Air collection pipe assembly and air conditioning device

By integrally molding the main and branch pipes in the air-collecting pipe assembly, the risk of leakage is eliminated, enhancing the sealing and processing efficiency of the assembly.

JP7660203B2Active Publication Date: 2025-04-10ZHEJIANG DUNAN ARTIFICIAL ENVIRONMENT CO LTD
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Patent Information

Application Number
JP2023540472
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-02-07
Filing Date
2022-01-28
Publication Date
2025-04-10
Estimated Expiration
2042-01-28

AI Technical Summary

Technical Problem

The air-collecting pipe assembly is prone to leakage due to welding defects or leakage during the welding process of the main and branch pipes.

Method used

The air-collecting pipe assembly is designed with a main collecting pipe and a branch pipe body that are integrally molded, eliminating the need for separate welding. The branch pipe body has a larger inner diameter than the main pipe and can be formed using spinning or cold pressing processes, enhancing processing efficiency and accuracy.

Benefits of technology

The integrally molded design eliminates the risk of leakage between the branch and main pipes, improving the sealing degree and overall processing efficiency of the air-collecting pipe assembly.

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Patent Text Reader

Abstract

An air collecting pipe assembly and an air conditioning device, comprising: a main air collecting pipe (1); and a branch pipe body (2) connected to one end of the main air collecting pipe (1), the branch pipe body (2) and the main air collecting pipe (1) being integrally molded, and the inner diameter of the branch pipe body (2) being larger than the inner diameter of the main air collecting pipe (1).
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Description

[Technical field]

[0001] Related Applications This application claims priority to a Chinese patent application filed on February 7, 2021, bearing application number 202120364701.9 and entitled "Air Collecting Pipe Assembly and Air Conditioning Apparatus," the entire contents of which are incorporated herein by reference.

[0002] TECHNICAL FIELD This application relates to the field of refrigeration, and more particularly to air collection duct assemblies and air conditioning systems. [Background technology]

[0003] The air collecting pipe assembly usually includes a main air collecting pipe and a branch pipe body connected to one end of the main air collecting pipe and capable of diverting the fluid medium in the main air collecting pipe. The main air collecting pipe and the branch pipe body are usually welded together, but the welding process is prone to poor welding or welding leakage, which creates a risk of leakage in the air collecting pipe assembly. Summary of the Invention

[0004] In view of this, there is a need to provide an air collection pipe assembly and an air conditioner that overcomes the problem of the risk of leakage from the air collection pipe assembly.

[0005] The present application provides an air collecting pipe assembly including a main air collecting pipe and a branch pipe body connected to one end of the main air collecting pipe, the branch pipe body and the main air collecting pipe being integrally molded, and the inner diameter of the branch pipe body being larger than the inner diameter of the main air collecting pipe.

[0006] In one embodiment of the present application, the main collecting pipe is formed into a branch pipe body by spinning, and the wall thickness of the branch pipe body is smaller than that of the main collecting pipe, and since the spinning process is a mature process and has high processing efficiency, the processing efficiency of the entire collecting pipe assembly can be improved, and the branch pipe body processed by spinning has higher precision.

[0007] In one embodiment of the present application, the main collecting pipe is formed into a branch pipe body by cold pressing, and the wall thickness of the branch pipe body is equal to that of the main collecting pipe, which makes the structure of the branch pipe body more robust, and the branch pipe body is less likely to be deformed when subjected to impact during the use of the collecting pipe assembly, thereby improving the service life of the collecting pipe assembly.

[0008] In one embodiment of the present application, the branch pipe body is provided with a number of pipe connection ports, and the pipe connection ports and the branch pipe body are integrally molded. With this configuration, there is no connection gap between the branch pipe body and the pipe connection ports, and the problem of leakage occurring when the fluid medium flows between the branch pipe body and the pipe connection ports is eliminated. This greatly improves the sealing degree of the entire air collection pipe assembly.

[0009] In one embodiment of the present application, the pipe connection port includes a first connection port provided at one end of the branch pipe body away from the main air collecting pipe, and a second connection port provided at a side wall of the branch pipe body, which allows more freedom in the installation position of the pipe connection port, and also allows more freedom in the installation position of the air collecting branch pipe since the air collecting branch pipe and the branch pipe body are connected by the pipe connection port, which is advantageous in freely setting the relative positions of the main air collecting pipe and the air collecting branch pipe in the air collecting pipe assembly according to actual needs.

[0010] In one embodiment of the present application, the second connection port is formed by opening a hole in the side wall of the branch pipe body and flanging the opening portion, which simplifies the processing method of the second connection port and makes the connection between the second connection port and the branch pipe body more robust.

[0011] In one embodiment of the present application, the branch pipe body and the main collecting pipe are connected by a conical transition structure, and the inclination angle of the outer surface of the conical transition structure is less than or equal to 45°.

[0012] In one embodiment of the present application, the number of the first connection ports is multiple, which is advantageous for connecting more air collection branch pipes to the end of the branch pipe body, or the number of the second connection ports is multiple, which is advantageous for connecting more air collection branch pipes to the side wall of the branch pipe body.

[0013] In one embodiment of the present application, the air collection pipe assembly further includes a plurality of air collection branch pipes, the plurality of air collection branch pipes are connected to a plurality of pipe connection ports, the air collection branch pipe includes a first branch pipe, the first branch pipe is inserted into the first connection port, and a first positioning protrusion point is provided on the inner wall of the first connection port, and the first branch pipe is abutted against the first positioning protrusion point. With this configuration, the insertion depth of the first branch pipe into the first connection port can be limited by the first positioning protrusion point, thereby improving the assembly accuracy of the first branch pipe and the branch pipe body.

[0014] In one embodiment of the present application, the air collection branch pipe includes a second branch pipe, the second branch pipe is inserted into the second connection port, and a second positioning protrusion is provided on the outer wall of the second branch pipe, and the second connection port is abutted against the second positioning protrusion. With this configuration, the insertion depth of the second branch pipe into the second connection port can be limited by the second positioning protrusion, thereby improving the assembly accuracy of the second branch pipe and the branch pipe body.

[0015] The present application further provides an air conditioning device including an air collection duct assembly according to any of the above embodiments.

[0016] In the air collecting pipe assembly and air conditioner provided by the present application, the branch pipe body and the main collecting pipe are integrally molded, and integrally molded means that the branch pipe body and the main collecting pipe are processed and molded at one time, that is, the branch pipe body and the main collecting pipe are not processed separately and then connected. This means that there is no connection gap between the branch pipe body and the main collecting pipe, and the problem of leakage occurring when the fluid medium flows between the branch pipe body and the main collecting pipe is eliminated. As can be seen from the above, the air collecting pipe assembly provided by the present application solves the problem that there is a risk of leakage in the air collecting pipe assembly. [Brief description of the drawings]

[0017] [Figure 1] FIG. 2 is a schematic diagram of an air collection tube assembly according to one embodiment of the present application. [Diagram 2] FIG. 2 is an enlarged view of A shown in FIG.

[0018] 1 main air collection pipe, 2 branch pipe body, 3 pipe connection port, 31 first connection port, 32 second connection port, 4 air collection branch pipe, 41 first branch pipe, 42 second branch pipe, 43 second positioning protrusion. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0019] The technical aspects of the embodiments of the present application will be described below clearly and completely with reference to the drawings in the embodiments of the present application, but it goes without saying that the described embodiments are merely some embodiments of the present application, and are not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts all belong to the scope of protection of the present application.

[0020] It should be noted that when an assembly is said to be "built into" another assembly, it may be built directly into the other assembly, or there may be an intervening assembly present. When an assembly is said to be "mounted" on another assembly, it may be mounted directly on the other assembly, or there may be an intervening assembly present at the same time. When an assembly is said to be "fastened" to another assembly, it may be fastened directly to the other assembly, or there may be an intervening assembly present at the same time.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art of this application. In this specification, the terms used in this application are only for the purpose of describing specific embodiments and are not intended to limit this application. As used herein, the term "and / or" includes one or more of any and all combinations of the associated items.

[0022] 1 and 2, the present application provides an air collecting pipe assembly including a main air collecting pipe 1, an air collecting branch pipe 4, and a branch pipe body 2 connected to one end of the main air collecting pipe 1 and provided with a plurality of pipe connection ports 3, the plurality of air collecting branch pipes 4 being connected to the plurality of pipe connection ports 3. Usually, the fluid medium enters the branch pipe body 2 from the plurality of air collecting branch pipes 4 through the pipe connection ports 3, and then enters the main air collecting pipe 1 from the branch pipe body 2, thereby realizing collection of the fluid medium. In other cases, the fluid medium can also be divided by entering the plurality of air collecting branch pipes 4 from the main air collecting pipe 1 through the branch pipe body 2. In this embodiment, the inner diameter of the branch pipe body 2 is larger than the inner diameter of the main air collecting pipe 1. With such a configuration, the mounting area of ​​the branch pipe body 2 can be increased, and the mounting of the air collecting branch pipe 4 to the branch pipe body 2 is advantageous. In addition, the branch pipe body 2 and the main air collecting pipe 1 are integrally molded, and integrally molded refers to the branch pipe body 2 and the main air collecting pipe 1 being processed and molded at one time, that is, the branch pipe body 2 and the main air collecting pipe 1 are not processed separately and then connected. As a result, there is no connection gap between the branch pipe body 2 and the main air collecting pipe 1, and the problem of leakage occurring when the fluid medium flows between the branch pipe body 2 and the main air collecting pipe 1 is eliminated. As can be seen from the above, the air collecting pipe assembly provided by the present application solves the problem that there is a risk of leakage in the air collecting pipe assembly.

[0023] In one embodiment, the main air collecting pipe 1 is formed into the branch pipe body 2 by spinning, and the wall thickness of the branch pipe body 2 is smaller than that of the main air collecting pipe 1. The spinning process is performed by fixing the main air collecting pipe 1 to the mold of a spinning machine and rotating it together with the main shaft of the machine tool, while pressing the main air collecting pipe 1 with a roller or spatula to partially plastically deform the main air collecting pipe 1. In this embodiment, after the side wall of the main air collecting pipe 1 is deformed by spinning, the inner diameter is enlarged and the wall thickness is thinned to form the branch pipe body 2. The spinning process is a mature process and has high processing efficiency, so that the processing efficiency of the entire air collecting pipe assembly can be improved, and the branch pipe body 2 processed by spinning has higher precision.

[0024] In another embodiment, the main air collecting pipe 1 is cold pressed to form the branch pipe body 2, and the wall thickness of the branch pipe body 2 is equal to that of the main air collecting pipe 1. Cold pressing is a pressure processing method in which a press die is used to apply pressure to the main air collecting pipe 1 on a press machine at room temperature to plastically deform the main air collecting pipe 1. In this embodiment, after the side wall of the main air collecting pipe 1 is deformed by cold pressing, the inner diameter of the main air collecting pipe 1 is enlarged and the total length is shortened to form the branch pipe body 2, and the wall thickness of the formed branch pipe body 2 is equal to that of the main air collecting pipe 1. This configuration makes the structure of the branch pipe body 2 more robust, and the branch pipe body 2 is less likely to deform even when it is impacted during the use of the air collecting pipe assembly, thereby improving the service life of the air collecting pipe assembly.

[0025] In one embodiment, the pipe connection port 3 and the branch pipe body 2 are integrally molded. With this configuration, there is no connection gap between the branch pipe body 2 and the pipe connection port 3, and the problem of leakage occurring when the fluid medium flows between the branch pipe body 2 and the pipe connection port 3 is eliminated. This greatly improves the sealing of the entire air collection pipe assembly.

[0026] 1 and 2, in one embodiment, the pipe connection port 3 includes a first connection port 31 provided at one end of the branch pipe body 2 remote from the main air collecting pipe 1, and a second connection port 32 provided on a side wall of the branch pipe body 2. This allows more freedom in the installation position of the pipe connection port 3, and since the air collecting branch pipe 4 and the branch pipe body 2 are connected by the pipe connection port 3, the installation position of the air collecting branch pipe 4 is also more free, which is advantageous in freely setting the relative positions of the main air collecting pipe 1 and the air collecting branch pipe 4 in the air collecting pipe assembly according to actual needs.

[0027] In one embodiment, as shown in Figs. 1 and 2, the second connection port 32 is formed by opening a hole in the side wall of the branch pipe body 2 and flanging the opening portion. Specifically, it is necessary to first open a hole in the side wall of the branch pipe body 2, and then the side wall of the branch pipe body 2 in the opening region is flanged outward to form the second connection port 32. With this configuration, the processing method of the second connection port 32 becomes simple, and the connection between the second connection port 32 and the branch pipe body 2 becomes more robust. However, the present invention is not limited to this, and the second connection port 32 may be formed by flanging the side wall of the branch pipe body 2 in the opening region inward.

[0028] In one embodiment, as shown in Figures 1 to 2, the branch pipe body 2 and the main air collecting pipe 1 are connected by a cone-shaped transition structure, and the inclination angle of the outer surface of the cone-shaped transition structure is less than 45°, which makes the connection between the branch pipe body 2 and the main air collecting pipe 1 smoother.

[0029] 1 and 2, there are a plurality of first connection ports 31. The first connection port 31 is provided at one end of the branch pipe body 2 away from the main air collection pipe 1, so that a plurality of first connection ports 31 can be provided at the end of the branch pipe body 2, which is advantageous for connecting more air collection branch pipes 4 to the end of the branch pipe body 2.

[0030] 1 and 2, in one embodiment, there are a plurality of second connection ports 32. Since the second connection ports 32 are provided on the side wall of the branch pipe body 2, a plurality of second connection ports 32 can be provided on the side wall of the branch pipe body 2, which is advantageous for connecting more air collection branch pipes 4 to the side wall of the branch pipe body 2.

[0031] 1 and 2, the air collection pipe assembly further includes a plurality of air collection branch pipes 4, which are connected to a corresponding plurality of pipe connection ports 3, and the air collection branch pipe 4 includes a first branch pipe 41, which is inserted into the first connection port 31, and a first positioning protrusion (not shown) is provided on the inner wall of the first connection port 31, and the first branch pipe 41 is abutted against the first positioning protrusion. With this configuration, the insertion depth of the first branch pipe 41 into the first connection port 31 can be limited by the first positioning protrusion, thereby improving the assembly accuracy of the first branch pipe 41 and the branch pipe body 2.

[0032] 1 and 2, in one embodiment, the air collection branch pipe 4 includes a second branch pipe 42, which is inserted into the second connection port 32, and a second positioning protrusion is provided on the outer wall of the second branch pipe 42, and the second connection port 32 is abutted against the second positioning protrusion. With this configuration, the insertion depth of the second branch pipe 42 into the second connection port 32 can be limited by the second positioning protrusion, thereby improving the assembly accuracy of the second branch pipe 42 and the branch pipe body 2.

[0033] The present application further provides an air conditioning device including an air collection duct assembly according to any of the above embodiments.

[0034] Each of the technical features of the above-mentioned embodiments may be combined in any combination. For the sake of brevity, not all possible combinations of each of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, all of them should be considered within the scope described in this specification.

[0035] Those skilled in the art should recognize that the above embodiments are merely for illustrating the present application and are not used as limitations to the present application, and any reasonable modifications and changes made to the above embodiments within the substantial spirit of the present application will fall within the scope of the protection sought by the present application.

Claims

1. A main air collecting pipe and a branch pipe body connected to one end of the main air collecting pipe, the branch pipe body and the main air collecting pipe are integrally molded at one time, and the inner diameter of the branch pipe body is larger than the inner diameter of the main air collecting pipe, The branch pipe body is provided with a plurality of pipe connection ports, and the pipe connection ports and the branch pipe body are integrally molded, The pipe connection port includes a first connection port provided at one end of the branch pipe body away from the main air collection pipe, and a second connection port provided on a side wall of the branch pipe body, The second connection port is formed by opening a hole in a side wall of the branch pipe body and by flanging the opening portion, The branch pipe body and the main air collecting pipe are connected by a conical transition structure, and the inclination angle of the outer surface of the conical transition structure is less than or equal to 45°; The air collection pipe assembly further includes a plurality of air collection branch pipes, the plurality of air collection branch pipes are connected to the plurality of pipe connection ports, the air collection branch pipes include a first branch pipe, the first branch pipe is inserted into the first connection port, and a first positioning protrusion point is provided on an inner wall of the first connection port, and the first branch pipe is abutted against the first positioning protrusion point; An air collection pipe assembly, wherein the air collection branch pipe includes a second branch pipe, the second branch pipe is inserted into the second connection port, and a second positioning protrusion point is provided on an outer wall of the second branch pipe, and the second connection port is abutted against the second positioning protrusion point.

2. 2. The air collecting pipe assembly according to claim 1, wherein the main collecting pipe is formed with the branch pipe body by a spinning process, and the wall thickness of the branch pipe body is smaller than the wall thickness of the main collecting pipe.

3. 2. The air collecting pipe assembly according to claim 1, wherein the main collecting pipe is formed with the branch pipe body by cold pressing, and the wall thickness of the branch pipe body is equal to the wall thickness of the main collecting pipe.

4. An air conditioning apparatus comprising an air collection duct assembly according to any one of claims 1 to 3.

Citation Information

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