ASSEMBLY KIT, EQUIPMENT HOLDING JIG, AND CONSTRUCTION METHOD USING EQUIPMENT HOLDING JIG
The assembly kit allows non-professional users to easily assemble a device holding jig for attaching components to wall surfaces, addressing the complexity and size issues of existing devices by enabling diagonal stud driving and efficient installation of components like decorative tiles.
Patent Information
- Application Number
- JP2021114958
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-07-12
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2041-07-12
AI Technical Summary
Existing devices for attaching components to wall surfaces are complex and difficult for non-professional users to operate, and are too large to be included in the sale set of the objects to be mounted.
A flat plate assembly kit that allows users to easily assemble a device holding jig capable of holding equipment obliquely against the surface to be installed, featuring a flat portion and a tilt portion to maintain the equipment's angle during installation.
Enables ordinary users to easily prepare and use a device holding jig for driving stud members diagonally onto a target surface, facilitating the installation of components like decorative tiles without leaving significant traces on the wall.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present disclosure relates to an assembly kit, an equipment holding jig, and a construction method using the equipment holding jig. [Background technology]
[0002] There has been a demand for attaching some kind of component to the wall surface of a residence or the like. In this case, it is required that the attached component does not leave many traces on the wall surface after it is removed. For this reason, there is a method of attaching the component to the wall surface by driving a tiny rivet member into the component and the wall surface. This is because the component can be removed by pulling out the rivet member, and only a very small trace remains on the wall surface. An example of a device that can be used for such purposes is the guide device disclosed in Patent Document 1. Using this device, it is also possible to drive staples obliquely into the target surface. An example of the object to be attached as described above is a tile. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2002-273671 A Summary of the Invention [Problem to be solved by the invention]
[0004] The above-mentioned conventional technology has the following problems. As mentioned above, attaching some kind of component to a wall surface is not always done by a professional installer, but is often done by general users themselves. The device of Patent Document 1 has a complex structure, so it is not necessarily easy for people other than professional installers to operate. In addition, the size of the device is large, so it is not realistic to include it in a sales set of the object to be attached to the wall surface.
[0005] The present disclosure has been made to solve the problems of the conventional techniques described above. That is, the objective of the disclosure is to provide a technique that allows a user to easily prepare an equipment holding jig for driving a rivet member obliquely into a target surface. [Means for solving the problem]
[0006] The assembly kit in one aspect of the disclosed technology is a flat member for assembling an equipment holding jig that holds equipment at an angle relative to the target surface, and has a flat portion component that forms a flat portion that is pressed against the target surface during construction, and an inclination specifying portion that forms an inclination specifying portion that specifies the inclination angle of the equipment relative to the flat portion during construction. [Brief description of the drawings]
[0007] [Figure 1] FIG. 2 is a plan view of an assembly kit according to an embodiment. [Diagram 2] FIG. 2 is a perspective view showing a device holding jig according to the embodiment. [Diagram 3] FIG. 11 is a perspective view showing a state in the middle of assembling the equipment holding jig. [Figure 4] 3 is a perspective view showing the equipment holding jig of FIG. 2 as viewed from the back side. [Diagram 5] 3 is a side view of a state in which the equipment is held at an angle by the equipment holding jig of FIG. 2. [Figure 6] 3 is a perspective view showing a state in which equipment is fixed to the equipment holding jig in FIG. 2. [Figure 7] FIG. [Figure 8] FIG. 11 is a cross-sectional view showing a state in which staples are driven obliquely into the fabrication process. [Figure 9] FIG. 1 is a front view showing the positions at which staples are driven into a steel sheet. [Figure 10] FIG. 2 is a rear view of the decorative tile. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0008] An embodiment that embodies the disclosed technology will be described in detail with reference to the accompanying drawings. FIG. 1 shows an assembly kit 1 with which a user assembles an equipment holding jig according to an embodiment. The assembly kit 1 is composed of flat plate members. The assembly kit 1 has two sets of development views 2 for assembling an equipment holding jig 20 shown in FIG. 2. The equipment holding jig 20 in FIG. 2 has a flat portion 23 and an inclination defining portion 24. The development view 2 in FIG. 1 is drawn with two types of lines, solid lines and dashed lines. The solid lines indicate the locations where the assembly kit 1 is to be cut. The dashed lines indicate the locations where the assembly kit 1 is to be folded without being cut.
[0009] In the assembly kit 1 that is actually provided to the user, it is preferable to weaken it by perforating or the like along the solid lines. This allows the user to easily separate the part of the development 2 from the assembly kit 1 without using a special cutting tool. It is preferable to apply processing that is not as strong as perforation processing such as pressing to the broken line parts. This allows the user to easily and correctly fold the parts that need to be folded when assembling the equipment holding jig 20. Alternatively, the broken line parts may simply be marked with a line of a color that is visually identifiable to indicate the folding positions. The broken lines are fold lines that have been applied in advance to make the assembly kit 1 easier to fold, or fold lines that indicate the folding positions on the assembly kit 1.
[0010] The contents of the development diagram 2 will now be described. A set of development diagrams 2 includes a rectangular planar portion constituent part 3 and an inclination defining portion constituent part 4 that is shaped like a sector. The planar portion constituent part 3 is a part that constitutes the planar portion 23 in the device holding jig 20 in FIG. 2, and the inclination defining portion constituent part 4 is a part that constitutes the inclination defining portion 24. The planar portion constituent part 3 and the inclination defining portion constituent part 4 are connected. A fold line 5 is present at the boundary between the planar portion constituent part 3 and the inclination defining portion constituent part 4.
[0011] Fold lines 6, 7 are drawn within the range of the inclination defining portion component 4. The fold lines 6, 7 are formed from both ends of the position where the inclination defining portion component 4 joins the plane portion component 3, i.e., the position of the fold line 5, to an edge 18 that corresponds to an arc when the shape of the inclination defining portion component 4 is considered to be a sector. The fold lines 6, 7 divide the inclination defining portion component 4 into three regions. The approximately rectangular region between the fold lines 6, 7 is called the device pressing surface component 8. The regions outside the fold lines 6, 7 are called the angle defining portion component parts 9, 10.
[0012] The inclination defining part constituent part 4 is provided with a fixing tab 11. The fixing tab 11 is located in the middle of both edges 16, 17 that correspond to the radius when the shape of the inclination defining part constituent part 4 is considered to be a sector. The fixing tab 11 is a portion that protrudes further outward from the edges 16, 17 on the opposite side of the device pressing surface constituent part 8 in the angle defining part constituent parts 9, 10. The edges 16, 17 are linear except within the range of the fixing tab 11. The distance from the edges 16, 17 to the fold lines 6, 7 increases the farther they are from the fold line 5. For this reason, the angle defining part constituent parts 9, 10 have a shape close to a triangle.
[0013] The inclination defining portion constituent portion 4 is further provided with a retaining tab 12. The retaining tab 12 is a portion that protrudes outward from a position midway between the fold lines 6 and 7, that is, so as to bite into the angle defining portion constituent portions 9 and 10. For the sake of naming, the angle defining portion constituent portions 9 and 10 do not include the retaining tab 12. The retaining tab 12 is a portion that protrudes outward from both side edges of the device pressing surface constituent portion 8.
[0014] In FIG. 1, the line 13 between the angle determining portion constituent parts 9, 10 and the retaining tab 12 is a solid line. It is assumed that the angle determining portion constituent parts 9, 10 and the retaining tab 12 will be cut. The line 13 may be completely cut, not just perforated, when the assembly kit 1 is provided to the user. Alternatively, the line 13 may be perforated like the other solid lines, and the user may tear the perforation and cut it during assembly. In FIG. 1, fold lines 6, 7 are also drawn in the section within the range of the retaining tab 12. The fold lines 6, 7 within this range may not be present.
[0015] The flat portion component 3 has slits 14 formed in two places. The slits 14 are the places where through holes are formed into which the fixing tabs 11 are inserted when assembling the device holding jig 20 in FIG. 2. In FIG. 2, the slits 14 are indicated by solid lines in a square. When the assembly kit 1 is provided to the user, the flat plate member within this square range may be removed to make the slit 14 into a through hole. Alternatively, the square of the slit 14 may be perforated like the other solid lines, and the user may remove the flat plate member therein to make a through hole during assembly. Suitable materials for the flat plate member of the assembly kit 1 include cardboard, thick paper, and thin synthetic resin plates. Among these, cardboard is the most suitable.
[0016] The procedure for assembling the assembly kit 1 into the equipment-holding jig 20 will be described below. This assembly can be easily performed even by a general user who is not a specialized worker. First, the user separates the portion within the range of the development diagram 2 from the assembly kit 1 in FIG. 1. The equipment-holding jig 20 is assembled using this portion of the development diagram 2. In the development diagram 2, the plane portion constituent part 3 and the inclination defining part constituent part 4 are connected, so that even after separation from the assembly kit 1, the plane portion constituent part 3 and the inclination defining part constituent part 4 will not become separated.
[0017] The user folds the separated developed view 2 along creases 5, 6, and 7. The user folds along creases 6 and 7 so as to raise the angle determination portion constituent parts 9 and 10 on both sides relative to the device pressing surface constituent part 8. At this time, the user does not raise the holding tab 12, leaving it flat relative to the device pressing surface constituent part 8. The user also folds along crease 5. By folding along crease 5, the user raises the inclination determination portion constituent part 4 relative to the flat portion constituent part 3.
[0018] This state is shown in Fig. 3. In Fig. 3, the entire inclination-defining-part constituent part 4 is in a state of being raised with respect to the plane-part constituent part 3. Among the inclination-defining-part constituent part 4, the angle-defining-part constituent parts 9 and 10 are folded toward the plane-part constituent part 3 with respect to the device pressing surface constituent part 8. In this state, the two fixing tabs 11 each face the slit 14. When both fixing tabs 11 are inserted into the slit 14, the device holding jig 20 shown in Fig. 2 is completed. In this state, the fixing tab 11 protrudes to the back side of the plane part 23. Therefore, it is recommended that the user fold that part as shown in Fig. 4 and fix it to the back side of the plane part 23 with adhesive tape 15.
[0019] Even if the user accidentally separates the flat portion constituent part 3 and the inclination determining portion constituent part 4 during assembly, there is no particular problem. This is because the fixing tab 11 and the slit 14 function to position the inclination determining portion 24 with respect to the flat portion 23. Therefore, by slightly increasing the number of fixing points with the adhesive tape 15, the user can easily assemble something that is not significantly different from the equipment holding jig 20 shown in Figure 2.
[0020] 2 originates from the flat portion constituent part 3, and the inclination defining part 24 originates from the inclination defining part constituent part 4. The inclination defining part 24 is fixed to the flat portion 23 by inserting the fixing tab 11 into the slit 14. The inclination defining part 24 further has an equipment pressing surface 28 and angle defining parts 29 and 30.
[0021] The device pressing surface 28 originates from the device pressing surface constituent part 8, and the angle defining parts 29, 30 originate from the angle defining part constituent parts 9, 10. In the development view 2, the device pressing surface constituent part 8 is a part that constitutes the device pressing surface 28, and the angle defining part constituent parts 9, 10 are parts that constitute the angle defining parts 29, 30. The device pressing surface 28 is a surface that is inclined with respect to the flat part 23. The inclination angle is determined by the shape of the angle defining parts 29, 30 and is maintained constant. This is because the angle defining parts 29, 30 are substantially triangular in shape, which is wider the farther they are from the fold line 5, as described above for the angle defining part constituent parts 9, 10. In the device holding jig 20, the entire edges 16, 17 of the angle defining parts 29, 30 are in contact with the flat part 23. For this reason, the inclination defining part 24 has high durability.
[0022] As shown in Fig. 5, the equipment holding jig 20 is a jig for holding some kind of equipment at an angle to the target surface 40. Here, a tacker 41 that drives staples into the target surface 40 is given as the equipment. It is not limited to staples, but may be a tack driver that drives some kind of tack member into the target surface 40. The tacker 41 is a common one that is commercially available, and can be used by general users without any particular difficulty. As can be seen from Fig. 5, the flat surface 23 of the equipment holding jig 20 is the portion that is pressed against the target surface 40 during construction.
[0023] The equipment pressing surface 28 is a surface against which the equipment is pressed during application. The equipment pressed against the equipment pressing surface 28 is held in an inclined position relative to the application target surface 40, which is determined by the inclination determining unit 24. More specifically, the inclination angle of the equipment follows the inclination angle of the equipment pressing surface 28. The inclination angle of the equipment pressing surface 28 is determined by the angle determining unit 29. In the situation of FIG. 5, the tucker 41 is held inclined relative to the application target surface 40, so that the user can operate the tucker 41 to drive the staples into the application target surface 40 in the inclined direction as shown by the arrow A.
[0024] In practice, it is preferable for the user to fix the device to the device pressing surface 28 with adhesive tape 15, as shown in Fig. 6. In the state of Fig. 6, the device is held by the holding tab 12 being folded upward. One of the three adhesive tapes 15 visible in the figure is affixed over the holding tab 12 and across the surface of the device. It is preferable for the user to handle the device and device holding jig 20 as a whole in this state in which the device is firmly fixed to the device holding jig 20. In this state, the state shown in Fig. 5 can be achieved by pressing the flat portion 23 against the treatment target surface 40. A tacker 41 is also shown as the device in Fig. 6.
[0025] As a specific example of construction using the equipment holding jig 20 of this embodiment, a procedure for attaching decorative tiles as building materials to a wall surface of a residence will be described. The decorative tiles illustrated here are attached to a base sheet member that is attached to the interior wall surface of the residence. The user uses a steel sheet as the sheet member and a decorative tile with a permanent magnet on the back side. This allows the user to freely replace the decorative tiles once the sheet member is attached to the wall surface. The user can not only replace the decorative tiles but also install the sheet member by himself. The target of construction using the equipment holding jig 20 of this embodiment is the installation of a steel sheet to a wall surface.
[0026] During construction, as shown in Fig. 7, the user presses the steel sheet 42 against a wall surface 43, and then presses the equipment-holding jig 20 against the steel sheet 42. The equipment-holding jig 20, which is integrated with the tucker 41 shown in Fig. 6, presses the steel sheet 42. The flat surface portion 23 is actually pressed against the steel sheet 42. In this state, the equipment-holding jig 20 is held at an angle to the steel sheet 42 and the wall surface 43 by the inclination defining portion 24. The driving head of the tucker 41 faces the steel sheet 42 at a position immediately above the flat surface portion 23.
[0027] In this state, the user can drive staples 44 in by operating the stapler 41 as shown in FIG. 8. The staples 44 in FIG. 8 penetrate the steel sheet 42 and are driven diagonally downward into the wall surface 43. This fixes the steel sheet 42 to the wall surface 43. It is preferable for the user to drive staples 44 into a plurality of places in one steel sheet 42 as shown in FIG. 9. In this way, a decorative tile 46 having a permanent magnet 45 on the back surface as shown in FIG. 10 can be attached by magnetic force onto the steel sheet 42 fixed to the wall surface 43. The vertical and horizontal sizes of the steel sheet 42 and the decorative tile 46 are approximately the same. Once attached, the decorative tile 46 can be easily replaced by the user.
[0028] The steel sheet 42 installed as described above will not be peeled off from the wall surface 43 by the weight of the decorative tiles 46. This is because the staples 44 are driven diagonally downward, and therefore will dig even more into the wall surface 43 when a load due to gravity is applied. In practice, multiple steel sheets 42 are often arranged on the wall surface 43 in about three rows and three columns, or two rows and four columns. In such cases, the total number of staples 44 driven in is about several tens. The durability of the equipment holding jig 20 is sufficient for this. It is believed that this durability is due to the fact that the entire edges 16, 17 are in contact with the flat surface portion 23, as mentioned above.
[0029] As described above, the equipment holding jig 20 of this embodiment can be provided to the user in the form of the assembly kit 1. The size of the assembly kit 1 is usually about 300 mm square. Since the assembly kit 1, the steel sheet 42, and the decorative tiles 46 are all flat, adding the assembly kit 1 to a product package that includes the steel sheet 42 and the decorative tiles 46 has almost no effect on the package size. Therefore, the equipment holding jig 20 of this embodiment can be easily provided to the user. In addition, since it is made of cardboard, there is no particular difficulty in disposing of the equipment holding jig 20 when it is no longer needed. The same applies to the blank areas in the assembly kit 1 other than the development view 2.
[0030] As described above in detail, according to this embodiment, the equipment holding jig 20 having the inclination defining portion 24 fixed to the flat portion 23 can be provided to a user in the form of an assembly kit 1. This allows even ordinary people to easily assemble the equipment holding jig 20 that holds the tacker 41 and other equipment at an incline with respect to the work surface 40. Furthermore, even ordinary users can easily perform work on the work surface 40, such as driving in staples 44 at an angle, in an inclined state. This allows even ordinary users to easily perform work such as attaching decorative tiles 46.
[0031] This embodiment is merely an example and does not limit the disclosed technology in any way. Therefore, the disclosed technology can be naturally improved and modified in various ways within the scope of the gist. For example, the planar portion 23 and the planar portion constituent portion 3 are not limited to the rectangular shape shown in the figure, and may be other shapes such as a circle or an ellipse. With respect to the inclination defining portion 24 and the inclination defining portion constituent portion 4, the fold line 6 and the fold line 7 do not necessarily have to be parallel. In other words, the width of the device pressing surface 28 and the device pressing surface constituent portion 8 does not have to be constant. The angle defining portions 29, 30 and the angle defining portion constituent portions 9, 10 do not have to have their edges 16, 17 entirely in contact with the planar portion 23. However, from the viewpoint of durability of the device holding jig 20, it is advantageous to have the edges 16, 17 entirely in contact with the planar portion 23.
[0032] Regarding the assembly kit 1, it is not essential that the number of sets of the development view 2 therein is two. Only one set may be provided, or three or more sets may be provided. In the case of only one set, only the part of the development view 2 excluding the marginal portion may be provided to the user. There is no impediment to providing the user with the equipment holding jig 20 already assembled. Regarding the decorative tile 46 and its base member, the base member may be provided with a permanent magnet, and the decorative tile 46 may be provided with a magnetic body that is attracted to the permanent magnet. The rivet member that fixes the base member to the wall surface 43 is not limited to the staple needle 44, but may be a nail-shaped member.
[0033] The equipment holding jig 20 may be produced without using the assembly kit 1. For example, a user may produce the equipment holding jig 20 using a 3D printer. The building material attached to the base member may be something other than tiles. For example, building materials such as wood products and metal products may be used. The sheet member applied to the wall surface is not limited to a base member for attaching building materials. [Explanation of symbols]
[0034] 1: assembly kit; 3: flat surface portion; 4: inclination determination portion; 5-7: fold line; 8: device pressing surface portion; 9, 10: angle determination portion; 11: fixing tab; 12: retaining tab; 14: slit; 16, 17: edge; 20: device retaining fixture; 23: Plane portion, 24: Inclination determining portion, 28: Equipment pressing surface, 29, 30: Angle determining portion, 40: Construction target surface, 41: Stacker, 42: Steel sheet, 43: Wall surface, 44: Staple, 45: Permanent magnet, 46: Decorative tile
Claims
1. An assembly kit for an equipment holding jig that holds equipment at an angle to a surface to be worked on, A flat surface forming part that forms a flat surface to be pressed against a surface to be worked on during work; and a tilt regulating portion constituting a tilt regulating portion that regulates the tilt angle of the equipment relative to the plane portion during construction, The inclination defining portion constituent portion has a fixing tab that is inserted into the planar portion during assembly, An assembly kit, wherein the planar component has a slit into which the fixing tab is inserted.
2. An assembly kit for an equipment holding jig that holds equipment at an angle to a surface to be worked on, A flat surface forming part that forms a flat surface to be pressed against a surface to be worked on during work; and a tilt regulating portion constituting a tilt regulating portion that regulates the tilt angle of the equipment relative to the plane portion during construction, An assembly kit in which the tilt defining portion constituent portion has a retaining tab for holding the equipment during installation.
3. Assembly kit according to any one of claims 1 and 2, The inclination defining portion component is an equipment pressing surface forming part forming an equipment pressing surface against which an equipment is pressed during installation; and an angle defining part forming an angle defining part that defines an angle of the equipment pressing surface relative to the flat part during assembly, An assembly kit in which a fold line is formed at the boundary between the device pressing surface constituent portion and the angle defining portion constituent portion.
4. 4. An assembly kit according to any one of claims 1 to 3, The planar portion constituent portion and the inclination defining portion constituent portion are connected to each other, An assembly kit, in which a fold line is formed at the boundary between the planar portion component and the inclination defining portion component.
5. 5. An assembly kit according to any one of claims 1 to 4, An assembly kit formed of flat plate members.
6. An equipment holding jig that holds equipment at an angle to a surface to be worked on, A flat surface forming part that forms a flat surface to be pressed against a surface to be worked on during work; and a tilt regulating part constituting a tilt regulating part that regulates the tilt angle of the equipment relative to the flat surface during construction. An equipment holding jig formed by fixing the inclination defining portion of the assembly kit to the flat portion.
7. 6. A device-holding jig comprising the assembly kit according to claim 1, and the inclination defining portion fixed to the flat portion.
8. A construction method for fixing a sheet member to a wall surface, comprising the steps of: Pressing a sheet member against the wall surface; a flat portion of the equipment holding jig according to claim 6 or 7 is pressed against the sheet member; A rivet driving device for driving a rivet member is pressed against the inclination determining portion of the equipment holding jig, In this state, the rivet member is obliquely driven into the wall surface through the sheet member using the rivet driving machine, thereby fixing the sheet member to the wall surface.
9. A construction method for installing building materials on a wall surface, comprising the steps of: A sheet member having a magnetic material is fixed onto a wall surface by the construction method according to claim 8, a building material having a magnetic body is attached onto the fixed sheet member, thereby installing the building material on the wall surface; A construction method in which at least one of the magnetic material of the sheet member and the magnetic material of the building material is a permanent magnet.
Citation Information
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