Cleaning device for floodlights, in particular for vehicle floodlights - Patents.com
By installing vibration components and Counterweight on the vehicle headlight cover and using waterproof and stain-proof external coating, the existing vehicle headlight cleaning equipment is easily damaged, frequently maintained and water-consuming, and the efficient cleaning effect of low weight and no external cleaning liquid is achieved.
Patent Information
- Application Number
- JP2022555190
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-03-26
- Filing Date
- 2021-02-22
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2041-02-22
AI Technical Summary
Existing vehicle headlight cleaning equipment has multiple components, which are easily damaged, frequently maintained, consumed water heavily, and are not suitable for winter use, and high-pressure nozzles increase the risk of pedestrian protection.
A low-weight cleaning device without external cleaning fluid was designed. By installing vibrating elements and Counterweight on the vehicle headlight cover, and using a waterproof and stain-proof external coating, the combination of vibration and coating is used to achieve cleaning of the headlight cover.
The cleaning of the vehicle headlight cover is achieved, reducing maintenance needs, reducing water consumption, improving pedestrian protection and simplifying the equipment structure.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a cleaning device for cover plates of floodlights, in particular vehicle floodlights. [Background technology]
[0002] From the prior art, various cleaning devices are already known in numerous embodiments for floodlights, in particular for automotive floodlights. For example, floodlight cleaners have already been known for some time, in which a cleaning liquid is sprayed from the outside at high pressure onto one or more cover plates (cover panels) of the floodlight. In particular for automotive headlights (headlights), contamination of the cover plates can thus be reliably removed. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] DE 4435941 [Patent Document 2] French Patent Application Publication No. 2841488 [Patent Document 3] German Patent Application Publication No. 102012005109 Summary of the Invention [Problem to be solved by the invention]
[0004] A disadvantage of such floodlight cleaners is that they are made up of many components and parts, which are prone to defects and have a high maintenance rate. As a result, such high-pressure cleaners, which often have a high consumption of washer fluid, require a storage tank with several liters of washer fluid. The washer fluid is usually water with suitable additives, such as suitable insect removers, in summer, or water with suitable antifreeze agents in winter. In this case, the nozzle of such high-pressure cleaners sprays water from a movable nozzle at a pressure of up to 50 bar from the outside against the cover plate of the floodlight. If unsuitable additives are used, the cover plate will fog up early, which is a further disadvantage of these known cleaners. Vehicles equipped with such floodlight cleaners are also inspected by legislative bodies for their proper functioning. This means that the high water consumption of the floodlight cleaners is a hindrance and that vehicle owners who deactivate these floodlight cleaners risk having their vehicle's operating permit revoked.
[0005] In addition, such floodlight cleaners for headlights are problematic from the point of view of pedestrian protection, since the movably supported high-pressure cleaning nozzle, which is often integrated in the area of the front bumper, increases the risk of injury in the event of a collision between pedestrians and the vehicle.
[0006] Previously known brush or wiper cleaning systems for mechanically cleaning the outer surface of the floodlight cover plate during operation are many times more complex and expensive as equipment than the floodlight cleaners with high-pressure pumps and also have a higher maintenance rate. Furthermore, in mechanically acting cleaners for floodlight cover plates, the wear of the wipers and / or brushes after a certain period of operation is a disadvantage.
[0007] The present invention therefore aims to overcome the drawbacks known from the prior art for cleaning machines for cover plates of floodlights and to provide a cleaning device which is constructed as cost-effectively and compactly as possible with as few components and structural groups as possible, which is as wear-free and maintenance-free as possible and which is capable of cleaning at least one cover plate of a floodlight, in particular of a vehicle floodlight.Furthermore, it is an object of the present invention to provide a cleaning device which, as far as possible, avoids the use of washer fluid or other consumable means during operation. [Means for solving the problem]
[0008] The above problem is solved by a cleaning device according to the generic concept of claim 1, which has the configuration of the characterizing portion of claim 1. That is, according to the first aspect of the present invention, A cleaning device for cleaning at least one cover plate of a floodlight, comprising: at least one vibration element is secured to at least one cover plate, the at least one vibration element being activatable by a controller, the cover plate having a hydrophobic and stain resistant coating on an outer surface thereof; A cleaning device is provided, comprising: More specifically, in the first aspect, A cleaning device for cleaning at least one cover plate of a floodlight, comprising: At least one vibration element configured to vibrate the at least one cover plate to shake off contaminants from the at least one cover plate is connected to a counterweight fixed to the at least one cover plate and is disposed on the at least one cover plate together with the counterweight, and the at least one vibration element and the counterweight connected to the vibration element are each attached to the at least one cover plate. Inside the at least one vibration element being activatable by a controller, the cover plate having a hydrophobic and stain resistant coating on an outer surface thereof; It is characterized by: According to a second aspect of the present invention, A light floodlight is provided which includes at least one cover plate and is equipped with said cleaning device for cleaning the at least one cover plate. According to a third aspect of the present invention, A vehicle is provided comprising at least one of said floodlights. It should be noted that the reference symbols in the drawings used in the claims of this application are intended solely to facilitate understanding of the present invention and are not intended to limit the present invention to the forms shown in the drawings.
[0009] The subclaims relate to further advantageous configurations of the invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] In the present invention, the following configurations are possible. (Form 1) A device for cleaning at least one cover plate of a light, in particular of a vehicle light, comprising: At least one vibration element is secured to at least one cover plate, the at least one vibration element being activatable by a controller, the cover plate having a hydrophobic, stain-resistant coating on an outer surface thereof. (Form 2) Preferably, the at least one vibration element is coupled to a counterweight fixed to the at least one cover plate. (Form 3) Preferably, at least one vibration element is integrally connected to the counterweight. (Form 4) Preferably, the at least one vibration element is permanently connected to the at least one cover plate by bonding. (Form 5) Preferably, the counterweight coupled to the at least one vibration element is permanently connected to the at least one cover plate by bonding. (Form 6) Preferably, the at least one vibration element is integrated into the at least one cover plate. (Form 7) Preferably, the at least one vibration element and the counterweight connected thereto are each integrated into at least one cover plate. (Form 8) Preferably, two or more vibration elements are fixed to the at least one cover plate in spaced relation to one another, and each of the two or more vibration elements is activatable by a controller. (Form 9) Preferably, each of the two or more vibration elements is assigned a counterweight which is fixed to the at least one cover plate. (Form 10) It is further preferred that the anti-fogging device is disposed on an inner surface of at least one cover plate and is selected from the group including an anti-fogging coating, a heating foil, and / or a heating element having a heating wire. (Form 11) Preferably, at least one vibration element is a piezoelectric vibrator that generates ultrasonic vibrations. (Form 12) The controller preferably cooperates with a camera and / or a sensor, preferably an optical sensor or a humidity sensor. (Form 13) Activation of at least one vibration element is preferably performed by a controller with an activation pattern selected from the group including periodically repeated activation, manual activation, activation using a sensor signal, and activation using a camera signal. (Form 14) A floodlight, in particular a vehicle floodlight, comprising at least one cover plate and provided with a cleaning device according to any one of aspects 1 to 13 for cleaning the at least one cover plate. (Form 15) A vehicle having at least one floodlight according to aspect 14.
[0011] First, in general, in the following, the assignment of location or orientation concepts such as, for example, "horizontal", "vertical", "horizontally", "vertically", "upper", "lower", "forward", "under", "on top", "inside", "outside", etc., is chosen solely for the sake of clarity and these concepts relate as much as possible to the depiction in the drawings, but not necessarily to the actual place or position of use of the cleaning device according to the present invention, its components, or a floodlight equipped with said cleaning device.
[0012] According to the invention, in a cleaning device for at least one cover plate of a floodlight, in particular a vehicle floodlight, the cover plate has a hydrophobic and dirt-resistant coating on its outer surface and at least one vibration element is fixed to the at least one cover plate, the at least one vibration element being activatable (operable) by a controller.
[0013] Advantageously, in the cleaning device according to the invention for cleaning one or more cover plates of a floodlight, in particular of a vehicle floodlight, the following components cooperate efficiently: (i) at least one vibration element fixed to the at least one cover plate and activatable by the controller, which causes the cover plate of the floodlight to be vibrated whenever the outer surface of the at least one cover plate begins to become dirty or whenever vibration is necessary, so that the contaminants can be shaken off from the cover plate; (ii) The hydrophobic, stain-resistant coating on the outer surface of at least one cover plate results in dirt in the form of dirt particles or dirty water dripping off the cover plate due to minimized adhesion, rather than adhering to the coated outer surface of the cover plate.
[0014] Depending on the embodiment, in the cleaning device according to the invention, at least one vibration element can be fixed directly adjacent to at least one cover plate or the vibration element can be arranged on another element, for example a counterweight, with the counterweight located below the vibration element being fixed to at least one cover plate. In this case too, the vibration element is fixed to the cover plate, although it is fixed via another layer, for example a counterweight between the cover plate and the vibration element. Fixing the vibration element on the cover plate offers the advantage that the vibrations are brought to the cover plate locally, whereby cleaning of the cover plate is particularly efficient.
[0015] In this case, the at least one vibration element comprises, for example, an ultrasonic vibrator which vibrates the cover plate at a frequency in the ultrasonic range of 16 kHz or more, thereby shaking off contamination from the cover plate, for example in the form of dirt particles, water droplets or ice coverings.
[0016] As hydrophobic and dirt-resistant coatings, so-called nano-coatings can be used, for example, which utilize the lotus effect, where dirt and the surface experience extremely low adhesion forces, and water and dirt particles are trapped in the dripping water, while dirt drips off easily from the hydrophobic coating.
[0017] Likewise, a scratch-resistant and weather-resistant coating material that is cured by UV radiation and provides protection for the cover plate, for example made of transparent polycarbonate (PC) or polymethyl methacrylate (PMMA), against abrasion, chemical damage, corrosion or yellowing by UV radiation, as well as against dirt, can be applied to the outer surface of at least one cover plate as a hydrophobic and stain-resistant coating. Such coatings, which are used in particular as weather protection for cover plates, are also called silicone hard coats. Such a coating material, which is suitable for example for the weather-resistant and stain-resistant coating of cover plates of vehicle floodlights, is sold under the product name SiLFORT*UVHC5000 by Momentive Performance Materials Inc. (www.momentive.com).
[0018] Advantageously, in the cleaning device according to the invention, due to the combination of the provided dirt-resistant outer coating and the cover plate provided with at least one vibration element, in the case of average use of the floodlight, in particular of a vehicle floodlight, the use of an external washer fluid can be omitted together with the fluid tank normally required for this, as well as devices such as a pump, a supply hose, a washer nozzle for spraying the washer fluid on the cover plate. On the one hand, this makes the construction of the floodlight with the cleaning device according to the invention much simpler compared to conventional high-pressure floodlight cleaners. On the other hand, due to the elimination of mechanically moving parts as is normally present in conventional floodlight cleaners for automobiles, pedestrian protection is clearly improved by using the cleaning device according to the invention for vehicle floodlights.
[0019] Advantageously, in a first variant of the invention, in the cleaning device, at least one vibration element can be coupled (i.e. connected) to a counterweight fixed to at least one cover plate.
[0020] In this embodiment, at least one counterweight is fixed to the cover plate. The vibrations of the vibration element connected to the counterweight are transferred from the vibration element to the counterweight, amplified by the counterweight and transferred directly to the cover plate. The vibration effect of the vibration element is amplified as the counterweight connected to the vibration element resonates, which further improves the cleaning effect of the cover plate.
[0021] In one particularly compact configuration of the invention, in the cleaning device it is possible for the at least one vibration element to be integrally connected to the counterweight.
[0022] In the following, a combination based on a vibration element that is integrally connected to a counterweight or a vibration element that is integrated into a specific component will also be referred to as a vibration unit.
[0023] This compact embodiment offers the advantage that the vibration element only needs to be electrically contacted and can be configured as a closed, encapsulated vibration unit with a housing. Depending on the actual situation and depending on the size of the cover plate, the size of the area of the cover plate to be cleaned and the type and amount of contamination, if necessary, several such vibration elements can be fixed to the cover plate. In this case, the control of several vibration elements can be carried out expediently (although it is also possible to provide several controllers) by a single controller.
[0024] It may be advantageous in the cleaning device according to the invention if the at least one vibration element is permanently connected to the at least one cover plate by a joint.
[0025] DIN 8593-1 brings together various joining methods under the concept of "bonding". In bonding, two or more solid objects, i.e. the joining components, are permanently connected or joined in a geometrically defined manner. Many joining methods additionally use "formless" auxiliary substances, i.e. substances without a defined shape. Adhesives, for example, are understood as such auxiliary substances.
[0026] In a specific case, the at least one vibration element can be permanently connected to the at least one cover plate, for example by the following joining methods: - by gluing with adhesive; - by screwing with screws directly through the cover plate or with screw holders in the cover plate; - by form-locking hot caulking, whereby the cover plate becomes a holder or adapter for the vibrating unit due to the thermoplastic deformation. - by bayonetting of the cover plate and the vibration element. With the term bayonetting a person skilled in the art understands the assembly or locking based on a suitable combination and sequence of pushing and turning. Locking is often achieved by a linear (translational) movement followed by a rotational movement. The bayonet connection is held by a positive lock and can be opened by overcoming static friction and / or spring forces and / or by passing or opening a stop or locking step; - by spread connections, where the joint is first elastically deformed by a spring-like spread. A push-in or press-in is followed by an elastic rebound. Examples are clip connections, snap connections, spread rings, sheet metal springs and locking rings, which can be used to fasten at least one vibration element with the cover plate.
[0027] In a further advantageous embodiment of the invention it may be expedient if in the cleaning device a counterweight which is connected to the at least one vibration element is permanently connected to the at least one cover plate by bonding.
[0028] The above-mentioned possible implementation variations for the joint connection are likewise valid for one or more counterweights which are connected to at least one vibration element and which are fixed to the cover plate.
[0029] It may be particularly expedient if in the cleaning device according to the invention the at least one vibration element is integrated in the at least one cover plate.
[0030] In this embodiment, at least one vibration element is integrated into the cover plate in a particularly effective manner against damage or weather influences. The vibration of the vibration element activated by the controller is advantageously introduced directly into the cover plate at the desired location for the desired cleaning. Vibration losses are thereby reliably avoided. The vibration element or elements can be integrated into the cover plate during the manufacturing process, for example by insert molding or injection molding, by inserting the vibration element during the injection molding process.
[0031] In a further embodiment of the invention, it may be advantageous if in the cleaning device at least one vibration element and a counterweight connected to said vibration element are each (integrally) integrated into at least one cover plate.
[0032] In a further embodiment of the invention, in addition to the one or more vibration elements, other components, such as components used as counterweights, can also be embedded or integrated directly into the cover plate. Components used as counterweights due to their inertial mass have the advantage that they act as resonators for the vibration elements and appropriately amplify the vibrations of the vibration elements.
[0033] The cleaning device according to the present invention can be particularly effective if two or more vibration elements are fixed to at least one cover plate at a distance from one another, and each of these two or more vibration elements can be activated by a controller.
[0034] Depending on the local realities and requirements for cleaning purposes, a number of vibration elements can be arranged distributed over the surface of the cover plate, and for this purpose positions of the vibration elements on the cover plate are selected which are not arranged directly in the optical beam path of the light projector below the cover plate and thus do not interfere with the light image generated by the light projector.
[0035] In a further configuration of the invention, it is possible for the cleaning device for each of the two or more vibration elements to be assigned a counterweight which is fixed to the at least one cover plate.
[0036] In this embodiment, the vibration elements can be individually designed, i.e., each vibration element is assigned a defined counterweight. In addition to the total mass of the vibration unit, which can be varied, the density of the vibration elements can also be varied for each surface area of the cover plate, if necessary. This allows, for example, the surface area of the cover plate that is more exposed to dirt to be cleaned particularly efficiently by using vibration elements arranged closely together.
[0037] In one development configuration of the present invention, the cleaning device may further include an anti-fogging device, wherein the anti-fogging device is arranged on an inner surface of at least one cover plate and the anti-fogging device is selected from the group including an anti-fogging coating, a heating foil, and / or a heating element having a heating wire.
[0038] This further configuration of the cleaning device according to the invention offers the advantage that not only the outer surface of the cover plate can be cleaned from external contamination and weather influences, but also its inner surface, which can be understood as the surface of the cover plate opposite the outer surface, which is directed towards the housing of the floodlight at the mounting position in the floodlight, in particular at the mounting position in a vehicle floodlight. In order to prevent unwanted formation of condensation on the inner surface of the plate in wet or cold weather, in this embodiment of the invention at least part of the inner surface of the cover plate is provided with an anti-fog coating.
[0039] Such a coating, referred to as "anti-fog", is available, for example, for cover plates made of transparent polycarbonate (PC) or polymethyl methacrylate (PMMA) from one manufacturer, NOF Corporation (www.nof.co.jp), under the name MODIPER® H.
[0040] Alternatively or in addition to an anti-fog coating at least partially arranged on the inner plate surface, the inner plate surface of the cover plate can also be provided with a heating element having a heating foil and / or a heating wire integrated in the cover plate. Such electrical components can be expediently activated under the control of the same controller as that used for the activation of the at least one vibration element, i.e., condensation formation on the inner plate surface of the cover plate can be quickly dried out and eliminated, if necessary.
[0041] It can be particularly advantageous in a cleaning device according to the invention if at least one vibration element is a piezoelectric vibrator which generates ultrasonic vibrations.
[0042] Resonantly driven piezo actuators, which are used to generate ultrasonic waves at frequencies between 16 kHz and 200 kHz, offer the advantage of a particularly compact design, which is particularly important for use in vibration elements of the smallest possible design or in compact vibration units that are fixed as inconspicuously as possible to the cover plate of the light or vehicle light. Due to the small design dimensions of such piezo actuators or piezoelectric vibrators, they can also be integrated directly into the cover plate, which allows the efficiency of the cleaning device to be further increased, as already mentioned.
[0043] The cleaning action of the cleaning device according to the invention can be further enhanced particularly efficiently if the controller cooperates with a camera and / or a sensor, preferably an optical sensor and / or a humidity sensor.
[0044] The signal connection of a camera and / or a suitable sensor for detecting soiling of the cover plate with the cleaning device or its controller offers the advantage that the cleaning device is automatically activated as required. For example, in the case of a motor vehicle, a camera can detect whether the current weather conditions, e.g., rain or snow, require cleaning of the floodlight cover plate.
[0045] Depending on the region of use and the weather, it may be expedient if in the cleaning device according to the invention activation of at least one vibration element is effected by a controller according to an activation pattern selected from the group including periodically repeated activation, manual activation, activation using a sensor signal and activation using a camera signal.
[0046] For example, the following variations can be envisaged for activating at least one vibration element from each controller: - Cyclically repeated: at defined time intervals, independent of the current conditions (humidity, dirt, etc.), at least one vibration element is activated. - by manual activation: for example in a vehicle, the activation of at least one vibration element of the cleaning device can be combined with the activation of the windscreen cleaning device, i.e. the activation of the "windshield wiper", for which the controller receives a signal of the windscreen cleaning device, by which the vibration element of the cleaning device is activated. - A rain sensor on the windshield or cover plate of the vehicle is used to activate the vibration element. - Using a camera in the floodlight, any dirt on the cover plate is detected.
[0047] Furthermore, within the scope of the invention, at least one vibration element of the cleaning device can be activated and run at different frequencies and / or amplitudes and / or time intervals and / or durations from the controller. This allows different cleaning programs to be set with the cleaning device, so that the cover plate with the cleaning device can be cleaned as efficiently as possible, possibly adapted to the respective individual cleaning purpose. For example, it may be expedient if the cleaning of the cover plate in dry weather proceeds with, for example, a higher frequency and amplitude of vibration of at least one vibration element than during cleaning in rainy weather. In humid, damp weather with precipitation, for example, it may be sufficient if the cleaning of the cover plate proceeds with a comparatively lower frequency and a smaller amplitude of vibration of one or more vibration elements than in dry weather, in order to shake off raindrops and moisture.
[0048] The above-mentioned object is likewise achieved in a further configuration of the invention by a floodlight, in particular a vehicle floodlight, which comprises at least one cover plate and is provided with a cleaning device according to the invention for cleaning the at least one cover plate.
[0049] The above-mentioned advantages of the cleaning device according to the invention are also valid for a floodlight equipped with a cleaning device, in particular a vehicle floodlight. In the present application, for the sake of simplicity, reference is made to a cleaning device in each case. Of course, the present invention also includes floodlights with several cleaning devices. The concept of a cleaning device also includes various embodiments with one or several vibration elements.
[0050] Furthermore, within the scope of the invention, at least one light projector, in particular a vehicle light, is provided which is equipped with a cleaning device according to the invention for cleaning at least one cover plate of the light projector.
[0051] The above-mentioned advantages and advantageous effects of the invention also apply to vehicles equipped with one or more floodlights equipped with a cleaning device according to the invention.
[0052] Further details, features and advantages of the invention become apparent from the following description of an embodiment of the invention illustrated diagrammatically in the drawing. [Brief description of the drawings]
[0053] [Figure 1] 1 is an isometric view of a vehicle floodlight equipped with a first embodiment of a cleaning device according to the invention, seen obliquely from the front. FIG. [Diagram 2] 2 is a partial cross-sectional side view of a detail A of the cleaning device marked in FIG. 1. FIG. [Diagram 3] FIG. 2 shows a cleaning device fixed to a cover plate and equipped with a vibration unit in which a vibration element with a counterweight is integrated in an isometric view from obliquely above. [Figure 4] FIG. 13 is a partial cross-sectional side view showing details of a vibration unit incorporated in a cover plate. [Diagram 5] 4 shows a cover plate with a cleaning device fixed thereto in an isometric view from obliquely above in accordance with another embodiment variant; FIG. [Figure 6] 1 shows a vehicle floodlight having a cover plate with a cleaning device according to the invention in a view from above, in which a number of vibration elements are integrated in the cover plate; [Figure 7] FIG. 2 shows a further variant of the cleaning device according to the invention with the associated control system in a partial cross-sectional side view. [Figure 8]FIG. 2 shows an alternative variant of a cleaning device according to the invention with the associated control system in a side view and partial cross section. EXAMPLES
[0054] The drawings will now be described in detail.
[0055] Figure 1 shows a vehicle floodlight 1 with a first embodiment of a cleaning device 10 according to the invention. The vehicle floodlight 1 shown here comprises a cover plate (cover panel) 2, for example made from transparent polycarbonate (PC) or polymethyl methacrylate (PMMA). The cover plate 2 has an outer surface 3 and an inner surface 4 opposite the outer surface 3 (see Figure 2). The outer surface 3 of the cover plate 2 is exposed to environmental influences in the mounting position of the vehicle floodlight 1. In the mounting position, the inner surface 4 of the cover plate 2 faces towards an interior space 5 of the vehicle floodlight 1, which besides the cover plate 2 is formed by a housing 6.
[0056] The cleaning device 10 according to the invention for a cover plate 2 of a vehicle floodlight 1 comprises at least one vibration element 11 fixed to the cover plate 2. The vibration element 11 can expediently be mounted in or integrated into a vibration unit 18.
[0057] FIG. 2 shows a detail A of the cleaning device 10, which is marked in FIG. 1 with a dashed circle. In FIG. 2, such a vibration unit 18 is shown in a partial cross-section. In the vibration unit 18, there is at least one vibration element 11, which can be activated by a controller, which is not explicitly shown here. The vibration element 11 is here configured, for example, as a piezo element 12 or a piezoelectric vibrator 12. The piezoelectric vibrator 12 is a resonantly driven piezo actuator, which is used to generate ultrasonic waves with frequencies between 16 kHz and 200 kHz. In this embodiment, the piezoelectric vibrator 12 is fixed on the one hand to a counterweight 15 and on the other hand in a housing 17 of the vibration unit 18 by means of a holder 16. The housing 17 of the vibration unit 18 also surrounds the counterweight 15. The counterweight 15 is glued to the inner surface 4 of the cover plate 2 by means of an adhesive 19 or an adhesive foil 19. Similarly, the vibration unit 18 is glued in the housing 17 onto the counterweight 15 as well as to the holder 16 using adhesive 19. The vibration unit 18 together with the housing 17 offers the advantage of a closed encapsulated structure which can be fixed in place on the cover plate 2 and only needs to be electrically contacted.
[0058] The cleaning device 10 according to the present invention further includes a hydrophobic, contaminant resistant coating 20 applied to the outer surface 3 of the cover plate 2 to prevent contaminants 25, such as dirt particles, dirty water, or accreted ice, from adhering to or remaining on the outer surface 3 of the cover plate 2.
[0059] A silicone hardcoat coating is used here as the outer dirt-resistant coating 20 which serves as weather protection for the cover plate 2. The coating thickness of this silicone hardcoat coating ranges, for example, from 8 μm to 12 μm.
[0060] Additionally, the inner surface 4 of the cover plate 2 is provided with an anti-fog device 40 in the form of an anti-fog coating 41 .
[0061] FIG. 3 shows a cleaning device 10 fixed to a cover plate 2 with a vibration unit 18, in which a vibration element 11 is integrated together with a counterweight 15 in a housing 17. The vibration unit 18 is glued to the inner surface 4 of the cover plate 2 by means of an adhesive layer 19. The vibration element 11 in the form of a piezo element 12 is connected (coupled) here to the counterweight 15. Both the counterweight 15 and the vibration element 11 adjoin directly to the cover plate 2 in the housing 17. The vibrations of the vibration unit 18 are thus introduced directly and immediately into the cover plate 2 in a particularly efficient manner. As a result, dirt that may adhere to the outer surface 3 of the cover plate 2, which is provided with a hydrophobic coating 20, can be particularly effectively shaken off by means of the resonant vibrations of the piezoelectric vibrator 12, if necessary.
[0062] 4 shows a detail of the vibration unit 18 which is integrated into the cover plate 2. The vibration unit 18 is here embedded in the recess 9 of the cover plate 2. After embedding the vibration unit 18, the cavity is then filled with a clear, colorless, setting adhesive 19.
[0063] 5 shows a cover plate 2 on which another embodiment variant of the cleaning device 10 according to the invention is fixed. The vibration unit 18, which is shown here diagrammatically, is accommodated in a very flat housing 17, with the vibration element 11 in the form of a piezoelectric vibrator 12 and the counterweight 15 being connected to one another and arranged next to one another in the housing 17. The outer surface 3 of the cover plate 2 has a hydrophobic coating 20. The inner surface 4 of the cover plate 2 has an anti-fogging device 40 in the form of a heating foil 42 with a number of heating wires 43 integrated into the cover plate 2.
[0064] 6 shows a vehicle floodlight 1 having a cover plate 2 with a cleaning device 10 according to the invention, in which a number of vibration elements 11 are integrated into the cover plate 2. The individual vibration elements 11 are connected by means of signal lines 31 to a controller, not explicitly shown, from which they can be activated together.
[0065] FIG. 7 shows a schematic representation of another variant of the cleaning device 10 according to the invention together with the associated control system. In this embodiment, a detail of a vehicle floodlight 1 is shown, in which the cover plate 2 is provided with an outer hydrophobic coating 20. A plate-shaped counterweight 15 is fixed to the inner surface 4 of the cover plate 2 by means of an adhesive layer 19. A vibration element 11 is fixed to the counterweight 15. The inner surface 4 is further protected against unwanted condensation formation by means of an anti-fogging device 40, for example in the form of an anti-fogging coating 41. A controller 30 is used to activate the vibration element 11. This controller 30 is connected to the vibration element 11 for this purpose by means of a signal line 31, or a movement sensor 32 which is coupled to the vibration element 11. Dirt or raindrops on the cover plate 2 are detected by means of a camera 33 which is arranged in the interior space 5 of the floodlight 1 and which is likewise connected to the controller 30 by means of a signal line 31. The activation of the vibration element 11 is thereby carried out by the controller 30 after acquisition of a signal of the camera 33. The movement sensor 32 is used here to control the functionality of the vibration element 11 .
[0066] Instead of or in addition to the camera 33, one or more sensors 34 For example, an optical sensor or a humidity sensor can also be used to activate the at least one vibration element 11. 34For example, a rain sensor is fixed directly to the cover plate 2 or integrated into the cover plate 2 for this purpose. A camera 33, which is positioned in the interior space 5 of the vehicle floodlight 1 and whose sensitivity can be programmed as to when dirt is detected as dirt and a corresponding camera signal is sent to the controller 30, offers the advantage of remaining functional even in the case of localized occurrence of dirt 25. One small sensor fixed to the cover plate 2 34 can be hidden by localized heavy soiling 25 on the cover plate 2 and may then fail in certain circumstances. For this reason, during activation of the cleaning device 10, the sensors 34 It is expedient to provide a redundant and as fault-free as possible activation of the cleaning device 10 using sensors and without cameras. 34 This can be achieved by the fact that the sensors are positioned at different points on the cover plate 2. 34 However, even if the optical sensor temporarily fails due to localized dirt, other sensors connected in parallel can still function. 34 , the controller 30 can be used to activate the vibrating element 11 .
[0067] FIG. 8 shows another alternative variant of the cleaning device 10 according to the invention with the associated control system. In contrast to FIG. 7, in this FIG. 8 the counterweight 15 and the vibration element 11 are connected to each other and are fixed next to each other to the inner side 4 of the cover plate 2. Here too a controller 30 is used to activate the vibration element 11. This controller 30 is connected to the vibration element 11 for this purpose by means of a signal line 31. Dirt or raindrops on the cover plate 2 are detected by means of a camera 33 arranged in the interior space 5 of the floodlight 1 and likewise connected to the controller 30 by means of a signal line 31. The activation of the vibration element 11 is thereby carried out by the controller 30 after receiving a signal from the camera 33. [Explanation of symbols]
[0068] 1 Vehicle floodlight 2 Cover Plate 3 Outer surface of cover plate 4 Inner surface of cover plate 5. Internal space of vehicle floodlight 6 Vehicle floodlight housing 9 Cover plate recess 10 Cleaning equipment 11 Vibration Element 12 Piezoelectric element, piezoelectric vibrator 15 Counterweight 16 Holder 17 Vibration unit housing 18 Vibration Unit 19 Adhesives, adhesive foils 20 Hydrophobic Coating 25 Contaminants, dirt, and dirt particles 30 Controller 31 Signal Line 32 motion Sensors 33 Camera 34 Sensors 40 Anti-fog device 41 Anti-fog coating 42 Heating foil 43 Heating Wire
Claims
1. A cleaning device for cleaning at least one cover plate of a floodlight, comprising: at least one vibration element (11) configured to vibrate the at least one cover plate (2) to shake off contaminants from the at least one cover plate (2) is connected to a counterweight (15) fixed to the at least one cover plate (2) and disposed on the at least one cover plate (2) together with the counterweight (15), the at least one vibration element (11) and the counterweight (15) connected to the vibration element (11) are embedded in the at least one cover plate (2), the at least one vibration element (11) is activatable by a controller (30), and the cover plate (2) has a hydrophobic and contaminant resistant coating (20) on its outer surface (3); A cleaning device characterized by:
2. At least one vibration element (11) is integrally connected to a counterweight (15); The cleaning device according to claim 1 ,
3. a counterweight (15) connected to at least one vibration element (11) is permanently connected to at least one cover plate (2) by bonding; 3. The cleaning device according to claim 1 or 2,
4. Two or more vibration elements (11) are disposed on at least one cover plate (2) at a distance from each other, and each of the two or more vibration elements (11) is activatable by a controller (30); The cleaning device according to any one of claims 1 to 3,
5. further comprising an anti-fogging device (40), the anti-fogging device (40) being disposed on the inner surface (4) of the at least one cover plate (2), the anti-fogging device (40) being selected from the group consisting of an anti-fogging coating (41), a heating foil (42), and / or a heating element having a heating wire (43); The cleaning device according to any one of claims 1 to 4,
6. At least one vibration element (11) is a piezoelectric vibrator (12) that generates ultrasonic vibrations; The cleaning device according to any one of claims 1 to 5,
7. the controller (30) cooperating with a camera (33) and / or a sensor (32), or an optical sensor or a humidity sensor; The cleaning device according to any one of claims 1 to 6,
8. Activation of the at least one vibration element (11) is performed by a controller (30) according to an activation pattern selected from the group including periodically repeated activation, manual activation, activation using a sensor signal, and activation using a camera signal; The cleaning device according to any one of claims 1 to 7,
9. A light floodlight comprising at least one cover plate (2) and equipped with a cleaning device (10) according to any one of claims 1 to 8 for cleaning the at least one cover plate (2).
10. A vehicle comprising at least one floodlight according to claim 9.
Citation Information
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