Shape analysis device

Abstract

According to the present invention, there is provided a first particle sensor, a second particle sensor, and an apparatus for characterizing one or more particles in a fluid sample, the apparatus comprising the first particle sensor and / or at least one second particle sensor, and a method for characterizing one or more particles in a fluid sample is also disclosed.

Description

[Technical Field]

[0001] The present invention relates to an apparatus for the characterization of one or more particles in a fluid sample. [Background technology]

[0002] The discovery and development of new materials requires detailed characterization of those materials. For new materials for the environment (energy, agriculture), healthcare (nanomedicines, therapeutics), or the food industry (food, packaging), details such as size, shape, charge, and concentration are essential. There is growing evidence that the properties of materials, such as nanomaterials, and their applications depend not only on the material's chemical properties but also on its physical and mechanical properties. Rapid on-site or in-line analysis within manufacturing is limited. Current state-of-the-art techniques use (electron or optical) microscopy, which is costly, has low throughput, and provides limited information about materials in their natural environment. Solution-based techniques involve light scattering, which can be complicated by flow. Furthermore, handling diverse sample sets and turbid solutions can be challenging. There is also a lack of available techniques for quantifying the shape properties of nanoobjects in a high-throughput manner.

[0003] A new technology over the past 20 years that has become more popular for biological samples such as DNA is the resistive pulse sensor (RPS). Most of the research and commercial activity within RPS has focused on DNA sequencing / analysis. The theory and application of RPS to nanomaterials is rapidly developing and growing, and is poised to be leveraged and applied to the production of new nanomaterials.

[0004] The traditional route to analyzing materials is to perform a reaction / synthesis and then extract and analyze the product. These workflows are often referred to as batch reactors. The conversion of batch synthesis to continuous flow platforms represents an area of increasing research over the past decade. They offer lower manufacturing costs as well as reduced batch-to-batch product variability. However, infrequent sampling / monitoring of reactions within the fluid reactor limits the benefits of flow processes. Therefore, an improvement within microreactor systems lies in fabricating a complete laboratory on a chip. These "lab-on-a-chip" devices ensure uniform mixing and fluid behavior with integrated, continuous, in-line monitoring of chemical products for high-throughput processing. Summary of the Invention

[0005] It is desirable to perform individual particle sorting and analysis of sample mixtures so that the size, charge, and concentration of various particles can be determined. Current technologies have a fixed range that measures only one type of material. A high-throughput in-line sensor for nanomaterials with single-particle resolution is needed, capable of handling nanoparticles to microparticles.

[0006] An emerging manufacturing process for microfluidic systems is additive manufacturing (AM) or 3D printing. This is the preferred alternative, primarily because it allows 3D designs to be constructed from STL (Standard Tessellation Language) files without any intermediate steps, minimizing labor, time, and costs. AM allows custom-made flow channels to be designed and interfaced for analytical platforms. [Brief explanation of the drawings]

[0007] The present invention will now be described, by way of example only, with reference to the accompanying drawings in which: [Figure 1] 1 is a perspective view of an apparatus according to one embodiment of the present invention; [Figure 2] 1 shows a device according to one embodiment of the invention from above; [Figure 3] 1 shows a device according to one embodiment of the invention from below. [Figure 4] 1 shows a device according to one embodiment of the present invention without the lid. [Figure 5] The electrodes, O-ring grooves, and inlets / outlets are shown with the lid removed. [Figure 6] 1 shows a perspective view of a lid according to one embodiment of the present invention. [Figure 7] 1 shows a top view of a lid according to one embodiment of the present invention. [Figure 8] 10 shows a second configuration of the lid for a device according to an embodiment of the invention; [Figure 9] 1 shows a second particle sensor according to an embodiment of the present invention. [Figure 10] 1 illustrates the mechanism of interaction between the device and the particles. [Figure 11] FIG. 11(a) shows a schematic diagram of an RPS deployment according to one embodiment of the present invention, and FIG. 11(b) shows the signal from a metastasis event. [Figure 12] 1 shows a plan view of an electrode arrangement in one embodiment of the first particle sensor. [Figure 13] 1 shows a CAD drawing of a lid according to one embodiment of the present invention having primary protrusions. [Figure 14] 1 shows a CAD drawing of a lid according to the present invention having secondary projections extending from primary projections. [Figure 15] A graph comparing current to spike height measurements recorded at 1 volt in 0.25 mM KCl buffer is shown. [Figure 16] Measured pulses from an 80 micron particle in a 150 micron microfluidic channel are shown. [Figure 17] 1 shows an exploded view of an apparatus according to one embodiment of the present invention. [Figure 18] 1 shows a CAD drawing of a solid-state nanopore holder. [Figure 19] 1 shows a schematic diagram of the operation of an apparatus with a first and a second particle sensor and the corresponding pulses. [Figure 20a] FIG. 1 is a diagram of an apparatus with multiple second particle sensors. [Figure 20b] FIG. 10 is a diagram of an embodiment of a second particle sensor with a holder. [Figure 20c] FIG. 10 is a schematic diagram illustrating the fluid flow associated with the second particle sensor. [Figure 20d-g] 10 shows various flow settings for the second particle sensor. [Figure 21] 1 shows a workflow illustrating the use of the device. [Figure 22] Figure 22(a) shows a schematic of the RPS configuration and signal. Nanoparticles pass through the pore, generating a time-current signal. The signal can be characterized based on its magnitude, Δip, the overall pulse width, e.g., full width at half maximum (FWHM), or its shape. Figure 22(bi) is a TEM image of carboxyl-coated iron oxide nanorods. Figure 22(bii) is an SEM image of CPC200 polystyrene particles. The scale bar is 1 μm. [Figure 23] Figure 23(a) shows the predicted normalized pulse shapes for nanorods and nanospheres. Figure 23(b) shows the average normalized resistive pulse recorded for nanospheres (231) and nanorods (230). Figure 23(c) shows the average normalized pulse recorded for nanorods with aspect ratios of 5 (232), 2.8 (233), and 1.8 (234), and for nanospheres (235). [Figure 24] Recorded pulse data are shown. Each pulse is isolated, containing 301 data points. Pulses were analyzed using one of five models: (A) pulse magnitude, (B) cutoff width as a fraction of the pulse height (0.75, 0.5, or 0.25), (C) unnormalized spline fitting, and (D-E) spline fitting with normalized pulse magnitude. [Figure 25] Shown is a visualization of the principal spline segments that discriminate particle shape as determined by multiple t-tests with Bonferroni correction. [Figure 26]A plot of the predicted and known ratios of rods to spheres using data model D is shown. [Figure 27] Figure 27(a) is a schematic diagram of the sensing zone using acetate film, a flat lid, and a lid with protrusions, and Figure 27(b) is a schematic diagram of the resistive pulse expected when a particle passes through the sensing zone. [Figure 28] We present a schematic diagram of the first particle sensor with different lid designs, showing how the dimensions of the microfluidic channel can be tuned by providing a polymer layer on the surface of the lid and applying pressure to the lid. [Figure 29a] Measured current-flux plot for a flat PDMS lid, voltage = 5.64 V, 0.25 mM KCl. [Fig. 29b-d] Figure 29(b) is the current-voltage plot with no flow, Figure 29(c) is the current-voltage plot with 100 mbar pressure applied to the liquid, and Figure 29(d) is the baseline current of the device at 100 mbar flow pressure with 100, 50, and 0.25 mM KCl (left to right), voltage = 0.5 V (100 mM), 0.6 V (50 mM), 8.5 V (0.25 mM). [Figure 30] Figure 30(a) shows an example current trace from the protruding lid design, with a particle diameter of 20 × 10-6 m and 8.5 V. Figure 30(b) shows particle number versus pressure, with a particle diameter of 20 × 10-6 m and 8.5 V. Figure 30(c) shows particle number versus concentration at 8.5 V with a particle diameter of 20 × 10-6 m. Figure 30(d) shows the pulse magnitude distribution at 5.64 V with a particle diameter of 30 × 10-6 m for the same device and PDMS gasket before and after disassembly. Figure 30(e) shows the pulse magnitude distribution at 7.5 V with a particle diameter of 20 × 10-6 m using three different PDMS gaskets. Figure 30(f) shows the average pulse shape for each gasket in Figure 30(e), averaged over 60 particles. All examples were performed in 0.25 mM KCl. [Figure 31]Figure 31(a) shows the intercept distribution of a 30 × 10-6 m diameter particle at a voltage of 5.64 V and 0.25 mM KCl using two different screw tensions (low-left, high-right). Figure 31(b) shows the control distribution of a 30 × 10-6 m diameter particle at a voltage of 5.64 V and 0.25 mM KCl when acetate tape (Gen-1) was used to seal the device. Increasing the screw tension allows the RPS to measure smaller particles. Figure 31(c) shows the intercept distribution of a 20 × 10-6 m diameter particle at a voltage of 8.5 V and 0.25 mM KCl, and Figure 31(d) shows the intercept distribution of a 10 × 10-6 m diameter particle at a voltage of 0.6 V and 100 mM KCl. Figure 31(e) shows the distribution when the particle diameter is 2 × 10-6 m, voltage = 1 V, and 100 mM KCl. [Figure 32] Figure 32(a) shows the signal obtained from flowing microplastic particles at 50 mM KCl and a voltage of 0.4 V, Figure 32(b) shows the signal obtained from flowing microplastic particles at 0.25 mM KCl and 7.5 V, Figure 32(c) shows the signal obtained from flowing algal particles at 50 mM KCl and 0.7 V, and Figure 32(d) shows the signal obtained from flowing algal particles at 0.25 mM KCl and 7 V. In all images, the scale bars are x=10 s and y=0.5 nA. [Figure 33] Figure 33(a) shows the average pulse shapes from spherical algae (300) to rod-shaped algae (305), and Figure 33(b) shows the average pulse shapes for rod-shaped algae at pressures of 50 mbar (310), 100 mbar (312), 125 mbar (312), and 150 mbar (316). [Figure 34] 1 illustrates a method according to one embodiment of the present invention. [Figure 35] 1 illustrates a method according to one embodiment of the present invention. [Figure 36] 1 illustrates a method for using a classifier according to an embodiment of the present invention. [Figure 37] 1 illustrates a system according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0008] According to the present invention, there is provided a first particle sensor comprising a base having a microfluidic channel, the microfluidic channel having a first electrode and a second electrode arranged along the microfluidic channel, the first particle sensor configured such that each of the at least one particle is recorded as a pulse (e.g., a resistive pulse or a conductive pulse) when a fluid sample containing the at least one particle passes through the microfluidic channel across the first electrode and the second electrode.

[0009] According to another aspect of the present invention, a second particle sensor is provided, the second particle sensor comprising a holder that houses a membrane and an electrode, the membrane having at least one hole, the second particle sensor configured such that when a fluid sample containing at least one particle passes through the at least one hole in the membrane, the electrode detects the at least one particle in the fluid sample and records a pulse (e.g., a resistive pulse or a conductive pulse).

[0010] According to a further aspect of the present invention, there is provided an apparatus for characterization of one or more particles in a fluid sample, the apparatus comprising: (i) a first particle sensor as described herein; and / or (ii) at least one second particle sensor as described herein, the apparatus further comprising a fluid inlet and a fluid outlet connected by the first particle sensor; wherein, in use, the fluid sample flows from the fluid inlet into the microfluidic channel of the first particle sensor, flows along the microfluidic channel across the first and second electrodes, and exits through the fluid outlet, and each of the at least one particle is recorded as a pulse (e.g., a resistive pulse or a conductance pulse).

[0011] According to a further aspect of the present invention there is provided an apparatus for characterisation of one or more particles in a fluid sample, the apparatus comprising: a first particle sensor comprising a base having a microfluidic channel, the microfluidic channel having a first electrode and a second electrode disposed along the microfluidic channel, and a detection region between the first and second electrodes; The entrance and and an exit. In use, a fluid sample containing at least one particle is configured to flow into the microfluidic channel of the first particle sensor from the inlet, flow along the microfluidic channel across the first and second electrodes, and exit through the outlet, and the passage of the at least one particle through the detection region is recorded as a pulse (e.g., a resistive pulse).

[0012] According to a further aspect of the present invention there is provided an apparatus for characterisation of one or more particles in a fluid sample, the apparatus comprising: The entrance and The exit and a microfluidic channel extending between the inlet and the outlet, the microfluidic channel providing an axial flow path for fluid flowing along the microfluidic channel; a first particle sensor for detecting the passage of particles traveling along the axial flow path; a first electrode and a second electrode disposed along the microfluidic channel; In use, one or more particles flowing along the microfluidic channel are detected by the first particle sensor and the passage of the one or more particles is recorded as a pulse (eg, a resistive pulse).

[0013] The first particle sensor may be disposed parallel to the axial flow path, or may extend at an obtuse, acute or perpendicular angle to the axial flow path.

[0014] In yet another aspect of the present invention there is provided an apparatus for characterisation of one or more particles in a fluid sample, the apparatus comprising: The entrance and The exit and a microfluidic channel extending between the inlet and the outlet, the microfluidic channel providing an axial flow path for fluid flowing along the microfluidic channel; a particle sensor for detecting the passage of particles traveling along the axial flow path, the particle sensor extending at an angle to the microfluidic channel; first and second electrodes; In use, one or more particles flowing along the microfluidic channel are detected by the particle sensor and the passage of the one or more particles is recorded as a pulse (eg, a resistive pulse).

[0015] The particle sensor may have a flow path for particles. The particle sensor or the flow path may extend at an obtuse angle, an acute angle, or a right angle to the axial flow path. In one embodiment, the particle sensor extends at a right angle to the microfluidic channel.

[0016] Fluid flow through the microfluidic channels of the device may be driven by pressure applied to the fluid (e.g., by a pump), by applying a potential difference between the first and second electrodes, or by a combination of the pressure and the potential difference. In some embodiments, fluid flow is driven primarily by pressure applied to the fluid and, to a lesser extent, by the potential difference between the first and second electrodes, although vice versa may also be used.

[0017] In some embodiments (eg, in use), the microfluidic channel is filled with an electrolyte solution.

[0018] The first particle sensor comprises a detection region at a point along the longitudinal axis of the microfluidic channel and / or the axial flow path between the first electrode and the second electrode. The detection region may comprise a constriction or nanopore in the microfluidic channel. The passage of a particle in the fluid sample through the detection region may be recorded as a pulse.

[0019] In some embodiments, a second particle sensor may be provided. The base of the first particle sensor comprises at least one port for receiving an additional sensor, such as a second particle sensor. In some embodiments, multiple second sensors may be provided.

[0020] In some embodiments, the first particle sensor is configured to detect particles having a size of 1 μm to 100 μm, 5 μm to 100 μm, 10 μm to 80 μm, or 20 μm to 50 μm. In some embodiments, the first particle sensor is configured to detect particles having a size of 5 μm to 50 μm. Thus, particles smaller than 1 μm will not be detected by the first particle sensor.

[0021] It will be appreciated that the cross-sectional area of the microfluidic channel or the cross-sectional area of the detection region may be selected according to the size of the particle to be detected. Thus, in some embodiments, the microfluidic channel or the detection region may be 10 4 μm 2 having a cross-sectional area of less than

[0022] Thus, the first particle sensor may be capable of detecting, characterizing, and / or counting biological particles, including organic particles such as cells (e.g., bacterial cells, fungal cells, algae, mammalian cells, human cells, blood cells, cancer cells, stem cells), exosomes, vesicles, proteins, protein-protein complexes, protein-nucleic acid complexes, nucleic acids, antibodies, colloids, polymer particles, and drug particles, and inorganic particles such as metal particles, gas bubbles, and emulsions.

[0023] Optionally, the device comprises at least one second particle sensor having a nanopore.

[0024] The second particle sensor may further comprise at least one electrode configured to detect at least one particle in a fluid sample containing the at least one particle and record a pulse (e.g., a resistive pulse or a conductive pulse) when the fluid sample passes through the nanopore.

[0025] In some embodiments, the nanopore of the second particle sensor is a solid-state nanopore. As known to those skilled in the art, a solid-state nanopore typically has a hole (e.g., 1 nm to 1000 nm in diameter) formed in a membrane. The membrane can be formed from any suitable material. In some embodiments, the membrane is formed from a material selected from the group consisting of silicon nitride, silicon dioxide, glass, graphene, and plastic (e.g., polyurethane or polyester).

[0026] In some embodiments, the nanopore is located in a nanopipette. As known to those skilled in the art, nanopipettes are a class of nanopores that can be used for the detection and analysis of single molecules in solution. Nanopipettes can be easily fabricated with highly controlled pore sizes, making them a cost-effective alternative to traditional solid-state nanopores. Single-molecule detection and analysis using nanopipettes relies on resistive pulse sensing. For this, the nanopipette is filled, the tip is immersed in an electrolyte, and a voltage is applied between the inner and outer electrodes of the nanopipette, generating an electric field across the tip. This electric field drives the molecule of interest through the nanopipette's pore, resulting in a detectable pulse.

[0027] The nanopipette can be formed from any suitable material, such as a metal, a polymer, glass, quartz, an organic material (e.g., graphene), or an inorganic material (e.g., boron nitride). In some embodiments, the nanopipette is made from glass or quartz.

[0028] Nanopipettes can be fabricated using methods known to those skilled in the art. Typically, nanopipettes are pulled from capillaries (e.g., quartz) using a mechanical pipette puller.

[0029] It will be appreciated that the diameter of the nanopore of the second particle sensor may be selected according to the size of the particle to be detected, hi some embodiments, the second particle sensor is configured to detect particles with sizes from 1 nm to 100 μm, 5 nm to 50 μm, 10 nm to 20 μm, 20 nm to 10 μm, 30 nm to 10 μm, 40 nm to 5 μm, 50 nm to 2 μm, or 100 nm to 1 μm.

[0030] Thus, in some embodiments, the nanopore has a diameter ranging in size from 1 nm to 100 μm, 5 nm to 50 μm, 10 nm to 20 μm, 20 nm to 10 μm, 30 nm to 10 μm, 40 nm to 5 μm, 50 nm to 2 μm, or 100 nm to 1 μm. It will be understood that the nanopore is not necessarily circular. Thus, the "diameter" of the nanopore in this context refers to the average dimension of the pore. Furthermore, it will be understood that reference to the diameter of the nanopore refers to the inner diameter.

[0031] Thus, the second particle sensor may be capable of detecting, characterizing, and / or counting particles such as microorganisms (e.g., bacterial cells, fungal cells, algae), viruses, nucleic acids (e.g., DNA, RNA), peptides, proteins, polymer particles, inorganic particles, metal particles, gas bubbles, and emulsions.

[0032] Conveniently, the second particle sensor may be configured to detect particles of a different size than the particles the first sensor is configured to detect. The second particle sensor may be configured to detect a particle size range different from the particle size range the first sensor is configured to detect. The second particle sensor may be configured to detect particles smaller than the particles the first sensor is configured to detect. Thus, the second particle sensor may have a nanopore with a diameter smaller than the diameter (or largest dimension) of the constriction or nanopore of the first particle sensor. Thus, the second particle sensor may be able to measure particles not measured by the first particle sensor. The particle size ranges detectable by the first particle sensor and the second particle sensor may or may not overlap. For example, the first particle sensor may be configured to detect particles in a range of 2 μm to 100 μm, and the second particle sensor may be configured to detect particles in a range of 1 nm to 2 μm. For example, a population of particles flowing through the device or along the microfluidic channel may be polydisperse and / or have a wide distribution of sizes. The first particle sensor may be configured to detect a first subset of particle sizes within the wide distribution of particle sizes, and the second particle sensor may be configured to detect a distinct second subset of particle sizes within the wide distribution of particle sizes. Optimally, the first particle sensor may detect a relatively large first subset of particle sizes, and the second particle sensor may detect a relatively small second subset of particle sizes. The particle sizes of the first subset and the second subset may or may not overlap.

[0033] It will be understood that references to particle size as used herein refer to the largest lateral dimension of a given particle. Particles detectable by the sensors and devices of the present invention need not necessarily be spherical, but may be elongated or irregularly shaped. It will be understood that the present invention allows for the determination of the volume of a particular particle.

[0034] Advantageously, the use of first and second particle sensors configured to detect particles of different sizes enables the overall device to detect particles across a very wide range of sizes, for example, from nano- to micro-sized analytes. It will be appreciated that the first and second sensors can be independently configured to detect particles within a desired size range. The tunability of each sensor means that the device can be tailored to a given application, for example, the type of fluid being analyzed.

[0035] In some embodiments, the device includes two or more second particle sensors, for example, the device may include three, four, five, six, or more second particle sensors.

[0036] In some embodiments, one of the second particle sensors is configured to detect particles of a different size (i.e., within a different size range) than the particle size (or particle size range) detectable by one or more of the other second particle sensors. In some embodiments, each second particle sensor is configured to detect particles of a different size or particle size range. In some embodiments, one of the second particle sensors has a nanopore with a diameter that is different from the diameter of the nanopore in any one of the remaining second particle sensors. In some embodiments, each of the second particle sensors has a nanopore with a different diameter relative to each of the nanopores in the other second particle sensors.

[0037] The nanopore of the second particle sensor may be positioned off-axis relative to the longitudinal axis of the microfluidic channel. By "off-axis," it is understood that the second particle sensor is offset from the primary direction of fluid flow in the microfluidic channel. For example, the second particle sensor may extend at an angle relative to the microfluidic channel. In one embodiment, the second particle sensor may provide a flow path for particles. The flow path may extend at an obtuse angle, an acute angle, or a right angle relative to the microfluidic channel or the axial flow path.

[0038] The nanopore may be located in a second channel extending from the (main) microfluidic channel, thus providing an additional flow path along which fluid can flow, such as through the nanopore of the second particle sensor. The nanopore may be positioned away from (i.e., set back from) the fluid flow in the microfluidic channel.

[0039] The secondary channel may extend perpendicularly (i.e., at a 90° angle) from the microfluidic channel. In such embodiments, the nanopore may be aligned parallel to the longitudinal axis of the microfluidic channel (i.e., parallel to the primary direction of fluid flow). The configuration in which the secondary channel (or each secondary channel, in embodiments in which multiple secondary particle sensors are provided) extends perpendicularly from the main microfluidic channel allows for ease of manufacturing.

[0040] Alternatively, the second channel may extend from the microfluidic channel at a non-perpendicular angle, i.e., at an angle greater than or less than 90°. In further embodiments, the second channel may be curved as it extends from the microfluidic channel. It will be appreciated that in such embodiments, the nanopore may be angled rather than parallel to the longitudinal axis of the microfluidic channel.

[0041] The second particle sensor may be located upstream of the detection region of the first particle sensor (i.e., between the inlet and the detection region) or downstream of the detection region of the first particle sensor (i.e., between the detection region and the outlet). A second channel in which the second particle sensor may be located (or may provide) may be coupled to the microfluidic channel at a point upstream or downstream of the detection region of the first particle sensor. In embodiments in which the device includes two or more second particle sensors, one or some of the second particle sensors may be located upstream of the detection region, and the remaining second particle sensors may be located downstream. Alternatively, all of the second particle sensors may be located upstream of the detection region, or all of the second particle sensors may be located downstream of the detection region.

[0042] In some embodiments, the second particle sensor comprises a holder that houses the nanopore (ie, a solid-state nanopore with a membrane, or a nanopipette) and an electrode.

[0043] The holder may have a second channel therein, with the nanopore located inside the second channel. When the second particle sensor is connected to the base of the first particle sensor, the second channel couples to the microfluidic channel (i.e., forms a flow path together with the microfluidic channel). For example, the holder may be in the form of a plug or screw configured to be releasably inserted into the base of the first particle sensor, thereby forming a fluid connection between the microfluidic channel and the second channel. Thus, fluid can flow from the main microfluidic channel to the second channel, passing through the nanopore.

[0044] In some embodiments, the nanopore (e.g., the nanopipette or solid-state nanopore membrane) does not extend across the entire width of the second channel, such that fluid can pass through rather than through the nanopore. The second channel may extend through the holder to a surface of the holder and have an open end, thereby providing an outlet for fluid that has flowed through and / or around the nanopore.

[0045] In some embodiments, the second particle sensor further comprises a tube. The tube may be in fluid communication with the second channel. At least a portion of the tube may be housed within the holder. In some embodiments, a portion of the tube extends from the holder. In some embodiments, the tube provides an additional fluid outlet for the device. Fluid flowing past (and / or through) the nanopipette may enter the tube and exit the device. It has been found that the presence of the tube aids fluid flow within the device and facilitates setup of the device by allowing for the removal of air bubbles.

[0046] Advantageously, the second particle sensor may be reversibly connected to the base of the first particle sensor. This may provide a device in which the second particle sensor (or some or all of the second particle sensors) is interchangeable. Therefore, a second particle sensor having the most appropriate nanopore size for detecting small particles can be selected. In this way, the sensitivity of the device can be tailored to the required application or the nature of the fluid being analyzed. If a second particle sensor is present, it may be filled with an electrolyte solution between the nanopore and the electrode (e.g., between the membrane and the electrode).

[0047] In some embodiments, the second particle sensor may include or be connected to a flow regulator (e.g., a pump). The flow regulator may be used to control the flow of fluid through the second particle sensor. In embodiments in which the second particle sensor does not include or is not connected to a flow regulator, the flow of fluid through the second particle sensor is driven primarily or exclusively by the potential difference between the working electrode and the ground electrode of the second particle sensor.

[0048] As described above, the first particle sensor has a first electrode (ground electrode) and a second electrode (working electrode). Applying a potential difference between the first particle sensor and the second particle sensor enables the first particle sensor to detect particles and may also contribute to driving fluid flow through the microfluidic channel. Thus, the first electrode and the second electrode form a first electrode set.

[0049] The second particle sensor may have at least one electrode. In some embodiments, the second particle sensor has a single electrode that is a working electrode. The first electrode (ground electrode) of the first particle sensor may also function as the ground electrode of the second particle sensor. Thus, in some embodiments, a second electrode set is formed by the first electrode (ground electrode) of the first particle sensor and the working electrode of the second particle sensor. For example, in embodiments in which the device includes two sensors, a first particle sensor and a second particle sensor, the device may include three electrodes, including a common ground electrode and a working electrode for each particle sensor.

[0050] In embodiments in which multiple second particle sensors are provided, each second particle sensor may have a working electrode, and each of the first and second particle sensors may share a common ground electrode (the first electrode).

[0051] Alternatively, the second particle sensor may have its own ground electrode in addition to the working electrode. Thus, the second particle sensor may have an electrode set.

[0052] In some embodiments, the device includes one or more third sensors. The third sensors may be configured to measure a parameter of the fluid, such as oxygen content, pH, ionic strength, temperature, or viscosity. Thus, the third sensors may include probes for measuring a desired parameter, such as a pH probe, a viscosity probe, an oxygen probe, and an ionic strength probe, or a thermometer. In some embodiments, the device may include multiple third sensors. Each of the third sensors may be configured to detect a different parameter of the fluid.

[0053] In some embodiments, the third sensor comprises a holder that houses a probe. Like the holder of the second particle sensor, the holder of the third sensor can take the form of a plug or screw that can be inserted into a port in the base of the first particle sensor so that the probe can contact fluid flowing through the microfluidic channel.

[0054] Thus, in a further aspect, the present invention provides a kit for characterizing one or more particles in a fluid sample, the kit comprising an apparatus having a first particle sensor as described herein and at least one additional sensor for connection to the first particle sensor (e.g., the base of the first particle sensor), which may be a second particle sensor and / or a third sensor as described herein.

[0055] Conveniently, the additional sensor may be releasably connectable to the base of the first particle sensor, hi some embodiments, the base of the first particle sensor comprises at least one port for receiving the additional sensor.

[0056] In some embodiments, the second particle sensor includes a holder that houses the nanopore and the electrode, the holder having a second channel in which the nanopore is disposed, and the holder can be releasably inserted into a port in the base of the first particle sensor.

[0057] In some embodiments, the kit comprises at least one second particle sensor and at least one third sensor.

[0058] In some embodiments, the kit includes two or more second particle sensors, one of the second particle sensors having a nanopore with a diameter different from the diameter of the nanopore within any one of the remaining second particle sensors.

[0059] For example, one of the second particle sensors may have a first nanopore having a first diameter, and another of the second particle sensors may have a second nanopore having a second diameter different from the first diameter.

[0060] In some embodiments, the kit includes a plurality of second particle sensors, e.g., two, three, four, five, six, or more second particle sensors, each of which has a nanopore with a diameter that is different from the diameter of the nanopore of each of the other second particle sensors.

[0061] The kit may include at least one third sensor for connecting to the first particle sensor (e.g., for connecting to the base of the first particle sensor). In some embodiments, the kit includes two or more third sensors (e.g., two, three, four, or more third sensors).

[0062] Thus, the present invention advantageously provides a modular system in which different sensors can be interchangeably connected to a first particle sensor having a microfluidic channel.

[0063] The device may further comprise a lid configured to seal the microfluidic channel of the device.

[0064] In some embodiments, the lid may also create a constriction in the microfluidic channel to adjust the sensitivity of the first particle sensor.

[0065] The lid may have primary protrusions configured to fit and seal against the microfluidic channel. In some embodiments, the lid includes primary protrusions configured to be received within the microfluidic channel when the lid is placed on the base, thereby reducing the volume of the channel. The primary protrusions may have a depth shallower than that of the microfluidic channel. The primary protrusions may have a length substantially the same as the length of the microfluidic channel (the length being the dimension measured parallel to the longitudinal axis of the base / microfluidic channel). The primary protrusions may have a width substantially the same as the width of the microfluidic channel.

[0066] Optionally, the primary protrusions further comprise secondary protrusions extending from the primary protrusions. The secondary protrusions may function to create a constriction within a portion of the microfluidic channel, or at a particular point within the channel. The secondary protrusions may have a width substantially the same as the width of the primary protrusions.

[0067] Optionally, the secondary protrusions comprise conduits that allow a fluid sample to flow through the secondary protrusions when the lid seals the microfluidic channel. In some embodiments, the primary protrusions and secondary protrusions together span the height and width of the microfluidic channel when the lid is placed on the base. In such embodiments, the secondary protrusions have conduits that allow fluid to flow through the secondary protrusions when the lid seals the microfluidic channel.

[0068] In some embodiments, the lid has a layer (e.g., a polymer layer) on the surface of the lid that contacts the base when the lid is placed on the base to seal the microfluidic channels, thus functioning as a gasket.

[0069] The layer (e.g., polymer layer) may cover substantially the entire surface or a portion of the surface. For example, in embodiments in which the lid includes primary protrusions and, optionally, secondary protrusions, the layer (e.g., polymer layer) may not cover the primary and / or secondary protrusions.

[0070] The layer (i.e., gasket) can be formed from any suitable deformable (e.g., compressible) material. Suitable materials include synthetic or natural rubber, silicone, cork, cellulose, foam, nitrile, and fiber. In some embodiments, the layer is a polymer layer. The polymer layer can be formed from a deformable polymer such that the shape of the polymer layer can be changed by applying a force. Suitable polymers include polydimethylsiloxane (PDMS).

[0071] In some embodiments, the lid is attached to the base by one or more screws. The lid may be attached to the base by multiple screws, for example, 2, 3, 4, 5, 6, or more screws.

[0072] In some embodiments where the lid includes a polymer layer, tightening the screws that attach the lid to the base can deform the polymer layer and push it into the microfluidic channel, thereby reducing the volume of the microfluidic channel.

[0073] It will therefore be appreciated that by (i) structuring the lid through the provision of primary protrusions and optionally secondary protrusions, and / or (ii) providing a deformable polymer layer that can be forced into the microfluidic channel, the internal volume (i.e., shape and / or dimensions) of the microfluidic channel, and thus the sensitivity of the first particle sensor, can be conveniently controlled.

[0074] Optionally, the device comprises a polymer layer between the lid and the base, the polymer layer configured to seal the device, preferably the polymer layer is polydimethylsiloxane (PDMS). Optionally, the polymer layer may be configured to adjust the sensitivity of the device.

[0075] In some embodiments, one or more components of the device are 3D printed. For example, the base, lid, and / or holder of the second sensor may be 3D printed. In some embodiments, each component of the device is 3D printed.

[0076] The base may further comprise a groove having an O-ring, the O-ring being configured to surround the microfluidic channel and prevent leakage from the microfluidic channel.

[0077] Optionally, the device is constructed on a chip, preferably the chip is for in-line processing.

[0078] According to the present invention, there is provided a method for characterizing one or more particles in a fluid sample comprising one or more of the devices described herein, the method comprising passing a fluid sample containing at least one particle through a fluid inlet, along a microfluidic channel across first and second electrodes, and out through a fluid outlet, wherein a potential difference is applied between the first electrode and the second electrode such that each of the at least one particle present in the fluid sample is recorded as a resistive pulse.

[0079] Preferably, the method further comprises characterizing the resistive pulse using a predictive logistic regression model to determine information about particle size, shape and flow rate.

[0080] The method comprises: (i) Cells in body fluids, (ii) organic compounds, proteins, peptides, cells, bacteria, fungi, algae, viruses, nucleic acids (e.g., DNA), exosomes, colloids, polymer particles (e.g., microplastics), and nanomedicines; (iii) inorganic materials such as metal particles; may be used to characterize one or more of the following:

[0081] The methods of the present invention can be used for in-line sensing of one or more fluid samples for high throughput processing.

[0082] The base of the device may be composed of a polymer and / or resin and may be manufactured using molding / manufacturing techniques capable of creating 3D shapes. 3D printing techniques that may be used in the present invention will be familiar to those skilled in the art. Alternatively, the device may be created using any other convenient manufacturing process, such as molding or microinjection.

[0083] Resistive pulse sensors (RPS) provide detailed characterization of materials, from small molecules to nanomaterials, based on individual particles. They provide information on particle size, shape, concentration, and charge, and some information about particle shape is also available. Importantly, the low cost and high throughput of RPS (tens to hundreds of particles per second) make it applicable within manufacturing workflows. There have also been recent advances in applying this technology to high-throughput characterization of object deformation. Thus, RPS offers multifaceted, nondestructive characterization of nanomaterials.

[0084] The signal in an RPS experiment can reveal information about the shape of a material. Resistive pulse sensing can also be combined with a predictive logistic regression model called RPS-LRM to rapidly characterize the size, aspect ratio, shape, and concentration of nanomaterials when a mixture of rods and spheres is present in the same solution. RPS-LRM is applicable to the characterization of nanoparticles across a wide size range and various aspect ratios, and can distinguish nanorods from nanospheres with two or more aspect ratios. RPS-LRM can rapidly measure the ratio of nanospheres to nanorods in a solution within a mixture, regardless of their relative sizes or proportions. This means that many large spherical particles do not interfere with the characterization of small nanorods.

[0085] High-aspect-ratio nanopores are used herein to identify the shape of individual nanoparticles in solution. The signals recorded by spheres and rods are sufficiently different to allow for individual classification. Analysis is rapid, analyzing hundreds of particles in seconds. Furthermore, experimentally observed differences between rod and sphere pulse shapes correspond to computational models of predicted pulse shapes, enabling broader characterization of nanoparticle shape using large-pore RPS coupled with statistical methods. Calibrating the nanopore method response makes the process reproducible across several nanopores and over days, allowing for accurate measurement of the ratio of spheres to rods in solution.

[0086] During the RPS procedure, particles are passed through ion-conducting channels or pores, and the change in ionic current over time is monitored. The change in current during each translocation, also known as a "pulse," depends on the ratio of particle to channel dimensions. Information about particle size, concentration, and velocity can be measured even in rapidly flowing, turbid solutions.

[0087] RPSs can be made from materials such as graphene, polymers, silicon nitride, and glass. Their sensitivity can be altered by modifying the channel dimensions. Transport through the pore or channel can be controlled by adjusting the potential difference, the charge on the pore walls, the electrophoretic mobility of the analyte, and supporting electrolyte concentration and induced convection. Maintaining sensitivity while maintaining high count rates has been a challenge because pulse frequency is directly related to pore size.

[0088] The inventors have discovered that by using additively manufactured flow channels, different sensors can be included, designed, and tailored for different applications. By combining additively manufactured components with precision ion-drilled nanopores, multiple sensors can be included within the same flow channel. Preferably, the flow channel has two or more sensors. More preferably, there are two or more sensors. However, the number of sensors can be one or more, two or more, three or more, four or more. In some cases, the number of sensors can exceed ten. Preferably, the sensors are nanopore sensors. The number of sensors and the size of the flow channel can be tailored to the desired application of the device and the particles to be detected.

[0089] Flow allows for quick particle counting and low particle concentrations (e.g., 1 x 10 -3 The sample flows through a fluid inlet and is injected into the sensor. As the sample passes through the microfluidic channel, it passes through a narrow constriction and the particles are characterized by one or more sensors.

[0090] The movement of nanoparticles or analytes through these microfluidic channels can be monitored by measuring the ionic current. Each translocation event causes a change in the channel's conductance, known as a resistive pulse, which is related to the physical properties of the analyte. Therefore, resistive pulse sensors are a very attractive sensing platform with single-particle / analyte resolution. Analyte size, concentration, and charge information can be measured rapidly, reliably, and with a high level of sensitivity.

[0091] The dimensions of the microfluidic channels can be tailored to the size of the particles that will flow through the channels.

[0092] The microfluidic channels can be formed using 3D printing and can detect particles having sizes from 1 micron to 100 microns, preferably 5 to 50 microns, and optionally 10 to 25 microns, although any channel size can be fabricated. The microfluidic channels can have multiple sensors to allow characterization of the size, shape, and concentration of one or more particles present in a fluid sample.

[0093] The particles to be characterized are present in a fluid sample. Fluid sample refers to particles in a solution. The fluid sample may have any conductive liquid, including but not limited to blood, urine, buffer solution, or salt-containing solution such as seawater. One or more particles may be selected from, but not limited to, organic compounds, proteins, DNA, cells, bacteria, viruses, exomes, colloids, and nanomedicines.

[0094] To adjust the sensing range of the device of the present invention, it is not necessary to fabricate constrictions of different sizes; a standard flow microfluidic channel is retained, and the device further includes a lid that seals the device (and allows easy access for cleaning). However, the sensitivity of the device is adjusted by inserting protrusions into the channel and changing the size of the constriction to adjust the sensitivity. By maintaining the same flow path and changing the lid, the sensitivity of the sensor can be adjusted. The shape, size, and number of protrusions inserted into the flow from the lid may be useful in measuring particle size and shape and can be changed accordingly.

[0095] The lid provides a reusable seal and allows for easy assembly / disassembly and cleaning. The lid may include a primary protrusion, which may be an adjustable insert to improve the sensitivity of the device. The lid may be of any suitable size or shape. The primary protrusion may be one or more protrusions. The primary protrusion may be manufactured to correspond to the dimensions of the microfluidic channel. The primary protrusion may further include a secondary protrusion extending therefrom. The secondary protrusion may be of any size, but is preferably smaller in size than the primary protrusion, and may further include a conduit that allows liquid to pass through the protrusion of the lid.

[0096] According to a preferred embodiment of the present invention, there is provided a first particle sensor comprising a base including a microfluidic channel, the microfluidic channel including a first electrode and a second electrode arranged along the microfluidic channel, wherein the first particle sensor registers each of the at least one particle as a resistive pulse under application of a potential difference between the first and second electrodes when a fluid sample including the at least one particle passes over the first and second electrodes along the microfluidic channel.

[0097] The present invention may also include a second particle sensor including a holder that houses a membrane and an electrode, wherein the membrane includes at least one hole, and the second particle sensor is configured such that the electrode detects at least one particle in the fluid sample and records a resistive pulse when the fluid sample containing the at least one particle passes through the at least one hole in the membrane.

[0098] Figure 1 shows a preferred embodiment of the assembled device (1), along with the main components of the lid (2) and device base (3). The assembled device further includes threaded holes (4) that allow a second particle sensor (5) and electrode (6) to be screwed into the device (1). The lid (2) and base (3) are secured together with screws (7) and nuts (8). A top view of the assembled device is shown in Figure 2. A bottom view of the assembled device is shown in Figure 3. In Figures 1 and 3, the outer threaded holes (4A and 4B) contain the fluid inlet (13) and outlet (13), respectively.

[0099] Figure 4 shows one embodiment of the device (1) without the lid (2). This embodiment shows the main microfluidic channel (12) such that fluid enters the inlet (4A), flows along the microfluidic channel (12), and exits the device (1) through the outlet (4B). In Figure 4, the microfluidic channel (12) and fluid flow are shown to flow from the inlet (4A) to the surface of the base unit and then along the top surface. The fluid flow follows this path, crossing each electrode (6) and exiting through the outlet (4B).

[0100] To prevent liquid leakage from the device (1) between the lid (2) and the base unit (3), an O-ring is housed in a groove (10) (see Figure 4). This represents the first configuration of the lid. The groove (10) and O-ring surround the path of the microfluidic channel (12) along the surface of the base unit.

[0101] In a second lid configuration, a polymer layer can be used as a seal instead of an O-ring. The polymer can be any suitable polymer. Preferably, the polymer is polydimethylsiloxane PDMS (16), which is placed and sandwiched between the base (3) and lid (2) of the device and held in place by a screw (7) and nut (8).

[0102] Figure 5 shows a top view of the microfluidic channel (12), electrodes (6), O-ring grooves (10) and inlets / outlets (13) when the lid (2) is removed.

[0103] Figure 6 shows a preferred embodiment of the lid (2) in its first configuration. It has protrusions (primary protrusions) (14) that run the entire length of the microfluidic channel. The depth of the primary protrusions (14) determines the total volume of liquid required to fill the channel (12) when the device (1) is sealed, as shown in Figure 1. Figure 7 shows top and bottom views of the lid (2).

[0104] Along the primary projections are secondary projections (15). The secondary projections (15) may be of any length, but preferably are the width of the channel (14) and the height of the channel (14) when the device is sealed. Within the secondary projections are conduits (11) that allow fluid to flow through the device when the device is sealed with a lid of this configuration.

[0105] The dimensions of the first particle sensor (11) determine the sensor's sensitivity. The channel (12), sensor (11), and two electrodes (6) record data from the first particle sensor. As particles pass through the electrolyte-filled sensor channel (12), a potential difference is applied between the two electrodes (6), and each particle is recorded as a resistive pulse. The size and shape of the pulse depend on the channel and pore dimensions, and the pulse reveals information about the particle's size, shape, and flow rate.

[0106] The first particle sensor (11) can be used independently and does not require the presence of the second particle sensor (5). All particles in the solution flow through the first particle sensor (11).

[0107] Figure 8 shows a preferred embodiment of the lid (2) in the second configuration. A polymer layer, such as a PDMS layer (16), is inserted between the lid (2) and the base unit (3). The lid can be flat or, as before, can have primary protrusions (14) and secondary protrusions (15). The PDMS layer (16) has two functions. First, it provides a leak-tight seal. Second, the channel volume and the sensitivity of the first particle sensor (11) can be modified by the PDMS layer (16). When pressure, generated by tightening the screw, is applied and the lid exerts a force on the PDMS, forcing the PDMS polymer into the microfluidic channel. The amount of liquid in the microfluidic channel (12) is reduced by increasing (tightening) the pressure on the screw (7). This reduction in channel volume increases the sensitivity of the first particle sensor (11). Tightening the screw (7) affects the sensitivity of the first particle sensor (11). Tightening the screw does not affect the second particle sensor (5).

[0108] The second particle sensor (5) may be in a separate housing that may be connected to the bottom of the microfluidic channel (12). The fluid sample flows over the top of the second particle sensor (5) and does not pass through it.

[0109] Figure 9 shows a second particle sensor (5) with a small hole in the membrane (9). The membrane can be composed of silicon nitride, polyurethane, or polyester membrane. The membrane can be held in place using a 3D-printed screw (5). The screw also contains an electrode in the screw hole (4). An electrolyte is located between the electrode (6) and the membrane. A microfluidic channel (12) flows through the top of the sensor (5). An electric field is applied between the two electrodes (6). Charged particles in the microfluidic channel (12) move along the electric field gradient via electrophoresis and electrophoresis, while neutral particles move electrophoretically. The particles pass from the microfluidic channel (12) through the membrane (9) housed in the second particle sensor (5). As the particles pass through the hole in the membrane, the electrode (6) records a resistive pulse, characterizing the particle's shape, size, and charge.

[0110] The location of the second particle sensor (5) can be anywhere along the microfluidic channel (12), but must not be under the second protrusion (15). There may be multiple second particle sensors (5).

[0111] The second particle sensor (5) can be used independently and does not require the presence of the first particle sensor (11). Because the second particle sensor (5) does not require a flowing solution, the microfluidic channel (12) can be filled with sample and the flow turned off. The second particle sensor (5) can further characterize particles migrating through the holes in the membrane (9) by electrophoresis. In this way, the second particle sensor (5) can be used both with and without flow. The first particle sensor (11) only functions when there is flow. Figure 10 illustrates the interaction between fluid flow and one or more sensors.

[0112] 11(a) and 12, fluid travels along a microfluidic channel within a first particle sensor, as indicated by the arrows. The first particle sensor includes a constriction 120 that provides a detection zone. The constriction 120 is disposed between a first electrode 122 and a second electrode 124 that form an electrode set. Particles passing through the detection zone are detected as a current pulse, as shown in FIG. 11(b).

[0113] Figure 13 shows an image of an example of a lid (2) according to the present invention, where the lid (2) includes a primary protrusion (14) measuring 1 x 2 mm (H x W) that extends the length of the microfluidic channel (12). The microfluidic channel (12) and corresponding lid (2) can, of course, be manufactured to any suitable dimensions. Preferably, the lid (2) provides a seal. If the lid (2) has protrusions, this allows for tuning of the sensor sensitivity. Furthermore, the protrusions can be manufactured to allow for compatibility between different sensors without changing the core flow components.

[0114] Figure 14 shows a lid (2) that includes additional secondary protrusions (15) that are extensions of the primary protrusions (14). By increasing the size of the protrusions, the size of the sensor decreases, allowing for the characterization of smaller particles (see Figure 14). The results in Figure 15 show that particles can be detected within the microfluidic channel (showing a pulse from an 80 micron particle in a 150 micron channel).

[0115] Maintaining sensitivity while maintaining a high count rate is a challenge because the pulse frequency is directly related to the pore size, so the channel diameter may be reduced to allow for the measurement of smaller particles in solution.

[0116] The second particle sensor (5) can be a second nanopore fabricated from an ion-perforated silicon nitride membrane (9). The second particle sensor (5) can be positioned parallel to the flow and after the first particle sensor. In the example device (Figure 1), the fluid passes through the first particle sensor (11) and then through the second particle sensor (5). This prevents larger particles measured by the first particle sensor (11) from blocking the second particle sensor (5). Because the second particle sensor (5) is positioned parallel to the flow, the RPS can characterize particles of any size without worrying about clogging. The second particle sensor (5) (and any number of additional sensors) can be threaded, modified, and selected to suit the user's sample / application.

[0117] 3D printed screws can be added along the base for additional sensors (see Figure 17). The device may also include additional solid nanopore holders to accommodate smaller pores (9), thereby expanding the analytical range of the device (1).

[0118] The second particle sensor (5) can also hold the lower fluid cell and working electrode (6). The holder can be attached using screws located at the bottom of the flow apparatus, and a set of O-rings can be used to provide a seal. A CAD image of the holder is shown in Figure 17.

[0119] To be able to simultaneously characterize particles of different sizes, a second particle sensor (5) is adapted to allow the detection and characterization of particles down to 1 nm or to sequence DNA.

[0120] When apparatus (1) is used in a manufacturing process that produces high concentrations of particles in a high-flow reactor, two identical apparatuses (such as the two identical apparatuses shown in Figure 1 or Figure 18) can be used simultaneously to support apparatus (1). The main flow / sample is diverted so that the volume and flow rate through the second apparatus is different from that of the first apparatus. This allows each apparatus to characterize different properties / particles in the same sample.

[0121] Figure 19 shows a schematic of the operation of the device. In Figure 19A, small particles with dimensions between 1 nm and 2 μm enter a microfluidic channel. The small particles are not detected by a first particle sensor configured to detect larger particles. The small particles flow through the nanopore of a second particle sensor and generate a signal. In Figure 19B, large particles with dimensions between 2 and 100 μm enter a microfluidic channel. The large particles are detected by the first particle sensor, which generates a signal. In Figure 19C, a fluid containing both large and small particles flows into the microfluidic channel. The large particles are detected by the first particle sensor, and the small particles are detected by the second particle sensor.

[0122] FIG. 20a shows an apparatus 30 including a first particle sensor (sensor 1) and multiple second particle sensors (sensor 2, ... sensor n). The multiple second particle sensors may be referred to as third, fourth, fifth particle sensors, etc. The first particle sensor comprises a microfluidic channel 32 having an inlet 34, an outlet 36, and a constriction providing a detection zone 38. The apparatus 30 further includes a first ground electrode 40 and a second working electrode 42, which together form a first electrode set 44 of the first particle sensor.

[0123] The device 30 further includes a second particle sensor 46. The second particle sensor 46 includes a second electrode set having a ground electrode and a working electrode. In some embodiments, the ground electrode of the second electrode set 47 may be shared with the first working electrode set. That is, where n is the number of particle sensors, multiple particle sensors may include n+1 electrodes, and a shared ground electrode is used. In other embodiments, at least some of the particle sensors may include a working set of electrodes that includes both a ground electrode and a working electrode. In the illustrated embodiment, the second particle sensor 46 includes a first ground electrode 40 and a working electrode 48 that form a second electrode set 50. An additional second particle sensor 52 is provided that includes a working electrode 54. The working electrode 54, together with the first ground electrode 40, forms a third electrode set 56. Each of the second particle sensors 46, 52 includes a flow regulator 55, 56.

[0124] The electrical signals output by each working electrode set may be referred to as channels, providing channels of pulse data associated with the respective particle sensors. The pulse data are indicative of current flow between the electrodes of the electrode set. The current is generated by the passage of a particle through the respective particle sensor. Thus, each pulse of current is indicative of the passage of a particle through the particle sensor. Because each sensor is independent, pulse data for multiple channels may be output at least partially simultaneously from the sensors. That is, pulses indicative of current flow may be at least partially simultaneous across multiple channels. Thus, devices used with particle sensors according to embodiments of the present invention may store pulse data for subsequent analysis or may include multiple means for simultaneously receiving and analyzing pulse data.

[0125] FIG. 20b illustrates a second particle sensor (60) according to a further embodiment of the present invention. The second particle sensor (60) comprises a body (62) having an external thread (64) for connecting the second particle sensor (60) to the base of the device. The body has an internal channel (66) in which a nanopipette (68) is disposed. When the second particle sensor (60) is connected to the base of the device, the internal channel (66) is coupled to the main microfluidic channel of the first particle sensor, thereby forming a flow path therebetween. Also housed with the body (62) and in fluid communication with the internal channel (66) is a tube (70). A portion of the tube (70) extends outside the body (62). The tube (70) can serve as the device's primary fluid outlet.

[0126] For example, in some embodiments, the flow rate through the main fluid outlet of the microfluidic channel, and optionally each tubing present in a series of secondary particle sensors, can be independently controlled or stopped. Thus, it is possible to configure the system so that all sample flows out of a single outlet, such as tubing (70).

[0127] Figure 20c shows the passage of a fluid through the device. A fluid sample containing large particles (80) and small particles (82) passes through the microfluidic channel of a first particle sensor, indicated by arrow A. A portion of the fluid enters a second particle sensor (84). The second particle sensor (84) contains a nanopipette (86) within a housing (88). The nanopipette (86) has a pore (90) sized so that only small particles (82) can pass through the pore (90) and be detected. The large particles (80) travel around the nanopipette in the outer flow, indicated by arrow B, and exit the device as waste.

[0128] Larger particles are prohibited from entering the nanopore (90) of the second particle sensor so that the flow rate of fluid through the nanopipette (86) ("internal flow") is lower than the flow rate through the nanopipette ("external flow"). In this way, the nanopore (90) of the second particle sensor is constantly washed by the flow of liquid, which pushes larger particles away from the nanopore, thereby preventing blockage of the nanopore. The flow rate of liquid through the nanopipette can also increase sensitivity. Increasing the flow rate through the nanopipette (86) can potentially detect more particles. Similarly, if the flow rate through the nanopipette (86) is stopped, the second particle sensor will remain inactive until the flow is turned on again.

[0129] Figures 20d-g show how fluid flow through the second particle sensor can be regulated. In Figure 20d, fluid from the main microfluidic channel enters the second sensor and passes through the nanopipette at a flow rate indicated by arrow F1. Fluid that does not pass through the nanopore flows around the nanopipette, as indicated by arrow W1.

[0130] Figure 20e shows how a flow regulator (not shown) can be used to increase the flow rate through the nanopipette, as indicated by arrow F2, resulting in a decrease in the flow of fluid moving around the nanopipette rather than through it, as indicated by arrow W2.

[0131] In Figure 20f, the flow of fluid through the nanopipette is reversed (arrow F3), thereby stopping particle movement through the nanopore. In Figure 20g, all flow through the second particle sensor is stopped so that fluid does not move through or around the nanopipette.

[0132] The workflow is shown schematically in Figure 21. The device (1) can also be used when there is no flow, for example when a user wants to inject a sample / material, such as blood, milk, or nanomaterials / nanomedicines, into the sensor for analysis. The measurement can be used to characterize the physical properties of the material, i.e., when the material properties are related to the sample matrix and the physical properties of the particles serve as the diagnostic / analytical signal.

[0133] The analysis package described below may be implemented as a computer program configured to perform one or more of the above steps when executed on a processor. Generally, such a computer program, when executed by a computer processor, may be configured to perform at least the following: compare the received data with pre-stored characteristic shape and size data representing particles of known shapes and sizes; determine one or more of the shapes and sizes of at least one particle based on the comparison; and output the determined shape and size of the one or more particles. It will be understood that the example computer program disclosed herein may be implemented in hardware, software, or a combination of hardware and software. Such software may be stored, for example, in the form of volatile or non-volatile storage, such as a storage device, e.g., a ROM, whether erasable or rewritable; in the form of memory, e.g., RAM, memory chips, devices, integrated circuits, etc.; or on an optically or magnetically readable medium, e.g., a CD, DVD, magnetic disk, magnetic tape, etc. It will be understood that the storage device and storage medium are embodiments of non-transitory machine-readable storage suitable for storing one or more programs that, when executed, implement embodiments of the present disclosure. Thus, examples disclosed herein can provide a program including code for performing any of the methods disclosed herein and a machine-readable storage medium storing such a program. Additionally, examples disclosed herein can be transmitted electronically via any medium, such as a communication signal carried over a wired or wireless connection, and examples encompass this as appropriate.

[0134] In a further aspect of the invention, there is provided a computer-implemented method comprising receiving as input pulse data representing current pulses corresponding to particles, comparing the received pulse data with pre-stored characteristic shape data representing particles of known shapes, determining a shape of at least one particle based on the comparison, and outputting an indication of the determined particle shape.

[0135] In some embodiments, the current pulses may be obtained from a particle sensor as defined herein or a device as defined herein, however, in other embodiments, the pulse data may be obtained from other types of resistive pulse sensors (RPS).

[0136] In some embodiments, the pre-stored characteristic shape data includes one or more spline coefficients that represent particles of known shape.

[0137] In some embodiments, the one or more spline coefficients are one or more spline coefficients of a b-spline that represents a particle of known shape.

[0138] In some embodiments, the one or more spline coefficients are a predetermined set of spline coefficients that represent particles of known shapes.

[0139] The pre-stored characteristic shape data may be of normalized particle size, and the computer program is configured to normalize the received data.

[0140] In some embodiments, the pre-stored characteristic shape data includes an indication of the width of the resistive pulse.

[0141] In some embodiments, the pre-stored characteristic shape data includes an indication of the maximum depth of the resistive pulse.

[0142] The data representing the resistive pulse corresponding to the particle may include data corresponding to the particle passing through the sensor, hi some embodiments, the data representing the resistive pulse corresponding to the particle includes data corresponding to the particle traversing the nanopore.

[0143] In a further aspect, there is provided a computer-implemented method comprising receiving as input pulse data representing current pulses corresponding to particles of known shape, and determining a model based on the received data indicative of particles of known shape.

[0144] In some embodiments, the current pulses may be obtained from a particle sensor as defined herein or a device as defined herein, however, in other embodiments, the pulse data may be obtained from other types of resistive pulse sensors (RPS).

[0145] In a further aspect, the present invention provides a computer-implemented method for characterizing nanoparticles, the method comprising receiving pulse data indicative of ionic current flow between first and second electrodes associated with a microfluidic channel while a nanoparticle passes through the microfluidic channel, and classifying the pulse data as corresponding to one of a plurality of predetermined types of nanoparticles using a pulse shape model.

[0146] FIG. 34 illustrates a method 3400 according to an embodiment of the present invention. Method 3400 is a method of processing pulse data according to an embodiment of the present invention. The pulse data may be received from a particle sensor according to an embodiment of the present invention. Method 3400 may be used to pre-process the pulse data. The pre-processed pulse data may be used in methods according to other embodiments of the present invention, such as those described below with reference to FIG. 35.

[0147] In block 3410, pulse data is received from a particle sensor, such as at least those described with reference to FIG. 20a. The pulse data can be received from each of one or more particle sensors, such as a first and second particle sensor of the particle sensor. In some embodiments, the pulse data is received on multiple channels from the particle sensors. The pulse data can be stored in memory of a device, such as a computer, that receives the pulse data. The pulse data can be in the form of raw signal pulse data, as shown at the top of FIG. 24. The pulse data can be in the form of a series of data samples at respective time points.

[0148] At block 3420, pulses are extracted from the pulse data. At block 3420, one or more individual pulses are extracted from the raw pulse data. Each pulse may be identified based on a significant deviation from a baseline of the raw pulse data. Each pulse may include a predetermined number of data points or data samples.

[0149] In block 3430, each pulse is aligned to include a predetermined number of data samples. That is, the predetermined number of data samples of the pulse are aligned to capture a predetermined number of data samples. In one embodiment, each pulse includes 310 data samples, although it will be understood that other numbers of data samples can be used. In particular, unequal numbers of data samples can be used, such that the number of data samples on either side of an intermediate data sample is the same. That is, data sample 151 can be selected as the intermediate data sample, with pulse 150 including a data sample on either side. The number of data samples is shown in FIG. 24.

[0150] At block 3440, the pulse data is detrended. Detrending means that trends, such as increases or decreases in the magnitude of the raw pulse data, are removed from the sampled pulse data for each pulse.

[0151] In some embodiments, method 3400 includes normalizing the magnitude of each pulse. Normalizing the magnitude means that each pulse is determined to have a predetermined magnitude, such as a normalized magnitude or depth of 1. In this manner, the size of each pulse is removed from the pulse data. Normalized pulse data allows pulse shape information to be separated from size information. Using the normalized pulse data, each pulse and corresponding particle can be classified according to its shape, as described.

[0152] The pulse data is output at block 3460. The pulse data may be output by being stored in a data storage medium, such as the memory of the device performing method 3400.

[0153] An embodiment of the present invention includes a method for creating a classifier for classifying particles. Pulse data can be received from a particle sensor according to an embodiment of the present invention. However, the method can be used with pulse data obtained from other sensors. An embodiment of a method 3500 is shown in FIG.

[0154] The method includes block 3510 receiving pulse data. The pulse data may be received in the form of pre-processed pulse data from a method such as that shown in Figure 34. The pulse data may be received from memory, such as from a computer system implementing the method.

[0155] At block 3520, the pulse data is quantified. By quantification, it is meant that one or more quantities or measurements of each pulse are determined. The pulse data can be quantified by determining one or more statistics of each pulse. As shown in FIG. 24, the quantity or statistic comprises one or more of an indication of the pulse magnitude Δi of each pulse p1, p2,... pn, an indication of the width of each pulse, and one or more measurements of the shape of each pulse.

[0156] The width, or cutoff width, of each pulse can be determined at one or more fractions of each pulse height, such as 0.75, 0.5, or 0.25 of the pulse height, as shown in FIG. 24. The shape of each pulse can include fitting a spline to the pulse data. In some embodiments, the pulse data is normalized before fitting the spline. The spline can be a quadratic spline. In some embodiments, the spline is a quadratic spline with 25 fixed knots and 3 fixed points (24 coefficients). The spline coefficients provide a mathematical description of the shape of the denoised pulse. If the spline is fitted to normalize the pulse data, the spline only describes the shape of each pulse.

[0157] In some embodiments, method 3500 includes block 3530, which checks data integrity. To verify correct operation, pulse data for a given particle of known size, shape, and composition is acquired. At block 3530, statistics of pulses corresponding to the given particle are checked against expected values. If the statistics are outside one or more thresholds for the given particle, method 3500 may stop. Otherwise, the method proceeds to block 3540.

[0158] At block 3540, a classifier is constructed to distinguish between particles having different characteristics. For example, a classifier may be constructed to distinguish between particles of different shapes, such as spheres and rods, although other classes of particle shapes are contemplated. In other examples, a classifier may be constructed to distinguish between particles of different sizes and / or materials. To construct a classifier, pulse data is obtained for pulses corresponding to a set of particles, where the set of particles of pulse data corresponds to a set of particles desired to be distinguished as calibration pulse data. For example, a first set of pulse data may be obtained for spherical particles, and a second set of pulse data may be obtained for rod-shaped particles. Given the sets of pulse data, a predictive classification model is constructed using a regression method. The regression method may be a penalized regression method. In one embodiment, the model uses the maximum depth of the pulse, while in another embodiment, the model uses the pulse width, and in another embodiment, the method uses spline coefficients of the pulse data, which may also include the maximum depth of the pulse. In another embodiment, the model uses spline coefficients on the normalized pulse data, where the spline coefficients may be those of a b-spline, and in another embodiment, the model uses a fixed set of spline coefficients from the normalized pulse data. The fixed set of coefficients may be coefficients 9, 10, 16, 17, 18, and 19, which have been found to be particularly effective, although it is understood that other coefficients may be used. In this manner, a classifier is constructed that can distinguish between different classes of particles, such as particles of different shapes, based on their pulse data output from a particle sensor, according to embodiments of the present invention.

[0159] At block 3550, the constructed classifier is output, such as by being stored in the memory of the computer system executing method 3500. The classifier is stored for later use to classify particles according to their corresponding pulse data.

[0160] Figure 36 illustrates a method of using a classifier according to an embodiment of the present invention. The classifier may be generated by method 3500 of Figure 35. Method 3600 is a method of characterizing particles dependent on received pulse data. Method 3600 may be implemented by an apparatus such as that described below with reference to Figure 37.

[0161] Method 3600 includes block 3610, which receives pulse shape data from a particle sensor. The particle sensor may be a particle sensor according to embodiments of the present invention described above. The pulse shape data may be transmitted as an electrical signal received at an interface of a device performing method 3600. The pulse shape data may be received on one of multiple data channels as described above with reference to FIG. 20a. The pulse shape data may include multiple data points at each time point indicative of current flow between electrodes of an electrode set, such as 301 data points as described above.

[0162] Method 3600 includes a block 3620 for determining particle shape. Block 3620 may include classifying received pulse data 3625 as corresponding to one of a plurality of predetermined types of nanoparticles using a pulse shape classifier provided by method 3500 stored in the device's memory. In some embodiments, block 3620 includes comparing the received pulse data 3625 to pre-stored characteristic shape data representing particles of known shapes. Further, in some embodiments, block 3620 includes determining the shape of at least one particle corresponding to the received pulse shape data based on the comparison. The classifier may output an indication of the pulse data corresponding to one of a predetermined number of classes of particles, such as particles having a predetermined shape or a predetermined shape and / or size.

[0163] A representation of the determined particle shape is output at block 3630. Block 3630 may include storing the representation in a memory of a device performing the method.

[0164] FIG. 37 illustrates a system 3705 according to an embodiment of the present invention. The system 3705 includes a control unit 3710 and a particle sensor 3720. The particle sensor 3720 may be according to an embodiment of the present invention as described above. In particular, the particle sensor 3720 may include multiple particle sensors, such as a first and a second particle sensor. Each particle sensor may output data to a respective data channel 3725, 3726, as shown in FIG. 37 including two data channels.

[0165] The control unit 3710 is configured to receive pulse data 3725, 2726 indicative of current flow between a first electrode and a second electrode of a working electrode set associated with the microfluidic channel while particles pass through the microfluidic channel.

[0166] The control unit 3710 includes a processor 3730 and a memory 3740. The processor 3730 is configured to execute computer-readable instructions that may be stored in the memory 3740. The processor 3730 is configured to execute a method according to an embodiment of the invention defined by the computer-readable instructions. The memory 3740 may be configured to store data for use in the method. Received pulse data may be stored in the memory 3740. In particular, the memory 3740 may store pulse data 3725 received from the particle sensor 3720. The memory 3740 may further store one or more models 3750 or classifiers for use in the method. The one or more classifiers 3750 may be one or more pulse shape classifiers 3750, as described above, for classifying the pulse data 3725 as corresponding to one of a plurality of predetermined types of particles. The control unit 3710 may be configured to execute a method 3600 according to an embodiment of the invention, as shown in FIG. 36.

[0167] The presence of an analyte results in the release of particles into the solution. The number of particles released is related to the concentration of the analyte. Each analyte causes the release of nanoparticles of a specific shape or size. The particles released into the solution are identified and counted by the sensor, providing rapid quantification.

[0168] The surface of a material, such as a glass slide or cellulose membrane, is functionalized with DNA molecules. DNA2 is complementary to DNA1 immobilized on a particle. The particle is retained on the surface via the formation of double-stranded DNA between DNA1 and DNA2. In the presence of analyte1 in solution, the interaction between DNA1 and DNA2 is disrupted (DNA1 or DNA2 can be an aptamer for analyte1). The interaction between analyte1 and DNA1 / 2 releases the particle into the solution. The number of particles in the solution is counted via the RPS sensor.

[0169] Because particles of many different sizes or shapes can be loaded onto the surface, multiple analytes can be simultaneously quantified. Each particle is retained on the surface via the formation of dsDNA. Here, DNA1 and DNA2 are complementary, and there is no interaction between DNA3 and DNA4. Similarly, DNA3 and DNA4 are complementary, and particle 2 is retained on the surface via the interaction between DNA3 and DNA4. As shown in Figure 1, there is a specific interaction between analyte 1 and DNA1 / DNA2, resulting in the release of particle 1 into solution. In the presence of analyte 2, there is a specific interaction between analyte 2 and either DNA3 or DNA4, resulting in the release of particle 2 into solution. The RPS sensor of the present invention can measure and distinguish between different particles.

[0170] The ability to characterize the presence of flow and a wide range of particle sizes enhances diagnostic applications and is a unique combination of the diagnostic chip and RPS sensor.

[0171] All features disclosed in this specification (including the accompanying claims, abstract and drawings), and / or all steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of the features and / or steps are mutually exclusive as described above.

[0172] Each feature disclosed in this specification (including the accompanying claims, abstract, and drawings), unless otherwise stated, may be replaced by alternative features serving the same, equivalent, or similar purpose. Thus, unless otherwise stated, each disclosed feature is only an example of a generic series of equivalent or similar features.

[0173] The invention is not limited to the details of the foregoing embodiments. The invention extends to any novel combination, or any novel combination, of features disclosed herein (including the accompanying claims, abstract and drawings), or any novel combination, or any novel combination, of steps of any method or process so disclosed. The claims should not be construed to cover not only the foregoing embodiments, but also any embodiment falling within the scope of the claims.

[0174] Throughout the description and claims of this specification, the words "comprise" and "have" and variations thereof mean "including but not limited to" and are not intended to (and do not) exclude other moieties, additives, components, integers, or steps. Throughout the description and claims of this specification, the singular encompasses the plural unless the context requires otherwise. In particular, when the indefinite article is used, it is to be understood that the specification contemplates the plural as well as the singular unless the context requires otherwise.

[0175] All features disclosed herein (including the accompanying claims, abstract and drawings), and / or all steps of any method or process so disclosed, may be combined in any combination, except for at least some combinations of features and / or steps as described above that are mutually exclusive. The invention is not limited to the details of the foregoing embodiments. The invention extends to any novel combination, or any novel combination, of features disclosed herein (including the accompanying claims, abstract and drawings), or any novel combination, or any novel combination of steps of any method or process so disclosed.

[0176] Example 1: Shape analysis

[0177] material and method

[0178] material: Three types of nanoparticles were used in this study: carboxylated polystyrene particles (200 nm diameter, CPC200, purchased from Izon Science, Christchurch, New Zealand), carboxylated polystyrene particles (158 nm diameter, PS150, purchased from Bangs Laboratories, Indiana, USA), and nanorods purchased from CMD Ltd. Iron oxide nanorods were supplied by CMD Ltd., Cardiff, UK.

[0179] Particle preparation: Carboxyl groups were added to iron oxide nanorods using PEI and PAAMA (poly(ethyleneimine) (PEI), Mw 750,000 gmol-1) purchased from Sigma-Aldrich, UK. The analytical standard, 50% wt., P3143, poly(acrylic acid-co-maleic acid) (PAAMA), Mw ~3000 gmol-1, 50% wt., 416053, was used. The reagent was prepared in purified water with a resistivity of 18.2 MΩ cm. Particles were taken from a stock (50 μL) and suspended in PEI (1 mL, 5% in HO). The solution was placed on a rotary wheel for 30 minutes, centrifuged at 10,000 rpm for 5 minutes, and the PEI solution was removed from the particles and replaced with water. The sample was vortexed and sonicated until the particles were completely dispersed. This washing step was repeated twice to ensure all excess PEI was removed. The PEI-coated particles were suspended in PAAMA (50 mM, 5% in NaCl) for 30 minutes, and the same process for removing excess PEI was used. The particles were then stored in water at 2–4 °C. Bangs, USA Carboxyl polystyrene particles (158 nm) from Laboratories and CPC200 (200 nm) from Izon Scientific, New Zealand were used without modification. The particles were diluted using a 50 mM potassium chloride solution (KCl > 99%, P / 4240 / 60 purchased from Fisher Scientific, UK).

[0180] Method validation: To develop the model, we used equivalent volumes of particles, namely, PS150 and carboxyl-coated nanorods. For mixtures, we calibrated the model using samples of pure nanorods and (small, PS150) nanospheres. We then recorded over 500 events in which the solution contained a mixture of nanorods and (large, CPC200) nanospheres. To create the mixture, we first diluted the nanorod and nanosphere particle solutions so that each sample had equivalent particle count rates, i.e., number of pulses per unit time. Therefore, when mixed in equal volumes, the signal ratio of nanorods to nanospheres equals 1. Here, we do not assume that the concentrations of nanorods and nanospheres are equal, but rather that the number of transitions from each type of particle is equivalent. Mixing different volumes of these stock solutions results in a known pulse ratio.

[0181] RPS Setup: All measurements were performed using a tunable nanopore (NP150) in conjunction with qNano (Izon Science, New Zealand) and the data capture and analysis software, Izon Control Suite v.3.1. The lower fluid cell contained electrolyte (75 μL). Particles were suspended in the same electrolyte and placed in the upper fluid cell (40 μL). Prior to analysis, all samples were vortexed and sonicated for 30 s. After each sample run, 40 μL of electrolyte was placed in the upper fluid cell several times and various pressures were applied to clean the system, ensuring no residual particles remained and, therefore, no cross-contamination between samples. Because multiple pores were required throughout the experimental series, we ensured that they had comparable pore dimensions, where possible. To do this, we used pores of the same dimensions as provided by the manufacturer. Some variation in size is expected due to the polyurethane material and manufacturing process. To compensate for this, baseline currents were matched within 5% of 110 nA, and control samples, blanks, and calibration beads were run to allow comparison between data sets. In the absence of information about the exact dimensions of the PU pores, the nanopore response can be calibrated using particles of known size and volume. Here, polystyrene particles with an average diameter of 235 nm were used. RPS interruption magnitude Δi p Since the signal is linearly related to particle volume, a one-point calibration is sufficient.

[0182] There are two main transport modes in the PU setup. The first is electrophoresis. All particles have a carboxyl surface chemistry and therefore migrate towards the anode on the side of the membrane opposite the sample. The second is convection, driven by fluid flow under the influence of gravity. Here, the pores are vertically oriented and the sample is placed on top of the membrane.

[0183] Electron microscope setup: Polystyrene nanospherical nanoparticles and iron oxide nanorods were diluted with DI-water, and 5 μl of the sample was dropped onto a copper plate and allowed to evaporate at room temperature.

[0184] Mathematical modeling methods: Data obtained from the instrument software, including both the resistance data for the entire run and the interruption output file, were analyzed in R3.4.1 using the RStudio interface. First, a method was developed to reproducibly extract each pulse. This involved extracting 1,001 time points containing the detected interruption event, identifying the minimum of the interruption, and extracting 301 time points with the pulse minimum at point 151. This resulted in 150 data points before and after the pulse magnitude. To account for baseline drift and noise fluctuations, each pulse was detrended using the first 50 and last 50 time points.

[0185] A file was created consisting of all extracted pulses and a file of extracted pulses normalized to a depth of 1. Finally, the extracted pulses and normalized extracted pulses were each approximated by a quadratic b-spline with fixed knots (using the R package cob) and the coefficients stored in two additional datasets.

[0186] Models were constructed using both the R base package (glm) and the package glmnet (for lasso-penalized regression). Two calibration runs were used to train the model using only solutions of either nanospheres or nanorods. Following the calibration data, two test solutions were run, again containing only nanorods or only nanospheres. This process was repeated for each nanopore, for a total of five PU nanopores, which were then tested for their ability to predict the shape of each nanoparticle recorded during the run using the R package pROC.

[0187] Simulation Method: The finite element method (FEM) was used to predict the pulse shape induced by a nanosphere and a nanorod traversing a conical pore on an on-axis trajectory. The commercial software ComsoMultiphysics 5.2 was used to solve the underlying electrostatic problem, governed by the Laplace equation, Δφ = 0. The boundary conditions for the channel walls and particles were assumed to be insulating. The boundaries were required to vanish at the surface. The pore was assumed to be conical, with a pore length of 250 μm, a large pore opening diameter of 52 μm, and a small pore opening diameter of 666 nm. The pore length and large pore opening values were extracted from SEM data, while the small pore opening was calculated from the baseline current (applied voltage 1.46 V, solution conductivity 0.667 S / m) using a model described elsewhere. The length and width of the nanorod were 450 nm and 90 nm, respectively, both extracted from the SEM data. A 158 nm nanosphere was chosen to match the volume of the nanorod. Simulations for both nanorods and nanospheres were repeated for a sufficient number of points along the pore axis to allow extraction of the current as a function of the particle's central position. Because the primary transport mechanism for the parameters used in the experiments was hydrodynamic flow resulting from the applied pressure head, and the particles can be assumed to follow the fluid flow, the relationship between position and current can be directly scaled to the relationship between time and current.

[0188] Results and Discussion

[0189] We developed a method for analyzing nanoparticles that allows us to classify individual particles by shape and determine the proportion of particles of different shapes in solution. The method, called the Resistive Pulse Sensing Logistic Regression Model (RPS-LRM), links resistive pulse data to signal processing and shape prediction statistical algorithms to classify individual particles by shape as they pass through a pore. Two sets of experiments were performed.

[0190] 3.1 Using the RPS signal to identify particle shape

[0191] In our initial experiments, we used two types of nanoparticles: nanorods (Figure 22bi) and nanospheres (Figure 22bii). To develop this method, we selected materials of approximately equal volume. While efforts were made to match the exact volumes of the nanorods and nanospheres, it should be noted that they are not equal. It is interesting to note the excellent agreement between the RPS and S / TEM data. This simple observation is important because previous RPS studies of nanorod analysis have shown that the tumbling speed of small nanorods can affect the magnitude of blockage, potentially overestimating the nanorod size. While we do not rule out the ability of nanorods to tumble in solution, the calculated number of rotations as they pass through the detection zone of the nanopore was calculated to be less than 0.5 rotations per pulse. Therefore, the direction in which they approach the pore is likely the same direction as when they exit the sensing zone.

[0192] Computational models were constructed to determine theoretical pulse shapes for nanospheres and nanorods as a function of particle position within the pore. Figure 23a shows the simulated normalized pulse shapes for nanorods and nanospheres as they move through the nanopore. As the particle approaches the sensing zone on the left, a clear difference in the current vs. position relationship for nanorods and nanospheres is observed. The slight difference is expected because the particle resides in the sensing zone on the right. While we modeled nanorods aligned with the nanopore axis (see the Experimental Section), it should be noted that there is no way to predict that nanorods will exhibit a preferred orientation as they approach the aperture. For comparison, Figure 23b shows the average measured pulse shape for over 500 nanosphere and nanorod particles. It should be noted that the difference in pulse sharpness between the predicted and observed pulses is due to differences in the horizontal axis and the number of data points. However, when comparing the pulses for the two particles, the average measured pulse shows a similar trend to the simulation, suggesting that information about the pulse shape should be able to determine which type of particle was detected. To further illustrate the sensitivity of this technique, nanorods of various aspect ratios were passed through the setup. Figure 23c shows the average measured pulse shape for over 500 particles as the aspect ratio is varied. With the current setup, nanorods with aspect ratios less than 2 are indistinguishable from nanospheres.

[0193] 3.2 Measurement of the proportion of nanorods in the mixed solution

[0194] However, RPS is a single-particle analysis technique capable of analyzing size and concentration, and this also applies to nanorods. Each nanoparticle records a signal as it passes through the first or second particle sensor. Therefore, averaging hundreds of pulses to enable shape classification can be misleading. If a sample contains particles of both nanosphere and nanorod shapes, the average signal may misclassify or falsely identify materials, depending on the ratio of nanorods to nanospheres. Having demonstrated that the PU pore can detect average differences between nanorods and nanospheres, the next step was to apply the analysis and classification process to each pulse and particle traveling through the nanopore. Each experiment was run twice for each type of nanomaterial. Using the analysis package described below, 301 individual pulses centered around the smallest pulse were extracted from the raw data file (see Figure 24). Each pulse was then aligned and detrended. The choice of 301 time points is a balance between the desire to have a stable baseline at both ends of the pulse for signal detrending and alignment, while avoiding capturing two pulses in the same period in most cases. Pulses are then normalized to a depth of 1 to separate size from shape information. This helped illustrate the versatility of this technique, as it allows for shape classification of particles of any size / volume in future applications.

[0195] Shape data in the form of spline coefficients for the normalized pulse are obtained using a quadratic spline with 25 fixed knots and 3 fixed points (24 coefficients). The spline coefficients provide a mathematical description of the shape of the denoised pulse. It should be noted that standard Fourier denoising methods are not appropriate in this setting because the pulse length is on the same length scale as the noise oscillations. A schematic of this is shown in Figure 24, although it should be noted that the knots are not evenly spaced as represented. Along the regions of abrupt change in flow, more knots are used than in the mostly stable regions at the edges.

[0196] Figure 24 shows the recorded pulse data. Each pulse is separated, containing 301 data points. The pulses were analyzed using one of five models: A) pulse magnitude, B) cutoff width as a fraction of the pulse height (0.75, 0.5, 0.25), C) unnormalized spline fitting, and D-E) spline fitting with normalized pulse magnitude.

[0197] Figure 25 shows a visualization of the principal spline segments that distinguish particle shapes as determined by multiple t-tests with Bonferroni correction.

[0198] FIG. 26(a) shows a plot of the predicted and known ratios of rods to spheres using data model D.

[0199] Five different types of logistic regression models can be fitted to data from one pure rod run and one pure sphere run (training data). To determine each model's performance in developing the analysis, each model was built based on data from five pores and particle classification was tested on data from a second pair of runs from each pore (test data). The first, Model A, uses only the maximum depth of the pulse. This has been shown to be approximately proportional to particle volume. The second, Model B, uses a vector of intercept data (pulse width) as described elsewhere. The third, Model C, uses spline coefficients on the extracted signal, including the size data from Model A. The fourth, Model D, uses the spline coefficients of a b-spline fit to the extracted signal after normalizing it so that all have a depth of 1. The size (depth) data was removed. Models B, C, and D are fitted to each pore in the training data using lasso-penalized regression (glmnet package in R). This means that the variables selected for these models (i.e., have non-zero coefficients) vary for each pore. The final, Model E, uses a fixed set of spline coefficients from the normalized signal data based on the results of multiple t-tests (coefficients 9, 10, 16, 17, 18, and 19) and fits the model using standard logistic regression. The signal processing and modeling methods are shown in Figure 24.

[0200] Model performance was compared using the maximum sensitivity and specificity values along the ROC curve for each model's test data. Here, sensitivity is the percent of nanospheres correctly classified, and specificity is the percent of nanorods correctly classified, resulting in a perfect score of 200. For each dataset (two runs of each particle type), there were four options (two runs of nanospheres and two runs of nanorods for the training and test data). Models built and tested in these four different ways are referred to as replicates. The model scores for these four replicates across the five nanopores are recorded in Table 1. It should be noted that for all models, each pore had to be calibrated before characterizing particle shape. That is, a sample of pure nanorods or nanospheres was first passed through each pore. It should also be noted that calibration in one pore does not predict particle shape in another pore, for which data is not shown. This is likely due to differences in the reproducibility of the pore structure and manufacturing process, as well as stability during the experiment.

[0201] To determine which parts of the normalized spline model are important for identifying particle shape, we performed multiple t-tests with Bonferroni correction on each spline coefficient for all pairs of rod and sphere data acquired for each pore (four pairs per pore). Figure 25 visualizes the dominant spline segments, i.e., the portions of the shape curve that show significant differences between spheres and rods. For all pores, there are splines that exhibit significant features in particle shape (green segments) during the current drop, i.e., when the particle enters the pore. In some cases, pores 2, 3, and 4, i.e., the second portion of the pulse, recorded as it passes through the pore, also exhibit significant ability to measure particle shape. This also suggests that pores of different shapes may have an overall better ability than conical pores to distinguish particle shapes.

[0202] Model C, which includes spline coefficients for the non-normalized signal, demonstrated superior performance to models containing data traditionally extracted from RPS depth and pulse width. Notably, for Model A (depth data only), the overall mean score for each combination of training and test data across the five pores was 144 ± 15, with a standard deviation of 15, indicating that approximately 74% of spherical particles were identified as spheres and 70% of rod particles were identified as rods. Model B's mean score was 129 ± 20. Interestingly, this performed worse on average than models using depth alone, demonstrating that pulse width data is not an effective way to capture shape data and that extra width data may, in fact, lead to model overfitting rather than improved predictive performance. This is also indicated by the high standard deviation, indicating that instrument-collected width data is not a reliable measure of shape.

[0203] Table 1: Combined sensitivity and specificity values for each model and nanopore tested. [Table 1]

[0204] In contrast, the mean score for Model C at the optimal classification point was 149 ± 13. Thus, on average, including pulse shape leads to somewhat better classification models of nanomaterial shapes than depth extraction, with slightly lower standard deviations, indicating a reliable method of model building. Model C also has the strong advantage of not requiring prior knowledge of particle size for material analysis.

[0205] It is noteworthy that shape information is preserved even though size information is removed by pulse normalization. In particular, the mean score for Model E was 141 ± 14, which corresponds to approximately 75% sensitivity (correct classification of spheres) and 66% specificity (correct classification of rods). In general, specificity was below sensitivity at the total maximum in all cases. This is because the effect of varying rod orientation widens the range of possible pulse shapes, which are more difficult to characterize with the bisection model than spheres.

[0206] While the discrimination of particle shapes in pure samples is powerful, a final demonstration of the capabilities of RPS-LRM was to mix various ratios of spheres and rods and ask the model to predict the ratio of rods to spheres in the mixture. Although performance was somewhat poorer (average 133 ± 13), Model D was used instead of Model E. This demonstrates that users can download the R code here and apply it to RPS experiments without knowledge of leading spline vectors. For this experiment, we chose particles of various sizes for two reasons. First, this allowed us to use size to determine whether each given pulse corresponds to a rod or a sphere, thus providing access to ground truth regarding particle shape. Recall that Model D only uses shape data from depth-normalized pulses. Therefore, we can compare the performance of this model for detecting particle shape in solution to the ground truth indicated by size. Therefore, the predicted ratio of particles using size and the Model D classification ratio should be comparable. The second reason was to demonstrate that a model fit using spheres of one size can be used to determine the shape of spheres of different sizes, further demonstrating that shape can be investigated regardless of size.

[0207] These samples were analyzed. Model D demonstrated a linear response. That is, as the rod fraction increased, the model identified an increase in the ratio with an impressive linear relationship (R-squared value of 0.9264). Due to the previously reported imperfect specificity and sensitivity, the slope here is greater than 1. It is important to note that the presence of both particles in solution does not affect the model's ability to predict particle shape. This data can also be used to estimate the optimal sensitivity and specificity possible with this current experimental setup when the run conditions for all particles in the test and training sets are the same. It should be noted that for this specific data for the specific pores tested, Model D yielded a model with 72% sensitivity and 91% specificity. That is, 91% of the spherical (large) particles were identified as spheres based on the shape data alone, and 72% of the rod-like (small) particles were identified as rods based on the shape data alone (Figure 26b).

[0208] Example 2: Tunable 3D printed microfluidic resistive pulse sensor

[0209] material and method

[0210] Chemicals and Reagents: CPC2000, 2 micron carboxylated polystyrene calibration particles, were obtained from Izon Science; 10 and 20 micron carboxylated polystyrene calibration particles, labeled CP10M and CP20M, were obtained from Izon Science; 30 micron carboxylated polystyrene particles, catalog number 84135, were obtained from Sigma-Aldrich; potassium chloride was obtained from Fisher Scientific, UK; >99% Acc Silicones, catalog number P / 4240 / 60, QSil216, was obtained from RS components, catalog number 458-765, part number QSil216; algae samples were obtained from Roscoff Culture Collection; Aurantiochytrium mangrovei (spherical), catalog number RCC893; and Navicula ramosissima (rod), catalog number RCC5374; and isopropanol was obtained from VWR.

[0211] Data Analysis: Data analysis was performed within the data analysis module of the Izon control suite, pulse shape extraction was performed using molecular devices clampfit version 10.7, and pulse shape analysis was performed using custom R code.

[0212] Assembling the device: To assemble the device, the lid was secured to the base using six machine screws in each corner and two screws in the center of the device. The screws were tightened and secured in place using nuts. HPLC fittings were attached to each of the screws to accommodate inlets from the pump, electrodes, and outlet. Once fully assembled, the device was placed in a custom-made Faraday cage, and the electrolyte was injected into the device.

[0213] Print the device: Both the lid and base of the device were printed on an Asiga PicoHD27UV using FORMlabs clear resin. The file was converted to STL from Siemens NX11 CAD software and prepared for printing using Asiga Composer software. Once printed, the parts were washed and post-cured using a UV light box.

[0214] PDMS gasket: The PDMS gasket was formed by mixing parts A and B of QSil216 in a 10:1 ratio. The lid was placed in a Petri dish with the protrusions facing down. Uncured PDMS was poured around the edge of the lid, ensuring that the entire lid covered the protrusions and no large air pockets remained. The PDMS was then cured at 70°C for 1 hour or until hardened.

[0215] SEM / EDS and Optical Imaging: Prior to SEM imaging, samples were sputter coated with Au / Pd for 90 seconds using a Quorum Q150T ES gold sputter coater. SEM images were captured on a Zeiss 1530V FEG SEM. EDS data were captured using an Oxford Instruments X-mas 80mm detector and processed using Oxford Instruments Aztec EDS microanalysis software. Microscopic images were captured using a Nixon Optiphot 2 optical microscope, and images were captured using a DS5M camera with a DS-L1 camera control unit.

[0216] Electrode manufacturing: Electrodes were fabricated by inserting a section of 0.25 mm diameter, 99.99% pure silver wire obtained from Advent Research, Materials Catalog Number: AG5485, into a pipette tip. A small section of the wire was threaded through the narrow end of the pipette and glued in place using Araldite® Rapid epoxy. The electrode was then allowed to dry.

[0217] Sample run: The sample was loaded into a Dolomite Mitos p pump, controlled via the Flow Control Center software. The required pressure was entered into the software, and the pump pumped the sample through the device. Once a signal was detected, the recording software was activated, and each sample was recorded for the required time or until the required number of particles was detected. The flow rate was determined by setting the lid to the required baseline and pressure. A pre-weighed Eppendorf was then placed at the outlet for 1 minute, then removed and re-weighed, and the mass and volume of liquid passing through the device during that time were measured.

[0218] Tea sample preparation: Tea samples were prepared by cutting a slit in the bag and discarding the contents. The bag was then washed with deionized water and allowed to dry. Finally, a glass vial of deionized water was heated to 95°C, and the dried tea bag was placed in the vial for 5 minutes. After 5 minutes, the solution was decanted into another vial and allowed to cool. The sample was then diluted to the required concentration with electrolyte solution.

[0219] Tea sample preparation for electron microscopy: Samples were prepared by vacuum filtering the decanted solution using an ANODISK 47 mm, 0.02 micron, filter membrane. The membrane was then washed five times with deionized water, 15 MΩ, dried, and then mounted on an aluminum SEM stub using a carbon adhesive tab.

[0220] Pulse Shape Analysis: Pulses were analyzed using custom R code as previously reported. Pulses were extracted, detrended, aligned, and then fitted using b-splines (using the COBS package). A logistic model for shape / run discrimination was constructed based on the training data using the three spline coefficients that showed the greatest predictive power for shape classification (under lasso-penalized regression using the glmnet package). Classification power was then evaluated on independent test data.

[0221] result

[0222] Figure 27a shows an image of the base unit, lid, sensing zone, and electrodes. The lid can have several designs. The first is a flat surface that mimics acetate film. The second design has protrusions that extend 1 mm outward from the surface and are aligned to extend into the microfluidic channel. The third has multiple protrusions that can change the shape of the channel and sensing area. Because the device is designed to be integrated into a flow system, it has printed screws for connecting a pump.

[0223] The PDMS layer acts as a gasket to seal the components and prevent leaks. It is secured in place by screws, and the channel shape and dimensions (internal volume) can be controlled by two mechanisms. The first is by modifying the shape and structure of the lid. The lid can be made flat or include protrusions designed to fit within the main channel of the base unit. The second option is to use a PDMS layer that compresses into the channel when force is applied via the screws. Figure 28 shows a schematic of this process. In the case of a flat lid, the PDMS covers the entire underside, and as the tension on the screws increases, the flexible PDMS gasket is forced into the channel, reducing the channel's internal volume. In the second lid design, the protrusions cause the greatest change in channel volume when the screws are tightened, as opposed to a PDMS layer that does not extend over the protrusions themselves.

[0224] When the channel is filled with a conducting liquid and a potential difference is applied between the two electrodes, the size of the channel can be monitored in real time via the baseline current I. This is because resistance is proportional to the detectable volume. It is then related to the current via Ohm's law: R = L / σhw, where R is the resistance, L is the channel length, σ is the solution conductivity, and h and w are the channel height and width, respectively.

[0225] Figure 29a shows the relationship between flow rate and baseline current for a flat-lid device when a constant pump pressure was applied. The baseline current was controlled by varying the lid pressure via the screw. Higher forces compressed the PDMS layer or protrusions further into the channel, resulting in a smaller baseline current. The data in Figure 29a show the relationship between baseline current and screw tension, demonstrating the use of a compressible PDMS layer to tune the channel dimensions. Adding protrusions to the lid that extend into the flow, as shown in Figure 28, further reduces the shape of the sensing region and its internal volume. The screw and PDMS compressive layer allow for further tuning of the channel volume. In an extreme version of this, the protrusions completely seal the channel, acting like a 3D-printed valve.

[0226] Figure 29 also shows the relationship between applied voltage and current for the protrusion lid with and without convection. The linear relationship between current-voltage and current consistency in the presence of fluid flow indicates no issues with preferential current flow / rectification or resistance between the electrodes. To test the effect of the lid material on current, the base unit was sealed with acetate film to mimic gen-1. Figure 29d also shows examples of baseline current traces and noise during convection at various ionic strengths. After the channel was sealed with the PDMS gasket and lid, the device was used as a resistive pulse sensor. 20 μm particles were added to the sample reservoir and forced through the device using various flow rates.

[0227] Figure 30a shows an example current vs. time trace, and the relationship between pulse frequency and flow rate (Figure 30b). The pulse frequency J is linearly related to the flow rate ΔP and the concentration Cs (Figures 30b, 30c), as predicted by the equation J = CsΔP. Here, contributions from electrophoresis and electroosmosis are negligible given the high flow rates. The flow rate does not change the signal magnitude, but it does change the transit time.

[0228] The same PDMS gasket could be reused three times before a leak was observed. Each time, the components were placed together and the screw tension was adjusted to match the baseline current. This was interpreted as producing channels of similar dimensions. An example dataset in which the same device and PDMS gasket were disassembled and resealed is shown in Figure 30d. The device could be left sealed for four days without a degradation in signal quality; however, it should be noted that there is drift in the signal, so calibration should be performed daily to quantify the analyte. An example of the reproducibility of the setup is also shown in Figure 30e, which shows the occlusion distribution of 20 μm particles using the same base and lid unit with different PDMS gaskets. The average pulse shape for three different assemblies is shown in Figure 30f. It is important to note that the pulse shape here reflects the internal shape of the sensing zone. While we assumed the signal should be a rectangular pulse with a flat, consistent current during the transduction event, the pulse shape shows a different relationship. A similar effect was observed in the previous example, and further work is needed to model the signal current and behavior. It should also be noted that although the thickness of each PDMS gasket may vary, tightening the screws to match the baseline current will produce a consistent detection zone every time. The pulse shape also depends on the flow rate, as this affects the time in the channel.

[0229] Changing the volume of the detection zone can alter the sensitivity of the RPS. An example of this is shown in Figure 31a, where tightening the screw increases the magnitude of blockage for particles of the same size with increasing screw tension. Using this feature, the same device printed with an initial channel dimension of 100 µm can measure particles from 2 to 30 µm (Figures 31b-31e). This simple configuration allows for an extended dynamic range with a single set of reusable components.

[0230] The device is designed to screen environmental and food samples for contamination. Because an emerging threat to the global environment is that of microplastics, initial testing was inspired by a recent publication. Hernandez and colleagues discovered that certain tea bags release billions of plastic microparticles during use. Following a published protocol (Environ.Sci.Technol., 2019, 53, 12300-12310), the bag was placed in hot water for 5 minutes and the solution was passed through the sensor. Within seconds, particles could be observed moving through the device (Figure 32a). Using particles of known size and concentration, 6.52 × 10 3 We calculated an average particle size of 21.9 μm in particles / mL. Unlike previous studies, we acknowledge that the entire particle size range could not be counted and that the number of nanoplastics is not included in this value. Tea bags from several manufacturers were tested, and the total number of particles released from one tea bag was 6.52 × 10 4The presence of particles was consistent across several tea makers, and SEM analysis confirmed that the particles were carbon-based. Varying the ionic strength of the liquid produced an interesting effect (Figure 32b). At lower ionic strengths, the pulse direction reversed, resulting in prominent conductive pulses. The pulse reversal could be caused by two factors. One is that the polymer contains a higher concentration of ions, potentially making it more "conductive" to the surrounding liquid. A similar effect has been observed with hydrogels. Alternatively, the high surface area seen in SEM, combined with low ionic strength and a large bilayer, could result in a dense ion cloud around each particle, increasing the liquid's conductivity during each transfer. When the same polymer purchased with a smooth surface was placed in the device, only resistive pulses were recorded, even at low ionic strengths. Porous silica particles found in toothpaste also produced primarily conductive pulses at lower ionic strengths. While conductive pulses indicate changes in physical properties, the lack or inadequacy of calibrants makes it difficult to use them to determine particle size. For a fully automated screening device, additional sensors embedded in the channel may be required to confirm the chemical nature of the particles, which is an area for future work. However, pulse direction may give an early indication of artificial particles.

[0231] In the ocean, counting plastics in the presence of biological particles is challenging. However, the results in Figure 32 indicate that bacteria and algae particles, which have fairly smooth surfaces, should also give resistive pulses. This is confirmed in the data shown in Figures 32c and 32d, where a series of data collected on algal particles across a range of ionic strengths is shown. Figure 32 shows that algae consistently produce resistive pulses across all ionic strengths. This intriguing observation could allow scientists to quickly screen samples for the presence of plastic.

[0232] Diatoms and algae are known to have various shapes depending on the strain. Therefore, describing particle shape can be helpful for identification. Here, rod-shaped algae (Navicula ramosissima) and several spherical algae (Aurantiochytrium Mangrovei) were placed in the device. We previously demonstrated how particle shape can be inferred from the shape of the pulses they produce. Figure 33 shows the average depth-normalized pulse shapes for two algal strains and their corresponding calibration bead runs. To quantify the differences in pulses resulting from the algae and calibrant, the pulses were approximated with splines, and the spline coefficients were compared using the modeling method described above. These models used splines just before the pulse minimum and near the second peak of each pulse, as these showed the greatest differences between the algae and the calibrant. For each algae species, the model and device were calibrated against spheres run under the same assembly. When comparing the calibrant to the algae, the model was able to correctly identify 87% of the algal spheres and 86% of the algal rods. This means that most algae can be distinguished against the spherical calibrant. For comparison, when two runs of calibration spheres were run under the same assembly, the model correctly identified only 66% of the runs of spheres. This is closer to the random 50% correct classification expected when pulses from the two runs are identical. A surprising result of the dataset was its ability to distinguish spherical algae. While their general shape should be similar to the calibrant, algae have flexible surfaces that can deform within a fluidic system. Biological particle deformation has been investigated for cells and exosomes, and here the same feature may be useful for distinguishing biological particles from artificial ones. This establishes that the device can be used for shape analysis, which could be improved with optimized run methods and models. A second unexpected and favorable result from the analysis was that the device was capable of shape analysis across multiple uses, e.g., multiple days and assemblies, as long as it was calibrated each time. This contrasts with the current commercial system for which the model was originally developed.This system lost its ability to detect shape persistently after a much shorter period of use. The flow rate used for algae counting also affects the quality of the pulse shape information. As shown in Figure 33b, the pulse shapes from the two strains converge at higher flow rates.

[0233] The present invention can be defined by the following clauses.

[0234] [Article 1] a first particle sensor, A first particle sensor comprising: a base having a microfluidic channel, the microfluidic channel having a first electrode and a second electrode disposed along the microfluidic channel; and the first particle sensor configured such that when a fluid sample containing at least one particle passes along the microfluidic channel across the first and second electrodes, each of the at least one particle is recorded as a resistive pulse by applying a potential difference between the first and second electrodes.

[0235] [Article 2] a second particle sensor, A second particle sensor comprising a holder that houses a membrane and an electrode, the membrane including at least one hole, the second particle sensor being configured such that when a fluid sample containing at least one particle passes through the at least one hole in the membrane, the electrode detects the at least one particle in the fluid sample and records a resistive pulse.

[0236] [Article 3] 1. An apparatus for characterization of one or more particles in a fluid sample, comprising: (iii) a first particle sensor according to clause 1; and / or (iv) at least one second particle sensor according to clause 2; The device further includes a fluid inlet and a fluid outlet connected by a first particle sensor of clause 1, wherein in use, with a potential difference applied between the first electrode and the second electrode, the fluid sample flows into the fluid inlet, along a microfluidic channel of the first particle sensor, across the first electrode and the second electrode, and out through the fluid outlet, with each of the at least one particle being recorded as a resistive pulse.

[0237] [Article 4] 10. The apparatus of claim 3, comprising at least one second particle sensor of claim 2 disposed within the microfluidic channel.

[0238] [Article 5] 10. The apparatus of claim 3 or 4, wherein each of the components of the apparatus is 3D printed.

[0239] [Article 6] 10. The device of any one of clauses 3 to 5, further comprising a lid configured to seal the microfluidic channel of the device and create a constriction in the microfluidic channel to adjust the sensitivity of the first particle sensor.

[0240] [Article 7] 7. The device of clause 6, wherein the lid comprises a primary protrusion, the primary protrusion configured to fit within the microfluidic channel and seal the microfluidic channel.

[0241] [Article 8] 8. The device of claim 7, wherein the primary protrusion further comprises a secondary protrusion extending from the primary protrusion, the secondary protrusion having a conduit that allows the fluid sample to flow through the secondary protrusion when the lid seals the microfluidic channel.

[0242] [Article 9] 9. The device of any one of clauses 3 to 8, wherein the base further comprises a groove having an O-ring, the O-ring configured to surround the microfluidic channel and prevent leakage from the microfluidic channel.

[0243] [Article 10] 10. The device of any one of clauses 3 to 9, further comprising a polymer layer between the lid and the base, the polymer layer configured to seal the device, preferably the polymer layer being polydimethylsiloxane (PDMS), the thickness of the PDMS also controlling the channel.

[0244] [Article 11] 11. The device of any one of clauses 3 to 10, wherein the microfluidic channel is filled with an electrolyte solution.

[0245] [Article 12] 12. The device of any one of clauses 3 to 11, wherein the second particle sensor is filled with an electrolyte solution between the membrane and the electrode.

[0246] [Article 13] 13. The device according to any one of clauses 3 to 12, wherein the membrane (9) of the second particle sensor is selected from the group consisting of silicon nitride, polyurethane, and polyester.

[0247] [Article 14] 14. The apparatus of any one of clauses 1 to 13, wherein the first particle sensor is configured to detect particles of a size between 5 μm and 100 μm.

[0248] [Article 15] 14. The apparatus of any one of clauses 2 to 13, wherein the second particle sensor is configured to detect particles of a size between 1 μm and 100 μm.

[0249] [Article 16] 16. A device according to any one of clauses 3 to 15, configured on a chip.

[0250] [Article 17] 17. A method for characterizing one or more particles in a fluid sample using the device of any one of clauses 3 to 16, comprising passing a fluid sample containing at least one particle from a fluid inlet along a microfluidic channel, across first and second electrodes, and out a fluid outlet, wherein a potential difference is applied between the first electrode and the second electrode, such that each of the at least one particle present in the fluid sample is recorded as a resistive pulse.

[0251] [Article 18] 18. The method of clause 17, wherein the first particle sensor is capable of detecting particles having a size between 5 μm and 100 μm.

[0252] [Article 19] 19. The method of claim 17 or 18, wherein the second particle sensor is capable of detecting particles in the size range of 1 nm to 100 μm.

[0253] [Article 20] 20. The method of any one of clauses 17 to 19, further comprising using a predictive logistic regression model to characterize the resistive pulse.

[0254] [Article 21] 19. The method of any one of clauses 17 to 19, wherein the model comprises: (i) cells in body fluids, and (ii) organic compounds, proteins, cells, bacteria, viruses, DNA, exosomes, colloids, and nanomedicines The method is for evaluation of one or more characteristics of:

[0255] [Article 22] 22. The method of any one of clauses 17 to 21, wherein the method is used for in-line sensing of one or more fluid samples for high throughput processing.

[0256] [Article 23] A computer program recorded on a computer-readable storage medium, comprising: When executed by a computer processor, receiving as input data representing resistive pulses corresponding to particles obtained by the particle sensor of any one of clauses 1 to 3; comparing the received data with pre-stored characteristic shape and size data representing particles of known shapes and sizes; determining one or more of a shape and a size of at least one particle based on said comparison; outputting the determined shape and size of the one or more particles; A computer program configured to execute at least the following:

Claims

1. 1. An apparatus for characterization of one or more particles in a fluid sample, comprising: The entrance and The exit and a microfluidic channel extending between the inlet and the outlet to provide an axial flow path for fluid flow; a first particle sensor for detecting the passage of particles traveling along the axial flow path; the first particle sensor comprises a first electrode and a second electrode disposed along the microfluidic channel, and a detection region disposed at a location along the axial flow path between the first electrode and the second electrode; In use, one or more particles flowing along the microfluidic channel are detected by the first particle sensor and the passage of the one or more particles is recorded as a pulse; the device further comprising at least one second particle sensor having a nanopore; the second particle sensor is positioned downstream of the detection region of the first particle sensor; the nanopore of the second particle sensor is positioned within a second channel extending from the microfluidic channel and does not span the entire width of the second channel; Device.

2. The apparatus of claim 1 , wherein the first particle sensor is configured to detect particles having a size between 1 μm and 100 μm.

3. An apparatus as described in claim 1 or claim 2, wherein the second channel extends at an angle to the microfluidic channel.

4. An apparatus described in any one of claims 1 to 3, wherein the second channel provides a flow path for particles.

5. The device described in claim 4, wherein the flow path of the second channel extends to the axial flow path at an obtuse angle, an acute angle, or a right angle.

6. The apparatus of claim 1 , wherein the second particle sensor is configured to detect particles within a different size range than the first particle sensor.

7. The device described in claim 6, wherein the second particle sensor is configured to detect particles having a size between 1 nm and 1 μm.

8. An apparatus described in any one of claims 1 to 7, wherein the second channel extends vertically from the microfluidic channel.

9. 9. The apparatus of claim 1, wherein the nanopore of the second particle sensor is a solid-state pore having a hole formed in a membrane.

10. 10. The device of claim 9, wherein the membrane is formed from a material selected from the group consisting of silicon nitride, silicon dioxide, polyurethane, and polyester.

11. The device of claim 1 , wherein the nanopore is provided in a nanopipette.

12. 12. The apparatus of claim 1, wherein the second particle sensor comprises an electrode.

13. 13. The device of claim 1, wherein the second particle sensor comprises a holder that houses the nanopore and an electrode, the holder having the second channel within which the nanopore is positioned.

14. 14. The device of claim 13, wherein the holder is plug-like or screw-like and releasably inserted into a port of the first particle sensor such that a fluid connection is formed between the microfluidic channel and the second channel.

15. 15. The apparatus of claim 1, wherein the second particle sensor comprises a tube fluidly connected to the second channel, the tube providing a further fluid outlet.

16. 16. The apparatus of claim 1, comprising a plurality of second particle sensors.

17. 17. The apparatus of claim 16, wherein each of the plurality of second particle sensors is configured to detect particles of a different size range.

18. An apparatus as described in any one of claims 1 to 17, wherein the apparatus is provided with a flow regulator that controls the flow of fluid through the second particle sensor.

19. 19. Apparatus according to any one of claims 1 to 18, comprising a third sensor configured to measure a parameter of the fluid.

20. The apparatus of claim 19, wherein the parameters are selected from temperature, pH, oxygen content, ionic strength, and viscosity.

21. The first particle sensor comprising a base having the microfluidic channel; 21. The device of claim 1, further comprising a lid disposed on the base and configured to seal the microfluidic channel.

22. 22. The device of claim 21, wherein the lid comprises a primary protrusion configured to be received within the microfluidic channel to reduce a volume of the microfluidic channel.

23. 23. The device of claim 22, wherein the primary protrusions further comprise secondary protrusions extending therefrom to create a constriction in the microfluidic channel.

24. 24. The device of claim 23, wherein the primary and secondary protrusions span the height and width of the microfluidic channel, and the secondary protrusions comprise conduits that allow fluid to flow through them when the lid seals the microfluidic channel.

25. 25. The device of any one of claims 21 to 24, wherein the lid comprises a polymer layer on a surface that mates with the base to seal the microfluidic channel.

26. 26. The device of claim 25, wherein the polymer layer is polydimethylsiloxane (PDMS).

27. 27. Apparatus according to any one of claims 21 to 26, wherein the lid is attached to the base using one or more screws.

28. 28. The device of claim 27, which is recited in claim 25, wherein the polymer layer is configured to be forced into the microfluidic channel when the screw is tightened, thereby reducing the volume of the microfluidic channel.

29. 29. The device of any one of claims 21 to 28, wherein the base further comprises a groove having an O-ring configured to surround the microfluidic channel and inhibit leakage from the microfluidic channel.

30. 30. An apparatus according to any one of claims 1 to 29, configured on a chip.

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