Method for manufacturing a building component, system for manufacturing a building component and building component
Patent Information
- Application Number
- JP2021557501
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-03-27
- Filing Date
- 2020-03-25
- Publication Date
- 2024-12-25
- Estimated Expiration
- 2040-03-25
AI Technical Summary
【0036】 本発明の他の利点と視点が、請求項から、かつ以下で図を用いて説明する、本発明の好ましい実施例についての以下の説明から明らかにされる。
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Abstract
Description
[Technical field]
[0001] The present invention relates to a method for manufacturing a building component, a system for manufacturing a building component and a building component. Summary of the Invention [Problem to be solved by the invention]
[0002] It is an object of the present invention to provide a method for manufacturing a building component, a system for manufacturing a building component and a building component, each of which has, in particular, improved properties. [Means for solving the problem]
[0003] The present invention solves these problems by providing a method having the features of claim 1, a system having the features of claim 9 and a building component having the features of claim 16. Preferred refinements and / or embodiments of the invention are set out in the dependent claims.
[0004] The method according to the invention, particularly automatic, is designed or configured or provided for producing a building component, particularly three-dimensional, which has at least one, particularly continuous, first area and a particularly continuous second area, particularly directly or directly continuous or adjacent to the first area, particularly after production, in which a construction structure or mounting structure of the building material is concealed, particularly after production. The method comprises the following steps: step a) is a particularly automatic discharge or ejection of building material to produce the first area and a particularly automatic / local supply of marking or detection material to the building material before, simultaneously and / or after the ejection, particularly before or simultaneously or after the ejection, and step b) is a particularly automatic discharge or ejection of building material, particularly before, simultaneously and / or after the step a), particularly before or simultaneously or after the ejection, in order to produce another area.
[0005] In particular the construction component may be a building construction component and / or a wall and / or a ceiling.
[0006] The first region can be referred to as a first zone and / or the second region can be referred to as a second zone. Additionally or alternatively, the second region can be distinguished from the first region. In particular, in the second region, the service structure of the building material cannot or need not be concealed. Additionally or alternatively, the first region and the second region can be or are particularly arranged differently, in particular at different positions or locations, in particular along or parallel to the nearest surface of the building material and / or building component.
[0007] The facility structure can be different from the building material. Additionally or alternatively, the building material can be concrete, in particular ready mixed concrete, and / or can be thixotropic. Additionally or alternatively, the building material can have a maximum grain size of at least 4 millimeters (mm), in particular at least 10 mm, in particular at least 16 mm.
[0008] Hidden can also refer to covered and / or can mean that the service structure is arranged behind the building material, in particular horizontally, and / or below the building material, in particular vertically. In particular, the service structure can be surrounded by the building material. The service structure is therefore not particularly easily visible on at least one side of the building component.
[0009] Particularly preferably, the first region can be one region and the second region can be the other region, alternatively, the first region can be the other region and the second region can be one region.
[0010] Building materials for making other areas may not be capable of or may not need to be provided with marking materials.
[0011] The marking material can be differentiated from the building material, in particular the concrete accelerator and / or the installation structure, in particular before application. Additionally or alternatively, step a) can comprise the introduction of the marking material into the building material. Additionally or alternatively, the marking material can be formed to change, in particular locally, a property, in particular physical, of the building material, in particular compared to without the marking material.
[0012] This allows, in particular, the marking material to locate or detect, in particular relatively accurately, areas / facility structures that would not be recognized and / or perceptible without the marking material. This can therefore make it possible to avoid, in particular unintended, damage to the facility structures, in particular when manufacturing the building component, in particular the first area, in particular when introducing fasteners and cable ducts. Additionally or alternatively, this can make it possible to shorten in time, or in particular completely avoid, conventional locating of the first area / facility structures, for example with a building plan that is generally relatively inaccurately documented and / or generally relatively inaccurately embodied. The method therefore has improved properties.
[0013] In a refinement of the invention, the marking material is arranged, especially in the first region, especially in a direction perpendicular to the surface, especially at least spatially closer to the surface, especially at least of the construction material and / or building component, than the installation structure. This can make it possible to sense the marking material in time, especially before damage to the installation structure, when processing the building component, especially the first region. In particular, the marking material can be arranged, especially partially, on the surface. This can make it possible to sense, especially the first region, especially the marking material, from the outside.
[0014] In particular the marking material can be designed to change or produce a change in the structure of the surface of the building material and / or building component, in particular locally, and is in particular a concrete retarder.
[0015] In a refinement of the invention, the marking material is a ferromagnetic substance and / or a pigment, in particular a pigment. This, in particular the ferromagnetic substance, allows for magnetic detection or recognition. Additionally or alternatively, this, in particular the pigment, allows for the building component, in particular an area, to be easily detected or recognized, in particular in the shell state, and / or the building component, in particular an area, to be optically detected or recognized, for example with drilling dust, in the dismantled state of the building component. In particular the ferromagnetic substance can comprise metal flakes or be itself. Additionally or alternatively, the pigment can be different from the natural, color of the building material, for example gray or white, in particular compared to without the marking material, for example blue, purple, yellow, green or red. Furthermore additionally or alternatively, the building material can be colored, in particular in the first area or locally, by the marking material, for example a pigment. Additionally or alternatively, in particular within the first region, the building material can be or is provided with pigments such that the building material and / or the building component, in particular its surface, has a color gradation, in particular in a direction perpendicular to the facility structure and / or in a radial direction, in particular along or parallel to the surface, in particular with increasing intensity.
[0016] This makes it possible to indicate the spacing to the facility structure. Additionally or alternatively, the pigment may have a mass proportion of at least 0.2 percent (%), in particular at least 2% and / or at most 20%, in particular 10%, of the building material weight, in particular of the cement weight.
[0017] In the present embodiment, the equipment structure comprises a certain amount of different equipment types or equipment varieties. Different colorants are associated with the different equipment types. This makes it possible to clearly indicate or identify the equipment types.
[0018] In particular the installation structure may comprise or be shafts for installations and / or conduits, in particular pipes, hoses and / or cables.
[0019] In a refinement of the invention, the installation structure is a gas installation, a water installation, a heating installation, a cooling installation, an air conditioning installation, a ventilation installation and / or an electrical installation.
[0020] In a further embodiment of the invention, step a) or step b) is particularly preferably the introduction of a construction structure into the building material, in particular automatically, which makes it possible to shorten the time required for the production of the building component.
[0021] In particular, the method can comprise a prefabrication method, in which case the prefabrication method can in particular comprise the release of building materials already mentioned.
[0022] In a refinement of the invention, the method comprises a particularly automatic three-dimensional printing method, in particular an extrusion method, in particular a three-dimensional printing method. The three-dimensional printing method comprises at least the ejection, in particular of a previously produced building material. In particular, the three-dimensional printing method can be referred to as an additive manufacturing method. Additionally or alternatively, the three-dimensional printing method, in particular an extrusion method, can comprise the ejection, in particular extrusion, of at least one strand, in particular of a previously produced building material. In particular, the ejected strand can be continuous or can extend, in particular to a predefined length. Additionally or alternatively, the strand, in particular the width of the strand, can have, in particular, an overall wall thickness and / or ceiling thickness. Furthermore additionally or alternatively, the strand, in particular the cross section of the strand, can be ejected with interruptions. This can in particular form a shaft or an installation structure. Additionally or alternatively, strands can be placed or applied, in particular in layers, on top of strands that have already been printed or released, and / or other strands can be placed or applied, in particular in layers, on top of one or more strands. Additionally or alternatively, the building material can be solidified or shape-stable, in particular upon release. Additionally or alternatively, the three-dimensional printing method can provide the building material, in particular as already mentioned, with a marking material, in particular as already mentioned.
[0023] In a refinement of the invention, step a) comprises mixing, in particular injecting, the marking material, in particular already present, into the building material before ejection, in particular automatically, and ejecting the building material with the mixed, in particular injected, marking material. This allows for a relatively good mixing, in particular coloring, of the building material with the marking material, in particular the pigment. Injection can be performed at a pressure in particular higher than 1 MPa (10 bar), in particular higher than 10 MPa (100 bar). This, in particular the high pressure, can allow for a wide distribution of the marking material, so that no further mixing mechanism is required.
[0024] The system according to the invention is designed or configured for the production, in particular automatically, of a building component, which has, in particular after production, at least one, in particular already produced and / or continuous, first area and a second area, in particular already produced and / or continuous, adjacent to the first area. In the first area, in particular after production, a construction structure, in particular already produced, is concealed, in particular by the building material, in particular already produced. The system comprises a particularly electrically controllable discharge or ejection device, in particular an electrically controllable marking device and a particularly electrical control device, in particular a computer. The controllable discharge device is designed or configured for the production, in particular automatically, of the building material, or ejection. The controllable marking device is designed or configured for the supply, in particular automatically and / or locally, of the marking material, in particular already produced, to the building material, in particular before, simultaneously and / or after the ejection, in particular before, simultaneously or after. The control device is configured or arranged to control, in particular automatically and / or independently, the discharge device and the marking device as follows: in particular step a), i.e. by the discharge device, discharge, in particular already discharged, building material, in order to create a first area, and supply, in particular already discharged, marking material, in particular already discharged, to the building material before, simultaneously with and / or after the discharge, in particular before, simultaneously or after the discharge, by the marking device, and in particular step b), i.e. by step a), particularly before, simultaneously and / or after, in particular before, simultaneously or after the discharge, discharge, in particular already discharged, building material, in order to create another area.
[0025] The system may enable one or more of the advantages of the method described above.
[0026] In particular, the system may be configured or arranged to carry out or perform the above-mentioned method, in particular automatically.Additionally or alternatively, the marking device may be distinct from the emission device.
[0027] In a refinement of the invention, the system comprises a controllable, in particular electrically, introduction device, which is formed or configured for introducing, in particular automatically, the installation structure into the building material, and the control device is formed or configured for controlling, in particular automatically and / or independently, the introduction device, in such a way that step a) or step b) comprises the introduction of the installation structure into the building material.
[0028] In a refinement of the invention, the system has a common movement device, in particular an electrically controllable common movement arm. The common movement device is formed or configured for a common, in particular automatic, movement, in particular at least translational, movement of the discharge device and the marking device, in particular simultaneously with the discharge and the supply of the marking material. The control device is formed or configured for a common movement device, in particular automatically and / or independently. In other words, the discharge device and the marking device cannot or do not need to be movable independently of each other. In particular, the common movement device can be referred to as a common positioning device and / or the common movement arm can be referred to as a common robot arm and / or a common column. Additionally or alternatively, the common movement device, in particular the common movement arm and / or the discharge device and / or the marking device, can be formed for a common, in particular rotational, movement of the discharge device and the marking device, in particular simultaneously with the discharge and the supply.
[0029] In a refinement, the system comprises a three-dimensional printing system, in particular an extrusion system, in particular a three-dimensional printing system, which comprises at least one ejection device, in particular the three-dimensional printing system can comprise a marking device.
[0030] In a refinement of the invention, the marking device, in particular with at least one, in particular controllable, injection nozzle, is designed or configured to mix, in particular automatically, the marking material into the building material before it is dispensed, and the dispenser is designed or configured to dispense the, in particular already dispensed, building material with the mixed, in particular injected, marking material.
[0031] In a refinement of the invention, the system has a controllable, in particular electrically, building material pump, which is formed or configured to transport, in particular already-exiting, building material from the discharge device, in particular automatically. The control device is formed or configured to control the building material pump, in particular automatically and / or independently. In particular, the system can have a building material transport conduit, in which case the building material pump can be connected to the discharge device in order to flow the building material from the building material pump through the building material transport conduit to the discharge device. Additionally or alternatively, the building material pump can be discontinuous, in particular a piston pump, in particular a double piston pump with a pipe changer.
[0032] In a refinement of the invention, the control device is formed or configured to control, in particular automatically and / or independently, the discharge devices, the marking devices, the introduction devices, the common transfer devices and / or the building material pumps according to data, in particular a construction or building plan, of the building components to be formed, in particular in the memory of the control device, so that the worker does not have to control the system and / or it is possible to reduce or in particular avoid errors when building.
[0033] The building component according to the invention has at least one, in particular continuous, first area and a second area adjacent to the first area, in particular continuous. In the first area, in particular a previously applied construction structure of building material is concealed. The first area contains the discharged building material, in particular introduced and / or mixed, in particular supplied with a sprayed marking material. The other area contains in particular the previously applied building material.
[0034] The building components may enable the same advantages as the above-mentioned methods and / or the above-mentioned systems.
[0035] In particular, the building component may be formed, in particular directly, using the above-mentioned method and / or the above-mentioned system. Additionally or alternatively, the building component may be partially or completely formed or constructed as described above in the above-mentioned method and / or system.
[0036] Further advantages and aspects of the invention will become apparent from the claims and from the following description of preferred embodiments of the invention, which are illustrated in the figures below. [Brief description of the drawings]
[0037] [Figure 1] FIG. 1 shows a schematic side view of step b) of the method according to the invention for producing a building component according to the invention. [Diagram 2] FIG. 2 shows a schematic side view of step a) of the method according to the invention for producing a building component according to the invention. [Diagram 3] FIG. 3 shows a schematic side view of another step b) of the method according to the invention for producing a building component according to the invention. [Figure 4] FIG. 4 shows a schematic side view of another step a) of the method according to the invention for producing a building component according to the invention. [Diagram 5]FIG. 5 shows diagrammatically further steps a) and b) of the method according to the invention for producing a building component according to the invention in a side view. [Figure 6] FIG. 6 is a schematic cross-sectional view of the building component according to the invention of FIG. [Figure 7] FIG. 7 shows a perspective view of a system according to the invention for manufacturing a building component according to the invention. [Figure 8] FIG. 8 is another perspective view of the system of FIG. [Figure 9] FIG. 9 is yet another perspective view of the system of FIG. 7, shown without the upper peripheral wall. [Figure 10] FIG. 10 is a perspective view of the system, introduction device and common transfer device of FIG. [Figure 11] FIG. 11 is a perspective view of the system of FIG. 7 and a building material pump. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0038] 1 to 6 show a method according to the invention for manufacturing a building component BWT. The building component BWT has a first area B1 and, in particular after manufacturing, a second area B2 adjacent to the first area. In the first area B1, in particular after manufacturing, a facility structure IS of building material BS is concealed. The method comprises the following steps: step a) releases the building material BS to create an area B1, in the illustrated embodiment the first area B1, and in the illustrated embodiment before the release, supplies the building material BS with a marking material MS; step b) releases the building material to create another area B2, in the illustrated embodiment the second area B2.
[0039] 7-11 show a system 20 according to the invention for producing a building component BWT. The system 20 comprises a controllable release device 1, a controllable marking device 51 and a control device 24. The controllable release device 1 is configured to release a building material BS. The controllable marking device 51 is configured to supply the building material BS with a marking material MS before the release in the illustrated embodiment. The control device 24 is configured to control, in particular automatically, the release device 1 and the marking device 51 in particular as follows: step a) releases the building material BS with the release device 1 to produce a region B1, and in the illustrated embodiment supplies the building material BS with the marking device 51 before the release, and step b) releases the building material BS with the release device 1 to produce another region B2.
[0040] In particular, system 20 is configured to implement, and specifically performs, the methods described above.
[0041] 5 and 6 show a building component BWT according to the invention, in particular produced by the method and / or system 20. The building component BWT has at least one first region B1 and a second region B2 adjacent to the first region. In the first region B1, a service structure IS is concealed by the building material BS. The region B1, in the illustrated embodiment the first region B1, comprises the emitted building material BS with the marking material MS. The other region B2, in the illustrated embodiment the second region B2, comprises the emitted building material BS.
[0042] In particular, the marking material MS is arranged spatially closer to the surface OF of the building material BS and / or building component BWT than to the installation structure IS, in particular in a direction y perpendicular to the surface OF.
[0043] In the illustrated embodiment, the marking material is in particular partially disposed on the surface OF.
[0044] Moreover, in the illustrated embodiment, the marking material MS is a ferromagnetic material MSM and a pigment MSF. In alternative embodiments, the marking material can in particular be a ferromagnetic material or a pigment.
[0045] In the illustrated embodiment, the building material BS is coloured, in particular in the area B1, by a marking material MS, in particular the pigment MSF.
[0046] In detail, the equipment structure IS consists of a certain amount of different types of equipment ISG, ISW, ISH / ISK / ISC, ISL, ISE. The various equipment ISG, ISW, ISH / ISK / ISC, ISL, ISE are associated with various pigments MSFG, MSFW, MSFH / MSFK / MSFC, MSFL, MSFE.
[0047] Further, the installation structure IS is a gas installation ISG, a water installation ISW, a heating, cooling and / or air conditioning installation ISH / ISK / ISC, a ventilation installation ISL and / or an electrical installation ISE.
[0048] In a further illustrated embodiment, step a) introduces an installation structure IS into the building material BS.
[0049] Furthermore, the system 20 comprises a controllable introduction device 61, as shown in Fig. 10, which is configured for introducing the installation structure IS into the building material BS. The control device 24 is configured in the illustrated embodiment for, and in particular for, controlling the introduction device such that step a) comprises the introduction of the installation structure IS into the building material BS.
[0050] In the embodiment shown, the introduction device 61 comprises a controllable, in particular electrically, arm and / or a controllable, in particular electrically, hand.
[0051] The system 20 further comprises a controllable common movement device 22, in particular a controllable common movement arm, as shown in Fig. 10. The common movement device 22 is configured for, in particular for, commonly moving, in particular at least translationally, the release device 1 and the marking device 51, in particular simultaneously with the release and the supply of pigment. The control device 24 is configured for, in particular for, automatically controlling, in particular for, the common movement device 22.
[0052] In the illustrated embodiment, additionally, the common moving device 22 and / or the discharge device 1 and / or the marking device 51 are configured to cause a common, in particular rotational, movement of the discharge device 1 and the marking device 51, in particular rotation, simultaneously with the discharge and / or pigment supply.
[0053] In particular, the common moving device 22 is configured for a common movement of the discharge device 1 and the marking device 51 in a moving direction -x, which is in particular horizontal. The discharge device 1 is configured, in particular simultaneously with the common movement, for discharging the building material BS in a discharge direction x, which is in particular opposite, in particular counter-directed, to the moving direction -x.
[0054] Additionally or alternatively, the system 20, in particular the discharge device 1, is configured to discharge the building material BS at a discharge speed vx that is in particular variable, in particular continuously adjustable. The common moving device 22 is configured to commonly move the discharge device 1 and the marking device 51 at the discharge speed vx, in particular simultaneously with the discharge, in particular at an approximately equal moving speed vx.
[0055] Furthermore, the method comprises a three-dimensional printing method, in particular an extrusion method, which comprises at least one ejection of a building material.
[0056] In the illustrated embodiment, the three-dimensional printing method additionally comprises providing the building material BS with a marking material MS.
[0057] Furthermore, the system 20 comprises a three-dimensional printing system, in particular an extrusion system, in particular a three-dimensional printing system, as shown in figures 7 to 9. This system or three-dimensional printing system comprises at least one ejection device 1.
[0058] In the illustrated embodiment, the system or 3D printing system additionally comprises a marking device 51 .
[0059] In particular, the discharge device 1 is a printing or extrusion device for extruding a strand ST of building material BS for 3D printing a building component BWT. The discharge or extrusion device 1 has an extrusion nozzle 5. The extrusion nozzle 5 has a particularly rectangular discharge opening 2 for discharging the strand ST of building material BS from the extrusion device 1 in a particularly substantially horizontal discharge direction x.
[0060] In particular, the extrusion nozzle 5, in particular the discharge opening 2, is pipe-shaped and / or is closed on the circumferential side, in particular by at least one circumferential wall 7a, 7b, 7c, 7c, in particular in a first circumferential direction y perpendicular to the discharge direction x and / or in a second circumferential direction z perpendicular to the discharge direction x. Additionally or alternatively, the discharge opening 2 has an opening width BO, in particular in the first circumferential direction y, of at least 100 mm, in particular at least 200 mm, and / or at most 800 mm, in particular at most 600 mm, in the illustrated embodiment of 400 mm, in particular at a maximum. Furthermore additionally or alternatively, the discharge opening 2 has an opening height HO, in particular in the second circumferential direction z, of at least 15 mm, in particular at least 25 mm, and / or at most 400 mm, in particular at most 200 mm, in particular at most 100 mm, in the illustrated embodiment of 50 mm, in particular at a maximum.
[0061] In the illustrated embodiment, the system or 3D printing system 20, in particular the ejection device or extrusion device 1, additionally comprises at least one specification element, in particular a shape specification element 7a, 7b, 8a, 8b, 30a, 30b, and at least one, in particular electrically, controllable, in particular electrical, adjustment device 213, 217a, 217b, 218a, 218b, which is configured variably, in particular continuously, adjustable, in particular movable, in particular in a first circumferential direction y and / or in a second circumferential direction z, in particular in at least two different adjustments, in order to variably, in particular continuously, adjustably set, in particular shape at least one portion, in particular an edge 4A, 4I, in particular of a rectangular, strand cross section, in particular of one side of the strand cross section 4, of a strand ST of the building material BS, in particular simultaneously with ejection. At least one adjustment device 213, 217a, 217b, 218a, 218b is designed to adjust at least one specification element 7a, 7b, 8a, 8b, 30a, 30b, in particular automatically, variably, in particular continuously.
[0062] In detail, the extrusion nozzle 5 has a number of peripheral walls 7a, 7b, 7c, 7d, which define or limit the peripheral side of the discharge opening 2. At least one of the design elements has at least one of the peripheral walls 7a, 7b, which is variably adjustable so as to variably adjustably define or limit an outer edge or outer portion 35A of a flow cross-section 35, in particular a shaped and / or rectangular, of the building material BS inside the extrusion nozzle 5 and to variably adjustably set an outer edge or outer portion 4A of a strand cross-section 4.
[0063] Furthermore, the at least one specification element has at least one inner member 30a, 30b which is variably adjustable, in particular so that it can be moved relative to the extrusion nozzle 5, so as to variably adjustably arrange, in particular completely, inside the extrusion nozzle 5 and variably adjustably define or limit, in particular at least the inner edge or inner portion 35I, of the flow cross-section 35 of the building material BS inside the extrusion nozzle 5 and variably adjustably set, in particular at least the inner edge or inner portion 4I, of the flow cross-section 4.
[0064] In particular, at least one inner member 30a, 30b, in the adjustment shown in FIG. 9, defines a bisection, in particular of the flow cross-section 35 and thus of the strand cross-section 4, in particular having a rectangular, interruption 35U, 4U, in a direction, in particular a horizontal, direction, in particular a first circumferential direction y, as shown in FIG. 6.
[0065] Furthermore, the at least one specification element has at least one, in particular rectangular, cover element 8a, 8b which is variably adjustable and is configured to variably adjustably cover at least one portion 2a of the discharge opening 2 and variably adjustably set at least one portion or edge 4A, 4I, in particular the outer edge 4A and / or the inner edge 4I of the strand cross-section 4, by at least one uncovered portion 2a of the discharge opening 2, in particular the open cross-section 3 of the discharge opening 2, in particular relative to the discharge opening 2 or the extrusion nozzle 5.
[0066] In particular, the at least one cover element 8a, 8b, in the arrangement shown in Figures 7 and 8, covers the, in particular inner and / or rectangular, part 2a of the discharge opening 2 in such a way that the open cross-section 3 is, in particular rectangular, and is bisected with a, in particular rectangular, interruption 3U in a, in particular horizontal, direction, in particular in the first circumferential direction y. The bisected, in particular rectangular, open cross-section 3 with a, in particular rectangular, interruption 3U thus determines a bisected, in particular rectangular, strand cross-section 4 with a, in particular rectangular, interruption 4U of the, in particular discharged, strand ST of building material BS, as shown in Figure 6.
[0067] Furthermore, at least one cover element 8a, 8b is formed to be variably adjustable in order to separate, in particular to detach, a strand ST, in particular the discharged, of the building material BS from the discharge device or extrusion device 1, in particular the extrusion nozzle 5, in particular at the discharge opening 2.
[0068] Furthermore, the system or three-dimensional printing system or extrusion system 20, in particular the ejection device or extrusion device 1, is configured in such a way that the especially deposited strand ST maintains the strand cross-section 4 of the especially ejected strand ST. In other words, the system or three-dimensional printing system or extrusion system, in particular the ejection device or extrusion device, does not need to or can not be configured in such a way that the building material is pressed onto an already existing building material layer or an overlap thereof and is or can be deformed thereby.
[0069] Furthermore, the strand ST can be laid, in particular in a layer, on an already extruded or printed or extruded strand ST and / or other strands ST can be laid, in particular in a layer, on the strand ST, as shown in Figures 1 to 6.
[0070] Furthermore, step a) comprises mixing, in particular spraying, the marking material MS into the building material BS before discharging, and discharging the building material BS with the mixed, in particular sprayed, marking material MS.
[0071] Furthermore, the marking device 51, in particular having at least one, in particular controllable, injection nozzle 52, in the embodiment shown ten injection nozzles 52, is designed to mix and in particular inject the marking material MS into the building material BS before ejection. The ejection or extrusion device 1 is designed to eject the building material BS with the mixed, in particular injected, marking material MS.
[0072] In the illustrated embodiment, the at least one injection nozzle 52 is at least one clocked high-pressure nozzle with a pressure higher than 10 bar, in particular higher than 100 bar. Additionally or alternatively, the marking device 51, in particular the at least one injection nozzle 5, is arranged above the injection nozzle 5 or the circumferential wall 7d in the second circumferential direction z and / or behind the extrusion nozzle 5 against the discharge direction -x. In particular, the marking device 51, in particular the at least one injection nozzle 52, is arranged at most 1000 mm, in particular at most 800 mm, in particular at most 600 mm, and / or at least 100 mm, in particular at least 200 mm, in particular at least 400 mm, in front of the discharge opening 2. This, in particular this arrangement, makes it possible to keep as little building material with marking material as possible in the discharge or extrusion device 1.
[0073] Furthermore, the system 20 comprises a controllable building material pump 23, as shown in Fig. 11. The building material pump 23 is configured to transport the building material BS from the discharge device 1. The control device 24 is configured to control the building material pump 23, in particular automatically.
[0074] In the embodiment shown, the building material pump 23 is discontinuous, in particular a piston pump. Additionally or alternatively, the system 20 comprises a building material transport conduit 27 that connects the building material pump 23 with the discharge device 1 for flowing the building material BS from the building material pump 23 through the building material transport conduit 27 to the discharge device 1.
[0075] Furthermore, the control device 24 is configured to control, in particular automatically, the discharge device 1, in particular the at least one adjustment device 213, 217a, 217b, 218a, 218b, the marking device 51, in particular the at least one injection nozzle 52, the introduction device 61, the common transport device 22 and / or the building material pump 23 in accordance with the data DBWT of the building component BWT to be formed.
[0076] In the illustrated embodiment, the specially formed building component BWT has five first regions B1, as shown in Figures 1 to 6. In alternative embodiments, the building component can have only one first region B1, or two, three, four or at least six first regions. In a further illustrated embodiment, the specially formed building component BWT has six second regions B2. In alternative embodiments, the building component can have only one second region B2, or two, three, four, five or at least seven second regions B2.
[0077] In particular, at the beginning, in particular temporally, of the formation of the building component BWT, step b) releases the building material BS to create another, in particular a second, region B2, as shown in FIG.
[0078] Afterwards, in step a), the building material BS is discharged, the marking material MS is applied to the building material BS and the installation structure IS is introduced into the building material BS, in order to create, in particular, a first region B1, as shown in Fig. 2. In particular, the installation structure IS is a water installation ISW, to which a pigment MSFW, in particular a blue color, is assigned, as shown in Figs. 2-6 by hatching from the upper left to the lower right. Additionally or alternatively, the pigment MSFW is applied to the building material BS, in particular in the first region B1, in such a way that, as shown in Figs. 2-6 by thin or thick hatching, a color gradient is formed or provided, which gradually increases in intensity in the direction perpendicular to the installation structure ISW, i.e., the building material BS and / or the building component BWT, in particular its surface OF.
[0079] Afterwards, in step b), building material BS is released to create another, in particular a second, area B2, as shown in FIG.
[0080] Then, in step a), the building material BS is released to create, in particular a first, area B1, the building material BS is supplied with the marking material MS and the installation structure IS is introduced into the building material BS. In particular, the installation structure IS is a gas installation ISG, to which the pigment MSFG, in particular the yellow colour, is assigned, as shown by the hatching from the upper right to the lower left in Figures 4 to 6.
[0081] Then, in step b), building material BS is released to create another, in particular a second, area B2, and in step a), building material BS is released to create, in particular a first, area B1, the building material BS is supplied with marking material MS and the installation structure IS is introduced into the building material BS, which is shown in Figures 5 and 6.
[0082] In particular the installation structure IS is an electrical installation ISE, a heating, cooling and / or air conditioning installation ISH / ISK / ISC and / or a ventilation installation ISL. The electrical installation ISE is assigned the pigment MSFE, in particular the purple color, as shown by the hatching from right to left in Figs. 5 and 6. The heating, cooling and / or air conditioning installation ISH / ISK / ISC is assigned the pigment MSFH / MSFK / MSFC, in particular the red color, as shown by the hatching from top to bottom in Figs. 5 and 6. Additionally or alternatively the building material BS, in particular in the first region B1, is formed or provided with the pigment MSFH / MSFK / MSFC in such a way that the building material BS and / or the building component BWT, in particular its surface OF, has a color gradation, in particular increasing in intensity, in the vertical and horizontal, directions z, y, of the installation structure ISH / ISK / ISC, as shown by the thin and thick hatching in Figs. 5 and 6. The vent ISL is associated with the pigment MSFL, specifically green, as shown by the dotted hatching in Figures 5 and 6.
[0083] As the illustrated and described embodiments make clear, the present invention provides, inter alia, a preferred method for manufacturing a building component, a preferred system for manufacturing a building component, and a preferred building component, each having improved properties. The present invention has the following aspects (configurations). [Aspect 1] A method for manufacturing a building weight component (BWT), comprising: The building component (BWT) has at least one first area (B1) and at least one second area (B2) adjacent to the first area, in which a service structure (IS) is hidden by a building material (BS) within the first area (B1); The method comprises the following steps: step a) of discharging said building material (BS) to create said first area (B1) and providing said building material (BS) with a marking material (MS) before, simultaneously with and / or after said discharging; Step b) of releasing said building material (BS) to create said second area (B2); The method comprising: [Aspect 2] 2. The method of claim 1, wherein the marking material (MS) is positioned spatially closer to the surface (OF) of the building material (BS) and / or the building component (BWT) than to the facility structure (IS). [Aspect 3] 3. The method of claim 1 or 2, wherein the marking material (MS) is a ferromagnetic material (MSM) and / or a pigment (MSF). [Aspect 4] 4. The method of claim 3, wherein the equipment structure (IS) consists of a set of different types of equipment (ISG, ISW, ISH, ISK, ISC, ISL, ISE), and the different types of equipment (ISG, ISW, ISH, ISK, ISC, ISL, ISE) are assigned different pigments (MSFG, MSFW, MSFH, MSFK, MSFC, MSFL, MSFE). [Aspect 5] The method according to any one of aspects 1 to 4, wherein the facility structure (IS) is a gas facility (ISG), a water facility (ISW), a heating facility (ISH), a cooling facility (ISK), an air conditioning facility (ISC), a ventilation facility (ISL) and / or an electrical facility (ISE). [Aspect 6] 6. The method according to any one of aspects 1 to 5, wherein step a) or step b) includes introducing the service structure (IS) into the building material (BS). [Aspect 7] The method according to any one of aspects 1 to 6, wherein the method is a three-dimensional printing method, the three-dimensional printing method comprising at least the step of releasing the building material (BS). [Aspect 8] The method according to any one of aspects 1 to 7, wherein step a) comprises mixing, in particular spraying, the marking material (MS) into the building material (BS) prior to discharging, and discharging the building material (BS) with the mixed, in particular sprayed, marking material (MS). [Aspect 9] A system (20) for manufacturing a building weight component (BWT), comprising: The building component (BWT) has at least one first area (B1) and at least one second area (B2) following the first area (B1), and a service structure (IS) is hidden by a building material (BS) in the first area (B1), The system (20) comprises: a controllable release device (1) configured to release a building material (BS); - a controllable marking device (51) configured to supply said building material (BS) with a marking material (MS) before, simultaneously with and / or after the discharge; a control device (24), in particular automatically, configured to control the discharge device (1) and the marking device (51), which performs the steps of: in step a) discharging the building material (BS) using the discharge device (1) to create one area (B1) and supplying the building material (BS) together with the marking material (MS) using the marking device (51) before, simultaneously with and / or after the discharge; and in step b) discharging the building material (BS) using the discharge device (1) to create a second area (B2). The system (20) comprises: [Aspect 10] a controllable introduction device (61) configured to introduce the facility structure (IS) into the building material (BS); The system (20) according to aspect 9, wherein the control device (24) is configured to control the introduction device (61), in particular automatically, such that step a) or step b) comprises a step of introducing the facility structure (IS) into the building material (BS). [Aspect 11] a controllable common moving device (22), in particular a controllable common moving arm, the moving device (22) is adapted in particular for discharging and feeding simultaneously and for jointly moving the discharge device (1) and the marking device (51), The system (20) according to aspect 9 or 10, wherein the control device (24) is configured to control the common moving device (22), in particular automatically. [Aspect 12] The system (20) according to any one of aspects 9 to 11, wherein the system (20) is a three-dimensional printing system, the three-dimensional printing system having at least one ejection device (1). [Aspect 13] a marking device (51), in particular having at least one injection nozzle (52), adapted to mix and in particular inject a marking material (MS) into said building material (BS) before it is discharged, A system (20) according to any one of aspects 9 to 12, wherein the discharge device (1) is configured to discharge a building material (BS) having a mixed, in particular jetted, marking material (MS). [Aspect 14] a controllable building material pump (23) configured to transport said building material (BS) from said discharge device (1); 14. The system (20) according to any one of aspects 9 to 13, wherein the control device (24) is configured to control the building material pump (23), in particular automatically. [Aspect 15] The system (20) according to any one of aspects 9 to 14, wherein the control device (24) is configured to control, in particular automatically, the discharge device (1), the marking device (51), the introduction device (61), the moving device (22) and / or the building material pump (23) according to data (DBWT) of the building component (BWT) to be manufactured. [Aspect 16] A building weight (BWT) comprising: The building component (BWT) has at least one first area (B1) and at least one second area (B2) contiguous with the first area (B1), in which a service structure (IS) is concealed by building material (BS) within the first area (B1), the first area (B1) contains released building material (BS) supplied with marking material (MS), and the second area (B2) contains released building material (BS).
Claims
1. 1. A method for manufacturing a building workpiece (BWT), comprising: The building component (BWT) has at least one first area (B1) and at least one second area (B2) adjacent to the first area, and a service structure (IS) is hidden by a building material (BS) within the first area (B1); The method comprises the following steps: Step a) of releasing the building material (BS) to create the first area (B1) and providing the building material (BS) with a marking material (MS) before, simultaneously with and / or after the release; Step b) of releasing said building material (BS) to create said second area (B2); having The method is a three-dimensional printing method, The three-dimensional printing method includes at least ejecting the building material (BS).
2. 2. The method of claim 1, wherein the marking material (MS) is positioned spatially closer to the building material (BS) and / or the surface (OF) of the building component (BWT) than to the facility structure (IS).
3. The method according to claim 1 or 2, wherein the marking material (MS) is a ferromagnetic material (MSM) and / or a pigment (MSF).
4. 4. The method according to claim 3, wherein the installation structure (IS) consists of a set of different types of installation (ISG, ISW, ISH, ISK, ISC, ISL, ISE), to which different types of installation (ISG, ISW, ISH, ISK, ISC, ISL, ISE) are assigned different pigments (MSFG, MSFW, MSFH, MSFK, MSFC, MSFL, MSFE).
5. The method according to any one of claims 1 to 4, wherein the installation structure (IS) is a gas installation (ISG), a water installation (ISW), a heating installation (ISH), a cooling installation (ISK), an air conditioning installation (ISC), a ventilation installation (ISL) and / or an electrical installation (ISE).
6. The method according to any one of claims 1 to 5, wherein step a) or step b) consists in introducing said installation structure (IS) into said building material (BS).
7. 7. The method according to any one of claims 1 to 6, wherein step a) consists in mixing the marking material (MS) into the building material (BS) before discharging and discharging the building material (BS) with the mixed marking material (MS).
8. A system (20) for manufacturing building workpieces (BWT), comprising: The building component (BWT) has at least one first area (B1) and at least one second area (B2) following the first area (B1), and within the first area (B1), a service structure (IS) is hidden by a building material (BS), The system (20) comprises: a controllable discharge device (1) adapted to discharge said building material (BS); - a controllable marking device (51) configured to supply said building material (BS) with a marking material (MS) before, simultaneously with and / or after the discharge; a control device (24) configured to control the discharge device (1) and the marking device (51), the control device (24) being configured to discharge the building material (BS) using the discharge device (1) in step a) to create the first area (B1) and to supply the building material (BS) with the marking material (MS) using the marking device (51) before, simultaneously with and / or after the discharge, and to discharge the building material (BS) using the discharge device (1) in step b) to create the second area (B2), the system (20) being a three-dimensional printing system; The three-dimensional printing system comprises at least the ejection device (1), the system (20).
9. a controllable introduction device (61) configured to introduce the facility structure (IS) into the building material (BS), 9. The system (20) according to claim 8, wherein the control device (24) is configured to control the introduction device (61) such that step a) or step b) comprises the introduction of the facility structure (IS) into the building material (BS).
10. A controllable common moving device (22) is provided, the common moving device (22) is configured to commonly move the discharge device (1) and the marking device (51); The system (20) of claim 8 or 9, wherein the control device (24) is configured to control the common moving device (22).
11. The marking device (51) is configured to mix the marking material (MS) into the building material (BS) before discharging; The system (20) according to any one of claims 8 to 10, wherein the discharge device (1) is adapted to discharge the building material (BS) having the marking material (MS) mixed therewith.
12. a controllable building material pump (23) configured to transport said building material (BS) from said discharge device (1); The system (20) according to any one of claims 8 to 11, wherein the control device (24) is configured to control the building material pump (23).
13. The system (20) according to any one of claims 8 to 12, wherein the control device (24) is configured to control the discharge device (1), the marking device (51), the introduction device (61), the common transfer device (22) and / or the building material pump (23) according to data (DBWT) of the building component (BWT) to be manufactured.
14. A building workpiece (BWT) manufactured by the system (20) according to any one of claims 8 to 13, comprising: The building component (BWT) has at least one first area (B1) and at least one second area (B2) contiguous with the first area (B1), wherein an equipment structure (IS) is hidden by building material (BS) within the first area (B1), the first area (B1) has a three-dimensional printed building material (BS) including a marking material (MS), and the second area (B2) has a three-dimensional printed building material (BS).
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