Episulfide composition, polymerizable composition, cured product, and optical material

By introducing polysulfide bonds and disulfide bonds into the episulfide combination, the problem of insufficient polymerization of episulfide compounds in the prior art is solved, and an episulfide combination with high polymerization and excellent optical properties is achieved, which is suitable for the production of high-light transmittance optical materials.

JP7660689B2Active Publication Date: 2025-04-11MITSUI CHEMICALS INC
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
JP2023545390
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-09-01
Filing Date
2022-08-05
Publication Date
2025-04-11
Estimated Expiration
2042-08-05

AI Technical Summary

Technical Problem

In the prior art, the polymerization properties of episulfide compounds are insufficient, making it difficult to meet the needs of high polymerization properties and excellent optical properties.

Method used

By introducing the episulfide compound (A) with polysulfide bonds and the episulfide compound (B) with disulfide bonds into the episulfide combination, the content of episulfide compound (A) in the episulfide combination reaches 100 ppm or more, thereby improving polymerization.

Benefits of technology

The high polymerization of episulfide combination is achieved, the optical properties of the polymer are improved, and it is suitable for the production of optical materials with high light transmittance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007660689000001
    Figure 0007660689000001
  • Figure 0007660689000002
    Figure 0007660689000002
  • Figure 0007660689000003
    Figure 0007660689000003
Patent Text Reader

Abstract

This episulfide composition comprises: an episulfide compound (A) that contains an episulfide ring and a polysulfide bond in which at least three bonds represented by -S- are connected, and an episulfide compound (B) that contains an episulfide ring and a (di)sulfide bond and does not contain the aforementioned polysulfide bond. The content of the episulfide compound (A) is at least 100 mass-ppm with reference to the total amount of the episulfide composition.
Need to check novelty before this filing date? Find Prior Art

Description

[Technical field]

[0001] The present disclosure relates to an episulfide composition, a polymerizable composition, a cured product, and an optical material. [Background technology]

[0002] 2. Description of the Related Art Plastic lenses are lighter and less likely to break than inorganic lenses, and can be dyed, and therefore, in recent years, they have rapidly become popular for use as eyeglass lenses, camera lenses, and the like. Among resin optical materials typified by plastic lenses, optical materials obtained by polymerizing episulfide compounds are known to have a high refractive index (see, for example, Patent Document 1).

[0003] Patent Document 1: Japanese Patent Application Laid-Open No. 2002-194083 Summary of the Invention [Problem to be solved by the invention]

[0004] However, there are cases where it is required to further improve the polymerizability of an episulfide compound as a monomer (for example, an episulfide compound having a disulfide bond described in Patent Document 1).

[0005] An object of the present disclosure is to provide an episulfide composition having excellent polymerizability, a polymerizable composition containing the episulfide composition and having excellent polymerizability, a cured product of the polymerizable composition, and an optical material containing the cured product. [Means for solving the problem]

[0006] Means for solving the above problems include the following aspects. <1> An episulfide compound (A) including an episulfide ring and a polysulfide bond formed by linking three or more bonds represented by -S-; An episulfide compound (B) containing an episulfide ring and a (di)sulfide bond and not containing the polysulfide bond; Contains The episulfide composition, wherein the content of the episulfide compound (A) is 100 ppm by mass or more based on the total amount of the episulfide composition. <2> The episulfide compound (A) contains a trisulfide bond. <1> The episulfide composition according to claim 1. <3> The content of the episulfide compound (A) is 15,000 ppm by mass or less based on the total amount of the episulfide composition. <2> The episulfide composition according to claim 1. <4> The content of the episulfide compound (B) is 90 mass% or more based on the total amount of the episulfide composition. <2> or <3> The episulfide composition according to claim 1. <5> The episulfide compound (A) is a compound represented by the following formula (1): <2> ~ <4> 1. The episulfide composition according to any one of claims 1 to 9.

[0007] [ka]

[0008] In formula (1), R 1A ~R 10A are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group, n A and m A are each independently an integer of 0 to 3. n A If is 2 or 3, there are multiple R 1A may be the same or different, and there may be multiple R 2A may be the same or different. m A If is 2 or 3, there are multiple R 6A may be the same or different, and there may be multiple R 7A may be the same or different.

[0009] <6> The episulfide compound (B) is a compound represented by the following formula (2): <2> ~ <5> 1. The episulfide composition according to any one of claims 1 to 9.

[0010] [ka]

[0011] In formula (2), R 1B ~R 5B are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group, n B is an integer from 0 to 3, and k B is an integer from 2 to 4. k B When is 2, L is a group containing at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B The linking group may be a 2-valent linking group, a sulfide bond, or a disulfide bond. k B When is 3 or 4, L is a group containing at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B is a valent linking group. Multiple R's 1B ~R 5B and n B Each of may be the same or different.

[0012] <7> <1> ~ <6> 13. A polymerizable composition comprising the episulfide composition according to any one of 1 to 22 and a polymerization catalyst. <8> Furthermore, a thiol compound is contained <6> The polymerizable composition according to claim 1. <9> <7> or <8> A cured product of the polymerizable composition according to claim 1. <10> <9> An optical material comprising the cured product according to claim 1. Effect of the Invention

[0013] According to the present disclosure, there are provided an episulfide composition having excellent polymerizability, a polymerizable composition containing the episulfide composition and having excellent polymerizability, a cured product of the polymerizable composition, and an optical material containing the cured product. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0014] In the present disclosure, a numerical range expressed using "to" means a range that includes the numerical values ​​before and after "to" as the lower and upper limits. In the present disclosure, the amount of each component in the composition is determined based on the amount of each component in the composition. When present, the term refers to the total amount of the substance present in the composition, unless otherwise specified. In the numerical ranges described in the present disclosure in stages, the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. In addition, in the numerical ranges described in the present disclosure, the upper or lower limit value of the numerical range may be replaced with a value shown in the examples.

[0015] [Episulfide Composition] The episulfide composition of the present disclosure comprises: An episulfide compound (A) including an episulfide ring and a polysulfide bond formed by linking three or more bonds represented by -S-; An episulfide compound (B) containing an episulfide ring and a (di)sulfide bond but not containing a trisulfide bond; Contains The content of the episulfide compound (A) is 100 ppm by mass or more based on the total amount of the episulfide composition. It is an episulfide composition.

[0016] The episulfide composition of the present disclosure has excellent polymerizability. Such excellent polymerizability is believed to be contributed by the episulfide compound (A) contained in an amount of 100 ppm by mass or more based on the total amount of the episulfide composition.

[0017] In the present disclosure, the term "(di)sulfide bond" is a concept encompassing a sulfide bond and a disulfide bond. In this disclosure, the term "sulfide bond" means a bond represented by "-S-" connecting two carbon atoms (excluding a bond represented by "-S-" contained in an episulfide ring). In the present disclosure, the term "disulfide bond" refers to a bond represented by "-SS-" connecting two carbon atoms.

[0018] In the present disclosure, the term "polysulfide bond formed by connecting three or more bonds represented by -S-" (hereinafter, also simply referred to as "polysulfide bond") means a bond represented by "-(S) n "-" (n is an integer of 3 or more). Examples of polysulfide bonds in the present disclosure include trisulfide bonds, tetrasulfide bonds, pentasulfide bonds, and hexasulfide bonds. Where: "Trisulfide bond" means a bond represented by "-SSS-" connecting two carbon atoms. "Tetrasulfide bond" means a bond represented by "-SSSS-" that connects two carbon atoms. "Pentasulfide bond" means a bond represented by "-SSSSS-" that connects two carbon atoms. The term "hexasulfide bond" refers to a bond represented by "-SSSSSS-" connecting two carbon atoms.

[0019] Hereinafter, each component that may be contained in the episulfide composition of the present disclosure will be described.

[0020] <Episulfide compound (A)> The episulfide composition of the present disclosure contains an episulfide compound (A). The episulfide compound (A) is an episulfide compound having an episulfide ring and three or more bonds represented by -S-. and a polysulfide bond formed by linking the above. The episulfide compound (A) contained in the episulfide composition of the present disclosure may be of only one type, or of two or more types.

[0021] The content of the episulfide compound (A) relative to the total amount of the episulfide composition of the present disclosure is 100 ppm by mass or more. This improves the polymerizability of the episulfide composition.

[0022] Here, the concept of the term "polymerizability of the episulfide composition" includes not only the polymerizability in the case where only the episulfide compound (A) and the episulfide compound (B) contained in the episulfide composition are polymerized, but also the polymerizability in the case where the episulfide compound (A) and the episulfide compound (B) are copolymerized with other monomers (for example, a thiol compound described later; the same applies hereinafter).

[0023] From the viewpoint of further improving the polymerizability of the episulfide composition, the content of the episulfide compound (A) is preferably 200 ppm by mass or more, more preferably 300 ppm by mass or more, even more preferably 500 ppm by mass or more, and still more preferably 1000 ppm by mass or more.

[0024] From the viewpoint of better maintaining the resin properties of the obtained resin, the content of the episulfide compound (A) is preferably 15,000 ppm by mass or less based on the total amount of the episulfide composition.

[0025] Here, the concept of the term "resin obtained" includes not only a resin obtained by polymerizing only the episulfide compound (A) and the episulfide compound (B) contained in the episulfide composition, but also a resin obtained by copolymerizing the episulfide compound (A) and the episulfide compound (B) with other monomers (for example, a thiol compound described later; the same applies hereinafter). Furthermore, examples of the resin properties include light resistance and heat resistance. In the examples described below, the heat resistance is Glass transition temperature (Tg) ΔY.I., which is the difference in yellow index (YI) before and after annealing, and was used as an indicator for evaluation.

[0026] From the viewpoint of further improving the resin properties of the obtained resin, the content of the episulfide compound (A) is preferably 12000 ppm by mass or less, more preferably 10000 ppm by mass or less, even more preferably 8000 ppm by mass or less, and still more preferably 5000 ppm by mass or less.

[0027] The episulfide compound (A) preferably contains a trisulfide bond. In other words, the episulfide compound (A) preferably contains an episulfide compound (Aa) containing an episulfide ring and a trisulfide bond. In this case, the episulfide compound (A) is An episulfide compound (Aa) containing an episulfide ring and a trisulfide bond; an episulfide compound (Ab) containing an episulfide ring and a polysulfide bond other than a trisulfide bond (for example, a tetrasulfide bond, etc.); may also include In addition, the episulfide compound (Aa) may contain a trisulfide bond and a polysulfide bond other than a trisulfide bond (for example, a tetrasulfide bond, etc.).

[0028] When the episulfide compound (A) contains the episulfide compound (Aa), the preferred range of the content of the episulfide compound (Aa) is the same as the preferred range of the content of the episulfide compound (A) described above. In addition, when the episulfide compound (A) contains an episulfide compound (Aa), the proportion of the episulfide compound (Aa) in the total amount of the episulfide compound (A) is preferably 50% by mass to 100% by mass, more preferably 60% by mass to 100% by mass, and further preferably 80% by mass to 100% by mass.

[0029] The episulfide compound (A) more preferably contains a compound represented by the following formula (1). When the episulfide compound (A) contains a compound represented by the following formula (1), the preferred range of the content of the compound represented by the following formula (1) is the same as the preferred range of the content of the episulfide compound (A) described above. In addition, when the episulfide compound (A) contains a compound represented by the following formula (1), the proportion of the compound represented by the following formula (1) in the total amount of the episulfide compound (A) is preferably 50% by mass to 100% by mass, more preferably 60% by mass to 100% by mass, even more preferably 80% by mass to 100% by mass, even more preferably 90% by mass to 100% by mass, and even more preferably 95% by mass to 100% by mass.

[0030] [ka]

[0031] In formula (1), R 1A ~R 10A are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group, n A and m A are each independently an integer of 0 to 3. n A If is 2 or 3, there are multiple R 1A may be the same or different, and there may be multiple R 2A may be the same or different. m A If is 2 or 3, there are multiple R 6A may be the same or different, and there may be multiple R7A may be the same or different.

[0032] In formula (1), R 1A ~R 10A are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group. Examples of the substituent in the optionally substituted monovalent hydrocarbon group include a halogen atom, a thiol group (that is, a mercapto group), an alkoxy group, an alkylthio group, and a hydroxyl group. The number of carbon atoms in the optionally substituted monovalent hydrocarbon group, as the total number of carbon atoms including the carbon number of the substituent when the group has a substituent, is preferably 1 to 10, more preferably 1 to 6, even more preferably 1 to 3, even more preferably 1 or 2, and even more preferably 1. R in formula (1) 1A ~R 10A The "optionally substituted monovalent hydrocarbon group" represented by each of the above is preferably an alkyl group having 1 to 6 carbon atoms (i.e., an unsubstituted alkyl group), more preferably an alkyl group having 1 to 3 carbon atoms, even more preferably a methyl group or an ethyl group, and even more preferably a methyl group. In formula (1), R 1A ~R 10A It is particularly preferred that each of is a hydrogen atom.

[0033] In formula (1), n A and m A are each independently an integer of 0 to 3. n A and m A are each independently preferably an integer of 0 to 2, more preferably 0 or 1, and even more preferably 1.

[0034] Hereinafter, an example of a method for producing an episulfide compound (A) (for example, a compound represented by formula (1)) having a trisulfide bond (hereinafter, referred to as "Production Method A") will be shown. Method A is A step (a1) of reacting two molecules (which may be the same or different) of the following compound (A-1) (e.g., 1-chloro-3-mercapto-2-propanol) containing a halogen atom and a mercapto group in the presence of sulfur and a basic compound (A-2) (e.g., NaSH) and / or a basic compound (A-3) at a molar ratio of sulfur to the compound (A-1) of more than 1.00 to produce the following compound (A-4) containing a halogen atom and a trisulfide bond; a step (a2) of epoxidizing the compound (A-4) under basic conditions to produce the following compound (A-5) containing an epoxy group and a trisulfide bond; A step (a3) ​​of reacting the compound (A-5) with a sulfurizing agent to produce an episulfide compound (A) (i.e., a compound containing an episulfide ring and a trisulfide bond) represented by the above formula (1); Includes.

[0035] [ka]

[0036] In compound (A-1), R 1 ~R 5 are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group, m is an integer of 0 to 3, and X 1 and X 2 One of these is a hydroxyl group and the other is a halogen atom. When m is 2 or 3, there are multiple R 1 may be the same or different, and there may be multiple R 2 may be the same or different. In compound (A-1), R 1 ~R 5 A preferred embodiment of each of and m is R 1A ~R 10A Each of and m A This is similar to the preferred embodiment of the above. In compound (A-1), X 1 Or X2 The halogen atom represented by the formula (I) is preferably a fluorine atom, a chlorine atom, a bromine atom or an iodine atom, and particularly preferably a chlorine atom.

[0037] In the compound (A-2), M represents an alkali metal or an alkaline earth metal, and n represents the valence of M (that is, 1 or 2). In the compound (A-2), M is preferably an alkali metal such as lithium, sodium or potassium, and more preferably sodium. Examples of the compound (A-2) include sodium hydrogen sulfide (NaSH), potassium hydrogen sulfide, magnesium hydrogen sulfide, calcium hydrogen sulfide, etc. Among these, it is preferable to use sodium hydrogen sulfide (NaSH).

[0038] In compound (A-3), Q 1 , Q 2 , and Q 3 are each independently a hydrogen atom, a linear or branched aliphatic group having 1 to 20 carbon atoms, an alicyclic group having 3 to 20 carbon atoms, or a substituted or unsubstituted aromatic group, and these groups may contain heteroatoms. Examples of the linear or branched aliphatic group having 1 to 20 carbon atoms include linear or branched alkyl groups such as a methyl group, an ethyl group, a butyl group, an isobutyl group, an octyl group, and a 2-ethylhexyl group, and linear or branched alkenyl groups such as a vinyl group (an ethenyl group), a butenyl group, and an octenyl group. Examples of the alicyclic group having 3 to 20 carbon atoms include a cyclopropyl group, a cyclopentyl group, a cyclohexyl group, a cyclohexenyl group, a tetrahydropyranyl group, a tetrahydrofuranyl group, a tetrahydrothiopyranyl group, a tetrahydrothiofuranyl group, a 3-bromotetrahydropyranyl group, a 4-methoxytetrahydropyranyl group, a 4-methoxytetrahydrothiopyranyl group, a 3-tetrahydrothiophene-1,1-dioxide group, a 2-methyl-2-adamantyl group, and a 2-ethyl-2-adamantyl group. Examples of the substituted or unsubstituted aromatic group include a phenyl group, a tolyl group, and a xylyl group. Q 1 , Q 2and Q 3 are preferably the same as each other, are more preferably a linear or branched aliphatic group having 1 to 20 carbon atoms, and are particularly preferably an ethyl group. Examples of the compound (A-3) include Ammonia, methylamine, ethylamine, n-propylamine, isopropylamine, n-butylamine, s-butylamine, t-butylamine, Dimethylamine, diethylamine, ethylmethylamine, Aniline, N-methylaniline, N-ethylaniline, Examples of the amines include trimethylamine, triethylamine, tri-n-propylamine, triisopropylamine, tri-n-butylamine, tri-n-hexylamine, N,N-diisopropylethylamine, N,N-dimethyl-n-octadecylamine, triethylenediamine, triphenylamine, N,N-dimethylethanolamine, N,N-diethylethanolamine, triethanolamine, N,N-dimethylcyclohexylamine, N,N-diethylcyclohexylamine, N,N-dimethylbutylamine, N-methyldicyclohexylamine, N,N-dimethylaniline, N,N-diethylaniline, and tetramethylethylenediamine. Of these, triethylamine is preferred.

[0039] In compound (A-4), R 1A ~R 10A , n A , and m A are R in formula (1), 1A ~R 10A , n A , and m A The same applies to the preferred embodiments. In compound (A-4), X 1A and X 2A One of these is a hydroxyl group and the other is a halogen atom. In compound (A-4), X 3A and X 4A One of these is a hydroxyl group and the other is a halogen atom. X 1A ~X4A A preferred embodiment of the halogen atom represented by each of the following formulas is X 1 and X 2 The preferred embodiments are the same as those of the halogen atom represented by each of the following formulas.

[0040] In compound (A-5), R 1A ~R 10A , n A , and m A are R in formula (1), 1A ~R 10A , n A , and m A The same applies to the preferred embodiments.

[0041] According to Production Method A, by setting the molar ratio of sulfur to compound (A-1) to be more than 1.0 (preferably 1.1 or more), it is easy to produce an episulfide compound (A) having a trisulfide bond (for example, a compound represented by formula (1)). In the production method A, a mixture of the episulfide compound (A) and the episulfide compound (B) may be obtained.

[0042] -Preferred embodiment of step (a1)- Step (a1) is a step of producing compound (A-4) by reacting two molecules of compound (A-1) (which may be the same or different) in the presence of sulfur and a basic compound (A-2) and / or a basic compound (A-3) at a molar ratio of sulfur to compound (A-1) of more than 1.00.

[0043] Step (a1) can be carried out in a reaction solvent, and examples of the reaction solvent include aromatic solvents such as toluene, xylene, chlorobenzene, dichlorobenzene, and nitrobenzene, aliphatic solvents such as dichloromethane, chloroform, and dichloroethane, alcohols such as methanol, ethanol, isopropanol, butanol, methoxyethanol, ethylene glycol, and glycerin, and water. Water is particularly preferred. These may be used alone or in combination of two or more.

[0044] The molar ratio of sulfur charged to compound (A-1) is more than 1.00, preferably 1.02 or more, more preferably 1.03 or more, and further preferably 1.04 or more. The molar ratio of sulfur to compound (A-1) is preferably 1.50 or less, more preferably 1.20 or less, and even more preferably 1.10 or less.

[0045] The total amount of the basic compound (A-2) and / or the basic compound (A-3) to be charged is preferably 0.01 mol % to 1.0 mol %, more preferably 0.05 mol % to 0.5 mol %, and particularly preferably 0.10 mol % to 0.30 mol %, based on the compound (A-1).

[0046] The reaction temperature is preferably 3°C to 20°C, more preferably 5°C to 15°C. The reaction time is not particularly limited, but is, for example, 3 to 20 hours. The pH is not particularly limited, but is preferably 7.5 to 10, and more preferably 8.0 to 9.0.

[0047] -Preferred embodiment of step (a2)- In step (a2), the compound (A-4) is epoxidized under basic conditions to obtain an epoxy compound. This is a process for producing a compound (A-5) containing an oxy group and a trisulfide bond.

[0048] Examples of the base under basic conditions include ammonia, triethylamine, tributylamine, dimethylcyclohexylamine, diethylaniline, pyridine, sodium hydroxide, potassium hydroxide, magnesium hydroxide, calcium hydroxide, sodium carbonate, sodium hydrogen carbonate, potassium carbonate, sodium methylate, potassium t-butoxide, disodium monohydrogen phosphate, and sodium acetate. These bases may be used alone or in combination of two or more kinds. The type of base is preferably an inorganic base rather than an organic base, and among the inorganic bases, sodium hydroxide and potassium hydroxide are preferable. The amount of these bases used is preferably such that the molar ratio of the base to the compound (A-1) is from 1.00 to 2.00, more preferably from 1.10 to 1.50. The reaction temperature is preferably from -10°C to 60°C, more preferably from 5°C to 30°C.

[0049] This step (a2) can be carried out in a reaction solvent, and examples of the reaction solvent include: Aromatic solvents such as toluene, xylene, chlorobenzene, dichlorobenzene, and nitrobenzene; Aliphatic solvents such as dichloromethane, chloroform, and dichloroethane; Alcohols such as methanol, ethanol, isopropanol, butanol, methoxyethanol, ethylene glycol, and glycerin; water; etc. Particularly preferred is toluene or water. These may be used alone or in combination of two or more.

[0050] -Preferred embodiment of step (a3)- Step (a3) ​​is a step of reacting compound (A-5) with a sulfurizing agent to produce a compound represented by formula (1) as an episulfide compound (A).

[0051] Examples of sulfurizing agents include: Thiourea; Thiocyanates such as sodium thiocyanate, potassium thiocyanate, ammonium thiocyanate, calcium thiocyanate, and lead thiocyanate; etc. When a thiocyanate is used, sodium thiocyanate, potassium thiocyanate, or ammonium thiocyanate is preferred, with sodium thiocyanate being more preferred.

[0052] The amount of the sulfurizing agent used is preferably at least an equivalent amount relative to the epoxy group, more preferably 1 to 5 equivalents, and further preferably 1 to 3 equivalents. The reaction temperature differs depending on the type of sulfurizing agent, but is preferably 10°C to 30°C when thiourea is used, and is preferably 30°C to 60°C when a thiocyanate is used.

[0053] This step (a3) ​​can be carried out in a reaction solvent. Examples of reaction solvents include: Aromatic solvents such as toluene, xylene, chlorobenzene, dichlorobenzene, and nitrobenzene; Aliphatic solvents such as dichloromethane, chloroform, and dichloroethane; Alcohols such as methanol, ethanol, isopropanol, butanol, methoxyethanol, ethylene glycol, and glycerin; etc. These may be used alone or in combination of two or more.

[0054] <Episulfide Compound (B)> The episulfide composition of the present disclosure contains an episulfide compound (B). The episulfide compound (B) is a compound which contains an episulfide ring and a (di)sulfide bond, but does not contain the above-mentioned polysulfide bond (i.e., a polysulfide bond formed by connecting three or more bonds represented by -S-). The episulfide compound (B) contained in the episulfide composition of the present disclosure may be of only one type, or of two or more types. The episulfide compound (B) contributes to ensuring the resin properties of the obtained resin.

[0055] The content of the episulfide compound (B) is preferably 60% by mass or more, more preferably 80% by mass or more, even more preferably 90% by mass or more, and still more preferably 95% by mass or more, based on the total amount of the episulfide composition. This further improves the resin properties of the resulting resin.

[0056] The upper limit of the content of the episulfide compound (B) varies depending on the content of the episulfide compound (A), but examples of the upper limit of the content of the episulfide compound (B) include 99 mass% and 98 mass%.

[0057] The episulfide compound (B) preferably contains a compound represented by the following formula (2). When the episulfide compound (B) contains a compound represented by the following formula (2), the preferred range of the content of the compound represented by the following formula (2) is the same as the preferred range of the content of the episulfide compound (B) described above. In addition, when the episulfide compound (B) contains a compound represented by the following formula (2), the proportion of the compound represented by the following formula (2) in the total amount of the episulfide compound (B) is preferably 50 mass% to 100 mass%, more preferably 60 mass% to 100 mass%, and even more preferably 80 mass% to 100 mass%.

[0058] [ka]

[0059] In formula (2), R 1B ~R 5B are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group, n B is an integer from 0 to 3, and k B is an integer from 2 to 4. k B When is 2, L is a group containing at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B The linking group may be a 2-valent linking group, a sulfide bond, or a disulfide bond. k B When is 3 or 4, L is a group containing at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B is a valent linking group. Multiple R's 1B ~R 5B and nB Each of may be the same or different.

[0060] In formula (2), R 1B ~R 5B are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group. R in Equation (2) 1B ~R 5B "Optionally substituted monovalent hydrocarbons" represented by each of the following: A preferred embodiment of the "group" is the above-mentioned R 1A ~R 10A The preferred embodiments are the same as those of the "optionally substituted monovalent hydrocarbon group" represented by each of the following. In formula (2), R 1B ~R 5B It is particularly preferred that each of is a hydrogen atom.

[0061] In formula (2), n B is an integer from 0 to 3. n in formula (2) B is preferably an integer of 0 to 2, more preferably 0 or 1, and even more preferably 1.

[0062] In formula (2), k B is an integer from 2 to 4. k in Equation (2) B is preferably 2.

[0063] In formula (2), k B When is 2, L is a group containing at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B The linking group may be a monovalent (i.e., divalent) linking group, a sulfide bond, or a disulfide bond.

[0064] In formula (2), k B When is 3 or 4, L is a group containing at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B It is a monovalent (i.e., trivalent or tetravalent) linking group.

[0065] k containing at least one of a sulfide bond and a disulfide bond and a hydrocarbon group B The hydrocarbon group in the valence linking group may be a chain aliphatic group, a cyclic aliphatic group, an aromatic group, or a combination of two or more of these groups. Also, the above k B The valence linking group may contain only one hydrocarbon group, or may contain two or more hydrocarbon groups. Also, the above k B The valent linking group may contain at least one sulfide bond or disulfide bond, or may contain two or more thereof. Also, the above k B The valent linking group may contain one or more sulfur-containing heterocyclic structures.

[0066] The above k B The number of carbon atoms (that is, the number of carbon atoms) in the valence linking group is preferably 1 to 30, more preferably 1 to 20, and even more preferably 1 to 10. Above k B The number of sulfur atoms in the valent linking group (that is, the number of sulfur atoms) is preferably 1-30, more preferably 1-20, and even more preferably 1-10.

[0067] Above k B For specific examples of the valent linking group, reference can be made to, for example, paragraphs 0034 to 0041 of JP2021-91757A.

[0068] The molecular weight of the compound represented by formula (2) is preferably 1000 or less, more preferably 800 or less, even more preferably 500 or less, and still more preferably 300 or less. The lower limit of the molecular weight of the compound represented by formula (2) is, for example, 60, preferably 100, and more preferably 130.

[0069] A preferred embodiment of the compound represented by formula (2) is B is 2, and L is a sulfide bond (-S-) or a disulfide bond (-SS-).

[0070] Among the compounds represented by formula (2), preferred compounds are those represented by formula (1), B is 2 and L is a disulfide bond (-SS-) (hereinafter also referred to as "compound (2a)"). As a specific example of this aspect, for example, Bis(2,3-epithiopropyl) disulfide, Bis(1,2-epithioethyl) disulfide, Bis(3,4-epithiobutyl) disulfide, bis(4,5-epithiopentyl) disulfide, The following are some of the reasons: Particularly preferred is bis(2,3-epithiopropyl) disulfide.

[0071] Among the compounds represented by formula (2), preferred compounds are those represented by formula (2): B and L is a sulfide bond (-S-) (hereinafter also referred to as "compound (2b)"). As a specific example of this aspect, for example, Bis(2,3-epithiopropyl) sulfide, Bis(1,2-epithioethyl) sulfide, Bis(3,4-epithiobutyl)sulfide, bis(4,5-epithiopentyl) sulfide, The following are some of the reasons: Particularly preferred is bis(2,3-epithiopropyl) sulfide.

[0072] It is particularly preferable that the episulfide compound (B) in the episulfide composition of the present disclosure contains at least one of the compound (2A) and the compound (2B). In this case, the total proportion of the compound (2a) and the compound (2b) in the total amount of the episulfide compound (B) is preferably 50% by mass to 100% by mass, more preferably 60% by mass to 100% by mass, and further preferably 80% by mass to 100% by mass.

[0073] Specific examples of the episulfide compound (B) include the following in addition to the above-mentioned compounds (2a) and (2b).

[0074] As the episulfide compound containing two or more episulfide rings and containing a chain aliphatic structure, Bis(2,3-epithiopropylthio)methane, 1,2-bis(2,3-epithiopropylthio)ethane, etc.

[0075] As the episulfide compound containing two or more episulfide rings and containing a cyclic aliphatic structure or a sulfur-containing heterocyclic structure, 1,3-bis(2,3-epithiopropylthio)cyclohexane, 1,4-bis(2,3-epithiopropylthio)cyclohexane, etc.

[0076] As the episulfide compound containing two or more episulfide rings and containing an aromatic ring structure, 1,2-bis(2,3-epithiopropylthio)benzene, 1,3-bis(2,3-epithiopropylthio)benzene, etc.

[0077] The episulfide compound (B) also includes compounds in which at least one sulfide bond (-S-) in each of the above specific examples is replaced with a disulfide bond (-SS-).

[0078] The episulfide compound (B) also includes, as a compound containing only one episulfide ring, ethylene sulfide, propylene sulfide, 3-mercaptopropylene sulfide, 4-mercaptobutene sulfide, and the like.

[0079] The episulfide compound (B) and its production method are described in JP 2002-19408 A. Publicly known documents such as Patent Publication No. 3 and Patent Publication No. 2021-91757 can be referenced as appropriate.

[0080] <Other ingredients> The episulfide composition of the present disclosure may contain other components in addition to the episulfide compound (A) and the episulfide compound (B). Examples of other components include reaction solvents used in the synthesis of the episulfide compound (A) and the episulfide compound (B), reaction by-products (impurities) generated by the synthesis, and the like.

[0081] <Application> There are no particular limitations on the use of the episulfide composition of the present disclosure. The episulfide composition of the present disclosure can produce a cured product of the episulfide compound that can have a high refractive index, and is therefore suitably used, for example, in the production of optical materials. The optical materials will be described later.

[0082] [Polymerizable composition] The polymerizable composition of the present disclosure contains the episulfide composition of the present disclosure described above and a polymerization catalyst. The polymerizable composition of the present disclosure contains the episulfide composition of the present disclosure described above, and therefore has excellent polymerizability.

[0083] <Polymerization catalyst> The polymerizable composition of the present disclosure contains a polymerization catalyst. The polymerizable composition may contain only one type of polymerization catalyst, or two or more types of polymerization catalysts.

[0084] Examples of the polymerization catalyst include a tertiary amine compound, a phosphine compound, a Lewis acid, a radical polymerization catalyst, and a cationic polymerization catalyst. For the polymerization catalyst, reference can be made to the description in paragraphs 0029 to 0033 of JP-A No. 2002-194083, for example.

[0085] The polymerization catalyst is preferably a tertiary amine compound or a phosphine compound. Tertiary amine compounds include: Triethylamine, Tri-n-butylamine, Tri-n-hexylamine, N,N-diisopropylethylamine, Triethylenediamine, Triphenylamine, N,N-dimethylethanolamine, N,N-diethylethanolamine, N,N-dibutylethanolamine, Triethanolamine, N-ethyldiethanolamine, N,N-dimethylbenzylamine, N,N-diethylbenzylamine, tribenzylamine, N-methyldibenzylamine, N,N-dimethylcyclohexylamine, N,N-dicyclohexylmethylamine, N,N-diethylcyclohexylamine, N,N-dicyclohexylethylamine, N,N-dimethylbutylamine, N,N-dicyclohexylbutylamine, N-methylmorpholine, N-isopropylmorpholine, Pyridine, Quinoline, N,N-dimethylaniline, N,N-diethylaniline, α-picoline, β-picoline, γ-picoline, 2,2'-bipyridyl, 1,4-dimethylpiperazine, Tetramethylethylenediamine, hexamethylenetetramine, 1,8-diazabicyclo(5,4,0)-7-undecene, 2,4,6-tris(N,N-dimethylaminomethyl)phenol, and the like.

[0086] The phosphine compounds include Trimethylphosphine, triethylphosphine, Tri-n-propylphosphine, triisopropylphosphine, Tri-n-butylphosphine, triphenylphosphine, tribenzylphosphine, 1,2-bis(diphenylphosphino)ethane, 1,2-bis(dimethylphosphino)ethane, etc.

[0087] The content of the polymerization catalyst in the polymerizable composition of the present disclosure is preferably 0.01% by mass to 5% by mass, more preferably 0.01% by mass to 2% by mass, and even more preferably 0.03% by mass to 1% by mass, based on the total amount of the polymerizable composition.

[0088] <Thiol compounds> The polymerizable composition of the present disclosure preferably further contains a thiol compound. When the polymerizable composition of the present disclosure contains a thiol compound, the episulfide compound (A) and the episulfide compound (B) in the episulfide composition can be polymerized with the thiol compound to obtain a resin (i.e., a cured product). The obtained resin may have excellent resin properties. When the polymerizable composition of the present disclosure contains a thiol compound, the thiol compound contained may be of only one type, or of two or more types.

[0089] The thiol compound includes an aliphatic thiol, an aromatic thiol, and the like.

[0090] Aliphatic thiols include: Pentaerythritol tetrakis(2-mercaptothioglycolate), Pentaerythritol tetrakis(3-mercaptopropionate), Trimethylolpropane tris(2-mercaptothioglycolate), Trimethylolpropane tris(3-mercaptopropionate), 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 2,5-dimercaptomethyl-1,4-dithiane, 2,5-bis[(2-mercaptoethyl)thiomethyl]-1,4-dithiane, 1,3-cyclohexanedithiol, 1,4-cyclohexanedithiol, bis(mercaptomethyl)sulfide, bis(mercaptomethyl) disulfide, bis(mercaptoethyl) sulfide, bis(mercaptoethyl) disulfide, 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, and Tetrakis(mercaptomethylthio)propane At least one selected from the group consisting of is preferred. However, the aliphatic thiol is not limited to these specific examples.

[0091] The aromatic thiols include: benzylthiol, Xylylenedithiol, 1,3-bis(mercaptoethyl)benzene, 1,4-Bis(mercaptoethyl)benzene 2,5-toluenedithiol, 3,4-Toluenedithiol, Thiophenol, 1,2-dimercaptobenzene, 1,3-dimercaptobenzene, 1,4-dimercaptobenzene, and 1,2-Bis(mercaptomethyl)benzene At least one selected from the group consisting of is preferred. However, the aromatic thiol is not limited to these specific examples.

[0092] As the thiol compound, a compound having two or more thiol groups (that is, mercapto groups) (hereinafter, also referred to as a "polythiol compound") is preferable.

[0093] Furthermore, when the polymerizable composition of the present disclosure contains a thiol compound, the thiol compound preferably contains an aliphatic polythiol (that is, an aliphatic thiol that is a polythiol compound). In this case, the proportion of the aliphatic polythiol in the total amount of the thiol compounds is preferably 50% by mass, more preferably 60% by mass or more, and even more preferably 80% by mass or more. There is no particular upper limit to the proportion of the aliphatic thiol. The proportion of the aliphatic thiol may be 100% by mass, less than 100% by mass, 99% by mass or less, or 95% by mass or less.

[0094] The thiol compound is 4-mercaptomethyl-1,8-dimercapto-3,6-dithiaoctane, 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, and It is more preferable that the polythiol contains at least one selected from the group consisting of 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane (hereinafter also referred to as "polythiol A"). In this case, the proportion of polythiol A in the total amount of the thiol compounds is preferably 50% by mass, more preferably 60% by mass or more, and even more preferably 80% by mass or more. There is no particular upper limit to the proportion of the polythiol A. The proportion of the polythiol A may be 100% by mass, less than 100% by mass, 99% by mass or less, or 95% by mass or less.

[0095] The thiol compound is 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, and It is more preferable that the polythiol A1 contains at least one selected from the group consisting of 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane (hereinafter also referred to as "polythiol A1"). In this case, the proportion of polythiol A1 in the total amount of the thiol compounds is preferably 50% by mass, more preferably 60% by mass or more, and even more preferably 80% by mass or more. There is no particular upper limit to the proportion of the polythiol A1. The proportion of the polythiol A1 may be 100% by mass, less than 100% by mass, 99% by mass or less, or 95% by mass or less.

[0096] When the polymerizable composition of the present disclosure contains a thiol compound, the content of the thiol compound is preferably 1 mass% to 50 mass%, more preferably 2 mass% to 30 mass%, even more preferably 3 mass% to 20 mass%, and still more preferably 5 mass% to 15 mass%, relative to the total amount of the specific episulfide compound.

[0097] For thiol compounds, reference may be made to paragraph 0039 of WO 2018 / 079829.

[0098] <Other ingredients> The polymerizable composition of the present disclosure may contain other components in addition to the components described above. Other components include isocyanate compounds, epoxy compounds, alcohol compounds (e.g., polyol compounds), mercapto organic acids, resins (e.g., acrylic resins, olefin resins, etc.), crosslinking agents, light stabilizers, UV absorbers, antioxidants, coloring inhibitors, dyes, fillers, internal mold release agents, etc. As the other components, known components can be used. For other components, reference may be made, for example, to JP-A-2002-194083.

[0099] <Application> There are no particular limitations on the use of the polymerizable composition of the present disclosure. The polymerizable composition of the present disclosure can produce a cured product that can have a high refractive index, and is therefore suitable for use in, for example, producing optical materials, which will be described later.

[0100] [Cured product] The cured product of the present disclosure is a cured product of the polymerizable composition of the present disclosure. The cured product of the present disclosure can be obtained, for example, by polymerizing monomers in the polymerizable composition of the present disclosure (e.g., episulfide compound (A) and episulfide compound (B), or episulfide compound (A), episulfide compound (B), and a thiol compound, etc.) to cure the polymerizable composition of the present disclosure. In this case, the cured product of the present disclosure contains a resin obtained by polymerization of the monomers in the polymerizable composition of the present disclosure. The resulting resin has excellent resin properties.

[0101] There are no particular limitations on the method for polymerizing the monomers in the polymerizable composition of the present disclosure (i.e., the method for producing the cured product of the present disclosure). Methods for polymerizing the monomers in the polymerizable composition of the present disclosure include, for example, cast polymerization. In cast polymerization, first, the polymerizable composition of the present disclosure is injected between the molds held by a gasket, tape, etc. At this time, degassing treatment, filtration treatment, etc. may be performed as necessary. Next, the monomer in the polymerizable composition injected between the molds is polymerized to cure the polymerizable composition between the molds to obtain a cured product. The cured product is then removed from the molds to obtain a cured product. Polymerization of the monomer may be carried out by heating the polymerizable composition of the present disclosure, for example, using a heating device equipped with a mechanism for heating an object to be heated in an oven, water, etc.

[0102] The polymerization conditions (e.g., polymerization temperature, polymerization time, etc.) for polymerizing the monomers in the polymerizable composition of the present disclosure are appropriately set in consideration of the composition of the composition, the type and amount of the monomers used in the composition, the type and amount of the polymerization catalyst used in the composition, the shape of the mold, etc. The polymerization temperature may be, for example, from -50°C to 150°C, or from 10°C to 150°C. The polymerization time may be, for example, 1 hour to 200 hours, or 1 hour to 80 hours.

[0103] The cured product of the present disclosure may be obtained by subjecting a monomer to a treatment such as annealing after polymerization. The annealing temperature may be 50°C to 150°C, 90°C to 140°C, 100°C to 130°C, or the like.

[0104] The cured product of the present disclosure can have a high refractive index since it is a cured product of a polymerizable composition containing an episulfide compound. The refractive index (nd) of the cured product of the present disclosure is preferably 1.71 or more, more preferably 1.72 or more, and even more preferably 1.73 or more.

[0105] Furthermore, by changing the mold used during cast polymerization, cured products of various shapes can be obtained. Therefore, the cured product of the present disclosure can be suitably used, for example, as a material for optical materials such as eyeglass lenses, camera lenses, and light-emitting diodes (LEDs); a material for transparent resin members; and the like.

[0106] [Optical materials] The optical material of the present disclosure includes the cured product of the present disclosure. The optical material of the present disclosure may consist of the cured product of the present disclosure, or may contain the cured product of the present disclosure and other elements. The other elements include other members, a coating layer provided on the cured product of the present disclosure, and the like.

[0107] The optical material of the present disclosure contains a cured product of the episulfide composition and therefore can have a high refractive index. The refractive index (nd) of the optical material of the present disclosure is preferably 1.71 or more, more preferably 1.72 or more, and even more preferably 1.73 or more.

[0108] Optical materials of the present disclosure include eyeglass lenses, camera lenses, polarized lenses, light-emitting diodes (LEDs), and the like.

[0109] -Eyeglass lenses- Hereinafter, a spectacle lens will be described as an example of the optical material of the present disclosure. The eyeglass lenses comprise the cured product of the present disclosure molded into a desired lens shape. The eyeglass lens preferably further comprises a coating layer provided on one or both sides of the cured product.

[0110] Specific examples of the coating layer include a primer layer, a hard coat layer, an anti-reflection layer, an anti-fogging coating layer, an anti-fouling layer, a water-repellent layer, etc. Each of these coating layers can be used alone or in combination of a plurality of coating layers. When coating layers are applied to both sides of the cured product, the same coating layer may be applied to each side, or different coating layers may be applied to each side.

[0111] The components of the coating layer can be appropriately selected depending on the purpose. Examples of components of the coating layer include resins (e.g., urethane resins, epoxy resins, polyester resins, melamine resins, polyvinyl acetal resins, etc.), infrared absorbers, light stabilizers, antioxidants, photochromic compounds, dyes, pigments, and antistatic agents.

[0112] For details about eyeglass lenses and coating layers, the descriptions in publicly known documents such as JP 2002-194083 A and WO 2017 / 047745 can be referenced as appropriate. EXAMPLES

[0113] Examples of the present disclosure will be described below, but the present disclosure is not limited to the following examples. In the following description, unless otherwise specified, "parts" and "%" are based on mass, "ppm" means ppm by mass, and "wt%" means % by mass. The purity analysis methods used in the examples are the following analytical methods A to C.

[0114] [Analysis method A] HPLC model: Shimadzu SPD-10A ·Measurement wavelength: 210nm Column: YMC A-312 S-5 ODS 6mmID×150mm ·Temperature conditions: 40℃ Mobile phase: acetonitrile / water = 4 / 6 (vol / vol) ·Flow rate: 1.0mL / min Sample preparation: Take 0.2 mL of the reaction mixture and dissolve it in 10 mL of acetonitrile. ·Injection volume: 2μL

[0115] [Analysis method B] The purity was measured using the following measurement conditions. HPLC model: Shimadzu SPD-10A ·Measurement wavelength: 258nm Column: YMC A-312 S-5 ODS 6mmID×150mm ·Temperature conditions: 40℃ Mobile phase: acetonitrile / water = 4 / 6 (vol / vol) ·Flow rate: 1.0mL / min Sample preparation: After desolvation, 100 mg of the crude product and 100 mg of the internal standard substance are taken and dissolved in 10 mL of acetonitrile. ·Injection volume: 1μL

[0116] [Analysis method C] The purity was measured using the following measurement conditions. HPLC model: Shimadzu SPD-10A ·Measurement wavelength: 258nm Column: YMC A-312 S-5 ODS 6mmID×150mm ·Temperature conditions: 40℃ Mobile phase: acetonitrile / water = 6 / 4 (vol / vol) ·Flow rate: 1.0mL / min Sample preparation: After desolvation, 150 mg of the crude product and 100 mg of the internal standard are taken and dissolved in 10 mL of acetonitrile. ·Injection volume: 5μL

[0117] [Synthesis Example 1] <Synthesis of episulfide composition> 0.25g (0.002mol) of 48% NaSH aqueous solution and 40.08g (1.25mol) of sulfur were added to 500g of methanol, and 161.75g ​​(1.20mol) of 94% 1-chloro-3-mercapto-2-propanol was added dropwise over 4 hours while stirring the mixture and keeping the internal temperature at 5-10°C while circulating nitrogen in the gas phase of the reactor. At this time, 48% NaSH aqueous solution was added dropwise as needed so that the pH of the reaction solution was within 8-9. Four hours after the completion of the dropwise addition of 161.75 g (1.20 mol) of 94% 1-chloro-3-mercapto-2-propanol, 250 g of methanol and 250 g of pure water were added to the reaction solution, and the mixture was aged for 16 hours by stirring while maintaining the internal temperature at 5-10° C. During the aging period, 48% NaSH aqueous solution was appropriately added dropwise so that the pH of the reaction solution was within 8-9.

[0118] The reaction solution after the aging was analyzed according to analytical method A. 1,8-dichloro-2,7-dihydroxy-4,5-dithiaoctane: 9.2 area%, 1,9-dichloro-2,8-dihydroxy-4,5,6-trithianonane 39.6 area%, Each was included. Each area% represents the ratio of each peak area to the total peak area when the total peak area is taken as 100 area%.

[0119] To the reaction solution after the above aging, 500 g of toluene was added under a nitrogen atmosphere, and 249.6 g (1.56 mol) of 25% NaOH aqueous solution was added dropwise thereto over 2 hours while maintaining the internal temperature at 10 to 15° C. The resulting reaction solution was aged for 3 hours while maintaining the internal temperature at 10 to 15° C., and then 250 g of pure water was added thereto and stirred for 10 minutes to terminate the reaction. After the reaction was completed, the reaction solution was separated into an organic layer and an aqueous layer, and then the aqueous layer was discharged. While stirring the remaining organic layer, 0.6 g of acetic acid and 25 g of 13% salt water were added thereto to wash the organic layer. Then, the aqueous layer was discharged, and while stirring the remaining organic layer, 25 g of 13% salt water was added thereto to wash the organic layer. Then, the aqueous layer was discharged, and the remaining organic layer was concentrated to obtain 118.0 g of a crude product containing bis(2,3-epoxypropyl) trisulfide (hereinafter referred to as "crude product B1").

[0120] The crude material B1 was analyzed by analytical method B. Bis(2,3-epoxypropyl) disulfide 25.5wt% and Bis(2,3-epoxypropyl) trisulfide 45.2wt% It included:

[0121] In another flask, 43.3 g (0.83 mol) of 88% formic acid and 63.0 g (0.83 mol) of thiourea were added to 150.0 g of pure water, and while maintaining the internal temperature at 15° C., the above crude product B1 (118.0 g) was added dropwise thereto over 1.5 hours. After the dropwise addition was completed, the mixture was stirred for an additional 3 hours while maintaining the internal temperature at 15°C to obtain a thiuronium chloride reaction solution.

[0122] Into another flask, 160.0 g of methyl isobutyl ketone and 97.0 g of methanol were placed and the internal temperature was kept at 10°C. While maintaining the pH of the resulting mixed liquid at 7 to 8 and the internal temperature at 10° C., the thiuronium chloride reaction liquid and 64.8 g (0.95 mol) of 25% aqueous ammonia were added dropwise thereto over 1.5 hours. The resulting reaction solution was stirred for an additional 2 hours at an internal temperature of 10°C. After the stirring was completed, the reaction solution was filtered to remove solids, and the filtrate was separated into an organic layer and an aqueous layer, after which the aqueous layer was discharged. The remaining organic layer was washed with 225.0 g of a 13% aqueous NaCl solution and 2.5 g of acetic acid, and then the aqueous layer was discharged. The remaining organic layer was washed with 225.0 g of a 13% aqueous NaCl solution, and then the aqueous layer was discharged. The remaining organic layer was concentrated under reduced pressure to obtain 33.3 g of a crude product containing bis(2,3-epithiopropyl)trisulfide (hereinafter referred to as "crude product C1").

[0123] The crude product C1 was analyzed by analytical method C. 32.9 wt% of bis(2,3-epithiopropyl) disulfide as the episulfide compound (B), and 4.5 wt% bis(2,3-epithiopropyl) trisulfide as episulfide compound (A) It included:

[0124] To the above crude product C1 (33.3 g) was added 665.0 g of methylcyclohexane, and the mixture was stirred for 1 hour while maintaining the internal temperature at 25° C., and then the insoluble matter was removed to obtain a methylcyclohexane solution. A column tube having an inner diameter of 28 mm was prepared by completely loading 16.6 g of silica gel moistened with methylcyclohexane into the column tube. Using the prepared column tube, the above methylcyclohexane solution was fractionated by silica gel chromatography, and the obtained fraction was concentrated under reduced pressure to obtain 12.6 g of the episulfide composition of Synthesis Example 1.

[0125] The episulfide composition of Synthesis Example 1 was analyzed by Analysis Method C, and as a result, this composition contained the following: 76.4 wt% of bis(2,3-epithiopropyl) disulfide as the episulfide compound (B); Bis(2,3-epithiopropyl)trisulfide as the episulfide compound (A) 10.6wt% and It included:

[0126] [Synthesis Example 2] <Synthesis of episulfide composition> 465.5 g of pure water, 399.0 g of sodium hydrogen carbonate, and 131.3 g of methanol were added to 587.7 g (4.32 mol) of 93% 1-chloro-3-mercapto-2-propanol, and 372.6 g (2.33 mol) of bromine was added dropwise thereto over a period of 10 hours while stirring under a nitrogen atmosphere while maintaining the internal temperature at 10°C. The resulting reaction liquid was aged for 1 hour with stirring while maintaining the internal temperature at 10°C.

[0127] Next, 450.0 g of toluene was added to the reaction liquid after the aging, and while stirring and maintaining the internal temperature at 10°C, 898.1 g (5.61 mol) of a 25% aqueous NaOH solution was added dropwise thereto over 3 hours. Further, stirring was continued for 3 hours while maintaining the internal temperature at 10°C for aging. Next, 215.9 g of pure water was added to the mixture, and the mixture was stirred for 15 minutes to separate into an organic layer and an aqueous layer, and then the aqueous layer was discharged. 30 g of a 13% aqueous NaCl solution was added to the remaining organic layer, and acetic acid was added while stirring until the pH of the aqueous layer reached 5 to 6. The aqueous layer was then discharged. The remaining organic layer was concentrated under reduced pressure to obtain 372.2 g of a crude product containing bis(2,3-epoxypropyl)disulfide (hereinafter referred to as "crude product B2").

[0128] The crude material B2 was analyzed by analytical method B. The content of bis(2,3-epoxypropyl) disulfide was 95.1 wt%. Bis(2,3-epoxypropyl) trisulfide was not detected.

[0129] In a separate flask, 217.7 g (4.16 mol) of formic acid and 319.2 g (4.16 mol) of thiourea were added to 692.2 g of pure water, and while maintaining the internal temperature at 15° C., the above-mentioned crude product B2 (372.2 g; 1.99 mol) was added dropwise thereto over 2.9 hours. After the dropwise addition was completed, the mixture was stirred for an additional 3 hours while maintaining the internal temperature at 15°C to obtain a thiuronium chloride reaction solution.

[0130] Into another flask, 752.2 g of methyl isobutyl ketone, 297.6 g (4.37 mol) of 25% aqueous ammonia, and 446.3 g of methanol were charged, and while maintaining the internal temperature at 10°C, the above thiuronium chloride reaction solution was added dropwise thereto. After completion of the addition, the internal temperature was maintained at 10°C and the mixture was stirred for a further 2 hours. The aqueous layer was then discharged, and the remaining organic layer was washed with 1056.6 g of 13% NaCl aqueous solution and 12.0 g of 10% ammonia water, and the aqueous layer was then discharged. The remaining organic layer was washed with 1056.6 g of 13% NaCl aqueous solution, 11.8 g of acetic acid, and 343.0 g of methanol, and the aqueous layer was then discharged. The remaining organic layer was concentrated under reduced pressure to obtain 436.6 g of a crude product containing bis(2,3-epithiopropyl)disulfide (hereinafter referred to as crude product C2).

[0131] The crude material C2 was analyzed by analytical method C. The content of bis(2,3-epithiopropyl) disulfide was 81.3 wt% (1.69 mol), Bis(2,3-epithiopropyl) trisulfide was not detected.

[0132] Next, 4147.8 g of methylcyclohexane was added to the above crude C2 (436.6 g), and the mixture was stirred for 1 hour while maintaining the internal temperature at 25°C, and then the insoluble matter was removed. The mixture was then stirred for 2 hours at an internal temperature of 15°C, and then the insoluble matter was removed, thereby obtaining a methylcyclohexane solution. A column tube having an inner diameter of 28 mm was prepared by completely loading 78.6 g of silica gel moistened with methylcyclohexane into the column tube. Using the prepared column tube, the above methylcyclohexane solution was fractionated by silica gel chromatography, and the obtained fraction was concentrated under reduced pressure to obtain 304.4 g of the episulfide composition of Synthesis Example 2.

[0133] The episulfide composition of Synthesis Example 2 was analyzed by Analysis Method C. As a result, this composition contained the following: The episulfide compound (B) contained 97.7 wt% bis(2,3-epithiopropyl) disulfide. Bis(2,3-epithiopropyl)trisulfide as the episulfide compound (A) was not detected.

[0134] <Examples 1 to 4> The content of bis(2,3-epithiopropyl)trisulfide as the episulfide compound (A), The content of bis(2,3-epithiopropyl)disulfide as the episulfide compound (B) is The episulfide composition of Synthesis Example 1 and the episulfide composition of Synthesis Example 2 were mixed so as to have the contents shown in Table 1, respectively, to obtain the episulfide compositions of Examples 1 to 4, respectively.

[0135] <Comparative Example 1> The episulfide composition of Synthesis Example 2 was used as the episulfide composition of Comparative Example 1.

[0136] <Preparation of polymerizable composition> To 60 g of each of the episulfide compositions of Examples 1 to 4 and Comparative Example 1, N,N-dimethylcyclohexylamine (0.012 g) [polymerization catalyst], N,N-dicyclohexylmethylamine (0.060 g) [polymerization catalyst], A mixture S1 (6.0 g) containing 4,8-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, 4,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane, and 5,7-dimercaptomethyl-1,11-dimercapto-3,6,9-trithiaundecane as main components [polythiol composition]; The mixture was stirred at 20° C. for 15 minutes to obtain the polymerizable compositions of Examples 1 to 4 and Comparative Example 1, respectively.

[0137] <Evaluation of Polymerization> Each of the polymerizable compositions (10 g) of Examples 1 to 4 and Comparative Example 1 was placed in a glass container, and a thermometer with a recorder was inserted into the polymerizable composition in the container. In this state, the container was placed in an oven and kept at an oven temperature of 30° C. for 15 hours to polymerize the monomers in the polymerizable composition (i.e., the episulfide compound and the polythiol compound). During the polymerization (ie, 15 hours), the internal temperature of the polymerizable composition was recorded. Based on the recorded internal temperature, the time (h) from the start of polymerization to the time when the internal temperature reached the maximum temperature was determined. Here, since the internal temperature of the polymerizable composition rises when the polymerization starts and then drops, the peak top temperature of the internal temperature during the polymerization time (i.e., the temperature at which the temperature starts to drop) was taken as the maximum temperature. Based on the time (h) from the start of polymerization until the internal temperature reached the maximum temperature (hereinafter, this time is referred to as the "polymerization rate"), the polymerizability was evaluated according to the following evaluation criteria. The results are shown in Table 1. In the following evaluation criteria, the most excellent polymerizability is ranked as A.

[0138] -Evaluation criteria for polymerizability- A: Polymerization rate is less than 8.5 hours B: Polymerization rate is 8.5 hours or more and less than 8.8 hours C: Polymerization rate is 8.8 hours or more

[0139] [Table 1]

[0140] As shown in Table 1, the episulfide compositions of Examples 1 to 4, which contained an episulfide compound (A) containing an episulfide ring and a polysulfide bond, and an episulfide compound (B) containing an episulfide ring and a (di)sulfide bond, and in which the content of the episulfide compound (A) was 100 ppm by mass or more relative to the total amount of the composition, were excellent in polymerizability compared to the episulfide composition of Comparative Example 1 which did not contain the episulfide compound (A).

[0141] <Making a flat lens> As the cured products of the polymerizable compositions of Examples 1 to 4, flat lenses of Examples 1 to 4 were produced, respectively. The details of the method for producing the flat lens are as follows. The polymerizable composition was poured between a pair of glass molds fixed with tape. Next, the pair of glass molds into which the polymerizable composition was poured were placed in an oven and kept warm at an oven temperature of 30°C for 15 hours, and then gradually heated so that the oven temperature reached 80°C over 10 hours. Next, the oven temperature was kept at 80°C for 2 hours. Through the above process, the monomers (i.e., episulfide compound and polythiol compound) in the polymerizable composition were polymerized to form a resin molded body (i.e., a cured product of the polymerizable composition) between the pair of glass molds. After the above-mentioned 2 hours of keeping warm, the inside of the oven was cooled, and after cooling, the pair of glass molds were taken out of the oven, and then the resin molded body was removed from the pair of glass molds to obtain a resin molded body (i.e., a flat lens before annealing). The obtained resin molded body was annealed at 120°C for 3 hours to obtain a circular flat lens with a thickness of 9 mm and a diameter of 75 mm (i.e., a flat lens after annealing).

[0142] <Measurement of the Yellow Index Value (YI Value) of a Flat Lens> As an index of resin properties, the yellow index value (YI value) of each of the flat lenses of Examples 1 to 4 was measured before and after annealing using a Minolta color difference meter "CR-400." After the measurement, the yellow index value (YI value) before annealing was subtracted from the yellow index value (YI value) after annealing to calculate a value (ΔY.I.), and ΔY.I. was evaluated as a characteristic of the resin of the flat lens according to the following evaluation criteria. The results are shown in Table 2. In the following evaluation criteria, the most excellent ΔY.I. as a resin property is ranked as A.

[0143] -ΔY.I evaluation criteria- A: ΔY.I. is 1.6 or less B:ΔY.I. is more than 1.6 and less than 1.8 C:ΔY.I. is more than 1.8 and less than 2.5 D: ΔY.I. is greater than 2.5

[0144] <Light resistance test for flat lenses> The surface of each of the annealed flat lenses of Examples 1 to 4 was covered with an ultraviolet absorbing filter "FUJI FILTER Model No. SC42" manufactured by Fujifilm Corporation, and kept in an atmosphere at 7°C. In this state, light from an artificial sunlamp was irradiated onto the surface of the flat lens through an ultraviolet absorbing filter at an integrated illuminance of 450,000 lux. The a* of the flat lens before and after the light irradiation was measured using a Minolta color difference meter "CR-400," and Δa* before and after the light irradiation was calculated using the following formula. Δa* = a* of flat lens after irradiation - a* of flat lens before irradiation

[0145] Based on the obtained Δa*, the light resistance as a characteristic of the resin of the flat lens was evaluated according to the following evaluation criteria. The results are shown in Table 2. In the following evaluation criteria, the most excellent light resistance as a resin property is ranked as A.

[0146] -Evaluation criteria for light resistance- A: Δa* is less than 0.60 B: Δa* is 0.60 or more and less than 0.82 C: Δa* is 0.82 or more and less than 0.87 D: Δa* is 0.87 or more

[0147] <Measurement of Tg of flat lens> The glass transition temperature (Tg) of each of the flat lenses after annealing in Examples 1 to 4 was measured. The measurement device used was a thermomechanical analyzer "TMA-60" manufactured by Shimadzu Corporation. Based on the obtained results, Tg as a property of the resin of the flat lens was evaluated according to the following evaluation criteria. The results are shown in Table 2. In the following evaluation criteria, the most excellent Tg as a resin property is ranked as A.

[0148] -Tg evaluation criteria- A: Tg is 81.0℃ or higher B: Tg is 79.0℃ or higher and less than 81.0℃ C: Tg is 78.0℃ or higher and less than 79.0℃ D: Tg is less than 78.0℃

[0149] [Table 2]

[0150] As shown in Table 2, the flat lenses produced using the polymerizable compositions of Examples 1 to 4 had somewhat excellent resin properties (that is, rank C or better than rank C).

[0151] The disclosure of Japanese Patent Application No. 2021-142430, filed on September 1, 2021, is incorporated by reference in its entirety into this specification. All publications, patent applications, and standards mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent application, or standard was specifically and individually indicated to be incorporated by reference.

Claims

1. An episulfide compound (A) including an episulfide ring and a polysulfide bond formed by linking three or more bonds represented by -S-; An episulfide compound (B) containing an episulfide ring and a (di)sulfide bond but not containing the polysulfide bond; Contains The episulfide composition, wherein the content of the episulfide compound (A) is 300 ppm by mass or more based on the total amount of the episulfide composition.

2. 2. The episulfide composition according to claim 1, wherein the episulfide compound (A) contains a trisulfide bond.

3. The episulfide composition according to claim 1 or 2, wherein a content of the episulfide compound (A) is 15,000 ppm by mass or less based on a total amount of the episulfide composition.

4. The episulfide composition according to claim 1 or 2, wherein a content of the episulfide compound (B) is 90 mass% or more based on a total amount of the episulfide composition.

5. The episulfide composition according to claim 1 or 2, wherein the episulfide compound (A) comprises a compound represented by the following formula (1): 【Chemistry 1】 [In formula (1), R 1A ~R 10A are each independently a hydrogen atom or a substituted is a monovalent hydrocarbon group, n A and m A are each independently an integer of 0 to 3. n A When R is 2 or 3, there are multiple R 1A may be the same or different, and there are multiple R 2A may be the same or different. m A When R is 2 or 3, there are multiple R 6A may be the same or different, and there are multiple R 7A may be the same or different.

6. The episulfide composition according to claim 1 or 2, wherein the episulfide compound (B) comprises a compound represented by the following formula (2): 【Chemistry 2】 [In formula (2), R 1B ~R 5B are each independently a hydrogen atom or an optionally substituted monovalent hydrocarbon group, n B is an integer from 0 to 3; k B is an integer from 2 to 4. k B When k is 2, L contains at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B The linking group may be a 2-valent linking group, a sulfide bond, or a disulfide bond. k B When k is 3 or 4, L contains at least one of a sulfide bond and a disulfide bond and a hydrocarbon group. B is a valent linking group. Multiple R's 1B ~R 5B and n B may be the same or different.

7. A polymerizable composition comprising the episulfide composition according to claim 1 or 2 and a polymerization catalyst.

8. The polymerizable composition according to claim 7 , further comprising a thiol compound.

9. A cured product of the polymerizable composition according to claim 7.

10. An optical material comprising the cured product according to claim 9.

Citation Information

Patent Citations

  • Pulse width modulation circuit

    JP1987000124A

  • Method for producing (POLY)sulfide compound and method for producing episulfide compound

    JP2019104689A