Fixing device

Abstract

To allow continuation of an image forming process without reducing the quality of an image even if offset toner cannot be recovered by a web.SOLUTION: An image forming apparatus according to the present invention comprises control means that selectively executes a cleaning mode for performing cleaning with a cleaning mechanism during image formation and a non-cleaning mode for not performing cleaning with the cleaning mechanism during image formation. When executing the non-cleaning mode due to the fact that a web take-up mechanism cannot take up a cleaning web, the control means controls a temperature adjustment control unit to set a target fixing temperature for a recording material having a basis weight equal to or less than a first basis weight to be lower than a target fixing temperature for a recording material in the cleaning mode.SELECTED DRAWING: Figure 9

Description

[Technical field]

[0001] The present invention relates to a fixing device for fixing a toner image on a recording material to the recording material. [Background technology]

[0002] The image forming apparatus has a fixing device that fixes an unfixed toner image on a recording material onto the recording material.

[0003] The fixing device has a pair of rotors, including a heating rotor that applies heat to the unfixed toner and is driven to rotate, and a pressure rotor that applies pressure to the heating rotor to form a nip between the heating rotor and the pressure rotor, which is driven to rotate. When a recording material with unfixed toner on it is conveyed to the nip, the heat of the heating rotor and the pressure of the pressure rotor are applied to the recording material. As a result, the unfixed toner is fixed to the recording material.

[0004] In this way, in a method of fixing toner to a recording material by applying heat and pressure, the amount of heat required to fix a toner image on the recording material to the recording material varies depending on the basis weight of the recording material. Therefore, when recording materials of different basis weights are continuously passed through the fixing device, the fixing temperature is changed according to the basis weight. Normally, when changing the fixing temperature, it is necessary to temporarily interrupt the image forming process. Therefore, productivity decreases every time the basis weight of the recording materials passed through the fixing device changes.

[0005] In order to avoid a decrease in productivity, there is also a method in which the fixing temperature is kept constant regardless of the basis weight of the recording material.

[0006] However, when the fixing temperature is constant, excessive heat is applied to recording materials having a basis weight of less than a certain level, resulting in a phenomenon called hot offset, and further, when the recording material has a particularly large basis weight, a phenomenon called cold offset occurs.

[0007] Toner (offset toner) remaining on the fixing belt due to hot offset or cold offset may adhere to the subsequent recording material, thereby degrading the quality of the image formed on the subsequent recording material.

[0008] Therefore, a cleaning mechanism is used to collect the offset toner (Prior Document 1). The cleaning mechanism collects the toner on the surface of the heating rotor. [Prior art documents] [Patent documents]

[0009] [Patent Document 1] JP 2004-212409 A Summary of the Invention [Problem to be solved by the invention]

[0010] A cleaning web (hereinafter referred to as the web) made of nonwoven fabric or the like is used for cleaning to collect offset toner. The web is in a roll, and the web used to collect offset toner is wound up. Therefore, when the usable area of ​​the web is exhausted, it is necessary to replace it with a new web. The image formation process is stopped until the web is replaced with a new one. Web replacement is mainly performed by a service technician, so the image formation process remains stopped until the service technician is called to complete the replacement.

[0011] SUMMARY OF THE PRESENTLY PREFERRED EMBODIMENTS An object of the present invention is to enable the image forming process to continue without degrading the image quality even when it becomes impossible to collect offset toner using the web. [Means for solving the problem]

[0012] In order to solve the above problems, an image forming apparatus according to the present invention includes a heating rotor that heats an unfixed toner image carried on a recording material, a pressure rotor that presses the heating rotor, and The heating rotor and the pressure rotor are Forming the nip Accomplished A recording material carrying the toner is placed in the nip portion. By being transported, a fixing device that fixes a toner image on a recording material; a temperature control section that controls a fixing temperature of the fixing device to a target fixing temperature; a cleaning mechanism having a cleaning web that removes toner adhering to the heating rotator and a web winding mechanism that winds up the cleaning web; a cleaning mode in which cleaning is performed by the cleaning mechanism during image formation; and a non-cleaning mode in which cleaning is not performed by the cleaning mechanism during image formation. One of several modes including and a control means for selectively executing the above-mentioned cleaning mode, wherein when the non-cleaning mode is executed because the web winding mechanism is no longer able to wind up the cleaning web, the control means controls the temperature adjustment control unit to set the target fixing temperature for recording material having a first predetermined basis weight or less lower than the target fixing temperature for recording material in the cleaning mode. Effect of the Invention

[0013] According to the present invention, even when the offset toner cannot be collected by the web, the image forming process can be continued without deteriorating the image quality. [Brief description of the drawings]

[0014] [Figure 1] FIG. 1 is a schematic diagram illustrating a configuration of an image forming apparatus. [Diagram 2] FIG. [Diagram 3] FIG. [Figure 4] FIG. 4 is a diagram showing the amount of hot offset toner for each basis weight of a recording material. [Diagram 5] FIG. 1 is a diagram illustrating conditions under which cold offset occurs. [Figure 6] FIG. 11 is a diagram showing the target fixing temperature with respect to the basis weight of the recording material when the non-cleaning mode is applied. [Figure 7] FIG. 11 is a diagram showing the target fixing temperature with respect to the basis weight of the recording material when the cleaning mode is applied. [Figure 8]FIG. 2 is a block diagram showing a control unit of the present embodiment. [Figure 9] 4 is a flowchart showing a control process according to the present embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0015] <Image forming device> Fig. 1 is a schematic diagram showing the configuration of an image forming apparatus 100. As shown in Fig. 1, the image forming apparatus 100 has four image forming units of yellow, magenta, cyan, and black arranged along the moving direction of an intermediate transfer belt 6. First, the process in which a toner image is formed on the intermediate transfer belt 6 will be described using the yellow image forming unit PY as an example.

[0016] The surface of the photosensitive drum 3, which is rotated by the charger 2, is uniformly charged (charging). After that, the exposure device 5 irradiates the surface of the photosensitive drum 3 with a laser according to the input image data, and an electrostatic latent image is formed on the surface of the photosensitive drum 3 (exposure). After that, the development device 1 forms a yellow toner image on the photosensitive drum (development). The primary transfer roller 24 applies a voltage of a polarity opposite to the potential polarity of the yellow toner image to the intermediate transfer belt 6. As a result, the yellow toner on the photosensitive drum 3 is transferred to the intermediate transfer belt 6 (primary transfer). The yellow toner remaining on the photosensitive drum surface without being transferred is scraped off by the toner cleaner 4 and removed from the surface of the photosensitive drum 3. This series of processes is performed in the same way for magenta, cyan, and black. As a result, a full-color toner image is formed on the intermediate transfer belt 6.

[0017] The toner image on the intermediate transfer belt 6 is transported to a secondary transfer portion n2 formed by a pair of secondary transfer rollers 11 and 14. In accordance with the timing at which the toner image is transported, recording material A is taken out one by one from a recording material cassette 10 and fed to the secondary transfer portion n2. Then, the toner image on the intermediate transfer belt 6 is transferred to the recording material A (secondary transfer). Specific examples of recording material A include plain paper, resin sheet, coated paper, cardboard, and overhead projector sheet. These recording materials have different basis weights.

[0018] The recording material A onto which the toner image has been transferred is conveyed to a fixing device 9, where the toner image is fixed by heat and pressure (fixing). The recording material A onto which the toner image has been fixed is discharged onto a paper discharge tray 8.

[0019] Image forming apparatus 100 can also form monochrome images. When forming monochrome images, only the black image forming station PK is driven among the multiple image forming stations.

[0020] The following describes double-sided printing, in which images are formed on both sides of a recording material. After recording material A with an image formed on one side is discharged from fixing device 9, it is guided to paper path 18 by flapper 7. When recording material A is transported from paper path 18 to reversing path 19, it is switched back and transported on reversing path 19. Recording material A then passes through double-sided path 20 and is transported to paper path 21. At this time, recording material A is in an inverted state. Recording material A is then transported again to secondary transfer section n2, where a toner image is transferred and fixed by fixing device 9. Then, recording material A that has been double-sided printed is discharged to output tray 8.

[0021] This process, which starts from charging and ends when the recording material A with the fixed toner image is discharged onto the discharge tray 8, is called an image forming process (print job). The period during which the image formation is being performed is called an image forming process in progress (a print job in progress).

[0022] <Fixing device> Next, the fixing device 9 in this embodiment will be described with reference to Figures 2 and 3. Figure 2 is a cross-sectional view showing the configuration of the fixing device 9, and Figure 3 is a cross-sectional view showing the cleaning mechanism 60.

[0023] In this embodiment, a fixing device using an endless fixing belt 42 is used. In Fig. 2, the recording material is transported from the direction indicated by the arrow α. The fixing device 9 has a heating rotor 400 having the fixing belt 42, and a pressure rotor 41 that comes into contact with the fixing belt 42 and applies pressure to it to form a nip portion N with the fixing belt 42.

[0024] The heating rotator 400 has a fixing belt 42, a steering roller 43, a fixing pad 45 which is a pad member, and a heating roller 40. The fixing pad 45 and the heating roller 40 are disposed inside the fixing belt. The fixing belt 42 is stretched by the fixing pad 45 and the heating roller 40.

[0025] The heating roller 40 is formed into a cylindrical shape from a metal such as aluminum or stainless steel. In this embodiment, it is formed from an aluminum pipe with an outer diameter of 80 mm. A halogen heater 40a is installed inside the heating roller 40 as a means for heating the fixing belt 42. The heating roller 40 is heated to a predetermined temperature by the halogen heater 40a. The fixing belt 42 is heated by the heating roller 40 heated by the heat of the halogen heater 40a. The fixing belt 42 is controlled to a predetermined target temperature according to the basis weight of the recording material to be fixed, based on the temperature detection result by the fixing temperature detection sensor 42a.

[0026] The heating means is not limited to a halogen heater, and may be configured to heat the heating roller 40 by electromagnetic induction heating (IH), for example.

[0027] The fixing belt 42 has thermal conductivity and heat resistance, and is, for example, a thin cylindrical shape with an inner diameter of 120 mm. In this embodiment, the fixing belt 42 has a three-layer structure formed with a base layer, an elastic layer on the outside of the base layer, and a release layer on the outside of the elastic layer. The base layer is 60 μm thick and made of polyimide resin (PI), the elastic layer is 300 μm thick and made of silicone rubber, and the release layer is 30 μm thick and made of PFA (tetrafluoroethylene-perfluoroalkoxyethylene copolymer resin) as a fluororesin. The fixing belt 42 is rotated by a pressure rotating body 41 described later coming into contact with the fixing belt 42 and being rotated.

[0028] The fixing pad 45 is disposed on the inner circumferential surface of the fixing belt 42 so as to face the pressure rotating body 41 with the fixing belt 42 in between. The fixing pad 45 is supported by a stay 44 that supports the fixing pad 45. The stay 44 is disposed so as to face the pressure rotating body 41 with the fixing pad in between, and is in contact with the fixing pad 45. The stay 44 is intended to provide strength to the fixing pad 45 when pressure is applied from the pressure rotating body 41 to the fixing pad 45, thereby forming a nip portion N.

[0029] The pressure rotating body 41 applies pressure to the fixing pad 45 to form a nip portion N. The pressure rotating body 41 has a cylindrical aluminum core metal 41a, an elastic layer 41b having a thickness of 1 mm on the outside of the core metal 41a, and a release layer 41c for improving releasability from the toner on the outside of the elastic layer 41b.

[0030] The heating rotor 41 is pressed against the fixing pad 45 with the fixing belt 42 sandwiched therebetween in a direction perpendicular to the paper transport direction α. ​​This forms a nip N. In this embodiment, a total pressure of 784 N (approximately 80 kg) is applied, and the width of the nip N is 24 mm. The pressure rotor 41 is rotated in the direction of the arrow L. Therefore, the fixing belt 42 sandwiched between the pressure rotor 41 and the fixing pad 45 is rotated in response to the rotation of the pressure rotor 41.

[0031] As described above, the recording material A carrying unfixed toner is sandwiched and conveyed by the heating rotator 400 and the pressure rotator 41, and heat and pressure are applied to it, thereby carrying out fixing.

[0032] <Cleaning mechanism> The cleaning mechanism 60 will be described with reference to Fig. 2. The cleaning mechanism 60 is a cleaning mechanism for removing offset toner that has adhered to the surfaces of the opposing rotors constituted by the heating rotor 400 and the pressure rotor 41.

[0033] Here, the cleaning mechanism 60 for removing offset toner on the surface of the heating rotator 400 will be described as an example. However, the cleaning mechanism 60 may be a mechanism for removing offset toner on the surface of a rotator. In other words, the cleaning mechanism 60 may be a mechanism for removing offset toner on the surface of the pressure rotator 41.

[0034] When excessive heat is applied to recording material A, the toner on recording material A melts excessively and remains on heating rotor 400. This phenomenon is called hot offset. When the amount of heat applied to recording material A is insufficient, the toner on recording material A does not melt and remains on heating rotor 400. This phenomenon is called cold offset.

[0035] The toner remaining on the heating rotary member 400 is referred to as offset here. The toner remaining on the heating rotary member 400 due to offset is referred to as offset toner here.

[0036] The amount of heat required to fix a toner image on recording material A to recording material A varies depending on the basis weight of recording material A. As the basis weight of recording material A increases, the amount of heat required also increases. Therefore, when recording materials A with different basis weights are continuously fed, the fixing temperature is changed according to the basis weight. However, in order to change the fixing temperature, it is necessary to temporarily interrupt the image forming process. Therefore, when recording materials with different basis weights are continuously fed, the productivity of the image forming process is reduced.

[0037] In order to avoid reducing the productivity of the image formation process, thin paper (recording material with a small basis weight) was fed at the same fixing temperature as when thick paper (recording material with a large basis weight) was fed, so that recording materials with different basis weights could be fed continuously without temporarily interrupting the image formation process.

[0038] However, if thin paper is fed at the same fixing temperature (thick paper fixing temperature) as that for feeding thick paper, heat greater than the amount of heat required for fixing the thin paper is applied, resulting in hot offset. The toner remaining on the heating rotor due to hot offset may adhere to the succeeding recording material, thereby degrading the quality of the image formed on the succeeding recording material.

[0039] On the other hand, if thick paper is fed at the same fixing temperature (thin paper fixing temperature) as when thin paper is fed in order to suppress offset and maintain the productivity of print jobs, the amount of heat is insufficient for the thick paper, resulting in cold offset in which toner remains on the surface of the heating rotor 400. The toner remaining on the heating rotor due to cold offset may adhere to the succeeding recording material, thereby degrading the quality of the image formed on the succeeding recording material.

[0040] In order to prevent such image defects caused by offset toner, a cleaning mechanism 60 is provided. The cleaning mechanism 60 has a collection roller 62 and a web 61 for collecting the toner.

[0041] The recovery roller 62 contacts the surface of the fixing belt 42 and is rotated by the rotation. The offset toner is melted by the heat of the halogen heater 40a. The recovery roller 62 used in this embodiment is a roller with an outer diameter of 20 mm, and is made of stainless steel SUS303, which has a higher affinity for the melted toner than the release layer on the surface of the fixing belt 42. Therefore, the melted toner is recovered by the recovery roller 62.

[0042] The offset toner collected by the collection roller 62 is removed from the collection roller 62 by a web 61 made of nonwoven fabric or the like. The cleaning mechanism 60 has a web roller 63 for pressing the web 61 against the collection roller 62. The web roller 63 comes into contact with the collection roller 62 via the web 61. Since the collection roller 62 is rotated by the fixing belt 42, the offset toner adhering to the collection roller 62 is removed from the collection roller 62 by the web 61.

[0043] The cleaning mechanism 60 has a web feed-out mechanism 64 and a web winding mechanism 65. When the web 61 and the collection roller 62 are in contact with each other and the collection roller 62 and the fixing belt 42 are in contact with each other, the web winding mechanism 65 winds the web 61 in the direction of the arrow B at a speed of 0.2 mm per second during image formation. An unused web is fed from the web feed-out mechanism 64, and a used web is wound by the web winding mechanism 65.

[0044] <Cleaning mechanism contact / separation mechanism> The cleaning mechanism 60 includes a contact / separation mechanism that is capable of contacting and separating from the fixing belt 42. The contact / separation mechanism of the cleaning mechanism 60 will be described with reference to FIG.

[0045] First, a separation mechanism for separating the collection roller 62 and the fixing belt 42 by the cleaning mechanism 60 will be described.

[0046] The fixing belt 42 and the collection roller 62 are configured to be able to come into contact with and separate from each other. The cleaning mechanism 60 has a web arm 73 that supports the web roller 63, an attachment / detachment cam 74 that comes into contact with the web arm 73, and an intermediate support arm 67 that supports the collection roller 62.

[0047] The attachment / detachment cam 74 is rotated around a rotation center 74a by the web attachment / detachment motor 209. Then, the web arm 73 supporting the web roller 63 rotates around a rotation fulcrum 73a, and moves the web 61 and the web roller 63 so as to separate them from the fixing belt 42. In addition, the rotation of the attachment / detachment cam 74 causes the intermediate support arm 67 supporting the collection roller 62 to rotate in the direction of arrow C around a rotation fulcrum 67a. This allows the collection roller 62 to be separated from the fixing belt 42.

[0048] The collection roller 62 and the fixing belt 42 are brought into contact with each other by the web attachment / detachment motor 209 rotating the attachment / detachment cam 74 in the direction opposite to the direction of the arrow C.

[0049] <Relationship between fixing temperature and hot offset amount> The relationship between the fixing temperature and the amount of hot offset toner will be described with reference to FIG.

[0050] FIG. 4 is a graph showing the experimental results showing the relationship between the target fixing temperature and the amount of hot offset toner.

[0051] The recording materials used in the experiment in FIG. 4 have four different basis weights: 64 gsm, 81 gsm, 104 gsm, and 128 gsm. The conveying speed was 300 mm / sec. In this experiment, the target fixing temperature was changed in 5°C increments within the range of 145°C to 180°C, and the recording materials carrying unfixed toner images were passed through the fixing device 9.

[0052] The reflection density difference was used to quantify the amount of offset toner that had reattached to the subsequent recording material. The reflection density difference was calculated by measuring the reflection density of the toner reattachment area and the white background area of ​​the recording material using a reflection densitometer, and quantifying the difference between the two. It is believed that the larger the reflection density difference, the greater the amount of offset toner that had reattached. The measurement was performed using a Tokyo Denshoku TC-6MC-D reflection densitometer.

[0053] The visibility level in Figure 4 is the level at which the offset toner re-adhered to the succeeding recording material can be visually recognized. If the amount of offset toner exceeds the visibility level, there is a risk of image defects occurring on the succeeding recording material. Therefore, in image formation, it is required that the reflection density difference does not exceed 0.2.

[0054] 4, the higher the temperature of the fixing device, the greater the reflection density difference. Also, the smaller the basis weight of the recording material, the greater the reflection density difference.

[0055] When a recording material with a basis weight of 64 gsm is fed through the fixing device 9, image defects due to hot offset can be suppressed by setting the fixing temperature to 150° C. or less. Similarly, when recording materials with basis weights of 81, 104, and 128 gsm are fed through the fixing device 9, image defects due to hot offset can be suppressed by setting the fixing temperatures to 160° C., 165° C., and 170° C. or less, respectively.

[0056] The relationship between the fixing temperature and the amount of cold offset toner will be described with reference to FIG.

[0057] Fig. 5 is a table showing the experimental results showing the relationship between the target fixing temperature and the amount of cold offset toner. The basis weights of the recording materials used in the experiment in Fig. 5 were five types: 64 gsm, 81 gsm, 104 gsm, 300 gsm, and 350 gsm. The conveying speed was 300 mm / sec. In this experiment, the target fixing temperature was changed in 5°C increments within the range of 150°C to 180°C, and the recording materials carrying unfixed toner images were passed through the fixing device 9.

[0058] In FIG. 5, ◯ indicates that a cold offset toner amount that does not exceed the visual level has occurred or that cold offset has not occurred, and × indicates that a cold offset toner amount that exceeds the visual level has occurred.

[0059] From the experimental results, when recording materials with a basis weight of 64 gsm are fed through the fixing device 9, image defects due to cold offset can be suppressed by setting the fixing temperature to 150° C. or higher. Similarly, when recording materials with basis weights of 81, 104, 300, and 350 gsm are fed through the fixing device 9, image defects due to cold offset can be suppressed by setting the fixing temperatures to 160° C., 165° C., 170° C., and 180° C. or higher, respectively.

[0060] From Figures 4 and 5, the fixing temperature was set so that the offset toner amount did not exceed 0.2, which is the visual NG level, for the basis weight of the recording material, and is shown in Figure 6. Specifically, 64 to 75 gsm is 150°C, 76 to 90 gsm is 160°C, 91 to 105 gsm is 165°C, 106 to 300 gsm is 170°C, and 301 to 350 gsm is 180°C. In this experiment, the reflection density difference when a recording material with a basis weight of 301 to 350 gsm is passed through at 180°C was not measured, so "-" is entered. Under the conditions shown in Figure 6, it is possible to suppress the occurrence of image defects on the following recording material.

[0061] <Temperature control in cleaning mode> 6, for example, in an image forming job in which recording materials having a basis weight of 64 gsm and recording materials having a basis weight of 300 gsm are mixed, the fixing temperature must be changed from 150° C. to 170° C., or from 170° C. to 150° C. In order to change the fixing temperature, the image forming job must be temporarily interrupted.

[0062] The web 61 is made of nonwoven fabric with a total length of about 50 m. During image formation, the web winding mechanism 65 winds the web 61 at a speed of 0.2 mm per second. The cleaning mechanism 60 has a cleaning mode in which an image is formed while cleaning the surface of the fixing belt 42. The cleaning mode is applied when the web winding mechanism 65 is able to wind up an unused web 61.

[0063] In this embodiment, when the cleaning mode is applied, the target fixing temperature is kept constant regardless of the basis weight of the recording material, thereby reducing downtime due to the fixing temperature switching time.

[0064] Specifically, the target fixing temperature is set to 170° C. regardless of the basis weight of the recording material.

[0065] 7 shows the reflection density difference for each basis weight of the recording material when the fixing temperature is 170° C. When the basis weight of the recording material is 64 to 105 gsm, the reflection density difference exceeds 0.2, but when the cleaning mode is applied, the surface of the fixing belt 42 is cleaned by the cleaning mechanism 60. Therefore, the offset toner on the surface of the fixing belt 42 is removed by the cleaning by the above-mentioned cleaning mechanism 60 before the offset toner adheres to the succeeding recording material, thereby suppressing image defects.

[0066] <Non-cleaning mode> The image forming apparatus 100 has a non-cleaning mode in which image formation is performed even when the web winding mechanism 65 is unable to wind up the unused web 61. However, in the past, even when image formation was performed in the non-cleaning mode, the recording material was passed through at the target fixing temperature used in the cleaning mode. In other words, the target fixing temperature was set constant regardless of the basis weight of the recording material, which resulted in offset that reduced image quality.

[0067] Therefore, in this embodiment, when forming an image in the non-cleaning mode, the target fixing temperature of the recording material is set lower than the target fixing temperature of the recording material in the cleaning mode if the recording material has a first predetermined basis weight or less.

[0068] Here, the first predetermined basis weight is 105 gsm. When the basis weight of the recording material is 105 gsm or less, the target fixing temperature is set to 165° C. When the basis weight of the recording material is 90 gsm or less, the target fixing temperature is set to 160° C., and when the basis weight of the recording material is 75 gsm or less, the target fixing temperature is set to 150° C. In this way, the reflection density difference can be suppressed to less than 0.2. This prevents image defects from occurring on the subsequent recording material.

[0069] When a recording material having a basis weight of 106 gsm or more, which is larger than the first predetermined basis weight, is fed, the target fixing temperature applied in the cleaning mode is set to 170°C.

[0070] In addition, when a recording material having a second predetermined basis weight of 301 gsm or more is passed through, there is a risk of cold offset occurring. Therefore, when a recording material having a second predetermined basis weight or more is passed through, the recording material is passed through at a fixing temperature that can suppress the occurrence of cold offset. In this embodiment, when a recording material having a second predetermined basis weight or more is passed through, the target fixing temperature is set to 180° C.

[0071] This makes it possible to suppress the occurrence of offset and reduce the risk of image defects occurring on the succeeding recording material.

[0072] <Control Unit> Next, the control system of this embodiment will be described with reference to the block diagram of Fig. 8. Image forming apparatus 100 has a system control unit 200. System control unit 200 has image forming apparatus display unit 207, memory 208, and fixing device control unit 201.

[0073] The image forming apparatus display unit 207 is, for example, an operation panel, etc. If the web 61 cannot be wound by the web winding mechanism 65, the system control unit 200 displays a web replacement alarm on the image forming apparatus display unit 207. This notifies the user of the image forming apparatus 100 that image formation in the cleaning mode cannot be performed unless the web is replaced with a new web.

[0074] If the user selects to start printing in the non-cleaning mode in a flow chart S009 described below, the system control unit 200 causes the memory 208 to store a non-cleaning mode flag.

[0075] The image forming apparatus 100 includes a fixing control unit 201 that controls the contact and separation of the cleaning mechanism 60 performed in the fixing device 9 and the target fixing temperature.

[0076] The fixing device control unit 201 includes a temperature adjustment control unit 206 , a cleaning mechanism detection unit 205 , a web take-up motor rotation time detection unit 202 , and a cleaning mechanism control unit 203 .

[0077] The cleaning mechanism detection unit 205 is for determining whether the cleaning mechanism 60 is equipped with the web 61 or not.

[0078] The cleaning mechanism control unit 203 controls a web attaching / detaching motor 209 that rotates the attaching / detaching cam 74 and a web winding motor 210 that rotates the web winding mechanism 65 to wind up the web 61 .

[0079] The web take-up motor rotation time detection unit 202 has a web take-up motor rotation time storage area 204, and is provided in the fixing device 9. The web take-up motor rotation time storage area 204 stores an integrated rotation value (Tw) of the web take-up motor, which is an integrated value of the time the web take-up mechanism 65 takes up the web 61.

[0080] When Tw reaches a predetermined value and the non-cleaning mode is applied, the system control unit 200 causes the fixing device control unit 201 to change the target fixing temperature of the fixing device 9 in accordance with the basis weight.

[0081] The predetermined value of Tw here is the value at which the web take-up motor 210 is rotated until the web take-up mechanism 65 can no longer take up the web 61.

[0082] The fixing device control unit 201 has a temperature adjustment control unit 206. A fixing temperature detection sensor 42a and a halogen heater 40a are connected to the temperature adjustment control unit 206. The fixing temperature detection sensor 42a detects the temperature of the fixing device 9. In response to the detected temperature, the halogen heater 40a generates heat so that the temperature of the fixing device 9 becomes a target fixing temperature.

[0083] In addition, the system control unit 200 transmits the basis weight of the recording material to be fed to the temperature adjustment control unit 206 via the fixing device control unit 201 .

[0084] When forming an image in the non-cleaning mode, the temperature adjustment control section 206 controls the halogen heater 40a so that the fixing device 9 reaches a target fixing temperature in accordance with the basis weight of the notified recording material.

[0085] <Flowchart> The control of the cleaning mechanism 60 during image formation in this embodiment will be described with reference to Fig. 9. The flowchart in Fig. 9 shows the control that the system control unit 200 causes each unit shown in Fig. 8, such as the fixing device control unit 201 and the temperature adjustment control unit 206, to execute.

[0086] S001 The system control unit 200 detects the remaining amount of the web 61 from the web winding motor rotation time detection unit 205 .

[0087] S002 The system control unit 200 determines whether or not the web 61 can be wound by the web winding mechanism 65 based on the detected remaining amount of the web 61. If it can, the process proceeds to S003, and if it cannot, the process proceeds to S007.

[0088] S003 If the web 61 can be wound by the web winding mechanism 65, the cleaning mode is executed. If this is the first image formation after the web 61 has been replaced, the non-cleaning mode flag is set, so the system control unit 200 determines whether or not the non-cleaning mode flag is stored in the memory 208. If the non-cleaning mode flag is stored in the memory 208, the process proceeds to S004, and if not, the process proceeds to S005.

[0089] S004 The system control 200 resets the non-cleaning mode flag stored in the memory 208 to execute the cleaning mode.

[0090] S005 The system control unit 200 rotates the web attachment / detachment motor 209 via the cleaning mechanism control unit 203 to bring the collection roller 62 into contact with the fixing belt 42 .

[0091] This allows the cleaning mechanism 60 to clean the surface of the fixing belt 42 .

[0092] S006 The system control unit 200 causes the fixing device control unit 201 to set the target fixing temperature of the fixing device 9 to 170° C. By unifying the target fixing temperature to 170° C., it is possible to reduce the temperature control switching time and improve the productivity in image formation.

[0093] S014 The system control unit 200 executes image formation (including fixing) processing.

[0094] S015 The system control unit 200 judges whether there is a next page to be image-formed, and if there is a next page, the process returns to S001. If there is no next page to be image-formed, the image formation process ends.

[0095] S007 If the web 61 cannot be wound by the web winding mechanism 65 in S002, the cleaning mode cannot be continued, and so the system control unit 200 displays a web replacement alarm on the image forming apparatus display unit 207. This notifies the user of the image forming apparatus 100 that image formation in the cleaning mode cannot be performed unless the web is replaced with a new one.

[0096] Furthermore, the system control unit 200 displays a message on the image forming apparatus display unit 207 urging the user to replace the web with a new one. Specifically, the system control unit 200 displays a message urging the user to call a service technician and request the user to replace the web.

[0097] S008 System control unit 200 determines whether a non-cleaning mode flag is stored in memory 208. If a non-cleaning mode flag is stored in memory 208, this means that the non-cleaning mode is already in progress, and therefore the process proceeds to S012. If a non-cleaning mode flag is not stored, the process proceeds to S009.

[0098] S009 The system control unit 200 determines whether the user has selected to perform image formation in the non-cleaning mode.

[0099] Specifically, the system control unit 200 causes the image forming apparatus display unit 207 to display a screen for prompting the user to select whether or not to perform image formation in the non-cleaning mode, and acquires the result of the user's selection.

[0100] Instead of executing the process of S009, system control unit 200 may send a signal to image forming apparatus 100 to forcibly perform image formation in the non-cleaning mode. In this case, the user can omit the task of operating an operation panel or the like.

[0101] If image formation is to be performed in the non-cleaning mode, the process proceeds to S010, and if image formation is not to be performed in the non-cleaning mode, the process returns to S001.

[0102] This makes it possible to selectively execute a cleaning mode and a non-cleaning mode.

[0103] S010 When the non-cleaning mode is selected, the system control unit 200 stores a non-cleaning mode flag in the memory 208 .

[0104] S011 The system control unit 200 controls the cleaning mechanism control unit 203 to rotate the web attachment / detachment motor 209 so as to separate the collection roller 62 from the fixing belt 42 .

[0105] By separating the collection roller 62 from the fixing belt 42, the collection roller 62 does not rub against the fixing belt 42. Therefore, it is possible to prevent an increase in the driving torque of the pressure rotating body 41 caused by friction between the collection roller 62 and the fixing belt 42.

[0106] S012 The system control unit 200 determines the basis weight of the recording material to be fed, and can determine whether or not the target fixing temperature needs to be changed depending on the basis weight of the recording material.

[0107] S013 The system control unit 200 controls the fixing device control unit 201 to set the target fixing temperature of the fixing device 9 to the target fixing temperature in the non-cleaning mode in accordance with the basis weight of the recording material obtained in S012.

[0108] The target fixing temperature in the non-cleaning mode varies depending on the basis weight of the recording material, and details are shown in Fig. 6. When a recording material having a first predetermined basis weight or less is passed through the fixing device 9, the target fixing temperature is set lower than the target fixing temperature in the cleaning mode to suppress the occurrence of offset.

[0109] Furthermore, when a recording material having a second basis weight or more is passed through the fixing device 9, the occurrence of offset is suppressed by setting the target fixing temperature higher than the target fixing temperature in the cleaning mode, thereby suppressing the occurrence of image defects on the succeeding recording material.

[0110] When the temperature of the fixing device 9 reaches the target fixing temperature, the system control unit 200 executes the above-mentioned S014 and S015. [Explanation of symbols]

[0111] 100 Image forming device 9 Fixing device 40 Heating roller 40a halogen heater 41 Pressurized Rotating Body 42 Fixing belt 44 Stay 45 Fixing Pad 400 Heating Rotary Body 60 Cleaning mechanism 61 Web 62 Collection roller 63 Web Roller 65 Web winding mechanism 74 Detachable Cam N Nip

Claims

1. a fixing device including a heating rotator that heats an unfixed toner image carried on a recording material, and a pressure rotator that presses the heating rotator, the heating rotator and the pressure rotator forming a nip portion, and the recording material carrying the toner is conveyed to the nip portion, thereby fixing the toner image to the recording material; a temperature control unit that controls a fixing temperature of the fixing device to a target fixing temperature; a cleaning mechanism including a cleaning web for removing toner adhering to the heating rotator and a web winding mechanism for winding up the cleaning web; a control unit that selectively executes one mode from among a plurality of modes including a cleaning mode in which cleaning is performed by the cleaning mechanism during image formation, and a non-cleaning mode in which cleaning is not performed by the cleaning mechanism during image formation, When the non-cleaning mode is executed because the web winding mechanism is no longer able to wind up the cleaning web, the control means controlling the temperature control section so as to set the target fixing temperature for a recording material having a first predetermined basis weight or less lower than the target fixing temperature for the recording material in the cleaning mode; 1. An image forming apparatus comprising:

2. the control unit controls the temperature adjustment control unit to set the target fixing temperature for a recording material having a second predetermined basis weight or more that is larger than the first predetermined basis weight when the non-cleaning mode is executed, higher than the target fixing temperature for the recording material in the cleaning mode.

2. The image forming apparatus according to claim 1,

3. when the control unit executes the non-cleaning mode, the control unit controls the temperature adjustment control unit so as to set the target fixing temperature for recording materials having a basis weight ranging from the first predetermined basis weight to the second predetermined basis weight to be equal to the target fixing temperature in the cleaning mode.

3. The image forming apparatus according to claim 2,

4. The cleaning mechanism further includes a contact / separation unit that contacts and separates the cleaning mechanism from the heating rotator, The control means controls the contact / separation means to separate the cleaning mechanism from the heating rotor when the non-cleaning mode is executed.

4. The image forming apparatus according to claim 1, wherein the first and second electrodes are arranged in a first direction.

5. The cleaning device further includes a detection unit for detecting an amount of the cleaning web taken up by the web take-up mechanism, the control means displays a display to prompt the user to replace the cleaning web when the taken-up amount detected by the detection means reaches a predetermined value.

5. The image forming apparatus according to claim 1, wherein the first and second ink cartridges are arranged on a first surface side of the image forming apparatus.

6. a fixing device including a heating rotator that heats an unfixed toner image carried on a recording material, and a pressure rotator that presses the heating rotator, the heating rotator and the pressure rotator forming a nip portion, and the recording material carrying the toner is conveyed to the nip portion, thereby fixing the toner image to the recording material; a temperature control unit that controls a fixing temperature of the fixing device to a target fixing temperature; a cleaning mechanism including a cleaning web for removing toner adhering to the heating rotator and a web winding mechanism for winding up the cleaning web; a control unit that selectively executes one mode from among a plurality of modes including a cleaning mode in which cleaning is performed by the cleaning mechanism during image formation, and a non-cleaning mode in which cleaning is not performed by the cleaning mechanism during image formation, A target fixing temperature for a recording material of a first predetermined basis weight when the non-cleaning mode is executed is higher than a target fixing temperature for a recording material of the first predetermined basis weight when the cleaning mode is executed.

1. An image forming apparatus comprising:

7. A second predetermined basis weight is a basis weight that is greater than the first predetermined basis weight, A target fixing temperature for the recording material of the second predetermined basis weight when the non-cleaning mode is executed is higher than a target fixing temperature for the recording material of the second predetermined basis weight when the cleaning mode is executed.

7. The image forming apparatus according to claim 6,

8. a recovery roller that comes into contact with the heating rotor and recovers the toner adhering to the heating rotor; a contact / separation means for contacting and separating the cleaning web with respect to the collection roller; having When the control means executes the non-cleaning mode, the contact and separation means separates the cleaning web from the collection roller.

7. The image forming apparatus according to claim 6,

9. When image formation becomes impossible due to the cleaning mode, a display is displayed to prompt the user to replace the cleaning web.

7. The image forming apparatus according to claim 6,

Images