Printing system and printing method
The printing system addresses misalignment issues by automating print order alignment and copy count management across multiple jobs, ensuring accurate bookbinding without operator intervention, thus reducing errors and operational burdens.
Patent Information
- Application Number
- JP2021024855
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-02-19
- Publication Date
- 2025-01-22
- Estimated Expiration
- 2041-02-19
AI Technical Summary
Conventional printing systems face issues with inconsistencies during bookbinding due to misalignment of print orders between main body and cover printing machines, requiring manual operator intervention and increasing the likelihood of errors and operational burdens.
A printing system that includes a first and second printing section, a bookbinding machine, and a job group management system to automatically align print orders and copy counts across multiple jobs, using a job group storage unit and print order change instructions to ensure correct sequencing without operator intervention.
The system prevents inconsistencies during bookbinding by automatically aligning print orders and copy counts, reducing operational and work burdens, and ensuring accurate bookbinding without manual intervention.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a printing system and a printing method, and more particularly to a printing system and a printing method that perform printing using a plurality of printing presses capable of continuous printing based on a plurality of jobs. [Background technology]
[0002] Generally, a book is composed of a main body (hereafter referred to as the "book body") and a cover. In many books, the book body and the cover are printed on different types of paper. Furthermore, the printed cover may undergo special processing such as lamination or scoring. As described above, the paper materials used for the book body and the cover are different, and the processes leading up to bookbinding are different, so the book body and the cover are printed on different printing machines.
[0003] In recent years, the printing industry has been moving toward in-line production in order to shorten delivery times and reduce costs. In addition, small-lot production of a wide variety of products is becoming more common, and manual labor is required more frequently than in the case of mass production of a small variety of products. When manual labor is required, costs increase and the probability of printing accidents caused by operational errors also increases. For this reason, it is preferable to automate the process from printing to bookbinding as much as possible.
[0004] Therefore, when performing continuous printing based on multiple jobs for bookbinding, it is possible to instruct the printing order of the multiple jobs to a printing machine for printing the body (hereinafter referred to as the "body printer") and a printing machine for printing the cover (hereinafter referred to as the "cover printer"). In this regard, with reference to Fig. 23, an example in which bookbinding is performed after continuous printing based on four jobs A, B, C, and D is performed will be described. In Fig. 23, the body corresponding to jobs A, B, C, and D are represented by the symbols A1, B1, C1, and D1, respectively, and the covers corresponding to jobs A, B, C, and D are represented by the symbols A2, B2, C2, and D2, respectively. For example, if the bodies are output in the order of A1, B1, C1, and D1 from the conveying device 93 (corresponding to the body printer 91) provided in the stage preceding the bookbinding machine 95, and the covers are output in the order of A2, B2, C2, and D2 from the conveying device 94 (corresponding to the cover printer 92) provided in the stage preceding the bookbinding machine 95, the bodies and covers are correctly combined and bound. If the order of the bodies is maintained in the processing device between the body printer 91 and the conveying device 93, and the order of the covers is reversed in the processing device between the cover printer 92 and the conveying device 94, the body printer 91 will be instructed to print the bodies in the order of A1, B1, C1, and D1, and the cover printer 92 will be instructed to print the covers in the order of D2, C2, B2, and A2. If the body printing machine 91 and the cover printing machine 92 can reliably output the body and cover in the desired order based on these instructions, it becomes possible to automate the process from specifying the job to be printed to binding.
[0005] In relation to the present invention, Japanese Patent Laid-Open Publication No. 11-105455 discloses a bookbinding processing device that can prevent a book from being bound in a state in which the contents of the paper stack and the cover are different. In this bookbinding processing device, an information reading device is used to read printed information including identification information from the cover and the paper stack, and bookbinding processing settings are made based on the read printed information. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Publication No. 11-105455 Summary of the Invention [Problem to be solved by the invention]
[0007] For printing for bookbinding as described above, printing machines that cannot print out in a specified order are often used, particularly for cover printing. In such printing machines, when continuous printing based on multiple jobs is instructed, the printouts are made to paper in the order in which the RIP process is completed. Therefore, in the above example, even if the cover printing machine 92 is instructed to print the covers in the order D2, C2, B2, and A2, the covers may be output from the cover printing machine 92 in the order B2, D2, C2, and A2. If this happens, the body and cover will not be combined correctly when binding is performed by the bookbinding machine 95 (inconsistency will occur).
[0008] For the above reasons, in conventional printing systems, after printing of the cover is completed, just before printing is executed on the body printing machine side, the operator must manually set the printing order on the body printing machine according to the printing order of the cover. The printing order is generally set using a screen 97 as shown in FIG. 24. A sorting button 98 is provided on this screen 97, and the operator sets the printing order by moving the jobs up and down using the sorting button 98. However, since the screen 97 typically displays a list of jobs in the order in which they were created (jobs), the order of the jobs displayed on the screen 97 and the order of the jobs to be printed out often differ greatly, and it takes a lot of time for the operator to perform the sorting operation. In particular, when there are a large number of jobs, the operator must use a scroll bar 99 to change the displayed area while performing the sorting operation, which is likely to result in operational errors.
[0009] In the invention disclosed in JP-A-11-105455, if an inconsistency occurs between the contents of the paper stack and the contents of the cover, the binding process stops and work must be done by an operator (for example, replacing the cover).
[0010] In view of the above circumstances, the present invention aims to realize a printing system that can prevent inconsistencies during binding without imposing operational or work burdens on the worker when binding is performed using printed materials output from multiple printing machines. [Means for solving the problem]
[0011] A first invention is a printing system capable of continuous printing based on a plurality of jobs, A first printing section includes a first printing machine that prints a first element and sequentially outputs the first element; A second printing unit including a second printing machine that prints a second element and sequentially outputs the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; a job group creating unit that creates a job group that defines a plurality of jobs to be grouped and a printing order of the plurality of jobs; a job group storage unit that stores information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs; a job group update unit that updates information on the printing order stored in the job group storage unit based on information on an output order of the second elements per job from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction unit that instructs the first printing machine to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing machine in a printing order stored in the job group storage unit; Equipped with 、 The job group further defines information on the number of copies to be printed for each of the plurality of jobs constituting the job group, The job group storage unit further stores information on the number of copies to be printed for each of the plurality of jobs constituting the job group, the job group update unit further updates information on the number of print copies stored in the job group storage unit in accordance with the number of print copies per job of the second element output from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; The print instruction unit, when instructing the first printing machine to execute printing, instructs the number of copies to be printed for each of the plurality of jobs constituting the job group based on information on the number of copies to be printed stored in the job group storage unit. It is characterized by:
[0013] No. 2 The invention is 1 of In the invention, The printing system includes a rasterization processing unit that performs a rasterization process, The print instruction unit is characterized in that it can instruct the execution of printing based on the multiple jobs that make up the job group only when the rasterization processing unit has completed rasterization processing for all of the multiple jobs that make up the job group.
[0014] No. 3 The invention is the first or the second In the invention, the printing system includes a print order change instruction unit that outputs a change instruction command for changing a print order of the plurality of jobs that constitute the job group; The job group update unit updates the printing order information stored in the job group storage unit based on the change instruction command output from the printing order change instruction unit.
[0015] No. 4 The invention is 3 In the invention, The printing system includes: a printing workflow management system that manages a series of processes for printing using the first printing press; a printing operation management system that is a host system of the printing workflow management system and that manages the execution of printing by the first printing press and the execution of printing by the second printing press; Including, the print workflow management system includes the job group storage unit, the job group update unit, and the print instruction unit; The printing operation management system includes the print order change instruction unit.
[0016] No. 5 The invention is 4 In the invention, sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on the plurality of jobs constituting the job group is executed by the second printing press is transmitted from the second printing unit to the printing operation management system; In the printing operation management system, the print order change instruction unit outputs the change instruction command based on the order data without intervention of an operator's operation.
[0017] No. 6 The invention is the first or the second In the invention, the second printing unit outputs sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on a plurality of jobs constituting the job group is executed by the second printing press; The job group update unit updates information about a printing order stored in the job group storage unit based on the order data.
[0019] No. 7 The inventions are the first to the second 6 In any of the inventions up to the print instruction unit displays a job list screen showing jobs in a list format before issuing an instruction to execute printing; When a job group is specified on the job list screen, a plurality of jobs constituting the specified job group are displayed on the job list screen in the printing order stored in the job group storage unit.
[0020] No. 8 The invention is 7 In the invention, The job list screen displays whether or not rasterization processing has been completed for each of the plurality of jobs constituting the specified job group in a identifiable manner.
[0021] No. 9 The inventions are the first to the second 8 In any of the inventions up to The first element is the body of the book, and the second element is the cover of the book.
[0022] No. 10 The inventions are the first to the second 9 In any of the inventions up to The first printing press is a continuous-feed printing press, and the second printing press is a sheet-fed printing press. An eleventh aspect of the present invention is a printing system capable of continuous printing based on a plurality of jobs, comprising: A first printing section includes a first printing machine that prints a first element and sequentially outputs the first element; A second printing unit including a second printing machine that prints a second element and sequentially outputs the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; a job group creating unit that creates a job group that defines a plurality of jobs to be grouped and a printing order of the plurality of jobs; a job group storage unit that stores information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs; a job group update unit that updates information on the printing order stored in the job group storage unit based on information on an output order of the second elements per job from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction unit that instructs the first printing press to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing press in a printing order stored in the job group storage unit; a print order change instruction unit that outputs a change instruction command for changing the print order of the plurality of jobs that constitute the job group; Equipped with the job group update unit updates the printing order information stored in the job group storage unit based on the change instruction command output from the printing order change instruction unit; The printing system includes: a printing workflow management system that manages a series of processes for printing using the first printing press; a printing operation management system that is a host system of the printing workflow management system and that manages the execution of printing by the first printing press and the execution of printing by the second printing press; Including, the print workflow management system includes the job group storage unit, the job group update unit, and the print instruction unit; The printing operation management system includes the print order change instruction unit, sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on the plurality of jobs constituting the job group is executed by the second printing press is transmitted from the second printing unit to the printing operation management system; In the printing operation management system, the print order change instruction unit outputs the change instruction command based on the order data without an operation by an operator; the second printing machine prints job identification information for identifying a job on the second element when printing the second element; the second printing unit includes a job identification information reading unit that reads the job identification information printed on the second element output from the second printing machine, The sequence data is generated based on a result of reading the job identification information by the job identification information reading section. A twelfth aspect of the present invention is a printing system capable of continuous printing based on a plurality of jobs, comprising: A first printing section includes a first printing machine that prints a first element and sequentially outputs the first element; A second printing unit including a second printing machine that prints a second element and sequentially outputs the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; a job group creating unit that creates a job group that defines a plurality of jobs to be grouped and a printing order of the plurality of jobs; a job group storage unit that stores information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs; a job group update unit that updates information on the printing order stored in the job group storage unit based on information on an output order of the second elements per job from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction unit that instructs the first printing machine to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing machine in a printing order stored in the job group storage unit; Equipped with the second printing unit outputs sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on a plurality of jobs constituting the job group is executed by the second printing press; the job group update unit updates information on the printing order stored in the job group storage unit based on the order data; the second printing machine prints job identification information for identifying a job on the second element when printing the second element; the second printing unit includes a job identification information reading unit that reads the job identification information printed on the second element output from the second printing machine, The sequence data is generated based on a result of reading the job identification information by the job identification information reading section.
[0024] No. 13 The present invention is a printing method in a printing system capable of continuous printing based on a plurality of jobs, comprising: The printing system includes: A first printing section includes a first printing machine that prints a first element and sequentially outputs the first element; A second printing unit including a second printing machine that prints a second element and sequentially outputs the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; Equipped with The printing method includes: a job group creating step of creating a job group that defines a plurality of jobs to be grouped and a print order of the plurality of jobs; a job group storage step of storing information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs in a job group storage unit; a job group updating step of updating information on the printing order stored in the job group storage unit based on information on the output order of the second elements per job from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction step of instructing the first printing press to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing press in a printing order stored in the job group storage unit; Including fruit, The job group further defines information on the number of copies to be printed for each of the plurality of jobs constituting the job group, The job group storage step further includes storing information on the number of copies of each of the jobs constituting the job group in the job group storage unit, In the job group updating step, information on the number of print copies stored in the job group storage unit is updated according to the number of output copies of the second element per job unit from the second printing unit when printing based on the multiple jobs constituting the job group is executed by the second printing press, In the print instruction step, when instructing the first printing machine to execute printing, the number of copies to be printed for each of the plurality of jobs constituting the job group is instructed based on information on the number of copies to be printed stored in the job group storage unit. It is characterized by: A fourteenth aspect of the present invention is a printing method in a printing system capable of continuous printing based on a plurality of jobs, comprising: The printing system includes: A first printing section includes a first printing machine that prints a first element and sequentially outputs the first element; A second printing unit including a second printing machine that prints a second element and sequentially outputs the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; Equipped with The printing method includes: a job group creating step of creating a job group that defines a plurality of jobs to be grouped and a print order of the plurality of jobs; a job group storage step of storing information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs in a job group storage unit; a job group updating step of updating information on the printing order stored in the job group storage unit based on information on the output order of the second elements per job from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction step of instructing the first printing press to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing press in a printing order stored in the job group storage unit; Including, the second printing unit outputs sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on a plurality of jobs constituting the job group is executed by the second printing press; In the job group updating step, information on the printing order stored in the job group storage unit is updated based on the order data, the second printing machine prints job identification information for identifying a job on the second element when printing the second element; the second printing unit includes a job identification information reading unit that reads the job identification information printed on the second element output from the second printing machine, The sequence data is generated based on a result of reading the job identification information by the job identification information reading section. Effect of the Invention
[0026] According to the first invention, a job group that specifies a plurality of jobs and a printing order of the plurality of jobs is created, and information on the job group is stored in the job group storage unit. If there is an inconsistency between the output order of the second element per job when printing based on the plurality of jobs that constitute the job group to be printed is executed by the second printing machine and the printing order stored in the job group storage unit, the information on the printing order stored in the job group storage unit is updated. Then, an instruction is given to the first printing machine to execute printing in the printing order stored in the job group storage unit. This makes it possible to match the input order of the first element (e.g., the body of a book) per job to the bookbinding machine with the input order of the second element (e.g., the cover of a book) per job to the bookbinding machine, regardless of the order in which printing based on the plurality of jobs is executed by the second printing machine. As described above, a printing system that can prevent the occurrence of inconsistencies during bookbinding without imposing an operational burden or a work burden on an operator when bookbinding is performed using printed materials output from two printing machines is realized. In addition, the number of copies printed for each of a plurality of jobs is reliably the same between the first and second printing presses, which more reliably prevents inconsistencies in bookbinding.
[0028] Above article 2 According to this invention, it is possible to prevent the operation of the first printing machine from stopping due to the absence of rasterized data.
[0029] Above article 3 According to this invention, the same effects as those of the first invention can be obtained.
[0030] Above article 4 According to this invention, when a printing workflow management system and its higher-level system, a printing business management system, are used, the same effect as the first invention can be obtained by making only slight changes to the existing configuration of the higher-level system, the printing business management system.
[0031] Above article 5 According to the invention, it is possible to automatically update the job group information stored in the job group storage unit based on the printing results of the second printing press.
[0032] Above article 6 According to this invention, even if a host system of the print workflow management system is not used, the same effect as the first invention can be obtained.
[0034] Above article 7 According to the invention, it is possible to easily check the information of the job group stored in the job group storage unit.
[0035] Above article 8 According to the invention, it is possible to easily check the status of the rasterization process for each of the multiple jobs that make up a job group.
[0036] Above article 9 According to this invention, when the body and cover of a book are printed by different printing presses, it is possible to prevent inconsistencies in bookbinding without imposing operational or work burdens on the worker.
[0037] Above article 10 According to the invention, in a printing system including a continuous-feed press and a sheet-fed press, it is possible to prevent the occurrence of misalignment during bookbinding without imposing operational and work burdens on workers. According to the eleventh aspect of the present invention, the same effects as those of the first aspect of the present invention can be obtained. Also, it becomes possible to specify the output order of the second elements from the second printing unit in job units with a simple configuration. According to the twelfth aspect of the present invention, the same effects as those of the first aspect of the present invention can be obtained. Also, it becomes possible to specify the output order of the second elements from the second printing unit in job units with a simple configuration.
[0039] Above article 13 According to this invention, the same effects as those of the first invention can be obtained. According to the fourteenth aspect of the present invention, the same effects as those of the twelfth aspect of the present invention can be obtained. [Brief description of the drawings]
[0041] [Figure 1] 1 is a block diagram showing a hardware configuration of a printing system according to a first embodiment of the present invention. [Diagram 2] FIG. 11 is a diagram for explaining the configuration between a body printer and a bookbinding machine and between a cover printer and a bookbinding machine in the first embodiment. [Diagram 3] FIG. 2 is a diagram for explaining how the body and cover are processed and transported after printing in the first embodiment. [Figure 4] FIG. 2 is a block diagram showing a hardware configuration of a print workflow management device in the first embodiment. [Diagram 5] FIG. 2 is a diagram for explaining a job group in the first embodiment. [Figure 6] FIG. 2 is a block diagram showing a functional configuration of a printing system according to the first embodiment. [Figure 7] 4 is a flowchart showing the overall processing flow in the first embodiment. [Figure 8] 13 is a flowchart showing a detailed procedure for creating a job group in the first embodiment. [Figure 9] 10 is a flowchart showing a detailed procedure for issuing an instruction to change a print order in the first embodiment. [Figure 10] 13 is a flowchart showing a detailed procedure for updating a job group in the first embodiment. [Figure 11] 10 is a flowchart showing a detailed procedure for issuing a print instruction for the main body in the first embodiment. [Figure 12] FIG. 11 is a diagram showing an example of a job list screen displayed when an instruction to print the body is given in the first embodiment. [Figure 13] FIG. 11 is a diagram showing an example of a job list screen after a job group is selected in the first embodiment. [Figure 14] FIG. 2 is a diagram for explaining an operation example in the first embodiment. [Figure 15] FIG. 2 is a diagram for explaining an operation example in the first embodiment. [Figure 16] FIG. 11 is a diagram for explaining how the body and cover are processed and transported after printing in a modified example of the first embodiment. [Figure 17]FIG. 11 is a block diagram showing a hardware configuration of a printing system according to a second embodiment of the present invention. [Figure 18] FIG. 11 is a block diagram showing a functional configuration of a printing system according to the second embodiment. [Figure 19] 13 is a flowchart showing the flow of the entire process in the second embodiment. [Figure 20] FIG. 11 is a block diagram showing a hardware configuration of a printing system according to a third embodiment of the present invention. [Figure 21] FIG. 13 is a block diagram showing a functional configuration of a printing system according to the third embodiment. [Figure 22] 13 is a flowchart showing the overall process flow in the third embodiment. [Diagram 23] FIG. 13 is a diagram for explaining an example of a conventional example in which bookbinding is performed after continuous printing based on four jobs. [Figure 24] FIG. 11 is a diagram showing an example of a screen for allowing an operator to set a print order in a conventional example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0042] Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
[0043] <1. First embodiment> A first embodiment of the present invention will be described. In the printing system according to this embodiment, the body and cover of a book are printed by different printing machines, and the body and cover obtained by printing are combined by a bookbinding machine to perform bookbinding.
[0044] <1.1 Printing system hardware configuration> 1 is a block diagram showing the hardware configuration of a printing system 1 according to this embodiment. This printing system 1 is composed of a body printer 11, a first post-processing machine group 12, a print workflow management device 13, a first RIP server 14, a cover printer 21, a second post-processing machine group 22, a second RIP server 23, a management server 31, and a bookbinding machine 41. The body printer 11, the first post-processing machine group 12, the print workflow management device 13, and the first RIP server 14 are components related to printing of the body. The cover printer 21, the second post-processing machine group 22, and the second RIP server 23 are components related to printing of the cover.
[0045] The body printer 11 is generally composed of a printer body and its controller. In this embodiment, the body printer 11 is a continuous-form printer that performs continuous printing on rolled paper, and prints the body of a book. The first post-processing machine group 12 is composed of a plurality of devices for performing post-processing on the body after printing. The detailed configuration of the first post-processing machine group 12 will be described later. The print workflow management device 13 manages a series of processes for printing using the body printer 11 (i.e., manages the print workflow). In this regard, a computer such as a personal computer on which application software (print workflow management system) for managing the print workflow is installed functions as the print workflow management device 13. The first RIP server 14 performs RIP processing (rasterization processing) on input data for body printing, which is vector format data.
[0046] The cover printing machine 21 is generally composed of a printing machine main body and its controller. In this embodiment, the cover printing machine 21 is a sheet-fed printing machine that prints on sheets of paper and prints the cover of a book. In this embodiment, the cover printing machine 21 prints a barcode on the cover as job identification information when printing the cover. The second post-processing machine group 22 is made up of a plurality of devices for performing post-processing on the printed cover. The detailed configuration of this second post-processing machine group 22 will be described later. The second RIP server 23 performs RIP processing (rasterization processing) on the input data for cover printing, which is vector format data.
[0047] The body of a book is sequentially output as a printed matter from the body printing section 10, which is composed of the body printing machine 11 and the first post-processing machine group 12. The cover of a book is sequentially output as a printed matter from the cover printing section 20, which is composed of the cover printing machine 21 and the second post-processing machine group 22. The bookbinding machine 41 combines the body output from the body printing section 10 with the cover output from the cover printing section 20 to perform bookbinding.
[0048] Application software (printing business management system) for managing the entire printing business is installed on the management server 31. As a result, the management server 31 manages the processes related to printing by the body printing department 10 and the cover printing department 20. In other words, the management server 31 manages the execution of printing by the body printing machine 11 and the execution of printing by the cover printing machine 21. The printing business management system is called "MIS (Management Information System)." In this regard, a system that processes information using a computer for management purposes is originally called an MIS, but in the printing industry, a system that manages the entire printing business including not only issuing printing instructions to the printing machine and managing printing results but also ordering, cost management, inventory management, etc. is called an MIS.
[0049] The body printer 11, the printing workflow management device 13, the first RIP server 14, the cover printer 21, the second RIP server 23, the management server 31, and the bookbinding machine 41 are communicatively connected via a network 8 such as a LAN. Submitted data, which is data to be printed, is sent via this network 8 from a client computer (not shown) or the like.
[0050] In this embodiment, a dedicated server for RIP processing (first RIP server 14 and second RIP server 23) is provided, but a configuration in which a dedicated server for RIP processing is not provided can also be adopted. Also, in this embodiment, the print workflow management system and the print business management system are installed on different devices, but a configuration in which the print workflow management system and the print business management system are installed on the same device can also be adopted.
[0051] Next, the configuration between the body printing machine 11 and the bookbinding machine 41 and between the cover printing machine 21 and the bookbinding machine 41 (i.e., the configurations of the first post-processing machine group 12 and the second post-processing machine group 22) will be described with reference to Fig. 2. The two input ports provided in the bookbinding machine 41 are denoted by the reference numerals 411 and 412. The bodies 51 in book block units output from the body printing unit 10 are sequentially input into the input port 411, and the covers 52 output from the cover printing unit 20 are sequentially input one by one into the input port 412.
[0052] In the body printing section 10, a first post-processing group 12 is provided subsequent to the body printing machine 11, and includes a cutter 121, a body processing device 122, and a transport device 123. The cutter 121 pulls out the roll paper printed by the body printing machine 11 from the outside and cuts it in order to obtain a number of body sheets. The printed body sheets are output in a stacked state from the cutter 121. The body processing device 122 takes out the stacked cut body sheets in order from the top, performs folding and other processes, and outputs body sheets in book block units. The transport device 123 transports the body sheets 51 in book block units in order of processing to the input port 411 of the bookbinding machine 41.
[0053] Regarding the cover printing section 20, a conveying device 221, a cover processing device 222, and a conveying device 223 are provided as a second post-processing device group 22 subsequent to the cover printing machine 21. The conveying device 221 bundles an appropriate number of overlapping covers printed by the cover printing machine 21, and conveys them to the cover processing device 222. The cover processing device 222 performs processing other than printing (e.g., lamination and creasing) on the printed covers. The cover processing device 222 outputs the printed and processed covers one by one. The conveying device 223 conveys the printed and processed covers 52 one by one to the input port 412 of the bookbinding machine 41.
[0054] Meanwhile, the conveying device 223 includes a sheet stacker 224 for stacking the printed covers, and a barcode reader 225 attached to the sheet stacker 224. As described above, the cover printing machine 21 prints a barcode on the cover as job identification information when printing the cover. The barcode reader 225 reads the barcode printed on the cover stacked on the sheet stacker 224. The barcode reader 225 realizes a job identification information reading unit. Note that information other than the barcode can also be used as the job identification information, and in that case, a device capable of reading the information is adopted as the job identification information reading unit. The sheet stacker 224 acquires the overlapping order of the covers output from the cover processing device 222 (i.e., the covers printed by the cover printing machine 21) per job based on the barcode read by the barcode reader 225. Then, the sheet stacker 224 transmits data indicating the acquired overlapping order (output order per job) to the management server 31 as order data SD. The sequence data SD also includes information on the number of copies to be printed for each job.
[0055] With reference to FIG. 3, how the body printed by the body printer 11 and the cover printed by the cover printer 21 are processed and transported will be described. Here, an example is taken of a case in which four jobs A, B, C, and D are to be printed. Jobs A, B, C, and D are jobs for printing one book each. The body corresponding to jobs A, B, C, and D are represented by the symbols A1, B1, C1, and D1, respectively, and the covers corresponding to jobs A, B, C, and D are represented by the symbols A2, B2, C2, and D2, respectively. It is assumed that the body printer 11 prints in the order of A1, B1, C1, and D1, and the cover printer 21 prints in the order of A2, B2, C2, and D2.
[0056] When the body printing machine 11 prints the body, the body printed first is included in the inner part of the roll paper after printing, and the body printed later is included in the outer part of the roll paper. Therefore, the body printed first is included in the upper part of the overlap, and the body printed later is included in the lower part of the overlap with respect to the body output from the cutter 121. Therefore, the body is output from the cutter 121 in a state where it is overlapped from top to bottom in the printing order of the job. That is, the body is output from the cutter 121 in a state where it is overlapped from top to bottom in the order of A1, B1, C1, D1. The body processing device 122 processes the body in the order of A1, B1, C1, D1, and outputs the body in book block units. The conveying device 123 outputs the body in the order of A1, B1, C1, D1. As described above, the order of the body is maintained between the body printing machine 11 and the input port 411 of the bookbinding machine 41.
[0057] When the cover is printed by the cover printer 21, the cover printed earlier is included in the lower part of the overlap in the cover output from the cover printer 21, and the cover printed later is included in the upper part of the overlap. Therefore, the cover printer 21 outputs the covers in a state where the covers are overlapped from top to bottom in the reverse order of printing on a job-by-job basis. That is, the cover printer 21 outputs the covers in a state where the covers are overlapped from top to bottom in the order of D2, C2, B2, and A2. The conveying device 221 does not change the overlapping order of the covers. In this embodiment, the cover processing device 222 processes the covers in the order of D2, C2, B2, and A2, and outputs the covers in the reverse order of the processing. That is, the cover processing device 222 outputs the covers in the order of A2, B2, C2, and D2. The conveying device 223 outputs the covers in the order of A2, B2, C2, and D2.
[0058] The book bodies are inserted into the insertion slot 411 in the order of A1, B1, C1, and D1. The covers are inserted into the insertion slot 412 in the order of A2, B2, C2, and D2. The bookbinding machine 41 first combines the book body A1 with the cover A2 and binds them together. Next, the bookbinding machine 41 combines the book body B1 with the cover B2 and binds them together. Next, the bookbinding machine 41 combines the book body C1 with the cover C2 and binds them together. Finally, the bookbinding machine 41 combines the book body D1 with the cover D2 and binds them together.
[0059] In this embodiment, the first element is realized by the book body, the second element is realized by the book cover, the book body printing machine 11 realizes the first printing press, and the cover printing machine 21 realizes the second printing press.
[0060] <1.2 Configuration of the printing workflow management device> FIG. 4 is a block diagram showing a hardware configuration of the print workflow management device 13. As shown in FIG. 4, the print workflow management device 13 includes a main body 130, an auxiliary storage device 151, an optical disk drive 152, a display unit 153, a keyboard 154, and a mouse 155. The main body 130 includes a CPU 131, a memory 132, a first disk interface unit 133, a second disk interface unit 134, a display control unit 135, an input interface unit 136, and a network interface unit 137. The CPU 131, the memory 132, the first disk interface unit 133, the second disk interface unit 134, the display control unit 135, the input interface unit 136, and the network interface unit 137 are connected to each other via a system bus. The auxiliary storage device 151 is connected to the first disk interface unit 133. The optical disk drive 152 is connected to the second disk interface unit 134. The display unit (display device) 153 is connected to the display control unit 135. A keyboard 154 and a mouse 155 are connected to the input interface unit 136. A network 8 is connected to the network interface unit 137. The auxiliary storage device 151 is a magnetic disk device or the like. An optical disk 19 serving as a computer-readable recording medium such as a CD-ROM or DVD-ROM is inserted into the optical disk drive 152. The display unit 153 is a liquid crystal display or the like. The keyboard 154 and the mouse 155 are used by an operator to input instructions to the printing workflow management device 13.
[0061] The auxiliary storage device 151 stores a print workflow management program P. The CPU 131 reads the print workflow management program P stored in the auxiliary storage device 151 into the memory 132 and executes it to realize various functions of a print workflow management system for managing a print workflow that uses the body printer 11. The memory 132 includes a RAM and a ROM. The memory 132 functions as a work area for the CPU 131 to execute the print workflow management program P stored in the auxiliary storage device 151. The print workflow management program P is stored in the computer-readable recording medium (non-transient recording medium) and provided. That is, for example, a user purchases an optical disk 19 as a recording medium for the print workflow management program P, inserts it into the optical disk drive 152, reads out the print workflow management program P from the optical disk 19, and installs it in the auxiliary storage device 151. Alternatively, the print workflow management program P transmitted via the network 8 may be received by the network interface unit 137 and installed in the auxiliary storage device 151.
[0062] <1.3 About job groups> In this embodiment, in order to match the order of inputting the book body (per job) into the input port 411 of the bookbinding machine 41 with the order of inputting the cover (per job) into the input port 412 of the bookbinding machine 41 with respect to the multiple jobs to be printed, a job group is defined by grouping the multiple jobs. A job group specifies the multiple jobs to be grouped, the printing order of the multiple jobs, and the number of copies to be printed for each of the multiple jobs. A certain job group is typically represented as shown in FIG. 5, for example. In the example shown in FIG. 5, one job group named "JG-123" is composed of four jobs having job names "BOOK-X", "BOOK-Y", "MAP011", and "MAP105". The printing order and the number of copies to be printed are determined for each of the four jobs. Note that the number of copies to be printed does not necessarily have to be determined.
[0063] <1.4 Functional configuration> FIG. 6 is a block diagram showing the functional configuration (excluding the bookbinding function) of the printing system 1 according to this embodiment. The printing system 1 includes a body printing system 100 for printing the body, a cover printing system 200 for printing the cover, and the printing operation management system 300 described above. The body printing system 100 includes a first RIP processing unit 101, a job group storage unit 111, a job group update unit 112, a print instruction unit 113, and a body printing unit 10. The function of the first RIP processing unit 101 is provided by the first RIP server 14, and the functions of the job group storage unit 111, the job group update unit 112, and the print instruction unit 113 are provided by the print workflow management system 110. The cover printing system 200 includes a second RIP processing unit 201 and a cover printing unit 20. The function of the second RIP processing unit 201 is provided by the second RIP server 23. The printing operation management system 300 includes a first printing control unit 301, a second printing control unit 302, a job group creation unit 303, a job group storage unit 304, and a printing order change instruction unit 305. Below, the operation of each of the components included in the printing operation management system 300, the cover printing system 200, and the body printing system 100 will be described in that order.
[0064] The first print control unit 301 instructs the print workflow management system 110 to execute print preparation (specifically, execute RIP processing) by specifying a job. The second print control unit 302 instructs the cover printing system 200 to execute printing by specifying a job. The job group creation unit 303 creates the above-mentioned job group based on the operation of the operator. The job group storage unit 304 stores information about the job group created by the job group creation unit 303 (information about the multiple jobs constituting the job group, information about the print order of the multiple jobs, and information about the number of copies to be printed for each of the multiple jobs). The print order change instruction unit 305 updates the information about the print order and the number of copies to be printed stored in the job group storage unit 304 based on the order data SD sent from the cover printing unit 20 (as described above, this order data SD also includes information about the number of copies to be printed for each job), and outputs a change instruction command CI for changing the print order and the number of copies to be printed for the multiple jobs constituting the job group.
[0065] Based on instructions from the printing operation management system 300, the second RIP processor 201 performs RIP processing on input data for a cover corresponding to a job to be printed. The cover printing unit 20 prints out a cover using the data RIP-processed by the second RIP processor 201, and further processes the printed cover. When printing the cover, a barcode for identifying the job is printed on the cover. Then, the conveying device 223 (see FIG. 2) generates order data SD as described above, and the order data SD is transmitted from the cover printing unit 20 to the printing operation management system 300 as data for specifying the printing order of a plurality of jobs.
[0066] The first RIP processing unit 101 performs RIP processing on submitted data for the body corresponding to the job to be printed based on an instruction from the print workflow management system 110. The job group storage unit 111 stores information about the job group created by the job group creation unit 303 (information about the multiple jobs constituting the job group, information about the print order of the multiple jobs, and information about the number of copies to be printed for each of the multiple jobs). When the first RIP processing unit 101 finishes RIP processing for a certain job, information indicating that the RIP processing for the job has been completed is stored in the job group storage unit 111. The job group update unit 112 updates the information about the print order and the number of copies to be printed stored in the job group storage unit 111 based on a change instruction command CI sent from the print order change instruction unit 305. The print instruction unit 113 instructs the body printer 11 in the body printing unit 10 to execute printing so that printing based on the multiple jobs constituting the job group to be printed is executed in the print order stored in the job group storage unit 111. In this regard, the print instruction unit 113 is configured to instruct printing only when the RIP processing by the first RIP processing unit 101 has been completed for all of the jobs constituting the job group to be printed. The body printing unit 10 prints out the body using data after the RIP processing by the first RIP processing unit 101, and further processes the body after printing.
[0067] In this embodiment, the job group creation unit 303 is provided only in the print operation management system 300, but this is not limiting. A configuration in which a job group creation unit is also provided in the print workflow management system 110 may also be adopted.
[0068] In order to realize the above-mentioned functions, for example, a command is added as a JMF (Job Messaging Format) command for exchanging messages between different systems, in which the higher-level system, the printing operations management system 300, instructs the lower-level system, the printing workflow management system 110, on the printing order and number of copies to be printed for multiple jobs.
[0069] <1.5 Processing flow> <1.5.1 Overall processing> FIG. 7 is a flowchart showing the overall process flow in this embodiment. First, a job group is created by the job group creation unit 303 (S100). The detailed procedure for this step S100 will be described later. After the job group is created, the first print control unit 301 instructs the body printing system 100 to execute print preparation, and the second print control unit 302 instructs the cover printing system 200 to execute printing (step S110). As a result, the first RIP processing unit 101 performs RIP processing for printing the body (step S120). Also, the second RIP processing unit 201 performs RIP processing for printing the cover, and the cover printing unit 20 prints and processes the cover (step S130). Note that the process of step S130 is not started until the RIP processing in step S120 is completely finished, but the process of step S120 and the process of step S130 are performed in parallel. After printing of the cover is completed, the above-mentioned sequence data SD is transmitted from the cover printing unit 20 to the printing operations management system 300 based on the printing results of the cover printing unit 20 (step S140).
[0070] After that, the printing operation management system 300 instructs the printing workflow management system 110 to change the printing order (S150). Next, based on the instruction to change the printing order, the job group update section 112 updates the job group information (S160). However, if there is no change in the printing order or the number of copies to be printed, the process of step S160 is not performed. Next, the print instruction section 113 instructs the body printer 11 in the body printing section 10 to print the body (step S170). Note that the detailed procedures of steps S150, S160, and S170 will be described later. Finally, the body printing section 10 prints and processes the body (step S180).
[0071] <1.5.2 Creating a job group> With reference to FIG. 8, a detailed procedure for creating a job group (step S100 in FIG. 7) will be described. First, a job group creation screen is displayed on the management server 31 in which the printing operation management system 300 is introduced (step S101). A list of jobs is displayed on the job group creation screen, and the worker selects a plurality of jobs to be grouped (step S102). After selecting a plurality of jobs, the worker specifies the printing order of the plurality of jobs and the number of copies to be printed for each of the plurality of jobs (step S103). When the worker instructs to save the input contents, the information of the created job group is saved in the job group holding unit 304, and an instruction to register the information of the created job group is sent from the printing operation management system 300 to the printing workflow management system 110 (step S104). After that, in the printing workflow management system 110, the information of the job group is stored in the job group storage unit 111 based on the instruction sent from the printing operation management system 300 (step S105).
[0072] <1.5.3 Print order change instruction> With reference to FIG. 9, the detailed procedure of the print order change instruction (step S150 in FIG. 7) will be described. First, the print operation management system 300 receives the order data SD sent from the cover printing unit 20 (step S151). Then, the print order change instruction unit 305 judges whether or not there is a change in the print order or the number of copies based on the order data SD and the information on the print order and the number of copies stored in the job group storage unit 304 (step S152). As a result, if there is a change in the print order or the number of copies, the process proceeds to step S153, and if there is no change in the print order or the number of copies, the process proceeds to step S154. In step S153, the print order change instruction unit 305 outputs a change instruction command CI to the print workflow management system 110 to change the print order or the number of copies. In step S154, the print order change instruction unit 305 notifies the print workflow management system 110 that there is no change in the print order or the number of copies (hereinafter referred to as "no change notification"). The print workflow management system 110 can know that printing of the cover has been completed by receiving the change instruction command CI or the no change notification. If the job group information does not include information on the number of copies to be printed, in the above step S152, it is determined whether or not there has been a change in the print order.
[0073] Incidentally, the process of issuing an instruction to change the print order (step S150 in FIG. 7) is performed without any operation by the operator. Moreover, the process of updating the job group (step S160 in FIG. 7) is also performed without any operation by the operator. As described above, the job group information stored in the job group memory unit 111 is automatically updated based on the printing results of the cover printing machine 21.
[0074] <1.5.4 Update job group> A detailed procedure for updating a job group (step S160 in FIG. 7) will be described with reference to FIG. 10. First, job group update unit 112 receives a change instruction command CI output from print order change instruction unit 305 (step S161). Then, job group update unit 112 analyzes the contents of the change instruction command CI (step S162). Finally, job group update unit 112 updates the job group information (information on the print order and number of copies) stored in job group storage unit 111 based on the analysis result (step S163).
[0075] <1.5.5 Printing instructions for the main body> With reference to FIG. 11, a detailed procedure for issuing a print instruction for the body (step S170 in FIG. 7) will be described. First, the display unit 153 of the print workflow management device 13 displays a job list screen 60, for example, as shown in FIG. 12 (step S171). The job list screen 60 includes a job display area 61, a drop-down list 62, a print execution button 63, and a scroll bar 64. In the initial state, a list of registered jobs is displayed in the job display area 61. The drop-down list 62 is for filtering the display contents of the job display area 61. For example, when a job group named "BATCH12" is selected using the drop-down list 62, only information on jobs constituting the job group named "BATCH12" is displayed on the job list screen 60, as shown in FIG. 13. The print execution button 63 is a button for instructing the body printer 11 to execute printing based on the jobs displayed on the job list screen 60.
[0076] After the job list screen 60 is displayed, the operator uses the drop-down list 62 to select a job group to be printed (step S172). Next, the print instruction unit 113 checks the status of the jobs that make up the job group selected in step S172 (step S173). Then, the print instruction unit 113 determines whether or not the RIP process of all the jobs that make up the selected job group has been completed (step S174). As a result, if the RIP process of all the jobs has been completed, the process proceeds to step S176, and if there is a job for which the RIP process has not been completed, the process proceeds to step S175.
[0077] In step S175, a list of jobs that make up the selected job group is displayed in the job display area 61 of the job list screen 60. However, since there are jobs for which RIP processing has not been completed, the print execution button 63 cannot be pressed. This prevents the operation of the body printer 11 from stopping due to the absence of RIP-processed data. After step S175 is completed, the process returns to step S174.
[0078] In step S176, as in step S175, a list of jobs constituting the selected job group is displayed in the job display area 61 of the job list screen 60. At this time, RIP processing of all jobs constituting the selected job group has been completed, so unlike step S175, it is now possible to press the print execution button 63. The worker then presses the print execution button 63 (step S177). This causes printing of the body by the body printer 11 to begin.
[0079] <1.6 Example of operation> An operation example will be described. It is assumed that the job group to be printed is composed of four jobs A, B, C, and D, and that the printing order of the above four jobs is A, B, C, and D according to the printing order information stored in the job group storage unit 111. It is also assumed that the number of printed copies of the cover output from the conveying device 223 is equal to the number of printed copies stored in the job group storage unit 111. Here again, the body parts corresponding to the jobs A, B, C, and D are represented by the symbols A1, B1, C1, and D1, respectively, and the covers corresponding to the jobs A, B, C, and D are represented by the symbols A2, B2, C2, and D2, respectively.
[0080] First, let us consider the case where the covers are output from the conveying device 223 in the order of A2, B2, C2, and D2, as shown in the part marked with the reference numeral 54 in FIG. 14. In this case, the order data SD indicates that the printing of the body should be performed in the order of A1, B1, C1, and D1. Therefore, the printing operation management system 300 determines that the printing order is not changed. Therefore, the printing order information stored in the job group storage unit 111 is not changed. As a result, the print instruction unit 113 issues an instruction to the body printer 11 to print the body in the order of A1, B1, C1, and D1. As described above, the order of the body is maintained between the body printer 11 and the input port 411 of the bookbinding machine 41, so the body is input to the input port 411 of the bookbinding machine 41 in the order of A1, B1, C1, and D1. Furthermore, the covers are input into the input port 412 of the bookbinding machine 41 in the order of A2, B2, C2, and D2. As described above, the bookbinding machine 41 performs the bookbinding process of combining the book bodies and the covers without causing any mismatch.
[0081] Next, as shown in the part indicated by the reference numeral 55 in FIG. 15, a case will be considered in which the covers are output from the conveying device 223 in the order of B2, C2, A2, and D2. In this case, the order data SD indicates that the printing of the body should be performed in the order of B1, C1, A1, and D1. Therefore, the printing operation management system 300 determines that there is a change in the printing order, and the printing operation management system 300 transmits the above-mentioned change instruction command CI to the printing workflow management system 110. As a result, the information on the printing order stored in the job group storage unit 111 is changed. Specifically, the information on the printing order after the change indicates that the printing order of the above four jobs is B, C, A, and D. As a result, the printing instruction unit 113 issues an instruction to the body printer 11 to print the body in the order of B1, C1, A1, and D1. As described above, the order of the bodies is maintained between the body printing machine 11 and the input port 411 of the bookbinding machine 41, so the bodies are input into the input port 411 of the bookbinding machine 41 in the order of B1, C1, A1, and D1. Also, the covers are input into the input port 412 of the bookbinding machine 41 in the order of B2, C2, A2, and D2. As described above, the bookbinding machine 41 performs the bookbinding process of combining the bodies and covers without causing any inconsistencies.
[0082] In addition, if the order of the book bodies is reversed between the body printing machine 11 and the input port 411 of the bookbinding machine 41, for example, if the cover is output from the conveying device 223 in the order of A2, C2, B2, D2, the printing order information stored in the job group memory unit 111 is changed so that the book bodies are output from the body printing machine 11 in the order of D1, B1, C1, A1.
[0083] <1.7 Effects> According to this embodiment, a job group that specifies a plurality of jobs and the printing order of the plurality of jobs is created, and the information of the job group is stored in the job group storage unit 111. After printing and processing of the cover based on the plurality of jobs that constitute the job group to be printed is completed, if the output order of the cover from the cover printing unit 20 is different from the printing order stored in the job group storage unit 111, the information of the printing order stored in the job group storage unit 111 is updated. Then, an instruction is given to the body printing machine 11 to execute printing in the printing order stored in the job group storage unit 111. This makes it possible to match the input order of the body job units to the bookbinding machine 41 with the input order of the cover job units to the bookbinding machine 41, regardless of the order in which the cover printing machine 21 executes printing of the cover based on the plurality of jobs. In addition, when executing continuous printing based on a plurality of jobs, it is no longer necessary to consider the order and required time of the RIP processing, and it is no longer necessary to perform a rearrangement operation that takes a lot of time using a screen 97 as shown in FIG. 24, for example. As described above, according to this embodiment, a printing system 1 is realized that can prevent inconsistencies from occurring during bookbinding when binding is performed using printed materials output from two printing machines (body printing machine 11 and cover printing machine 21) without imposing operational or work burdens on the worker.
[0084] Also, by registering printing results for each job group, it becomes possible to obtain information on the amount of substrate (print paper, etc.) and ink used in units that are preferred by the user. Furthermore, it becomes easier to compile and transfer multiple types of related deliverables together.
[0085] <1.8 Modifications> A modified example of the first embodiment will be described. In the first embodiment, the cover processing device 222 outputs the covers in the reverse order to the order in which they were processed. In contrast, in this modified example, the cover processing device 222 outputs the covers in the same order as the order in which they were processed.
[0086] 16, we will explain how the body printed by the body printer 11 and the cover printed by the cover printer 21 are processed and transported in this modified example. It is assumed here that the body printer 11 prints in the order A1, B1, C1, and D1, and the cover printer 21 prints in the order D2, C2, B2, and A2.
[0087] The body parts printed by the body printing machine 11 are processed and transported in exactly the same manner as in the first embodiment. Therefore, the transport device 123 outputs the body parts in the order of A1, B1, C1, and D1.
[0088] As described above, the cover printing machine 21 outputs the covers in a top-to-bottom stacked order in reverse of the printing order for each job. Therefore, the cover printing machine 21 outputs the covers in a top-to-bottom stacked order of A2, B2, C2, and D2. The conveying device 221 does not change the stacking order of the covers. In this modified example, the cover processing device 222 processes the covers in the order of A2, B2, C2, and D2, and outputs the covers in the same order as the processing order. In other words, the cover processing device 222 outputs the covers in the order of A2, B2, C2, and D2. The conveying device 223 outputs the covers in the order of A2, B2, C2, and D2.
[0089] In this manner, the book bodies are inserted into the insertion slot 411 of the bookbinding machine 41 in the order of A1, B1, C1, and D1, and the covers are inserted into the insertion slot 412 of the bookbinding machine 41 in the order of A2, B2, C2, and D2.
[0090] An operation example in this modified example will be described. When the covers are output from the conveying device 223 in the order of A2, B2, C2, and D2 as shown in the part marked with the reference numeral 54 in Fig. 14, the information on the printing order stored in the job group storage unit 111 is not changed, as in the first embodiment, and the print instruction unit 113 instructs the body printer 11 to print the bodies in the order of A1, B1, C1, and D1. As a result, the bodies are input into the input port 411 of the bookbinding machine 41 in the order of A1, B1, C1, and D1. Also, the covers are input into the input port 412 of the bookbinding machine 41 in the order of A2, B2, C2, and D2. As described above, the bookbinding machine 41 performs the bookbinding process of combining the bodies and the covers without causing any inconsistency.
[0091] As shown in the portion indicated by reference numeral 55 in FIG. 15, when the covers are output from the conveying device 223 in the order of B2, C2, A2, and D2, the information on the print order stored in the job group storage unit 111 is changed as in the first embodiment, and the changed information on the print order indicates that the print order of the above four jobs is B, C, A, and D. As a result, the print instruction unit 113 issues an instruction to the body printer 11 to print the bodies in the order of B1, C1, A1, and D1. As a result, the bodies are inserted into the inlet 411 of the bookbinding machine 41 in the order of B1, C1, A1, and D1. Also, the covers are inserted into the inlet 412 of the bookbinding machine 41 in the order of B2, C2, A2, and D2. As described above, the bookbinding machine 41 performs the bookbinding process of combining the bodies and the covers without causing any inconsistency.
[0092] <2. Second embodiment> A second embodiment of the present invention will be described. In this embodiment, as in the first embodiment, the book body and the cover that constitute a book are printed by different printing machines, and the book body and the cover obtained by printing are combined by a bookbinding machine to perform bookbinding.
[0093] <2.1 Printing system hardware configuration> 17 is a block diagram showing the hardware configuration of a printing system 2 according to this embodiment. This printing system 2 is made up of a body printing machine 11, a first post-processing machine group 12, a printing workflow management device 13, a first RIP server 14, a cover printing machine 21, a second post-processing machine group 22, a second RIP server 23, and a bookbinding machine 41. Unlike the first embodiment, the printing system 2 does not include a management server 31. The operation of each component is the same as in the first embodiment, so a description thereof will be omitted.
[0094] <2.2 Functional configuration> FIG. 18 is a block diagram showing the functional configuration (excluding the bookbinding function) of the printing system 2 according to this embodiment. Unlike the first embodiment, the printing system 2 does not include the printing business management system 300. The printing workflow management system 110 includes a job group creation unit 114 in addition to the components in the first embodiment. The job group creation unit 114 creates a job group based on an operator's operation, similar to the job group creation unit 303 (see FIG. 6) in the first embodiment. Information about the job group created by the job group creation unit 114 (information about a plurality of jobs constituting the job group, information about the printing order of the plurality of jobs, and information about the number of copies to be printed for each of the plurality of jobs) is stored in the job group storage unit 111. The cover printing system 200 has the same configuration as the first embodiment.
[0095] In this embodiment, since the printing system 2 does not include the printing operations management system 300 (see FIG. 6), the change instruction command CI is not given to the job group update unit 112. Therefore, the job group update unit 112 updates the information on the printing order and the number of copies to be printed stored in the job group storage unit 111 based on the operation of the operator. In this regard, the cover printing unit 20 outputs order data SD as in the first embodiment. Based on the order data SD, the operator specifies the printing order and the number of copies to be printed on a predetermined screen for updating information related to the job group. As a result, the information on the printing order and the number of copies to be printed stored in the job group storage unit 111 is updated.
[0096] Although omitted in FIG. 18, printing system 2 includes a component that specifies a job to the printing workflow management system 110 and instructs it to execute print preparation (a component corresponding to the first print control unit 301 in the first embodiment described above), and a component that specifies a job to the cover printing system 200 and instructs it to execute printing (a component corresponding to the second print control unit 302 in the first embodiment described above).
[0097] <2.3 Processing flow> Next, the overall process flow in this embodiment will be described with reference to the flowchart shown in FIG. 19. First, in the print workflow management system 110, a job group is created by the job group creation unit 114 (S200). Next, the operator instructs the execution of preparations for printing the body of the book, and the first RIP processing unit 101 performs RIP processing for printing the body of the book (step S210). The operator also instructs the execution of printing of the cover, and the second RIP processing unit 201 performs RIP processing for printing the cover, and the cover printing unit 20 prints and processes the cover (step S220). Note that the process of step S220 is not started after the RIP processing in step S210 is completely completed, but the process of step S210 and the process of step S220 are performed in parallel. After the printing of the cover is completed, the order data SD is output from the cover printing unit 20 based on the printing results in the cover printing unit 20 (step S230).
[0098] Thereafter, based on the sequence data SD, the worker inputs updated job group information (information on the printing sequence and number of copies to be printed) on a specified screen. This updates the job group information (S240). However, if the printing sequence stored in the job group storage unit 111 is the same as the output sequence indicated by the sequence data SD, and if the number of copies to be printed stored in the job group storage unit 111 is the same as the number of copies to be printed indicated by the sequence data SD, the process of step S240 is not performed. Next, the print instruction unit 113 instructs the body printer 11 in the body printing unit 10 to print the body (step S250). Finally, the body printing unit 10 prints and processes the body (step S260).
[0099] <2.4 Example of operation> An operation example in this embodiment will be described using the same example as that given in the first embodiment.
[0100] First, let us consider the case where the covers are output from the conveying device 223 in the order of A2, B2, C2, and D2, as shown in the part marked with the reference numeral 54 in FIG. 14. In this case, the worker knows that the printing of the book body should be performed in the order of A1, B1, C1, and D1 based on the order data SD. In other words, the worker knows that there is no change in the printing order. Therefore, the worker does not perform any operation to update the job group information. As a result, the print instruction unit 113 issues an instruction to the book body printer 11 to print the book body in the order of A1, B1, C1, and D1. As a result, the book body is input into the input port 411 of the bookbinding machine 41 in the order of A1, B1, C1, and D1. Also, the covers are input into the input port 412 of the bookbinding machine 41 in the order of A2, B2, C2, and D2. As described above, the bookbinding machine 41 performs the bookbinding process of combining the book body and the cover without causing any inconsistency.
[0101] Next, as shown in the portion indicated by the reference numeral 55 in FIG. 15, a case will be considered in which the covers are output from the conveying device 223 in the order of B2, C2, A2, and D2. In this case, the worker knows that the printing of the body should be performed in the order of B1, C1, A1, and D1 based on the order data SD. That is, the worker knows that there is a change in the printing order. Therefore, the worker inputs the updated printing order information on a predetermined screen. This changes the printing order information stored in the job group storage unit 111. As a result, the printing instruction unit 113 issues an instruction to the body printer 11 to print the body in the order of B1, C1, A1, and D1. This causes the body to be input into the input port 411 of the bookbinding machine 41 in the order of B1, C1, A1, and D1. Also, the covers are input into the input port 412 of the bookbinding machine 41 in the order of B2, C2, A2, and D2. As described above, in the bookbinding machine 41, the bookbinding process of combining the body and the cover is performed without causing misalignment.
[0102] <2.5 Effects> According to this embodiment, as in the first embodiment described above, a printing system 2 is realized that can prevent inconsistencies from occurring during bookbinding when binding is performed using printed materials output from two printing machines (a body printing machine 11 and a cover printing machine 21) without imposing operational or work burdens on the worker.
[0103] <2.6 Modifications> In the above-described second embodiment, the information of the job group in the job group storage unit 111 is updated by the worker inputting the updated information of the job group on a predetermined screen based on the order data SD, but the present invention is not limited to this. The job group update unit 112 may update the information of the job group in the job group storage unit 111 based on the order data SD without the intervention of the worker's operation.
[0104] <3. Third embodiment> A third embodiment of the present invention will be described below. In this embodiment, unlike the first and second embodiments, bookbinding is performed using printed materials output from a single printing machine.
[0105] <3.1 Printing system hardware configuration> 20 is a block diagram showing the hardware configuration of a printing system 3 according to this embodiment. This printing system 3 is made up of a printing press 11, a post-processing machine group 12, a print workflow management device 13, a RIP server 14, and a bookbinding machine 41. For convenience, the printing press in this embodiment is given the same reference number 11 as the body printing press in the first embodiment, the post-processing machine group in this embodiment is given the same reference number 12 as the first post-processing machine group in the first embodiment, and the RIP server in this embodiment is given the same reference number 14 as the first RIP server in the first embodiment.
[0106] The printing machine 11 is generally composed of a printing machine main body and a controller thereof. In this embodiment, the printing machine 11 is a continuous-feed printing machine that performs continuous printing on roll paper, and prints booklets without distinction between a body and a cover. The post-processing machine group 12 has a configuration similar to that of the first post-processing machine group 12 in the first embodiment (see FIG. 2), and performs post-processing on the printed matter. The printing workflow management device 13 manages a series of processes for printing using the printing machine 11. The RIP server 14 performs RIP processing (rasterization processing) on the input data for printing, which is data in vector format. The bookbinding machine 41 performs bookbinding using the printed matter output from the post-processing machine group 12.
[0107] <3.2 Functional configuration> Fig. 21 is a block diagram showing the functional configuration (excluding the bookbinding function) of the printing system 3 according to this embodiment. As can be seen from Fig. 18 and Fig. 21, the configuration of the printing system 3 in this embodiment is a configuration obtained by removing the job group update unit 112 from the body printing system 100 in the second embodiment. However, components similar to the job group update unit 112 in the second embodiment may be provided.
[0108] <3.3 Processing flow> The overall process flow in this embodiment will be described with reference to the flowchart shown in Fig. 22. First, in the print workflow management device 13, an operator determines, on a predetermined screen for creating a job group, the multiple jobs to be grouped, the printing order of the multiple jobs, and the number of copies to be printed for each of the multiple jobs (see Fig. 5). As a result, a job group is created by the job group creation unit 114 (S300). Information on the created job group is stored in the job group storage unit 111.
[0109] Next, the operator designates a job group to be printed and instructs execution of print preparation in the print workflow management device 13. As a result, the RIP processing unit 101 performs RIP processing on a plurality of jobs that constitute the job group to be printed (step S310).
[0110] After the RIP process is completed for all jobs constituting the job group to be printed, the worker instructs the printing workflow management device 13 to execute printing. For example, the worker presses the print execution button 63 on the job list screen 60 shown in FIG. 13. This causes the print instruction unit 113 to instruct the printing machine 11 to execute printing (step S320). At that time, the printing machine 11 is instructed to execute printing based on the multiple jobs constituting the job group to be printed in the printing order stored in the job group storage unit 111.
[0111] Finally, the printing of the multiple jobs constituting the job group to be printed is performed by the printing press 11 in the order instructed in step S320, and the printed matter is processed by the post-processing machine group 12 (step S330).
[0112] <3.4 Effects> According to this embodiment, a job group that specifies multiple jobs and the printing order of the multiple jobs is created, and information about the job group is stored in the job group storage unit 111. Then, an instruction is given to the printing machine 11 to execute printing in the printing order stored in the job group storage unit 111, and continuous printing based on multiple jobs is executed in a desired order. This makes it possible, for example, to print jobs of the same paper size together when multiple paper sizes are used, or to print jobs of the same type of paper together when multiple types of paper are used. As described above, according to this embodiment, a printing system 3 that can easily execute continuous printing based on multiple jobs in a desired order is realized.
[0113] <4.Other> The present invention is not limited to the above-mentioned embodiments (including the modified examples), and can be modified in various ways without departing from the spirit of the present invention. For example, in the first and second embodiments, the second element constituting the book was the cover, but the second element may be an element other than the cover (for example, a page with a color-printed photograph, etc.). Also, for example, the body printing unit 10 and the cover printing unit 20 may include devices other than the devices described above. That is, in the above-mentioned embodiments, the body printing machine 11 is configured as a continuous-feed press, and the cover printing machine 21 is configured as a sheet-fed press, but this is not limited thereto. The body printing machine 11 can also be configured as a sheet-fed press, and the cover printing machine 21 can also be configured as a continuous-feed press. Also, both the body printing machine 11 and the cover printing machine 21 can be configured as continuous-feed presses, or both the body printing machine 11 and the cover printing machine 21 can be configured as sheet-fed presses. [Explanation of symbols]
[0114] 1,2,3…Printing system 10…Body printing department, printing department 11…Body printing machine, printing machine 12…First post-processing machine group, post-processing machine group 13...Print workflow management device 14…First RIP server, RIP server 20…Cover printing section 21…Cover printing machine 22…Second post-processing machine group 23…Second RIP server 31...Administration server 41...Bookbinding machine 60...Job list screen 100…Book body printing system 101...first RIP processing unit 110...Print workflow management system 111...Job group storage section 112…Job Group Update Section 113...Print instruction section 114,303…Job Group Creation Department 200…Cover Printing System 201...second RIP processing unit 300...Printing business management system 301: First print control unit 302: Second print control unit 304...Job group storage unit 305...Print order change instruction section CI...Change Order Command SD: Ordinal data
Claims
1. A printing system capable of continuous printing based on a plurality of jobs, a first printing section including a first printing machine for printing a first element and for sequentially outputting the first element; a second printing section including a second printing machine for printing a second element and for sequentially outputting the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; a job group creating unit that creates a job group that defines a plurality of jobs to be grouped and a printing order of the plurality of jobs; a job group storage unit that stores information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs; a job group update unit that updates information on the printing order stored in the job group storage unit based on information on an output order of the second elements from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction unit that instructs the first printing machine to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing machine in a printing order stored in the job group storage unit; Equipped with The job group further defines information on the number of copies to be printed for each of the plurality of jobs constituting the job group, The job group storage unit further stores information on the number of copies to be printed for each of the plurality of jobs constituting the job group, the job group update unit further updates the information on the number of print copies stored in the job group storage unit in accordance with the number of output copies of the second element per job unit from the second printing unit when printing based on the multiple jobs constituting the job group is executed by the second printing press; A printing system characterized in that, when instructing the first printing machine to execute printing, the print instruction unit instructs the number of copies to be printed for each of the multiple jobs that make up the job group based on information on the number of copies to be printed stored in the job group memory unit.
2. A rasterization processing unit that performs rasterization processing is provided, 2. The printing system according to claim 1, characterized in that the print instruction unit can instruct the execution of printing based on the multiple jobs that make up the job group only when rasterization processing by the rasterization processing unit has been completed for all of the multiple jobs that make up the job group.
3. a print order change instruction unit that outputs a change instruction command for changing the print order of the plurality of jobs that constitute the job group; 3. The printing system according to claim 1, wherein the job group update unit updates the printing order information stored in the job group storage unit based on a change instruction command output from the printing order change instruction unit.
4. a printing workflow management system that manages a series of processes for performing printing using the first printing press; a printing operation management system that is a host system of the printing workflow management system and that manages the execution of printing by the first printing press and the execution of printing by the second printing press; Including, the print workflow management system includes the job group storage unit, the job group update unit, and the print instruction unit; 4. The printing system according to claim 3, wherein the printing operation management system includes the print order change instruction unit.
5. order data indicating an output order of the second elements from the second printing unit on a job-by-job basis when printing based on the plurality of jobs constituting the job group is executed by the second printing press is transmitted from the second printing unit to the printing operation management system, 5. The printing system according to claim 4, wherein in the printing operation management system, the print order change instruction unit outputs the change instruction command based on the order data without an operation by an operator.
6. the second printing unit outputs sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on the plurality of jobs constituting the job group is executed by the second printing machine; 3. The printing system according to claim 1, wherein the job group update unit updates the printing order information stored in the job group storage unit based on the order data.
7. the print instruction unit displays a job list screen showing jobs in a list format before issuing an instruction to execute printing; A printing system as claimed in any one of claims 1 to 6, characterized in that when a job group is specified on the job list screen, a plurality of jobs constituting the specified job group are displayed on the job list screen in the printing order stored in the job group memory unit.
8. The printing system according to claim 7 , characterized in that the job list screen displays whether or not rasterization processing has been completed for each of the plurality of jobs constituting the specified job group in a identifiable manner.
9. 9. A printing system according to claim 1, characterized in that the first element is a body of a book and the second element is a cover of the book.
10. 10. The printing system according to claim 1, wherein the first printing press is a continuous-feed printing press and the second printing press is a sheet-fed printing press.
11. A printing system capable of continuous printing based on a plurality of jobs, a first printing section including a first printing machine for printing a first element and for sequentially outputting the first element; a second printing section including a second printing machine for printing a second element and for sequentially outputting the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; a job group creating unit that creates a job group that defines a plurality of jobs to be grouped and a printing order of the plurality of jobs; a job group storage unit that stores information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs; a job group update unit that updates information on the printing order stored in the job group storage unit based on information on an output order of the second elements from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction unit that instructs the first printing machine to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing machine in a printing order stored in the job group storage unit; a print order change instruction unit that outputs a change instruction command for changing the print order of the plurality of jobs that constitute the job group; Equipped with the job group update unit updates the printing order information stored in the job group storage unit based on the change instruction command output from the printing order change instruction unit; The printing system includes: a printing workflow management system that manages a series of processes for performing printing using the first printing press; a printing operation management system that is a host system of the printing workflow management system and that manages the execution of printing by the first printing press and the execution of printing by the second printing press; Including, the print workflow management system includes the job group storage unit, the job group update unit, and the print instruction unit; The printing operation management system includes the print order change instruction unit, order data indicating an output order of the second elements from the second printing unit on a job-by-job basis when printing based on the plurality of jobs constituting the job group is executed by the second printing press is transmitted from the second printing unit to the printing operation management system, In the printing operation management system, the print order change instruction unit outputs the change instruction command based on the order data without an operation by an operator; the second printing machine prints job identification information for identifying a job on the second element when printing the second element; the second printing unit includes a job identification information reading unit that reads the job identification information printed on the second element output from the second printing machine, A printing system, wherein the sequence data is generated based on a result of reading the job identification information by the job identification information reading unit.
12. A printing system capable of continuous printing based on a plurality of jobs, a first printing section including a first printing machine for printing a first element and for sequentially outputting the first element; a second printing section including a second printing machine for printing a second element and for sequentially outputting the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; a job group creating unit that creates a job group that defines a plurality of jobs to be grouped and a printing order of the plurality of jobs; a job group storage unit that stores information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs; a job group update unit that updates information on the printing order stored in the job group storage unit based on information on an output order of the second elements from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction unit that instructs the first printing machine to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing machine in a printing order stored in the job group storage unit; Equipped with the second printing unit outputs sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on the plurality of jobs constituting the job group is executed by the second printing machine; the job group update unit updates information on the printing order stored in the job group storage unit based on the order data; the second printing machine prints job identification information for identifying a job on the second element when printing the second element; the second printing unit includes a job identification information reading unit that reads the job identification information printed on the second element output from the second printing machine, A printing system, wherein the sequence data is generated based on a result of reading the job identification information by the job identification information reading unit.
13. A printing method in a printing system capable of continuous printing based on a plurality of jobs, comprising: The printing system includes: a first printing section including a first printing machine for printing a first element and for sequentially outputting the first element; a second printing section including a second printing machine for printing a second element and for sequentially outputting the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; Equipped with The printing method includes: a job group creating step of creating a job group that defines a plurality of jobs to be grouped and a print order of the plurality of jobs; a job group storage step of storing information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs in a job group storage unit; a job group updating step of updating information on the printing order stored in the job group storage unit based on information on the output order of the second elements by job unit from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction step of instructing the first printing machine to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing machine in a printing order stored in the job group storage unit; Including, The job group further defines information on the number of copies to be printed for each of the plurality of jobs constituting the job group, The job group storage step further includes storing information on the number of copies to be printed for each of the plurality of jobs constituting the job group in the job group storage unit, In the job group updating step, information on the number of print copies stored in the job group storage unit is updated in accordance with the number of output copies of the second element per job unit from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press, a job group storage unit that stores information on the number of copies to be printed for each of the jobs that constitute the job group, the job group storage unit storing information on the number of copies to be printed for each of the jobs that constitute the job group, the job group ...
14. A printing method in a printing system capable of continuous printing based on a plurality of jobs, comprising: The printing system includes: a first printing section including a first printing machine for printing a first element and for sequentially outputting the first element; a second printing section including a second printing machine for printing a second element and for sequentially outputting the second element; a bookbinding machine that combines the first element output from the first printing unit and the second element output from the second printing unit to perform bookbinding; Equipped with The printing method includes: a job group creating step of creating a job group that defines a plurality of jobs to be grouped and a print order of the plurality of jobs; a job group storage step of storing information on a plurality of jobs constituting the job group and information on a printing order of the plurality of jobs in a job group storage unit; a job group updating step of updating information on the printing order stored in the job group storage unit based on information on the output order of the second elements by job unit from the second printing unit when printing based on the plurality of jobs constituting the job group is executed by the second printing press; a print instruction step of instructing the first printing machine to execute printing so that printing based on a plurality of jobs constituting the job group is executed by the first printing machine in a printing order stored in the job group storage unit; Including, the second printing unit outputs sequence data indicating an output sequence of the second elements from the second printing unit on a job-by-job basis when printing based on the plurality of jobs constituting the job group is executed by the second printing machine; In the job group updating step, information on the printing order stored in the job group storage unit is updated based on the order data, the second printing machine prints job identification information for identifying a job on the second element when printing the second element; the second printing unit includes a job identification information reading unit that reads the job identification information printed on the second element output from the second printing machine, a job identification information reading unit for reading the job identification information from the job identification information reading unit;
Citation Information
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