Measuring device and image forming device

By employing multiple measurement modes with burst waves sensitive to different physical property ranges and a control unit to manage these modes, the measuring device achieves high-accuracy and efficient measurement of physical properties.

JP7658166B2Active Publication Date: 2025-04-08FUJIFILM BUSINESS INNOVATION CORP
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
JP2021085627
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-05-20
Publication Date
2025-04-08
Estimated Expiration
2041-05-20

AI Technical Summary

Technical Problem

Existing measuring devices using a single type of burst wave for ultrasonic measurements have limited sensitivity, leading to inaccurate measurement of physical properties such as basis weight in measuring objects.

Method used

The measuring device employs multiple modes, utilizing different burst waves sensitive to distinct ranges of physical properties, and a control unit to selectively execute these modes based on measured values, ensuring accurate measurements across various property ranges.

Benefits of technology

This approach enables high-accuracy measurement of physical properties by utilizing multiple burst waves, reducing measurement time, and improving the correlation between measured and actual values, compared to devices using only a single burst wave.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007658166000001
    Figure 0007658166000001
  • Figure 0007658166000002
    Figure 0007658166000002
  • Figure 0007658166000003
    Figure 0007658166000003
Patent Text Reader

Abstract

To enable the properties of a measurement object to be measured with high accuracy.SOLUTION: A measurement device comprises: a measurement unit for vibrating a measurement object by adding ultrasonic waves so as to measure the properties of the measurement object and having a first mode in which properties are measured using a first burst wave having sensitivity in a first range of predetermined property values and a second mode in which properties are measured using a second burst wave having sensitivity in a second range of property values that are different from those of the first range; and a control unit for exercising control upon the measurement unit to execute at least one of the first mode and the second mode.SELECTED DRAWING: Figure 5
Need to check novelty before this filing date? Find Prior Art

Description

[Technical field]

[0001] The present invention relates to a measuring device and an image forming apparatus. [Background technology]

[0002] Patent document 1 discloses a sheet transporting device including a sheet transport path along which a first sheet and a second sheet smaller than the first sheet are transported, the sheet transporting device including: a launching unit arranged to face a first side of the sheet in the transport path and configured to launch ultrasonic waves; a receiving unit arranged to face a second side of the sheet opposite the first side in the transport path and configured to receive the ultrasonic waves; a measuring unit configured to measure a receiving intensity, which is the intensity of the ultrasonic waves received by the receiving unit; and a discrimination unit configured to discriminate the transport state of the sheet in the area on the transport path sandwiched between the launching unit and the receiving unit based on the receiving intensity measured by the measuring unit.

[0003] In the sheet conveying device, the discrimination unit discriminates the conveying state from a first state in which the first sheet is conveyed singly, a second state in which the first sheet is conveyed in a stack, and a third state in which the second sheet is conveyed, based on the receiving intensity measured by the measuring unit at each of multiple periods after the ultrasonic waves are emitted, and the multiple periods include a first period in which a direct wave, which is a component of the ultrasonic wave that propagates from the emitting unit through the sheet present in the area to the receiving unit, is received by the receiving unit, and a second period in which a diffracted wave, which is a component of the ultrasonic wave that is not received by the receiving unit and propagates from the emitting unit to the receiving unit, bypassing the second sheet, is received by the receiving unit. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2017-210349 A Summary of the Invention [Problem to be solved by the invention]

[0005] A possible measuring device is one that measures the physical properties (e.g., basis weight) of a measurement object by vibrating the measurement object with ultrasonic waves. In this measuring device, if one type of burst wave is used as the ultrasonic wave, the burst wave has sensitivity only in a specific range of physical property values, so that the physical properties of the measurement object may not be measured with high accuracy.

[0006] An object of the present invention is to enable measurement of the physical properties of an object to be measured with high accuracy, as compared to a configuration in which only one type of burst wave can be used when measuring the physical properties of an object to be measured. [Means for solving the problem]

[0007] The first aspect is a measurement unit that measures physical properties of a measurement object by applying ultrasonic waves to the measurement object to vibrate the measurement object, the measurement unit having a first mode in which the physical property is measured using a first burst wave having sensitivity to a first range of predetermined physical property values, and a second mode in which the physical property is measured using a second burst wave having sensitivity to a second range of physical property values ​​different from the first range, and a control unit that controls the measurement unit to execute at least one of the first mode and the second mode.

[0008] In a second aspect, the control unit executes the second mode, and when the physical property measured by the second mode is not within the second range, controls the measurement unit to execute the first mode.

[0009] In a third aspect, the control unit executes the second mode, and if the physical property measured by the second mode is not within the second range, the control unit stops applying ultrasound to the measurement unit and then controls the measurement unit to execute the first mode.

[0010] In a fourth aspect, the control unit controls the measurement unit not to execute the first mode when the physical property of the object measured in the second mode is included in the second range.

[0011] In a fifth aspect, the measurement unit further has a third mode for measuring a physical property using a third burst wave having sensitivity to a third range of physical properties different from the first range and the second range, and the control unit controls the measurement unit to execute at least one of the first mode, the second mode, and the third mode.

[0012] In a sixth aspect, the second range is a range of physical property values ​​lower than the first range and higher than the third range, and the control unit controls the measurement unit to execute the second mode, and, when the physical property measured by the second mode has a physical property value higher than the second range, to execute the first mode, and, when the physical property measured by the second mode has a physical property value lower than the second range, to execute the third mode.

[0013] In a seventh aspect, a measuring device according to any one of the first to sixth aspects is provided, an image forming unit that forms an image on a recording medium as the measurement target whose physical properties have been measured by the measuring device, and a control device that controls the image formation operation of the image forming unit based on the physical properties measured by the measuring device. Effect of the Invention

[0014] According to the configuration of the first aspect, when measuring the physical properties of the object to be measured, the physical properties of the object to be measured can be measured with high accuracy, as compared to a configuration in which only one type of burst wave can be used.

[0015] According to the configuration of the second aspect, the physical properties of the object to be measured can be measured with high accuracy, compared to a configuration in which control is performed to terminate processing without executing the first mode if the physical properties measured by the second mode are not within the second range.

[0016] According to the configuration of the third aspect, the measurement time for measuring the physical properties of the object can be shortened, compared to a configuration in which ultrasonic waves are continuously applied to the object while being changed from the second burst wave to the first burst wave.

[0017] According to the configuration of the fourth aspect, the measurement time for measuring the physical properties of the measurement target can be shortened, compared to a configuration in which control is always performed on the measurement unit to execute the first mode after the second mode is executed.

[0018] According to the configuration of the fifth aspect, when measuring the physical properties of the object to be measured, the physical properties of the object to be measured can be measured with high accuracy, as compared to a configuration in which only two types of burst waves can be used.

[0019] According to the configuration of the sixth aspect, the physical properties of the object to be measured can be measured with high accuracy in a short time, as compared with a configuration in which the first mode or the third mode is performed and then at least one of the other two modes is performed.

[0020] According to the seventh aspect, a high-quality image can be formed on the recording medium, compared to a configuration in which the image forming operation of the image forming unit is performed regardless of the physical properties of the recording medium. [Brief description of the drawings]

[0021] [Figure 1] 1 is a block diagram showing a configuration of an image forming apparatus according to an embodiment of the present invention; [Diagram 2] 1 is a schematic diagram showing a configuration of a measurement device according to an embodiment of the present invention. [Diagram 3] 11 is a graph showing the correlation between the measured value obtained by the processing section and the actual measured value in the middle basis weight measurement mode according to the present embodiment. [Figure 4] 11 is a graph showing the correlation between the measured value obtained at the processing section and the actual measured value in the high basis weight measurement mode according to the embodiment. [Diagram 5] 11 is a graph showing the correlation between the measured value obtained at the processing section and the actual measured value in the low basis weight measurement mode according to the embodiment. [Figure 6]2 is a block diagram showing an example of a hardware configuration of a control circuit according to the present embodiment. FIG. [Figure 7] 2 is a block diagram showing an example of a functional configuration of a processor of the control circuit according to the embodiment. FIG. [Figure 8] 5 is a flowchart showing a flow of a control process according to the present embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0022] Hereinafter, an example of an embodiment of the present invention will be described with reference to the drawings.

[0023] (Image forming apparatus 10) A configuration of an image forming apparatus 10 according to this embodiment will be described below. Fig. 1 is a block diagram showing the configuration of an image forming apparatus 10 according to this embodiment.

[0024] The image forming apparatus 10 shown in Fig. 1 is an apparatus for forming an image. Specifically, as shown in Fig. 1, the image forming apparatus 10 includes an image forming apparatus main body 11, a medium storage section 12, an image forming section 14, a conveying mechanism 15, a control device 16, and a measuring device 20. The image forming apparatus 10 is capable of transmitting and receiving data to and from a user terminal 19. Each section of the image forming apparatus 10 will be described below.

[0025] (Image forming device body 11) 1 is a portion in which the components of the image forming device 10 are provided. Specifically, the image forming device body 11 is configured, for example, as a box-shaped housing. In this embodiment, the medium storage unit 12, the image forming unit 14, and the transport mechanism 15 are provided inside the image forming device body 11.

[0026] (Medium storage section 12) 1 is a portion of the image forming apparatus 10 that stores paper P. The paper P stored in the medium storage portion 12 is supplied to the image forming portion 14. The paper P is an example of a "recording medium."

[0027] (Image forming unit 14) 1 has a function of forming an image on paper P supplied from the medium container 12. Examples of the image forming unit 14 include an inkjet type image forming unit that forms an image on paper P using ink, and an electrophotographic type image forming unit that forms an image on paper P using toner.

[0028] In an inkjet type image forming unit, for example, ink droplets are ejected from an ejection unit onto a sheet of paper P to form an image on the sheet of paper P. In the inkjet type image forming unit, ink droplets may be ejected from an ejection unit onto a transfer body, and the ink droplets may be transferred from the transfer body to the sheet of paper P to form an image on the sheet of paper P.

[0029] In an electrophotographic image forming unit, for example, the steps of charging, exposing, developing, transferring, and fixing are performed to form an image on paper P. In the electrophotographic image forming unit, an image may be formed on a transfer body by performing the steps of charging, exposing, developing, and transferring, and then transferring the image from the transfer body to paper P, and then fixing the image to paper P, thereby forming an image on paper P.

[0030] Note that examples of the image forming section are not limited to the inkjet type image forming section and the electrophotographic type image forming section described above, and various other image forming sections can be used.

[0031] (Transport mechanism 15) 1 is a mechanism for transporting paper P. As an example, the transport mechanism 15 transports paper P by transport members (not shown) such as a transport roll and a transport belt. The transport mechanism 15 transports paper P from the medium container 12 to the image forming unit 14 through a predetermined transport path.

[0032] (Overview of user terminal 19, control device 16, and measurement device 20) The user terminal 19 shown in Fig. 1 is configured with a terminal such as a smartphone, a tablet, or a personal computer. The user terminal 19 is capable of communicating with the measuring device 20 and the control device 16 wirelessly or by wire. As shown in Fig. 1, the measuring device 20 and the control device 16 are provided outside the image forming device main body 11, for example. Each of the user terminal 19 and the control device 16 is configured with a control unit (control board) having a recording unit configured with a storage or the like in which a program is recorded, and a processor that operates according to the program.

[0033] In this embodiment, a user of the image forming apparatus 10 places, for example, a sheet of paper P on which an image is to be formed on the measuring device 20 and issues a measurement instruction from the user terminal 19. Upon receiving the measurement instruction from the user terminal 19, the measuring device 20 measures the physical properties of the sheet of paper P and transmits measurement value information indicating the measured values ​​of the physical properties to the user terminal 19.

[0034] A user of the image forming apparatus 10, for example, places the paper P that has been measured by the measuring device 20 in the medium storage unit 12, and issues a measurement instruction and an image formation instruction from the user terminal 19. The image formation instruction may also serve as a measurement instruction.

[0035] When the control device 16 receives an acquisition instruction from the user terminal 19, it acquires measurement value information from the user terminal 19. When the control device 16 receives an image formation instruction from the user terminal 19, it causes the image forming unit 14 and the transport mechanism 15 to perform an image formation operation, and controls the operations of the image forming unit 14 and the transport mechanism 15 based on the measurement value information. Specifically, the control device 16 controls the transport speed of the paper P in the transport mechanism 15, as well as the transfer voltage and fixing temperature in the image forming unit 14, based on the measurement value information.

[0036] In the above example, control device 16 is provided outside image forming apparatus main body 11, but it may be provided inside image forming apparatus main body 11. In addition, control device 16 acquires measurement value information of measuring device 20 via user terminal 19, but it may be configured to acquire measurement value information directly from measuring device 20.

[0037] Furthermore, although the measuring device 20 is provided outside the image forming apparatus body 11, it may be provided inside the image forming apparatus body 11. Specifically, the measuring device 20 may be configured as a device that measures physical properties in the medium storage unit 12 or in the transport path of the paper P.

[0038] (Specific configuration of the measuring device 20) FIG. 2 is a schematic diagram showing the configuration of a measuring device 20 according to this embodiment. Note that the arrow UP shown in the figure indicates the upper side (vertically upward) of the device, and the arrow DO indicates the lower side (vertically downward) of the device. Also, the arrow LH shown in the figure indicates the left side of the device, and the arrow RH indicates the right side of the device. Also, the arrow FR shown in the figure indicates the front side of the device, and the arrow RR indicates the rear side of the device. These directions are determined for the convenience of explanation, and the device configuration is not limited to these directions. Note that in each direction of the device, the word "device" may be omitted. That is, for example, "above the device" may be simply indicated as "above."

[0039] In addition, in the following description, the "up-down direction" may mean "both above and below" or "either above or below". The "left-right direction" may mean "both right and left" or "either right or left". The "left-right direction" may also be referred to as the lateral direction or horizontal direction. The "front-rear direction" may mean "both forward and backward" or "either forward or backward". The front-rear direction may also be referred to as the lateral direction or horizontal direction. In addition, the up-down direction, left-right direction, and front-rear direction are directions that intersect with each other (specifically, directions that are perpendicular to each other).

[0040] In addition, the symbol "x" inside a "circle" in the figure means an arrow pointing from the front to the back of the page. In addition, the symbol "·" inside a "circle" in the figure means an arrow pointing from the back to the front of the page.

[0041] The measuring device 20 is a device that measures the physical properties of the paper P used in the image forming apparatus 10. Specifically, the measuring device 20 measures the basis weight, electrical resistance, and the presence or absence of a coating layer of the paper P. Note that "measurement" means measuring the value (i.e., the degree) of a physical property, but the value of the physical property is a concept that includes 0 (zero). In other words, "measurement" includes measuring whether the value of the physical property is 0 (zero) or not, that is, measuring whether or not the physical property is present.

[0042] 2, the measuring device 20 specifically includes a first housing 21, a second housing 22, a basis weight measuring unit 30, a resistance measuring unit 50, and a coating layer measuring unit 70. Each part of the measuring device 20 will be described below.

[0043] (First housing 21) The first housing 21 is a portion in which some of the components of the measuring device 20 are provided. This first housing 21 constitutes the lower portion of the measuring device 20. The first housing 21 has an opposing surface 21A that faces the lower surface of the paper sheet P. The opposing surface 21A is also a support surface that supports the paper sheet P from below. A portion of the basis weight measuring unit 30 and a portion of the resistance measuring unit 50 are arranged inside the first housing 21.

[0044] (Second housing 22) The second housing 22 is a portion in which the other parts of each component of the measuring device 20 are provided. This second housing 22 constitutes the upper portion of the measuring device 20. The second housing 22 has an opposing surface 22A that faces the upper surface of the paper P. Other parts of the basis weight measuring unit 30, the coating layer measuring unit 70, and other parts of the resistance measuring unit 50 are arranged inside the second housing 22. In the measuring device 20, a paper sheet P as an example of a measurement target is arranged between the first housing 21 and the second housing 22.

[0045] In addition, the second housing 22 is configured to be movable relative to the first housing 21, for example, in a direction approaching and moving away from the first housing 21 (specifically, in the up and down direction), and after the paper P is placed between the first housing 21 and the second housing 22, it moves relative to the first housing 21 in a direction approaching the first housing 21 and is positioned at the position shown in Figure 2.

[0046] (Resistance measuring unit 50) The resistance measuring unit 50 shown in Fig. 2 has a function of measuring the surface resistance value [Ω] of the paper P. Specifically, as shown in Fig. 2, the resistance measuring unit 50 has an electric circuit 51, a pair of terminals 52, a power source 53, a pair of opposing members 54, a detection circuit 55, and a processing unit 56.

[0047] The pair of terminals 52 are disposed, for example, on the first housing 21. The pair of terminals 52 are spaced apart from each other in the left-right direction and contact the lower surface of the paper P through an opening 25 formed in the first housing 21. Each of the pair of terminals 52 is electrically connected to a power source 53 through an electric circuit 51.

[0048] Each of the pair of opposing members 54 faces each of the pair of terminals 52 with the paper P disposed between each of the pair of terminals 52. Each of the pair of opposing members 54 contacts the upper surface of the paper P through the opening 26 formed in the second housing 22. That is, the paper P is sandwiched between each of the pair of opposing members 54 and each of the pair of terminals 52. Each of the pair of opposing members 54 and each of the pair of terminals 52 are formed of a roll, for example.

[0049] The power source 53 applies a predetermined voltage ([V]) to the pair of terminals 52 through the electric circuit 51. As a result, a current corresponding to the surface resistance of the paper P flows between the pair of terminals 52. The detection circuit 55 is electrically connected to the pair of terminals 52. The detection circuit 55 detects the current flowing between the pair of terminals 52 to generate a detection signal.

[0050] In this way, in the resistance measuring unit 50, the pair of terminals 52 and the detection circuit 55 constitute a detection unit (specifically, a detection sensor) that detects information indicating the surface resistance of the paper P (specifically, the current flowing through the paper P). The electric circuit 51 constitutes a circuit that drives the detection unit.

[0051] The processing unit 56 performs processing such as amplification on the detection signal obtained from the detection circuit 55 to obtain a measurement value (specifically, a current value [A]). Furthermore, the processing unit 56 outputs measurement value information indicating the obtained measurement value to the user terminal 19. As an example, the processing unit 56 is configured by an electric circuit including an amplifier circuit and the like.

[0052] The measured value obtained by the processing unit 56 is a value that has a correlation with the surface resistance value of the paper P. Therefore, the measurement in the resistance measuring unit 50 includes not only measuring the surface resistance value of the paper P itself, but also measuring a measured value that has a correlation with the surface resistance value of the paper P. Note that the resistance measuring unit 50 may calculate the surface resistance value of the paper P based on the measured value obtained by the processing unit 56.

[0053] In the above embodiment, the resistance measuring unit 50 is configured to apply a predetermined voltage to the pair of terminals 52 and detect the current flowing between the pair of terminals 52 to obtain the surface resistance value, but is not limited to this. For example, the resistance measuring unit 50 may be configured to obtain the surface resistance value by passing a current of a predetermined current value through the pair of terminals 52 and detecting the voltage between the pair of terminals 52.

[0054] In the present embodiment, the resistance measuring unit 50 measures the surface resistance value as the electrical resistance, but is not limited thereto. The resistance measuring unit 50 may be configured to measure, for example, the volume resistance or other physical properties of the paper P as the electrical resistance. When measuring the volume resistance of the paper P, one of the pair of terminals 52 is disposed on the upper surface side of the paper P, and the other is disposed on the lower surface side of the paper P, and the pair of terminals 52 sandwich the paper P in the vertical direction.

[0055] (Coating layer measuring unit 70) The coating layer measuring unit 70 shown in Fig. 2 has the function of measuring the presence or absence of a coating layer on paper P. A coating layer is a layer formed by applying a coating agent to the surface of paper. In other words, the coating layer measuring unit 70 measures whether or not the paper P is coated paper (i.e., coated paper). Specifically, as shown in Fig. 2, the coating layer measuring unit 70 has a drive circuit 71, a light irradiating unit 72, a light receiving unit 75, and a processing unit 76.

[0056] The light irradiating section 72 has a function of irradiating light onto the paper P. The light irradiating section 72 is disposed in the second housing 22. That is, the light irradiating section 72 is disposed at a position facing one surface (specifically, the upper surface) of the paper P with a gap therebetween. Note that below the light irradiating section 72 in the second housing 22, an opening 28 is formed to pass the light from the light irradiating section 72 onto the paper P.

[0057] The driving circuit 71 is a circuit that drives the light emitting section 72. When the driving circuit 71 drives the light emitting section 72, the light emitting section 72 irradiates the paper P with light, and the light is reflected by the paper P.

[0058] The light receiving unit 75 has a function of receiving light reflected by the paper P. The light receiving unit 75 is disposed in the second housing 22. That is, the light receiving unit 75 is disposed in a position facing one surface (specifically, the upper surface) of the paper P with a gap therebetween. The light receiving unit 75 receives the light reflected by the paper P and generates a light receiving signal. Note that an opening 29 is formed below the light receiving unit 75 in the second housing 22, which allows light from the paper P side to pass through to the light receiving unit 75.

[0059] Thus, in the coating layer measuring unit 70, the light irradiating unit 72 and the light receiving unit 75 constitute a detection unit (specifically, a detection sensor) that detects information indicating the presence or absence of a coating layer on the paper P (specifically, light reflected by the paper P). A drive circuit 71 constitutes a circuit that drives the detection unit.

[0060] The processing unit 76 obtains a measurement value by performing processing such as amplification on the light receiving signal obtained from the light receiving unit 75. Furthermore, the processing unit 76 outputs measurement value information indicating the obtained measurement value to the user terminal 19. As one example, the processing unit 76 is configured by an electric circuit including an amplifier circuit and the like.

[0061] The measured values ​​obtained by processing unit 76 are values ​​that correlate with the presence or absence of a coating layer on paper P. Therefore, the measurements in coating layer measuring unit 70 include not only measuring the presence or absence of a coating layer on paper P itself, but also measuring a measurement value that correlates with the presence or absence of a coating layer on paper P.

[0062] The coating layer measuring unit 70 may measure the presence or absence of a coating layer on the paper P based on the measurement value obtained by the processing unit 76. Specifically, the presence or absence of a coating layer is measured, for example, by whether or not the measurement value exceeds a predetermined threshold value.

[0063] (Basic weight measurement section 30) The basis weight measuring unit 30 shown in FIG. 2 vibrates the paper P by applying ultrasonic waves to measure the basis weight [g / m 2 ]. The basis weight measuring unit 30 is an example of a "measurement unit." The paper P is an example of a "measurement target." Basis weight is an example of a "physical property" and also an example of a "physical property value." Specifically, as shown in FIG. 2, the basis weight measuring unit 30 has a drive circuit 31, a transmitting unit 32, a receiving unit 35, and a processing unit 36.

[0064] The transmitter 32 has a function of transmitting ultrasonic waves to the paper P. The transmitter 32 is disposed in the second housing 22. That is, the transmitter 32 is disposed at a position facing one surface (specifically, the upper surface) of the paper P. Note that below the transmitter 32 in the second housing 22, an opening 24 is formed to allow the ultrasonic waves from the transmitter 32 to pass through to the paper P.

[0065] The driving circuit 31 is a circuit that drives the transmitting unit 32. When the driving circuit 31 drives the transmitting unit 32, the transmitting unit 32 applies ultrasonic waves to the upper surface side of the paper P, vibrating the paper P. The vibrated paper P vibrates the air below the paper P. In other words, the ultrasonic waves from the transmitting unit 32 pass through the paper P.

[0066] The receiving unit 35 has a function of receiving ultrasonic waves that have passed through the paper sheet P. The receiving unit 35 is disposed in the first housing 21. That is, the receiving unit 35 is disposed at a position facing the other surface (specifically, the lower surface) of the paper sheet P. The receiving unit 35 generates a reception signal by receiving the ultrasonic waves that have passed through the paper sheet P. An opening 23 is formed above the receiving unit 35 in the first housing 21, allowing the ultrasonic waves from the paper sheet P side to pass through to the receiving unit 35.

[0067] In this way, in the basis weight measurement unit 30, the transmitter 32 and the receiver 35 constitute a detection unit (specifically, a detection sensor) that detects information indicating the basis weight of the paper P (specifically, ultrasonic waves transmitted through the paper P). A drive circuit 31 constitutes a circuit that drives the detection unit.

[0068] The processing unit 36 ​​obtains a measurement value by performing processing such as amplification on the received signal obtained from the receiving unit 35. Furthermore, the processing unit 36 ​​outputs measurement value information indicating the obtained measurement value to the user terminal 19. As one example, the processing unit 36 ​​is configured with an electric circuit including an amplifier circuit and the like.

[0069] The measurement value obtained by the processing unit 36 ​​is a value that has a correlation with the basis weight of the paper P. Therefore, the measurement in the basis weight measuring unit 30 includes not only the measurement of the basis weight of the paper P itself, but also the measurement of a measurement value that has a correlation with the basis weight of the paper P.

[0070] In addition, the basis weight measuring unit 30 may calculate the basis weight of the paper P based on the measurement value obtained by the processing unit 36. Specifically, the basis weight measuring unit 30 calculates the basis weight from correlation data indicating the correlation between the measurement value and the basis weight, for example.

[0071] (Measurement mode of basis weight measuring unit 30) The basis weight measuring unit 30 has a plurality of measurement modes. Specifically, the basis weight measuring unit 30 has a first, second, and third measurement modes. Each of the first, second, and third measurement modes is a mode for measuring basis weight using a burst wave having sensitivity in a predetermined basis weight range.

[0072] The first measurement mode is, for example, 300 [g / m 2 ] and exceeds 600 [g / m 2 In other words, the first measurement mode is a mode in which the basis weight can be measured with higher accuracy in the high basis weight range than in other basis weight ranges (specifically, the medium basis weight range and low basis weight range described later).

[0073] The ultrasonic output (i.e., vibration energy) of the first burst wave is set so that it has sensitivity to the high basis weight range. Therefore, the first burst wave has higher sensitivity to the high basis weight range than the sensitivity to the medium basis weight range and the low basis weight range described below. Note that the high sensitivity state is a state in which there is a high correlation between the measurement value obtained by the processing unit 36 ​​and the actual basis weight of the paper P.

[0074] Hereinafter, the first measurement mode will be referred to as the "high basis weight measurement mode." The high basis weight measurement mode is an example of the "first mode." The high basis weight range is an example of the "first range."

[0075] The second measurement mode is, for example, 100 [g / m 2 ] and exceeds 300 [g / m 2

[0036] is a mode for measuring the basis weight using a second burst wave having sensitivity in a range below 100 mm (hereinafter referred to as the medium basis weight range (see FIG. 3)). In other words, the second measurement mode is a mode in which the basis weight can be measured with higher accuracy in the medium basis weight range than in other basis weight ranges (specifically, the high basis weight range and the low basis weight range described below).

[0076] The ultrasonic output (i.e., vibration energy) of the second burst wave is set so that it has sensitivity to the medium basis weight range. Therefore, the first burst wave is more sensitive to the medium basis weight range than the high basis weight range and the low basis weight range described below. Note that the output of the first burst wave in the high basis weight measurement mode is set low for the second burst wave. That is, the output of the burst wave is set higher in the high basis weight measurement mode than in the second measurement mode. This is because the paper P is less likely to vibrate in the high basis weight range than in the medium basis weight range, and the signal (ultrasonic wave) received by the receiver 35 is weaker.

[0077] Hereinafter, the second measurement mode will be referred to as the "middle basis weight measurement mode." The middle basis weight measurement mode is an example of the "second mode." The middle basis weight range is an example of the "second range."

[0078] The third measurement mode is, for example, 0 [g / m 2 ] and exceeds 100 [g / m 2

[0046] This is a mode for measuring the basis weight using a third burst wave having sensitivity in a range below 1 / 100 (hereinafter referred to as the low basis weight range (see FIG. 5)). In other words, the third measurement mode is a mode in which the basis weight can be measured with higher accuracy in the low basis weight range than in other basis weight ranges (specifically, the high basis weight range and the medium basis weight range).

[0079] The ultrasonic output (i.e., vibration energy) of the third burst wave is set so that it has sensitivity to the low basis weight range. Therefore, the third burst wave is more sensitive to the low basis weight range than to the high basis weight range and the medium basis weight range. Note that the third burst wave has a low output of the second burst wave in the medium basis weight measurement mode. That is, the output of the burst wave is set higher in the medium basis weight measurement mode than in the third measurement mode. This is because the paper P is less likely to vibrate in the medium basis weight range than in the low basis weight range, and the signal (ultrasonic wave) received by the receiver 35 is weaker.

[0080] Hereinafter, the third measurement mode will be referred to as the "low basis weight measurement mode." The low basis weight measurement mode is an example of the "third mode." The low basis weight range is an example of the "third range."

[0081] Here, Fig. 3 shows a graph showing the correlation between the measurement value (hereinafter simply referred to as "measurement value", see solid line) obtained by processing unit 36 ​​and the actual basis weight of paper P (hereinafter referred to as "actual value", see plot) in a medium basis weight measurement mode in which the basis weight is measured using the second burst wave. Fig. 4 shows a graph showing the correlation between the measurement value (see solid line) and the actual basis weight value (see plot) in a high basis weight measurement mode in which the basis weight is measured using the first burst wave. Fig. 5 shows a graph showing the correlation between the measurement value (see solid line) and the actual basis weight value (see plot) in a low basis weight measurement mode in which the basis weight is measured using the third burst wave.

[0082] As shown in Fig. 3, in the medium basis weight measurement mode, the correlation between the measured value (see solid line) and the actual measured value of basis weight (see plot) is relatively high in the medium basis weight range compared to the correlation in the high and low basis weight ranges. That is, in the medium basis weight measurement mode, the agreement between the measured value and the actual measured value in the medium basis weight range is higher than the agreement between the measured value and the actual measured value in the high and low basis weight ranges.

[0083] In contrast, as shown in Fig. 4, in the high basis weight range in the high basis weight measurement mode, the correlation between the measured value (see solid line) and the actual basis weight (see plot) is relatively higher than the correlation in the high basis weight range in the medium basis weight measurement mode. That is, the agreement rate between the measured value and the actual value in the high basis weight range in the high basis weight measurement mode is higher than the agreement rate between the measured value and the actual value in the high basis weight range in the medium basis weight measurement mode. Although not shown in Fig. 4, the agreement rate between the measured value and the actual value in the high basis weight range in the high basis weight measurement mode is higher than the agreement rate between the measured value and the actual value in the medium basis weight range and low basis weight range in the high basis weight measurement mode.

[0084] Also, as shown in Fig. 5, in the low basis weight range in the low basis weight measurement mode, the correlation between the measured value (see solid line) and the actual basis weight (see plot) is relatively higher than the correlation in the low basis weight range in the medium basis weight measurement mode. That is, the agreement rate between the measured value and the actual basis weight in the low basis weight range in the low basis weight measurement mode is higher than the agreement rate between the measured value and the actual basis weight in the low basis weight range in the medium basis weight measurement mode. Although not shown in Fig. 5, the agreement rate between the measured value and the actual basis weight in the low basis weight range in the low basis weight measurement mode is higher than the agreement rate between the measured value and the actual basis weight in the high basis weight range and the medium basis weight range in the low basis weight measurement mode.

[0085] (Control circuit 80) The control circuit 80 has a control function for controlling the operation of the basis weight measuring unit 30. Specifically, the control circuit 80 has a processor 81, a memory 82, and a storage 83, as shown in FIG.

[0086] The processor refers to a processor in a broad sense, and examples of the processor 81 include general-purpose processors (e.g., a CPU (Central Processing Unit) and dedicated processors (e.g., a GPU: Graphics Processing Unit, ASIC: Application Specific Integrated Circuit, FPGA: Field Programmable Gate Array, programmable logic device, etc.).

[0087] The storage 83 stores various programs including a control program 83A (see FIG. 7) and various data. Specifically, the storage 83 is realized by a recording device such as a hard disk drive (HDD), a solid state drive (SSD), or a flash memory.

[0088] The memory 82 is a working area for the processor 81 to execute various programs, and temporarily records various programs or various data when the processor 81 executes processing. The processor 81 reads various programs including a control program 83A from the storage 83 into the memory 82, and executes the programs using the memory 82 as a working area.

[0089] In the control circuit 80, the processor 81 executes the control program 83A to realize various functions. The following describes the functional configuration realized by the cooperation of the processor 81 as a hardware resource and the control program 83A as a software resource. Figure 7 is a block diagram showing the functional configuration of the processor 81.

[0090] 7, in the control circuit 80, the processor 81 executes a control program 83A to function as an acquisition unit 81A and a control unit 81B. The acquisition unit 81A acquires, from the user terminal 19, a measurement instruction for measuring the basis weight of the paper P.

[0091] When the acquisition unit 81A acquires a measurement instruction, the control unit 81B performs measurement control to measure the basis weight on the basis weight measurement unit 30. In the measurement control, the control unit 81B performs control to execute at least one of a high basis weight measurement mode, a medium basis weight measurement mode, and a low basis weight measurement mode.

[0092] Specifically, in this embodiment, in the measurement control, the control unit 81B first performs control to execute the medium basis weight measurement mode. When the basis weight of the paper P measured in the medium basis weight measurement mode is included in the medium basis weight range, the control unit 81B uses the basis weight of the paper P measured in the medium basis weight measurement mode as a measured value (measurement result) and performs control not to execute the low basis weight measurement mode and the high basis weight measurement mode. In other words, when the basis weight of the paper P measured in the medium basis weight measurement mode is included in the medium basis weight range, the control unit 81B ends the process without executing the low basis weight measurement mode and the high basis weight measurement mode.

[0093] Furthermore, in the measurement control, when the basis weight of the paper P measured in the medium basis weight measurement mode is not included in the medium basis weight range, the control unit 81B performs control to execute at least one of the high basis weight measurement mode and the low basis weight measurement mode. Specifically, in this embodiment, when the basis weight of the paper P measured in the medium basis weight measurement mode is not included in the medium basis weight range, the control unit 81B performs control to execute the high basis weight measurement mode if the basis weight is higher than the medium basis weight range, and performs control to execute the low basis weight measurement mode if the basis weight is lower than the medium basis weight range.

[0094] When at least one of the high basis weight measurement mode and the low basis weight measurement mode is to be executed after the medium basis weight measurement mode, the control unit 81B performs control to execute at least one of the high basis weight measurement mode and the low basis weight measurement mode after stopping application of ultrasonic waves in the basis weight measurement unit 30. In other words, when the basis weight of the paper P is not included in the medium basis weight range, the control unit 81B performs control to execute at least one of the high basis weight measurement mode and the low basis weight measurement mode after stopping application of ultrasonic waves in the basis weight measurement unit 30.

[0095] In this embodiment, the control circuit 80 is an example of a “control unit.” It is also possible to grasp the processor 81 or the control unit 81B as an example of a “control unit.”

[0096] (Action according to this embodiment) Next, an example of the operation of this embodiment will be described below.

[0097] This process is performed by the processor 81 reading and executing the control program 83A from the storage 83. This process is started when the processor 81 receives a measurement instruction from the user terminal 19, for example.

[0098] 8, the processor 81 first causes the basis weight measurement unit 30 to execute the medium basis weight measurement mode (step S201). Next, the processor 81 determines whether the basis weight of the paper P measured in the medium basis weight measurement mode is within the medium basis weight range (step S202). If the processor 81 determines that the basis weight is within the medium basis weight range (step S202: YES), the processor 81 uses the basis weight of the paper P measured in the medium basis weight measurement mode as the measurement result (step S203) and ends this process. In other words, if the processor 81 determines that the basis weight is within the medium basis weight range (step S202: YES), the processor 81 ends this process without causing the basis weight measurement unit 30 to execute the high basis weight measurement mode and the low basis weight measurement mode.

[0099] When the processor 81 determines that the basis weight is not included in the medium basis weight range (step S202: NO), the processor 81 determines whether the basis weight is higher than the medium basis weight range (step S204).

[0100] When the processor 81 determines that the basis weight is higher than the medium basis weight range (step S204: YES), it causes the basis weight measurement unit 30 to execute the high basis weight measurement mode (step S205) and ends this process. In step S205, the processor 81 stops applying ultrasonic waves in the basis weight measurement unit 30 and then executes the high basis weight measurement mode. That is, it stops applying the second burst wave as ultrasonic waves to the paper P and then starts applying the first burst wave as ultrasonic waves to the paper P. In step S205, the basis weight of the paper P measured in the high basis weight measurement mode is used as the measurement result.

[0101] On the other hand, when the processor 81 determines that the basis weight is not higher than the medium basis weight range (step S204: NO), it causes the basis weight measurement unit 30 to execute the low basis weight measurement mode (step S206) and ends this process. In other words, when the processor 81 determines that the basis weight is lower than the medium basis weight range, it causes the basis weight measurement unit 30 to execute the low basis weight measurement mode (step S206) and ends this process. In addition, in step S206, the processor 81 stops applying ultrasonic waves in the basis weight measurement unit 30 and then executes the low basis weight measurement mode. That is, it stops the state of applying the second burst wave as ultrasonic waves to the paper P, and then starts the state of applying the third burst wave as ultrasonic waves to the paper P. In addition, in step S206, the basis weight of the paper P measured in the low basis weight measurement mode is used as the measurement result.

[0102] As described above, this embodiment has a high basis weight measurement mode in which the basis weight is measured using a first burst wave having sensitivity in a high basis weight range, a medium basis weight measurement mode in which the basis weight is measured using a second burst wave having sensitivity in a medium basis weight range, and a low basis weight measurement mode in which the basis weight is measured using a third burst wave having sensitivity in a low basis weight range. In other words, this embodiment is capable of measuring the basis weight of the paper P using multiple types of burst waves. Therefore, compared to a configuration in which only one type of burst wave can be used when measuring the basis weight of the paper P, the basis weight of the paper P can be measured with high accuracy.

[0103] Specifically, in this embodiment, three types of burst waves can be used to measure the basis weight of the paper P. Therefore, compared to a configuration in which only two types of burst waves can be used to measure the basis weight of the paper P, the basis weight of the paper P can be measured with high accuracy.

[0104] In this embodiment, when the basis weight of the paper P measured in the medium basis weight measurement mode is not included in the medium basis weight range (step S202: NO), the processor 81 executes at least one of the high basis weight measurement mode and the low basis weight measurement mode. Specifically, when the basis weight of the paper P measured in the medium basis weight measurement mode is not included in the medium basis weight range (step S202: NO), if the basis weight is higher than the medium basis weight range (step S204: YES), the processor 81 executes the high basis weight measurement mode (step S205), and when the basis weight is lower than the medium basis weight range (step S204: NO), the processor 81 executes the low basis weight measurement mode (step S206).

[0105] Therefore, the basis weight of paper P can be measured with high accuracy compared to a configuration in which processor 81 terminates processing without executing either the high basis weight measurement mode or the low basis weight measurement mode when the basis weight of paper P measured in the medium basis weight measurement mode is not within the medium basis weight range (step S202: NO).

[0106] In addition, in this embodiment, in step S205, the processor 81 stops applying ultrasonic waves in the basis weight measuring unit 30, and then executes the high basis weight measurement mode. That is, the state of applying the second burst wave as ultrasonic waves to the paper P is stopped, and then the state of applying the first burst wave as ultrasonic waves to the paper P is started.

[0107] Here, in a configuration in which ultrasonic waves are continuously applied to the paper P while changing from the second burst wave to the first burst wave (hereinafter referred to as configuration A), it takes time for the second burst wave to stabilize into the first burst wave. Therefore, the measurement time for measuring the basis weight of the paper P is shorter than that in configuration A.

[0108] In this embodiment, in step S206, the processor 81 executes the low basis weight measurement mode after stopping the application of ultrasonic waves in the basis weight measurement unit 30. As in the above-mentioned case, this configuration also shortens the measurement time for measuring the basis weight of the paper P compared to the configuration in which ultrasonic waves are continuously applied to the paper P and the second burst wave is changed to the third burst wave.

[0109] Furthermore, in this embodiment, when the processor 81 determines that the basis weight of the paper P measured in the medium basis weight measurement mode is within the medium basis weight range (step S202: YES), the processor 81 terminates this processing without causing the basis weight measurement unit 30 to execute the high basis weight measurement mode and the low basis weight measurement mode.

[0110] Therefore, the measurement time for measuring the basis weight of the paper P is shorter than in a configuration in which the high basis weight measurement mode and the low basis weight measurement mode are always executed after the medium basis weight measurement mode is executed.

[0111] Also, in this embodiment, as described above, when the basis weight of paper P measured in the medium basis weight measurement mode is not included in the medium basis weight range (step S202: NO), if the basis weight is higher than the medium basis weight range (step S204: YES), processor 81 executes the high basis weight measurement mode (step S205), and when the basis weight is lower than the medium basis weight range (step S204: NO), processor 81 executes the low basis weight measurement mode (step S206).

[0112] In this manner, in this embodiment, by first executing the medium basis weight measurement mode, if the basis weight of the measured paper P is not within the medium basis weight range (step S202: NO), the mode to be executed next can be determined depending on whether the basis weight is high or low relative to the medium basis weight range, allowing appropriate mode selection.

[0113] For example, if the high basis weight measurement mode is performed first and the basis weight of the measured paper P is not within the high basis weight range, it is not possible to determine how low the basis weight is, and therefore it is not possible to determine whether to select the medium basis weight measurement mode or the low basis weight measurement mode next.

[0114] Therefore, according to this embodiment, the basis weight of the paper P can be measured with high accuracy in a short time compared to a configuration in which the high basis weight measurement mode or the low basis weight measurement mode is executed first, and then the other two modes are executed.

[0115] In addition, in this embodiment, when the control device 16 receives an image formation instruction from the user terminal 19, it causes the image forming unit 14 and the transport mechanism 15 to perform the image forming operation, and controls the operations of the image forming unit 14 and the transport mechanism 15 based on the measurement value information. Therefore, a high-quality image is formed on the paper P, compared to a configuration in which the image forming operation is performed regardless of the physical properties of the paper P.

[0116] (Modification) In the present embodiment, a recording medium is used as an example of a measurement target, but the present invention is not limited thereto. An example of a measurement target may be an object used for purposes other than forming an image. In addition, in the present embodiment, a paper sheet P is used as an example of a recording medium, but the present invention is not limited thereto. An example of a recording medium may be a sheet-like recording medium other than paper sheet P, such as a metal or resin film.

[0117] In the present embodiment, the basis weight [g / m 2 However, the present invention is not limited to this. An example of a measuring unit is a unit for measuring the thickness [m] and density [g / m 3 ], mass [g], and other physical properties. That is, examples of physical properties include the thickness [m], density [g / m 3 ], and mass [g], or other physical properties.

[0118] In the present embodiment, the basis weight measuring unit 30 has three measurement modes, namely, the high basis weight measurement mode, the medium basis weight measurement mode, and the low basis weight measurement mode, but is not limited thereto. The basis weight measuring unit 30 may have, for example, two measurement modes, namely, the high basis weight measurement mode and the medium basis weight measurement mode, and may have at least two measurement modes.

[0119] In addition, in this embodiment, in step S205, the processor 81 executes the high basis weight measurement mode after stopping the application of ultrasonic waves in the basis weight measurement unit 30, but this is not limited to this. For example, the configuration may be such that the second burst wave is changed to the first burst wave while the ultrasonic waves are continuously applied to the paper P.

[0120] In addition, in this embodiment, in step S206, the processor 81 executes the low basis weight measurement mode after stopping the application of ultrasonic waves in the basis weight measurement unit 30, but this is not limited to this. For example, the configuration may be such that the second burst wave is changed to the third burst wave while the ultrasonic waves are continuously applied to the paper P.

[0121] In the present embodiment, when the processor 81 determines that the basis weight of the paper P measured in the medium basis weight measurement mode is within the medium basis weight range (step S202: YES), the processor 81 ends this process without causing the basis weight measurement unit 30 to execute the high basis weight measurement mode and the low basis weight measurement mode, but this is not limited. For example, the processor 81 may be configured to always execute the high basis weight measurement mode and the low basis weight measurement mode after executing the medium basis weight measurement mode.

[0122] In the present embodiment, when the basis weight of the paper P measured in the medium basis weight measurement mode is not included in the medium basis weight range (step S202: NO), and when the basis weight is higher than the medium basis weight range (step S204: YES), the processor 81 executes the high basis weight measurement mode (step S205), and when the basis weight is lower than the medium basis weight range (step S204: NO), the processor 81 executes the low basis weight measurement mode (step S206), but this is not limited thereto. For example, the processor 81 may be configured to execute the other two modes after executing the high basis weight measurement mode or the low basis weight measurement mode.

[0123] In the present embodiment, the measuring device 20 includes the resistance measuring unit 50 and the coating layer measuring unit 70, but is not limited thereto. For example, the measuring device 20 may be configured without including at least one of the resistance measuring unit 50 and the coating layer measuring unit 70, and may include at least the basis weight measuring unit 30.

[0124] The present invention is not limited to the above-described embodiment, and various modifications, changes, and improvements are possible without departing from the spirit and scope of the present invention. For example, the configurations included in the above-described modified examples may be appropriately combined to form a configuration. [Explanation of symbols]

[0125] 10 Image forming device 14 Image forming section 16 Control device 20 Measuring Equipment 30 Basis weight measurement section (example of measurement section) 80 Control circuit (an example of a control unit) P Paper (example of measurement object)

Claims

1. A measurement unit that measures a physical property of a measurement object by applying ultrasonic waves to the measurement object to vibrate the measurement object, the measurement unit having a first mode for measuring the physical property using a first burst wave having sensitivity to a first range of a predetermined physical property value, and a second mode for measuring the physical property using a second burst wave having sensitivity to a second range of a physical property value different from the first range; Executing the second mode, When the physical property measured by the second mode is not included in the second range, the first mode is executed, and the physical property measured by the first mode is used as a measurement result; a control unit that does not execute the first mode and uses the physical property measured by the second mode as a measurement result when the physical property measured by the second mode is within the second range; A measuring device comprising:

2. The control unit: The second mode is executed, and when the physical property measured by the second mode is not included in the second range, application of ultrasonic waves in the measurement unit is stopped, and then the measurement unit is controlled to execute the first mode.

2. The measuring device of claim 1.

3. The measurement unit further has a third mode in which a physical property is measured using a third burst wave having sensitivity to a third range of physical properties different from the first range and the second range, The control unit is Controlling the measurement unit to execute at least one of the first mode, the second mode, and the third mode.

3. The measuring device according to claim 1 or 2.

4. The second range is a range of physical property values ​​lower than the first range and higher than the third range, The control unit is executing the second mode, and when the physical property measured by the second mode has a physical property value higher than the second range, executing the first mode, and using the physical property measured by the first mode as a measurement result; When the physical property measured by the second mode has a physical property value lower than the second range, the third mode is executed, and the physical property measured by the third mode is used as a measurement result.

4. The measuring device according to claim 3.

5. A measuring device according to any one of claims 1 to 4, an image forming unit that forms an image on a recording medium as the measurement target whose physical properties have been measured by the measurement device; a control device that controls an image forming operation of the image forming unit based on the physical property measured by the measuring device; An image forming apparatus comprising:

Citation Information

Patent Citations

  • Sheet transport device

    JP2017210349A

  • Basis weight determination device and image formation device

    JP2021066570A

  • Automatic Calibration Apparatus and Method Thereof

    US20170038232A1

  • Ultrasonic control device and recording material discrimination device

    WO2011074061A1