Vehicle-mounted breaking current supply device
The on-vehicle interrupting current supply device addresses miniaturization and insulation challenges by using a transformer and control unit to efficiently supply current to circuit breakers, enhancing insulation and preventing surge voltage interference.
Patent Information
- Application Number
- JP2024513663
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-04-08
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2042-04-08
AI Technical Summary
Existing vehicle power supply systems face challenges in miniaturizing circuit breakers due to insulation requirements between the signal generation circuit and the circuit breaker, which can lead to surge voltage issues and potential component destruction.
An on-vehicle interrupting current supply device with a transformer, capacitor, and control unit that alternately switches between energizing and discharging states to supply current to the circuit breaker, enhancing insulation and miniaturization while preventing surge voltage interference.
The device achieves miniaturization of the interrupting current supply system by improving insulation between the drive unit and circuit breaker, suppressing surge voltage effects, and efficiently supplying current for circuit breaker operations.
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Abstract
Description
[Technical field]
[0001] The present disclosure relates to an on-board breaking current supply device. [Background technology]
[0002] Patent Document 1 discloses a drive circuit using a pulse transformer. The drive circuit disclosed in Patent Document 1 includes a power MOSFET that controls the load power, a MOSFET provided in a gate circuit in a stage preceding the power MOSFET, and a pulse transformer that inputs a PWM signal to the gate circuit. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Publication No. 62-21322 Summary of the Invention [Problem to be solved by the invention]
[0004] Some power supply systems installed in vehicles are equipped with a circuit breaker that can interrupt the power path.In this type of power supply system, when the interruption conditions are met, a signal generating circuit sends a disconnection signal to the circuit breaker, causing the circuit breaker to perform a disconnection operation.
[0005] However, in a circuit breaker installed in a power line, there is a concern that a surge voltage may be generated near the circuit breaker during the circuit breaker operation, and if the voltage caused by the surge voltage flows into the signal generating circuit side through a parasitic capacitance component, there is a concern that it may cause unexpected damage to elements. As a countermeasure against such a problem, there is a configuration in which the signal generating circuit side and the circuit breaker side are insulated by a transformer or the like, as in Patent Document 1.
[0006] However, when driving a circuit breaker that performs a cut-off operation when a certain amount of input current is input, there is a concern that the components for insulating the signal generating circuit side from the circuit breaker side will become larger.
[0007] An object of the present disclosure is to provide a technology that facilitates miniaturization of an on-board breaking current supply device that is capable of driving a breaker while improving insulation between a drive unit side and a breaker side. [Means for solving the problem]
[0008] The in-vehicle breaking current supply device according to the present disclosure is The present invention is applied to an on-board circuit breaker including a circuit breaker and a switch having a current input section that is provided in an electric power path and is insulated from the electric power path, The vehicle-mounted circuit breaker to which the invention is applied is an on-board circuit breaker current supply device in which the circuit breaker operates to perform a circuit breaker operation on the power path by allowing current to flow to the current input unit in response to an on-operation of the switch, a transformer having a first winding portion and a second winding portion; a switching unit that switches between an enabling state that allows current to flow through the first winding unit and a releasing state that releases the enabling state; a capacitor electrically connected to an intermediate conductive path between the second winding portion and the circuit breaker and configured to receive power from the second winding portion; a discharge circuit that discharges the capacitor through a path different from the breaker; a blocking unit that switches between an enabling state that allows the discharge circuit to discharge the capacitor and a blocking state that blocks the discharge circuit from discharging the capacitor; A control unit that controls the switching unit and the blocking unit, The control unit performs switching control to control the switching unit to alternately and repeatedly switch between the permitted state and the released state, In response to the switching control, a charging current is supplied to the capacitor from the second winding portion side, A discharge current of the capacitor is supplied to the current input section in response to an ON operation of the switch, In response to the blocking unit switching to the enabling state, the capacitor is discharged through the path. Effect of the Invention
[0009] The technology disclosed herein makes it easy to miniaturize an on-board breaking current supply device that is capable of driving a breaker while improving insulation between a drive unit side and a breaker side. [Brief description of the drawings]
[0010] [Figure 1] FIG. 1 is a block diagram illustrating a schematic example of an on-vehicle system including an on-vehicle breaking current supply device according to the first embodiment. [Diagram 2] FIG. 2 is a flowchart of the process performed by the vehicle-mounted breaking current supply device. [Diagram 3] FIG. 3 is a timing chart showing the operation of the in-vehicle system according to the first embodiment. [Figure 4] FIG. 4 is a timing chart showing the operation of the in-vehicle system according to the second embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] In the following, embodiments of the present disclosure are listed and illustrated.
[0012] [1] The present invention is applied to an on-board circuit breaker that is provided in an electric power line and has a circuit breaker and a switch having a current input section that is insulated from the electric power line, The vehicle-mounted circuit breaker to which the invention is applied is an on-board circuit breaker current supply device in which the circuit breaker operates to perform a circuit breaker operation on the power path by allowing current to flow to the current input unit in response to an on-operation of the switch, a transformer having a first winding portion and a second winding portion; a switching unit that switches between an enabling state that allows current to flow through the first winding unit and a releasing state that releases the enabling state; a capacitor electrically connected to an intermediate conductive path between the second winding portion and the circuit breaker and configured to receive power from the second winding portion; a discharge circuit that discharges the capacitor through a path different from the breaker; a blocking unit that switches between an enabling state that allows the discharge circuit to discharge the capacitor and a blocking state that blocks the discharge circuit from discharging the capacitor; A control unit that controls the switching unit and the blocking unit, The control unit performs switching control to control the switching unit to alternately and repeatedly switch between the permitted state and the released state, In response to the switching control, a charging current is supplied to the capacitor from the second winding portion side, A discharge current of the capacitor is supplied to the current input section in response to an ON operation of the switch, The capacitor is discharged through the path in response to the blocking unit switching to the permitted state. An on-board breaker current supply device.
[0013] The above-mentioned vehicle-mounted breaking current supply device of [1] can improve insulation between the drive unit (switching unit and control unit) side and the circuit breaker side due to the presence of the transformer. Furthermore, this vehicle-mounted breaking current supply device can input a discharge current from the capacitor to the current input unit, instead of inputting only the current directly supplied from the second winding unit to the current input unit. Therefore, this vehicle-mounted breaking current supply device can achieve both a configuration that suppresses the size of the transformer and a configuration that can input a certain amount of current to the current input unit, and it is easy to miniaturize the vehicle-mounted breaking current supply device that can drive the circuit breaker while improving insulation between the drive unit side and the circuit breaker side. Moreover, this vehicle-mounted breaking current supply device can discharge the capacitor through a path other than the circuit breaker by switching the blocking unit to the permitted state, and can suppress the discharge of the capacitor through the above-mentioned path by switching the blocking unit to the blocked state.
[0014] [2] The current input unit has a first terminal unit and a second terminal unit, the intermediate conductive path includes a first conductive path provided between one end of the second winding portion and the first terminal portion, and a second conductive path provided between the other end of the second winding portion and the second terminal portion, The capacitor has one electrode electrically connected to the first conductive path and the other electrode electrically connected to the second conductive path, the discharge circuit has a resistor portion connected in parallel to the capacitor between the first conductive path and the second conductive path, The blocking unit has a second switch provided between the capacitor and the resistor unit, and switches to the permitted state in response to an ON operation of the second switch, and switches to the blocked state in response to an OFF operation of the second switch. An on-board breaking current supply device according to [1].
[0015] The above-mentioned vehicle-mounted breaking current supply device [2] can more easily realize a configuration in which the capacitor is discharged through a path other than the breaker.
[0016] [3] After starting the switching control, when a charging voltage of the capacitor exceeds a threshold voltage, the control unit stops the switching control and switches the blocking unit to the blocking state. An on-vehicle breaking current supply device according to [1] or [2].
[0017] The above-mentioned vehicle-mounted breaking current supply device [3] can suppress the discharge of the capacitor after charging the capacitor to the threshold voltage, and can suppress the current consumption of the battery that supplies power to the first winding section.
[0018] [4] After starting the switching control, the control unit stops the switching control when a charging voltage of the capacitor exceeds a threshold voltage, and resumes the switching control when a predetermined resumption condition is met. An on-vehicle breaking current supply device according to any one of [1] to [3].
[0019] The vehicle-mounted breaking current supply device described above in [4] can prevent the charging voltage of the capacitor from being left in a low state.
[0020] [5] After the control unit stops the switching control, the control unit resumes the switching control when the charging voltage of the capacitor becomes equal to or lower than a second threshold voltage that is lower than the threshold voltage. The vehicle-mounted breaking current supply device according to [4].
[0021] The vehicle-mounted breaking current supply device described above in [5] makes it easy to maintain the charging voltage of the capacitor at or above the second threshold voltage.
[0022] [6] The control unit resumes the switching control when a predetermined waiting time has elapsed since the switching control was stopped. The vehicle-mounted breaking current supply device according to [4].
[0023] The vehicle-mounted breaking current supply device described above in [6] can prevent the charging voltage of the capacitor from dropping too low.
[0024] [7] The control unit performs a first control in which the blocking unit is in the permitted state while performing the switching control. The vehicle-mounted breaking current supply device according to any one of [1] to [6].
[0025] The above-mentioned vehicle-mounted breaking current supply device [7] can increase the stability of the current during charging by flowing a current to the discharge circuit in parallel with charging the capacitor when the first control is performed.
[0026] [8] The control unit performs a second control in which the blocking unit is in the blocked state while performing the switching control. The vehicle-mounted breaking current supply device according to any one of [1] to [7].
[0027] The above-mentioned vehicle-mounted breaking current supply device [8] can charge the capacitor while preventing discharge from the discharge circuit when the second control is performed, which makes it easier to shorten the time it takes for the charging voltage of the capacitor to reach the target voltage.
[0028] [9] The circuit breaker is provided to the current input section. Drive Currentis a pyrotechnic circuit breaker that cuts off the power line when The vehicle-mounted breaking current supply device according to any one of [1] to [8].
[0029] The vehicle-mounted breaking current supply device described above in [9] can supply a drive current to the current input section to cause the pyrotechnic circuit breaker to perform a breaking operation. This type of pyrotechnic circuit breaker is prone to generating a surge voltage near the pyrotechnic circuit breaker when it breaks, but the vehicle-mounted breaking current supply device described above is less susceptible to the influence of such a surge voltage on the drive section.
[0030] First Embodiment 1. Overview of In-Vehicle System 1 1 shows an in-vehicle system 1 equipped with an in-vehicle breaking current supply device 10 of a first embodiment. In the following description, the in-vehicle breaking current supply device 10 is also referred to as the breaking current supply device 10. The in-vehicle system 1 is a system mounted on a vehicle 100, and is a system capable of supplying power to various loads. The vehicle 100 on which the in-vehicle system 1 is mounted is, for example, an electric vehicle, a plug-in hybrid vehicle, a hybrid vehicle, or the like, or may be any other type of vehicle.
[0031] As shown in Fig. 1, the in-vehicle system 1 is a system mounted on a vehicle 100. In Fig. 1, the area of the vehicle 100 is conceptually indicated by a dashed line frame. The in-vehicle system 1 includes a battery 4, a breaker current supply device 10, a breaker signal generating unit 40, an in-vehicle breaker 2, a starter switch 50, and the like.
[0032] For example, if the vehicle 100 is a plug-in hybrid vehicle or a hybrid vehicle, the start switch 50 corresponds to an ignition switch that starts the engine, or if the vehicle 100 is an electric vehicle, the start switch 50 corresponds to a power switch that starts the EV system.
[0033] The battery 4 is an in-vehicle storage battery, and may be a secondary battery such as a lead-acid battery or a lithium-ion battery, or may be another type of storage battery. When the battery 4 is fully charged, a predetermined DC voltage (e.g., 12 V) is applied between the conductive paths 5A and 5B. In the following, the output voltage of the battery 4 is designated as V1.
[0034] The power path 9 is a conductive path through which power is transmitted. The use of the power path 9 is not limited, but for example, it can be configured as a conductive path that supplies power to a load mounted on a vehicle. The power path 9 includes a first power path 9A connected to one side of the circuit breaker 6 and a second power path 9B connected to the other side of the circuit breaker 6. The first power path 9A and the second power path 9B are short-circuited with each other when the circuit breaker 6 is in a conductive state, and are insulated from each other when the circuit breaker 6 is in a cut-off state. In FIG. 1, the connection destinations of the first power path 9A and the second power path 9B on the opposite side to the circuit breaker 6 are omitted. The power path 9 is, for example, a conductive path to which a voltage higher than the voltage applied between the conductive paths 5A and 5B is applied.
[0035] The vehicle-mounted circuit breaker 2 is a device for breaking the power line 9. The vehicle-mounted circuit breaker 2 includes a switch 30 and a circuit breaker 6.
[0036] The switch 30 is composed of a semiconductor switch such as a FET (Field Effect Transistor) or a mechanical relay. When the switch 30 is in an on state, the switch 30 allows current to flow from the capacitor 25 side to the first terminal 7A side, and when the switch 30 is in an off state, the switch 30 blocks current from flowing from the capacitor 25 side to the first terminal 7A side. Specifically, the switch 30 is in an on state when the cutoff signal generating unit 40 outputs a cutoff signal (on signal), and is in an off state when the cutoff signal generating unit 40 outputs a release signal (off signal). When the switch 30 is in an off state, current flow through the switch 30 is blocked in both directions, and when the switch 30 is in an on state, current flow through the switch 30 is allowed in both directions.
[0037] In the example of FIG. 1, the circuit breaker 6 is configured as a pyrotechnic circuit breaker. As the pyrotechnic circuit breaker, a well-known explosive fuse such as PyroFuse (registered trademark) can be suitably used. The circuit breaker 6 includes a current input section 7, conductor sections 8A, 8B, 8C, an igniter 6A, and a displacement section (not shown). The current input section 7 has a first terminal section 7A and a second terminal section 7B, and is a section through which a current flows from the first terminal section 7A to the second terminal section 7B when the switch 30 is in an on state. The current input section 7 is insulated from the power path 9. The conductor section 8A is a terminal that is connected to the first power path 9A and short-circuits to the first power path 9A. The conductor section 8B is a terminal that is connected to the second power path 9B and short-circuits to the second power path 9B. The conductor section 8C is a conductor that short-circuits between the conductor section 8A and the conductor section 8B.
[0038] Igniter 6A is a part that functions to generate a small explosion when a current flows from first terminal portion 7A to second terminal portion 7B, and to move a displacement portion by this explosion. The displacement portion is held in a predetermined position before an explosion occurs in igniter 6A (when conductor portions 8A, 8B, 8C are short-circuited with each other), and when an explosion occurs in igniter 6A, the displacement portion is displaced toward conductor portion 8C by the explosion, and cuts conductor portion 8C to interrupt the current.
[0039] In this way, the vehicle-mounted circuit breaker 2 operates such that the circuit breaker 6 cuts off the power path 9 when the switch 30 is switched to the on state, allowing current to flow to the current input section 7 and causing a drive current to flow to the current input section 7 (specifically, when the drive current flows from the first terminal section 7A via the ignition section to the second terminal section 7B).
[0040] The cutoff signal generating unit 40 includes a signal generating device 41 and a first insulating element 42. The signal generating device 41 is a device capable of performing an operation of providing a cutoff signal (ON signal) to the switch 30 via the conductive path 44 and an operation of providing a release signal (OFF signal) to the switch 30 via the conductive path 44. The signal generating device 41 is electrically connected to the conductive path 43 and can provide a cutoff signal (ON signal) and a release signal (OFF signal) to the conductive path 43. One of the cutoff signal and the release signal is a high level signal, and the other is a low level signal. The first insulating element 42 is an element that transmits a signal provided to the conductive path 43 to the conductive path 44 while isolating the conductive path 43 from the conductive path 44. The insulation method of the first insulating element 42 may be optical insulation, inductive insulation, or capacitive insulation. In either case, when a cut-off signal (on signal) is output from the signal generating device 41 to the conductive path 43, the cut-off signal (on signal) is given to the switch 30 while the signal generating device 41 and the switch 30 are insulated from each other, and in response, the switch 30 turns on.
[0041] The signal generator 41 generates the signal when a predetermined condition for interrupting the power line 9 is met. Shutdown signal (ON signal) For example, the signal generating device 41 operates to output the release signal (OFF signal) in a normal state where the value of the current flowing through the power path 9 is equal to or lower than a threshold value, and to output the cutoff signal (ON signal) when the value of the current flowing through the power path 9 becomes an overcurrent state where the value of the current flowing through the power path 9 exceeds the threshold value. Note that the predetermined condition for cutting off the power path 9 is not limited to this example, and for example, the signal generating device 41 may operate to output the cutoff signal (ON signal) when the vehicle 100 collides.
[0042] 2. Configuration of the breaking current supply device 10 The breaking current supply device 10 includes a control unit 13, a changeover switch 14, a transformer 20, a capacitor 25, a resistance unit 26, a second switch 27, a voltage detection unit 28, and a second insulating element 62. The resistance unit 26 and the second switch 27 configure a series configuration unit 29. The series configuration unit 29 is configured such that the resistance unit 26 and the second switch 27 are connected in series with each other. The breaking current supply device 10 functions as a supply source for supplying a drive current to the circuit breaker 6.
[0043] The control unit 13 includes a control device. This control device is an information processing device having a calculation function and an information processing function, and includes, for example, a CPU and a storage unit. The control unit 13 outputs an ON signal for turning on the changeover switch 14, and an OFF signal for turning off the changeover switch 14. One of the ON signal and the OFF signal is, for example, a high level signal, and the other is, for example, a low level signal.
[0044] The changeover switch 14 corresponds to an example of a changeover unit. When the changeover switch 14 is turned on, it is in a permissive state in which it allows current to flow through the first winding unit 21. When the changeover switch 14 is turned off, it is in a released state in which it releases the permissive state. That is, the changeover switch 14 switches between a permissive state in which it allows current to flow through the first winding unit 21 and a released state in which it releases the permissive state. The changeover switch 14 is, for example, configured with a switching element, and more specifically, is configured with a semiconductor switch element such as a FET (Field Effect Transistor). When an on signal is given from the control unit 13, the changeover switch 14 is turned on and switches to the permissive state. When an off signal is given from the control unit 13, the changeover switch 14 is turned off and switches to the permissive state. Cancellation The changeover switch 14 may be a switching element other than a FET (for example, a bipolar transistor, etc.).
[0045] The transformer 20 has a first winding section 21 and a second winding section 22. The first winding section 21 and the second winding section 22 are both configured as coils. When a current change occurs in the first winding section 21, the transformer 20 generates a voltage in the second winding section 22 according to the current change in the first winding section 21. The number of turns N1 of the first winding section 21 may be larger or smaller than the number of turns N2 of the second winding section 22. When the changeover switch 14 is in an allowable state, an input voltage Vin equivalent to the output voltage of the battery 4 is applied across the first winding section 21. When the voltage across the second winding section 22 is the output voltage Vout, Vin / Vout=N1 / N2. In other words, when the changeover switch 14 is Cancellation In response to the switching from the negative state to the positive state, an output voltage of Vout=Vin×N2 / N1 is generated in the second winding portion 22.
[0046] The first conductive path 51 is a conductive path provided between one end of the second winding portion 22 and the first terminal portion 7A. The second conductive path 52 is a conductive path provided between the other end of the second winding portion 22 and the second terminal portion 7B. The second conductive path 52 is a conductor portion short-circuited to the other end of the second winding portion 22, the other electrode of the capacitor 25, the other end of the series component 29, and the second terminal portion 7B. A portion of the first conductive path 51 closer to the second winding portion 22 than the switch 30 is short-circuited to one end of the second winding portion 22, one electrode of the capacitor 25, and one end of the series component 29. A portion of the first conductive path 51 closer to the circuit breaker 6 than the switch 30 is short-circuited to the first terminal portion 7A.
[0047] Capacitor 25 is an element electrically connected to first conductive path 51 and second conductive path 52, which are intermediate conductive paths between second winding portion 22 and circuit breaker 6, and receives power from second winding portion 22. Capacitor 25 has one electrode electrically connected to first conductive path 51 and the other electrode electrically connected to second conductive path 52. When switch 30 is in the on state, a current can flow from capacitor 25 to first terminal portion 7A via first conductive path 51.
[0048] The third conductive path 53 corresponds to an example of a “path different from the circuit breaker”. The third conductive path 53 is connected in parallel to the capacitor 25 between the first conductive path 51 and the second conductive path 52, and is connected in parallel to the circuit breaker 6. One end of the third conductive path 53 is short-circuited to the first conductive path 51, and the other end of the third conductive path 53 is short-circuited to the second conductive path 52.
[0049] The resistor unit 26 corresponds to an example of a discharge circuit. The resistor unit 26 has a function of discharging the capacitor 25. The resistor unit 26 is connected in parallel to the capacitor 25 between the first conductive path 51 and the second conductive path 52, and is connected in parallel to the circuit breaker 6. The resistor unit 26 is provided in the third conductive path 53.
[0050] The second switch 27 corresponds to an example of a blocking unit. When the second switch 27 is turned on, it is in an enabling state in which the resistor unit 26 is permitted to discharge the capacitor 25. When the second switch 27 is turned off, it is in a blocking state in which the resistor unit 26 is prevented from discharging the capacitor 25. That is, the second switch 27 switches between an enabling state in which the resistor unit 26 is permitted to discharge the capacitor 25 and a blocking state in which the resistor unit 26 is prevented from discharging the capacitor 25. The second switch 27 is, for example, configured with a switching element, and more specifically, configured with a semiconductor switching element such as a FET (Field Effect Transistor). When an on signal is given from the control unit 13, the second switch 27 is turned on and switches to the enabling state. When an off signal is given from the control unit 13, the second switch 27 is turned off and switches to the blocking state. The second switch 27 may be a switching element other than a FET (for example, a bipolar transistor). The second switch 27 is provided in the third conductive path 53. That is, the above-described series component 29 is provided in the third conductive path 53 .
[0051] The second insulating element 62 is provided between the second switch 27 and the control unit 13, and insulates the control unit 13 from the second switch 27. The control unit 13 can perform an operation of providing an enabling signal (on signal) to the second switch 27 via the conductive path 64, and an operation of providing a blocking signal (off signal) to the second switch 27 via the conductive path 64. The control unit 13 is electrically connected to the conductive path 63, and can provide an enabling signal (on signal) and a blocking signal (off signal) to the conductive path 63. One of the enabling signal and the blocking signal is a high-level signal, and the other is a low-level signal. The second insulating element 62 is an element that transmits a signal provided to the conductive path 63 to the conductive path 64 while insulating the conductive path 63 from the conductive path 64. The insulating method of the second insulating element 62 may be optical insulation, inductive insulation, or capacitive insulation. In either case, when an permission signal (ON signal) is output from the control unit 13 to the conductive path 63, an permission signal (ON signal) is given to the second switch 27 while the control unit 13 and the second switch 27 are insulated, and in response, the second switch 27 operates to be ON.
[0052] Voltage detection unit 28 has a function of detecting the charging voltage of capacitor 25. Voltage detection unit 28 is configured as, for example, a known voltage detection circuit. Voltage detection unit 28 detects the voltage between first conductive path 51 and second conductive path 52. Voltage detection unit 28 may or may not divide the voltage to be detected. Voltage detection unit 28 outputs a signal capable of identifying the detection value to control unit 13.
[0053] 3. Operation of the breaking current supply device 10 Normally, the switch 30 is maintained in the OFF state, and no drive current is supplied to the current input section 7 of the circuit breaker 6. The control section 13 of the breaking current supply device 10 performs the process shown in FIG. 2 when a predetermined start condition is met. The start condition is, for example, that the start switch 50 that starts the vehicle 100 is switched from an OFF state to an ON state. When the start condition is met, the control section 13 switches the second switch 27 from an OFF state (blocked state) to an ON state (permitted state) in step S11, and starts the above-mentioned switching control in step S12. When the control section 13 starts the above-mentioned switching control, the second switch 27 is permission While maintaining the state, the first control for performing the switching control is performed.
[0054] In the switching control, the control unit 13 provides the changeover switch 14 with an on / off signal that alternately repeats an on signal and an off signal. Specifically, the control unit 13 provides the changeover switch 14 with a PWM signal in which a high-level signal is an on signal and a low-level signal is an off signal, thereby turning the changeover switch 14 on and off. When the changeover switch 14 switches from an off state (released state) to an on state (permissive state), an input voltage Vin equivalent to the output voltage of the battery 4 is applied to both ends of the first winding unit 21, and when the changeover switch 14 switches from an on state (permissive state) to an off state (released state), application of the voltage from the battery 4 to both ends of the first winding unit 21 is released. This on / off operation alternates between a state in which the output voltage V1 is applied to both ends of the first winding unit 21 and a state in which application of the output voltage V1 to both ends of the first winding unit 21 is released. In response to this on / off operation, an output voltage of approximately V1×N2 / N1 at most is generated in the second winding unit 22. In this manner, as the changeover switch 14 alternately switches between the on state (permitted state) and the off state (released state), a charging current is supplied to the capacitor 25 from the second winding section 22. Also, since the second switch 27 is in the on state (permitted state), a small amount of current may flow through the resistor section 26.
[0055] When the switch 30 is switched from the OFF state to the ON state while the capacitor 25 is charged, the capacitor 25 is discharged in response to the ON operation of the switch 30, and a drive current flows to the current input unit 7. For example, when the switch 30 is switched from the OFF state to the ON state while the control unit 13 is performing the above-mentioned switching control, a current corresponding to the operation of the changeover switch 14 is supplied from the second winding unit 22 to the first conductive path 51, and the capacitor 25 is discharged to the current input unit 7. When a drive current is supplied from the capacitor 25 to the current input unit 7 in this manner, a small explosion occurs in the igniter 6A, and the circuit breaker 6 cuts off the power path 9.
[0056] In this embodiment, it is desirable that the maximum value of the drive current supplied to the current input unit 7 in response to the ON operation of the switch 30 is greater than the maximum value of the charging current supplied to the capacitor 25 when the capacitor 25 is being charged. The control unit 13 applies a PWM to the changeover switch 14 while adjusting the duty so as to achieve such a relationship.
[0057] After starting the switching control (more specifically, the first control), the control unit 13 determines in step S13 whether the charging voltage of the capacitor 25 has exceeded a threshold voltage Vth1. The threshold voltage Vth1 is a value greater than 0 V and is a value greater than the minimum value of the voltage required to drive the circuit breaker 6 (hereinafter also referred to as the "driving voltage of the circuit breaker 6").
[0058] When the control unit 13 determines that the charging voltage of the capacitor 25 does not exceed the threshold voltage Vth1 (NO in step S13), the process returns to step S13. That is, the control unit 13 continues the switching control (more specifically, the first control) until the charging voltage of the capacitor 25 exceeds the threshold voltage Vth1. As a result, a charging current is continuously supplied to the capacitor 25.
[0059] When the control unit 13 determines that the charging voltage of the capacitor 25 exceeds the threshold voltage Vth1 (YES in step S13), the control unit 13 stops the switching control in step S14, and switches the second switch 27 to the blocking state in step S15. That is, the control unit 13 stops the first control. This stops the supply of the charging current to the capacitor 25, and also blocks the discharge from the capacitor 25 to the resistor unit 26.
[0060] When the control unit 13 stops the switching control, the changeover switch 14 is turned off (released state). When the switch 30 is switched from the off state to the on state while the changeover switch 14 is maintained in the off state (released state), the capacitor 25 is discharged to the current input unit 7. In this case, if the capacitor 25 is sufficiently charged before the discharge and a sufficient current is supplied to the current input unit 7, a small explosion occurs in the igniter 6A and the circuit breaker 6 cuts off the power path 9.
[0061] However, even if the second switch 27 is in the off state (blocking state), the charging voltage of the capacitor 25 may drop. This may be caused, for example, by a leak current occurring between the drain and source of the second switch 27. Therefore, after stopping the first control, the control unit 13 determines in step S16 whether a predetermined restart condition is satisfied.
[0062] The restart condition is, for example, that the charging voltage of the capacitor 25 becomes equal to or lower than the second threshold voltage Vth2. The second threshold voltage Vth2 is a value smaller than the threshold voltage Vth1. The second threshold voltage Vth2 is a value larger than 0 V and a value larger than the minimum value of the drive voltage of the circuit breaker 6.
[0063] When the control unit 13 determines that the restart condition is not satisfied (NO in step S16), the process returns to step S16. That is, the control unit 13 stops the switching control and maintains the second switch 27 in the OFF state (blocked state) until the restart condition is satisfied.
[0064] When the control unit 13 determines that the restart condition is satisfied (YES in step S16), the process returns to step S11. That is, after the control unit 13 charges the capacitor 25 until the charging voltage exceeds the threshold voltage Vth1, the control unit 13 performs the switching control (more specifically, the first control) each time the charging voltage of the capacitor 25 becomes equal to or lower than the second threshold voltage Vth2, and makes the charging voltage of the capacitor 25 higher than the threshold voltage Vth1.
[0065] When a predetermined end condition is met, the control unit 13 ends the process shown in Fig. 2 and switches the second switch 27 to the ON state (permission state) to discharge the capacitor 25. The end condition is, for example, that the start switch 50 that starts the vehicle 100 is switched from the ON state to the OFF state. After discharging the capacitor 25, the control unit 13 returns the second switch 27 to the OFF state (blocked state). The timing for returning the second switch 27 to the OFF state may be when the charging voltage of the capacitor 25 becomes 0V, or when a predetermined discharge time has elapsed since the start of discharging.
[0066] The following description relates to a specific example of the operation of the breaker current supply device 10. At timing t0 shown in FIG. 3, the start switch 50 is in the OFF state, the second switch 27 is in the OFF state (blocked state), the switching control is stopped, the charging voltage of the capacitor 25 is 0V, and the current consumption of the battery 4 is 0A. After that, at timing t1, the start switch 50 turns ON, and the start condition is established. Then, at timing t2, the second switch 27 turns ON (permitted state), and at timing t3, the switching control is started. When the switching control is started, the charging voltage of the capacitor 25 gradually increases. Furthermore, the current consumption of the battery 4 gradually increases with the increase in the charging voltage of the capacitor 25. At timing t4, when the charging voltage of the capacitor 25 exceeds the threshold voltage Vth1, the switching control is stopped, and the current consumption of the battery 4 becomes 0A. Furthermore, at timing t5, the second switch 27 turns OFF (blocked state).
[0067] After the switching control is stopped, the charging voltage of the capacitor 25 gradually decreases. At timing t6, when the charging voltage of the capacitor 25 becomes equal to or lower than the second threshold voltage Vth2, the restart condition is met, and the second switch 27 is switched to the on state (permitted state). At timing t7, the switching control is started. As a result, the charging voltage of the capacitor 25 rises again, and the current consumption of the battery 4 increases. After that, at timing t8, when the charging voltage of the capacitor 25 exceeds the threshold voltage Vth1, the switching control is stopped, and the current consumption of the battery 4 becomes 0 A. At timing t9, the second switch 27 is switched to the off state (blocked state). By performing the switching control intermittently in this manner, the current consumption of the battery 4 is suppressed, and the charging voltage of the capacitor 25 is easily maintained at or higher than the second threshold voltage Vth2.
[0068] 4.Examples of effects The presence of the transformer 20 enables the breaking current supply device 10 to improve insulation between the drive section (control section 13 and changeover switch 14) and the circuit breaker 6. Furthermore, this vehicle-mounted breaking device 2 can input a discharge current from the capacitor 25 to the current input section 7, rather than inputting only the current directly supplied from the second winding section 22 to the current input section 7. Therefore, this vehicle-mounted breaking device 2 can achieve both a configuration in which the size of the transformer 20 is kept small and a configuration in which a certain amount of current can be input to the current input section 7, and the breaking current supply device 10, which can drive the circuit breaker 6 while improving insulation between the changeover switch 14 and the circuit breaker 6, can be easily miniaturized.
[0069] During a driving operation in which the changeover switch 14 alternately switches between an on state (permitted state) and an off state (released state), the breaking current supply device 10 can supply a charging current from the second winding portion 22 to the capacitor 25 via the first conductive path 51. When the switch 30 switches from the off state to the on state, a current flows from the capacitor 25 to the first terminal portion 7A via the first conductive path 51, causing the circuit breaker 6 to perform a breaking operation.
[0070] The breaking current supply device 10 can suppress the discharge of the capacitor 25 after charging the capacitor 25 up to the threshold voltage Vth1, and can suppress the current consumption caused by operating the changeover switch 14.
[0071] The breaking current supply device 10 can prevent the charging voltage of the capacitor 25 from being left at a low level. The breaking current supply device 10 can easily maintain the charging voltage of the capacitor 25 at or above the second threshold voltage Vth2.
[0072] By performing the first control, the breaking current supply device 10 can cause a current to flow through the resistance section 26 in parallel with charging the capacitor 25, thereby improving the stability of the current during charging.
[0073] When the change-over switch 14 is repeatedly switched alternately between the on state (permitted state) and the off state (released state), the interrupting current supply device 10 can adjust the current based on the second winding portion 22 in addition to discharging the capacitor 25.
[0074] The breaking current supply device 10 can supply a drive current to the current input unit 7 to cause the pyrotechnic circuit breaker (circuit breaker 6) to perform a breaking operation. This type of pyrotechnic circuit breaker is prone to generating a surge voltage near the pyrotechnic circuit breaker during the breaking operation, but the breaking current supply device 10 is less susceptible to the influence of such a surge voltage on the drive unit (control unit 13 and changeover switch 14).
[0075] <Second embodiment> The restart condition (see step S16 in FIG. 2) is not limited to the configuration described in the first embodiment. In the second embodiment, another example of the restart condition will be described. The configuration of the second embodiment is the same as that of the first embodiment, except for the restart condition.
[0076] The restart condition in the second embodiment is that a predetermined waiting time T has elapsed since the switching control was stopped in step S14 in Fig. 2. The waiting time T is set so that the charging voltage of the capacitor 25 does not fall below the minimum value of the drive voltage of the circuit breaker 6. The waiting time T is determined based on, for example, the capacitance of the capacitor 25, the minimum value of the drive voltage of the circuit breaker 6, and the leakage current between the drain and source when the second switch 27 is in the off state (blocking state).
[0077] The following description relates to a specific example of the operation of the breaker current supply device 10 of the second embodiment. At timing t20 shown in FIG. 4, the start switch 50 is in the OFF state, the second switch 27 is in the OFF state (blocked state), the switching control is stopped, the charging voltage of the capacitor 25 is 0 V, and the current consumption of the battery 4 is 0 A. After that, at timing t21, the start switch 50 turns ON, and the start condition is met. Then, at timing t22, the second switch 27 turns ON (permitted state), and at timing t23, the switching control is started. When the switching control is started, the charging voltage of the capacitor 25 gradually increases. Furthermore, the current consumption of the battery 4 gradually increases with the increase in the charging voltage of the capacitor 25. At timing t24, when the charging voltage of the capacitor 25 exceeds the threshold voltage Vth1, the switching control is stopped, and the current consumption of the battery 4 becomes 0 A. Furthermore, at timing t25, the second switch 27 turns OFF (blocked state).
[0078] After the switching control is stopped, the charging voltage of the capacitor 25 gradually decreases. When the time that has elapsed since the switching control was stopped exceeds the waiting time T at timing t26, the restart condition is met, and the second switch 27 is switched to the ON state (permitted state). Also, at timing t27, the switching control is started. As a result, the charging voltage of the capacitor 25 rises again, and the current consumption of the battery 4 increases. After that, at timing t28, when the charging voltage of the capacitor 25 exceeds the threshold voltage Vth1, the switching control is stopped, and the current consumption of the battery 4 becomes 0 A. Also, at timing t29, the second switch 27 is switched to the OFF state (blocked state). When the time that has elapsed since the switching control was stopped exceeds the waiting time T at timing t30, the restart condition is met, and the second switch 27 is switched to the ON state (permitted state). Also, at timing t31, the switching control is started. By performing the switching control intermittently in this manner, the current consumption of the battery 4 is suppressed, and the charging voltage of the capacitor 25 is easily maintained at or above the minimum value of the driving voltage of the circuit breaker 6.
[0079] <Other embodiments> The present disclosure is not limited to the embodiments described above and in the drawings. For example, the features of the above or later described embodiments can be combined in any combination within a range that does not contradict. In addition, any feature of the above or later described embodiments can be omitted unless it is clearly stated as essential. Furthermore, the above-mentioned embodiment may be modified as follows.
[0080] In each of the above embodiments, the control unit is configured to perform the first control when performing the switching control, but this is not limited to the configuration. For example, the control unit may be configured to perform the second control, which performs the switching control while keeping the blocking unit in the blocking state. Alternatively, the control unit may be configured to selectively perform the first control and the second control.
[0081] The order of the process in step S11 and the process in step S12 in Fig. 2 may be reversed. The order of the process in step S14 and the process in step S15 in Fig. 2 may be reversed.
[0082] It should be noted that the embodiments disclosed herein are illustrative and not restrictive in all respects. The scope of the present invention is not limited to the embodiments disclosed herein, and is intended to include all modifications within the scope indicated by the claims or within the scope equivalent to the claims. [Explanation of symbols]
[0083] 1. In-vehicle systems 2. Vehicle-mounted circuit breaker 4. Battery 5A…Conducting path 5B…Conductive path 6…Circuit breaker 6A…Igniter 7...Current input section 7A…1st terminal section 7B…Second terminal section 8A…Conductor 8B…Conductor part 8C…Conductor 9…Power line 9A…1st power path 9B…Second power path 10...In-vehicle breaker current supply device 13...Control section 14...Changeover switch (changeover section) 20...Trans 21…First winding section 22…Second winding section 25…Capacitor 26...Resistance section (discharge circuit) 27…Second switch (blocking part) 28…Voltage detection section 29...Series component 30…Switch 40...Shutdown signal generating section 41...Signal generator 42...First insulating element 43...Conductive path 44…Conductive path 50…Start switch 51...First conductive path 52...Second conductive path 53…Third conductive path 62...Second insulating element 63...Conductive path 64…Conductive path 100…Vehicle T: Waiting time Vth1: Threshold voltage Vth2: Second threshold voltage
Claims
1. The present invention is applied to an on-board circuit breaker including a circuit breaker and a switch having a current input section that is provided in an electric power path and is insulated from the electric power path, The vehicle-mounted circuit breaker to which the invention is applied is an on-board circuit breaker current supply device in which the circuit breaker operates to break the power path by allowing current to flow to the current input unit in response to an on-operation of the switch, a transformer having a first winding portion and a second winding portion; a switching unit that switches between an enabling state that enables current to flow through the first winding unit and a releasing state that releases the enabling state; a capacitor electrically connected to an intermediate conductive path between the second winding portion and the circuit breaker and configured to receive power from the second winding portion; a discharge circuit that discharges the capacitor through a path different from the breaker; a blocking unit that switches between an enabling state that allows the discharge circuit to discharge the capacitor and a blocking state that blocks the discharge circuit from discharging the capacitor; A control unit that controls the switching unit and the blocking unit, The control unit performs switching control to control the switching unit to alternately and repeatedly switch between the permitted state and the released state, In response to the switching control, a charging current is supplied to the capacitor from the second winding portion side, A discharge current of the capacitor is supplied to the current input section in response to an ON operation of the switch, The capacitor is discharged through the path in response to the blocking unit switching to the permitted state. An on-board breaker current supply device.
2. the current input portion has a first terminal portion and a second terminal portion, the intermediate conductive path includes a first conductive path provided between one end of the second winding portion and the first terminal portion, and a second conductive path provided between the other end of the second winding portion and the second terminal portion, The capacitor has one electrode electrically connected to the first conductive path and the other electrode electrically connected to the second conductive path, the discharge circuit has a resistor portion connected in parallel to the capacitor between the first conductive path and the second conductive path, The blocking unit has a second switch provided between the capacitor and the resistor unit, and switches to the permitted state in response to an ON operation of the second switch, and switches to the blocked state in response to an OFF operation of the second switch.
2. The vehicle-mounted breaking current supply device according to claim 1.
3. When a charging voltage of the capacitor exceeds a threshold voltage after starting the switching control, the control unit stops the switching control and switches the blocking unit to the blocking state.
3. The vehicle-mounted breaking current supply device according to claim 1 or 2.
4. After starting the switching control, the control unit stops the switching control when a charging voltage of the capacitor exceeds a threshold voltage, and resumes the switching control when a predetermined resumption condition is met.
4. The vehicle-mounted breaking current supply device according to claim 3.
5. The control unit resumes the switching control when a charging voltage of the capacitor becomes equal to or lower than a second threshold voltage that is lower than the threshold voltage after the switching control is stopped.
5. The vehicle-mounted breaking current supply device according to claim 4.
6. The control unit resumes the switching control when a predetermined waiting time has elapsed since the switching control was stopped.
5. The vehicle-mounted breaking current supply device according to claim 4.
7. The control unit performs a first control for performing the switching control while keeping the blocking unit in the permitted state.
6. The vehicle-mounted breaking current supply device according to claim 5.
8. The control unit performs a second control in which the switching control is performed while the blocking unit is in the blocked state.
8. The vehicle-mounted breaking current supply device according to claim 7.
9. The circuit breaker is a pyrotechnic circuit breaker that breaks the power line when a drive current flows through the current input section.
9. The vehicle-mounted breaking current supply device according to claim 8.
10. After starting the switching control, the control unit stops the switching control when a charging voltage of the capacitor exceeds a threshold voltage, and resumes the switching control when a predetermined resumption condition is met.
3. The vehicle-mounted breaking current supply device according to claim 1 or 2.
11. The control unit performs a first control for performing the switching control while keeping the blocking unit in the permitted state.
3. The vehicle-mounted breaking current supply device according to claim 1 or 2.
12. The control unit performs a second control in which the blocking unit is in the blocked state and the switching control is performed.
3. The vehicle-mounted breaking current supply device according to claim 1 or 2.
13. The circuit breaker is a pyrotechnic circuit breaker that breaks the power line when a drive current flows through the current input section.
3. The vehicle-mounted breaking current supply device according to claim 1 or 2.
Citation Information
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