Sending device and image forming device

By employing an elastic member and torque limiter to manage rotational resistance, the discharge device minimizes impact noise and reduces the rotational force needed to raise the delivery roll, addressing the issue of collisions in existing discharge devices.

JP7725832B2Active Publication Date: 2025-08-20FUJIFILM BUSINESS INNOVATION CORP
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Patent Information

Application Number
JP2021029186
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-02-25
Publication Date
2025-08-20
Estimated Expiration
2041-02-25

AI Technical Summary

Technical Problem

The discharge device experiences impact noise when the delivery roll descends onto the loading section due to collisions, which is not addressed in existing configurations where the cam performs a second rotation without resistance.

Method used

The configuration includes an elastic member using an elastic force to cause the cam to perform a second rotation, with an application portion applying rotational resistance to the cam during the second rotation, and a torque limiter disposed on the cam's rotation shaft to manage rotational resistance.

Benefits of technology

This configuration suppresses collision noise and reduces the rotational force required to raise the delivery roll, compared to configurations without resistance, and stabilizes rotational resistance.

✦ Generated by Eureka AI based on patent content.

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Abstract

To suppress collision noise when a delivery roll falls vertically to a loading part.SOLUTION: A delivery device includes; a loading part on which a material to be delivered is loaded; a delivery roll for delivering the material to be delivered loaded on the loading part; a cam that makes a first rotation while in contact with a mounting member to which the delivery roll is mounted, and elevates the delivery roll; an elastic member for lowering the elevated delivery roll to the loading part while causing the cam in contact with the mounting member to make a second rotation due to an elastic force acting on the mounting member; and an imparting part that imparts a rotational resistance to the cam that makes the second rotation.SELECTED DRAWING: Figure 7
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Description

[Technical Field]

[0001] The present invention relates to a sending device and an image forming device. [Background technology]

[0002] Patent document 1 discloses a sheet conveying device that conveys a sheet supported on a sheet support portion, the sheet conveying device having an opening / closing member that can rotate between a closed position and an open position relative to the sheet support portion, a flag member that is rotatably attached to the opening / closing member and that detects a sheet on the sheet support portion, and an assist member that is attached to the opening / closing member and that is in a first position when the opening / closing member is in the closed position and is displaceable from the first position to a second position by its own weight when the opening / closing member is in the open position, wherein the assist member does not act on the flag member when in the first position, and presses the flag member when in the second position, urging the flag member toward the opening / closing member. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 2019-112197 Summary of the Invention [Problem to be solved by the invention]

[0004] The discharge device may include a loading section on which materials to be discharged, such as paper, are loaded, a discharge roll that discharges the materials loaded on the loading section, and a cam that makes a first rotation while in contact with the mounting member to which the discharge roll is attached, thereby raising the discharge roll.

[0005] The sending device may further include an elastic member that causes the cam in contact with the mounting member to make a second rotation by an elastic force acting on the mounting member, thereby lowering the raised sending roll to the loading section.

[0006] In this delivery device, when the delivery roll, after rising, descends to the loading section, the delivery roll may collide with the material to be delivered loaded in the loading section or with the loading section itself, causing a collision noise.

[0007] The present invention aims to suppress the impact noise when the delivery roll descends onto the loading section, compared to a configuration in which the cam performs the second rotation without resistance. [Means for solving the problem]

[0008] The first embodiment comprises a loading section on which the material to be fed is loaded, a feed roll that feeds the material loaded on the loading section, a cam that performs a first rotation while in contact with an attachment member to which the feed roll is attached, thereby raising the feed roll, an elastic member that uses an elastic force acting on the attachment member to cause the cam in contact with the attachment member to perform a second rotation, thereby lowering the raised feed roll to the loading section, and an application section that applies rotational resistance to the cam that makes the second rotation.

[0009] In a second aspect, the applying portion applies a rotational resistance to the cam performing the first rotation that is smaller than the rotational resistance applied to the cam performing the second rotation, or does not apply any rotational resistance to the cam performing the first rotation.

[0010] The third aspect comprises a gear train that transmits a driving force from a drive unit to the cam to cause the first rotation, and a gear that is provided in the gear train and rotates freely during the second rotation of the cam, and the application unit is arranged between the cam and the gear.

[0011] In a fourth aspect, the application portion is a torque limiter provided on a rotation shaft of the cam.

[0012] The fifth aspect comprises a feeding device according to any one of the first to fourth aspects attached to the image forming device main body, and an image forming unit provided in the image forming device main body that forms an image on a recording medium as a material to be fed out from the feeding device. [Effects of the Invention]

[0013] According to the configuration of the first aspect, collision noise when the delivery roll descends onto the loading section is suppressed compared to a configuration in which the cam performs the second rotation without resistance.

[0014] According to the second aspect of the configuration, the rotational force of the cam required to raise the delivery roll can be reduced compared to a configuration in which the application section applies the same rotational resistance to the cam that rotates in the second direction as to the cam that rotates in the first direction.

[0015] According to the configuration of the third aspect, during the second rotation of the cam, the applying portion applies rotational resistance to the cam, but the rotational force caused by the second rotation of the cam is not transmitted to the drive portion.

[0016] According to the configuration of the fourth aspect, the rotational resistance acting on the cam is less likely to vary compared to a configuration in which a torque limiter is disposed on a rotational axis different from the rotational axis of the cam (for example, the rotational axis of a gear).

[0017] According to the configuration of the fifth aspect, collision noise when the delivery roll descends onto the loading section is suppressed compared to a configuration in which the cam performs the second rotation without resistance. [Brief explanation of the drawings]

[0018] [Figure 1] 1 is a perspective view showing an image forming apparatus according to an embodiment of the present invention; [Figure 2] 1 is a front cross-sectional view showing an image forming apparatus according to an embodiment of the present invention. [Figure 3] 5A and 5B are side views illustrating the opening and closing operation of the manual feed tray relative to the image forming apparatus main body according to the embodiment. [Figure 4] FIG. 2 is an enlarged perspective view showing a part of the manual feed tray including the lifting mechanism according to the embodiment. [Figure 5] FIG. 2 is an enlarged perspective view showing a part of the manual feed tray including the lifting mechanism according to the embodiment. [Figure 6] FIG. 10 is a side view showing the lifting mechanism in a state where the delivery roll according to the embodiment is located at an upper position. [Figure 7] 10 is a side view showing the lifting mechanism in a state where the delivery roll according to the embodiment is located at a contact position. FIG. [Figure 8] FIG. 2 is a side view showing a lifting mechanism and a driving mechanism according to the embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0019] An example of an embodiment of the present invention will be described below with reference to the drawings.

[0020] (Image forming apparatus 10) An image forming apparatus 10 according to this embodiment will be described. Fig. 1 is a perspective view showing the image forming apparatus 10. Fig. 2 is a front cross-sectional view showing the image forming apparatus 10. Note that the arrow UP shown in each of Figs. 1 and 2 indicates the upper side (vertical upward) of the apparatus.

[0021] The image forming apparatus 10 shown in Figures 1 and 2 is an apparatus that forms images. Specifically, as shown in Figures 1 and 2, the image forming apparatus 10 includes an image forming apparatus main body 11, a medium storage unit 12, and a manual feed tray 20. As shown in Figure 2, the image forming apparatus 10 also includes a medium discharge unit 13, an image forming unit 14, and a conveying mechanism 16. Each unit of the image forming apparatus 10 will be described below.

[0022] (Image forming apparatus main body 11) 1 and 2 is a portion where each component of the image forming device 10 is provided. Specifically, as shown in FIG. 1, the image forming device main body 11 is configured as a housing formed in a substantially rectangular parallelepiped shape.

[0023] 2, for example, a medium storage unit 12, an image forming unit 14, and a transport mechanism 16 are provided inside an image forming apparatus main body 11. A manual feed tray 20 is attached to one side of the image forming apparatus main body 11 so as to be openable and closable. A medium discharge unit 13 is provided on the other side of the image forming apparatus main body 11.

[0024] (medium storage section 12) 2, the medium storage unit 12 is a portion of the image forming apparatus 10 that stores recording media P. The recording media P stored in the medium storage unit 12 is supplied to the image forming unit 14. As an example of the recording media P, paper P is used.

[0025] (Media discharge section 13) 2 is a portion of the image forming apparatus 10 to which the recording medium P is discharged. The recording medium P, on which an image has been formed by the image forming unit 14, is discharged to the medium discharge unit 13.

[0026] (Image forming unit 14) 2 has the function of forming an image on the recording medium P sent out from the medium storage unit 12 and the manual feed tray 20. Examples of the image forming unit 14 include an inkjet image forming unit that forms an image on the recording medium P using ink, and an electrophotographic image forming unit that forms an image on the recording medium P using toner.

[0027] In an inkjet image forming unit, for example, ink droplets are ejected from an ejection unit onto a recording medium P to form an image on the recording medium P. In the inkjet image forming unit, ink droplets may be ejected from the ejection unit onto a transfer body, and the ink droplets may be transferred from the transfer body to the recording medium P to form an image on the recording medium P.

[0028] In an electrophotographic image forming unit, for example, the steps of charging, exposing, developing, transferring, and fixing are performed to form an image on a recording medium P. In an electrophotographic image forming unit, the steps of charging, exposing, developing, and transferring are performed to form an image on a transfer body, and the image may be transferred from the transfer body to the recording medium P, and then the image may be fixed to the recording medium P to form an image on the recording medium P.

[0029] Note that examples of the image forming unit are not limited to the inkjet image forming unit and the electrophotographic image forming unit described above, and various other image forming units can be used.

[0030] (Transport mechanism 16) 2 is a mechanism for transporting the recording medium P. The transport mechanism 16 transports the recording medium P by a transport member 17 such as a transport roll, for example. The transport member 17 may be a transport belt or the like, as long as it is a member that can apply a transport force to the recording medium P and transport the recording medium P.

[0031] The transport mechanism 16 transports the recording medium P from the medium storage unit 12 to the image forming unit 14. The transport mechanism 16 also transports the recording medium P sent out from the manual feed tray 20 to the image forming unit 14. The transport mechanism 16 also transports the recording medium P from the image forming unit 14 to the medium discharge unit 13.

[0032] (Manual feed tray 20) 3 is a side view showing the opening and closing operation of the manual feed tray 20 relative to the image forming apparatus main body 11. In FIGS. 1 and 2, the manual feed tray 20 is shown in an open state relative to the image forming apparatus main body 11.

[0033] 2, manual feed tray 20 is a portion of image forming apparatus 10 on which recording media P are loaded. Note that a tray refers to a member on which recording media P are loaded. Manual feeding refers to an operation of loading recording media P manually by a user of image forming apparatus 10. Therefore, manual feed tray 20 refers to a member on which recording media P are loaded manually by a user of image forming apparatus 10.

[0034] As described above, the manual feed tray 20 is provided outside the image forming apparatus main body 11, and the recording medium P is loaded on the manual feed tray 20 in a state where it is exposed to the outside of the image forming apparatus main body 11.

[0035] Furthermore, the manual feed tray 20 functions as a feeding device that feeds out, for example, types of recording media P that cannot be fed out of the medium storage unit 12 or are not suitable for feeding out of the medium storage unit 12. Such types include cardboard, postcards, envelopes, non-standard size paper, resin film, etc.

[0036] Specifically, as shown in Fig. 2, the manual feed tray 20 includes a tray body 22, a stacking section 24, and a feeding mechanism 30. The manual feed tray 20 is an example of a "feeding device." The recording medium P is an example of a "material to be fed."

[0037] (Tray body 22) 1 and 2, the tray main body 22 is a portion where the components of the manual feed tray 20 are provided. As shown in FIGS. 1, 2, and 3, the tray main body 22 has a downstream end 22A in the feeding direction (the direction of arrow X in the figures) in which the recording medium P is fed, attached to the image forming apparatus main body 11. In this embodiment, as shown in FIG. 3, the tray main body 22 has an upstream end 22B that is movable in a closing direction (the direction of arrow A in FIG. 3) and an opening direction (the direction of arrow B in FIG. 3) with the downstream end 22A as a fulcrum (i.e., as a rotation center).

[0038] That is, the tray main body 22 can be opened and closed between a closed position (position indicated by reference symbol 22(X) in FIG. 3) in which the upstream end 22B in the sending direction is positioned above the downstream end 22A, and an open position (position indicated by reference symbol 22(Y) in FIG. 3 and the positions shown in FIGS. 1 and 2) in which the upstream end 22B is positioned to the side of the downstream end 22A. Note that the tray main body 22 may be configured such that the upstream end 22B is positioned lower in the open position than in the closed position.

[0039] (Loading section 24) 1, 2, and 3, the stacking section 24 is provided inside the tray body 22 (on the closing direction (the direction of arrow A in FIG. 3) of the tray body 22) so as to be movable along the tray body 22. Specifically, the stacking section 24 is movable in a separation direction (the direction of arrow E in FIG. 3) from the downstream end 22A (i.e., the center of rotation) of the tray body 22 to the upstream end 22B (i.e., the free end) and in an approach direction (the direction of arrow F in FIG. 3) which is the opposite direction.

[0040] In this embodiment, the loading section 24 is moved in a separating direction and an approaching direction within a predetermined movement range by a link mechanism (not shown) in accordance with the opening and closing operation of the tray body 22. Specifically, when the tray body 22 is in the closed position (hereinafter referred to as "when the tray body 22 is in the closed position"), the loading section 24 is located in a separating position (a position indicated by reference symbol 24(X) in FIG. 3), and when the tray body 22 is rotated from the closed position to the open position, the loading section 24 moves from the separating position to a approaching position (a position indicated by reference symbol 24(Y) in FIG. 3). The distance LA from the upstream end of the loading section 24 to the upstream end of the tray body 22 is longer when the loading section 24 is in the approaching position than when it is in the separating position.

[0041] The stacking section 24 is formed in a plate shape (flat shape) with its thickness direction aligned with the opening direction of the tray main body 22 (the direction of arrow B in FIG. 3). As shown in FIGS. 1 and 2, when the tray main body 22 is in the open position (hereinafter referred to as "when the tray main body 22 is in the open position"), the stacking section 24 has an exposed stacking surface 24E on which the recording media P are stacked. Therefore, the recording media P are stacked on the stacking section 24 in a state where they are exposed to the outside of the image forming apparatus main body 11.

[0042] Depending on the size (i.e., dimensions) of the recording medium P, the entire recording medium P may be loaded on the loading section 24, or only a portion of the recording medium P may be loaded on the loading section 24 and another portion may be loaded on the tray main body 22.

[0043] The stacking section 24 is also provided with side guides 27 that come into contact with both side edges of the recording media P stacked on the stacking section 24 (see FIG. 1). The side guides 27 are movable in a direction (hereinafter referred to as the intersecting direction) that intersects (specifically, is perpendicular to) the feeding direction. The intersecting direction is indicated by the arrow Y in each drawing.

[0044] (Delivery mechanism 30) The delivery mechanism 30 shown in Fig. 2 is a mechanism that delivers the recording medium P from the stacking unit 24. Specifically, the delivery mechanism 30 transports the recording medium P delivered from the stacking unit 24 to the image forming apparatus main body 11. Therefore, the delivery mechanism 30 can also be said to be a supply mechanism that supplies the recording medium P to the image forming apparatus main body 11. Specifically, the delivery mechanism 30 has a delivery roll 32, a transport roll 34, an application roll 36, a lifting mechanism 50 (see Figs. 4 to 8), and a drive mechanism 38 (see Fig. 8).

[0045] 4, the delivery roll 32 can be raised and lowered by a lifting mechanism 50 to a contact position (position indicated by a two-dot chain line in FIG. 4) where it contacts the recording medium P loaded on the loading section 24, and an upper position (position indicated by a solid line in FIG. 4) that is a position above the contact position. The specific configuration of the lifting mechanism 50 will be described later.

[0046] Specifically, the contact position is a position where the feed roll 32 contacts a downstream portion of the upper surface of the uppermost recording medium P among the recording media P stacked on the stacking section 24 in the feed direction. Therefore, the contact position can also be said to be a position where the feed roll 32 is closer to the stacking section 24 than the upper position. Note that, when no recording media P are stacked on the stacking section 24, the feed roll 32 contacts the stacking section 24 at the contact position. In this way, the contact position is a position that varies depending on the number of recording media P stacked on the stacking section 24 (i.e., the volume of the recording media P). Note that FIG. 2 shows the feed roll 32 positioned at the contact position. Also, in FIG. 7, the feed roll 32 positioned at the contact position is indicated by a solid line.

[0047] Specifically, the upper position is a position above the upper surface of the uppermost recording medium P when the maximum amount of recording media P is loaded on the stacking section 24. Therefore, the upper position can also be said to be a position spaced upward from the recording media P loaded on the stacking section 24. Note that Fig. 6 shows the delivery roll 32 positioned at the upper position. In Fig. 7, the delivery roll 32 positioned at the upper position is indicated by a two-dot chain line.

[0048] The delivery roll 32 (see FIG. 2) is driven to rotate by a drive mechanism 38 (see FIG. 8) at the contact position, thereby delivering the recording medium P from the stacking unit 24. The delivery roll 32 is also called a pickup roll or a nudger roll. The specific configuration of the drive mechanism 38 will be described later.

[0049] 2, the transport roll 34 is disposed downstream of the feed roll 32 in the feed direction. The application roll 36 is disposed below the transport roll 34 and is in contact with the transport roll 34. The transport roll 34 is driven to rotate by a drive mechanism 38, thereby transporting the recording medium P fed by the feed roll 32 further downstream in the feed direction. The transport roll 34 is also referred to as a feed roll.

[0050] The application roll 36 is a roll that rotates when a predetermined rotational force is applied, and functions as a brake that generates a rotational load until the predetermined rotational force is applied. In this way, by the application roll 36 functioning as a brake, when multiple recording media P are overlapped and introduced between the transport roll 34 and the application roll 36, the application roll 36 applies transport resistance from the underside of the recording media P, thereby suppressing double feeding of the recording media P transported by the transport roll 34. The application roll 36 is also called a retard roll.

[0051] As described above, in the delivery mechanism 30, when a plurality of recording media P are delivered in a stacked state from the stacking section 24, the transport roll 34 applies a transport force to the upper recording medium P (i.e., the first recording medium P), while the applying roll 36 applies a transport resistance to the lower recording media P (the second and subsequent recording media P). That is, in the delivery mechanism 30, the transport roll 34 and the applying roll 36 separate (sort) the stacked sheets of paper P, and deliver the recording media P one by one.

[0052] (Lifting mechanism 50) 4 and 5 are enlarged perspective views of a portion of the manual tray 20 including the lifting mechanism 50. Fig. 6 is a side view showing the lifting mechanism 50 when the delivery roll 32 is located at the upper position. Fig. 7 is a side view showing the lifting mechanism 50 when the delivery roll 32 is located at the contact position. Fig. 8 is a side view showing the lifting mechanism 50 and the drive mechanism 38.

[0053] The lifting mechanism 50 shown in Figures 4 to 8 is a mechanism that raises and lowers the delivery roll 32. Specifically, as shown in Figure 5, the lifting mechanism 50 has a support body 58, a mounting member 70, a motor 52, and a holding unit 56. Furthermore, the lifting mechanism 50 has a cam 54 (see Figures 6 and 7), a tension coil spring 78 (see Figures 6 and 7), and a gear train 60 (see Figure 8).

[0054] 4 to 8, the mounting portion attached to the image forming apparatus main body 11 is indicated by the reference numeral 29. Specifically, the mounting portion 29 is fixed to the image forming apparatus main body 11 by screwing or the like with a pin 29A inserted into the image forming apparatus main body 11. The tray main body 22 is configured to be rotatable with respect to the mounting portion 29.

[0055] (Support 58) 4 to 7 has the function of supporting each component of the lifting mechanism 50. This support 58 is fixed to the tray main body 22. Specifically, the support 58 has, for example, a side wall 58A extending from the tray main body 22 in the closing direction (the direction of arrow A (see FIGS. 3 and 4)), and an upper wall 58B extending from an upper portion of the side wall 58A in the intersecting direction (the direction of arrow Y).

[0056] (Mounting member 70) 6 and 7, the mounting member 70 is a member to which the delivery roll 32 and the transport roll 34 are rotatably mounted. In other words, the mounting member 70 can also be said to be a support part that rotatably supports the delivery roll 32 and the transport roll 34.

[0057] Specifically, as shown in Figures 5, 6, and 7, the mounting member 70 has a main body 72, an arm portion 74, and a mounting portion 76. As shown in Figure 5, the main body 72 is made up of a member having a length in the intersecting direction. As shown in Figure 6, the main body 72 extends in the delivery direction (direction of arrow X) in a side view. The delivery roll 32 is rotatably attached to the upstream end of the main body 72 in the delivery direction, and the transport roll 34 is rotatably attached to the downstream end of the main body 72 in the delivery direction.

[0058] The arm portion 74 is disposed on one side of the main body 72 in the intersecting direction and on one side of the transport roll 34 in the intersecting direction. In a side view, the arm portion 74 extends obliquely downward toward the upstream side in the delivery direction relative to the transport roll 34, and is disposed between the transport roll 34 and the delivery roll 32 in the delivery direction.

[0059] The attachment portion 76 is a portion to which one end of the tension coil spring 78 is attached. The attachment portion 76 extends upward from the downstream end of the main body 72 in the delivery direction.

[0060] The mounting member 70 is rotatable around the shaft 34A of the transport roll 34 in the direction of arrow G1 in the figure and in the opposite direction, that is, the direction of arrow H1. Specifically, the mounting member 70 is rotatable between a first position (hereinafter referred to as a lowered position) where the delivery roll 32 is located at the contact position, and a second position (hereinafter referred to as a raised position) where the delivery roll 32 is located at an upper position.

[0061] Note that Fig. 6 shows the mounting member 70 in the raised position. In Fig. 7, the delivery roll 32 in the upper position is shown by a two-dot chain line, and the delivery roll 32 in the lowered position is shown by a solid line.

[0062] (Tension coil spring 78) One end of the tension coil spring 78 is attached to the attachment portion 76 of the attachment member 70, and the other end is attached to the support body 58. As a result, the tension coil spring 78 pulls the delivery roll 32 in the direction of arrow H1 (i.e., the direction from the upper position toward the contact position) by the elastic force acting on the attachment member 70.

[0063] The tension coil spring 78 is an example of an elastic member. The example of the elastic member is not limited to the tension coil spring 78. An example of the elastic member may be, for example, a compression spring such as a compression coil spring that pushes the delivery roll 32 in the direction of arrow H1 (i.e., the direction from the upper position toward the contact position) by an elastic force acting on the mounting member 70, and may be any member that applies a force in the direction of arrow H1 to the delivery roll 32 by an elastic force acting on the mounting member 70.

[0064] (Cam 54) As shown in FIG. 7, the cam 54 is rotatable in the forward direction of arrow G2 around the camshaft 53 (i.e., the rotation axis) and in the reverse direction of arrow H2, which is the opposite direction to the direction of arrow G2. The cam 54 has a short diameter portion 54A and a long diameter portion 54B. The radial length of the long diameter portion 54B from the camshaft 53 (i.e., the rotation axis) to the outer circumferential surface is longer than the radial length of the short diameter portion 54A. The forward rotation in the direction of arrow G2 in the figure is an example of a "first rotation." The reverse rotation in the direction of arrow H2 is an example of a "second rotation."

[0065] The outer peripheral surface of the cam 54 contacts the arm portion 74 in a contact range 54R (see FIG. 7) from the short diameter portion 54A to the long diameter portion 54B. The contact range 54R is the range from the short diameter portion 54A toward the direction of arrow H2 and from the long diameter portion 54B toward the direction of arrow G2. The short diameter portion 54A is the portion in the contact range 54R where the radial length from the cam shaft 53 to the outer peripheral surface is the shortest. The long diameter portion 54B is the portion in the contact range 54R where the radial length from the cam shaft 53 to the outer peripheral surface is the longest. In the contact range 54R, the radial length gradually increases from the short diameter portion 54A toward the long diameter portion 54B.

[0066] Then, when the short diameter portion 54A of the cam 54 comes into contact with the arm portion 74, the feed roll 32 attached to the attachment member 70 is positioned at the contact position. The cam 54, with the short diameter portion 54A in contact with the arm portion 74, rotates forward in the direction of arrow G2, and when the long diameter portion 54B of the cam 54 comes into contact with the arm portion 74, the feed roll 32 moves from the contact position to the upper position. The cam 54, with the long diameter portion 54B in contact with the arm portion 74, rotates backward in the direction of arrow H2, and when the short diameter portion 54A of the cam 54 comes into contact with the arm portion 74, the feed roll 32 moves from the upper position to the contact position.

[0067] (Holding part 56) The holding portion 56 shown in FIG. 5 has the function of holding the delivery roll 32, which is located at the upper position (the position shown in FIG. 6), at the upper position. The holding portion 56 is composed of a hook member (specifically, for example, a hook) provided on the support body 58. When the mounting member 70 rotates in the direction of arrow G1 from the lowered position to the raised position, a hooked portion (not shown) provided on the mounting member 70 moves to the hooked position by the holding portion 56 and is hooked onto the hooked portion. In this way, when the mounting member 70 moves to the raised position, the holding portion 56 automatically holds the delivery roll 32 attached to the mounting member 70 at the upper position. The holding of the mounting member 70 by the holding portion 56 is released when a release portion (not shown) moves the holding portion 56 from the hooked position.

[0068] (Motor 52) 4 and 5, the motor 52 is provided on a side wall 58A of the support body 58. The motor 52 is a driving source that generates a driving force for forwardly rotating the cam 54. Specifically, for example, a stepping motor is used as the motor 52.

[0069] The motor 52 is an example of a "drive unit." Note that the example of the drive unit is not limited to the motor 52 configured as a stepping motor. For example, a servo motor or other motors may be used as the drive unit, and any drive unit that generates a drive force to rotate the cam 54 in the forward direction may be used.

[0070] The motor 52 constitutes a part of the lifting mechanism 50, and also constitutes a part of the drive mechanism 38 that drives the transport rolls 34 and the delivery rolls 32, as will be described later.

[0071] (Gear train 60) 8 has a function of transmitting the driving force of the motor 52 to the cam 54. Specifically, as shown in FIG. 8, the gear train 60 is made up of a plurality of gears, and includes, as an example, gears 62, 63, 64, and 65. The gear 62 meshes with a driving gear 52B provided on a driving shaft 52A of the motor 52.

[0072] As an example, the gears 63 and 64 are configured as two-stage gears having large-diameter gears 63A and 64A and small-diameter gears 63B and 64B that are smaller in diameter than the large-diameter gears 63A and 64A. The large-diameter gear 63A of the gear 63 meshes with the gear 62. The small-diameter gear 63B of the gear 63 meshes with the large-diameter gear 64A of the gear 64. The small-diameter gear 64B of the gear 64 meshes with the gear 65. The gear 65 is fixed to the cam shaft 53 of the cam 54. The gear 64 is a gear having a one-way clutch. The gear 64 transmits the rotational force from the motor 52 in the forward direction (the direction of the arrow G3) to the gear 65, but does not transmit the rotational force from the motor 52 in the reverse direction (the direction of the arrow H3) to the gear 65 due to the action of the one-way clutch. Specifically, when the rotational force in the reverse direction from the motor 52 is transmitted from the gear 63 to the gear 64, the large diameter gear 64A rotates freely relative to the small diameter gear 64B due to the action of the one-way clutch.

[0073] Even when the rotational force in the reverse direction from cam 54 is transmitted from gear 65 to gear 64, the action of the one-way clutch causes small-diameter gear 64B to rotate freely relative to large-diameter gear 64A. In other words, the action of the one-way clutch prevents gear 64 from transmitting the rotational force in the reverse direction from cam 54 to gear 63.

[0074] (Action of the lifting mechanism 50) As described above, in the lifting mechanism 50, as shown in FIG. 8, the gears 62, 63, 64, and 65 of the gear train 60 mesh with each other, thereby transmitting the rotational force in the forward direction from the motor 52 to the cam 54 via the cam shaft 53. The cam 54 to which the rotational force in the forward direction is transmitted rotates forward in the direction of arrow G2 as shown in FIG. 7, and the major diameter portion 54B of the cam 54 contacts the arm portion 74, causing the mounting member 70 to rotate in the direction of arrow G1 from the lowered position to the raised position. As a result, the delivery roll 32 attached to the mounting member 70 rises from the contact position to the upper position. When the mounting member 70 rotates from the lowered position to the raised position, a latched portion (not shown) provided on the mounting member 70 moves to the latched position by the holding portion 56 and is latched by the holding portion 56. As a result, the holding portion 56 holds the delivery roll 32 in the upper position.

[0075] When the motor 52 is stopped, and the holding of the mounting member 70 by the holding portion 56 is released by a release portion (not shown), the elastic force of the tension coil spring 78 rotates the cam 54 in the direction of arrow H2 while the cam 54 remains in contact with the arm portion 74, rotating the mounting member 70 from the raised position to the lowered position. As a result, the feed roll 32 in the upper position descends to the contact position. That is, the elastic force of the tension coil spring 78 reverses the cam 54 in contact with the mounting member 70, and the raised feed roll 32 descends to the stacking portion 24. Note that the elastic force of the tension coil spring 78 only needs to act as a force to lower the feed roll 32 in the upper position to the contact position, and does not necessarily need to act as a force to reverse the cam 54. That is, the elastic force of the tension coil spring 78 only needs to contribute to at least lowering the feed roll 32 to the contact position, and does not necessarily need to contribute to reverse the cam 54.

[0076] The release unit (not shown) performs a release operation based on, for example, a release command to release the holding of the mounting member 70 by the holding unit 56. The release command is generated, for example, by an execution command to execute an image forming operation.

[0077] (Drive mechanism 38) 8 is a mechanism that rotates and drives the transport roll 34 and the delivery roll 32. Specifically, the drive mechanism 38 has the motor 52 and a gear train 80 described above.

[0078] The gear train 80 has a function of transmitting the driving force of the motor 52 to the transport rolls 34. Specifically, as shown in Fig. 8, the gear train 80 is made up of a plurality of gears, and as one example, it has the above-mentioned gear 62 and gears 83 and 84. In this way, the drive mechanism 38 has the motor 52 and gear 62 that constitute part of the lifting mechanism 50. In other words, the drive mechanism 38 and the lifting mechanism 50 share some of their components (the motor 52 and the gear 62 at the most upstream of the gear trains 60 and 80).

[0079] As described above, the gear 62 meshes with the drive gear 52B provided on the drive shaft 52A of the motor 52. The gear 83 is, for example, a two-stage gear including a large-diameter gear 83A and a small-diameter gear 83B having a smaller diameter than the large-diameter gear 83A. The large-diameter gear 83A of the gear 83 meshes with the gear 62. The small-diameter gear 83B of the gear 83 meshes with the gear 84. The gear 84 is fixed to the shaft portion 34A (i.e., the rotation shaft) of the transport roll 34. The gear 83 has a one-way clutch. The gear 83 transmits the rotational force from the motor 52 in the reverse direction (the direction of the arrow H3) to the gear 84, but does not transmit the rotational force from the motor 52 in the forward direction (the direction of the arrow G3) to the gear 84 due to the action of the one-way clutch. Specifically, when the rotational force in the forward direction from the motor 52 is transmitted to the gear 83 via the gear 62, the large diameter gear 83A rotates freely relative to the small diameter gear 83B due to the action of the one-way clutch.

[0080] In the drive mechanism 38, the motor 52 rotates in the reverse direction, thereby rotating the transport roll 34. At this time, in the lifting mechanism 50, as described above, the gear 64 does not transmit the rotational force in the reverse direction from the motor 52 to the gear 65 due to the action of the one-way clutch. Therefore, the cam 54 does not rotate.

[0081] The rotational force transmitted to the transport roll 34 is further transmitted to the delivery roll 32 by a transmission member (not shown), thereby rotating the delivery roll 32. The transmission member is configured by a belt, a gear, etc.

[0082] (torque limiter 90) The torque limiter 90 has a function of applying rotational resistance to the reversely rotating cam 54. The torque limiter 90 is an example of an "application portion."

[0083] The torque limiter 90 is disposed between the cam 54 and the gear 64 having a one-way clutch. That is, the cam 54 is disposed downstream of the gear 64 in the direction of transmission of the driving force of the motor 52. Specifically, the torque limiter 90 is provided on the camshaft 53 of the cam 54.

[0084] In this embodiment, the torque limiter 90 applies rotational resistance to the cam 54 when the camshaft 53 rotates at a torque equal to or less than a predetermined set torque. On the other hand, when the camshaft 53 rotates at a torque exceeding the set torque, the torque limiter 90 slips between itself and the camshaft 53, reducing the rotational resistance applied to the cam 54 or not applying any rotational resistance to the cam 54. Note that the rotation of the camshaft 53 here includes forward and reverse rotations.

[0085] As described above, when the cam 54 is rotated in the direction of arrow H2 by the elastic force of the tension coil spring 78 while remaining in contact with the arm portion 74, and the lifted delivery roll 32 is lowered to the stacking portion 24, the cam shaft 53 rotates with a torque equal to or less than the set torque. Therefore, the torque limiter 90 applies a rotational resistance to the cam 54.

[0086] On the other hand, when the rotational force in the forward direction from the motor 52 is transmitted to the cam 54 via the gear train 60 and the camshaft 53, the camshaft 53 rotates with a torque that exceeds the set torque. In this way, since the camshaft 53 is rotated by the driving force of the motor 52, the effect of the rotational resistance that the torque limiter 90 imparts to the camshaft 53 becomes relatively small or can be ignored.

[0087] As a result, the torque limiter 90 applies a rotational resistance to the forward rotating cam 54 that is smaller than the rotational resistance applied to the reverse rotating cam 54, or does not apply any rotational resistance to the forward rotating cam 54.

[0088] (Action according to this embodiment) In the configuration of this embodiment, as described above, the elastic force of the tension coil spring 78 causes the cam 54 to rotate in the direction of arrow H2 while remaining in contact with the arm portion 74, and the raised delivery roll 32 is lowered to the stacking portion 24 (see FIG. 7). Then, the torque limiter 90 applies rotational resistance to the reversely rotating cam 54 via the cam shaft 53.

[0089] Therefore, compared to a configuration in which the cam 54 rotates in the reverse direction without resistance, the impact noise generated when the delivery roll 32 descends onto the stacking section 24 is suppressed.

[0090] In this embodiment, when the delivery roll 32 is raised from the contact position to the upper position, a rotational force in the forward direction from the motor 52 is transmitted to the cam 54 via the gear train 60 and the cam shaft 53. The cam 54 to which the rotational force in the forward direction is transmitted rotates forward in the direction of arrow G2 as shown in FIG. 7 , and the major diameter portion 54B of the cam 54 contacts the arm portion 74, causing the mounting member 70 to rotate in the direction of arrow G1 from the lowered position to the raised position. As a result, the delivery roll 32 attached to the mounting member 70 rises from the contact position to the upper position. The torque limiter 90 applies a rotational resistance to the forward-rotating cam 54 that is smaller than the rotational resistance applied to the reverse-rotating cam 54, or does not apply any rotational resistance to the forward-rotating cam 54.

[0091] Therefore, the rotational force of the cam 54 required to raise the delivery roll 32 is smaller than in a configuration in which the torque limiter 90 applies the same rotational resistance to the cam 54 rotating forward as it applies to the cam 54 rotating in the reverse direction.

[0092] In this embodiment, the torque limiter 90 is disposed between the cam 54 and the gear 64 having the one-way clutch. In other words, the torque limiter 90 is disposed downstream of the gear 64 in the direction in which the driving force of the motor 52 is transmitted.

[0093] Therefore, when the cam 54 rotates in the reverse direction, the torque limiter 90 applies rotational resistance to the cam 54, but the rotational force caused by the reverse rotation of the cam 54 is not transmitted to the motor 52 due to the action of the one-way clutch.

[0094] Furthermore, in this embodiment, the torque limiter 90 is specifically provided on the camshaft 53 of the cam 54. Here, in a configuration (hereinafter referred to as configuration A) in which the torque limiter 90 is arranged on a rotational axis different from the camshaft 53 (for example, the rotational axis of a gear upstream of the cam 54), rotational resistance is applied to the cam 54 via a transmission member such as a gear, and the rotational resistance acting on the cam 54 may vary.

[0095] In contrast to this, in this embodiment, as described above, the torque limiter 90 is specifically provided on the camshaft 53 of the cam 54, so that the rotational resistance acting on the cam 54 is less likely to vary compared to configuration A.

[0096] (Variation) In the present embodiment, the cam 54 rotates in the reverse direction in the direction of arrow H2 when the feed roll 32 in the upper position is lowered to the contact position. However, this is not limited thereto. The cam 54 may rotate forward in the direction of arrow G2 when the feed roll 32 in the upper position is lowered to the contact position. In this case, the outer peripheral surface of the cam 54 contacts the arm portion 74 in the range from the major diameter portion 54B to the minor diameter portion 54A in the clockwise direction in FIG. 7 . Even in this case, the elastic force of the tension coil spring 78 only needs to act as a force to lower the feed roll 32 in the upper position to the contact position, and does not necessarily need to act as a force to rotate the cam 54 forward. Furthermore, in this case, the driving force of the motor 52 to rotate the cam 54 forward may act on the cam 54. Therefore, when the feed roll 32 in the upper position is lowered to the contact position, the forward rotation of the cam 54 can be performed by at least one of the elastic force of the tension coil spring 78 and the driving force of the motor 52.

[0097] In addition, in this embodiment, the torque limiter 90 is used as an example of the torque applying portion, but this is not limiting. An example of the torque applying portion may be, for example, an elastic member such as a spring pressed against the camshaft 53 or another member that rotates in conjunction with the rotation of the cam 54, as long as it is capable of applying rotational resistance to the cam 54.

[0098] Furthermore, in the present embodiment, the torque limiter 90 as an example of an applying portion is configured to apply a rotational resistance to the forward rotating cam 54 that is smaller than the rotational resistance applied to the reverse rotating cam 54, or to apply no rotational resistance to the forward rotating cam 54, but this is not limiting. For example, an example of an applying portion may be configured to apply the same rotational resistance to the forward rotating cam 54 as the rotational resistance applied to the reverse rotating cam 54. Therefore, an example of an applying member may be one that does not vary the rotational resistance applied to a member on which the applying portion is provided (camshaft 53 in this embodiment) regardless of the torque acting on the member.

[0099] Furthermore, as an example of the applying section, for example, an applying section may be used that applies rotational resistance to the camshaft 53 when the cam 54 rotates in the reverse direction, and that rotates freely with respect to the camshaft 53 to apply a rotational resistance smaller than the rotational resistance applied to the cam 54 when the cam 54 rotates in the forward direction, or that does not apply rotational resistance to the cam 54. In other words, the applying section may be one that switches between applying and not applying rotational resistance depending on the rotation direction of the cam 54.

[0100] Furthermore, in the present embodiment, the torque limiter 90 as an example of an application portion is provided on the camshaft 53 of the cam 54, but is not limited to this. The torque limiter 90 may be configured to be disposed on a rotational axis different from the camshaft 53 (for example, the rotational axis of a gear upstream of the cam 54). Note that, when the gear train 60 includes the gear 64 having a one-way clutch, as in the present embodiment, the torque limiter 90 is disposed between the cam 54 and the gear 64 having the one-way clutch. In other words, the cam 54 is disposed downstream of the gear 64 in the direction of transmission of the driving force of the motor 52.

[0101] Although paper P is used as a recording medium P as an example of a material to be sent, this is not limiting. For example, examples of the recording medium P may include, for example, a resin film or a metal film, and any recording medium that can be sent may be used. Furthermore, in this embodiment, the recording medium P on which an image is formed is used as an example of a material to be sent, but this is not limiting. For example, examples of the material to be sent may include a material that is not intended to be processed to form an image, but is sent for the purpose of inspection or other processing, or a material that is sent solely for the purpose of transportation itself.

[0102] In this embodiment, the manual feed tray 20 is used as an example of a feeding device, but the present invention is not limited to this and can be applied to various feeding devices.

[0103] The present invention is not limited to the above-described embodiment, and various modifications, changes, and improvements are possible without departing from the spirit of the present invention. For example, the above-described modified examples may be appropriately combined to form a configuration. [Explanation of symbols]

[0104] 10 Image forming device 14 Image forming unit 20 Manual feed tray (an example of a feeding device) 24 Loading section 32 Sending Roll 52 Motor (an example of a drive unit) 54 Cam 60 gear train 64 gears 70 Mounting material 78 Tension coil spring (an example of an elastic member) 90 Torque limiter (an example of a torque applying part) P Recording medium (an example of a material to be transported)

Claims

1. a loading section on which materials to be delivered are loaded; a delivery roll that delivers the material loaded in the loading section; a cam that rotates in a first direction while in contact with a mounting member to which the delivery roll is attached, thereby lifting the delivery roll; an elastic member that causes the cam in contact with the mounting member to rotate in a second direction, which is opposite to the first rotation, by an elastic force acting on the mounting member, thereby lowering the lifted delivery roll to the loading section; an applying portion that applies rotational resistance to the cam that rotates in the second direction; a gear train that transmits a driving force from a drive unit to the cam, causing the first rotation; a gear provided in the gear train and rotating idle during the second rotation of the cam; Equipped with The application portion is disposed between the cam and the gear. Sending device.

2. The granting unit A rotational resistance smaller than the rotational resistance applied to the cam performing the second rotation is applied to the cam performing the first rotation, or no rotational resistance is applied to the cam performing the first rotation. The delivery device of claim 1 .

3. The granting unit A torque limiter is provided on the rotation shaft of the cam.

3. The delivery device according to claim 1 or 2.

4. A sending device according to any one of claims 1 to 3 attached to an image forming apparatus body; an image forming unit provided in the image forming apparatus body and configured to form an image on a recording medium as a material to be fed from the feeding device; An image forming apparatus comprising:

Citation Information

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