Electric actuator and vehicle electric braking device using said electric actuator

Abstract

To provide an electric actuator that is used in an electric braking device of a vehicle, whose dimensions in a radial direction and in an axial direction can be reduced and whose size can be reduced.SOLUTION: An electric actuator DN comprises: an input member BI that is rotationally driven by an electric motor MT and has a first baffle part Ma at an inner periphery part Mn; an output member BO having, at an outer periphery part Mg, a second baffle part Mb that can engage with the first baffle part Ma and a first screw part Na; and a direct-acting member BH having a second screw part Nb that can engage with the first screw part Na. At the outer periphery part Mg of the output member BO are formed both a screw mechanism and a baffle mechanism. This can reduce dimensions in a radial direction and in an axial direction of the electric actuator DN.SELECTED DRAWING: Figure 2

Description

[Technical field]

[0001] The present disclosure relates to an electric actuator and an electric braking device for a vehicle using the electric actuator. [Background technology]

[0002] Patent Document 1, with the aim of "improving drum brakes," describes the following: "When the force applied to the pressing members 44a, b is smaller than a set value during drum brake operation, the rotation of the electric motor causes the rotation input member 52 and the rotating slide member 53 to rotate, and the drive member 54 is moved axially via the screw mechanism 84, causing the pressing member 44a to advance. In addition, the axial movement of the rotating slide member 53 causes the pressing member 44b to advance. When the pair of pressing members 44a, b come into contact with the brake shoes 30a, b and the applied force reaches or exceeds a set value, the screw mechanism 84 locks, causing the drive member 54 to rotate together with the rotating slide member 53, causing the ball ramp mechanism 90 to be activated, and the pressing members 44a, b to advance. As a result, the brake shoes 20a, b are pressed against the drum, and the drum brake is applied."

[0003] Specifically, Patent Document 1 describes the following configuration. "The rotating slide member 53 has a hollow tubular portion 66 extending in the axial direction and a head 68 provided at one end, and is held by the rotating input member 52 at the tubular portion 66 so as to be non-rotatable relative to the rotating input member 52 but movable relative to the axial direction. The shaft portion 66 of the rotating slide member 53 is a splined shaft, and the rotating input member 52 is formed with a splined hole 72. The splined shaft and the splined hole 72 fit together to hold the rotating slide member 53 to the rotating input member 52. The splined shaft and the splined hole 72 constitute a rotating slide mechanism 74. The driving member 54 has a solid shaft portion 78 extending in the axial direction and a head portion 80 provided at one end, and is held at the shaft portion 78 on the inner peripheral side of the tube portion 66 of the rotating slide member 53 so as to be relatively movable in the axial direction. A female thread portion 81 is formed on the inner peripheral surface of the tube portion 66 of the rotating slide member 53, and a male thread portion 82 is formed on the outer peripheral surface of the shaft portion 78 of the driving member 54, and these are screwed together to form a motion conversion mechanism 84 that converts rotation into linear movement."

[0004] In the configuration of Patent Document 1, a motion conversion mechanism (also called a "power conversion mechanism" or a "screw mechanism") is provided at the center of a rotating slide mechanism (also called an "anti-rotation mechanism"). That is, the anti-rotation mechanism (e.g., a spline mechanism) and the screw mechanism (e.g., a trapezoidal screw) are arranged concentrically. In other words, the anti-rotation mechanism and the screw mechanism are separate mechanisms, and the anti-rotation mechanism is provided outside the screw mechanism. As a result, the dimensions (size) of the mechanism as a whole become larger (thicker) in the radial direction.

[0005] Also, in order to reduce the radial dimension of the mechanism, a configuration may be considered in which the anti-rotation mechanism and the screw mechanism are arranged separately on the rotation axis (also the "center axis") of the anti-rotation mechanism. However, in this configuration, the radial dimension can be reduced, but the dimension along the center axis is increased. For this reason, in an electric actuator that converts the rotational power of an electric motor into linear power and transmits it, it is desirable to have an electric actuator that can reduce both the radial and axial dimensions. [Prior art documents] [Patent documents]

[0006] [Patent Document 1] Patent Publication No. 2010-249314 Summary of the Invention [Problem to be solved by the invention]

[0007] An object of the present invention is to provide an electric actuator for use in an electric braking device of a vehicle, which can reduce the radial and axial dimensions and thereby reduce the size of the device. [Means for solving the problem]

[0008] The electric actuator (DN) of the present invention comprises an "input member (BI) rotated by an electric motor (MT) and having a first anti-rotation portion (Ma) on its inner circumference (Mn)", an "output member (BO) having a second anti-rotation portion (Mb) and a first threaded portion (Na) on its outer circumference (Mg)", and a "linearly-acting member (BH) having a second threaded portion (Nb) capable of meshing with the first threaded portion (Na)".

[0009] According to the above configuration, the screw mechanism NJ (Na+Nb) and the anti-rotation mechanism MD (Ma+Mb) are not provided separately, but both the screw mechanism NJ and the anti-rotation mechanism MD are formed on the outer circumferential portion Mg of the output member BO. This reduces the radial and axial dimensions of the electric actuator DN, and the overall device can be made compact.

[0010] The electric braking device (DS) of the vehicle according to the present invention converts the rotational power of an electric motor (MT) into linear power, and the linear power presses brake linings (MS) provided on brake shoes (BSa, BSb) against a brake drum (BD), generating braking forces (Fx, Fp) on the wheels. The power conversion mechanism (HN) that converts the rotational power into the linear power is composed of an "input member (BI) having a first anti-rotation portion (Ma) on an inner circumferential portion (Mn)", an "output member (BO) having a second anti-rotation portion (Mb) meshable with the first anti-rotation portion (Ma) and a first threaded portion (Na) on an outer circumferential portion (Mg)", and a "linearly-acting member (BH) having a second threaded portion (Nb) meshable with the first threaded portion (Na)".

[0011] The space around the wheels of a vehicle is small and extremely limited. According to the above-described configuration, the power conversion mechanism HN is made compact, so that the electric braking device DS can be easily mounted in a small space. [Brief description of the drawings]

[0012] [Figure 1] FIG. 2 is a schematic diagram for explaining an electric braking device DS. [Diagram 2] 1 is a schematic diagram (including a cross-sectional view) for explaining an electric actuator DN. [Diagram 3] 1 is a cross-sectional view for explaining a first example of a power conversion mechanism HN of an electric actuator DN. [Figure 4] 13 is a cross-sectional view for explaining a second example of the power conversion mechanism HN of the electric actuator DN. FIG.

[0013] <Electric braking device DS> An electric braking device DS that generates a braking force on the wheels (e.g., rear wheels) of a vehicle will be described with reference to the schematic diagram of Fig. 1. The electric braking device DS generates a braking force on the wheels by applying a braking torque to the wheels. The electric braking device DS is composed of a braking device DB and an electric actuator DN. In the following description, components, elements, signals, characteristics, etc. that are given the same symbols, such as "MT", have the same functions.

[0014] ≪Brake device DB≫ The braking device DB is provided on the wheels (rear wheels). A known drum-type brake (for example, a leading-trailing type) is adopted as the braking device DB. The braking device DB generates a braking force for decelerating the vehicle (referred to as a "deceleration braking force Fx") and a braking force for maintaining the vehicle stopped (referred to as a "parking braking force Fp"). The deceleration braking force Fx and the parking braking force Fp are generated using an electric actuator (also simply referred to as an "actuator") DN, which will be described later, as a power source. The deceleration braking force Fx is used for the service brake, and the parking braking force Fp is used for the parking brake.

[0015] The braking device DB is fixed to the wheel side and includes a backing plate PL, a brake drum BD, and brake shoes BSa and BSb.

[0016] The braking device DB includes a backing plate PL, which is a non-rotating member, and a brake drum BD, which has a friction surface Md on its inner circumferential side and rotates integrally with the wheel around the rotation axis Jk of the wheel. An anchor member AN and an electric actuator DN are fixed to diametrically separated portions of the backing plate PL. A pair of brake shoes BSa, BSb, each of which has an arc shape, are provided between the anchor member AN and the electric actuator DN (particularly, portions Pa and Pb) in a state facing the friction surface (inner circumferential surface) Md of the brake drum BD. In other words, the two brake shoes BSa, BSb are extended in an arc shape along the inner circumferential surface Md of the cylindrical brake drum BD. The brake shoes BSa, BSb are attached movably along the surface of the backing plate PL by shoe hold-downs HD.

[0017] A brake lining MS (friction material) is baked onto the outer peripheral surface of the brake shoes BSa, BSb. One end Qa, Qb of each of the pair of brake shoes BSa, BSb is engaged with the electric actuator DN, and the other end abuts against an anchor member AN, so that the pair of brake shoes BSa, BSb are supported so as to be able to spread apart.

[0018] A return member (e.g., a return spring) RS is provided between the pair of brake shoes BSa, BSb. When the pressure on the brake shoes BSa, BSb is released by the return member RS, the brake shoes BSa, BSb are moved away from the inner peripheral surface Md of the brake drum BD.

[0019] In addition, an adjustable strut (not shown) is provided between the pair of brake shoes BSa, BSb. The adjustable strut adjusts the gap between the brake lining MS and the drum friction surface Md in accordance with wear of the brake lining MS.

[0020] The lower ends of the brake shoes BSa, BSb are supported below the backing plate PL so as to be rotatable around an anchor member AN. The electric actuator DN is supported above the backing plate PL. The electric actuator DN has two movable parts Pa, Pb (referred to as the "first and second pressing parts") that can protrude in the direction of a pressing axis Ja (described below) (which coincides with the vehicle's fore-and-aft direction). The first and second pressing parts Pa, Pb are protruded by the power of an electric motor MT.

[0021] For example, when the electric motor MT is driven in the forward direction, the first and second pressing portions Pa, Pb protrude (expand along the pressing axis Ja). As a result, a pressing force Fs is applied to the upper ends (one ends) Qa, Qb of the brake shoes BSa, BSb, and the brake lining MS is pressed against the inner peripheral surface (friction surface) Md of the brake drum BD. The friction between the brake lining MS and the inner peripheral surface Md applies a braking torque to the brake drum BD, braking the wheel. In other words, the brake lining MS is pressed against and comes into sliding contact with the friction surface Md of the brake drum BD via the electric actuator DN, generating a frictional force between the brake lining MS and the brake drum BD. This frictional force generates and increases a braking force on the wheel.

[0022] When the braking force of the wheels is to be reduced, the electric motor MT is driven in the reverse direction, and the protrusions of the first and second pressing parts Pa and Pb are contracted. This reduces the pressing force Fs acting on the upper ends Qa and Qb of the brake shoes BSa and BSb, and reduces the frictional force between the brake lining MS and the brake drum BD. When braking is not being applied, the brake shoes BSa and BSb are pulled back by the return member RS, so that the brake lining MS is separated from the friction surface Md.

[0023] <Electric Actuator DN> The electric actuator DN will be described with reference to the schematic diagram (including a partial cross-sectional view) of Fig. 2. The actuator DN includes a housing HG, an electric motor MT, a reduction gear GS, a power conversion mechanism HN, a parking brake mechanism PK, and a controller ECU.

[0024] The housing HG supports the electric motor MT, the reducer GS, and the power conversion mechanism HN, and covers these components. The electric actuator DN is fixed to the backing plate PL via the housing HG. A part of the electric actuator DN (particularly, the components around the pressing axis Ja, including the input member BI, the output member BO, the first and second linear members BH, BJ) is provided on the same side of the backing plate PL as the brake shoes BSa, BSb. On the other hand, the other components of the electric actuator DN (e.g., the electric motor MT, the wheel side controller ECW) are provided on the opposite side of the backing plate PL to the brake shoes BSa, BSb. In other words, the actuator DN is arranged to penetrate the backing plate PL.

[0025] The electric motor MT is a power source for generating a braking force Fx and a parking braking force Fp. The electric motor MT is driven by a controller (also called an "electronic control unit") ECU. A brushed motor or a brushless motor is adopted as the electric motor MT. When the electric motor MT is driven in the forward direction, the pressing force Fs is increased, and the braking forces Fx and Fp are increased. On the other hand, when the electric motor MT is driven in the reverse direction, the pressing force Fs is decreased, and the braking forces Fx and Fp are decreased. The electric motor MT is provided with a rotation angle sensor KA to detect the position (rotation angle) Ka of the rotor of the electric motor MT.

[0026] The reduction gear GS reduces the speed of the rotational power of the electric motor MT (the output torque of the electric motor MT around the motor axis Jm). The reduction gear GS is composed of a plurality of gears (e.g., a two-stage gear train). A first small diameter gear SK1 is fixed to an output shaft SM of the electric motor MT. An intermediate shaft SC is provided, and a first large diameter gear DK1 is fixed to the intermediate shaft SC so as to mesh with the first small diameter gear SK1. Furthermore, a second small diameter gear SK2 is fixed to the intermediate shaft SC. The second small diameter gear SK2 is arranged so as to mesh with the second large diameter gear DK2. In other words, the rotational power of the electric motor MT is reduced in speed by the power transmission path of "SK1 → DK1 → SK2 → DK2" and is input to the power conversion mechanism HN via the reduction gear GS (particularly, the second large diameter gear DK2).

[0027] <Power conversion mechanism HN> The power conversion mechanism HN converts the rotational power of the second large diameter gear DK2 (i.e., the rotational power of the electric motor MT) into linear power and outputs it to the brake shoes BSa, BSb as a pressing force Fs. In other words, the power conversion mechanism HN converts the rotational motion of the electric motor MT into linear motion. The power conversion mechanism HN is composed of an input member BI, an output member BO, and first and second linear motion members BH, BJ.

[0028] The input member BI is a rotating member (a member rotatable with respect to the housing HG) having a cylindrical shape, and the second large diameter gear DK2 is fixed to its outer periphery (cylindrical outer periphery). In other words, the input member BI is rotationally driven by the electric motor MT, and the second large diameter gear DK2 and the input member BI are coaxial. The rotation axis Ja of the input member BI is referred to as the "pressing axis." A first anti-rotation portion Ma is provided on an inner periphery (cylindrical inner periphery) Mn of the input member BI. For example, the first anti-rotation portion Ma is formed (machined) as a spline internal tooth. In this case, the first anti-rotation portion Ma is also referred to as the "first spline portion Sa." Note that the input member BI does not move (slide) in the direction of the rotation axis Ja.

[0029] The output member BO (particularly, one end) is a rotating member (a member rotatable with respect to the housing HG) having a first screw portion Na on an outer periphery (cylindrical outer periphery) Mg. In addition to the first screw portion Na, a second anti-rotation portion Mb that can mesh with the first anti-rotation portion Ma is provided on the outer periphery Mg of one end of the output member BO. That is, the anti-rotation mechanism MD is configured by the first and second anti-rotation portions Ma and Mb. The movement of the output member BO is restricted by the meshing of the first anti-rotation portion Ma and the second anti-rotation portion Mb. That is, the output member BO is rotatable around the pressing axis Ja with respect to the housing HG, and can move linearly along the pressing axis Ja.

[0030] As shown in the blown-out portion (A), when the first anti-rotation portion Ma is formed as an internal spline tooth, the second anti-rotation portion Mb is formed (machined) as an external spline tooth. In this case, the second anti-rotation portion Mb is also called the "second spline portion Sb". Furthermore, a male thread Oj (trapezoidal thread) is formed (machined) as the first thread portion Na. The second anti-rotation portion Mb (second spline portion Sb) may be formed only within a range (referred to as the "movable range") in which the output member BO can move relative to the input member BI. However, in the example shown in the blown-out portion (A), the second spline portion Sb is machined over the entire area of ​​the male thread Oj. By configuring in this manner, the machining of the second spline portion Sb can be facilitated.

[0031] The first linear motion member BH is a non-rotating member whose movement in the rotational direction about the pressing axis Ja is restricted, and is a linear motion member that is allowed to move only along the pressing axis Ja. Here, the restriction of the rotational motion is achieved by the sliding contact between the flat surface of the outer periphery of the first linear motion member BH and the flat surface of the inner periphery of the housing HG (for example, two chamfers that are sliding contact between two flat surfaces). Alternatively, the restriction of the rotational motion may be achieved by a spline mechanism or a key mechanism.

[0032] The first linear motion member BH has a cylindrical inner peripheral portion Mh. A second screw portion Nb that can mesh with the first screw portion Na is formed (machined) on the cylindrical inner peripheral portion Mh of the first linear motion member BH. That is, the first and second screw portions Na and Nb constitute a screw mechanism NJ. For example, when a male screw Oj is formed as the first screw portion Na, a female screw Mj (of a trapezoidal screw) is formed (machined) as the second screw portion Nb. A first pressing portion Pa is provided on the opposite side of the cylindrical inner peripheral portion (the portion where the second screw portion Nb is provided) Mh of the first linear motion member BH. The first pressing portion Pa is engaged with a brake shoe (referred to as a "leading shoe") BSa on the leading side and presses the leading shoe BSa (i.e., applies a pressing force Fs). A pressing force sensor FS is provided on the first linear motion member BH to detect the pressing force Fs.

[0033] The second linear member BJ is provided on the opposite side of the output member BO to the first linear member BH with respect to the pressing axis Ja. The second linear member BJ is a non-rotating member whose movement in the rotational direction is restricted by flat sliding contact (two chamfers, etc.) like the first linear member BH. The second linear member BJ is also movable only in the direction along the pressing axis Ja. For example, the second linear member BJ is provided with a recessed portion into which the other end of the output member BO is fitted. The end surface Mo of the output member BO presses the bottom surface Mc of the second linear member BJ while rotating. A second pressing portion Pb is provided on the opposite side of the recessed portion of the second linear member BJ. The second pressing portion Pb is engaged with the trailing brake shoe (referred to as a "trailing shoe") BSb and is intended to press the trailing shoe BSb (i.e., to apply a pressing force Fs). Here, the pressing force Fs acting on the first and second pressing portions Pa and Pb has an action-reaction relationship. Therefore, the pressing force sensor FS may be provided on the second linear moving member BJ.

[0034] The screw mechanism NJ formed by the first and second screw portions Na, Nb has reverse efficiency. The screw mechanism NJ not only transmits the power of the electric motor MT to the first and second linear motion members BH, BJ, but also transmits the power from the first and second linear motion members BH, BJ to the electric motor MT. In other words, the screw mechanism NJ can transmit power in both directions.

[0035] <Parking brake mechanism PK> The parking brake mechanism PK maintains the parking braking force Fp even when the power supply to the electric motor MT is stopped. The parking brake mechanism PK is composed of a ratchet gear RC, a pawl member TS, and a solenoid SL. The ratchet gear RC is fixed to the output shaft SM of the electric motor MT. The pawl member TS is provided so as to mesh with the ratchet gear RC. The pawl member TS is driven by the solenoid SL. The solenoid SL is controlled by the controller ECU, similar to the electric motor MT.

[0036] <Controller ECU> A controller ECU (electronic control unit) controls the electric motor MT and drives the actuator DN. The controller ECU is composed of a vehicle body controller ECB, a wheel side controller ECW, and a communication bus BS. The vehicle body controller ECB is a controller provided on the vehicle body side, and the wheel side controller ECW is a controller provided on the wheel side (for example, built into the electric actuator DN). The vehicle body controller ECB and the wheel side controller ECW are connected via the communication bus BS so that signals (detected values, calculated values, etc.) can be transmitted and received between them.

[0037] The controller ECU (body side, wheel side controller ECB, ECW) includes an electric circuit board on which a microprocessor MP and the like are mounted, and a control algorithm programmed in the microprocessor MP. The electric motor MT is controlled based on the control algorithm in the microprocessor MP. Furthermore, the wheel side controller ECW is provided with a drive circuit DR to drive the electric motor MT. In the drive circuit DR, a bridge circuit is formed by switching elements (power semiconductor devices such as MOS-FET and IGBT). The electric motor MT is driven by controlling the amount of current supplied to the electric motor MT via the bridge circuit. The drive circuit DR is provided with a current amount sensor IA (not shown) that detects the actual current amount Ia of the electric motor MT. For example, a current sensor is adopted as the current amount sensor IA, and the current Ia supplied to the electric motor MT is detected.

[0038] The vehicle body controller ECB receives the braking operation amount Ba (operation amount of the brake operating member BP) detected by the braking operation amount sensor BA (for example, a displacement sensor of the brake operating member BP) and the parking signal Sw (signal indicating the operation state of the parking brake switch SW), which is an output signal of the parking brake switch SW. The service brake (also called "normal braking") is operated based on the braking operation amount Ba, and the parking brake is operated based on the parking signal Sw.

[0039] [Service brake operation] In the power conversion mechanism HN in FIG. 2, the state (a) shown above the pressing axis Ja corresponds to the "non-braking state", and the state (b) shown below the pressing axis Ja corresponds to the "braking state". In the non-braking state (a), the brake shoes BSa (leading shoe) and BSb (trailing shoe) are pulled toward each other by the return member (return spring) RS, so the brake lining MS is separated from the friction surface Md of the brake drum BD. In the braking state (b), the leading and trailing brake shoes BSa and BSb are pressed by the first and second pressing parts Pa and Pb, so the brake lining MS presses the friction surface Md, generating a friction force. Here, the direction in which the first pressing part Pa of the first linear motion member BH and the second pressing part Pb of the second linear motion member BJ move away from each other along the pressing axis Ja is called the "expansion direction Ha" and corresponds to the direction in which the braking forces Fx and Fp increase. Conversely, the direction in which the first pressing portion Pa and the second pressing portion Pb approach each other is called the "reducing direction Hb," and corresponds to the direction in which the braking forces Fx and Fp decrease.

[0040] When the operation of a braking operation member (e.g., a brake pedal) BP is started, the braking operation amount Ba is increased from "0". In the vehicle body side controller ECB, based on a preset calculation map and the braking operation amount Ba, the target pressing force Ft is calculated so as to increase in accordance with the increase in the braking operation amount Ba. Here, the target pressing force Ft is a target value of the actual pressing force Fs. The target pressing force Ft is transmitted from the vehicle body side controller ECB to the wheel side controller ECW via the communication bus BS.

[0041] In the wheel side controller ECW, the electric motor MT is controlled based on the target pressing force Ft so that the actual pressing force Fs (detection value of the pressing force sensor FS) coincides with the target pressing force Ft. Specifically, based on a preset calculation map and the target pressing force Ft, the target current It is calculated so as to increase as the target pressing force Ft increases. Also, a deviation hF between the target pressing force Ft and the actual pressing force Fs is calculated, and the target current It is adjusted according to this pressing force deviation hF. Here, the target current It is a target value of the current Ia for the electric motor MT. Based on the target current It, the drive circuit DR is controlled so that the actual current Ia (detection value of the current sensor IA) coincides with the target current It, and the electric motor MT is driven.

[0042] When the electric motor MT is driven, a rotational power (output torque of the electric motor MT) is generated by the electric motor MT. The rotational power is transmitted to the power conversion mechanism HN via the reduction gear GS. In detail, the rotational power of the electric motor MT is transmitted to the input member BI to which the second large diameter gear DK2 of the reduction gear GS is fixed. A first anti-rotation portion Ma is provided on the inner peripheral portion Mn of the input member BI. The output member BO is inserted into the inner peripheral portion Mn of the input member BI. A second anti-rotation portion Mb is formed on the outer peripheral portion Mg of the output member BO so as to mesh with the first anti-rotation portion Ma. Therefore, the input member BI and the output member BO are rotated together by the rotational power of the electric motor MT.

[0043] One end of the output member BO is inserted into the inner periphery Mh of the first linear motion member BH. A first screw portion Na is formed on the outer periphery Mg of the one end of the output member BO. A second screw portion Nb is formed on the inner periphery Mh of the first linear motion member BH so as to mesh with the first screw portion Na. The first linear motion member BH is movable in the direction of the pressing axis Ja relative to the housing HG, but its movement is restricted (constrained) so as not to rotate around the pressing axis Ja. For example, the movement restriction of the first linear motion member BH is achieved by flat sliding (two chamfers, etc.), a spline mechanism, a key mechanism, etc. Since the first linear motion member BH is movable only in the direction of the pressing axis Ja, when the first screw portion Na is rotated, the first linear motion member BH is relatively moved in the expansion direction Ha (the left direction in the figure, the direction away from the input member BI) (see state (b)).

[0044] The other end of the output member BO is inserted into a recessed portion of the second linear motion member BJ. An end face Mo of the other end of the output member BO abuts against a bottom face Mc of the recessed portion of the second linear motion member BJ. Since the second linear motion member BJ can also only move in the direction of the pressing axis Ja, when the first screw portion Na is rotated, the second linear motion member BJ is relatively moved in the expansion direction Ha (to the right in the figure, in the direction away from the input member BI) (see state (b)).

[0045] As described above, when the braking operation amount Ba is increased and the electric motor MT is driven in the forward direction, the first pressing portion Pa and the second pressing portion Pb are moved in the expansion direction Ha by the rotational power of the electric motor MT so as to separate from each other. As a result, the leading shoe BSa and the trailing shoe BSb are pressed by the pressing force Fs, and the brake lining MS is pressed against the friction surface Md. At this time, since the friction surface Md of the brake drum BD is rotating in the direction Da corresponding to the straight-ahead direction of the vehicle, a frictional force is generated between the brake lining MS and the friction surface Md, and as a result, a braking force Fx is generated.

[0046] When the braking operation amount Ba is reduced, the electric motor MT is driven in the reverse direction. This causes the first linear moving member BH (i.e., the first pressing portion Pa) and the second linear moving member BJ (i.e., the second pressing portion Pb) to move in a direction in which they approach each other (i.e., in the contracting direction Hb). As a result, the pressing force Fs is reduced, the frictional force between the brake lining MS and the friction surface Md is reduced, and the braking force Fx is reduced. Note that a force opposing the pressing force Fs is applied between the leading shoe BSa and the trailing shoe BSb by the return member (return spring) RS. Therefore, when the braking operation amount Ba is reduced, the above-mentioned frictional force is reduced while the engagement state between the first and second pressing portions Pa and Pb and the brake shoes BSa and BSb (particularly the portions Qa and Qb) is maintained.

[0047] [Parking brake operation] When the vehicle is stopped (i.e., the brake drum BD is not rotating), the driver operates the parking brake switch SW, and the parking signal Sw is switched from OFF to ON. Electricity is started to be supplied to the electric motor MT, and the electric motor MT is rotated in the forward direction. The rotational power is transmitted to the power conversion mechanism HN via the speed reducer GS, and the brake lining MS is pressed against the friction surface Md. When the pressing force Fs reaches a predetermined pressing force fp, the amount of electricity supplied to the electric motor MT is maintained, and the pressing force Fs is kept constant. Here, the predetermined pressing force fp is a preset constant and a control threshold value. When the state in which the pressing force Fs is maintained continues for a predetermined time tp, the solenoid SL is energized, and the pawl member TS is engaged with the ratchet gear RC. The ratchet gear RC has directional teeth for limiting the operating direction to one direction. Therefore, once the pawl member TS and the ratchet gear RC are engaged, the state of "Fs = fp" is maintained even if the power supply to the electric motor MT is stopped. In other words, the parking brake function is exerted by the electric actuator DN.

[0048] When the parking signal Sw is switched from on to off, the parking brake control is released. In the release operation, the electric motor MT is driven in the forward direction. This causes the pawl member TS to climb over the tip of the teeth of the ratchet gear RC, and the engagement between the pawl member TS and the ratchet gear RC is released. Then, the parking brake is transitioned from an applied state to an inapplied state.

[0049] [Effect of downsizing the power conversion mechanism HN] The power conversion mechanism HN, which converts the rotational motion of the electric motor MT into linear motion using a screw mechanism NJ, requires two mechanisms: a screw mechanism NJ and a rotation-stop mechanism MD. As described in Patent Document 1, in a configuration in which the screw mechanism NJ and the rotation-stop mechanism MD are formed separately and the screw mechanism NJ is provided on the inner peripheral side of the rotation-stop mechanism MD, the dimension in the direction perpendicular to the rotation axis (center axis) (i.e., the radial direction) is increased. In contrast, in a configuration in which the screw mechanism NJ and the rotation-stop mechanism MD are formed separately and are provided side by side on the rotation axis, the dimension in the direction of the rotation axis (i.e., the axial direction) is increased.

[0050] In the electric actuator DN according to the present invention, the screw mechanism NJ (Na+Nb) and the anti-rotation mechanism MD (Ma+Mb) are not provided separately, but are provided integrally on the outer circumferential portion Mg of the output member BO. Therefore, the radial and axial dimensions of the power conversion mechanism HN of the electric actuator DN are shortened, and as a result, the entire device can be made compact.

[0051] <First example of power conversion mechanism HN> In the electric actuator DN according to the present invention, a first screw portion Na (part of the screw mechanism NJ) and a first anti-rotation portion Ma (part of the anti-rotation mechanism MD) are provided on the outer circumferential portion Mg of the output member BO. Since the output member BO has the two functions of the screw mechanism NJ and the anti-rotation mechanism MD, the electric actuator DN (particularly the power conversion mechanism HN) is made smaller in both the radial and axial directions. However, in order to perform two functions, the screw mechanism NJ and the anti-rotation mechanism MD require consideration of their strength and functionality. This will be explained below.

[0052] A first example of the power conversion mechanism HN of the electric actuator DN will be described with reference to the partial cross-sectional view of Fig. 3. In the first example, a trapezoidal screw (male screw Oj, female screw Mj) is used as the screw mechanism NJ, and a spline mechanism (first and second spline portions Sa, Sb) is used as the anti-rotation mechanism MD.

[0053] In the input member BI, on whose outer periphery the second large diameter gear DK2 is provided, a first spline portion Sa is formed as a first anti-rotation portion Ma on its inner periphery Mn. On the inner periphery Mn of the input member BI, internal spline teeth are machined to form the first spline portion Sa (i.e., the first anti-rotation portion Ma). That is, the inner periphery Mn of the input member BI is a spline hole. On the outer periphery Mg of one end of the output member BO, a second spline portion Sb that can mesh with the first spline portion Sa is provided as a second anti-rotation portion Mb. That is, on the outer periphery Mg of one end of the output member BO, external spline teeth are machined to form the second spline portion Sb (i.e., the second anti-rotation portion Mb). That is, one end of the output member BO is a spline shaft. The first and second spline portions Sa and Sb constitute an anti-rotation mechanism MD, which limits the movement of the output member BO. Specifically, the output member BO is rotatable about the pressing axis Ja relative to the housing HG, and is capable of linear movement in the direction of the pressing axis Ja.

[0054] An external thread Oj is formed as a first thread portion Na on an outer circumferential portion Mg of one end of the output member BO. The external thread Oj of the output member BO is engaged with an internal thread Mj formed on an inner circumferential portion Mh of the first linear motion member BH. The internal thread Mj of the first linear motion member BH is formed as a second thread portion Nb. The external thread Oj and the internal thread Mj constitute a screw mechanism NJ using a trapezoidal thread. The trapezoidal thread mechanism NJ transmits the rotational power of the electric motor MT to the brake shoes BSq, BSb. Specifically, the flank Fa of the external thread Oj presses the flank Fb of the internal thread Mj in the expansion direction Ha, thereby transmitting a pressing force Fs (so-called power transmission by slip).

[0055] In the spline mechanism, a spline shaft (corresponding to the output member BO) having a plurality (a large number) of external teeth on its outer periphery is engaged with a spline hole (corresponding to the input member BI) having internal teeth. In the spline mechanism, since power is transmitted by a plurality of teeth, the tooth height can be set relatively small. In the power conversion mechanism HN, the tooth height of the trapezoidal thread (male thread Oj, female thread Mj) and the tooth height of the spline mechanism (external teeth, internal teeth) are basically arbitrary, but it is desirable to set the tooth height of the spline (height difference between the crest Tsa and the root Bsa of the internal teeth) to be smaller than the tooth height of the trapezoidal thread (height difference between the crest and the root of the male thread Oj). Furthermore, in a state in which the power conversion mechanism HN is assembled, the crest Tsa of the spline internal teeth may be set to be located outside the pitch circle Pj of the male thread Oj with respect to the pressing axis Ja.

[0056] <Second example of power conversion mechanism HN> A second example of the power conversion mechanism HN of the electric actuator DN will be described with reference to the partial cross-sectional view of Fig. 4. In the second example, a ball screw (Zo+Zh+BL) is used as the screw mechanism NJ, and a key mechanism (Za+Zb+KY) is used as the anti-rotation mechanism MD. As in the case of the trapezoidal screw, a ball screw having reverse efficiency is used as the screw mechanism NJ.

[0057] A first key groove portion Za is formed on the inner peripheral portion Mn (center hole) of the input member BI as a first anti-rotation portion Ma. A second key groove portion Zb is formed on the outer peripheral portion Mg of the output member BO as a second anti-rotation portion Mb. A key member KY is fitted into the first and second key groove portions Za, Zb to form an anti-rotation mechanism MD. As in the first example, the output member BO can rotate around the pressing axis Ja with respect to the housing HG and can move linearly along the pressing axis Ja.

[0058] A ball screw groove (external screw groove) Zo is formed as a first screw portion Na on a cylindrical outer peripheral portion Mg at one end of the output member BO. A ball screw groove (internal screw groove) Zh is formed as a second screw portion Nb on a cylindrical inner peripheral portion Mh of the first linear motion member BH. A plurality of balls BL are fitted into the ball screw grooves Zo, Zh. The external screw groove Zo, the internal screw groove Zh, and the balls BL constitute a screw mechanism NJ that utilizes a ball screw. In the ball screw mechanism NJ, the rotational power of the electric motor MT is transmitted to the brake shoes BSq, BSb via the balls BL (so-called power transmission by rolling).

[0059] In the ball screw mechanism NJ, power is transmitted by the ball BL moving (circulating) in the ball screw grooves Zo, Zh, so it is necessary for the ball BL to roll smoothly in the ball screw grooves Zo, Zh. For this reason, it is desirable to set the depth of the key grooves (first and second key grooves) to be shallower (smaller) than the depth of the ball screw groove. In this case, the radial dimension of the key member KY relative to the rotation axis Ja (the dimension of the key member KY in the perpendicular direction to the pressing axis Ja when the key member KY is assembled in the key groove) is smaller than the diameter of the ball BL. Setting the dimensional relationship between the key member KY and the key groove in this way allows the ball BL to roll smoothly even when passing across the key grooves Za, Zb.

[0060] <Actions and Effects of the Electric Actuator DN> The electric actuator DN is composed of an "input member BI which is rotationally driven by an electric motor MT and has a first anti-rotation portion Ma on its inner circumference Mn", an "output member BO which has, on its outer circumference Mg, a second anti-rotation portion Mb which can mesh with the first anti-rotation portion Ma, and a first threaded portion Na", and a "linearly-acting member BH which has a second threaded portion Nb which can mesh with the first threaded portion Na".

[0061] The screw mechanism NJ (Na+Nb) and the anti-rotation mechanism MD (Ma+Mb) are not provided separately, but the outer circumferential portion Mg of the output member BO serves as both the screw mechanism NJ and the anti-rotation mechanism MD. This reduces the radial and axial dimensions of the power conversion mechanism HN of the electric actuator DN, making it possible to miniaturize the entire device.

[0062] In the electric actuator DN, a male thread Oj (of a trapezoidal thread) is used as the first thread portion Na, and a female thread Mj (of a trapezoidal thread) is used as the second thread portion Nb. That is, a trapezoidal thread is used as the screw mechanism NJ. This is because a trapezoidal thread has a simple structure and a large power transmission capacity. The use of a trapezoidal thread makes it possible to miniaturize the device and reduce costs.

[0063] In the electric actuator DN, spline mechanisms Sa and Sb are used for the first and second anti-rotation sections Ma and Mb. In the spline mechanisms Sa and Sb (first and second spline sections), power is transmitted by multiple spline teeth, so the power transmission capacity is large. By using the spline mechanisms Sa and Sb, the device can be made more compact.

[0064] The electric actuator DN is applied to an electric braking device DS that converts the rotational power of an electric motor MT into linear power, and uses the linear power to press brake linings MS provided on brake shoes BSa, BSb against a brake drum BD, thereby generating a braking force Fx (or Fp) on the wheels. The space around the wheels of a vehicle is small and very limited. By employing a miniaturized electric actuator DN, the mountability of the electric braking device DS in a small space can be improved.

[0065] <Other embodiments> As described above, in the electric actuator DN, the first example shows a configuration of "trapezoidal screw + spline mechanism", and the second example shows a combination configuration of "ball screw + key mechanism". Instead of these combinations, a combination of "trapezoidal screw as screw mechanism NJ" and "key mechanism as anti-rotation mechanism MD" may be adopted. This combination also provides the same effect as above (reducing the size of the device). [Explanation of symbols]

[0066] DS...electric braking device, BS...communication bus, ECU (ECB+ECW)...electronic control unit (controller), DB...braking device, BD...brake drum, BSa, BSb...brake shoes (leading shoe, trailing shoe), MS...brake lining, RS...return member (return spring), PL...backing plate, DN...electric actuator, MT...electric motor, GS...reduction gear, HN...power conversion mechanism, NJ...screw mechanism, Na, Nb...first and second screw portions, MD...anti-rotation mechanism, Ma, Mb...first and second anti-rotation portions, BI...input member, BO...output member, BH, BJ...first and second linear member, Oj...male thread, Mj...female thread, Sa, Sb...first and second spline portions.

Claims

1. an input member that is rotationally driven by an electric motor and has a first anti-rotation portion on an inner periphery thereof; an output member having a second anti-rotation portion on an outer periphery thereof, the second anti-rotation portion being capable of meshing with the first anti-rotation portion, and a first screw portion on an outer periphery thereof; a linear motion member having a second threaded portion capable of meshing with the first threaded portion and capable of linear movement relative to the electric motor in a direction along the axis of the input member.

2. 2. The electric actuator according to claim 1, The first threaded portion is a male thread and the second threaded portion is a female thread.

3. The electric actuator according to claim 1 or 2, The first and second anti-rotation portions are spline mechanisms.

4. An electric braking device for a vehicle converts rotational power of an electric motor into linear power, and the linear power presses brake linings provided on brake shoes against a brake drum to generate a braking force on a wheel, The power conversion mechanism for converting the rotational power into the linear power includes: an input member having a first anti-rotation portion on an inner periphery thereof; an output member having, on an outer periphery thereof, a second anti-rotation portion engageable with the first anti-rotation portion and a first screw portion; a linear motion member having a second threaded portion capable of meshing with the first threaded portion; An electric braking device for a vehicle comprising:

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