
