How to recycle release sheets
Patent Information
- Application Number
- JP2023125004
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-07-31
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2043-07-31
AI Technical Summary
【0008】 本明細書に開示されたリサイクル方法によれば、可視光、赤外光又は超音波を用いた剥離シートの構成検査を分別検査に利用できるので、使用済み剥離シートの効率的なリサイクルを実現しうる。
Smart Images

Figure 0007645559000001 
Figure 0007645559000002 
Figure 0007645559000003
Abstract
Description
[Technical field]
[0001] The technology disclosed in this specification relates to a method for recycling a release sheet. [Background technology]
[0002] In recent years, with the rise in environmental awareness, it has been proposed to reuse and recycle various products, from industrial products to everyday items. The Plastic Resource Recycling Promotion Law has been enacted, and the collection and recycling of resin products has been attracting particular attention. For example, the reuse of resin substrates used in the manufacturing process of laminates including polarizing plates has been considered (for example, see Patent Document 1). In recycling, it is important to efficiently collect and separate materials. The creation of a recycling system for printing materials is also being considered (for example, see Patent Document 2). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent Publication No. 2015-118388 [Patent Document 2] Patent Publication No. 2017-139008 Summary of the Invention [Problem to be solved by the invention]
[0004] In recent years, efforts have been made not only to simply recycle resin materials, but also to horizontal recycling, in which resin materials collected from used products are regenerated and used as materials for the same products. In the case of horizontal recycling, the regenerated resin materials must maintain a quality close to that of virgin materials, so the contamination of foreign matter when collecting used materials becomes a bigger problem.
[0005] As one type of horizontal recycling, attempts are beginning to be made to collect the release sheets of labels that have an adhesive layer and a release sheet after use, regenerate them into resin materials, and use them again to manufacture release sheets. Labels come in a variety of types and materials, but one type of release sheet can be used for many labels, so by collecting the release sheets, they can be recycled effectively. However, because horizontal recycling of release sheets is a new initiative, the methods for realizing this have not yet been fully established.
[0006] An object of the present invention is to provide a method for recycling a release sheet that can efficiently recycle the release sheet while removing foreign matter with high accuracy, and a release sheet suitable for this method. [Means for solving the problem]
[0007] The method for recycling a release sheet disclosed in the present specification includes the steps of: supplying a resin sheet laminate to a user, the resin sheet laminate including an adhesive sheet having an adhesive layer, and a release sheet laminated to the adhesive sheet, the release sheet having a first side on which a release agent layer is formed and a second side opposite to the first side, and having a base material made of a resin material; collecting from the user the used release sheet peeled off from the resin sheet laminate in a form selected from a roll sheet and a sheet-like sheet using a collection container; storing the configuration of the release sheet in a memory unit of an analysis system having a memory unit, an irradiation unit, a detection unit, and a judgment unit; performing a separation inspection on the contents of the collection container collected from the user; removing foreign matter determined by the separation inspection to not be the used release sheet from the contents of the collection container; and regenerating the used release sheet into a resin raw material. The step of sorting and inspecting the contents of the collection container includes a step in which the detection unit detects visible light, infrared light, or ultrasonic waves that are irradiated from the irradiation unit to the contents and reflected from or transmitted through the contents; a step in which the detection unit detects the composition of the contents based on the visible light, infrared light, or ultrasonic waves detected by the detection unit; a step in which the analyzed step is compared with the composition of the release sheet stored in the memory unit; and a step in which the roll sheets or single sheets among the contents that have a composition that does not match the stored composition of the release sheet are determined to be not used release sheets. Effect of the Invention
[0008] According to the recycling method disclosed in the present specification, the compositional inspection of the release sheet using visible light, infrared light or ultrasonic waves can be used for sorting inspection, so that efficient recycling of used release sheets can be realized. [Brief description of the drawings]
[0009] [Figure 1] FIG. 1 is a cross-sectional view showing a resin sheet laminate provided with an example of a release sheet applied to a method for recycling a release sheet according to a first embodiment of the present disclosure. [Diagram 2] FIG. 2 is a plan view of the release sheet shown in FIG. 1, viewed from the side in contact with the pressure-sensitive adhesive layer. [Diagram 3] FIG. 3 is a cross-sectional view showing a resin sheet laminate provided with another example of a release sheet applied to the method for recycling a release sheet according to the first embodiment. [Figure 4] FIG. 4 is a flow diagram showing the method for recycling the release sheet according to the first embodiment. [Diagram 5] FIG. 5 is a block diagram showing an inspection system used in the recycling method according to the first embodiment. [Figure 6] FIG. 6 is a flow chart showing details of the steps for carrying out the content sorting inspection. [Figure 7] FIG. 7 is a flow chart showing a method for recycling a release sheet according to a second embodiment of the present disclosure. [Figure 8] FIG. 8 is a block diagram showing a recycled material determination device used in the method of the second embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] (First embodiment) Fig. 1 is a cross-sectional view showing a resin sheet laminate with a release sheet, and Fig. 2 is a plan view of the release sheet seen from the side in contact with the adhesive layer. Fig. 3 is a cross-sectional view showing another example of the release sheet. These release sheets 10 and 10A are applied to the recycling method according to the first embodiment.
[0011] FIG. 4 is a flow chart showing the method for recycling a release sheet according to the first embodiment, and FIG. 5 is a block diagram showing an analysis system used in the recycling method of this embodiment.
[0012] In the recycling method of the present embodiment, the release sheet 10 peeled off from the resin sheet laminate 20 shown in Fig. 1 or the release sheet 10A peeled off from the resin sheet laminate 20A is collected. The resin sheet laminate 20 includes a base sheet 7, an adhesive sheet 15 having an adhesive layer 5 provided on one surface of the base sheet 7, and the release sheet 10 bonded to the adhesive layer 5.
[0013] The release sheet 10 has a first surface 6 on which a release agent layer 3 is formed, and a second surface 8 facing the first surface 6, and a substrate 1 made of a resin material on which a three-dimensional shape 4 is formed on at least one of the first surface 6 and the second surface 8. Here, the "three-dimensional shape" means a three-dimensional shape with respect to a plane, such as a concave portion, a convex portion, or a concave-convex portion, and the shape is not particularly limited as long as it is three-dimensional. The substrate 1 is in a sheet form, and in Figs. 1 and 2, an example is shown in which the three-dimensional shape 4 is a concave portion that is concave in a frustum shape. On the first surface 6, a concave-convex pattern is formed in which concave portions are repeatedly arranged at regular intervals in a two-dimensional direction, and on the pressure-sensitive adhesive layer 5, a reverse concave-convex pattern is formed in which a plurality of convex portions 13 are partitioned by lattice-shaped grooves 11 corresponding to this concave-convex pattern. It can also be said that the concave-convex pattern formed on the first surface 6 is formed by a lattice-shaped protrusion portion 9.
[0014] With this configuration, air escapes from the grooves 11 when the adhesive sheet 15 is attached to the adherend, making it possible to attach the adhesive sheet to the adherend without trapping air.
[0015] Even a release sheet that does not have a three-dimensional shape and has a flat release surface, such as the release sheet 10A used in the resin sheet laminate 20A shown in FIG. 3, can be recycled by this recycling method.
[0016] The base sheet 7 may be formed of one or more materials selected from a resin sheet, paper, and synthetic paper, or may be a laminate of these materials. When the adhesive sheet 15 is a label or the like, an easy-adhesion layer for improving adhesion to ink may be formed on at least one of the surface of the base sheet 7 that contacts the adhesive layer 5 and the surface opposite to this surface.
[0017] The size of the uneven pattern formed on the release sheet 10 is not particularly limited, but a pattern in which the height of the three-dimensional shape 4 is, for example, from 5 μm to 100 μm, the length and width are from 20 μm to 1000 μm, and the distance between adjacent three-dimensional shapes 4 is approximately from 20 μm to 1000 μm, and in which grooves 11 that serve as air passages can be formed in the adhesive layer 5, is preferable because this effectively reduces air entrapment when the adhesive sheet 15 is applied.
[0018] The adhesive layer 5 may be formed using one or more adhesives selected from urethane-based, acrylic-based, silicone-based, polyester-based, and rubber-based adhesives. As the adhesive, a plant-derived adhesive may be used, or a plant-derived tackifier or the like may be added.
[0019] The substrate 1 of the release sheet 10, 10A may be made of a recyclable resin material. The resin material is not particularly limited, but polyester resin, especially polyethylene terephthalate (PET), is preferably used because of its high versatility and established recycling technology. The substrate 1 may be transparent or white, but may not be colored with ink or the like from the viewpoint of reuse. When the substrate 1 is made of a porous resin material, it is white. Since the substrate 1 is porous, the amount of resin material used can be reduced compared to the case of using a general transparent resin film. For example, Kamishine (registered trademark) by Toyobo Co., Ltd. can be used as the substrate 1. From the viewpoint of environmental consideration, the substrate 1 may contain biomass polyester containing a plant-derived material.
[0020] The release agent layer 3 contains a release agent containing a silicone resin, a fluororesin, or the like, and in the example shown in Fig. 1, is formed so as to follow the shape of the three-dimensional shape 4. The thickness of the release agent layer 3 is generally about 5 µm or less. An antistatic layer may be provided on the second surface 8 and / or the first surface 6 of the substrate 1.
[0021] The analysis system 30 shown in FIG. 5 includes a memory unit 21 capable of storing configuration information of the release sheets 10, 10A, such as the thickness and material of each layer, an analysis device 25 that analyzes the configuration of the inspection object in the form of a roll sheet or a single sheet, and a judgment unit 27.
[0022] The analysis device 25 has an irradiation unit 24 that irradiates the test object with visible light, infrared light, ultrasonic waves, or the like, and a detection unit 22 that detects the reflected light from the test object or the transmitted light through the test object to analyze the layer structure, thickness, and constituent materials of the test object. The type of the analysis device 25 is not particularly limited, but it is desirable that the device be capable of detecting differences in the structure of the test object with sufficient accuracy. When the analysis device 25 uses infrared light, it may be of a dispersive type or a Fourier transform type (FT-IR). By using a Fourier transform type analysis device 25, it is possible to perform high-speed analysis with high accuracy. The judgment unit 27 compares the configuration information of the release sheets 10, 10A read from the memory unit 21 with the configuration of the inspection object analyzed by the analysis device 25, and if the configuration of the inspection object matches the configuration of the release sheets 10, 10A, it judges that the roll sheet or single sheet is the release sheet 10, 10A, and if the configuration of the inspection object does not match the configuration of the release sheets 10, 10A, it judges that the roll sheet or single sheet is not the release sheet 10, 10A. In this step, the judgment as to whether or not it is a foreign object is performed for each roll sheet and each single sheet.
[0023] At least one of the memory unit 21 and the judgment unit 27 may be provided in the analysis device 25 or may be provided outside the analysis device 25. The analysis device 25 may be a handheld type or a stationary type with a fixed position. When a stationary analysis device 25 is used, it is possible to continuously inspect objects to be inspected that are transported by a conveying device such as a belt conveyor. To be used for continuous inspection, it is preferable that the analysis by the analysis device 25 is completed within, for example, one second. When the analysis device 25 is a handheld type, it can be used even when the analysis takes several seconds to several tens of seconds, and by making it a contact type that contacts the object to be inspected, it is possible to more reliably detect reflected light or transmitted light, thereby improving the analysis accuracy.
[0024] The release sheets 10, 10A are recycled according to the procedure shown in Figure 4. First, in step S1, the resin sheet laminates 20, 20A are supplied / sold to a user, or sold to a processor, who processes the laminate and then supplies it to the user. The processor prints on the surface of the adhesive sheet 15, and performs processes such as punching and half-cutting. In some cases, the user may perform the printing and other processes themselves.
[0025] Next, in step S2, the user who has been supplied with the resin sheet laminate 20, 20A or a processed product thereof uses it by peeling off the adhesive sheet 15 from the release sheet 10, 10A. The user stores and accumulates the used release sheets 10, 10A after peeling, rather than discarding them.
[0026] In step S3, the used release sheets 10, 10A that have reached a predetermined amount are collected from the user in a collection container in the form of either a roll sheet or a sheet. The length of the roll sheet, the size of the sheet, and the presence or absence of cut portions are not particularly limited.
[0027] In step S4, the memory unit 21 stores the configuration of the release sheets 10, 10A. Specifically, the layer configuration of the release sheets 10, 10A, the material and thickness of each layer, etc. This step may be performed at any time before the subsequent sorting inspection.
[0028] In step S5, the contents of the collection container are subjected to a classification inspection. The details of this step are shown in FIG.
[0029] First, in step S5A, the composition of the contents of the collection container is analyzed for each roll sheet or each sheet in sequence. The analysis results by the analysis device 25 are sent to the determination unit 27.
[0030] Next, in steps S5B and S5C, the determination unit 27 compares the configuration of the contents with the configuration of the release sheets 10, 10A stored in the memory unit 21. If the contents include a rolled sheet or a single sheet having a configuration that does not match the stored configuration of the release sheets 10, 10A, the determination unit 27 determines that the rolled sheet or single sheet has a configuration that matches the configuration of the release sheets 10, 10A and is a used release sheet 10, 10A.
[0031] If it is determined that the object to be inspected is not a used release sheet 10, 10A, the object to be inspected is determined to be a foreign object in step S5D. According to this method, release sheets that have different shapes but the same sheet structure, such as the release sheets 10 and 10A, can be easily detected, so that even if there are multiple types of release sheets to be recycled, they can be reliably separated. On the other hand, even if it is difficult to separate them based on their optical characteristics, such as when the release sheets 10, 10A are white, accurate separation based on the structure of the sheets is possible.
[0032] The resin sheet laminate 20, 20A may have a configuration in which multiple release sheets 10, 10A are connected by a connection tape. In this case, the connection tape can be easily separated based on the difference in material between the connection tape and the release sheets 10, 10A. When the inspection target is a roll sheet, it is sufficient to inspect only a part of it, and it is not necessary to inspect the entire sheet.
[0033] Next, in step S6 shown in FIG. 4, foreign matter that is determined not to be the used release sheets 10, 10A in the separation inspection is removed from the contents of the collection container.
[0034] In step S7, the contents may be pretreated as necessary. For example, the used release sheet 10, 10A may be washed with warm water or alkaline water to remove the release agent layer 3 and the antistatic layer, and then cut into an appropriate size and heated and melted to form a pellet shape. If there is no particular problem, the release agent layer 3 may not be removed to form a pellet shape.
[0035] In step S8, the used release sheets 10, 10A are recycled into resin raw materials. The method of recycling into resin raw materials is not particularly limited, and various methods can be used according to the resin composition of the release sheet 10. The recycled resin raw materials can be used again to produce release sheets. When producing release sheets, only recycled raw materials can be used, but they can also be mixed with unused raw materials. Considering the burden on the environment, it is preferable that the base material of a newly produced release sheet contains at least 10 mass% or more of recycled resin raw materials. The release sheets 10, 10A may contain so-called horizontally recycled resin raw materials that are recycled from used release sheets. The use of horizontally recycled materials is preferable because it leads to direct savings in petroleum resources.
[0036] In the method of this embodiment, the adhesive sheet 15 included in the resin sheet laminate 20, 20A does not necessarily have to have the base sheet 7, and may have a configuration in which the adhesive sheet 15 does not have a base sheet and is sandwiched between two release sheets 10, 10A. In addition, the resin sheet laminate 20 in which the release agent layer 3 is provided on both sides of the base 1 and the release sheet 10 is provided only on one side of the adhesive sheet 15 of a so-called substrate-less type may be sold in step S1. In this case, the resin sheet laminate 20 may be provided in a roll state in which the back surface (second surface) of the release sheet 10 is wound so as to contact the surface of the adhesive layer 5 opposite to the release sheet 10.
[0037] 4 may be performed consecutively after receiving the release sheet collected from the user in step S3. Alternatively, steps S4 and S5 may be performed as an acceptance inspection of the release sheet collected from the user. In that case, it is possible to refuse to accept the release sheet when it is found that the release sheet contains more foreign matter than the allowable limit.
[0038] Second embodiment A method for recycling a release sheet according to a second embodiment of the present disclosure will now be described. Fig. 7 is a flow chart showing the method for recycling a release sheet according to the second embodiment, and Fig. 8 is a block diagram showing a recycled material determination device used in the method of this embodiment.
[0039] As shown in FIG. 8, recycled material determination device 40 includes supply amount memory unit 51 that stores data on the amount of supply to businesses using adhesive sheets, a measurement unit 57 that measures the mass of the object to be inspected, a calculation unit 53, and an evaluation unit 55 that makes a predetermined judgment based on the measurement data from measurement unit 57 and the data calculated by calculation unit 53.
[0040] The resin sheet laminates 20, 20A shown in Fig. 1 and Fig. 3 are supplied to a user in step S11 shown in Fig. 7. The resin sheet laminates 20, 20A may be supplied to the user after being subjected to processing such as printing on the surface of the base sheet 7 or punching by a processing company. Here, data such as the supply amount of the resin sheet laminates 20, 20A or processed products thereof to the final user is stored in the supply amount storage unit 51 for each user.
[0041] In step S12, the using business entity peels off the adhesive sheet 15 from the release sheets 10, 10A and uses them. The using business entity does not discard the used release sheets 10, 10A after peeling, but stores and accumulates them.
[0042] In step S13, the used release sheets 10, 10A that have reached a predetermined amount are collected from the user in either a roll sheet or a sheet-like form using a collection container. The collection container used here is preferably a dedicated container with standardized standards for size, mass, capacity, etc., in order to facilitate measurement in the subsequent process. The dedicated container may be assigned a container number and linked to the container mass. A specific example of a dedicated container is a FIBC box that combines a flexible container bag (FIBC bag) with a metal frame. By using the FIBC box, the used release sheets 10, 10A can be efficiently collected using a unit container item collection and delivery service (such as JITBOX Charter Service (registered trademark)).
[0043] In step S14, the collection containers collected from the user companies by the delivery system are accumulated at a specified base. The accumulated collection containers are weighed, and the amount of waste in the collection container is stored and tallied for each user company. If the mass of the collection container itself is known, or if a dedicated container is used as the collection container, the amount of waste collected can be calculated by the difference between the mass of the collection container including the contents and the mass of the empty collection container.
[0044] In step S15, the configurations of the release sheets 10 and 10A are stored in the storage unit 21. This step may be performed at any time before the subsequent sorting inspection.
[0045] In step S16, a predicted recovery amount of used release sheets 10 from users is calculated based on the stored supply amount of resin sheet laminates 20, 20A. The predicted recovery amount can be calculated, for example, by multiplying the mass of the supplied resin sheet laminate 20 by the mass ratio of the release sheets 10, 10A per unit mass of the resin sheet laminate 20, 20A. 2 ) may be stored, and the predicted collection amount may be calculated by multiplying the sales area by the mass per unit area of the release sheet 10. To improve accuracy, the calculation unit 53 may calculate the predicted collection amount by taking into account past collection amount results and the like as various parameters. The calculation of the predicted collection amount may be performed at any time from when the supply amount of the resin sheet laminate 20, 20A is determined until when it is compared with the collection amount.
[0046] In step S17, the collected amount for each user is compared with the predicted collected amount to determine whether the corresponding collection container is subject to inspection. If the used release sheets 10, 10A are collected correctly from the user, the collected amount should be approximately equal to the predicted collected amount. If the collected amount is significantly lower than the predicted collected amount, it is suspected that the user does not collect the used release sheets 10, 10A sufficiently, or that something other than the used release sheets 10, 10A is placed in the collection container. If the collected amount is significantly higher than the predicted collected amount, it is suspected that something other than the used release sheets 10, 10A is placed in the collection container. If the collected amount is significantly different from the predicted collected amount, it is highly likely that the used release sheets 10, 10A are not collected correctly, so the contents of the corresponding collection container are inspected. On the other hand, if the collected amount is equal to the predicted collected amount, it is possible to not inspect the contents of the corresponding collection container, or to only perform a simple inspection.
[0047] In the evaluation unit 55, whether the recovery amount and the predicted recovery amount match can be determined based on whether the difference between them is within a predetermined range. The predetermined range can be set to a uniform value of about 10% to 30%, or can be set based on the results of a statistical analysis.
[0048] If it is determined in the previous step that an inspection is to be performed, then in step S18, a sorting inspection of the contents of the collection container is performed. In this step, the inspection is performed according to the procedure of steps S5A to S5D shown in Fig. 6, which was described in the first embodiment, to determine whether or not a foreign object has been mixed into the contents. In this step, the optical properties of the object to be inspected, such as total light transmittance and haze value, and physical properties, such as breaking strength and Young's modulus, may be inspected, or a visual inspection may be performed.
[0049] Next, in step S19, foreign matter that is determined not to be the used release sheets 10, 10A in the separation inspection is removed from the contents of the collection container.
[0050] In step S20, the contents may be pretreated as necessary. Next, in step S21, the used release sheet 10 is recycled into a resin raw material.
[0051] In the method of this embodiment, whether the collected amount and the predicted collected amount match can be determined automatically by the recycled material determination device 40 shown in Fig. 8. The amount of content in a collection container is calculated by a measuring unit 57, and the predicted collected amount is calculated by a calculation unit 53. An evaluation unit 55 compares the collected amount with the predicted collected amount, and if the difference exceeds a predetermined range, determines that the collection container is to be subjected to a sorting inspection.
[0052] The supply amount storage unit 51 can be configured to directly input the supply amount of the resin sheet laminate 20, but can also be configured to read out business information on a server. The measurement unit 57 can be configured to be integrated with a measurement unit that measures the mass of the collection container to automatically obtain the mass of the collection container and calculate the collection amount, but can also be configured to measure the mass of the collection container by an independent device. The evaluation unit 55 may have a function of outputting a label or the like to be affixed to the corresponding collection container based on the evaluation result. The calculation unit 53 that calculates the predicted collection amount value can be configured to double as the evaluation unit 55. Also, the evaluation unit 55 can be configured to have a function of calculating the collection amount from the mass of the collection container.
[0053] In the method of this embodiment, the data on the collected amount can be used for other purposes. For example, when the collection containers collected from the user are accumulated at a first base, then transferred to a larger collection container and moved to a second base where recycling is performed, the data on the collected amount can be used to manage the inventory of the used release sheets 10, 10A accumulated at the first base. In this case, based on the data on the supply amount of the resin sheet laminate 20, 20A to the user, a prediction can be made as to when the accumulated amount of the used release sheets 10, 10A at the first base will exceed a predetermined value, and a transfer schedule to the second base for each collection container can be made. In addition, based on this schedule, arrangements for transfer can be made with a delivery company. In this way, transfer between bases can be made smoothly, and the securing of a collection site can be minimized, so that recycling can be performed efficiently. When there are multiple first bases, by centrally managing the data of each first base, a plan for transfer and operation of the recycling equipment can be made more efficiently.
[0054] At the first base, the used release sheets 10, 10A may be pre-treated in step S20 so that recycling at the second base can be performed smoothly. The pre-treated processed products may be transported to the second base. In this case, the inventory of the processed products of the used release sheets 10, 10A may also be managed, and the transport schedule of the processed products of the used release sheets 10, 10A, which is planned based on the predicted accumulated amount of the used release sheets 10, 10A, may be modified according to the inventory of the processed products.
[0055] The data on the collected amount can also be used when calculating the price to be paid to the user. By paying the price to the user, collection can be carried out more smoothly. In addition, by paying a higher price to the user who can collect the used release sheets 10, 10A in a state where they can be easily recycled, the awareness of the user can be raised and the used release sheets 10, 10A in better condition can be collected. For example, the price to be paid to the user can be made to reflect the difference in recycling costs that arise when there is little foreign matter mixed in and when there is more foreign matter than a specified value. In this case, it is preferable to comprehensively calculate the cost required for recycling using a system that stores various parameters that affect the cost required for recycling, such as the transportation cost of the release sheets 10, 10A and the price of the chemicals used for recycling. In this way, the user can be more convinced and his / her awareness can be improved. It is also possible to calculate the price to be paid to the user by storing information on the transaction price of the recycled resin raw material in advance in the supply amount storage unit 51, etc., and subtracting the above-mentioned recycling cost from the transaction price of the resin raw material.
[0056] According to the recycling method of this embodiment, whether or not a collection container is to be inspected is easily determined based on a comparison between the collection amount and the predicted collection amount, so that the efficiency of the sorting inspection can be improved compared to the method of the first embodiment. On the other hand, for the contents of a collection container determined to be an inspection target, foreign matter can be detected and removed accurately and efficiently by a method using the analysis results of the release sheets 10 and 10A. [Industrial Applicability]
[0057] The method for recycling release sheets according to the present disclosure is useful in the field of environmentally friendly pressure-sensitive adhesive sheets, such as labels. [Explanation of symbols]
[0058] 1 Base material 3 Release agent layer 4 Three-dimensional shape 5 Adhesive layer 7 Base sheet 9 Projection part 10, 10A Release sheet 11 Groove 13 Recess 15 Adhesive sheet 20, 20A Resin sheet laminate 21 Memory section 22 Detection unit 24 Irradiation unit 25 Analyzer 27 Judgment Department 30 Analysis Systems
Claims
1. supplying a resin sheet laminate to a user, the resin sheet laminate including a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer, and a release sheet having a base material made of a resin material, the release sheet being bonded to the pressure-sensitive adhesive sheet and having a first surface on which a release agent layer is formed and a second surface opposite to the first surface; A step of collecting the used release sheet peeled off from the resin sheet laminate from the user using a collection container in the form of either a roll sheet or a sheet; A step of storing the configuration of the release sheet in a memory unit of an analysis system having a memory unit, an irradiation unit, a detection unit, and a determination unit; A step of separately inspecting the contents of the collection container collected from the user; removing foreign matter determined not to be the used release sheet by the sorting inspection from the contents of the collection container; and a step of regenerating the used release sheet into a resin raw material, The step of separately inspecting the contents of the collection container includes: A step in which the detection unit detects visible light, infrared light, or ultrasonic waves that are irradiated from the irradiation unit to the contents and reflected from the contents or transmitted through the contents; A step of analyzing a composition of the contents based on the visible light, infrared light, or ultrasonic wave detected by the detection unit; A step of comparing the analyzed configuration of the contents with the configuration of the release sheet stored in the memory unit; determining that a roll sheet or a single sheet among the contents, which has a configuration that does not match the stored configuration of the release sheet, is not a used release sheet; A method for recycling a release sheet, comprising:
2. The method for recycling a release sheet according to claim 1 , wherein the release sheets include one having a flat shape and one having projections and recesses formed on the first surface.
3. The recycling method according to claim 1 , wherein the analysis system includes a contact-type analysis device including the irradiation unit and the detection unit.
4. storing the amount of the resin sheet laminate supplied to the user in a supply amount storage unit; measuring the mass of the collection container collected from the user and calculating the amount of the used release sheets in the collection container as a collection amount; calculating, in a calculation unit, a predicted amount of the used release sheet to be collected from the user based on the supply amount stored in the supply amount storage unit; The method further includes a step of comparing the collected amount with the predicted collected amount in an evaluation unit, and determining that the contents of the collection container are to be subjected to a separate inspection if a difference between the collected amount and the predicted collected amount exceeds a predetermined range, 2. The recycling method according to claim 1, wherein in the step of conducting a separate inspection of the contents of the collection container, an inspection is conducted on the contents of the collection container determined to be subject to the separate inspection using the collection amount and the predicted collection amount.
5. 2. The recycling method according to claim 1, wherein the base material of the release sheet is made of a polyester resin.
6. The recycling method according to any one of claims 1 to 5, wherein the base material of the release sheet contains 10% by mass or more of recycled resin raw material.
Citation Information
Patent Citations
Collecting of spent labelstock material
EP3505880A1
Inclusion discrimination of wrapping material of different type of plastic
JP1997010703A
Material discrimination method and device for plastic material
JP2002214136A
Reuse of resin substrate
JP2015118388A
Recycling system for printing material, and recycling method for printing material
JP2017139008A