Storage battery system, secondary battery, and storage battery system operation method

Abstract

The present invention provides a storage battery system equipped with a safety system, such as a sensor, and secondary batteries while providing a sensor capable of detecting local swelling or the like. This storage battery system has a first secondary battery and a second secondary battery each comprising an exterior body in which an electrolyte, a positive electrode, and a negative electrode are accommodated, a sensor member disposed in contact with part of the exterior body, and a detection circuit for controlling the sensor member, wherein the first secondary battery has a storage means for storing data collected when gas is introduced to the second secondary battery, a learning model constructed on the basis of the data, and an estimate value calculated using the learning model, and a means for reporting information based on the estimate value.

Description

[Technical Field]

[0001] One embodiment of the present invention relates to a battery storage system, a secondary battery, and a method for operating the battery storage system.

[0002] One embodiment of the present invention is not limited to the above fields, and relates to a semiconductor device, a display device, a light-emitting device, a lighting device, or an electronic device, a method for operating them, or a manufacturing method thereof. [Background technology]

[0003] Secondary batteries, such as lithium-ion secondary batteries, are essential to modern society as a reusable energy source. In particular, secondary batteries for mobile electronic devices must be highly safe.

[0004] Secondary batteries contain an electrolyte in addition to a positive electrode and a negative electrode, but the electrolyte may decompose due to deterioration or the like. If gas is generated by the decomposition of the electrolyte, the secondary battery will expand. Furthermore, if decomposition products are generated by the decomposition of the electrolyte, in addition to the expansion, the internal resistance of the secondary battery may increase. The expansion or increase in internal resistance of the secondary battery may compromise safety.

[0005] In order to suppress the expansion of the secondary battery, a safety system is installed in the secondary battery (see, for example, Patent Document 1). [Prior art documents] [Patent documents]

[0006] [Patent Document 1] Japanese Patent Application Publication No. 2018-137078 Summary of the Invention [Problem to be solved by the invention]

[0007] The above-mentioned Patent Document 1 discloses a safety system for preventing expansion of a secondary battery, in which a metal film is provided on a laminate film containing an electrolyte solution, and a change in capacitance due to an increase in internal pressure is detected. Such a safety system is required to have higher detection sensitivity.

[0008] In view of the above, an object of one embodiment of the present invention is to provide a storage battery system including a sensor with high detection sensitivity and a secondary battery.

[0009] Note that the description of these problems does not preclude the existence of other problems. Note that one embodiment of the present invention does not necessarily solve all of these problems. Note that problems other than these can be extracted from the description in the specification, drawings, and claims. [Means for solving the problem]

[0010] In view of the above, one aspect of the present invention is a storage battery system having a first secondary battery and a second secondary battery, each of which has an outer casing that houses an electrolyte, a positive electrode, and a negative electrode, a sensor element that is arranged to contact a portion of the outer casing, and a detection circuit that controls the sensor element, and the first secondary battery has a memory means that stores data collected by introducing gas into the second secondary battery, a learning model constructed based on the data, and an estimated value obtained using the learning model, and a means for notifying information based on the estimated value.

[0011] One aspect of the present invention is a storage battery system having a first secondary battery and a second secondary battery, each of which has an outer casing that houses an electrolyte, a positive electrode, and a negative electrode, a sensor element that is arranged to contact a portion of the outer casing, and a detection circuit that controls the sensor element, and the first secondary battery has a memory means that stores the expansion amount collected when gas is introduced into the second secondary battery, a learning model constructed based on the expansion amount, and an estimated value obtained using the learning model, and a means for notifying information based on the estimated value.

[0012] One aspect of the present invention is a secondary battery comprising an outer casing that houses an electrolyte, a positive electrode, and a negative electrode, a sensor member that is arranged to contact a portion of the outer casing, and a detection circuit that controls the sensor member.

[0013] In one aspect of the present invention, the sensor member is preferably a film-like or string-like piezoelectric element.

[0014] One aspect of the present invention is a method for operating a storage battery system having a first secondary battery and a second secondary battery, each of which has an outer casing that houses an electrolyte, a positive electrode, and a negative electrode, a sensor element that is arranged to contact a portion of the outer casing, and a detection circuit that controls the sensor element, and the method includes the steps of introducing gas into the second secondary battery, collecting data on the second secondary battery, constructing a learning model based on the data, storing estimated values using the learning model, and notifying the first secondary battery of information based on the estimated values.

[0015] One aspect of the present invention is a method for operating a storage battery system having a first secondary battery and a second secondary battery, each of which has an outer casing that houses an electrolyte, a positive electrode, and a negative electrode, a sensor element that is arranged to contact a portion of the outer casing, and a detection circuit that controls the sensor element, and the method includes the steps of introducing gas into the second secondary battery to cause it to expand, collecting the amount of expansion of the second secondary battery, constructing a learning model based on the amount of expansion, storing an estimated value using the learning model, and notifying the first secondary battery of information based on the estimated value.

[0016] In one embodiment of the present invention, the electrolyte preferably comprises an organic electrolyte.

[0017] In one aspect of the present invention, the sensor member is preferably a film-like or string-like piezoelectric element. [Effects of the Invention]

[0018] The present invention can provide a storage battery system equipped with a sensor with high detection sensitivity and a secondary battery.

[0019] Note that the description of these effects does not preclude the existence of other effects. Note that one embodiment of the present invention does not necessarily have all of these effects. Note that effects other than these will become apparent from the description in the specification, drawings, claims, etc., and it is possible to extract other effects from the description in the specification, drawings, claims, etc. [Brief explanation of the drawings]

[0020] 1A to 1D are diagrams illustrating a secondary battery according to one embodiment of the present invention. 2A and 2B are diagrams showing a sensor element or detection circuit according to one embodiment of the present invention. FIG. 3 illustrates a manufacturing process of a secondary battery according to one embodiment of the present invention. 4A and 4B are a flow diagram and a configuration example of one embodiment of the present invention. 5A and 5B are diagrams showing an example of the configuration of neural network processing according to one aspect of the present invention. FIG. 6 is a diagram showing the crystal structure of a positive electrode active material according to one embodiment of the present invention. 7A and 7B are diagrams illustrating a positive electrode active material layer according to one embodiment of the present invention. FIG. 8 illustrates a manufacturing process of a positive electrode active material according to one embodiment of the present invention. FIG. 9 illustrates a manufacturing process of a positive electrode active material according to one embodiment of the present invention. FIG. 10 illustrates a manufacturing process of a positive electrode active material according to one embodiment of the present invention. FIG. 11 illustrates a manufacturing process of a positive electrode active material according to one embodiment of the present invention. 12A to 12C are diagrams illustrating a secondary battery of one embodiment of the present invention. 13A to 13D are diagrams illustrating a secondary battery of one embodiment of the present invention. 14A and 14B are diagrams illustrating a secondary battery of one embodiment of the present invention. 15A to 15D are diagrams illustrating a secondary battery of one embodiment of the present invention. 16A and 16B are diagrams illustrating a secondary battery of one embodiment of the present invention. FIG. 17 is a diagram illustrating a secondary battery of one embodiment of the present invention. 18A to 18H illustrate electronic devices according to one embodiment of the present invention. 19A to 19C are diagrams illustrating electronic devices according to one embodiment of the present invention. FIG. 20 illustrates an electronic device according to one embodiment of the present invention. 21A to 21D illustrate electronic devices according to one embodiment of the present invention. 22A to 22C are diagrams illustrating electronic devices according to one embodiment of the present invention. 23A to 23C are diagrams showing a vehicle according to one embodiment of the present invention. FIG. 24 is a diagram illustrating a battery storage system according to one embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION

[0021] Hereinafter, examples of embodiments of the present invention will be described with reference to the drawings, etc. However, the present invention should not be construed as being limited to the following examples. The embodiments of the present invention can be modified within the scope of the spirit of the present invention.

[0022] In this specification and the like, crystal planes and crystal directions are expressed using Miller indices. Individual planes indicating crystal planes are expressed using ( ). In crystallography, crystal planes, crystal directions, and space groups are expressed by adding a superscript bar to the number, but in this specification and the like, due to formatting restrictions, the number may be expressed by adding a - (minus sign) before it instead of adding a bar above it.

[0023] In this specification, the theoretical capacity of a positive electrode active material refers to the amount of electricity when all of the intercalable lithium contained in the positive electrode active material is deintercalated. For example, the theoretical capacity of LiCoO2 is 274 mAh / g, the theoretical capacity of LiNiO2 is 274 mAh / g, and the theoretical capacity of LiMn2O4 is 148 mAh / g.

[0024] In this specification and the like, the amount of lithium remaining in the positive electrode active material that can be inserted and removed is determined by x in the composition formula, for example, Li x x in CoO2, or Li xIn the case of the positive electrode active material in a secondary battery, x = (theoretical capacity - charging capacity) / theoretical capacity. For example, when a secondary battery using LiCoO2 as the positive electrode active material is charged at 219.2 mAh / g, Li 0.2 CoO2 or x=0.2. x A small value of x in CoO2 is, for example, 0.1 <x≦0.24をいう。

[0025] When properly synthesized lithium cobalt oxide is used in a positive electrode, and the stoichiometric ratio is approximately met, it is LiCoO2, with an occupancy rate of Li on the lithium sites of x = 1. Furthermore, after a secondary battery has finished discharging, the lithium cobalt oxide is also LiCoO2, so x = 1. In a lithium-ion secondary battery using lithium cobalt oxide, the discharge voltage drops rapidly before it reaches 2.5 V, so the discharge is considered complete when the voltage drops below 2.5 V (lithium counter electrode) at a current of 100 mA / g, for example.

[0026] (Embodiment 1) In this embodiment, a secondary battery and a sensor provided in the secondary battery will be described. The sensor includes a sensor member and a detection circuit electrically connected to the sensor member.

[0027] 1A shows a laminated secondary battery 500. The secondary battery 500 has a positive electrode tab 501 and a negative electrode tab 512, a positive electrode 503 electrically connected to the positive electrode tab 501, and a negative electrode 506 electrically connected to the negative electrode tab 512. A separator 507 is positioned between the positive electrode 503 and the negative electrode 506. The area of the separator 507 is preferably larger than the area of the positive electrode 503 and the area of the negative electrode 506. The separator 507, positive electrode 503, and negative electrode 506 are housed in an exterior body 509, and are therefore indicated by dashed lines in FIG. 1A.

[0028] In this embodiment, the exterior body 509 is provided with a sensor member 510. The sensor member 510 preferably has a piezoelectric element. The piezoelectric element has a configuration in which a piezoelectric body is sandwiched between electrodes. The piezoelectric element is suitable as the sensor member 510 because it has fast response, smooth movement, and is capable of precise movement.

[0029] In this embodiment, the sensor member 510 is preferably thin and film-like. For example, the thickness of the sensor member 510 is preferably thinner than the thickness of the exterior body 509. A film-like sensor member 510 is preferable because it is less likely to peel off when the exterior body 509 expands and contracts (hereinafter referred to as expansion, etc.). The film-like sensor member 510 can detect a change in the shape of the exterior body 509 due to expansion, etc. Specifically, when the shape of the exterior body 509 changes, pressure is applied to the sensor member 510, and an electrical signal such as a current or voltage can be obtained from the sensor member 510. The electrical signal can be generated by a detection circuit or the like electrically connected to the sensor member 510.

[0030] The exterior body 509 has adhesive regions 504 that are bonded by thermocompression or the like. The adhesive regions 504 are located along the sides of the exterior body 509, typically along the four sides of the exterior body 509. The sensor member 510 shown in FIG. 1A is provided in a region overlapping with the adhesive region 504 and its vicinity. The adhesive region 504 and its vicinity make it easy to grasp changes in the shape of the exterior body 509 due to expansion or the like. In FIG. 1A, the sensor member 510 is provided along two sides of the exterior body 509 in the region overlapping with the adhesive region 504 and its vicinity. While FIG. 1A illustrates these two sides as being along the major axis of the exterior body 509, the sensor member 510 may be located so as to overlap with the adhesive region 504 and its vicinity, and these two sides may be along the minor axis of the exterior body 509.

[0031] When the exterior body 509 expands, etc., pressure is applied to the sensor member 510, and an electric signal can be obtained using a detection circuit or the like, making it possible to grasp the expansion, etc., of the secondary battery 500. Therefore, by providing the sensor member 510 of the present invention on a part of the exterior body 509 rather than providing it on the entire surface of the exterior body 509, the detection sensitivity can be increased.

[0032] The upper surface of the sensor member 510 may have a strip shape. Furthermore, the upper surface of the sensor member 510 preferably has a first region 510a extending in the long axis direction of the exterior body 509 and a second region 510b extending in the short axis direction. The distance between the first region 510a and the adjacent first region 510a may be 0.1 mm to 1 cm, preferably 1 mm to 5 mm, and the end of the adhesive region 504 may be located between the first region 510a and the adjacent first region 510a. The distance between the second region 510b and the adjacent second region 510b may be larger than the distance between the first region 510a and the adjacent first region 510a, for example, 0.5 mm to 5 cm, preferably 1 cm to 2 cm. The sensor member 510 having the first region 510a and the second region 510b has an upper surface shape to which pressure is easily applied when the exterior body 509 expands, etc., and which makes it easy to detect changes in the shape of the exterior body 509.

[0033] The sensor member 510 shown in Fig. 1B is located in a smaller area than in Fig. 1A. For example, the sensor member 510 is provided in diagonally opposite upper and lower parts of the area including two sides of the exterior body 509. The other configurations are the same as those in Fig. 1A.

[0034] The sensor member only needs to have a piezoelectric element, and the shape of the upper surface and the like are not limited to those shown in Figures 1A and 1B. For example, the sensor member may have a shape that does not have the first region 510a but has multiple second regions 510b. Also, the sensor member may have a shape that does not have the second region 510b but has multiple first regions 510a.

[0035] 1A and 1B. The sensor member 510 may be arranged in a variety of ways other than the above, as long as it overlaps with the adhesive region 504 and its vicinity. When the sensor member 510 comes into contact with a part of the exterior body 509, it changes shape and pressure is easily applied, which is preferable.

[0036] The secondary battery 500 shown in FIG. 1C differs from that shown in FIG. 1A in that it is provided with a sensor member 511a. The secondary battery 500 shown in FIG. 1D differs from that shown in FIG. 1A in that it is provided with a sensor member 511b. The sensor members 511a and 511b have string-like external shapes, and are therefore referred to as string-like sensor members. The other configurations are the same as those shown in FIG. 1A.

[0037] The string-like sensor member can be arranged so as to catch on a part of the secondary battery 500, and the position at which the sensor member 511b shown in FIG. 1D catches on a part of the secondary battery 500 differs from that of the sensor member 511a shown in FIG. 1C.

[0038] The sensor members 511a and 511b only need to have piezoelectric elements, and the shape of the upper surface and the like are not limited to those shown in FIGS. 1C and 1D.

[0039] The arrangement of the sensor members 511a and 511b is not limited to that shown in Figures 1C and 1D. The sensor members 511a and 511b may be arranged in various other arrangements than those described above as long as they overlap the adhesive region 504 and its vicinity. Note that when the sensor members 511a and 511b come into contact with a part of the exterior body 509, pressure is easily applied due to a change in shape, which is preferable.

[0040] In this way, the present invention can provide a highly sensitive sensor by providing a sensor member having a piezoelectric element in a secondary battery.

[0041] The piezoelectric material of the piezoelectric element can be quartz or a ferroelectric ceramic material, but polyvinylidene fluoride (PVDF), polylactic acid (PLA), or the like can also be used. For example, polylactic acid (PLA) is a crystalline helical chiral polymer that can have piezoelectric properties when made into a uniaxially stretched film. When made into a uniaxially stretched film, it is preferable to use a coaxial linear structure.

[0042] When the string-shaped piezoelectric element has a coaxial linear structure, it is preferable to have piezoelectric fiber 151 between first conductive fiber 150 and second conductive fiber 152, as shown in FIG. 2A. The string-shaped piezoelectric element is referred to as a piezoelectric braid. The diameter d of the piezoelectric braid is 0.1 mm or more and 0.8 mm or less, preferably 0.3 mm or more and 0.5 mm or less. Such a string-shaped sensor member is preferable because it easily follows the expansion of the exterior body 509, etc.

[0043] As the piezoelectric fiber 151, for example, a braided cord made by weaving polylactic acid (PLA) fibers (sometimes referred to as a piezoelectric braided cord) may be used.

[0044] 2B shows a detection circuit 160 using a string-like sensor member. Note that although the detection circuit 160 in FIG. 2B uses the piezoelectric braided cord 110 as the sensor member, any sensor member may be used.

[0045] The detection circuit 160 is a circuit electrically connected to the sensor member, and includes at least a resistive element 111, a capacitive element 112, and an operational amplifier 113. Note that in the detection circuit 160, the resistive element 111 can be omitted.

[0046] The piezoelectric braid 110 has a capacitance element Cs and a current source i in The outputs from the piezoelectric braid 110 are designated as POS and NEG.

[0047] When the exterior body 509 expands, pressure, specifically tension, is applied to the piezoelectric braid 110. This induces polarization charges in the piezoelectric braid 110, and the generated charges are held in the capacitance element 112 of the detection circuit 160.

[0048] The operational amplifier 113 of the detection circuit 160 operates as an inverting amplifier and can output a voltage Vo so that POS and REF are at the same potential. That is, the detection circuit 160 can obtain a voltage Vo proportional to the stored charge. The voltage Vo output from the detection circuit 160 is input as an electrical signal to a protection circuit or the like.

[0049] When the detection circuit 160 includes the resistive element 111, it is preferable to set the resistance value to a high value.

[0050] In this way, a secondary battery having a sensor element with high detection sensitivity and a detection circuit electrically connected to the sensor element can be provided, and a storage battery system equipped with the secondary battery can be provided.

[0051] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0052] (Embodiment 2) In this embodiment, a test on the expansion of a secondary battery (also referred to as an expansion test) is conducted, and a learning model is constructed based on the data obtained from the test. Expansion of a secondary battery poses a safety risk, and the state of expansion must be accurately understood. While the expansion is caused by factors such as gas generation due to chemical reactions in the electrolyte, shape changes related to expansion are also determined by the components of the secondary battery. Therefore, as shown in this embodiment, a secondary battery in which data obtained from the expansion test (including data related to secondary battery components such as the exterior) is stored as estimated values can accurately grasp the shape changes of the secondary battery related to expansion, etc., compared to conventional secondary batteries. Furthermore, a secondary battery that records data obtained from the expansion test may be equipped with a means for notifying information corresponding to the shape changes. The expansion test may also include a shrinkage process, and the results of the expansion test can be obtained as data.

[0053] The procedure for constructing the learning model is shown in Figure 4. The construction procedure can be broadly divided into data acquisition, data preprocessing, model creation, and model evaluation. First, data acquisition will be explained.

[0054] <Step S1: Testing> First, in step S1 of FIG. 4A, an expansion test is performed on a reference laminate cell type secondary battery (also referred to as a test secondary battery). A test secondary battery 2 equipped with a sensor member 510, etc., as shown in FIG. 1, etc., is prepared. In the expansion test, as shown in FIG. 4B, a method of intentionally introducing gas into the test secondary battery 2 is available to enable accurate and extensive collection of information regarding the expansion of the exterior body. For this purpose, the exterior body of the test secondary battery 2 may have a gas inlet 3. It is advisable to use a material whose composition, etc., is known as the gas used in the expansion test.

[0055] In order to emphasize the expanded state in the expansion test, a gas-filled portion may be provided in a part of the exterior body of the test secondary battery. The gas-filled portion has a bag-like portion, and the bag-like portion may be formed by using a part of the exterior body.

[0056] <Step S2: Data Acquisition> In step S2 of FIG. 4A, data obtained in the expansion test is obtained. It is advisable to obtain various data as this data. For example, data a relating to the environment of the expansion test, such as the temperature, is obtained. For example, data b relating to the introduced gas, such as the gas flow rate or total gas amount in the expansion test, is obtained. For example, data c relating to the amount of expansion of the test secondary battery 2 (a state change accompanied by a change in appearance, including data attributable to components of the secondary battery, such as the exterior body) is obtained. Data c also includes cases where the exterior body has cracked. Any one, all, or an appropriate combination of data a to c is used as the data obtained in the test. The more data there is, the better.

[0057] It is preferable to create a learning model using the expansion amount of at least data c among the data a to c, because the storage battery system can estimate the deterioration amount of the secondary battery from the expansion amount.

[0058] The data obtained from these tests can be obtained from a single expansion test. Furthermore, if a second or subsequent expansion test is conducted, the data obtained from the test can be added together. Furthermore, multiple test secondary batteries can be prepared and data obtained from the tests can be obtained from multiple test secondary batteries. Increasing the number of expansion tests or using multiple test secondary batteries is preferable because the collected data can be added together, improving the accuracy of the data.

[0059] <Step S3: Data preprocessing and model creation> Next, as data preprocessing, linear interpolation, normalization, etc. are performed on the data. In this way, highly accurate data can be prepared. The prepared data is input in step S3 of FIG. 4A to create a learning model. The creation of the learning model, i.e., the calculation process related to the construction, may be performed by the test secondary battery 2 or by a server device. The server device preferably functions as a cloud server, an AI (Artificial Intelligence) server, or a GPU (Graphics Processing Unit) server. The server device preferably has an algorithm with a neural network. In addition to a GPU, it is preferable to have a CPU (Central Processing Unit). Having a GPU or CPU enables high-speed calculation processing.

[0060] When the calculation is performed by the server device, the calculation results can be transmitted to the secondary batteries X1 to X3 by wireless communication as shown in Fig. 4B. The secondary batteries X1 to X3 may each have a storage means 4 for storing a learning model.

[0061] When the calculation is performed by the server device, the calculation results may be transmitted by wireless communication to the test secondary battery 2. The test secondary battery 2 may preferably have a storage means for storing the learning model.

[0062] In this embodiment, a learning model is created by setting optimal weights and biases for each node connecting neurons. The Chainer framework is preferably used, and fully connected neural network processing based on the official MNIST source code is preferably used. Note that software programs for executing inference programs for neural network processing can be written in various programming languages, such as Python, Go, Perl, Ruby, Prolog, Visual Basic, C, C++, Swift, Java (registered trademark), and .NET. Applications may also be created using frameworks such as Chainer (available with Python), Caffe (available with Python or C++), and TensorFlow (available with C, C++, or Python). Note that Adam is used as the optimizer for optimization. At least one or more of data a to c selected as training data is used, and the total gas volume is used as the correct label for learning.

[0063] An example of the operation of the neural network processing NN will now be described with reference to FIGS. 5A and 5B.

[0064] As shown in FIG. 5A, the neural network processing NN can be configured with an input layer IL, an output layer OL, and an intermediate layer (including a hidden layer) HL. The input layer IL, output layer OL, and intermediate layer HL each have one or more neurons (units). The intermediate layer HL may be one layer or two or more layers. Neural network processing with two or more intermediate layers HL can also be called a DNN (deep neural network), and learning using deep neural network processing can also be called deep learning.

[0065] Prepared data is input to each neuron in the input layer IL, the output signal of a neuron in the previous or next layer is input to each neuron in the hidden layer HL, and the output signal of a neuron in the previous layer is input to each neuron in the output layer OL. Note that each neuron may be connected to all neurons in the previous or next layer (fully connected), or may be connected to only some of the neurons in the previous or next layer.

[0066] Figure 5B shows an example of a neuron's operation. It shows neuron N and two neurons in the previous layer that output signals to neuron N. Neuron N receives the output x1 of a neuron in the previous layer and the output x2 of a neuron in the previous layer. Neuron N then calculates the sum (x1w1+x2w2) of the multiplication result (x1w1) of output x1 and weight w1 and the multiplication result (x2w2) of output x2 and weight w2. After that, a bias b is added as necessary to obtain the value a = x1w1+x2w2+b. The value a is then transformed by the activation function h, and neuron N outputs the output signal y = h(a).

[0067] Thus, the computation by a neuron includes a product-sum operation, which is an operation of adding the product of input data and weights. This product-sum operation can be performed by a server device. Furthermore, the signal conversion by the activation function h can be performed by a hierarchical output circuit. In other words, the computation of the hidden layer HL or the output layer OL can be performed by the computation circuit.

[0068] The cell array of the product-sum operation circuit is composed of a plurality of memory cells arranged in a matrix.

[0069] The memory cell has a function of storing first data. The first data corresponds to the weights between neurons in neural network processing. The memory cell also has a function of multiplying the first data by second data input from outside the cell array. In other words, the memory cell has a function as both a memory circuit and a multiplication circuit.

[0070] When the first data is analog data, the memory cell functions as an analog memory, and when the first data is multi-valued data, the memory cell functions as a multi-valued memory.

[0071] The results of the multiplications by the memory cells in the same column are then added together, performing a multiply-and-accumulate operation on the first data and the second data. The result of the operation by the cell array is then output to the hierarchical output circuit as the third data.

[0072] The hierarchical output circuit has a function of converting the third data output from the cell array according to a predetermined activation function. The analog signal or multi-value digital signal output from the hierarchical output circuit corresponds to the output data of the intermediate layer or output layer in the neural network processing NN.

[0073] Examples of activation functions that can be used include a sigmoid function, a tanh function, a softmax function, a ReLU function, a threshold function, etc. The signal converted by the hierarchical output circuit is output as analog data or multi-value (binary, ternary, or more) digital data.

[0074] In this way, the arithmetic circuit can realize the operation of either the hidden layer HL or the output layer OL of the neural network processing NN. The product-sum operation circuit and the hierarchical output circuit of the arithmetic circuit are referred to as the product-sum operation circuit and the hierarchical output circuit, respectively. Furthermore, analog data or multi-value digital data is output from the arithmetic circuit.

[0075] The analog data or multi-value digital data output from the first arithmetic circuit is supplied to the second arithmetic circuit as second data. The second arithmetic circuit then performs an operation using the first data stored in the memory cell and the second data input from the first arithmetic circuit. This allows for the operation of neural network processing consisting of multiple layers.

[0076] A learning model can be constructed by learning data using the neural network processing operations described with reference to Figure 5. Next, the constructed learning model may be evaluated, and the accuracy of the model can be confirmed, for example, by the holdout method.

[0077] <Step S4> In step S4 of FIG. 4A, in order to grasp the states (including the degradation states) of the secondary batteries x1 to x3, the above learning model is used to obtain estimated values of the secondary batteries x1 to x3.

[0078] Since there is a correlation between the amount of lithium lost and the decrease in battery capacity, the causes of deterioration can also be estimated based on data on this. One of the causes of deterioration is oxidative decomposition of the electrolyte that occurs near the end of charging. Another cause of deterioration is reductive decomposition of the electrolyte near the end of charging. By inputting data that classifies these causes of deterioration, it is possible to estimate the degree of deterioration on the positive electrode side or the negative electrode side.

[0079] <Step S5> In step S5 of FIG. 4A, it is assumed that an abnormality occurs in one of the secondary batteries X1 to X3 while they are being used.

[0080] <Step S6> For any of the secondary batteries X1 to X3 in which an abnormality has occurred, an error (estimation error) from the estimated value obtained from the expansion test is output. Then, in step S6 of FIG. 4A, if the estimation error is large, it is determined that an abnormality has occurred. A sudden expansion state is included as a major abnormality.

[0081] <Step S7> In step S7 of Fig. 4A, if the estimation error in S6 exceeds a threshold value, the battery system is determined to be abnormal. Secondary batteries X1 to X3 may each have an alarm means 5 for notifying information such as abnormalities. Secondary batteries X1 to X3 may also have a means for periodically notifying the state of the secondary batteries in addition to abnormalities.

[0082] In order to distinguish between the occurrence of noise and the occurrence of an abnormality, a threshold value for the estimated value error is determined in advance.

[0083] If an abnormality occurs, it can be detected by going through steps S5 to S7.

[0084] In this way, the storage battery system of this embodiment can perform an expansion test on a test secondary battery, build a learning model based on the data, and detect abnormalities in the secondary battery.

[0085] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0086] (Embodiment 3) In this embodiment, a storage battery system equipped with a secondary battery having the sensor member shown in Fig. 1, Fig. 2, etc. will be illustrated with reference to Fig. 24. Note that Fig. 24 explains circuits and the like provided in addition to those for constructing the learning model described above.

[0087] The storage battery system 60 has a function of receiving power from a charger 20 such as an AC adapter. The charger 20 can supply current to the charge / discharge control unit 11.

[0088] The charge / discharge control unit 11 includes a current monitoring circuit 12, a voltage monitoring circuit 13, and a current control circuit 14. The current monitoring circuit 12 and the voltage monitoring circuit 13 can use integrated circuits (ICs), and metal-oxide-semiconductor field-effect transistors (MOSFETs) can be used as switching elements. The MOSFETs have a switch control function that can interrupt the current path. The current monitoring circuit 12 or the voltage monitoring circuit 13 has a function of turning off the power to the storage battery system 60 or the secondary battery when a voltage outside the operating range of the secondary battery is applied, such as when a user incorrectly connects the positive and negative poles. The charge / discharge control unit 11 may also include a battery charge control circuit. The battery charge control circuit can switch to constant voltage charging when a predetermined voltage is reached during constant current charging, providing an efficient charging environment. The charge / discharge control unit 11 may also include an overcurrent detection circuit. The overcurrent detection circuit can protect each circuit or the secondary battery from large or abnormal currents.

[0089] The storage battery system 60 includes a protection circuit unit 21. The protection circuit unit 21 includes a processor 22 and a temperature monitoring circuit 23. The processor 22 can receive signals from the current monitoring circuit 12 and the voltage monitoring circuit 13. The temperature monitoring circuit 23 includes a thermistor and other devices, and also has the function of stopping charging and discharging according to temperature. Charging and discharging during a sudden temperature rise or extremely low temperature not only shortens the life of the secondary battery, but can also lead to dangerous conditions such as thermal runaway. The temperature monitoring circuit 23 can prevent dangerous conditions such as thermal runaway. The protection circuit unit 21 may also include a voltage monitoring circuit, which can function as an overcharge and / or overdischarge protection circuit. The overcharge and / or overdischarge protection circuit not only protects the secondary battery under normal conditions, but can also cut off the power supply in the event of overdischarge, etc., thereby safely shutting down the storage battery system 60 or the secondary battery.

[0090] The impedance measuring unit 30 has an interface 31, and a signal is also supplied to the processor 22 from the interface 31. The impedance measuring unit 30 further has a measuring circuit 32. It is preferable to provide a plurality of measuring circuits 32 according to the number of secondary batteries. In FIG. 24, the measuring circuit 32 has first to third measuring circuits 32a to 32c. The measuring circuit 32 can output a signal to the interface 31, and the signal is input to the processor 22 via the interface 31.

[0091] The storage battery system 60 has a battery unit 40. The battery unit 40 has a plurality of secondary batteries. FIG. 24 shows an example in which three secondary batteries 41a to 41c are arranged in parallel. The secondary batteries 41a to 41c may each have a sensor member as shown in FIG. 1 or 2. The thermistors 42a to 42c are attached to each secondary battery, and each thermistor is controlled by a temperature monitoring circuit 23. That is, the temperature monitoring circuit 23 can monitor the temperature environment of the battery unit 40.

[0092] The storage battery system 60 has an output unit 50. The output unit 50 has a USB power control circuit 51, as well as a current switching circuit 52 and a current interruption circuit 53. The USB power control circuit 51 can be formed using an IC or the like. The USB power control circuit 51 has the function of ensuring a stable supply of USB power and monitoring the connection status to prevent malfunctions on the connected device. The current switching circuit 52 can be formed using an IC, a MOSFET, or the like, and receives a signal from the current control circuit 14. When an external power supply is input, power is supplied from the external power supply to the current switching circuit 52. When no external power supply is input, power is supplied to the current switching circuit 52 from the secondary battery. Furthermore, power is supplied from the current switching circuit 52 to the USB power control circuit 51. The current interruption circuit 53 can be formed using a microcontroller or a MOSFET (e.g., an N-type MOSFET). The current interruption circuit 53 has the function of cutting off the current supply to protect the secondary battery when overcharging, overdischarging, overcurrent, or abnormal temperature is detected. The current interruption circuit 53 is only required to have at least a switching function, and a MOSFET (e.g., an N-type MOSFET) can be used for the switch. The current cutoff circuit 53 can also prevent recharging after over-discharge is detected.

[0093] The output unit 50 has a function of supplying a signal to the electronic device 70. The electronic device 70 is preferably USB power compatible. The electronic device 70 may be a smartphone, a tablet electronic device, a lighting fixture, a fan, or the like.

[0094] Furthermore, the storage battery system 60 may have a function for constructing the learning model of the above-described embodiment, specifically, a circuit for constructing the learning model of the above-described embodiment, etc.

[0095] Furthermore, the storage battery system 60 may have a function for storing the learning model of the above embodiment, specifically, a circuit for storing the learning model of the above embodiment.

[0096] Furthermore, the storage battery system 60 may have a function of notifying information using the learning model of the above embodiment as an estimated value, specifically, a circuit or the like that notifies information using the learning model of the above embodiment as an estimated value.

[0097] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0098] (Fourth embodiment) In this embodiment, a structure of a secondary battery according to one embodiment of the present invention will be described.

[0099] [Positive electrode] A positive electrode used in one embodiment of the present invention will be described. For example, the positive electrode 503 shown in Embodiment 1 includes a positive electrode active material layer and a positive electrode current collector. The positive electrode active material layer includes a positive electrode active material, a conductive material, and a binder.

[0100] [Cathode active material] The positive electrode active material will now be described. The crystal structures of a positive electrode active material according to one embodiment of the present invention before and after charge and discharge are shown in Fig. 6. The positive electrode active material is exemplified by lithium cobalt oxide containing lithium, cobalt as the transition metal M, and oxygen.

[0101] The lithium cobalt oxide may contain an additive element. The additive element is preferably one or more selected from nickel, cobalt, magnesium, calcium, chlorine, fluorine, aluminum, manganese, titanium, zirconium, yttrium, vanadium, iron, chromium, niobium, lanthanum, hafnium, zinc, silicon, sulfur, phosphorus, boron, and arsenic. For example, the lithium cobalt oxide may contain magnesium or aluminum as an additive element, and more preferably, fluorine may be added as an additive element.

[0102] Lithium cobalt oxide containing the above-mentioned additive elements has a layered rock-salt crystal structure belonging to the space group R-3m when the occupancy rate of Li is 1 in Fig. 6, that is, when the charge depth is 0 (discharged state). In Fig. 6, the crystal structure when the occupancy rate of Li is 1 is labeled R-3m O3.

[0103] Furthermore, when lithium cobalt oxide containing the above-mentioned additive elements is fully charged and the Li occupancy is 0.2, i.e., when the charge depth is 0.8, the crystal structure belongs to the trigonal space group R-3m. The symmetry of the CoO2 layer in the crystal structure with a Li occupancy of 0.2 is the same as that of O3. Therefore, the crystal structure with a Li occupancy of 0.2 is referred to as an O3'-type crystal structure. In Figure 6, the crystal structure with a Li occupancy of 0.2 is labeled R-3m O3'.

[0104] The O3' type crystal structure can also be said to be similar to the CdCl2 type crystal structure, although it has random lithium between the layers. This CdCl2 type-like crystal structure is similar to the CdCl2 type crystal structure, but the O3' type crystal structure has random lithium between the layers. 0.06 Although the crystal structure is similar to that when charged to NiO2, it is known that pure lithium cobaltate or layered rock salt type positive electrode active materials containing a large amount of cobalt do not usually adopt a CdCl2 type crystal structure.

[0105] The O3'-type crystal structure can have the cobalt and oxygen coordinates in the unit cell within the range of Co(0,0,0.5), O(0,0,x), 0.20≦x≦0.25. The lattice constants of the unit cell for the O3'-type crystal structure are: a-axis, preferably 0.2797≦a≦0.2837 (nm), more preferably 0.2807≦a≦0.2827 (nm), typically a=0.2817 (nm); c-axis, preferably 1.3681≦c≦1.3881 (nm), more preferably 1.3751≦c≦1.3811 (nm), typically c=1.3781 (nm).

[0106] As shown by the dotted line in Figure 6, there is almost no deviation in the CoO2 layer between the R-3m O3 in the discharged state and the O3'-type crystal structure.

[0107] Furthermore, the difference in volume per the same number of cobalt atoms between R-3m O3 in a discharged state and the O3'-type crystal structure is 2.5% or less, more specifically 2.2% or less, typically 1.8%, which is a very small difference in volume.

[0108] When x in LiCoO₂ is small (for example, when 0.1 < x ≤ 0.24), that is, when a large amount of lithium has been removed, the change in the crystal structure is suppressed more than that of a conventional cathode active material. Also, the volume change per the same number of cobalt atoms is suppressed for the cathode active material 100 of one embodiment of the present invention compared to the conventional cathode active material. Therefore, even when the charging and discharging are repeated such that x becomes 0.24 or less, the crystal structure of the cathode active material 100 is difficult to collapse, and the decrease in the charge-discharge capacity in the charge-discharge cycle of the cathode active material 100 is suppressed. Further, since the cathode active material 100 can stably utilize more lithium than the conventional cathode active material, the cathode active material 100 has a large discharge capacity per unit weight and per unit volume, and a secondary battery with a high discharge capacity per unit weight and per unit volume can be manufactured.

[0109] Note that the cathode active material 100 x It has been confirmed that when x in LiCoO₂ is 0.1 < x ≤ 0.24, it may have an O3'-type crystal structure, and it is estimated that it has an O3'-type crystal structure even when x exceeds 0.24 and is 0.27 or less.

[0110] The crystal structure is affected not only by x in LiCoO₂ but also by factors such as the number of charge-discharge cycles, charge-discharge current, temperature, or electrolyte. Therefore, when x in LiCoO₂ of the cathode active material 100 is 0.1 < x ≤ 0.24, not all of the cathode active material 10 may have an O3'-type crystal structure. When x in LiCoO₂ is 0.1 < x ≤ 0.24, the cathode active material 100 may contain other crystal structures or may have some amorphous portions.

[0111] Also, to make x in LiCoO₂ small, charging may be performed at a high charging voltage. x CoO2中のxを小さい状態にするには、高い充電電圧で充電すればよく、Li x ​​​​​​​​A state in which x in CoO2 is small can be referred to as a state in which the material is charged at a high charging voltage. For example, when CC charging / CV charging (constant voltage charging / constant current charging) is performed at 25°C at a voltage of 4.6 V or higher relative to the potential of lithium metal, a conventional positive electrode active material exhibits an H1-3 crystal structure rather than an O3' crystal structure. This charging voltage of 4.6 V or higher relative to the potential of lithium metal can be referred to as a high charging voltage. In other words, the positive electrode active material 100 of one embodiment of the present invention can adopt an O3' crystal structure even when charged at a high voltage, for example, 4.6 V or higher at 25°C. Furthermore, in this specification and the like, unless otherwise specified, the charging voltage is expressed relative to the potential of lithium metal.

[0112] As described above, the crystal structure is affected by the number of charge / discharge cycles, charge / discharge current, electrolyte, etc., so even when the charge voltage is lower, for example, at a charge voltage of 4.5 V or more but less than 4.6 V at 25°C, the positive electrode active material 100 of one embodiment of the present invention may be able to adopt an O3'-type crystal structure.

[0113] In addition, when graphite is used as the negative electrode active material in a secondary battery, the charging voltage is lower than the above voltage by the potential of the graphite, which is approximately 0.05 V to 0.2 V relative to the potential of lithium metal. Therefore, in the case of a secondary battery using graphite as the negative electrode active material, the charging voltage is the voltage obtained by subtracting the potential of the graphite.

[0114] Positive electrode active materials other than the above-mentioned lithium cobalt oxide include, for example, composite oxides having an olivine-type crystal structure, a layered rock salt-type crystal structure, or a spinel-type crystal structure, such as compounds such as LiFePO4, LiFeO2, LiNiO2, LiMn2O4, V2O5, Cr2O5, and MnO2.

[0115] In addition, other positive electrode active materials include lithium-containing materials with a spinel-type crystal structure containing manganese, such as LiMn2O4, and lithium nickel oxide (LiNiO2 or LiNi 1-x M xIt is preferable to mix O2 (0 < x < 1) (M = Co, Al, etc.). By adopting such a configuration, the characteristics of the secondary battery can be improved.

[0116] Also, as another positive electrode active material, a lithium manganese composite oxide represented by the composition formula Li a Mn b M c O d can be used. Here, the element M is preferably a metal element selected from elements other than lithium and manganese, or silicon or phosphorus, and more preferably nickel. Further, when measuring the entire particles of the lithium manganese composite oxide, it is preferable to satisfy 0 < a / (b + c) < 2, c > 0, and 0.26 ≦ (b + c) / d < 0.5 during discharge.

[0117] Incidentally, the composition of metals, silicon, phosphorus, etc. of the entire particles of the lithium manganese composite oxide can be measured using, for example, ICP-MS (Inductively Coupled Plasma Mass Spectrometer). Also, the oxygen composition of the entire particles of the lithium manganese composite oxide can be measured using, for example, EDX (Energy Dispersive X-ray Analysis). Further, it can be obtained by using valence evaluation of melting gas analysis and XAFS (X-ray Absorption Fine Structure) analysis in combination with ICPMS analysis. Note that the lithium manganese composite oxide refers to an oxide containing at least lithium and manganese, and may contain additive elements.

[0118] [Conductive material] The conductive material will be described. FIG. 7A shows the positive electrode active material layer 200. The positive electrode active material layer 200 has the above-described positive electrode active material 100 and a conductive material 201. The positive electrode active material 100 has a particulate shape but is not limited thereto. Graphene or a graphene compound is used as the conductive material 201. The positive electrode active material layer 200 may have a binder, but the binder is not shown in FIG. 7A.

[0119] Graphene includes multi-layer graphene and multi-graphene. Graphene compounds include graphene oxide, multi-layer graphene oxide, multi-graphene oxide, reduced graphene oxide, reduced multi-layer graphene oxide, reduced multi-graphene oxide, graphene quantum dots, etc.

[0120] Graphene refers to a substance that contains carbon, has a shape such as a plate or sheet, and has a two-dimensional structure formed by six-membered carbon rings. The two-dimensional structure formed by six-membered carbon rings may also be called a carbon sheet.

[0121] The graphene compound may have a functional group.

[0122] Graphene oxide refers to a material that contains carbon and oxygen, has a sheet-like shape, and has functional groups, particularly epoxy groups, carboxy groups, or hydroxy groups.

[0123] Reduced graphene oxide refers to graphene oxide containing carbon and oxygen, having a sheet-like shape, and a two-dimensional structure formed by six-membered carbon rings. When reduced graphene oxide has defects, seven- or higher-membered rings are observed. Sufficiently reduced graphene oxide can be called a carbon sheet. Reduced graphene oxide may consist of a single sheet, or multiple sheets may be stacked. Reduced graphene oxide preferably has a carbon concentration greater than 80 atomic % and an oxygen concentration between 2 atomic % and 15 atomic %. By achieving these carbon and oxygen concentrations, reduced graphene oxide can function as a highly conductive material even in small amounts. Furthermore, reduced graphene oxide preferably has an intensity ratio G / D between the G band and the D band in its Raman spectrum of 1 or greater. Reduced graphene oxide with such an intensity ratio can function as a highly conductive material even in small amounts.

[0124] Furthermore, graphene or graphene compounds may have a bent shape, or may be rolled up into a nanofiber-like shape.

[0125] Graphene or graphene compounds have excellent electrical properties, such as high electrical conductivity, and excellent physical properties, such as high flexibility and high mechanical strength. Graphene or graphene compounds can have a sheet-like shape. Graphene or graphene compounds can have a curved surface, allowing for a large contact area and surface contact with low contact resistance. Even when thin, graphene or graphene compounds have very high conductivity and can form a conductive path within an active material layer even with a small amount. Therefore, using graphene or graphene compounds as a conductive material can increase the contact area between the active material and the conductive material. It is preferable that the graphene or graphene compound covers 80% or more of the area of the active material. The graphene or graphene compound is highly flexible and can cling to at least a portion of the active material. It is also preferable that the graphene or graphene compound is positioned so as to overlap at least a portion of the active material. When the graphene or graphene compound is very thin, the shape of a portion of the graphene or graphene compound may conform to the shape of the active material. The shape of the active material refers to, for example, the unevenness of a single active material or the unevenness formed by multiple active materials. It is preferable that graphene or a graphene compound surrounds at least a portion of the active material. The graphene or graphene compound may have holes. The holes are identified as multi-membered rings.

[0126] When an active material with a small median diameter (D50), for example, an active material with a diameter of 1 μm or less, is used, the specific surface area of the active material becomes large, and many conductive paths are required to connect the active material particles together. In such cases, it is preferable to use graphene or a graphene compound, which can efficiently form conductive paths.

[0127] Because of the above-described properties, it is particularly effective to use graphene or a graphene compound as the conductive material 201 for secondary batteries that require rapid charging and rapid discharging. For example, rapid charging characteristics are sometimes required for mobile electronic devices. Rapid charging and rapid discharging may also be referred to as high-rate charging and high-rate discharging, and refer to charging and discharging at rates of 1C, 2C, or 5C or higher, for example.

[0128] FIG. 7B shows an enlarged view of the area surrounded by the dotted line in FIG. 7A. The conductive material 201 is sheet-like and positioned to conform to the irregularities of the positive electrode active material 100. This arrangement allows the conductive material 201 to be dispersed approximately uniformly within the positive electrode active material layer 200. In FIG. 7B, the conductive material 201 is schematically represented by a thick line, but in reality, graphene or a graphene compound is a thin film having the thickness of a single layer or multiple layers of carbon molecules. The conductive material 201 is formed so as to partially cover the multiple particles of the positive electrode active material 100 or to adhere to the surfaces of the multiple particles of the positive electrode active material 100. The conductive material 201 has an area in surface contact with the positive electrode active material 100.

[0129] A mesh-like graphene compound sheet (hereinafter referred to as a graphene compound net or graphene net) can be formed by bonding multiple graphenes or graphene compounds together. When the graphene net covers an active material, the graphene net can also function as a binder that bonds the active materials together. This allows the amount of binder to be reduced or eliminated, thereby improving the ratio of active material to the electrode volume or weight. In other words, the charge / discharge capacity of a secondary battery can be increased.

[0130] Graphene oxide may be used as the graphene compound, and at least the graphene oxide and the positive electrode active material 100 may be mixed to form a layer that will become the positive electrode active material layer 200. The positive electrode may then be formed by reducing the graphene oxide. That is, the completed active material layer preferably contains reduced graphene oxide. By using graphene oxide, which has extremely high dispersibility in a polar solvent, as the graphene compound, the graphene oxide can be dispersed approximately uniformly within the positive electrode active material layer 200. Since the solvent is removed by volatilization or evaporation from the dispersion medium containing the uniformly dispersed graphene oxide, the reduced graphene oxide remaining in the positive electrode active material layer 200 partially overlaps and comes into surface contact with each other, thereby forming a three-dimensional conductive path. Note that the reduction of graphene oxide may be performed by heat treatment or using a reducing agent.

[0131] Because graphene or a graphene compound enables surface contact with low contact resistance, it is possible to improve electrical conductivity with the positive electrode active material 100 with a smaller amount than with a particulate conductive material. This allows the ratio of the positive electrode active material in the positive electrode active material layer 200 to be increased, thereby increasing the discharge capacity of the secondary battery.

[0132] Alternatively, a graphene compound may be used as a conductive material that covers the entire surface of an active material using a spray dryer. A coating of the graphene compound may be formed using a spray dryer, and the graphene compound in the coating may form conductive paths between the active material particles.

[0133] Furthermore, a material used in forming the graphene compound may be mixed with the graphene compound and used in the positive electrode active material layer 200. For example, particles used as a catalyst in forming the graphene compound may be mixed with the graphene compound. Examples of catalysts used in forming the graphene compound include silicon oxide (SiO2 or SiO x(x<2)), aluminum oxide, iron, nickel, ruthenium, iridium, platinum, copper, germanium, etc. The particles preferably have a median diameter (D50) of 1 μm or less, more preferably 100 nm or less.

[0134] [Binder] The binder will now be described. It is preferable to use a rubber material as the binder. Examples of rubber materials that can be used include styrene-butadiene rubber (SBR), styrene-isoprene-styrene rubber, acrylonitrile-butadiene rubber, butadiene rubber, and ethylene-propylene-diene copolymer. Fluorine rubber can also be used as the binder.

[0135] It is also preferable to use a water-soluble polymer as the binder. Examples of the water-soluble polymer that can be used include polysaccharides. Examples of the polysaccharide that can be used include cellulose derivatives such as carboxymethyl cellulose (CMC), methyl cellulose, ethyl cellulose, hydroxypropyl cellulose, diacetyl cellulose, and regenerated cellulose, as well as starch. It is even more preferable to use these water-soluble polymers in combination with the rubber material described above.

[0136] Alternatively, it is preferable to use, as the binder, a material such as polystyrene, polymethyl acrylate, polymethyl methacrylate (polymethyl methacrylate, PMMA), sodium polyacrylate, polyvinyl alcohol (PVA), polyethylene oxide (PEO), polypropylene oxide, polyimide, polyvinyl chloride, polytetrafluoroethylene, polyethylene, polypropylene, polyisobutylene, polyethylene terephthalate, nylon, polyvinylidene fluoride (PVDF), polyacrylonitrile (PAN), ethylene propylene diene polymer, polyvinyl acetate, or nitrocellulose.

[0137] The binder may be used in combination with two or more of the above.

[0138] For example, a material with a particularly excellent viscosity adjusting effect may be used in combination with another material. For example, while rubber materials have excellent adhesive strength or elasticity, it may be difficult to adjust the viscosity when mixed with a solvent. In such cases, it is preferable to mix them with a material with a particularly excellent viscosity adjusting effect. For example, a water-soluble polymer may be used as a material with a particularly excellent viscosity adjusting effect. Furthermore, the above-mentioned polysaccharides may be used as a water-soluble polymer with a particularly excellent viscosity adjusting effect.

[0139] In addition, the solubility of cellulose derivatives such as carboxymethyl cellulose can be increased by converting them into salts such as sodium or ammonium salts of carboxymethyl cellulose, making them more effective as viscosity adjusters. Higher solubility can also improve dispersibility with active materials or other components when preparing electrode slurries. In this specification, the cellulose and cellulose derivatives used as electrode binders also include their salts.

[0140] Water-soluble polymers stabilize viscosity by dissolving in water, and can also stably disperse other materials, such as styrene-butadiene rubber, combined with the active material or binder in the aqueous solution. Furthermore, the presence of functional groups is expected to facilitate stable adsorption to the surface of the active material. Furthermore, many cellulose derivatives, such as carboxymethyl cellulose, contain functional groups, such as hydroxyl or carboxyl groups, and the presence of these functional groups is expected to facilitate interactions between the polymers, resulting in widespread coverage of the active material surface.

[0141] When the binder covering or contacting the surface of the active material forms a film, it is expected to function as a passive film and have the effect of suppressing decomposition of the electrolyte. Here, the passive film is a film with no electrical conductivity or a film with extremely low electrical conductivity. For example, when a passive film is formed on the surface of the active material, it can suppress decomposition of the electrolyte at the battery reaction potential. Furthermore, it is more desirable that the passive film suppresses electrical conductivity while still allowing lithium ions to conduct.

[0142] [Positive electrode current collector] The positive electrode current collector will now be described. A highly conductive material can be used for the positive electrode current collector. Examples of highly conductive materials include metals such as stainless steel, gold, platinum, aluminum, and titanium, as well as alloys of these metals. The material used for the positive electrode current collector is preferably one that does not dissolve at the potential of the positive electrode. The positive electrode current collector can also be an aluminum alloy containing an element that improves heat resistance, such as silicon, titanium, neodymium, scandium, or molybdenum. The positive electrode current collector may also be formed from a metal element that reacts with silicon to form a silicide. Examples of metal elements that react with silicon to form a silicide include zirconium, titanium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, cobalt, and nickel. The positive electrode current collector can be in the form of a foil, plate, sheet, mesh, punched metal, or expanded metal, as appropriate. The thickness of the positive electrode current collector is preferably 5 μm to 30 μm.

[0143] [Negative electrode] A negative electrode used in one embodiment of the present invention will be described. For example, the negative electrode 506 described in Embodiment 1 includes a negative electrode active material layer and a negative electrode current collector, as well as a conductive material and a binder.

[0144] [Negative electrode active material] The negative electrode active material will be described below. As the negative electrode active material, for example, an alloy material or a carbon material can be used.

[0145] Specifically, elements capable of undergoing charge-discharge reactions through alloying and dealloying reactions with lithium can be used as the negative electrode active material. For example, materials containing at least one selected from silicon, tin, gallium, aluminum, germanium, lead, antimony, bismuth, silver, zinc, cadmium, and indium can be used. These elements have a higher charge-discharge capacity than carbon, and silicon in particular has a high theoretical capacity of 4200 mAh / g. For this reason, silicon is preferred as the negative electrode active material. Compounds containing these elements can also be used. Examples include SiO, Mg2Si, Mg2Ge, SnO, SnO2, Mg2Sn, SnS2, V2Sn3, FeSn2, CoSn2, Ni3Sn2, Cu6Sn5, Ag3Sn, Ag3Sb, Ni2MnSb, CeSb3, LaSn3, La3Co2Sn7, CoSb3, InSb, and SbSn. Here, elements that can undergo charge-discharge reactions by alloying / dealloying reactions with lithium, and compounds containing such elements, are sometimes called alloy-based materials.

[0146] SiO refers to silicon monoxide, for example. Alternatively, SiO refers to SiO x Here, x preferably has a value of 1 or a value close to 1. For example, x is preferably 0.2 or more and 1.5 or less, more preferably 0.3 or more and 1.2 or less, or preferably 0.2 or more and 1.2 or less, or preferably 0.3 or more and 1.5 or less.

[0147] As the carbon material, graphite, graphitizable carbon (soft carbon), non-graphitizable carbon (hard carbon), carbon nanotubes, graphene, carbon black, or the like may be used.

[0148] Examples of graphite include artificial graphite and natural graphite. Examples of artificial graphite include mesocarbon microbeads (MCMB), coke-based artificial graphite, and pitch-based artificial graphite. Here, spherical graphite having a spherical shape can be used as the artificial graphite. For example, MCMB may have a spherical shape and is preferred. Furthermore, it is relatively easy to reduce the surface area of MCMB, and this may be preferred. Examples of natural graphite include flake graphite and spherical natural graphite.

[0149] When lithium ions are inserted into graphite (when lithium-graphite intercalation compounds are formed), graphite exhibits a low potential similar to that of metallic lithium (0.05 V to 0.3 V vs. Li / Li + ) This allows lithium-ion secondary batteries to exhibit high operating voltages. Furthermore, graphite is preferred because it has advantages such as a relatively high charge / discharge capacity per unit volume, relatively little volume expansion, low cost, and higher safety compared to lithium metal.

[0150] In addition, titanium dioxide (TiO2), lithium titanium oxide (Li4Ti5O 12 ), lithium-graphite intercalation compound (Li x Oxides such as niobium pentoxide (Nb2O5), tungsten oxide (WO2), or molybdenum oxide (MoO2) can be used.

[0151] In addition, the negative electrode active material is a composite nitride of lithium and transition metals, Li3N-type 3-x M x N (M=Co, Ni, Cu) can be used. For example, Li 2.6 Co 0.4 N3 has a large charge / discharge capacity (900mAh / g, 1890mAh / cm 3 ) and is preferred.

[0152] When a composite nitride of lithium and a transition metal is used, lithium ions are contained in the negative electrode active material, and therefore it can be preferably combined with a material that does not contain lithium ions, such as V2O5 or Cr3O8, as the positive electrode active material. Even when a material containing lithium ions is used as the positive electrode active material, the composite nitride of lithium and a transition metal can be used as the negative electrode active material by first desorbing the lithium ions contained in the positive electrode active material.

[0153] In addition, a material that undergoes a conversion reaction can also be used as the negative electrode active material. For example, a transition metal oxide that does not form an alloy with lithium, such as cobalt oxide (CoO), nickel oxide (NiO), or iron oxide (FeO), can be used as the negative electrode active material. Further examples of materials that undergo a conversion reaction include oxides such as Fe2O3, CuO, Cu2O, RuO2, or Cr2O3, and CoS 0.89 It also occurs in sulfides such as NiS or CuS, nitrides such as Zn3N2, Cu3N or Ge3N4, phosphides such as NiP2, FeP2, CoP3, and fluorides such as FeF3 or BiF3.

[0154] The conductive material and binder that can be contained in the negative electrode active material layer can be the same as the conductive material and binder that can be contained in the positive electrode active material layer.

[0155] [Negative electrode current collector] The negative electrode current collector will now be described. The negative electrode current collector can be made of the same material as the positive electrode current collector. It is preferable that the negative electrode current collector be made of a material that does not alloy with carrier ions such as lithium.

[0156] [Electrolyte] The electrolyte solution will now be described. The electrolyte solution includes a solvent and an electrolyte. The solvent for the electrolyte solution is preferably an aprotic organic solvent, and for example, one or more selected from ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate, chloroethylene carbonate, vinylene carbonate, γ-butyrolactone, γ-valerolactone, dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC), methyl formate, methyl acetate, ethyl acetate, methyl propionate, ethyl propionate, propyl propionate, methyl butyrate, 1,3-dioxane, 1,4-dioxane, dimethoxyethane (DME), dimethyl sulfoxide, diethyl ether, methyl diglyme, acetonitrile, benzonitrile, tetrahydrofuran, sulfolane, and sultone can be used in any ratio.

[0157] Furthermore, by using a flame-retardant and non-volatile ionic liquid (room-temperature molten salt) as the solvent for the electrolyte, it is possible to prevent the secondary battery from exploding or catching fire even if an internal temperature rise occurs due to an internal short circuit or overcharging of the secondary battery. Ionic liquids are composed of cations and anions, including organic cations and anions. Examples of organic cations used in the electrolyte include aliphatic onium cations such as quaternary ammonium cations, tertiary sulfonium cations, and quaternary phosphonium cations, and aromatic cations such as imidazolium cations and pyridinium cations. Examples of anions used in the electrolyte include monovalent amide anions, monovalent methide anions, fluorosulfonate anions, perfluoroalkylsulfonate anions, tetrafluoroborate anions, perfluoroalkylborate anions, hexafluorophosphate anions, and perfluoroalkylphosphate anions.

[0158] The electrolyte to be dissolved in the solvent is, for example, LiPF6, LiClO4, LiA S F6, LiBF4, LiAlCl4, LiSCN, LiBr, LiI, Li2SO4, Li2B 10 Cl 10 , Li2B12 Cl 12 One or more lithium salts selected from the group consisting of LiCF3SO3, LiC4F9SO3, LiC(CF3SO2)3, LiC(C2F5SO2)3, LiN(CF3SO2)2, LiN(C4F9SO2)(CF3SO2), and LiN(C2F5SO2)2 can be used in any ratio.

[0159] The electrolyte used in the secondary battery is preferably a highly purified electrolyte with a low content of granular dust or elements other than the constituent elements of the electrolyte (hereinafter simply referred to as "impurities"). Specifically, the weight ratio of impurities to the electrolyte is preferably 1% or less, preferably 0.1% or less, and more preferably 0.01% or less.

[0160] The electrolyte may also contain additives such as vinylene carbonate (VC), propane sultone (PS), tert-butylbenzene (TBB), fluoroethylene carbonate (FEC), lithium bis(oxalato)borate (LiBOB), or dinitrile compounds such as succinonitrile and adiponitrile. The concentration of the additive may be, for example, 0.1 wt% to 5 wt% of the total solvent. VC or LiBOB is particularly preferred because it easily forms a good coating.

[0161] Unnecessary reactions cause components of the electrolyte to gasify, which is one of the causes of expansion of the secondary battery.

[0162] [Separator] The separator will now be described. Note that a separator may not be disposed in a secondary battery. The separator may be made of, for example, paper, nonwoven fabric, glass fiber, ceramics, or synthetic fiber. Examples of synthetic fiber include nylon (polyamide), vinylon (polyvinyl alcohol fiber), polyester, polyimide, acrylic, polyolefin, and polyurethane. The separator may also be made of an organic material film such as polyimide, polypropylene, or polyethylene.

[0163] The separator may be processed into an envelope shape and disposed so as to encase either the positive electrode or the negative electrode. In a flexible secondary battery, the use of an envelope-shaped separator is preferred because it increases safety.

[0164] The separator may have a multilayer structure. For example, a multilayer structure can be formed by coating an organic material film such as polypropylene or polyethylene with a ceramic material, a fluorine-based material, a polyamide-based material, or a mixture of these. Examples of ceramic materials that can be used include aluminum oxide particles or silicon oxide particles. Examples of fluorine-based materials that can be used include PVDF or polytetrafluoroethylene. Examples of polyamide-based materials that can be used include nylon or aramid (meta-aramid, para-aramid).

[0165] Multilayer separators are preferred because they can maintain the safety of secondary batteries. Furthermore, multilayer separators coated with ceramic materials have improved oxidation resistance, which can suppress separator degradation during high-voltage charge / discharge and improve the reliability of secondary batteries. Multilayer separators coated with fluorine-based materials also facilitate adhesion of the positive electrode or negative electrode, improving output characteristics. Multilayer separators coated with polyamide materials, particularly aramid, have improved heat resistance, further improving the safety of secondary batteries.

[0166] For example, a multilayer separator may be formed by coating both sides of an organic material film such as polypropylene with a mixed material of aluminum oxide and aramid. Alternatively, a multilayer separator may be formed by coating an organic material film such as polypropylene with a mixed material of aluminum oxide and aramid on the side that contacts the positive electrode and a fluorine-based material on the side that contacts the negative electrode.

[0167] By using a separator with a multilayer structure, the safety of the secondary battery can be maintained, the thickness of the entire separator can be made thinner, and the charge / discharge capacity per volume of the secondary battery can be increased.

[0168] [Exterior body] The exterior body 509 will now be described. For example, a metal material such as aluminum or a resin material can be used as the exterior body 509. A film-like exterior body can also be used. As the film, for example, a three-layer film can be used in which a thin metal film with excellent flexibility such as aluminum, stainless steel, copper, or nickel is provided on a film made of a material such as polyethylene, polypropylene, polycarbonate, ionomer, or polyamide, and further an insulating synthetic resin film such as a polyamide-based resin or polyester-based resin is provided on the thin metal film as the outer surface of the exterior body.

[0169] The thickness of exterior body 509 is 0.1 mm or more and 0.8 mm or less, and preferably 0.1 mm or more and 0.3 mm or less.

[0170] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0171] (Embodiment 5) In this embodiment, a method for manufacturing a positive electrode active material according to one embodiment of the present invention will be described.

[0172] <<Method 1 for preparing positive electrode active material>> <Step S11> In step S11 shown in FIG. 8, a lithium source (Li source) and a transition metal source (M source) are prepared as starting materials for lithium and transition metal, respectively.

[0173] As the lithium source, it is preferable to use a compound containing lithium, such as lithium carbonate, lithium hydroxide, lithium nitrate, or lithium fluoride. It is preferable that the lithium source has high purity, and for example, it is good to use a material with a purity of 99.99% or higher.

[0174] The transition metal can be selected from elements in Groups 4 to 13 of the periodic table, and for example, one or more selected from manganese, cobalt, and nickel are used. The transition metal may be cobalt alone, nickel alone, two elements (cobalt and manganese), two elements (cobalt and nickel), or three elements (cobalt, manganese, and nickel). When cobalt alone is used, the resulting positive electrode active material has lithium cobalt oxide (LCO), and when cobalt, manganese, and nickel are used, the resulting positive electrode active material has nickel-cobalt-manganese oxide (NCM).

[0175] As the transition metal source, it is preferable to use a compound containing the above transition metal, and for example, an oxide or hydroxide of the metal exemplified as the above transition metal can be used. As a cobalt source, cobalt oxide, cobalt hydroxide, etc. can be used. As a manganese source, manganese oxide, manganese hydroxide, etc. can be used. As a nickel source, nickel oxide, nickel hydroxide, etc. can be used. As an aluminum source, aluminum oxide, aluminum hydroxide, etc. can be used.

[0176] The transition metal source preferably has a high purity, for example, a material with a purity of 3N (99.9%) or higher, preferably 4N (99.99%) or higher, more preferably 4N (99.995%) or higher, and even more preferably 5N (99.999%) or higher. By using a high-purity material, impurities in the positive electrode active material can be controlled. As a result, the capacity of the secondary battery is increased and / or the reliability of the secondary battery is improved.

[0177] In addition, it is preferable that the transition metal source has high crystallinity, for example, single crystal grains. The crystallinity of the transition metal source can be evaluated using TEM (transmission electron microscope) images, STEM (scanning transmission electron microscope) images, HAADF-STEM (high-angle annular dark-field scanning transmission electron microscope) images, ABF-STEM (annular bright-field scanning transmission electron microscope) images, etc., or by X-ray diffraction (XRD), electron diffraction, neutron diffraction, etc. Note that the above-mentioned methods for evaluating crystallinity can be applied not only to transition metal sources but also to evaluating the crystallinity of other sources.

[0178] When two or more transition metal sources are used, the two or more transition metal sources are preferably prepared in a ratio (mixing ratio) that allows the two or more transition metal sources to form a layered rock salt type crystal structure.

[0179] <Step S12> Next, in step S12 shown in FIG. 8, the lithium source and the transition metal source are pulverized and mixed to prepare a mixed material. The pulverization and mixing can be performed by either a dry or wet method. The wet method is preferred because it allows for finer pulverization. When using the wet method, a solvent is prepared. Examples of solvents that can be used include ketones such as acetone, alcohols such as ethanol and isopropanol, ether, dioxane, acetonitrile, and N-methyl-2-pyrrolidone (NMP). It is more preferable to use an aprotic solvent that is less likely to react with lithium. In this embodiment, dehydrated acetone with a purity of 99.5% or higher is used. It is preferable to mix the lithium source and the transition metal source in dehydrated acetone with a purity of 99.5% or higher, with a water content of 10 ppm or less, and then pulverize and mix them. Using dehydrated acetone with the above purity can reduce potential impurities.

[0180] A ball mill, a bead mill, or the like can be used as a means for mixing, etc. When using a ball mill, it is recommended to use alumina balls or zirconia balls as the grinding media. Zirconia balls are preferred because they emit less impurities. Furthermore, when using a ball mill, a bead mill, or the like, it is recommended to set the peripheral speed to 100 mm / s or more and 2000 mm / s or less to suppress contamination from the media. In this embodiment, the peripheral speed is set to 838 mm / s (rotation speed 400 rpm, ball mill diameter 40 mm).

[0181] <Step S13> Next, in step S13 shown in FIG. 8, the mixed material is heated. The heating temperature is preferably 800°C or higher and 1100°C or lower, more preferably 900°C or higher and 1000°C or lower, and even more preferably around 950°C. If the temperature is too low, the decomposition and melting of the lithium source and transition metal source may be insufficient. On the other hand, if the temperature is too high, defects may occur due to lithium evaporation from the lithium source and / or excessive reduction of the metal used as the transition metal source. For example, when cobalt is used as the transition metal, excessive reduction can cause cobalt to change from trivalent to divalent, which can induce oxygen defects. Such defects are related to deterioration of the positive electrode active material, so it is preferable to have as few defects as possible.

[0182] The heating time is preferably from 1 hour to 100 hours, more preferably from 2 hours to 20 hours.

[0183] The temperature rise rate depends on the heating temperature reached, but is preferably between 80°C / h and 250°C / h. For example, if heating at 1000°C for 10 hours, the temperature rise rate should be 200°C / h.

[0184] The heating atmosphere is preferably an atmosphere with little moisture, such as dry air, with a dew point of -50°C or less, more preferably -80°C or less. In this embodiment, heating is performed in an atmosphere with a dew point of -93°C. In order to suppress impurities that may be mixed into the material, the impurity concentrations of CH4, CO, CO2, and H2 in the heating atmosphere should each be 5 ppb (parts per billion) or less.

[0185] An oxygen-containing atmosphere is preferred as the heating atmosphere. For example, dry air can be continuously introduced into the reaction chamber. In this case, the flow rate of the dry air is preferably 10 L / min. The method of continuously introducing oxygen into the reaction chamber and having oxygen flow through the reaction chamber is called flow.

[0186] When the heating atmosphere is an atmosphere containing oxygen, a method that does not allow oxygen to flow may be used. For example, a method may be used in which the reaction chamber is depressurized and then filled with oxygen to prevent the oxygen from entering or leaving the reaction chamber, which is called purging. For example, the reaction chamber may be depressurized to -970 hPa and then filled with oxygen to 50 hPa.

[0187] After heating, the material can be cooled naturally, but it is preferable that the time required to cool the material from the specified temperature to room temperature is between 10 and 50 hours. However, cooling to room temperature is not always necessary, as long as the material is cooled to a temperature acceptable for the next step.

[0188] The heating in this step may be performed using a rotary kiln or a roller hearth kiln. Heating in a rotary kiln can be performed while stirring, whether it is a continuous or batch type. In a rotary kiln or a roller hearth kiln, oxygen should be allowed to flow.

[0189] The crucible used for heating is preferably an alumina crucible. Alumina crucibles are made of a material that does not easily release impurities. In this embodiment, an alumina crucible with a purity of 99.9% is used. It is preferable to heat the crucible with a lid on, as this can prevent the material from volatilizing or sublimating.

[0190] After heating, the material may be crushed and sieved as necessary. When recovering the heated material, it may be transferred from the crucible to a mortar and then recovered. An alumina mortar is preferably used as the mortar. An alumina mortar is a material that does not easily release impurities. Specifically, an alumina mortar with a purity of 90% or more, preferably 99% or more, is used. Note that heating conditions equivalent to those of step S13 can be applied to heating steps other than step S13, which will be described later.

[0191] <Step S14> Through the above steps, a composite oxide (LiMO2) containing a transition metal can be obtained in step S14 shown in Figure 8. The composite oxide only needs to have the crystal structure of a lithium composite oxide represented by LiMO2, and its composition is not strictly limited to Li:M:O = 1:1:2. When cobalt is used as the transition metal, it is called a composite oxide containing cobalt and is represented by LiCoO2. However, the composition is not strictly limited to Li:Co:O = 1:1:2.

[0192] Although the composite oxide is produced by the solid phase method in steps S11 to S14, the composite oxide may also be produced by a coprecipitation method or a hydrothermal method.

[0193] <Step S20> An additional element X may be added to the composite oxide within a range that allows the composite oxide to have a layered rock salt type crystal structure. The step of adding the additional element will be described below.

[0194] 8, an additive element source (X source) to be added to the composite oxide is prepared. A lithium source may be prepared together with the additive element source.

[0195] The additive element can be one or more selected from nickel, cobalt, magnesium, calcium, chlorine, fluorine, aluminum, manganese, titanium, zirconium, yttrium, vanadium, iron, chromium, niobium, lanthanum, hafnium, zinc, silicon, sulfur, phosphorus, boron, and arsenic. The additive element can also be one or both of bromine and beryllium. However, since bromine and beryllium are toxic to living organisms, it is preferable to use the additive elements described above.

[0196] The additive element X can be added by a solid phase method, a liquid phase method such as a sol-gel method, a sputtering method, a vapor deposition method, a CVD (chemical vapor deposition) method, a PLD (pulsed laser deposition) method, or the like.

[0197] When magnesium is selected as the additive element, the source of the additive element can be called a magnesium source. As the magnesium source, magnesium fluoride, magnesium oxide, magnesium hydroxide, magnesium carbonate, etc. can be used. Furthermore, a plurality of the above-mentioned magnesium sources may be used.

[0198] When fluorine is selected as the additive element, the source of the additive element can be called a fluorine source. Examples of the fluorine source include lithium fluoride (LiF), magnesium fluoride (MgF2), aluminum fluoride (AlF3), titanium fluoride (TiF4), cobalt fluoride (CoF2, CoF3), nickel fluoride (NiF2), zirconium fluoride (ZrF4), vanadium fluoride (VF5), manganese fluoride, iron fluoride, chromium fluoride, niobium fluoride, zinc fluoride (ZnF2), calcium fluoride (CaF2), sodium fluoride (NaF), potassium fluoride (KF), barium fluoride (BaF2), cerium fluoride (CeF2), lanthanum fluoride (LaF3), and sodium aluminum hexafluoride (Na3AlF6). Among these, lithium fluoride is preferred because it has a relatively low melting point of 848°C and is easily melted in the heating step described below.

[0199] Magnesium fluoride can be used as both a fluorine source and a magnesium source, and lithium fluoride can be used as both a fluorine source and a lithium source. Another lithium source that can be used in step S20 is lithium carbonate.

[0200] The fluorine source may be a gas, such as fluorine (F), carbon fluoride, sulfur fluoride, or oxygen fluoride (OF, OF, OF, OF, OF), which may be mixed into the atmosphere during the heating step described below. A plurality of the above-mentioned fluorine sources may also be used.

[0201] In this embodiment, lithium fluoride (LiF) is prepared as the fluorine source, and magnesium fluoride (MgF2) is prepared as both the fluorine source and the magnesium source. The melting point is most effectively lowered when lithium fluoride and magnesium fluoride are mixed in a molar ratio of approximately LiF:MgF2 = 65:35. On the other hand, excessive lithium fluoride can lead to excess lithium, potentially deteriorating cycle characteristics. Therefore, the molar ratio of lithium fluoride to magnesium fluoride is preferably LiF:MgF2 = x:1 (0 ≦ x ≦ 1.9), more preferably LiF:MgF2 = x:1 (0.1 ≦ x ≦ 0.5), and even more preferably LiF:MgF2 = x:1 (x = 0.33 or thereabouts). Note that "nearby" refers to a value greater than 0.9 times but less than 1.1 times the value.

[0202] Next, a magnesium source and a fluorine source are pulverized and mixed as an additive element source (X source). This step can be carried out under pulverization and mixing conditions selected from those described in step S12.

[0203] Next, a heating step may be carried out as necessary. The heating step can be carried out by selecting from the heating conditions described in step S13. The heating time is preferably 2 hours or more, and the heating temperature is preferably 800°C or more and 1100°C or less. The material crushed and mixed as described above can be recovered to obtain an additive element source (X source). The obtained additive element source is made up of multiple starting materials and can be called a mixture. A mixture can also be used when there is only one type of starting material.

[0204] The particle size of the mixture is preferably D50 (median diameter) of 600 nm to 20 μm, more preferably 1 μm to 10 μm. Even when a single material is used as the additive element source, the D50 (median diameter) is preferably 600 nm to 20 μm, more preferably 1 μm to 10 μm.

[0205] Such a finely pulverized mixture facilitates uniform adhesion of the mixture to the surface of the composite oxide particles when mixed with the composite oxide in a subsequent process. Uniform adhesion of the mixture to the surface of the composite oxide is preferable because it facilitates uniform distribution or diffusion of at least magnesium in the surface layer of the composite oxide after heating. The surface layer refers to, for example, a region within 50 nm from the surface toward the interior, more preferably within 35 nm from the surface toward the interior, even more preferably within 20 nm from the surface toward the interior, and most preferably within 10 nm from the surface toward the interior. The region where magnesium is distributed can also be referred to as the surface layer. If there is a region in the surface layer that does not contain magnesium, it may be difficult to form the O3'-type crystal structure described below in the charged state.

[0206] Although the above example shows the preparation of two additive element sources, a magnesium source and a fluorine source, three or more additive element sources may be added to the composite oxide.

[0207] For example, four additive element sources can be prepared: a magnesium source (Mg source), a fluorine source (F source), a nickel source (Ni source), and an aluminum source (Al source). The magnesium source and the fluorine source can be selected from the compounds described above. Nickel oxide, nickel hydroxide, etc. can be used as the nickel source. Aluminum oxide, aluminum hydroxide, etc. can be used as the aluminum source.

[0208] <Step S31> 8, the composite oxide and an additive element source (X source) are mixed. The ratio of the number of transition metal atoms M in the composite oxide containing lithium, transition metal, and oxygen to the number of magnesium atoms Mg in the additive element source (X source) is preferably M:Mg=100:y (0.1≦y≦6), and more preferably M:Mg=100:y (0.3≦y≦3).

[0209] The mixing conditions in step S31 are preferably milder than those in step S12 so as not to destroy the composite oxide particles. For example, the mixing conditions are preferably lower in rotation speed or shorter in time than in step S12. It can also be said that dry mixing conditions are milder than wet mixing. For example, a ball mill, a bead mill, etc. can be used as the mixing means. When using a ball mill, it is preferable to use zirconia balls as the media.

[0210] In this embodiment, the materials are mixed in a dry manner using a ball mill with 1 mm diameter zirconia balls at 150 rpm for 1 hour in a dry room with a dew point of -100°C or higher and -10°C or lower.

[0211] <Step S32> 8, the mixed materials are collected to obtain a mixture 903. When collecting the materials, they may be crushed and then sieved, if necessary.

[0212] In this embodiment, a method is described in which lithium fluoride as a fluorine source and magnesium fluoride as a magnesium source are subsequently added to the composite oxide. However, the present invention is not limited to the above method. A magnesium source, a fluorine source, etc. may be added to the lithium source and the transition metal source in step S11, i.e., at the stage of the starting materials for the composite oxide. Then, heating is performed in step S13 to obtain LiMO2 doped with magnesium and fluorine. In this case, it is not necessary to separate steps S11 to S14 from steps S31 to S33. This method can be said to be simple and highly productive.

[0213] Alternatively, lithium cobalt oxide to which magnesium and fluorine have been added may be used. If lithium cobalt oxide to which magnesium and fluorine have been added is used, steps S11 to S32 and step S20 can be omitted. This method is simple and has high productivity.

[0214] Alternatively, a magnesium source and a fluorine source may be further added to lithium cobalt oxide to which magnesium and fluorine have been added in advance in step S20. Also, a magnesium source, a fluorine source, a nickel source, and an aluminum source may be added to lithium cobalt oxide to which magnesium and fluorine have been added in advance.

[0215] <Step S33> 8, the mixture 903 is heated. The heating conditions can be selected from those described in step S13. The heating time is preferably 2 hours or more.

[0216] Here, a supplementary note about the heating temperature will be provided. The lower limit of the heating temperature in step S33 must be equal to or higher than the temperature at which the reaction between the composite oxide (LiMO2) and the additive element source proceeds. The temperature at which the reaction proceeds may be any temperature at which mutual diffusion between LiMO2 and the elements contained in the additive element source occurs, and may be lower than the melting temperature of these materials. An oxide will be used as an example for explanation, and the melting temperature Tm 0.757 times (Tanman temperature T d ) solid-phase diffusion occurs. Therefore, the heating temperature in step S33 should be 500° C. or higher.

[0217] Of course, the reaction proceeds more easily at a temperature equal to or higher than the temperature at which at least a portion of mixture 903 melts. For example, when LiF and MgF2 are used as the additive element source, the eutectic point of LiF and MgF2 is around 742°C, so the lower limit of the heating temperature in step S33 is preferably set to 742°C or higher.

[0218] Furthermore, a mixture 903 obtained by mixing so as to achieve a molar ratio of LiCoO2:LiF:MgF2=100:0.33:1 exhibits an endothermic peak at around 830°C in differential scanning calorimetry (DSC measurement). Therefore, the lower limit of the heating temperature is more preferably 830°C or higher.

[0219] A higher heating temperature is preferable because the reaction proceeds more easily, the heating time is shorter, and productivity is higher.

[0220] The upper limit of the heating temperature is below the decomposition temperature of LiMO2 (the decomposition temperature of LiCoO2 is 1130°C). At temperatures close to the decomposition temperature, there is a concern that LiMO2 may decompose, albeit in a small amount. Therefore, a temperature of 1000°C or less is more preferable, a temperature of 950°C or less is even more preferable, and a temperature of 900°C or less is even more preferable.

[0221] Considering these, the heating temperature in step S33 is preferably 500°C to 1130°C, more preferably 500°C to 1000°C, even more preferably 500°C to 950°C, and even more preferably 500°C to 900°C. Also, it is preferably 742°C to 1130°C, more preferably 742°C to 1000°C, even more preferably 742°C to 950°C, and even more preferably 742°C to 900°C. Also, it is preferably 800°C to 1100°C, or 830°C to 1130°C, more preferably 830°C to 1000°C, even more preferably 830°C to 950°C, and even more preferably 830°C to 900°C. The heating temperature in step S33 is preferably higher than that in step S13.

[0222] Furthermore, when the mixture 903 is heated, it is preferable to control the partial pressure of fluorine or fluoride resulting from the fluorine source or the like within an appropriate range.

[0223] In the fabrication method described in this embodiment, some materials, such as LiF, a fluorine source, may function as a flux. This function allows the heating temperature to be lowered below the decomposition temperature of the composite oxide (LiMO2), for example, to 742°C or higher and 950°C or lower, and allows magnesium and other additive elements to be distributed in the surface layer, resulting in the fabrication of a positive electrode active material with excellent characteristics.

[0224] However, because LiF has a lower specific gravity in its gaseous state than oxygen, it may volatilize or sublime upon heating. This volatilization or sublimation reduces the amount of LiF in the mixture 903, weakening its function as a flux. Therefore, it is necessary to heat the mixture while suppressing the volatilization or sublimation of LiF. Even if LiF is not used as a fluorine source, the Li on the LiMO2 surface may react with the F fluorine source, producing LiF, which may then volatilize or sublime. Therefore, even if a fluoride with a higher melting point than LiF is used, it is still necessary to suppress the volatilization or sublimation.

[0225] Therefore, it is preferable to heat the mixture 903 in an atmosphere containing LiF, that is, to heat the mixture 903 in a state where the partial pressure of LiF is high in the heating furnace. By heating in this manner, it is possible to suppress the volatilization or sublimation of LiF in the mixture 903.

[0226] The heating in this step is preferably performed so as not to cause the particles of the mixture 903 to stick together. If the particles of the mixture 903 stick together during heating, the contact area with oxygen in the atmosphere will decrease and the route for the added element (for example, fluorine) to diffuse will be blocked, which may result in poor distribution of the added element (for example, magnesium) in the surface layer.

[0227] It is also believed that if the additive element (for example, fluorine) is uniformly distributed in the surface layer, a smooth positive electrode active material with few irregularities can be obtained.

[0228] Furthermore, when heating in a rotary kiln, it is preferable to control the flow rate of the oxygen-containing atmosphere in the kiln during heating. For example, it is preferable to reduce the flow rate of the oxygen-containing atmosphere, or to first purge the atmosphere and then not flow the atmosphere after introducing the oxygen atmosphere into the kiln. Flowing oxygen may cause the fluorine source to evaporate, which is undesirable in terms of maintaining surface smoothness.

[0229] When heating is performed using a roller hearth kiln, the mixture 903 can be heated in an atmosphere containing LiF by, for example, placing a lid on a container containing the mixture 903.

[0230] Regarding the heating time, the heating time varies depending on conditions such as the heating temperature, the size of the LiMO2 particles in step S14, and the composition. When the particles are small, a lower temperature or a shorter time may be preferable than when the particles are large.

[0231] When the median diameter (D50) of the composite oxide (LiMO2) in step S14 of Fig. 8 is about 12 µm, the heating temperature is preferably, for example, 600°C or higher and 950°C or lower. The heating time is preferably, for example, 3 hours or higher, more preferably 10 hours or higher, and even more preferably 60 hours or higher. The temperature reduction time after heating is preferably, for example, 10 hours or higher and 50 hours or lower.

[0232] On the other hand, when the median diameter (D50) of the composite oxide (LiMO2) in step S14 is about 5 μm, the heating temperature is preferably, for example, 600°C or higher and 950°C or lower. The heating time is preferably, for example, 1 hour or higher and 10 hours or lower, and more preferably about 2 hours. The temperature reduction time after heating is preferably, for example, 10 hours or higher and 50 hours or lower.

[0233] <Step S34> 8, the heated material is recovered and crushed as necessary to obtain the positive electrode active material 100. At this time, it is preferable to further sieve the recovered particles.

[0234] Through the above steps, the positive electrode active material 100 of one embodiment of the present invention can be manufactured.

[0235] <<Method 2 for preparing positive electrode active material>> 9, a heating step may be added as step S15 after step S14. A manufacturing method including this step will be described.

[0236] <Step S15> Steps S11 to S14 shown in FIG. 9 are the same as steps S11 to S14 shown in FIG. 8. In step S15 shown in FIG. 9, the composite oxide is heated. Because this is the first heating of the composite oxide, the heating in step S15 is sometimes called initial heating. After initial heating, the surface of the composite oxide becomes smooth. A smooth surface refers to a state in which there are few irregularities, the composite oxide is rounded overall, and the corners are also rounded. Furthermore, a state in which there is little foreign matter adhering to the surface is called smooth. Foreign matter is thought to cause irregularities, so it is preferable that it does not adhere to the surface. A smooth surface can also increase the hardness of the composite oxide.

[0237] Initial heating is performed after the composite oxide has been completed. By performing initial heating with the aim of smoothing the surface, the additive elements can be added uniformly, making it possible to form a continuous barrier layer.

[0238] In the initial heating, it is not necessary to prepare a lithium compound source.

[0239] In the initial heating, it is not necessary to prepare a source of the additive element.

[0240] For the initial heating, no flux agent is required.

[0241] The initial heating is heating carried out before the addition of the additive elements, and is sometimes called preheating or pretreatment.

[0242] Furthermore, the initial heating can reduce impurities from the composite oxide completed in step 14.

[0243] The heating conditions for this step may be any conditions that result in a smooth surface of the composite oxide. For example, the heating conditions may be selected from those described for step S13. Regarding the heating conditions, the heating temperature for this step may be lower than the temperature for step S13 in order to maintain the crystalline structure of the composite oxide. Furthermore, the heating time for this step may be shorter than the time for step S13 in order to maintain the crystalline structure of the composite oxide. For example, heating at a temperature of 700°C or higher and 1000°C or lower for approximately 2 hours is recommended.

[0244] The heating in step S13 may cause a temperature difference between the surface and the interior of the composite oxide. This temperature difference may induce a contraction difference. It is also thought that the temperature difference causes a difference in fluidity between the surface and the interior, resulting in a contraction difference. The energy associated with the contraction difference causes a difference in internal stress in the composite oxide. The internal stress difference is also called strain, and this energy is sometimes called strain energy. The internal stress is removed by the initial heating in step S15; in other words, the strain energy is thought to be homogenized by the initial heating in step S15. When the strain energy is homogenized, the strain in the composite oxide is relaxed. Therefore, it is thought that the surface of the composite oxide becomes smooth after step S15. In other words, it is thought that the contraction difference that occurred in the composite oxide is relaxed after step S15, resulting in a smoother surface of the composite oxide. This is also called an improved surface.

[0245] Furthermore, the difference in shrinkage may cause microscopic misalignment in the composite oxide, such as misalignment of crystals. To reduce this misalignment, initial heating is preferably performed. After initial heating, it is possible to equalize the misalignment of the composite oxide. When the misalignment is equalized, the surface of the composite oxide may become smooth. When the misalignment is equalized, it is also referred to as the alignment of crystal grains. In other words, it is believed that, after step S15, the misalignment of crystals and the like that has occurred in the composite oxide is alleviated, and the surface of the composite oxide becomes smooth.

[0246] When a composite oxide with a smooth surface is used as the positive electrode active material, cracking of the positive electrode active material can be prevented, and deterioration after cycle testing can be reduced.

[0247] A smooth surface of a complex oxide can be defined as a surface roughness of at least 10 nm or less when surface irregularity information is quantified from measurement data on a cross section of the complex oxide. The cross section is, for example, a cross section obtained when observing with a scanning transmission electron microscope (STEM).

[0248] It should be noted that by carrying out step S15 on a composite oxide containing lithium, a transition metal, and oxygen that has been synthesized in advance, a composite oxide with a smooth surface can be obtained.

[0249] It is possible that the lithium in the composite oxide is reduced by the initial heating. After step S20, the additive element source is added, but the reduced lithium may make it easier for the lithium to enter the composite oxide.

[0250] Through the above steps, the positive electrode active material 100 of one embodiment of the present invention can be produced. The positive electrode active material of one embodiment of the present invention has a smooth surface.

[0251] <<Method 3 for preparing positive electrode active material>> Next, a method for preparing a positive electrode active material, which is one embodiment of the present invention and is different from the methods 1 and 2, will be described.

[0252] In Fig. 10, steps S11 to S14 are performed to prepare a composite oxide (LiMO2) in the same manner as in Fig. 8. Note that, referring to Fig. 9, step S15 may be added after step S14 to prepare a composite oxide (LiMO2) with a smooth surface.

[0253] As described above, the additive element X may be added to the composite oxide within the range that allows a layered rock salt type crystal structure to be formed. In this production method 3, however, a step of adding the additive element in two or more separate steps will be described.

[0254] <Step S20a> First, a first additive element source (X1 source) is prepared in step S20a shown in Fig. 10. The X1 source can be selected from the additive elements X described in step S20 shown in Fig. 8 and used.

[0255] The first additive element X1 can be added by a solid phase method, a liquid phase method such as a sol-gel method, a sputtering method, a vapor deposition method, a CVD (chemical vapor deposition) method, a PLD (pulsed laser deposition) method, or the like.

[0256] Here, a magnesium source (Mg source) and a fluorine source (F source) are prepared as the first additive element source (X1 source). Next, referring to steps S31 to S33 shown in Fig. 8, the magnesium source and the fluorine source are crushed, mixed, heated, etc. appropriately to obtain the first additive element source (X1 source).

[0257] That is, steps S31 to S33 shown in FIG. 10 can be performed in the same manner as steps S31 to S33 shown in FIG.

[0258] <Step S34a> Next, in step S33, the heated material is recovered to produce a composite oxide containing the first additional element X1, which is also called a second composite oxide to distinguish it from the composite oxide in step S14.

[0259] <Step S40> 10, a second additive element source (X2 source) is prepared. The X2 source can be selected from the additive elements X described in step S20 shown in FIG.

[0260] The second additive element X2 can be added by a solid phase method, a liquid phase method such as a sol-gel method, a sputtering method, a vapor deposition method, a CVD (chemical vapor deposition) method, a PLD (pulsed laser deposition) method, or the like.

[0261] Here, when the sol-gel method is used to add the second additive element X2, a solvent to be used in the sol-gel method is prepared in addition to the second additive element source (X2 source). For example, a metal alkoxide can be used as the metal source for the sol-gel method, and alcohol can be used as the solvent. For example, when adding aluminum, aluminum isopropoxide can be used as the metal source, and isopropanol (2-propanol) can be used as the solvent. For example, when adding zirconium, zirconium (IV) tetrapropoxide can be used as the metal source, and isopropanol can be used as the solvent.

[0262] In step S40 shown in FIG. 10, nickel and aluminum can be used as the second additional element X2, and the above-mentioned alkoxides of these elements are prepared.

[0263] For step S40 shown in FIG. 10, refer to step S20 shown in FIG. 8, and grinding, mixing, heating, etc. can be appropriately performed to obtain the second additive element source (X2 source).

[0264] Furthermore, when there are multiple element sources as the second additive element source, each may be prepared by independently pulverizing them, resulting in multiple second additive element sources (X2 sources) being prepared independently in step S40.

[0265] For example, a second additive element source using a solid phase method and a second additive element source using a sol-gel method may be prepared independently. An example will be shown in which a nickel source is prepared by a solid phase method and an aluminum source is prepared by a sol-gel method.

[0266] First, nickel hydroxide is prepared and pulverized to prepare a nickel source. After pulverization, heating may be carried out.

[0267] Next, aluminum isopropoxide, zirconium tetrapropoxide, and isopropanol are prepared separately from the nickel source and stirred, then recovered by filtration and dried under reduced pressure at 70°C for 1 hour to prepare an aluminum source.

[0268] <Steps S51 to S54> 10 can be performed under the same conditions as those of steps S31 to S34 shown in FIG. 8. However, in step S52, a mixture 904 is obtained. Through the above steps, in step S54, the positive electrode active material 100 of one embodiment of the present invention can be produced.

[0269] 10, in the preparation method 3, the additive element to the composite oxide is introduced separately as a first additive element X1 and a second additive element X2. By introducing the additive elements separately, the depth profile of each additive element can be changed. For example, it is possible to introduce the first additive element so that the concentration is higher in the surface layer portion than in the interior, and introduce the second additive element so that the concentration is higher in the interior than in the surface layer portion.

[0270] <<Method 4 for preparing positive electrode active material>> Next, a method for forming a positive electrode active material according to one embodiment of the present invention, which is different from the methods 1 to 3, will be described.

[0271] As described above, an additional element X may be added to the composite oxide within a range that allows a layered rock-salt crystal structure to be formed, and in Fig. 11, steps S11 to S34a are performed in the same manner as in Fig. 10. In this production method 4, a step of adding a second additional element (X2) in two or more separate steps will be described.

[0272] <Step S40a> In step S40a shown in Fig. 11, one of the second additive element sources (hereinafter referred to as X2a source) is prepared. The X2a source can be selected from the additive elements X described in step S20 shown in Fig. 8. For example, the X2a source can be suitably one or more selected from nickel, titanium, boron, zirconium, and aluminum.

[0273] The X2a source can be added by a solid phase method, a liquid phase method such as a sol-gel method, a sputtering method, a vapor deposition method, a CVD (chemical vapor deposition) method, a PLD (pulsed laser deposition) method, or the like.

[0274] FIG. 11 illustrates an example in which nickel is used as the X2a source.

[0275] In step S40a shown in Fig. 11, the X2a source can be obtained by appropriately performing pulverization, mixing, heating, etc., with reference to step S20 shown in Fig. 8. For example, a nickel source is obtained as the X2a source using a solid phase method.

[0276] When a plurality of additive element sources are prepared, they may be crushed independently.

[0277] <Step S40b> The second additive element source (hereinafter referred to as the X2b source) can be obtained by step S40b shown in FIG. 11. For example, the X2b source can be obtained by a sol-gel method. Unlike step S40a, when the sol-gel method is used to prepare the X2b source, it is preferable to prepare the source in an independent process. The manufacturing process of the X2b source using the sol-gel method will be described.

[0278] When using the sol-gel method, in addition to X2b, a solvent to be used in the sol-gel method is prepared. For example, a metal alkoxide can be used as the metal source for the sol-gel method, and for example, alcohol can be used as the solvent. When preparing an aluminum source, aluminum isopropoxide can be used as the aluminum alkoxide. When preparing a zirconium source, zirconium isopropoxide can be used as the zirconium alkoxide, and isopropanol can be used as the solvent.

[0279] Next, aluminum alkoxide, zirconium alkoxide, and isopropanol are mixed (stirred). The sol-gel reaction may be allowed to proceed here, or may be allowed to proceed in the next step. If the sol-gel reaction is allowed to proceed, heating may be applied during mixing. In this way, a mixture (also referred to as a mixed liquid) containing an aluminum source and a zirconium source is prepared as the X2b source.

[0280] <Steps S51 to S54> 11 can be performed under the same conditions as those for steps S31 to S33 shown in Fig. 8. Through the above steps, the positive electrode active material 100 of one embodiment of the present invention can be produced in step S54. A sol-gel reaction can also be carried out in step S53.

[0281] This embodiment can be used in combination with other embodiments.

[0282] (Sixth embodiment) In this embodiment, a process for producing a coated electrode of a positive electrode or a negative electrode will be described.

[0283] The coated electrode refers to a positive electrode mixture (containing at least a positive electrode active material) formed on a positive electrode current collector, or a negative electrode mixture (containing at least a negative electrode active material) formed on a negative electrode current collector. Each mixture may contain a conductive material or a binder.

[0284] For example, the positive electrode active material, conductive material, and binder shown in the above embodiment are mixed, and a dispersion medium is added to the mixture. After the dispersion medium is added, the mixture is further mixed to form a slurry. The viscosity of the slurry is preferably 80 Pa·s or more and 130 Pa·s or less.

[0285] The slurry is applied to a positive electrode current collector and dried to volatilize or evaporate at least the dispersion medium. The slurry may then be pressed and rolled. In this way, a coated electrode is completed. The thickness of the coated electrode is preferably 1 μm or more and 10 μm or less. The electrode density of the coated electrode is 3.0 g / cm. 3 More than 5.0g / cm 3 The following would be appropriate.

[0286] Although the positive electrode has been described, the negative electrode can also be produced in the same manner.

[0287] This embodiment can be used in combination with other embodiments.

[0288] (Embodiment 7) In this embodiment, a manufacturing process of a secondary battery will be described.

[0289] 3 shows an example of a process for producing a secondary battery. In step S110, a positive electrode coating and a negative electrode coating are prepared. Each of the coating electrodes can be produced, for example, according to the above-described embodiment.

[0290] In step S120 of FIG. 3, each coated electrode is punched out into a desired shape. The tab region is provided at a position protruding from the rectangular positive or negative electrode, and the length of one side of the tab region is 1 / 3 to 1 / 5 of the length of one side of the positive or negative electrode. During the punching process, the region to which the tab is bonded (tab region) is made conductive. For example, insulating films and the like are removed from the tab region punched out in the predetermined position using a chemical solution. The chemical solution can be acetone, ethanol, or N-methyl-2-pyrrolidone (NMP). In this way, the positive and negative electrodes to be mounted in the secondary battery can be obtained in step S130.

[0291] Next, a separator is prepared as shown in step S135 of Figure 3, and the separator is processed in step S140. For example, the cut-out separator can be folded in half and processed into a bag-shaped separator by welding two sides. The width of the welded area should be 3 nm to 10 nm. Heat of 120°C to 170°C, preferably 130°C to 150°C, may be applied for welding. Placing metal foil in areas that should not be welded (areas that will become bags) can prevent welding in unnecessary areas.

[0292] Next, as shown in step S150 of FIG. 3, positive and negative electrodes and separators are assembled. For example, one of the positive and negative electrodes is placed in a pouch-shaped separator, and the separator is then stacked on the other positive or negative electrode. For example, 10 single-sided coated positive and negative electrodes are prepared, and 5 separators are prepared. When placing positive electrodes in the separators, two positive electrodes are placed with their positive electrode current collectors facing each other. Positive electrodes are placed in the remaining separators in the same manner. Two negative electrodes are placed between the separators with their negative electrode current collectors facing each other. There are two pairs of outermost separators, but only one negative electrode is placed on each of them, and the negative electrode active material is arranged toward the separator. In this way, structure X can be assembled as shown in step S160. It is preferable to bond the tab regions in structure X. For example, the tab regions for the positive and negative electrodes are bonded using an ultrasonic metal bonding tool.

[0293] Next, as shown in step S170 of Fig. 3, a positive electrode tab and a negative electrode tab are prepared. As shown in step S180, a chemical treatment is performed to remove insulating films and the like from the positive electrode tab and the negative electrode tab. Acetone, ethanol, or NMP can be used as the chemical solution.

[0294] 3, a positive electrode tab and a negative electrode tab are bonded to the structure X. The positive electrode tab and the negative electrode tab are bonded to the tab regions bonded in step S160 using an ultrasonic metal bonder.

[0295] Next, as shown in step S200 of Fig. 3, a laminate film is prepared, and the laminate film is processed as shown in step S210. For example, as processing, a recess having a depth of 1 mm to 10 mm, preferably 1.5 mm to 3 mm, is formed in a part of the laminate film.

[0296] Assembly is performed as shown in step S220 of Figure 3. For example, the structure X with the tab joined is placed in the recess, the laminate film is folded, and at least two opposing sides are welded. Heat is applied at 150°C to 190°C, preferably 170°C to 180°C. Furthermore, it is preferable to perform the welding in a vacuum atmosphere.

[0297] Next, as shown in step S230 of FIG. 3, an electrolyte is poured. It is preferable to pour the electrolyte in a vacuum atmosphere. The remaining portion of the laminate film is welded. As shown in step S240, a sensor member is attached to the outside of the laminate film. For the sensor member, refer to the above embodiment.

[0298] Then, as shown in step S250 of FIG. 3, a laminated secondary battery equipped with a sensor is completed.

[0299] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0300] (Embodiment 8) In this embodiment, a configuration example of a secondary battery will be described.

[0301] <Coin-type secondary battery> First, an example of a coin-type secondary battery will be described. Fig. 12A is an external view of a coin-type (single-layer flat) secondary battery, and Fig. 12B is its cross-sectional view. A sensor member can be provided for the coin-type secondary battery.

[0302] In a coin-type secondary battery 300, a positive electrode can 301, which also serves as a positive electrode terminal, and a negative electrode can 302, which also serves as a negative electrode terminal, are insulated and sealed by a gasket 303 made of polypropylene or the like. The positive electrode 304 is formed by a positive electrode current collector 305 and a positive electrode active material layer 306 provided in contact with the positive electrode current collector. The negative electrode 307 is formed by a negative electrode current collector 308 and a negative electrode active material layer 309 provided in contact with the negative electrode current collector.

[0303] It is to be noted that the positive electrode 304 and the negative electrode 307 used in the coin-type secondary battery 300 each only need to have an active material layer formed on one side.

[0304] Positive electrode can 301 and negative electrode can 302 can be made of a metal such as nickel, aluminum, or titanium that is corrosion-resistant to the electrolyte, or an alloy of these metals or an alloy of these metals with other metals (e.g., stainless steel). Furthermore, to prevent corrosion by the electrolyte, it is preferable to coat them with nickel, aluminum, or the like. Positive electrode can 301 is electrically connected to positive electrode 304, and negative electrode can 302 is electrically connected to negative electrode 307.

[0305] These negative electrode 307, positive electrode 304, and separator 310 are impregnated with an electrolyte, and as shown in FIG. 12B, the positive electrode 304, separator 310, negative electrode 307, and negative electrode can 302 are stacked in this order with the positive electrode can 301 facing downwards, and the positive electrode can 301 and the negative electrode can 302 are crimped together via gasket 303 to produce coin-type secondary battery 300.

[0306] By using the positive electrode active material described in the above embodiment for the positive electrode 304, the coin-type secondary battery 300 can have high charge / discharge capacity and excellent cycle characteristics.

[0307] Here, we will explain the current flow during charging of a secondary battery using Figure 12C. When a lithium secondary battery is considered as a closed circuit, the movement of lithium ions and the flow of current are in the same direction. In lithium secondary batteries, the anode (positive electrode) and cathode (negative electrode) are interchanged during charging and discharging, and the oxidation and reduction reactions are alternated. Therefore, the electrode with the higher reaction potential is called the positive electrode, and the electrode with the lower reaction potential is called the negative electrode. Therefore, in this specification, whether during charging, discharging, when a reverse pulse current is applied, or when a charging current is applied, the positive electrode will be called the "positive electrode" or "+ electrode," and the negative electrode will be called the "negative electrode" or "- electrode." Using the terms anode (positive electrode) or cathode (negative electrode), which are related to oxidation and reduction reactions, may lead to confusion because they are reversed during charging and discharging. Therefore, the terms anode (positive electrode) and cathode (negative electrode) will not be used in this specification. If the terms anode (positive electrode) or cathode (negative electrode) are used, it should be clearly stated whether they are used during charging or discharging, and whether they correspond to the positive electrode (plus pole) or negative electrode (minus pole).

[0308] 12C, a charger is connected to charge the secondary battery 300. As the charging of the secondary battery 300 progresses, the potential difference between the electrodes increases.

[0309] <Cylindrical secondary battery> Next, an example of a cylindrical secondary battery will be described with reference to Figs. 13A and 13B. Fig. 13A shows an external view of a cylindrical secondary battery 600. Fig. 13B is a schematic diagram showing a cross section of the cylindrical secondary battery 600. As shown in Fig. 13B, the cylindrical secondary battery 600 has a positive electrode cap (battery lid) 601 on the top surface, and a battery can (external can) 602 on the side and bottom surfaces. The positive electrode cap 601 and the battery can (external can) 602 are insulated by a gasket (insulating packing) 610. A sensor member can also be provided on a cylindrical secondary battery.

[0310] A battery element is provided inside a hollow cylindrical battery can 602, in which a strip-shaped positive electrode 604 and a negative electrode 606 are wound with a separator 605 sandwiched between them. Although not shown, the battery element is wound around a center pin. One end of the battery can 602 is closed and the other end is open. The battery can 602 can be made of a metal such as nickel, aluminum, or titanium, or an alloy of these metals or alloys of these metals with other metals (e.g., stainless steel), which are corrosion-resistant to the electrolyte. To prevent corrosion by the electrolyte, the battery can 602 is preferably coated with nickel, aluminum, or the like. Inside the battery can 602, the wound battery element, in which the positive electrode, negative electrode, and separator are wound, is sandwiched between a pair of opposing insulating plates 608 and 609. A nonaqueous electrolyte (not shown) is poured into the battery can 602, in which the battery element is provided. The nonaqueous electrolyte may be the same as that used in coin-type secondary batteries.

[0311] Because the positive and negative electrodes used in cylindrical storage batteries are wound, it is preferable to form active materials on both sides of the current collector. A positive electrode terminal (positive electrode current collector lead) 603 is connected to the positive electrode 604, and a negative electrode terminal (negative electrode current collector lead) 607 is connected to the negative electrode 606. Both the positive electrode terminal 603 and the negative electrode terminal 607 can be made of a metal material such as aluminum. The positive electrode terminal 603 is resistance-welded to a safety valve mechanism 612, and the negative electrode terminal 607 is resistance-welded to the bottom of the battery can 602. The safety valve mechanism 612 is electrically connected to the positive electrode cap 601 via a PTC (Positive Temperature Coefficient) element 611. The safety valve mechanism 612 cuts off the electrical connection between the positive electrode cap 601 and the positive electrode 604 when the internal pressure of the battery exceeds a predetermined threshold. The PTC element 611 is a thermosensitive resistor whose resistance increases as the temperature rises, and the increased resistance limits the amount of current to prevent abnormal heat generation. Barium titanate (BaTiO3) based semiconductor ceramics or the like can be used for the PTC element.

[0312] 13C , a module 615 may be configured by sandwiching a plurality of secondary batteries 600 between conductive plates 613 and 614. The plurality of secondary batteries 600 may be connected in parallel, in series, or in series after being connected in parallel. By configuring a module 615 having a plurality of secondary batteries 600, a large amount of power can be extracted.

[0313] FIG. 13D is a top view of module 615. For clarity, conductive plate 613 is shown with dotted lines. As shown in FIG. 13D, module 615 may have conductors 616 that electrically connect multiple secondary batteries 600. A conductive plate can be superimposed on the conductors 616. Furthermore, a temperature control device 617 may be provided between multiple secondary batteries 600. When a secondary battery 600 overheats, it can be cooled by the temperature control device 617, and when a secondary battery 600 is too cold, it can be heated by the temperature control device 617. This makes the performance of module 615 less susceptible to the influence of the outside air temperature. The heat medium in temperature control device 617 is preferably insulating and non-flammable.

[0314] By using the positive electrode active material described in the above embodiment for the positive electrode 604, the cylindrical secondary battery 600 can have high charge / discharge capacity and excellent cycle characteristics.

[0315] <Example of secondary battery structure> Another structural example of the secondary battery will be described with reference to FIGS.

[0316] 14A and 14B are diagrams showing the appearance of a battery pack. The battery pack has a secondary battery 913 provided with a sensor member and a circuit board 900. The secondary battery 913 is connected to an antenna 914 via the circuit board 900. A label 910 is attached to the secondary battery 913. Furthermore, as shown in FIG. 14B, the secondary battery 913 is connected to terminals 951 and 952. The circuit board 900 is fixed with a sticker 915.

[0317] The circuit board 900 has a terminal 911 and a circuit 912. The terminal 911 is connected to a terminal 951, a terminal 952, an antenna 914, and the circuit 912. Note that a plurality of terminals 911 may be provided, and each of the plurality of terminals 911 may be used as a control signal input terminal, a power supply terminal, or the like.

[0318] The circuit 912 may be provided on the back surface of the circuit board 900. The antenna 914 is not limited to a coil shape and may be, for example, a wire shape or a plate shape. Also, antennas such as a planar antenna, an aperture antenna, a traveling wave antenna, an EH antenna, a magnetic field antenna, and a dielectric antenna may be used. Alternatively, the antenna 914 may be a flat conductor. This flat conductor can function as one of the conductors for electric field coupling. In other words, the antenna 914 may function as one of the two conductors of a capacitor. This allows power to be exchanged not only by electromagnetic fields and magnetic fields but also by electric fields.

[0319] The battery pack has a layer 916 between the antenna 914 and the secondary battery 913. The layer 916 has a function of, for example, shielding an electromagnetic field generated by the secondary battery 913. The layer 916 can be made of, for example, a magnetic material.

[0320] The structure of the battery pack is not limited to that shown in FIG.

[0321] For example, in the battery pack, antennas may be provided on a pair of surfaces of a secondary battery 913 provided with a sensor member, as shown in Figures 15A and 15B. Figure 15A is an external view showing one of the pair of surfaces, and Figure 15B is an external view showing the other of the pair of surfaces.

[0322] 15A, an antenna 914 is provided on one of a pair of surfaces of a secondary battery 913 with a layer 916 sandwiched therebetween, and as shown in Fig. 15B, an antenna 918 is provided on the other of the pair of surfaces of the secondary battery 913 with a layer 917 sandwiched therebetween. The layer 917 has a function of, for example, being able to shield an electromagnetic field caused by the secondary battery 913. The layer 917 can be made of, for example, a magnetic material.

[0323] The above structure allows the sizes of both antenna 914 and antenna 918 to be increased. Antenna 918 has a function of, for example, performing data communication with an external device. For example, an antenna having a shape applicable to antenna 914 can be used as antenna 918. As a communication method between the secondary battery and other devices via antenna 918, a response method that can be used between the secondary battery and other devices, such as NFC (near field wireless communication), can be used.

[0324] Alternatively, as shown in Fig. 15C, a display device 920 may be provided on the secondary battery 913 shown in Fig. 15A and 15B. Note that the description of the secondary battery shown in Fig. 15A and 15B can be used as appropriate for the same parts as those of the secondary battery shown in Fig. 15A and 15B.

[0325] The display device 920 is electrically connected to the terminal 911 and the like, and may display, for example, an image indicating whether charging is in progress or an image indicating the amount of stored power. The display device 920 may be, for example, an electronic paper, a liquid crystal display device, or an electroluminescence (EL) display device. For example, the use of electronic paper can reduce the power consumption of the display device 920.

[0326] Alternatively, as shown in Fig. 15D, a sensor 921 may be provided in the secondary battery 913 shown in Fig. 15A and 15B. The sensor 921 is electrically connected to the terminal 911 via a terminal 922. Note that the description of the secondary battery shown in Fig. 15A and 15B can be used as appropriate for the same parts as those of the secondary battery shown in Fig. 15A and 15B.

[0327] The sensor 921 may have a function of measuring, for example, displacement, position, speed, acceleration, angular velocity, rotation speed, distance, light, liquid, magnetism, temperature, chemical substance, sound, time, hardness, electric field, current, voltage, power, radiation, flow rate, humidity, gradient, vibration, odor, or infrared ray. By providing the sensor 921, for example, data indicating the environment in which the secondary battery is placed (such as temperature) can be detected and stored in the memory in the circuit 912.

[0328] Furthermore, an example of the structure of the secondary battery 913 will be described with reference to FIGS.

[0329] A secondary battery 913 shown in FIG. 16A has a wound body 950 provided with terminals 951 and 952 inside a housing 930. The wound body 950 is impregnated with an electrolyte inside the housing 930. The terminal 952 contacts the housing 930, and the terminal 951 is not in contact with the housing 930 by using an insulating material or the like. Note that in FIG. 16A, for convenience, the housing 930 is shown separated, but in reality, the wound body 950 is covered by the housing 930, and the terminals 951 and 952 extend outside the housing 930. A metal material (e.g., aluminum) or a resin material can be used for the housing 930. A sensor member can also be provided for a secondary electron having a wound body.

[0330] 16B, the housing 930 shown in Fig. 16A may be formed from a plurality of materials. For example, the secondary battery 913 shown in Fig. 16B has housings 930a and 930b bonded together, and a wound body 950 is provided in the area surrounded by housings 930a and 930b.

[0331] The housing 930a can be made of an insulating material such as organic resin. In particular, by using a material such as organic resin on the surface on which the antenna is formed, it is possible to prevent the secondary battery 913 from blocking the electric field. Note that if the electric field blocking by the housing 930a is small, an antenna such as the antenna 914 may be provided inside the housing 930a. The housing 930b can be made of, for example, a metal material.

[0332] 17 shows the structure of the wound body 950. The wound body 950 has a negative electrode 931, a positive electrode 932, and a separator 933. The wound body 950 is a wound body in which the negative electrode 931 and the positive electrode 932 are stacked on top of each other with the separator 933 sandwiched therebetween, and the laminated sheet is wound. Note that a plurality of layers of the negative electrode 931, the positive electrode 932, and the separator 933 may be stacked.

[0333] The negative electrode 931 is connected to the terminal 911 via one of the terminal 951 and the terminal 952. The positive electrode 932 is connected to the terminal 911 via the other of the terminal 951 and the terminal 952.

[0334] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0335] (Embodiment 9) In this embodiment, an example in which a secondary battery according to one embodiment of the present invention is mounted on an electronic device will be described.

[0336] 18A to 18G show examples of electronic devices incorporating secondary batteries. Examples of electronic devices include television devices (also called televisions or television receivers), computer monitors, digital cameras, digital video cameras, digital photo frames, mobile phones (also called mobile phones or mobile phone devices), portable game machines, personal digital assistants, sound reproduction devices, and game machines such as pachinko machines.

[0337] Furthermore, the secondary battery can be incorporated along the curved surface of the interior wall of a house or building, the exterior wall of a house or building, or the interior or exterior of an automobile.

[0338] 18A shows an example of a mobile phone. The mobile phone 7400 includes a display unit 7402 built into a housing 7401, operation buttons 7403, an external connection port 7404, a speaker 7405, a microphone 7406, and the like. The mobile phone 7400 also includes a secondary battery 7407. A sensor member can be provided for the secondary battery 7407.

[0339] FIG. 18B shows a state in which the mobile phone 7400 is bent. When the mobile phone 7400 is deformed by an external force and bent as a whole, the secondary battery 7407 provided inside is also bent. FIG. 18C shows the state of the bent secondary battery 7407 at that time. The secondary battery 7407 is a thin storage battery. The secondary battery 7407 is fixed in a bent state. A sensor member can be provided for the secondary battery 7407.

[0340] The secondary battery 7407 has a lead electrode electrically connected to a current collector. For example, the current collector is made of copper foil, and a portion of the current collector is alloyed with gallium to improve adhesion between the current collector and the active material layer in contact with the current collector, resulting in a highly reliable configuration even when the secondary battery 7407 is bent.

[0341] Fig. 18D shows an example of a bangle-type display device. A display device 7100 includes a housing 7101, a display unit 7102, operation buttons 7103, and a secondary battery 7104. Fig. 18E shows a bent secondary battery 7104. A sensor member can be provided for the secondary battery 7104.

[0342] When the secondary battery 7104 is attached, the housing deforms, changing the curvature of part or all of the secondary battery 7104. The degree of bending at any point on the curve, expressed as the radius of the corresponding circle, is called the radius of curvature, and the reciprocal of the radius of curvature is called the curvature. Specifically, part or all of the main surface of the housing or secondary battery 7104 changes when the radius of curvature is within the range of 40 mm to 150 mm. High reliability can be maintained if the radius of curvature of the main surface of the secondary battery 7104 is within the range of 40 mm to 150 mm.

[0343] 18F shows an example of a wristwatch-type portable information terminal 7200. The portable information terminal 7200 includes a housing 7201, a display portion 7202, a band 7203, a buckle 7204, operation buttons 7205, an input / output terminal 7206, and the like.

[0344] The portable information terminal 7200 can execute various applications such as mobile phone calls, e-mail, document browsing and creation, music playback, internet communication, and computer games.

[0345] The display surface of the display portion 7202 is curved, and a display can be performed along the curved display surface. The display portion 7202 is also provided with a touch sensor, and can be operated by touching the screen with a finger or a stylus. For example, an application can be started by touching an icon 7207 displayed on the display portion 7202.

[0346] The operation button 7205 can be provided with various functions, such as time setting, power on / off operation, wireless communication on / off operation, silent mode activation / deactivation, power saving mode activation / deactivation, etc. For example, the functions of the operation button 7205 can be freely set by an operating system incorporated in the mobile information terminal 7200.

[0347] The mobile information terminal 7200 is also capable of performing standardized short-range wireless communication. For example, hands-free conversation is also possible by communicating with a wirelessly enabled headset.

[0348] The portable information terminal 7200 also includes an input / output terminal 7206, and can directly exchange data with another information terminal via a connector. Charging can also be performed via the input / output terminal 7206. Note that charging may be performed by wireless power supply without using the input / output terminal 7206.

[0349] The display portion 7202 of the portable information terminal 7200 includes the secondary battery of one embodiment of the present invention. For example, the secondary battery 7104 shown in FIG. 18E can be incorporated in a curved state inside the housing 7201 or in a bendable state inside the band 7203. A sensor member can be provided for the secondary battery.

[0350] The portable information terminal 7200 preferably has a sensor, such as a fingerprint sensor, a pulse sensor, a body temperature sensor, a touch sensor, a pressure sensor, or an acceleration sensor.

[0351] 18G illustrates an example of a wristband-type display device. The display device 7300 includes a display portion 7304 and a secondary battery of one embodiment of the present invention. A sensor member can be provided for the secondary battery. The display device 7300 can also include a touch sensor in the display portion 7304 and can function as a portable information terminal.

[0352] The display surface of the display portion 7304 is curved, and display can be performed along the curved display surface. The display state of the display device 7300 can be changed by short-range wireless communication according to a communication standard.

[0353] The display device 7300 also includes an input / output terminal, allowing direct data exchange with other information terminals via a connector. Charging can also be performed via the input / output terminal. Note that charging may also be performed by wireless power supply without using the input / output terminal.

[0354] By using a secondary battery of one embodiment of the present invention as a secondary battery in daily electronic devices, products that are lightweight and have a long life can be provided. For example, daily electronic devices include electric toothbrushes, electric shavers, and electric beauty devices. For secondary batteries in these products, a stick-shaped secondary battery that is easy for users to hold, small, lightweight, and has a large charge / discharge capacity is desired.

[0355] FIG. 18H is a perspective view of a device also known as a tobacco-containing smoking device (electronic cigarette). In FIG. 18H, electronic cigarette 7500 includes atomizer 7501 including a heating element, secondary battery 7504 that supplies power to the atomizer, and cartridge 7502 including a liquid supply bottle or a sensor. A sensor member may be provided for secondary battery 7504. To enhance safety, a protection circuit that prevents overcharging and overdischarging of secondary battery 7504 may be electrically connected to secondary battery 7504. Secondary battery 7504 shown in FIG. 18H has external terminals so that it can be connected to a charging device. Because secondary battery 7504 is the tip portion when held, it is desirable that its total length be short and its weight be light. The secondary battery of one embodiment of the present invention has a high charge / discharge capacity and favorable cycle characteristics, making it possible to provide a compact and lightweight electronic cigarette 7500 that can be used for a long period of time.

[0356] Next, an example of a foldable tablet terminal is shown in FIGS. 19A and 19B. The tablet terminal 9600 shown in FIGS. 19A and 19B includes a housing 9630a, a housing 9630b, a movable portion 9640 connecting the housings 9630a and 9630b, a display portion 9631 having display portions 9631a and 9631b, switches 9625 to 9627, a fastener 9629, and an operation switch 9628. A flexible panel can be used for the display portion 9631 to provide a tablet terminal with a larger display area. FIG. 19A shows the tablet terminal 9600 in an open state, and FIG. 19B shows the tablet terminal 9600 in a closed state.

[0357] The tablet terminal 9600 also includes a secondary battery 9635 inside the housing 9630a and the housing 9630b. The secondary battery 9635 passes through the movable portion 9640 and is provided across the housing 9630a and the housing 9630b.

[0358] The entire or part of the display portion 9631 can be a touch panel area, and data can be input by touching an image including an icon, text, an input form, etc. displayed in the area. For example, keyboard buttons may be displayed on the entire surface of the display portion 9631a on the housing 9630a side, and information such as text and images may be displayed on the display portion 9631b on the housing 9630b side.

[0359] A keyboard may be displayed on the display portion 9631b of the housing 9630b, and information such as text and images may be displayed on the display portion 9631a of the housing 9630a. A keyboard display switch button of a touch panel may be displayed on the display portion 9631, and the keyboard may be displayed on the display portion 9631 by touching the button with a finger or a stylus.

[0360] In addition, touch input can be simultaneously performed on the touch panel area of the display portion 9631a on the housing 9630a side and the touch panel area of the display portion 9631b on the housing 9630b side.

[0361] Furthermore, the switches 9625 to 9627 may be interfaces capable of switching various functions in addition to interfaces for operating the tablet terminal 9600. For example, at least one of the switches 9625 to 9627 may function as a switch for turning the tablet terminal 9600 on and off. For example, at least one of the switches 9625 to 9627 may have a function for switching the display orientation, such as portrait or landscape, or a function for switching between monochrome and color display. For example, at least one of the switches 9625 to 9627 may have a function for adjusting the brightness of the display unit 9631. The brightness of the display unit 9631 can be optimized depending on the amount of external light detected by an optical sensor built into the tablet terminal 9600 during use. The tablet terminal may also have built-in not only an optical sensor but also other detection devices, such as a gyroscope, an acceleration sensor, or other sensors for detecting tilt.

[0362] 19A shows an example in which the display area of the display portion 9631a on the housing 9630a side and the display portion 9631b on the housing 9630b side are approximately the same, the display areas of the display portion 9631a and the display portion 9631b are not particularly limited, and one size and the other size may be different, and the display quality may also be different. For example, one may be a display panel that can display at a higher resolution than the other.

[0363] 19B shows the tablet terminal 9600 folded in half, and the tablet terminal 9600 includes a housing 9630, a solar cell 9633, and a charge / discharge control circuit 9634 including a DC-DC converter 9636. A sensor member can also be provided for the secondary battery 9635.

[0364] As described above, the tablet terminal 9600 can be folded in half, and therefore, can be folded so that the housing 9630a and the housing 9630b overlap when not in use. By folding, the display portion 9631 can be protected, thereby improving durability of the tablet terminal 9600. Furthermore, the secondary battery 9635 using the secondary battery of one embodiment of the present invention has high charge / discharge capacity and favorable cycle characteristics; therefore, the tablet terminal 9600 can be used for a long period of time.

[0365] In addition, the tablet terminal 9600 shown in Figures 19A and 19B can have functions such as displaying various information (still images, videos, text images, etc.), displaying a calendar, date or time on the display unit, a touch input function for touch input operations or editing information displayed on the display unit, and controlling processing using various software (programs).

[0366] A solar cell 9633 attached to the surface of the tablet terminal 9600 can supply power to a touch panel, a display unit, a video signal processor, or the like. The solar cell 9633 can be provided on one or both sides of the housing 9630, and can be configured to efficiently charge the secondary battery 9635. Use of a lithium-ion battery as the secondary battery 9635 has advantages such as miniaturization.

[0367] The configuration and operation of the charge / discharge control circuit 9634 shown in Fig. 19B will be described with reference to a block diagram in Fig. 19C. Fig. 19C shows a solar cell 9633, a secondary battery 9635, a DC-DC converter 9636, switches SW1 to SW3, and a display unit 9631. The secondary battery 9635, the DC-DC converter 9636, and switches SW1 to SW3 correspond to the charge / discharge control circuit 9634 shown in Fig. 19B.

[0368] First, an example of operation when power is generated by the solar cell 9633 using external light will be described. The power generated by the solar cell is stepped up or down by the DC-DC converter 9636 to a voltage for charging the secondary battery 9635. When power from the solar cell 9633 is used to operate the display unit 9631, the switch SW1 is turned on, and the converter 9637 steps up or steps down the voltage to the voltage required for the display unit 9631. When no display is to be performed on the display unit 9631, SW1 is turned off and SW2 is turned on to charge the secondary battery 9635.

[0369] Although the solar cell 9633 is shown as an example of a power generating means, it is not particularly limited, and the secondary battery 9635 may be charged by other power generating means such as a piezoelectric element (piezo element) or a thermoelectric conversion element (Peltier element). For example, a contactless power transmission module that transmits and receives power wirelessly (contactlessly) for charging, or a combination of other charging means may be used.

[0370] FIG. 20 illustrates an example of another electronic device. In FIG. 20, a display device 8000 is an example of an electronic device using a secondary battery 8004 according to one embodiment of the present invention. Specifically, the display device 8000 corresponds to a display device for receiving TV broadcasts and includes a housing 8001, a display portion 8002, a speaker portion 8003, a secondary battery 8004, and the like. A sensor member can be provided for the secondary battery 8004. The display device 8000 can receive power from a commercial power source or can use power stored in the secondary battery 8004. Therefore, even when power cannot be supplied from the commercial power source due to a power outage or the like, the display device 8000 can be used by using the secondary battery 8004 according to one embodiment of the present invention as an uninterruptible power supply.

[0371] The display unit 8002 can be a liquid crystal display device, a light-emitting device having a light-emitting element such as an organic EL element in each pixel, an electrophoretic display device, a semiconductor display device such as a DMD (Digital Micromirror Device), a PDP (Plasma Display Panel), or an FED (Field Emission Display).

[0372] The display device includes all display devices for displaying information, such as those for receiving TV broadcasts, those for personal computers, and those for displaying advertisements.

[0373] 20 , a stationary lighting device 8100 can be provided with a sensor for a secondary battery 8103. Specifically, the lighting device 8100 includes a housing 8101, a light source 8102, a secondary battery 8103, and the like. Although FIG. 20 illustrates an example in which the secondary battery 8103 is provided inside a ceiling 8104 on which the housing 8101 and the light source 8102 are installed, the secondary battery 8103 may be provided inside the housing 8101. The lighting device 8100 can receive power from a commercial power source or can use power stored in the secondary battery 8103. Therefore, even when power cannot be supplied from the commercial power source due to a power outage or the like, the lighting device 8100 can be used by using the secondary battery 8103 of one embodiment of the present invention as an uninterruptible power supply.

[0374] 20 illustrates a stationary lighting device 8100 provided on the ceiling 8104, the secondary battery of one embodiment of the present invention can also be used in a stationary lighting device provided on a side wall 8105, a floor 8106, a window 8107, or the like, other than the ceiling 8104, or in a tabletop lighting device. A sensor component can be provided in the secondary battery.

[0375] Furthermore, an artificial light source that artificially obtains light using electric power can be used as the light source 8102. Specifically, examples of the artificial light source include discharge lamps such as incandescent lamps and fluorescent lamps, and light-emitting elements such as LEDs and organic EL elements.

[0376] 20 , an air conditioner including an indoor unit 8200 and an outdoor unit 8204 includes a secondary battery 8203 according to one embodiment of the present invention, and a sensor component can be provided for the secondary battery 8203. Specifically, in the air conditioner, the indoor unit 8200 includes a housing 8201, an air outlet 8202, a secondary battery 8203, and the like. Although FIG. 20 illustrates the case where the secondary battery 8203 is provided in the indoor unit 8200, the secondary battery 8203 may be provided in the outdoor unit 8204. Alternatively, the secondary battery 8203 may be provided in both the indoor unit 8200 and the outdoor unit 8204. The air conditioner can receive power from a commercial power source or can use power stored in the secondary battery 8203. In particular, when the secondary battery 8203 is provided in both the indoor unit 8200 and the outdoor unit 8204, the air conditioner can be used by using the secondary battery 8203 of one embodiment of the present invention as an uninterruptible power supply even when power cannot be supplied from a commercial power source due to a power outage or the like.

[0377] Note that although FIG. 20 illustrates an example of a separate-type air conditioner including an indoor unit and an outdoor unit, a secondary battery according to one embodiment of the present invention can also be used in an integrated-type air conditioner that has the functions of both the indoor unit and the outdoor unit in a single housing.

[0378] 20 , an electric refrigerator-freezer 8300 is an example of an electronic device using a secondary battery 8304 according to one embodiment of the present invention, and a sensor can be provided for the secondary battery 8304. Specifically, the electric refrigerator-freezer 8300 includes a housing 8301, a refrigerator door 8302, a freezer door 8303, a secondary battery 8304, and the like. In FIG. 20 , the secondary battery 8304 is provided inside the housing 8301. The electric refrigerator-freezer 8300 can receive power from a commercial power source or can use power stored in the secondary battery 8304. Therefore, even when power cannot be supplied from the commercial power source due to a power outage or the like, the electric refrigerator-freezer 8300 can be used by using the secondary battery 8304 according to one embodiment of the present invention as an uninterruptible power source.

[0379] Among the electronic devices described above, electronic devices such as microwave ovens and other high-frequency heating devices and electric rice cookers require a large amount of power for a short period of time. Therefore, by using a secondary battery according to one embodiment of the present invention as an auxiliary power source for supplementing the power that cannot be supplied by the commercial power source, it is possible to prevent the breaker of the commercial power source from tripping when the electronic device is in use.

[0380] Furthermore, by storing power in the secondary battery during time periods when electronic devices are not in use, particularly during time periods when the ratio of the amount of power actually used to the total amount of power that can be supplied by the commercial power supplier (referred to as the power usage rate) is low, it is possible to prevent the power usage rate from increasing outside of these time periods. For example, in the case of electric refrigerator-freezer 8300, power is stored in secondary battery 8304 during the night when the temperature is low and refrigerator door 8302 and freezer door 8303 are not opened or closed. Then, during the daytime when the temperature rises and refrigerator door 8302 and freezer door 8303 are opened and closed, secondary battery 8304 is used as an auxiliary power source, thereby making it possible to keep the daytime power usage rate low.

[0381] According to one embodiment of the present invention, the cycle characteristics of the secondary battery can be improved, and the reliability can be improved. Furthermore, according to one embodiment of the present invention, a secondary battery with high charge / discharge capacity can be obtained, thereby improving the characteristics of the secondary battery, and thus the secondary battery itself can be made smaller and lighter. Therefore, by incorporating the secondary battery according to one embodiment of the present invention in the electronic device described in this embodiment, the electronic device can have a longer life and be lighter.

[0382] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0383] (Embodiment 10) In this embodiment, examples of electronic devices using the secondary battery described in the above embodiment will be described with reference to FIGS. 21A to 21D. FIG.

[0384] Figure 21A shows an example of a wearable device. The wearable device uses a secondary battery as a power source, and a sensor component can be attached to the secondary battery. Furthermore, when used at home or outdoors, there is a demand for a wearable device that can be charged wirelessly as well as via a wired connection with an exposed connector, in order to improve splash-proof, water-resistant, or dust-proof performance.

[0385] For example, a secondary battery according to one embodiment of the present invention can be mounted on an eyeglasses-type device 4000 as shown in FIG. 21A , and a sensor member can be provided for the secondary battery. The eyeglasses-type device 4000 includes a frame 4000a and a display unit 4000b. Mounting a secondary battery on temples of the curved frame 4000a makes it possible to provide an eyeglasses-type device 4000 that is lightweight, has a good weight balance, and has a long continuous use time. The inclusion of a secondary battery according to one embodiment of the present invention allows for a configuration that can accommodate space savings associated with a smaller housing.

[0386] Furthermore, the headset type device 4001 can be equipped with a secondary battery according to one embodiment of the present invention, and a sensor member can be provided for the secondary battery. The headset type device 4001 includes at least a microphone unit 4001a, a flexible pipe 4001b, and an earphone unit 4001c. The secondary battery can be provided in the flexible pipe 4001b or the earphone unit 4001c. By including the secondary battery according to one embodiment of the present invention, a configuration that can accommodate space saving due to a miniaturized housing can be realized.

[0387] Furthermore, the secondary battery of one embodiment of the present invention can be mounted on a device 4002 that can be directly attached to the body, and a sensor member can be provided for the secondary battery. A secondary battery 4002b can be provided in a thin housing 4002a of the device 4002. By providing the secondary battery of one embodiment of the present invention, a configuration that can accommodate space saving due to miniaturization of the housing can be realized.

[0388] Furthermore, the secondary battery according to one embodiment of the present invention can be mounted on a device 4003 that can be attached to clothing, and a sensor member can be provided for the secondary battery. A secondary battery 4003b can be provided in a thin housing 4003a of the device 4003. By providing the secondary battery according to one embodiment of the present invention, a configuration that can accommodate space saving due to miniaturization of the housing can be realized.

[0389] Furthermore, the secondary battery of one embodiment of the present invention can be mounted on the belt-type device 4006, and a sensor member can be provided for the secondary battery. The belt-type device 4006 includes a belt portion 4006a and a wireless power receiving portion 4006b, and the secondary battery can be mounted inside the belt portion 4006a. By including the secondary battery of one embodiment of the present invention, a configuration that can accommodate space saving due to miniaturization of the housing can be realized.

[0390] Furthermore, the secondary battery of one embodiment of the present invention can be mounted on the wristwatch device 4005, and a sensor member can be provided for the secondary battery. The wristwatch device 4005 has a display portion 4005a and a belt portion 4005b, and the secondary battery can be provided in the display portion 4005a or the belt portion 4005b. By providing the secondary battery of one embodiment of the present invention, a space-saving configuration can be realized that accompanies a miniaturized housing.

[0391] The display unit 4005a can display not only the time but also various other information such as incoming emails or phone calls.

[0392] Furthermore, since the wristwatch device 4005 is a wearable device that is worn directly on the wrist, it may be equipped with sensors that measure the user's pulse, blood pressure, etc. Data on the user's exercise volume and health can be accumulated to manage the user's health.

[0393] FIG. 21B shows a perspective view of the wristwatch type device 4005 removed from the wrist.

[0394] 21C shows a side view of the display portion 4005a. Fig. 21C shows a state in which a secondary battery 913 is built inside the display portion 4005a. The secondary battery 913 is the secondary battery described in the above embodiment mode. The secondary battery 913 is provided at a position overlapping with the display portion 4005a, and is small and lightweight.

[0395] 21D shows an example of a wireless earphone, which is shown here as having a pair of main bodies 4100a and 4100b, but this does not necessarily have to be a pair.

[0396] The main bodies 4100a and 4100b each have a driver unit 4101, an antenna 4102, and a secondary battery 4103. They may also have a display unit 4104. They also preferably have a substrate on which a circuit such as a wireless IC is mounted, a charging terminal, and the like. They may also have a microphone.

[0397] The case 4100 has a secondary battery 4111. It also preferably has a board on which circuits such as a wireless IC and a charge control IC are mounted, and a charging terminal. It may also have a display unit, buttons, and the like.

[0398] The main units 4100a and 4100b can wirelessly communicate with other electronic devices such as smartphones. This allows sound data and the like sent from other electronic devices to be played back on the main units 4100a and 4100b. If the main units 4100a and 4100b have microphones, they can send sounds picked up by the microphones to the other electronic devices, and the sound data after processing by the electronic devices can be sent back to the main units 4100a and 4100b for playback. This allows them to be used as, for example, translation devices.

[0399] Furthermore, the secondary battery 4103 included in the main body 4100a can be charged from the secondary battery 4111 included in the case 4100. The coin-type secondary battery, the cylindrical secondary battery, or the like described in the above embodiments can be used as the secondary battery 4111 and the secondary battery 4103, and a sensor member can be provided for the secondary battery 4111 and the secondary battery 4103. A secondary battery using the positive electrode active material 100 as a positive electrode has high energy density, and by using the secondary battery 4103 and the secondary battery 4111 as the secondary battery, a configuration that can accommodate space saving associated with miniaturization of wireless earphones can be realized.

[0400] 22A shows an example of a cleaning robot. The cleaning robot 6300 includes a display unit 6302 arranged on the top surface of a housing 6301, a plurality of cameras 6303 arranged on the side surface, a brush 6304, an operation button 6305, a secondary battery 6306, various sensors, and the like. Although not shown, the cleaning robot 6300 is provided with tires, a suction port, and the like. The cleaning robot 6300 can move by itself, detect dust 6310, and suck the dust from a suction port arranged on the bottom surface.

[0401] For example, the cleaning robot 6300 can analyze an image captured by the camera 6303 to determine whether or not there is an obstacle such as a wall, furniture, or a step. Furthermore, when an object that may become entangled in the brush 6304, such as a wire, is detected through image analysis, the cleaning robot 6300 can stop rotation of the brush 6304. The cleaning robot 6300 includes a secondary battery 6306 according to one embodiment of the present invention and a semiconductor device or an electronic component. A sensor member can be provided for the secondary battery 6306. By using the secondary battery 6306 according to one embodiment of the present invention in the cleaning robot 6300, the cleaning robot 6300 can be a highly reliable electronic device with a long operating time.

[0402] Fig. 22B shows an example of a robot. A robot 6400 shown in Fig. 22B includes a secondary battery 6409, an illuminance sensor 6401, a microphone 6402, an upper camera 6403, a speaker 6404, a display unit 6405, a lower camera 6406, an obstacle sensor 6407, a movement mechanism 6408, a computing device, etc.

[0403] The microphone 6402 has a function of detecting the user's speaking voice, environmental sounds, etc. The speaker 6404 has a function of emitting sound. The robot 6400 can communicate with the user using the microphone 6402 and the speaker 6404.

[0404] The display unit 6405 has a function of displaying various information. The robot 6400 can display information desired by the user on the display unit 6405. The display unit 6405 may be equipped with a touch panel. The display unit 6405 may also be a detachable information terminal, which can be installed in a fixed position on the robot 6400 to enable charging and data transfer.

[0405] The upper camera 6403 and the lower camera 6406 have the function of capturing images of the surroundings of the robot 6400. In addition, the obstacle sensor 6407 can detect the presence or absence of obstacles in the direction of travel when the robot 6400 moves forward using the movement mechanism 6408. The robot 6400 can recognize the surrounding environment and move safely using the upper camera 6403, the lower camera 6406, and the obstacle sensor 6407.

[0406] The robot 6400 includes a secondary battery 6409 according to one embodiment of the present invention and a semiconductor device or an electronic component inside the robot 6400. By using the secondary battery according to one embodiment of the present invention in the robot 6400, the robot 6400 can be a highly reliable electronic device with a long operating time.

[0407] Fig. 22C shows an example of an aircraft. Aircraft 6500 shown in Fig. 22C has propeller 6501, camera 6502, secondary battery 6503, etc., and has the function of flying autonomously.

[0408] For example, image data captured by the camera 6502 is stored in the electronic component 6504. The electronic component 6504 can analyze the image data and detect the presence or absence of an obstacle when moving. The electronic component 6504 can estimate the remaining battery charge from a change in the storage capacity of the secondary battery 6503. The flying object 6500 includes the secondary battery 6503 according to one embodiment of the present invention therein. By using the secondary battery according to one embodiment of the present invention in the flying object 6500, the flying object 6500 can be an electronic device with a long operating time and high reliability. A sensor component can be provided for the secondary battery 6503.

[0409] This embodiment mode can be implemented in appropriate combination with other embodiment modes.

[0410] (Embodiment 11) In this embodiment, an example in which a secondary battery according to one embodiment of the present invention is mounted on a vehicle will be described.

[0411] By installing secondary batteries in vehicles, next-generation clean energy vehicles such as hybrid vehicles (HVs), electric vehicles (EVs), and plug-in hybrid vehicles (PHVs) can be realized.

[0412] 23A to 23C illustrate examples of vehicles using a secondary battery according to one embodiment of the present invention. An automobile 8400 shown in FIG. 23A is an electric automobile using an electric motor as a power source for traveling. Alternatively, it is a hybrid automobile that can appropriately select and use an electric motor or an engine as a power source for traveling. By using one embodiment of the present invention, a vehicle with a long cruising distance can be realized. Furthermore, the automobile 8400 includes a secondary battery. The secondary battery not only drives the electric motor 8406 but also can supply power to a light-emitting device such as a headlight 8401 or an interior light (not shown). A sensor component can be provided for the secondary battery.

[0413] The secondary battery can also supply power to display devices such as a speedometer and a tachometer included in the automobile 8400. The secondary battery can also supply power to semiconductor devices such as a navigation system included in the automobile 8400.

[0414] The automobile 8500 shown in FIG. 23B can charge its secondary battery by receiving power from an external charging facility using a plug-in system or a wireless power supply system. FIG. 23B shows a state in which a ground-mounted charging device 8021 charges a secondary battery 8024 mounted on the automobile 8500 via a cable 8022. The charging method or connector specifications may be determined as appropriate using a predetermined system, such as CHAdeMO (registered trademark) or Combo. The charging device 8021 may be a charging station installed in a commercial facility or a household power source. For example, plug-in technology can be used to charge the secondary battery 8024 mounted on the automobile 8500 using external power supply. Charging can be performed by converting AC power to DC power using a converter, such as an AC-DC converter.

[0415] Although not shown, a power receiving device can be mounted on a vehicle and power can be supplied contactlessly from a ground power transmitting device for charging. In the case of this contactless power supply method, by incorporating a power transmitting device into a road or an exterior wall, charging can be performed not only while the vehicle is stopped but also while the vehicle is moving. This contactless power supply method can also be used to transmit and receive power between vehicles. Furthermore, a solar cell can be installed on the exterior of the vehicle, and the secondary battery can be charged while the vehicle is stopped or moving. For such contactless power supply, an electromagnetic induction method or a magnetic field resonance method can be used.

[0416] 23C illustrates an example of a motorcycle using a secondary battery 8602 of one embodiment of the present invention. A sensor can be provided for the secondary battery 8602. A scooter 8600 illustrated in FIG. 23C includes a secondary battery 8602, a side mirror 8601, and a turn signal light 8603. The secondary battery 8602 can supply electricity to the turn signal light 8603.

[0417] 23C can store a secondary battery 8602 in under-seat storage 8604. Even if under-seat storage 8604 is small, secondary battery 8602 can be stored in under-seat storage 8604. Secondary battery 8602 is removable, and when charging, secondary battery 8602 can be carried indoors, charged, and stored before riding.

[0418] According to one aspect of the present invention, the cycle characteristics of the secondary battery are improved, and the charge / discharge capacity of the secondary battery can be increased. Therefore, the secondary battery itself can be made smaller and lighter. Reducing the size and weight of the secondary battery itself contributes to reducing the weight of the vehicle, thereby improving the cruising range. Furthermore, the secondary battery installed in the vehicle can also be used as a power supply source for purposes other than the vehicle. In this case, for example, it is possible to avoid using a commercial power source during peak power demand periods. Avoiding the use of a commercial power source during peak power demand periods can contribute to energy conservation and the reduction of carbon dioxide emissions. Furthermore, good cycle characteristics allow the secondary battery to be used for a long period of time, thereby reducing the amount of rare metals used, such as cobalt.

[0419] This embodiment mode can be implemented in appropriate combination with other embodiment modes. [Explanation of symbols]

[0420] 11: charge / discharge control unit, 12: current monitoring circuit, 13: voltage monitoring circuit, 14: current control circuit, 20: charger, 21: protection circuit unit, 22: processor, 23: temperature monitoring circuit, 30: impedance measurement unit, 31: interface, 32a: first measurement circuit, 32c: third measurement circuit, 32: measurement circuit, 40: battery unit, 41a: secondary battery, 41c: secondary battery, 42a: thermistor, 42c: thermistor, 50: output unit, 51: USB power control circuit, 52: current switching circuit, 53: current cut-off circuit, 60: storage battery system, 70: electronic device, 100: positive electrode active material, 110: piezoelectric braid, 111: resistance element, 112: capacitance element, 113: operational amplifier, 150: first conductive fiber, 151: piezoelectric fiber, 152: second conductive fiber, 160: detection circuit, 200: positive electrode active material layer, 201: conductive material, 300: secondary battery, 301: positive electrode can, 302: negative electrode can, 303: gasket, 304: positive electrode, 305: positive electrode current collector, 306: positive electrode active material layer, 307: negative electrode, 308: negative electrode current collector, 309: negative electrode active material layer, 310: separator, 500: secondary battery, 501: positive electrode tab, 503: positive electrode, 504: adhesive region, 506: Negative electrode, 507: separator, 509: exterior body, 510a: first region, 510b: second region, 510: sensor member, 511a: sensor member, 511b: sensor member, 512: negative electrode tab, 600: secondary battery, 601: positive electrode cap, 602: battery can, 603: positive electrode terminal, 604: positive electrode, 605: separator, 606: negative electrode, 607: negative electrode terminal, 608: insulating plate, 609: insulating plate, 611: PTC element, 612: safety valve mechanism, 613: conductive plate, 614: conductive plate, 615: module, 616: conducting wire, 617: temperature control device, 900: circuit board, 903: mixture, 904: mixture, 910: label, 911: terminal, 912: circuit, 913: secondary battery, 914: antenna, 915: seal, 916: layer, 917: layer, 918: antenna, 920: display device, 921: sensor, 922: terminal, 930a: housing, 930b: housing, 930: housing, 931: negative electrode, 932: positive electrode, 933: separator, 950: wound body, 951: terminal, 952: terminal, 4000a: frame, 4000b: display unit, 4000: eyeglass-type device, 4001a: microphone unit, 4001b: flexible pipe, 4001c: earphone unit,4001: headset type device, 4002a: housing, 4002b: secondary battery, 4002: device, 4003a: housing, 4003b: secondary battery, 4003: device, 4005a: display unit, 4005b: belt unit, 4005: wristwatch type device, 4006a: belt unit, 4006b: wireless power supply receiving unit, 4006: belt type device, 4100a: main body, 4100b: main body, 4100: case, 4101: driver unit, 4102: antenna, 4103: secondary battery, 4104: display unit, 4110: case, 4111: secondary battery, 6300: sweeper Removal robot, 6301: housing, 6302: display unit, 6303: camera, 6304: brush, 6305: operation button, 6306: secondary battery, 6310: dust, 6400: robot, 6401: illuminance sensor, 6402: microphone, 6403: upper camera, 6404: speaker, 6405: display unit, 6406: lower camera, 6407: obstacle sensor, 6408: movement mechanism, 6409: secondary battery, 6500: flying object, 6501: propeller, 6502: camera, 6503: secondary battery, 6504: electronic component, 7100: display device, 7101: housing, 7102: table display unit, 7103: operation buttons, 7104: secondary battery, 7200: mobile information terminal, 7201: housing, 7202: display unit, 7203: band, 7204: buckle, 7205: operation buttons, 7206: input / output terminal, 7207: icon, 7300: display device, 7304: display unit, 7400: mobile phone, 7401: housing, 7402: display unit, 7403: operation buttons, 7404: external connection port, 7405: speaker, 7406: microphone, 7407: secondary battery, 7500: electronic cigarette, 7501: atomizer, 7502: cartridge, 7504: secondary battery, 8 000: display device, 8001: housing, 8002: display unit, 8003: speaker unit, 8004: secondary battery, 8021: charging device, 8022: cable, 8024: secondary battery, 8100: lighting device, 8101: housing, 8102: light source, 8103: secondary battery, 8104: ceiling, 8105: side wall, 8106: floor, 8107: window, 8200: indoor unit, 8201: housing, 8202: air outlet, 8203: secondary battery, 8204: outdoor unit, 8300: electric refrigerator-freezer, 8301: housing, 8302: refrigerator compartment door, 8303: freezer compartment door, 8304: secondary battery, 8400: automobile,8401: Headlight, 8406: Electric motor, 8500: Automobile, 8600: Scooter, 8601: Side mirror, 8602: Secondary battery, 8603: Turn signal light, 8604: Under-seat storage, 9600: Tablet terminal, 9625: Switch, 9627: Switch, 9628: Operation switch, 9629: Fastener, 9630a: Housing, 9630b: Housing, 9630: Housing, 9631a: Display unit, 9631b: Display unit, 9631: Display unit, 9633: Solar cell, 9634: Charge / discharge control circuit, 9635: Secondary battery, 9636: DCDC converter, 9637: Converter, 9640: Moving part,

Claims

1. a first secondary battery and a second secondary battery, each of which includes an exterior body that houses an electrolyte, a positive electrode, and a negative electrode, a sensor member that is provided so as to be in contact with a part of the exterior body, and a detection circuit that controls the sensor member; the sensor member has a film-like piezoelectric element, The sensor member a first region and a second region each extending in a longitudinal direction of the exterior body; a third region and a fourth region each extending in a minor axis direction of the exterior body, a distance between the third region and the fourth region is greater than a distance between the first region and the second region; the first region intersects with the third region and the fourth region; the second region intersects with the third region and the fourth region; the adhesive region of the exterior body overlaps between the first region and the second region and between the third region and the fourth region; The first secondary battery is a storage battery system having a memory means for storing data collected by introducing gas into the second secondary battery, a learning model constructed based on the data, and estimated values obtained using the learning model, and a means for notifying information based on the estimated values.

2. a first secondary battery and a second secondary battery, each of which includes an exterior body that houses an electrolyte, a positive electrode, and a negative electrode, a sensor member that is provided so as to be in contact with a part of the exterior body, and a detection circuit that controls the sensor member; the sensor member has a film-like piezoelectric element, The sensor member a first region and a second region each extending in a longitudinal direction of the exterior body; a third region and a fourth region each extending in a minor axis direction of the exterior body, a distance between the third region and the fourth region is greater than a distance between the first region and the second region; the first region intersects with the third region and the fourth region; the second region intersects with the third region and the fourth region; the adhesive region of the exterior body overlaps between the first region and the second region and between the third region and the fourth region; The first secondary battery is a storage battery system having a memory means for storing the expansion amount collected when gas is introduced into the second secondary battery, a learning model constructed based on the expansion amount, and an estimated value obtained using the learning model, and a means for notifying information based on the estimated value.

3. In claim 1 or claim 2, The battery system, wherein the electrolyte comprises an organic solvent.

4. The battery includes an exterior body that houses an electrolyte, a positive electrode, and a negative electrode, a sensor member that is provided so as to be in contact with a part of the exterior body, and a detection circuit that controls the sensor member, the sensor member has a film-like piezoelectric element, The sensor member a first region and a second region each extending in a longitudinal direction of the exterior body; a third region and a fourth region each extending in a minor axis direction of the exterior body, a distance between the third region and the fourth region is greater than a distance between the first region and the second region; the first region intersects with the third region and the fourth region; the second region intersects with the third region and the fourth region; A secondary battery, wherein the adhesive region of the exterior body overlaps between the first region and the second region and between the third region and the fourth region.

5. In claim 4, The secondary battery, wherein the electrolyte solution comprises an organic solvent.

6. a first secondary battery and a second secondary battery, each of which includes an exterior body that houses an electrolyte, a positive electrode, and a negative electrode, a sensor member that is provided so as to be in contact with a part of the exterior body, and a detection circuit that controls the sensor member; the sensor member has a film-like piezoelectric element, The sensor member a first region and a second region each extending in a longitudinal direction of the exterior body; a third region and a fourth region each extending in a minor axis direction of the exterior body, a distance between the third region and the fourth region is greater than a distance between the first region and the second region; the first region intersects with the third region and the fourth region; the second region intersects with the third region and the fourth region; the adhesive region of the exterior body overlaps between the first region and the second region and between the third region and the fourth region; introducing a gas into the second secondary battery; collecting data of the second secondary battery; constructing a learning model based on the data; storing estimates using the learned model; A method for operating a storage battery system, comprising a step of notifying the first secondary battery of information based on the estimated value.

7. a first secondary battery and a second secondary battery, each of which includes an exterior body that houses an electrolyte, a positive electrode, and a negative electrode, a sensor member that is provided so as to be in contact with a part of the exterior body, and a detection circuit that controls the sensor member; the sensor member has a film-like piezoelectric element, The sensor member a first region and a second region each extending in a longitudinal direction of the exterior body; a third region and a fourth region each extending in a minor axis direction of the exterior body, a distance between the third region and the fourth region is greater than a distance between the first region and the second region; the first region intersects with the third region and the fourth region; the second region intersects with the third region and the fourth region; the adhesive region of the exterior body overlaps between the first region and the second region and between the third region and the fourth region; introducing a gas into the second secondary battery to expand it; collecting the amount of expansion of the second secondary battery; constructing a learning model based on the dilation amount; storing estimates using the learned model; and a step of notifying the first secondary battery of information based on the estimated value.

8. In claim 6 or claim 7, The method of operating a battery system, wherein the electrolyte comprises an organic solvent.

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