Two-stage process for the recovery of halogenated hydrocarbons.
A two-step process using desorption and sterilization effectively recovers and purifies halogenated hydrocarbons from patient breath, addressing environmental and health risks associated with inhalation anesthetics.
Patent Information
- Application Number
- JP2021545959
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-02-05
- Filing Date
- 2020-02-04
- Publication Date
- 2024-12-23
- Estimated Expiration
- 2040-02-04
AI Technical Summary
Existing methods do not effectively recover and sterilize inhalation anesthetics, particularly halogenated hydrocarbons, from the air breathed by patients, leading to environmental pollution and health risks due to their greenhouse gas properties and ozone depletion.
A two-step process involving desorption with hot, dry steam followed by sterilization at specific temperature and pressure conditions to recover and purify halogenated hydrocarbons, ensuring they can be reused safely.
The method effectively recovers and sterilizes halogenated hydrocarbons, allowing their reuse while minimizing environmental impact and ensuring compliance with health regulations.
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Abstract
Description
[Technical field]
[0001] background Inhalational anesthetics are administered to induce or maintain anesthesia in patients. The administered inhalational anesthetics are continuously extracted in operating rooms and disposed of through the roof, which has a negative impact on the environment, since they are mainly re-released into the environment via the air the patient breathes. This is because inhalational anesthetics of the flurane class consist of halogenated hydrocarbons. These are powerful greenhouse gases and destroy the ozone layer. Therefore, the recovery of inhalational anesthetics from the air the patient breathes is essential for environmental reasons, but also from an economic point of view, to protect the health of hospital staff in unventilated areas. [Background technology]
[0002] Devices and processes are already known which are capable of adsorbing and desorbing inhaled anesthetic agents from the air breathed by a patient onto a filter material.
[0003] EP 15166625 describes a filter system for buildings, in particular hospitals, which is set up to filter out anaesthetic gases from a gas mixture flowing through the filter system.
[0004] EP 15162339 discloses a device for the recovery of anesthetic gases, in particular halogenated hydrocarbons, which device is adapted to desorb halogenated hydrocarbons adsorbed on a filter material by means of steam.
[0005] EP 08701206 and EP 07787403 describe processes and filters for adsorbing halogenated hydrocarbons and subsequently desorbing them from the filter.
[0006] WO 2007 / 093640 describes a filter cartridge arranged for adsorbing and desorbing halogenated hydrocarbons.
[0007] In order to reuse the recovered inhalational anesthetic agent for anesthetizing a patient, the inhalational anesthetic agent needs to be sterilized. A process and an apparatus designed to recover and sterilize an inhalational anesthetic agent in one process is not yet known in the prior art. [Prior art documents] [Patent documents]
[0008] [Patent Document 1] European Patent No. 15166625 [Patent Document 2] European Patent No. 15162339 [Patent Document 3] European Patent No. 08701206 [Patent Document 4] European Patent No. 07787403 [Patent Document 5] International Patent Application No. 2007 / 093640 Summary of the Invention [Problem to be solved by the invention]
[0009] Object of the invention It is therefore an object of the present invention to provide a process and apparatus for improving the recovery of inhaled anesthetic agents. [Means for solving the problem]
[0010] This object is solved by a method for recovering halogenated hydrocarbons according to claim 1. Advantageous embodiments of the method are given in claims 2 to 9. The object is further solved by an apparatus according to claim 10. Advantageous embodiments of the apparatus are given in claims 11 to 15. [Brief description of the drawings]
[0011] [Figure 1] FIG. 1 shows a desorption tube with two removable adsorbent vessels. [Diagram 2]FIG. 2 shows the adsorbent vessel. [Diagram 3] FIG. 3 is a schematic diagram of the recovery facility. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] definition The term "adsorbents" or "sorbents" in the present context refers to materials capable of adsorbing gases on their surface. In the present invention, the adsorbents "adsorbens" and "sorbents" are used interchangeably.
[0013] The term "sorbent" refers to an adsorbent in which gas is adsorbed.
[0014] Desorbat refers to the desorbed gas.
[0015] The term "sorbent" refers to the gas that is adsorbed.
[0016] The term "halogenated hydrocarbons" is understood herein to refer to "fluorine-containing inhalation anesthetics."
[0017] Detailed Description of the Invention A first aspect of the invention relates to a method for recovering halogenated hydrocarbons, in which, in a desorption step, a volumetric stream consisting essentially of hot dry steam is passed through the adsorbent containing adsorbed halogenated hydrocarbons (in particular, steam is passed through the adsorbent containing adsorbed halogenated hydrocarbons). As a result, the adsorbed halogenated hydrocarbons are desorbed from the adsorbent and adsorbed into a volumetric stream, resulting in a secondary volumetric stream consisting of halogenated hydrocarbons and steam. This secondary volumetric stream is converted by cooling into a condensate containing halogenated hydrocarbons and water. The halogenated hydrocarbons are separated from the condensate. During this step, the temperature is in particular 100° C. or higher. Various process variants provide for this step to be carried out in particular at a temperature between 100 and 150° C., in particular at a temperature between 120° C. and 150° C.
[0018] According to the invention, the desorption step is preceded by a sterilization step, whereby in particular the adsorbent is exposed to water vapor in a hot water vapor atmosphere before being flushed through. The inventors have determined the parameters of this step which are necessary and sufficient to treat the active ingredient recovered from the adsorbent, possibly contaminated with pathogens, in compliance with the regulations of the European Medicines Agency and similar regulations of other countries. In particular, the desorption and sterilization steps are carried out in successive order to increase the effectiveness of the method. However, it is also conceivable to provide a pause between the desorption and sterilization steps. Furthermore, the desorption and sterilization steps can in particular be carried out in the same equipment or in different equipment. For example, the desorption tube can be first connected to a sterilization device and then to a desorption equipment.
[0019] According to the invention, during the sterilization process the adsorbent containing the adsorbed halogenated hydrocarbons is contacted with, in particular, dry water vapor for at least 10 minutes, in particular from 10 minutes to 60 minutes, at a temperature above 120°C, in particular from 121°C to 150°C, and at a pressure of 0.15 MPa to 0.4 MPa, in particular from 0.15 MPa to 0.3 MPa.
[0020] In one embodiment, the adsorbent containing the adsorbed halogenated hydrocarbons is contacted with, in particular, dry water vapor at a temperature of 135° C. to 145° C. and a pressure of 0.24 MPa to 0.26 MPa for 20 minutes to 40 minutes, in particular about 30 minutes.
[0021] The sterilization parameters time, temperature and pressure combine to form conditions that ensure complete inactivation of all pathogens present in the adsorbent.
[0022] At the same time, the above sterilization parameters of time, temperature and pressure are selected such that the adsorbed halogenated hydrocarbons do not decompose or undergo chemical reactions under the prevailing conditions, so that the sterilized halogenated hydrocarbons can be reused after desorption.
[0023] According to one embodiment, water vapor is not passed through the adsorbent during the sterilization process. According to one embodiment, water vapor passes through the adsorbent in particular once during the introduction of water vapor and then remains in the steam atmosphere at positive pressure. In particular, only after the sterilization process is completed is the adsorbent passed through by water vapor for desorption of halogenated hydrocarbons.
[0024] The pressure increase in the sterilization step and the flow of water vapor through the adsorbent in the desorption step can be controlled, for example, by opening and closing valves in the desorption tube. Alternatively, other manual means may be provided for carrying out the steps of the method. For example, the desorption tube can be manually connected in turn to the sterilization equipment and the desorption equipment conduits, with the sterilization equipment causing a pressure increase in the tube and the desorption equipment subsequently causing a volumetric flow in the tube.
[0025] According to a further embodiment, the sterilization step and the desorption step are performed in consecutive order in the desorption tube of the same equipment.
[0026] In the case of desorption, the water vapor passes through the adsorber in such a way that a steady flow of water vapor through the adsorber allows the halogenated hydrocarbons to be absorbed by the water vapor and thus removed. A mixture of water vapor and halogenated hydrocarbons is formed.
[0027] The mixture, according to one embodiment of the method, is cleaned of entrained impurities and brought to a temperature below 30° C. A condensate is formed which is a two-phase liquid mixture. The halogenated hydrocarbons are separated from the condensate and further processed. The water can be returned to the method (process).
[0028] According to a further embodiment, the mixture of water vapor and halogenated hydrocarbon is brought to a temperature below 70°C, in particular below 65°C, more particularly below 60°C, more particularly below 55°C, more particularly below 50°C, more particularly below 45°C, to form a two-phase liquid mixture (or condensate), more particularly below 40°C, more particularly below 35°C, more particularly below 30°C, more particularly below 25°C, more particularly below 20°C, more particularly below 15°C, more particularly below 10°C, more particularly below 5°C, said mixture having in particular been previously purified of entrained impurities. In particular, a two-phase liquid mixture, a condensate, is thereby formed, and the halogenated hydrocarbons are separated and further processed. In particular, the water can be recycled to the process.
[0029] The temperature at which this mixture is brought to condensation can be selected depending on the boiling point of the halogenated hydrocarbon to be desorbed. In this case, the temperature must be below the boiling point of the respective hydrocarbon. Furthermore, the temperature can be optimized to minimize the gas fraction above the desorbent-water mixture that is usually formed when the heavy phase sinks, and to minimize losses through the gas phase. In addition to the boiling point of the respective halogenated hydrocarbon, process control parameters are also taken into account when selecting the temperature brought to the condensate. For example, a temperature that is too low can cause the freezing of the cooler or conduits, which can have a negative impact on the method. For example, the boiling points of some common inhalation anesthetics are as follows: sevoflurane: 58.5°C, isoflurane: 48.5°C, desflurane: 22.5°C, enflurane: 56.5°C, halothane: 50.2°C.
[0030] After desorption of the halogenated hydrocarbons, the adsorbent is preferably cooled, so that the adsorbate-free adsorbent can be provided for further adsorption-desorption cycles.
[0031] According to a further embodiment, the adsorbent on which the halogenated hydrocarbons are adsorbed is activated carbon, in particular hydrophobic activated carbon, and / or a zeolite, in particular a hydrophobic zeolite, in particular a modified hydrophobic zeolite. The adsorbent is in particular porous and in particular comprises pores in the micrometer and / or nanometer range. Mixtures of adsorbents can also be used.
[0032] According to a further embodiment of the invention, the sorbent is characterized in that before the adsorption or after the entire process cycle has been carried out and before it is used for the adsorption of anaesthetic agents, it has a water content of ≦5% (w / w), in particular a water content of ≦2% (w / w), which may vary during the course of the method.
[0033] Adsorbents are both hydrophilic and hydrophobic. In the present method, in particular hydrophobic adsorbents are used. Hydrophobic adsorbents are also capable of absorbing large amounts of water. Adsorption is only possible at the sites of the adsorbent that are not occupied by water. Thus, the adsorbents used according to the invention should in particular have as low a water content as possible in order to be able to adsorb as many halogenated hydrocarbons as possible. After desorption of the halogenated hydrocarbons, the adsorbent may have, for example, a water content of more than 30% (w / w). After most of the water has been removed, the adsorbent can be reused.
[0034] According to a further embodiment, the water vapor used in the desorption step is essentially free of liquid water, in particular contains less than 0.1 weight percent liquid water, and more in particular contains no liquid water.
[0035] A distinction is made between wet steam and superheated steam. Superheated steam is steam with a temperature above the boiling point of water at a given pressure. Superheated steam therefore no longer contains liquid water. With wet steam, there are always some water droplets present in the steam.
[0036] According to a further embodiment, the steam used is pure steam, which is obtained by evaporating completely desalinated water.
[0037] According to a further embodiment, the halogenated hydrocarbon comprises or is a fluorine-containing inhalation anesthetic, in particular sevoflurane, isoflurane, enflurane, halothane, desflurane, or mixtures thereof.
[0038] According to a further embodiment, the sorbent comprising halogenated hydrocarbons is obtained by filtering respiratory air from the treatment of patients anesthetized with halogenated hydrocarbons.
[0039] According to a further embodiment of the method, the sterilization and desorption steps are carried out in a desorption tube that is pressure-stable up to 0.4 MPa. The desorption tube in particular comprises at least one steam inlet and at least one steam outlet. In particular, steam is fed to the desorption tube via the steam inlet and leaves the desorption tube in particular via the steam outlet. The adsorbent comprising the adsorbed halogenated hydrocarbons is arranged in the desorption tube between the steam inlet and the steam outlet such that the steam entering the desorption tube through the steam inlet must pass through the adsorbent before leaving the desorption tube through the steam outlet. Each position of the adsorbent comprising the adsorbed halogenated hydrocarbons is thus brought into contact with the steam. When the steam flows through the adsorbent, a temperature gradient is formed in particular from the steam inlet to the steam outlet. The coldest position in the desorption tube is therefore in particular the steam outlet. A temperature sensor is installed at this location.
[0040] According to one embodiment of the invention, the desorption tube comprises a valve downstream of the steam outlet, said valve being closed during the sterilization step and being open during the desorption step. In this way, the required pressure in the desorption tube can be established during the sterilization step. During the desorption step, said valve is specifically open so that a secondary volumetric flow can leave the desorption tube via the steam outlet.
[0041] The adsorbent comprising the halogenated hydrocarbon may, according to one embodiment, be contained in the desorption tube within an adsorbent vessel that is removable from the desorption tube.
[0042] The desorption tube comprises, according to one embodiment, a circumferential wall and a bottom terminating at said circumferential wall, said bottom being in particular a curved bottom, in particular a dish-shaped ("Klopper") bottom according to DIN 28011. In particular due to its curvature, said bottom is configured to form a cavity below the adsorber vessel introduced into the desorption tube and to receive the condensate. The condensate comprises in particular condensed gases. The condensate may comprise water vapor as well as halogenated hydrocarbons. Although said bottom is not necessarily designed as a dish-shaped ("Klopper") bottom, this is advantageous for the method according to the invention, since the desorbent-water mixture can pass through the outlet valve without leaving any residue.
[0043] According to one embodiment, the bottom is designed to adsorb the maximum amount of condensate possible under the operating conditions. The amount of adsorbed condensate depends on the temperature difference with the desorption tube. In a particular embodiment, it is intended to further preheat the bottom of the tube to keep the amount of condensate as low as possible. Once a certain amount of condensate is formed, it is difficult to avoid residual amounts of condensate under most operating conditions, since due to the small heat transfer surface it cannot be completely transferred to the gas phase by the subsequent steam.
[0044] According to a further embodiment, the bottom of the desorption tube comprises a first shell and a second shell, a space is formed between the first shell and the second shell, and steam is introduced into the space, particularly during the sterilization process, as a result of which the bottom is heated.
[0045] The temperature prevailing in the desorption tube is measured and controlled, in particular by a temperature sensor arranged below the adsorbent vessel introduced into the desorption tube, in particular between the vapor outlet and the adsorbent vessel introduced into the desorption tube, in particular immediately below the adsorbent vessel introduced into the desorption tube.
[0046] The temperature sensor is, according to one embodiment, arranged directly below the adsorber vessel, whereby the temperature sensor is arranged such that the sensor element is located directly below the bottom of the adsorber vessel, the temperature sensor therefore always measuring the temperature of the gas phase, but not the temperature of the condensate that may accumulate in the region of the bottom of the desorption tube.
[0047] According to one embodiment, a temperature sensor is configured to control the process. As soon as a predefined sterilization temperature is reached during the sterilization step, a set sterilization time is measured. After the sterilization time has elapsed, the sterilization step is terminated. This can be done by opening a valve, thus starting the desorption step.
[0048] According to a further embodiment, a controller for controlling the process is provided, said controller being configured to control the process based on a temperature measured by the temperature sensor, in particular the temperature of the vapour phase.
[0049] According to one embodiment, a temperature sensor is used to monitor and control the process according to the invention, but only to the extent that the sterilization process is restarted if the temperature falls below a set temperature. In particular, there is no connection to the steam generator of the process. In these embodiments, the process itself is specifically operated only in terms of pressure above a set operating pressure.
[0050] According to one embodiment, temperature sensors are used for monitoring and controlling the process according to the invention by directly controlling the steam generator and, where applicable, the connected valves.
[0051] According to one embodiment, the desorption tube comprises two adsorbent vessels arranged one above the other. The adsorbent vessels are supplied with steam through two steam inlets, each arranged above or upstream of the adsorbent vessel. By accommodating two adsorbent vessels, each with its own steam inlet, the temperature gradient in the adsorbent is reduced. Thus, sterilization is possible at any position of the adsorbent even at lower steam temperatures compared to devices with only one steam inlet. Of course, the desorption tube may also comprise three or more adsorbent vessels arranged one above the other in a similar manner.
[0052] The adsorbent vessel, according to one embodiment, comprises a circumferential wall, a bottom and / or a lid terminating in said circumferential wall, and according to a further embodiment, said bottom and / or lid comprises or consists of a gas-permeable filter fabric.
[0053] According to one embodiment, the filter fabric comprises pores in the range of 10 to 100 μm, in particular in the range of 20 to 50 μm, in particular in the range of 40 μm.
[0054] According to a further embodiment, the filter fabric comprises pores with a pore size in the range of 10 nm to 100 μm, in particular 100 nm to 100 μm, more in particular 1 μm to 100 μm, said pores may in particular be of different sizes.
[0055] The adsorbent vessel(s) can be introduced into the desorption tube.
[0056] The walls of the adsorber vessel are not in contact with the walls of the desorption tube, in particular, so that a space is formed between the walls of the desorption tube and the walls of the adsorber vessel.
[0057] To prevent the flow of vapors in the space between the adsorption vessel and the desorption tube, according to one embodiment, the lid of the adsorption vessel is provided with a seal so that the vapors have to pass through said adsorption vessel, which is an inflatable profile seal.
[0058] According to a further embodiment, a seal, in particular a circumferential seal, is provided between the desorption tube and the adsorbent vessel (or each adsorbent vessel, if there are several), which closes the space between the desorption tube and the adsorbent vessel in a particularly gas-tight manner. In particular, the seal is arranged at the level of the upper end of the adsorbent vessel (or each adsorbent vessel) when the (respective) adsorbent vessel is introduced into the desorption tube. In particular, the seal is deformed by an overpressure (e.g. of an inert gas, e.g. up to 0.12 MPa above the process pressure prevailing in the desorption tube) in such a way that it closes the space in a particularly gas-tight manner (in particular, the seal exerts pressure against the outer wall of the adsorbent vessel or against the inner wall of the desorption tube). According to an embodiment, the seal is only deformed during the desorption process by the overpressure. During the sterilization process, the seal is not particularly subjected to an overpressure, so that a stable steam atmosphere (also in the space between the adsorbent vessel and the desorption tube) can be formed.
[0059] Another aspect of the method is to recover the halogenated hydrocarbons in a recovery step. For this purpose, according to one embodiment, the secondary volume stream leaving the desorption tube via the vapor outlet is cleaned of entrained impurities via a collector line with a specific flushable pre-filter and a specific flushable post-filter. According to one embodiment, the secondary volume stream is brought to a temperature below 30° C. by a subsequent cooler, in particular three such downstream coolers.
[0060] According to a further embodiment, the secondary volumetric flow is brought by a subsequent cooler, in particular three such subsequent coolers, to a temperature below 70°C, in particular below 65°C, more particularly below 60°C, more particularly below 55°C, more particularly below 50°C, more particularly below 45°C, more particularly below 40°C, more particularly below 35°C, more particularly below 30°C, more particularly below 25°C, more particularly below 20°C, more particularly below 15°C, more particularly below 10°C, more particularly below 5°C.
[0061] After the final cooling, the condensate-water mixture thus formed is transferred, in particular to a condensate recovery vessel. A two-phase liquid mixture is formed. In particular, halogenated hydrocarbons are separated from this condensate and further processed. The water can be returned to the evaporation process.
[0062] A further aspect of the invention includes an apparatus for carrying out the described two-stage process for recovering halogenated hydrocarbons. The apparatus includes a pressure-stable desorption tube. The desorption tube includes: a steam inlet adapted to admit steam into said desorption tube, said steam inlet being in particular for connection with a steam generator; a vapor outlet configured to discharge vapor from the desorption tube, the vapor outlet comprising an outlet arranged downstream of the vapor outlet in a direction of vapor discharge; - a valve capable of closing said outlet, - in particular the space between the vapor inlet and the vapor outlet, said space being designed to receive a bulk material comprising halogenated hydrocarbons, for example an adsorbent.
[0063] The steam required for the process can in particular be generated by a steam generator which is part of the device according to the invention, or a separate external steam generator can be connected to the steam inlet of said device.
[0064] The formation of the condensate by the method according to the invention can take place in particular in the desorption tube or in a separate condensation section or tube.
[0065] The valve has a pressure stability, particularly close to a pressure of at least 0.4 MPa. The valve is particularly configured to control the pressure in the desorption tube. When the valve is closed, it is particularly configured to allow pressure to build up in the desorption tube. When the valve is closed, the vapor outlet is particularly blocked. When the valve is open, the volume flow can leave the desorption tube, particularly via the vapor outlet.
[0066] According to one embodiment of the device according to the invention, the desorption tube comprises at least one removable adsorbent vessel provided for receiving the bulk material, and a temperature sensor, which is arranged on the adsorbent vessel or on its side facing the vapor outlet, thus facing away from the vapor inlet. The temperature sensor is arranged in particular directly below the adsorbent vessel. The adsorbent vessel thereby in particular forms at least a part of a space, in particular the entire space, which is adapted for receiving the bulk material. In the case of several adsorbent vessels, the several adsorbent vessels in particular jointly form said space for receiving the bulk material.
[0067] According to one embodiment of the device, the temperature sensor is connected to a control device that is designed to open the valve after the target temperature has been reached and / or after a preselected period of time during which the target temperature is maintained, in particular between 10 and 60 minutes. The control device may be located outside the desorption tube.
[0068] According to a further embodiment, the desorption tube is provided with a curved bottom, in particular a dish-shaped ("cropper") bottom according to DIN 28011. Said bottom is in particular adapted to adsorb condensation during the sterilization process.
[0069] According to a further embodiment, the desorption tube is pressure stable up to 0.4 MPa.
[0070] According to a further embodiment, the desorption tube is configured to receive two adsorber vessels arranged one above the other and to have two vapor inlets respectively arranged above the adsorber vessels.
[0071] According to a further embodiment, the apparatus comprises a steam generator, in particular configured to generate dry steam, said steam generator being in fluid communication or connected to at least one steam inlet.
[0072] According to a further embodiment, the apparatus comprises a drying device downstream of the steam generator, the drying device being configured to generate a superheated steam condition under given conditions. The drying device may be a droplet separation column.
[0073] The steam generator is in particular equipped with a lower and upper switching point for level control, the level of this water being in particular controllable by said level control so that the steam generator does not run dry or overflow and thus can provide steam of the desired quality.
[0074] If the filling level falls below a predetermined filling level, it can be provided that the steam generator, or in particular the individually switched cartridges (5 KW each), are automatically switched off to prevent dry operation and overheating.
[0075] According to a further embodiment, the apparatus comprises a plurality of desorption tubes, the steam generator being connected to the steam inlets of each of the plurality of desorption tubes. In one embodiment, the steam generator is connected to four desorption tubes. The maximum production rate of pure steam is 60 kg / h, 0.2 MPa (1 atmosphere gauge pressure). This is particularly well utilized in the parallel start-up operation of the four desorption tubes. In the subsequent operation, this is particularly about one third to one half of that.
[0076] According to a further embodiment, the apparatus is configured to operate various numbers of desorption tubes in parallel with a time delay of 1-2 minutes.
[0077] According to a further embodiment, the steam generator is configured to generate pure steam from demineralized water.
[0078] According to one embodiment, fully desalinated water is provided by a water treatment device upstream of said steam generator, which in particular comprises a mains water supply, in particular a softening plant and in particular a downstream reverse osmosis module. According to one embodiment, the treated water is stored in a water storage tank connected to said steam generator. In particular, a pre-filter is installed between the mains water supply and the softening plant.
[0079] The pre-filter, according to one embodiment, has pores with a size of 50 μm up to 100 μm.
[0080] According to a further embodiment, said pre-filter comprises pores with a pore size in the range of 10 nm to 100 μm, in particular 100 nm to 100 μm, more in particular 1 μm to 100 μm, in particular said pores may be of different sizes.
[0081] In particular, a fine filter is disposed between the softening facility and the reverse osmosis module.
[0082] The pores of the fine filter, according to one embodiment, are between 2 μm and 8 μm in size, and the pores may vary in size, in a particular embodiment, the average size is 5 μm.
[0083] According to a further embodiment the fine filter comprises pores with a pore size in the range of 10 nm to 8 μm, in particular 100 nm to 8 μm, more in particular 1 μm to 8 μm, in particular the pores may be of different sizes.
[0084] According to a further embodiment, the device comprises a condenser, to which the desorption tube is connected and which is arranged for cooling the secondary volumetric flow and for producing a condensate therefrom. In particular, a filter is arranged between the desorption tube and the condenser. This filter is in particular configured to filter out all particles that have entered the secondary volumetric flow and are separated therefrom when flowing through the adsorbent. This filter is in particular washable. It is also possible to arrange several of these filters in series.
[0085] In one embodiment, a pre-filter, in particular a washable pre-filter, and a post-filter, in particular a washable post-filter, are arranged between the desorption tube and the condensation section, the pre-filter being arranged upstream of the post-filter.
[0086] According to one embodiment, said pre-filter has a pore size between 15 μm and 30 μm, in particular about 25 μm.
[0087] According to a further embodiment, said pre-filter comprises pores with a pore size in the range of 10 nm to 30 μm, in particular 100 nm to 30 μm, more in particular 1 μm to 30 μm, in particular said pores may be of different sizes.
[0088] According to one embodiment, said post-filter has a pore size between 1 μm and 5 μm, in particular about 5 μm.
[0089] According to a further embodiment, said post-filter comprises pores with a pore size in the range of 10 nm to 5 μm, in particular 100 nm to 5 μm, more in particular 1 μm to 5 μm, in particular said pores may be of different sizes.
[0090] According to a further embodiment, the condenser comprises a precooler, an intercooler and an aftercooler arranged in sequence. According to one embodiment, the precooler and the intercooler are operated with (particularly uncooled) tap water or are operable with (particularly uncooled) tap water. The aftercooler is operated with (particularly cooled) tap water or is operable with cooled tap water. In particular, a fine filter is arranged between the intercooler and the aftercooler.
[0091] Alternatively, all chillers, precooler, intercooler and aftercooler, can be operated with chilled tap water and may be at different temperatures depending on process control.
[0092] According to one embodiment, the fine filter has a pore size between 1 μm and 5 μm, in particular about 5 μm.
[0093] According to a further embodiment the fine filter comprises pores with a pore size in the range of 10 nm to 5 μm, in particular 100 nm to 5 μm, more in particular 1 μm to 5 μm, in particular said pores may be of different sizes.
[0094] According to a further embodiment, the device comprises a filter flushing system, which is configured to flush the pre-filter, the middle filter, the post-filter and / or the fine filter, in particular automatically. According to a further embodiment, the filter flushing system is configured to flush the pre-filter, the middle filter, the post-filter and / or the fine filter with different volumes of flushing liquid, in particular with water (e.g. demineralized water, deionized water). According to a further embodiment, the filter flushing system is designed for flushing the pre-filter, the middle filter, the post-filter and / or the fine filter at different times. The filter flushing system is in particular connected to a storage tank for storing flushing liquid or comprises a storage tank for storing flushing liquid. In particular, the filter flushing system comprises a pump for pumping flushing liquid from the storage tank through the pre-filter, the middle filter, the post-filter and the fine filter. The upper limit of the total volume for flushing the filters is calculated in particular by subtracting the residual filling volume, such that the pump does not run dry, from the volume of the storage tank.
[0095] According to a further embodiment, the condensation section is followed by a collection section, which in particular comprises a condensate collection vessel, a compressed air generator as well as a buffer vessel.
[0096] A condensate collection vessel is in particular connected downstream of the aftercooler, said condensate collection vessel being in particular configured to collect the cooled condensate and to separate the condensate into phases.
[0097] According to a further embodiment, the apparatus comprises a buffer vessel, the apparatus being configured to transfer the halogenated hydrocarbons which are separable from the water due to their density into the buffer vessel by means of an outlet when the respective filling level is reached.
[0098] According to a further embodiment, the device comprises a seal, in particular a circumferential seal, which is arranged or can be arranged in the space between the adsorbent vessel (or each adsorbent vessel) and the desorption tube, which seal is configured in particular to close the space in an air-tight manner when the adsorbent vessel is inserted into the desorption tube, and thus in particular to prevent a flow of vapor in the space between the adsorbent vessel and the desorption tube.
[0099] According to a further embodiment, the device is configured to deform the seal by an overpressure (e.g. of an inert gas up to 0.12 MPa above the process pressure prevailing in the desorption tube) such that the seal closes the space in a particularly gas-tight manner (in particular the seal is capable of applying pressure against the outer wall of the adsorbent vessel or against the inner wall of the desorption tube by overpressure).
[0100] According to one embodiment, the device is configured such that the overpressure only deforms the seal during the desorption process.
[0101] According to a further embodiment, the lid of the adsorbent vessel comprises said seal.
[0102] In a further embodiment, the seal is designed as an inflatable profile seal.
[0103] According to a further embodiment, the desorption tube comprises a bottom, which comprises a first shell and a second shell, a space is designed between the first shell and the second shell, and in particular the device is designed to introduce steam into said space during the sterilization process, such that the bottom is heatable.
[0104] FIG. 1 shows a desorption tube 100 with a circumferential wall 170 and a bottom 130 terminating in the circumferential wall 170, which has two vapor inlets 110a, 110b and a vapor outlet 120 located at the bottom 130 of the desorption tube. A valve 140 is arranged at the vapor outlet. The valve 140 is configured to open and close an outlet 190 downstream of the vapor outlet 120. Two removable adsorbent vessels 200a, 200b are arranged one above the other in the desorption tube 100. The vapor inlets 110a, 100b are arranged above the removable adsorbent vessels 200a, 200b. A temperature sensor 150 is arranged between the vapor outlet 120 and the lower adsorption vessel 200b, just below the lower adsorbent vessel 200b. It is connected to a control device 160.
[0105] 2 shows an adsorber vessel 200 comprising a circumferential wall 220 terminating in a bottom 230 and a lid 240. The bottom 230 and the lid 240 of the adsorber vessel are provided with a filter cloth 250. A seal 210 is disposed on the lid 240 of the adsorber vessel 200 and is adapted to hermetically close the space between the wall of the desorption tube 170 and the adsorber vessel 220 when the adsorber vessel is inserted into the desorption tube.
[0106] FIG. 3 is a schematic diagram of a recovery installation. The sterilization and desorption processes take place in the desorption vessel 100. The dry pure steam required for this purpose is provided by a steam generator 300 with a downstream drying device 310. The drying device 310 can be a droplet separation column. Clean steam is produced from demineralized water. The demineralized water is provided by a purification device upstream of the steam generator 300, which is arranged to purify water from a tap water supply 410 in a first step by a softening device 420 and in a second step by a reverse osmosis module 430. A pre-filter 450 is arranged between the tap water supply 410 and the softening device 420. A fine filter 460 is arranged between the softening device 420 and the reverse osmosis module 430. After the reverse osmosis module 430, a water storage tank 440 is arranged to store purified tap water for use in the steam generator 300. The desorption tube 100 is disposed between the steam generator 300 and a condenser section. The condenser section is configured to cool the gas mixture exiting the desorption tube 100 in a desorption process to form a condensate. The condenser section includes a pre-cooler 520, an intercooler 530, and an after-cooler 540. Upstream of the pre-cooler 520 are a pre-filter 510a and an after-filter 510b. A fine filter 550 is disposed between the intercooler 530 and the after-cooler 540.
[0107] The collection section is adjacent to the condensation section. One or more interconnected condensate collection vessels 610 are disposed downstream of the aftercooler 540 and configured to collect condensate passing through the aftercooler 540 and separate it into phases.
[0108] One or more buffer vessels 630 may be connected to the condensate collection vessel 610 configured to receive the condensate separated into phases. Alternatively, only one condensate collection vessel 610 (without additional buffer vessels 630) may be provided that is capable of receiving the entire condensate of the desorption step (in particular, plus a certain amount of water required to separate the desorbates).
[0109] The removal of the desorbent from the desorption tube 100 can be achieved in particular by utilizing the potential energy of the desorbent or by collision with, for example, an inert gas (for example, nitrogen). EXAMPLES
[0110] Description of exemplary embodiments Example 1 The introduction of superheated steam is divided into two stages. In the first stage, superheated steam flows from the steam generator into the desorption tube with the outlet valve closed until a pressure of 0.2 MPa or more is reached. This pressure and the corresponding temperature are maintained for 30 minutes. During this time, autoclave-like conditions prevail in the desorption tube, ensuring the complete inactivation of all pathogens present in the adsorber (bacteria, mycoplasmas, fungi, viruses, viroids, prions, and / or parasites). This inactivation stage is followed by a desorption stage of 120 minutes, during which, with the outlet valve open, a steady flow of superheated steam through the desorption tube allows the halogenated hydrocarbons exiting from the adsorber to be adsorbed and removed. This condensate-steam mixture is cleaned of entrained impurities via a recovery line by means of a washable pre-filter (stainless steel filter, 25 microns) and a washable post-filter (stainless steel, 5 microns) and is brought to a temperature below 30 degrees by three consecutively connected coolers. Depending on the halogenated hydrocarbon, particularly the inhalational anaesthetic, being desorbed, this temperature difference can be adjusted as described above.After final cooling, the condensate-water mixture is transferred to a condensate collection vessel.
[0111] Example 2
[0112] [Table 1] [Explanation of symbols]
[0113] 100 Desorption tube 110 Steam inlet 110a First steam inlet 110b second steam inlet 120 Steam outlet 130 Bottom of desorption tube 140 Valve 150 Temperature Sensor 160 Control device 170 Desorption tube wall 190 Exit 200 Adsorbent container 210 Seal 220 Adsorbent container wall 230 Bottom of adsorbent container 240 Adsorbent container lid 250 Filter Cloth 300 Steam Generator 310 Drying equipment 410 Tap Water Supply Department 420 Softening equipment 430 Reverse Osmosis Module 440 Water Tank 450 Pre-filter 460 Fine Filter 510 Filter 510a Pre-filter 510b Post Filter 520 Precooler 530 Intercooler 540 Post-cooler 550 Fine Filter 610 Condensate collection vessel 620 Compressed Air Generator 630 Buffer Container
[0114] item 1. in a desorption step, water vapor is passed through the adsorbent containing the adsorbed halogenated hydrocarbons, thereby obtaining a secondary volumetric stream containing the halogenated hydrocarbons; and 1. A process for recovering halogenated hydrocarbons, comprising converting the secondary volumetric stream into a condensate containing halogenated hydrocarbons and water by cooling and separating the halogenated hydrocarbons from the condensate, In a sterilization step preceding the desorption step, the adsorbent containing the adsorbed halogenated hydrocarbons is - for at least 10 minutes, preferably 10-60 minutes. - at temperatures above 120 °C, in particular at temperatures between 121 and 150 °C, and - At a pressure of 0.15MPa to 0.4MPa, especially at a pressure of 0.15MPa to 0.3MPa, The process according to any one of claims 1 to 5, further comprising contacting the mixture with water vapor. 2. The method of claim 1, wherein the adsorbent is not flushed through during the sterilization step. 3. The method according to claim 1 or 2, wherein the sterilization step and the desorption step are carried out in consecutive order in the same facility. 4. The method according to any one of claims 1 to 3, wherein the adsorbent is activated carbon, in particular hydrophobic activated carbon, and / or a zeolite, in particular a hydrophobic zeolite. 5. The method according to any one of claims 1 to 4, wherein the water vapor used in the desorption step is essentially free of liquid water, in particular contains less than 0.1 weight percent liquid water, more in particular contains no liquid water. 6. The method according to any one of items 1 to 5, wherein the halogenated hydrocarbon comprises a fluorine-containing inhalation anesthetic, in particular sevoflurane, isoflurane, enflurane, halothane, desflurane, or a mixture thereof. 7. The method according to any one of items 1 to 6, wherein the sorbent containing adsorbed halogenated hydrocarbons is obtained by filtering respiratory air from the treatment of a patient. 8. The sterilization process comprises: - 20-40 minutes, especially about 30 minutes, - At a temperature of 135 to 145°C, and - At a pressure of 0.24 to 0.26 MPa, The method according to any one of items 1 to 7, wherein the method is carried out. 9. The sterilization step and the desorption step are carried out in a desorption tube (100); and - the desorption tube (100) comprises a vapor inlet (110) and a vapor outlet (120); and The method according to any one of the preceding claims, wherein the adsorbent is disposed in the desorption tube (100) between the vapor inlet (110) and the vapor outlet (120) such that vapor entering the desorption tube (100) through the vapor inlet (110) must flow through the adsorbent before exiting the desorption tube (100) through the vapor outlet (120). 10. The method according to claim 9, wherein the desorption tube (100) comprises a valve (140) following the steam outlet (120), the valve (140) being closed during the sterilization step and being open during the desorption step. 11. The method of claim 9 or 10, wherein the adsorbent in the desorption tube (100) is contained in an adsorbent vessel (200) that is removable from the desorption tube. 12. The desorption tube (100) comprises a circumferential wall (170) and a bottom (130) terminating in the circumferential wall (170), the bottom (130) being a curved bottom, in particular a dished bottom according to DIN 28011; 12. The method according to any one of claims 9 to 11, wherein the curvature of the bottom (130) forms a cavity below the adsorbent vessel (200) configured to receive a desorbent. 13. The method according to any one of items 9 to 12, wherein the temperature prevailing in the desorption tube (100) is measured by a temperature sensor (150) and the temperature sensor (150) is arranged below the adsorbent vessel (200) introduced into the desorption tube (100), in particular between the vapor outlet (120) and the adsorbent vessel (200) introduced into the desorption tube (100), in particular immediately below the adsorbent vessel (200) introduced into the desorption tube (100). 14. The method according to any one of Items 9 to 13, wherein the desorption tube (100) includes two adsorbent containers (200a, 200b) arranged one above the other, and steam can be supplied to the adsorbent containers (200a, 200b) through two steam inlets (110a, 110b) arranged on the tops of the adsorbent containers (200a, 200b), respectively. 15. The method according to any one of items 9 to 14, wherein the adsorbent vessel (200) comprises a bottom (230) and / or a lid (240), the bottom (230) and / or the lid (240) comprising or consisting of a gas-permeable filter fabric (250). 16. An apparatus for carrying out the method according to any one of items 1 to 15, comprising: - a pressure-stable desorption tube (100); - a steam inlet (110) arranged to admit water vapor into said desorption tube (100); a steam outlet (120) arranged to discharge water vapor from the desorption tube (100), said steam outlet (120) comprising an outlet pipe (190) arranged downstream of said steam outlet (120) in the direction of said steam outlet; - a valve (140) capable of closing said outlet (190); - A space designed to receive bulk materials, The apparatus comprising: 17. The desorption tube (100) is - an adsorbent vessel (200) for receiving the bulk material; and - a temperature sensor (150) disposed on a side of the adsorber vessel (200) facing the vapor outlet (120); Item 17. The device according to item 16, comprising: 18. The apparatus of item 17, wherein the temperature sensor (150) is connected to a controller (160) configured to open the valve (140) after a target temperature has been reached and / or after a preselected time period of 10 to 60 minutes has elapsed while the target temperature is maintained. 19. Apparatus according to item 17 or 18, wherein the desorption tube (100) is provided with a dished bottom (130), in particular a dished bottom according to DIN 28011. 20. The apparatus according to any one of items 16 to 19, wherein the desorption tube (100) is pressure stable up to 0.4 MPa. 21. The apparatus according to any one of items 16 to 20, wherein the desorption tube is configured to receive two adsorbent vessels (200a, 200b) arranged one above the other, and has two vapor inlets (110a, 110b) arranged above the adsorbent vessels (200a, 200b), respectively. 22. The apparatus according to any one of items 16 to 21, further comprising a steam generator (300) adapted to generate water vapor, the steam generator (300) being in fluid communication with a steam inlet (110).
Claims
1. In a desorption step, water vapor is passed through the adsorbent containing the adsorbed halogenated hydrocarbons, thereby obtaining a secondary volumetric stream containing the halogenated hydrocarbons; and 1. A process for recovering halogenated hydrocarbons, comprising converting the secondary volumetric stream into a condensate containing halogenated hydrocarbons and water by cooling and separating the halogenated hydrocarbons from the condensate, In a sterilization step preceding the desorption step, the adsorbent containing the adsorbed halogenated hydrocarbons is - 10 to 60 minutes, at a temperature of 121 to 150° C., and At a pressure of 0.15 MPa to 0.4 MPa, contacting the mixture with water vapor; The sterilization step and the desorption step are carried out in a desorption tube (100), which comprises: - equipped with a steam inlet (110) and a steam outlet (120); - the adsorbent is disposed in the desorption tube (100) between the vapor inlet (110) and the vapor outlet (120) such that vapor entering the desorption tube (100) through the vapor inlet (110) must flow through the adsorbent before exiting the desorption tube (100) through the vapor outlet (120); and the desorption tube (100) is provided with a valve (140) after the steam outlet (120), the valve (140) being closed during the sterilization step and being open during the desorption step; The method.
2. 2. The method of claim 1, wherein the sterilization and desorption steps are performed in consecutive order in the same facility.
3. 3. The method of claim 1 or 2, wherein the sorbent containing the sorbed halogenated hydrocarbons is obtained by filtering respiratory air from the treatment of a patient.
4. The sterilization step comprises: - 20 to 40 minutes, at a temperature of 135 to 145° C., and - at a pressure of 0.24 to 0.26 MPa, The method according to any one of claims 1 to 3, wherein
5. 5. The method according to claim 1, wherein the temperature prevailing in the desorption tube (100) is measured by a temperature sensor (150), and the temperature sensor (150) is placed below an adsorber vessel (200) introduced into the desorption tube (100), between the vapor outlet (120) and the adsorber vessel (200) introduced into the desorption tube (100).
6. 6. The method according to claim 1, wherein the desorption tube (100) comprises two adsorbent vessels (200a, 200b) arranged one above the other, and steam can be supplied to the adsorbent vessels (200a, 200b) through two steam inlets (110a, 110b) arranged respectively above the adsorbent vessels (200a, 200b).
7. 6. The method of claim 5, wherein the adsorber vessel (200) comprises a bottom (230) and / or a lid (240), the bottom (230) and / or the lid (240) comprising or consisting of a gas permeable filter fabric (250).
8. - a pressure-stable desorption tube (100), a steam inlet (110) arranged to admit water steam into said desorption tube (100); a steam outlet (120) arranged to discharge water vapor from said desorption tube (100), said steam outlet (120) comprising an outlet pipe (190) arranged downstream of said steam outlet (120) in the direction of said steam outlet, a valve (140) capable of closing said outlet pipe (190); - a space designed to receive bulk material; Equipped with The desorption tube (100) is - an adsorbent vessel (200) for receiving the bulk material, and a temperature sensor (150) located on the side of the adsorber vessel (200) facing the vapor outlet (120); An apparatus for carrying out the method according to any one of claims 1 to 7, comprising:
9. 9. The apparatus of claim 8, wherein the temperature sensor (150) is connected to a controller (160) configured to open the valve (140) after a preselected time period of 10 to 60 minutes has elapsed after a target temperature has been reached and / or while the target temperature is maintained.
10. Apparatus according to any one of claims 8 to 9, wherein the desorption tube (100) is pressure stable up to 0.4 MPa.
11. The apparatus according to any one of claims 8 to 10, wherein the desorption tube is arranged to receive two adsorbent vessels (200a, 200b) arranged one above the other, and is configured with two vapor inlets (110a, 110b) arranged respectively above the adsorbent vessels (200a, 200b).
12. The apparatus of any one of claims 8 to 11, comprising a steam generator (300) adapted to generate water steam, said steam generator (300) in fluid communication with a steam inlet (110).
Citation Information
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