Active energy ray-curable resin composition and laminate
The active energy ray-curable resin composition, with specific (meth)acrylate and fluorine-containing compounds, addresses the need for both scratch resistance and flexibility in laminates, providing durable and flexible surfaces.
Patent Information
- Application Number
- JP2021157323
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-09-30
- Filing Date
- 2021-09-28
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2041-09-28
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Figure 0007729145000001 
Figure 0007729145000002 
Figure 0007729145000003
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to an active energy ray-curable resin composition and a laminate. [Background technology]
[0002] Conventionally, various plastics and the like have been used in a wide range of fields, such as the bodies and remote controls of home appliances such as refrigerators, televisions, and air conditioners, the housings and displays of information terminals such as mobile phones, smartphones, tablets, and personal computers, automobile parts, and automobile interior materials. Plastics and the like have advantages such as processability, transparency, light weight, and low cost, but have the disadvantage of being relatively susceptible to scratches.
[0003] In order to overcome these drawbacks, a resin layer having excellent scratch resistance is provided on the surface of the plastic or the like, thereby improving the scratch resistance of the surface without impairing the advantages of the plastic or the like. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Laid-Open No. 2004-1350 Summary of the Invention [Problem to be solved by the invention]
[0005] Recently, flexible displays, smartphones, and the like have been attracting attention, and scratch resistance and flexibility are required for these devices. Patent Document 1 discloses a resin layer with excellent scratch resistance, but does not mention the flexibility required for flexible displays and smartphones. [Means for solving the problem]
[0006] As a result of extensive research, the present inventors have found that the above-mentioned problems can be solved by a specific active energy ray-curable resin composition and a laminate. The present invention has been made to solve at least part of the above-mentioned problems, and can be realized as the following aspects or application examples.
[0007] The present disclosure provides the following: (Item 1) An active energy ray-curable resin composition constituting a resin layer of a laminate having a substrate and a resin layer, (meth)acrylate (A), and Contains a compound (B) having a fluorine atom, An active energy ray-curable resin composition that satisfies the following conditions 1 and 2: Condition 1: Indentation hardness of resin layer (N / mm 2 ) is between 450 and 600. Condition 2: The resin layer has a breaking elongation of 3.7% or more and 10.0% or less. (Item 2) 2. The active energy ray-curable resin composition according to item 1, wherein the component (A) comprises a urethane (meth)acrylate (a1) and / or a hydroxyl group-containing (meth)acrylate (a2). (Item 3) 3. The active energy ray-curable resin composition according to item 2, wherein the component (a1) is a reaction product of a polyisocyanate (a1-1) and a hydroxyl group-containing (meth)acrylate (a1-2), and the mass ratio of the component (a1-1) to the component (a1-2) ((a1-1) / (a1-2)) is 15 / 85 to 50 / 50. (Item 4) 4. The active energy ray-curable resin composition according to any one of items 1 to 3, wherein component (B) is a compound having a fluorine atom and a polymerizable unsaturated group. (Item 5) 5. The active energy ray-curable resin composition according to any one of items 1 to 4, further comprising an antistatic agent (C). (Item 6) 6. The active energy ray-curable resin composition according to any one of items 1 to 5, wherein component (C) is a polymer having a quaternary ammonium salt group. (Item 7) A laminate having a substrate and a resin layer, wherein the resin layer is a cured product of the active energy ray-curable resin composition according to any one of items 1 to 6. [Effects of the Invention]
[0008] A laminate including a resin layer formed from the active energy ray-curable resin composition provided by the present disclosure has good scratch resistance and flexibility. DETAILED DESCRIPTION OF THE INVENTION
[0009] Throughout the present disclosure, the ranges of the values of the physical properties, contents, etc., can be set as appropriate (for example, by selecting from the upper and lower limit values described for each item below). Specifically, for the value α, if the lower limit of the value α is exemplified as A1, A2, A3, etc., and the upper limit of the value α is exemplified as B1, B2, B3, etc., the range of the value α can be exemplified as A1 or more, A2 or more, A3 or more, B1 or less, B2 or less, B3 or less, A1 to B1, A1 to B2, A1 to B3, A2 to B1, A2 to B2, A2 to B3, A3 to B1, A3 to B2, A3 to B3, etc. In addition, in the present disclosure, the symbol "to" is used to mean that the values before and after it are included as the lower and upper limits. Hereinafter, the components, resin layers, laminates, etc. constituting the active energy ray-curable resin composition provided in the present disclosure will be described in detail.
[0010] <(Meth)acrylate (A)> Examples of the (meth)acrylate (A) (also referred to as "component (A)" in the present disclosure) include (meth)acrylates containing a chain hydrocarbon group, (meth)acrylates containing an alicyclic hydrocarbon group, (meth)acrylates containing an aromatic hydrocarbon group, and (meth)acrylates containing a heterocycle. Component (A) may be obtained, for example, by reacting monomers together. In the present disclosure, a chain structure refers to a structure that does not have a cyclic structure and may contain a linear structure and / or a branched structure.
[0011] Examples of (meth)acrylates containing a chain hydrocarbon group include mono(meth)acrylates containing a chain hydrocarbon group, di(meth)acrylates containing a chain hydrocarbon group, tri(meth)acrylates containing a chain hydrocarbon group, tetra(meth)acrylates containing a chain hydrocarbon group, penta(meth)acrylates containing a chain hydrocarbon group, and hexa(meth)acrylates containing a chain hydrocarbon group.
[0012] Mono(meth)acrylates containing a chain hydrocarbon group include mono(meth)acrylates having an alkyl group having from 1 to 20 carbon atoms, ethylene glycol mono(meth)acrylate, propylene glycol mono(meth)acrylate, butanediol mono(meth)acrylate, pentanediol mono(meth)acrylate, hexanediol mono(meth)acrylate, diethylene glycol mono(meth)acrylate, dipropylene glycol mono(meth)acrylate, triethylene glycol mono(meth)acrylate, tripropylene glycol mono(meth)acrylate, and tetraethylene glycol mono(meth)acrylate. acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, neopentyl glycol mono(meth)acrylate, ethoxylated neopentyl glycol mono(meth)acrylate, hydroxypivalic acid neopentyl glycol mono(meth)acrylate, trimethylolpropane mono(meth)acrylate, ethoxylated trimethylolpropane mono(meth)acrylate, propoxylated trimethylolpropane mono(meth)acrylate, tris(2-hydroxyethyl)isocyanurate mono(meth)acrylate, glycerin mono(meth)acrylate, and the like.
[0013] Examples of di(meth)acrylates containing a chain hydrocarbon group include 2-hydroxy-3-(meth)acryloyloxypropyl(meth)acrylate, ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, butanediol di(meth)acrylate, bis(methacryloyloxy)propanol, decanediol di(meth)acrylate, hexanediol di(meth)acrylate, nonanediol di(meth)acrylate, polytetraethylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, and neopentyl glycol di(meth)acrylate.
[0014] Examples of tri(meth)acrylates containing a chain hydrocarbon group include pentaerythritol tri(meth)acrylate, dipentaerythritol tri(meth)acrylate, glycerin tri(meth)acrylate, sorbitol tri(meth)acrylate, tris (2-hydroxyethyl) isocyanurate tri(meth)acrylate, trimethylolpropane tri(meth)acrylate, EO (ethylene oxide)-modified trimethylolpropane tri(meth)acrylate, PO (propylene oxide)-modified trimethylolpropane tri(meth)acrylate, EO-modified phosphate tri(meth)acrylate, trimethylolethane tri(meth)acrylate, and ethoxylated isocyanuric acid tri(meth)acrylate.
[0015] Examples of tetra(meth)acrylates containing a chain hydrocarbon group include pentaerythritol tetra(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, and sorbitol tetra(meth)acrylate.
[0016] Examples of penta(meth)acrylates containing a chain hydrocarbon group include dipentaerythritol penta(meth)acrylate, sorbitol penta(meth)acrylate, and ditrimethylolpropane penta(meth)acrylate.
[0017] Examples of hexa(meth)acrylates containing a chain hydrocarbon group include dipentaerythritol hexa(meth)acrylate, ditrimethylolpropane hexa(meth)acrylate, caprolactone-modified dipentaerythritol hexa(meth)acrylate, and hexafunctional aliphatic urethane(meth)acrylate (product name "Miramer PU-610", manufactured by Miwon Specialty Chemical Co., Ltd.).
[0018] Other examples of (meth)acrylates containing a chain hydrocarbon group include 16-20 functional acrylates containing a dendrimer structure (product names "Sirius-501" and "SUBARU-501", manufactured by Osaka Organic Chemical Industry Ltd.).
[0019] Examples of (meth)acrylates containing an alicyclic hydrocarbon group include tricyclodecane dimethanol di(meth)acrylate and dimethylol tricyclodecane di(meth)acrylate.
[0020] Examples of (meth)acrylates containing an aromatic hydrocarbon group include bisphenol A di(meth)acrylate, 9,9-bis[4-(2-(meth)acryloyloxyethoxy)phenyl]fluorene, bis(meth)acrylic acid [3,3'-[isopropylidenebis(p-phenyleneoxy)]bis(2-hydroxypropane)]-1,1'-diyl, and bisphenol A diglycidyl ether (meth)acrylic acid adduct. Note that (meth)acrylic acid refers to methacrylic acid and / or acrylic acid.
[0021] Examples of the heterocyclic ring-containing (meth)acrylate include ethoxylated isocyanuric acid tri(meth)acrylate and caprolactone-modified tris((meth)acryloxyethyl)isocyanurate.
[0022] Other examples of (meth)acrylates include urethane (meth)acrylate, polyester (meth)acrylate, and epoxy (meth)acrylate.
[0023] Examples of known methods for synthesizing urethane (meth)acrylate include: (1) A method in which a prepolymer having an isocyanate group is obtained by subjecting a polyol and a polyisocyanate to a urethane reaction, and the prepolymer is further subjected to a urethane reaction with a hydroxyl group-containing (meth)acrylate; (2) A method in which a prepolymer having a hydroxyl group obtained by a urethane reaction of a polyol and a polyisocyanate is further reacted with an isocyanate group-containing (meth)acrylate; (3) A method of reacting polyisocyanate with a hydroxyl group-containing (meth)acrylate (4) A method of reacting a polyol with an isocyanate group-containing (meth)acrylate Examples include: In the synthesis of urethane (meth)acrylate, various known catalysts (such as dibutyltin dilaurate) can be used appropriately as needed. In the synthesis method of urethane (meth)acrylate, it is possible to obtain it by reacting each component under the temperature and pressure required for the urethane reaction.
[0024] Examples of polyols include polyether polyols, polyester polyols, polycarbonate polyols, acrylic polyols, polyolefin polyols, neopentyl glycol, 3-methyl-1,5-pentanediol, ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, trimethylolpropane, pentaerythritol, tricyclodecane dimethylol, bis-[hydroxymethyl]-cyclohexane, etc. The substances exemplified as polyols and known polyols can be used alone or in combination of two or more.
[0025] Examples of polyether polyols include polyalkylene glycols (polyethylene glycol, polypropylene glycol, polytetramethylene glycol, etc.). Commercially available products may be used as polyether polyols. Examples of such products include those with the product names "ADEKA POLYETHER P Series," "ADEKA POLYETHER G Series," and "ADEKA POLYETHER EDP Series" (manufactured by ADEKA Corporation).
[0026] Examples of polyester polyols include those obtained by reacting a polyol with a polycarboxylic acid (such as succinic acid, phthalic acid, malonic acid, maleic acid, adipic acid, suberic acid, azelaic acid, or sebacic acid); ring-opening polymerization products of cyclic esters (such as propiolactone, β-methyl-δ-valerolactone, or ε-caprolactone); and ternary reaction products of a polyol, a polycarboxylic acid, and a cyclic ester. Commercially available polyester polyols may also be used. Examples of such products include those sold under the names "Kuraray Polyol P Series" and "Kuraray Polyol F Series" (manufactured by Kuraray Co., Ltd.), "Placcel 205" (manufactured by Daicel Corporation), and "Polylite OD-X-2155" (manufactured by DIC Corporation).
[0027] Examples of polycarbonate polyols include reaction products of polyols and phosgene, and ring-opening polymerization products of cyclic carbonates (such as alkylene carbonates). Examples of alkylene carbonates include ethylene carbonate, trimethylene carbonate, tetramethylene carbonate, and hexamethylene carbonate. Commercially available products may be used as polycarbonate polyols. Examples of such products include those with the product name "Kuraray Polyol C Series" (manufactured by Kuraray Co., Ltd.).
[0028] Examples of acrylic polyols include homopolymers or copolymers of acrylic monomers containing one or more hydroxyl groups per molecule, or copolymers of these copolymers with other monomers. Commercially available products may be used as acrylic polyols. Examples of such products include the "ARUFON UH-2000 series" (manufactured by Toagosei Co., Ltd.).
[0029] Examples of polyolefin polyols include polybutadiene containing two or more hydroxyl groups, hydrogenated polybutadiene, polyisoprene, hydrogenated polyisoprene, and chlorinated products thereof. Commercially available products may be used as polyolefin polyols. Examples of such products include the "NISSO-PB GI series" (manufactured by Nippon Soda Co., Ltd.).
[0030] Examples of polyisocyanates include polyisocyanates containing a chain hydrocarbon group, polyisocyanates containing an alicyclic hydrocarbon group, and polyisocyanates containing an aromatic hydrocarbon group. Examples of polyisocyanates containing a chain hydrocarbon group include hexamethylene diisocyanate. Examples of polyisocyanates containing an alicyclic hydrocarbon group include isophorone diisocyanate and dicyclohexylmethane diisocyanate. Examples of polyisocyanates containing an aromatic hydrocarbon group include tolylene diisocyanate, xylene diisocyanate, diphenylmethane-4,4'-diisocyanate, and 3-methyldiphenylmethane diisocyanate. Examples of other polyisocyanates include 1,5-naphthalene diisocyanate, adducts of the above-listed polyisocyanates and various known polyisocyanates, and polymers of these isocyanates. Examples of such polyisocyanates include biurets, nurates, adducts, and allophanates. Examples of biurets of polyisocyanates include products such as "Duranate 24A-100," "Biuret 22A-75P," and "Biuret 21S-75E" (all manufactured by Asahi Kasei Corporation). Examples of nurates of polyisocyanates include products such as "Coronate HK" and "Coronate HXR" (all manufactured by Tosoh Corporation). Examples of adducts of polyisocyanates include products such as "Coronate HL" (manufactured by Tosoh Corporation). Examples of allophanates of polyisocyanates include products such as "Coronate 2770" (manufactured by Tosoh Corporation). The polyisocyanates of the present disclosure also have an average number of isocyanate groups of approximately 3 or more and 10 or less. The average number of isocyanate groups can be calculated using the following formula: Average number of isocyanate groups = (number average molecular weight (Mn) × isocyanate group concentration (%)) / (42.02 × 100). The isocyanate group concentration (%) in the formula is a value measured by the method described in JIS K 1603-1:2007. The substances exemplified as polyisocyanates and known polyisocyanates can be used alone or in combination of two or more types.
[0031] Examples of hydroxyl group-containing (meth)acrylates include hydroxyl group-containing (meth)acrylates containing a chain hydrocarbon group, hydroxyl group-containing (meth)acrylates containing an alicyclic hydrocarbon group, and hydroxyl group-containing (meth)acrylates containing an aromatic hydrocarbon group. Examples of hydroxyl group-containing (meth)acrylates containing a chain hydrocarbon group include 1-hydroxymethyl(meth)acrylate, 2-hydroxyethyl(meth)acrylate, 2-hydroxypropyl(meth)acrylate, 2-hydroxybutyl(meth)acrylate, 4-hydroxybutyl(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol tetra(meth)acrylate, and dipentaerythritol penta(meth)acrylate. Examples of hydroxyl group-containing (meth)acrylates containing an alicyclic hydrocarbon group include 4-(hydroxymethyl)cyclohexylmethyl(meth)acrylate. Examples of hydroxyl group-containing (meth)acrylates containing an aromatic hydrocarbon group include hydroxyphenyl (meth)acrylate, etc. The substances exemplified as hydroxyl group-containing (meth)acrylates and known hydroxyl group-containing (meth)acrylates can be used alone or in combination of two or more.
[0032] Examples of isocyanate group-containing (meth)acrylates include 2-isocyanatoethyl (meth)acrylate, 2-(2-(meth)acryloyloxyethyloxy)ethyl isocyanate, 1,1-(bis(meth)acryloyloxymethyl)ethyl isocyanate, etc. The substances exemplified as isocyanate group-containing (meth)acrylates and known isocyanate group-containing (meth)acrylates can be used alone or in combination of two or more.
[0033] Examples of known methods for synthesizing polyester (meth)acrylate include: (1) A method in which a hydroxyl-terminated polyester obtained by reacting a polycarboxylic acid with a polyol is reacted with a carboxyl group-containing (meth)acrylate (carboxyethyl (meth)acrylate, carboxypolycaprolactone mono(meth)acrylate, etc.); (2) A method in which a carboxyl-terminated polyester obtained by reacting a polycarboxylic acid with a polyol is reacted with a hydroxyl-containing (meth)acrylate. Examples include: In these methods, various known catalysts may be used as needed.
[0034] Examples of epoxy (meth)acrylates include those obtained by addition reaction of a carboxyl group-containing (meth)acrylate with an epoxy resin containing at least two epoxy groups in one molecule (such as bisphenol A epoxy resin, bisphenol F epoxy resin, or biphenol epoxy resin). In these methods, various known catalysts may be used as needed.
[0035] Component (A) may be a commercially available product. Examples of such products include pentaerythritol triacrylate (product names "A-TMM-3" and "A-TMM-3L", manufactured by Shin-Nakamura Chemical Co., Ltd.), Miramer M301, manufactured by MIWON Co., Ltd.), (product name "Aronix M-309", manufactured by Toagosei Co., Ltd.), ditrimethylolpropane tetraacrylate (product name "Aronix M-408", manufactured by Toagosei Co., Ltd.), ethoxylated pentaerythritol tetra(meth)acrylate (product name "SR494", manufactured by Sartomer Co., Ltd.), dipentaerythritol penta(meth)acrylate (product name "SR399", manufactured by Sartomer Co., Ltd.), dipentaerythritol poly(meth)acrylate (mixture of dipentaerythritol penta(meth)acrylate and dipentaerythritol hexa(meth)acrylate) (product name "KAYARAD DPHA" manufactured by Nippon Kayaku Co., Ltd.), (product name "A-9550" manufactured by Shin-Nakamura Chemical Co., Ltd.), (product names "Aronix M-403", "Aronix M-400", "Aronix M-402", "Aronix M-404", "Aronix M-405", "Aronix M-406" manufactured by Toagosei Co., Ltd.), tripentaerythritol poly(meth)acrylate (product name "Viscoat #802", "TriPEA", manufactured by Osaka Organic Chemical Industry Ltd.), multifunctional acrylates containing dendrimer structures (product names "Sirius-501", "SUBARU-501", manufactured by Osaka Organic Chemical Industry Ltd.), urethane (meth)acrylates (product names "UV1700B", "UV7620EA", "UV7610B", "UV7600B", "UV7650B", manufactured by Mitsubishi Chemical Corporation), (product names "DPHA40H", "UX5003", manufactured by Nippon Kayaku Co., Ltd.), (product name "Beamset 577", manufactured by Arakawa Chemical Industries, Ltd.), (product name "8UX-015A", manufactured by Taisei Fine Chemical Co., Ltd.), (product name "U15HA", manufactured by Shin-Nakamura Chemical Co., Ltd.), (product name "Miramer PU610", manufactured by Miwon Specialty Chemical Co., Ltd.) (product name "Etercure 6196-100, manufactured by Eternal Materials), bisphenol A type epoxy acrylate (product name "Aronix OT-2501", manufactured by Toagosei Co., Ltd.), etc.
[0036] The substances exemplified as component (A) and known components as component (A) can be used alone or in combination of two or more. Component (A) is preferably a urethane (meth)acrylate (a1) and / or a hydroxyl group-containing (meth)acrylate (a2). Use of component (a1) provides a good balance between flexibility and scratch resistance. Component (a2) is also preferred because it has high reactivity and provides a high hardness to the cured product of the active energy ray-curable resin composition of the present disclosure. The component (a1) is more preferably a reaction product of a polyisocyanate (a1-1) (also referred to as "component (a1-1)" in the present disclosure) and a hydroxyl group-containing (meth)acrylate (a1-2) (also referred to as "component (a1-2)" in the present disclosure), and even more preferably a reaction product of a hydroxyl group-containing (meth)acrylate containing a chain hydrocarbon group and at least one selected from polyisocyanates containing a chain hydrocarbon group, polyisocyanates containing an alicyclic hydrocarbon group, biurets of polyisocyanates containing a chain hydrocarbon group, biurets of polyisocyanates containing an alicyclic hydrocarbon group, nurates of polyisocyanates containing a chain hydrocarbon group, nurates of polyisocyanates containing an alicyclic hydrocarbon group, adducts of polyisocyanates containing a chain hydrocarbon group, adducts of polyisocyanates containing an alicyclic hydrocarbon group, allophanates of polyisocyanates containing a chain hydrocarbon group, and allophanates of polyisocyanates containing an alicyclic hydrocarbon group. The component (a2) is more preferably a hydroxyl group-containing (meth)acrylate containing a chain hydrocarbon group. The component (A) is preferred because it has two or more (meth)acryloyl groups, resulting in excellent scratch resistance.
[0037] The upper limit of the content ratio (mass ratio, solid content equivalent, [(a1-1) component / (a1-2) component]) of the polyisocyanate (a1-1) to the hydroxyl group-containing (meth)acrylate (a1) constituting the urethane (meth)acrylate (a1) can be 50 / 50, 45 / 55, 40 / 60, 35 / 65, 30 / 70, 29 / 71, 28 / 72, 27 / 73, 26 / 74, 25 / 75, or 20 / 80, and the lower limit can be 45 / 55, 40 / 60, 35 / 65, 30 / 70, 29 / 71, 28 / 72, 27 / 73, 26 / 74, 25 / 75, 20 / 80, or 15 / 85. In one embodiment, the content ratio of the (a1-1) component to the (a1-2) component (mass ratio, solid content equivalent, [(a1-1) component / (a1-2) component]) is preferably about 15 / 85 to 50 / 50.
[0038] The upper limit of the number of isocyanate groups in one molecule of the component (a1-1) is, for example, 10, 9, 8, 7, 6, 5, 4, or 3, and the lower limit is, for example, 9, 8, 7, 6, 5, 4, 3, or 2. In one embodiment, the number of isocyanate groups in one molecule of the component (a1-1) is preferably about 2 to 10.
[0039] When two or more types of component (A) are used in combination, it is considered that each type should be included in the component (A) in an amount of approximately 80% or less. For example, when two types of component (A) are used in combination, with the first type being component (a1) and the second type being component (a2), examples of the upper limit of the content ratio (mass ratio, solid content equivalent, [component (a1) / component (a2)]) are 80 / 20, 75 / 25, 70 / 30, 65 / 35, 60 / 40, 55 / 45, 50 / 50, 45 / 55, 40 / 60, 35 / 65, 30 / 70, and 25 / 75, and examples of the lower limit are 75 / 25, 70 / 30, 65 / 35, 60 / 40, 55 / 45, 50 / 50, 45 / 55, 40 / 60, 35 / 65, 30 / 70, 25 / 75, and 20 / 80. In one embodiment, the content ratio of the (a1) component to the (a2) component (mass ratio, solid content equivalent, [(a1) component / (a2) component]) is preferably about 20 / 80 to 80 / 20.
[0040] The upper limit of the number of (meth)acryloyl groups in the hydroxyl group-containing (meth)acrylate used as component (a1) and / or component (a2) can be 9, 8, 7, 6, 5, 4, 3, or 2, and the lower limit can be 8, 7, 6, 5, 4, 3, 2, or 1. In one embodiment, the number of (meth)acryloyl groups in the hydroxyl group-containing (meth)acrylate used as component (a1) and / or component (a2) is preferably about 1 to 9, and more preferably about 2 to 4. When the number is equal to or less than the upper limit, the resin layer has better flexibility.
[0041] The upper limit of the molecular weight of component (A) is exemplified as 50,000, 40,000, 30,000, 20,000, 10,000, 5,000, 1,000, 500, 250, and 100, and the lower limit is exemplified as 40,000, 30,000, 20,000, 10,000, 5,000, 1,000, 500, 250, 100, and 50. In one embodiment, the molecular weight of component (A) is preferably about 50 to 50,000.
[0042] The upper limit of the content (in terms of solid content) of component (A) relative to 100% by mass of all structural units of components (A) and (B) of the present disclosure in terms of solid content can be 99.9, 99.5, 99, 98, 97, 96, 95, 94, 93, 92, 91, 90, 85, 80, or 75% by mass, and the lower limit can be 99.5, 99, 98, 97, 96, 95, 94, 93, 92, 91, 90, 85, 80, 75, or 70% by mass. In one embodiment, the content of component (A) (in terms of solid content) relative to 100% by mass of all structural units of components (A) and (B) of the present disclosure in terms of solid content is preferably about 70 to 99.9% by mass, more preferably 80 to 99.9% by mass, even more preferably 85 to 99.9% by mass, and particularly preferably 90 to 99.9% by mass, in order to satisfactorily demonstrate the effects of the present disclosure.
[0043] <Compound (B) Having a Fluorine Atom> The active energy ray-curable resin composition of the present disclosure contains a compound (B) having a fluorine atom (also referred to as "component (B)" in the present disclosure). Component (B) may have a polymerizable unsaturated group in addition to the fluorine atom. That is, examples of component (B) include a compound having a fluorine atom but no polymerizable unsaturated group, and a compound having a fluorine atom and a polymerizable unsaturated group. Examples of the polymerizable unsaturated group include a carbon-carbon double bond and a carbon-carbon triple bond. Specific examples of the polymerizable unsaturated group include a vinyl group and a (meth)acryloyl group. Component (B) is an agent that can be used as an antifouling agent.
[0044] Component (B) may be a commercially available product. Examples of such products include those under the product names "OPTOOL DAC-HP," "OPTOOL DSX-E," and "OPTOOL UD120" (manufactured by Daikin Industries, Ltd.), those under the product names "MEGAFAC RS75," "MEGAFAC RS76-E," "MEGAFAC RS76-NS," "MEGAFAC RS851," "MEGAFAC RS852," "MEGAFAC RS853," and "MEGAFAC RS854" (manufactured by DIC Corporation), those under the product name "X71-1203M" (manufactured by Shin-Etsu Chemical Co., Ltd.), and those under the product name "SUA1900" (manufactured by Shin-Etsu Chemical Co., Ltd.). L10" and "SUA1900L6" (manufactured by Shin-Nakamura Chemical Co., Ltd.), and product names "Ftergent 710FL", "Ftergent 710FM", "Ftergent 710FS", "Ftergent 730LM", "Ftergent 610FM", "Ftergent 683", "Ftergent 601AD", "Ftergent 601ADH2", "Ftergent 602A", "Ftergent 650AC", and "Ftergent 681" (manufactured by Neos Corporation) are examples.
[0045] The substances exemplified as component (B) and known components as component (B) can be used alone or in combination of two or more. Component (B) is a compound having a fluorine atom and a polymerizable unsaturated group because it has good scratch resistance and abrasion resistance. It is preferable that component (B) further contains silicon because this improves the slipperiness of the cured product of the active energy ray-curable resin composition of the present disclosure.
[0046] The upper limits of the content ratio of component (A) to component (B) (mass ratio, solid content equivalent, [component (A) / component (B)]) are 99.9 / 0.1, 99.8 / 0.2, 99.7 / 0.3, 99.6 / 0.4, 99.5 / 0.5, 99.4 / 0.6, 99.3 / 0.7, 99.2 / 0.8, 99.1 / 0.9, 99 / 1, 98 / 2, and 97 / 3 Examples of the lower limit include 99.8 / 0.2, 99.7 / 0.3, 99.6 / 0.4, 99.5 / 0.5, 99.4 / 0.6, 99.3 / 0.7, 99.2 / 0.8, 99.1 / 0.9, 99 / 1, 98 / 2, 97 / 3, 96 / 4, 95 / 5, 90 / 10, and 85 / 15. In one embodiment, the content ratio of component (A) to component (B) (mass ratio, solid content equivalent, [component (A) / component (B)]) is preferably about 85 / 15 to 99.9 / 0.1, as the effects of the present disclosure are favorably exhibited.
[0047] The upper limit of the content of component (B) (solid content equivalent) relative to 100% by mass of all structural units of components (A) and (B) of the present disclosure (solid content equivalent) is 15, 10, 9, 7, 5, 3, 1, 0.9, 0.7, 0.5, 0.3, 0.1 mass%, and the lower limit is 10, 9, 7, 5, 3, 1, 0.9, 0.7, 0.5, 0.3, 0.1, 0.05 mass%, etc. In one embodiment, the content of component (B) (solid content equivalent) relative to 100% by mass of all structural units of components (A) and (B) of the present disclosure (solid content equivalent) is preferably about 0.05 to 15% by mass, more preferably 0.05 to 10% by mass, even more preferably 0.05 to 5% by mass, particularly preferably 0.05 to 3% by mass, and even more particularly preferably 0.05 to 1% by mass. When the content is equal to or greater than the lower limit, the antifouling effect can be sufficiently exhibited, and when the content is equal to or less than the upper limit, the compatibility with other components is good, and the transparency of the resin layer is excellent.
[0048] <Antistatic agent (C)> The active energy ray-curable resin composition of the present disclosure contains an antistatic agent (C) (also referred to as "component (C)" in the present disclosure). Examples of the antistatic agent include anionic antistatic agents, cationic antistatic agents, nonionic antistatic agents, and antistatic agents using alkali metal salts.
[0049] Examples of anionic antistatic agents include sulfonic acid type, sulfate type, and phosphorus-containing type. Examples of sulfonic acid type agents include alkyl sulfonates, alkylbenzene sulfonates, alkylnaphthalene sulfonates, and alkyldiphenyl sulfonates. Examples of sulfate type agents include alkyl sulfate esters and alkylethoxy sulfate esters. Examples of phosphorus-containing type agents include alkyl phosphate esters, alkyl phosphites, alkylphosphonic acids, and alkylphosphonate esters.
[0050] Examples of cationic antistatic agents include aliphatic amine salts, quaternary ammonium salts, and alkylpyridinium salts.
[0051] Examples of the quaternary ammonium salt include hydrocarbon group-containing quaternary ammonium salts, nitrogen ring-containing quaternary ammonium salts, and polymers having a quaternary ammonium base.
[0052] The hydrocarbon group-containing quaternary ammonium salts refer to quaternary ammonium salts that may contain any of an alkyl group, a benzene ring, and an alicyclic ring. Examples of hydrocarbon group-containing quaternary ammonium salts include trioctylmethylammonium chloride, trioctylethylammonium chloride, tridecylmethylammonium chloride, dilauryldimethylammonium chloride, lauryltrimethylammonium chloride, stearyltrimethylammonium chloride, lauryldimethylbenzylammonium chloride, stearyldimethylammonium chloride, tricaprylmethylammonium chloride, tetrabutylammonium chloride, benzyltrimethylammonium chloride, and benzyltriethylammonium chloride. Bromides, iodides, sulfites, sulfates, or hydrogen sulfates of these salts may also be used.
[0053] Examples of nitrogen ring-containing quaternary ammonium salts include quaternary ammonium salts in which the nitrogen ring is a pyridine ring, picoline ring, quinoline ring, imidazoline ring, morpholine ring, or the like. The nitrogen ring-containing quaternary ammonium salts may have a linear or branched alkyl group. When the nitrogen ring-containing quaternary ammonium salts have a linear or branched alkyl group, the upper limit of the carbon number of the alkyl group is, for example, 30, 25, 20, 15, 10, 8, or 6, and the lower limit is, for example, 25, 20, 15, 10, 8, 6, or 4. In one embodiment, when the nitrogen ring-containing quaternary ammonium salts have a linear or branched alkyl group, the carbon number of the alkyl group is preferably about 4 to 30. The nitrogen ring-containing quaternary ammonium salts may be bromides, iodides, sulfites, sulfates, or hydrogen sulfates of these compounds.
[0054] Examples of polymers having a quaternary ammonium base include those disclosed in JP-A-9-194528, JP-A-11-60614, JP-A-2014-167104, and JP-A-2016-003283.
[0055] The polymer having a quaternary ammonium base is a copolymer obtained by polymerizing, in a predetermined mass ratio, for example, a vinyl monomer (c1) having a quaternary ammonium salt structure (also referred to as "component (c1)" in the present disclosure), a vinyl monomer (c2) obtained by ring-opening polyaddition of hydroxyl group-containing vinyl monomers and lactones and having a weight-average molecular weight of 4,000 to 10,000 (also referred to as "component (c2)" in the present disclosure), a vinyl monomer (c3) having a branched alkyl ester group having 3 to 5 carbon atoms and not having an alicyclic structure (also referred to as "component (c3)" in the present disclosure), and, as necessary, a vinyl monomer (c4) other than these (also referred to as "component (c4)" in the present disclosure).
[0056] The component (c1) can be any vinyl monomer having a quaternary ammonium salt structure in the molecule without any particular limitation. The component (c1) is preferably a vinyl monomer having a quaternary ammonium salt structure represented by the formula (1): CH═C(R 1 )-CO-ABN + (R 2 )(R 3 )(R 4 )·X - (In the formula, R 1 is H or CH3, R 2 ~R 4 represents an alkyl group having about 1 to 3 carbon atoms, A represents O or NH, B represents an alkylene group having about 1 to 3 carbon atoms, and X represents a counter anion species. - As Cl - , SO4 2- , SO3 - , C2H5SO4 - , Br - Examples include: X - In terms of the antistatic properties of component (C), - Examples of commercially available products of the component (c1) include "Light Ester DQ-100" manufactured by Kyoeisha Chemical Co., Ltd. and "DMAEA-Q" manufactured by KJ Chemicals Co., Ltd.
[0057] Component (c2) is a compound obtained by the ring-opening polyaddition reaction of hydroxyl-containing vinyl monomers and lactones, and can be used without any particular restrictions. Note that, if other long-chain monomers (e.g., vinyl monomers having an alkylene oxide structure at the alkyl group terminal in the molecule) are used instead of component (c2), the antistatic ability of component (C) tends to be insufficient. Examples of the hydroxyl-containing vinyl monomers include hydroxyl-containing (meth)acrylates and hydroxyl-containing vinyl monomers. Examples of hydroxyl-containing (meth)acrylates include hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, hydroxybutyl (meth)acrylate, and hydroxyethyl (meth)acryloylamide. Examples of hydroxyl-containing vinyl monomers include hydroxyethyl vinyl ether, hydroxybutyl vinyl ether, and hydroxydiethylene glycol vinyl ether. Hydroxyl-containing vinyl monomers are preferably hydroxyl-containing (meth)acrylates, particularly from the viewpoint of radical copolymerizability. Examples of the lactones include β-propiolactone, γ-butyrolactone, δ-valerolactone, β-methyl-δ-valerolactone, ε-caprolactone, etc. As the lactones, ε-caprolactone and / or δ-valerolactone are preferred, particularly from the viewpoint of reactivity in ring-opening polymerization.
[0058] Various known methods are exemplified as a method for synthesizing component (c2). Specific examples of the synthesis method for component (c2) include a method in which the lactones are subjected to a ring-opening polyaddition reaction using the hydroxyl group-containing vinyl monomers as an initiator. By appropriately selecting the charging ratio of the hydroxyl group-containing vinyl monomers and lactones, the reaction temperature, and the catalyst species and amount, polyester structures are repeated, and the weight-average molecular weight is achieved. Examples of catalysts used in the ring-opening polyaddition reaction include mineral acids, alkali metals, lithium compounds, tin compounds, and metal alkoxides. Examples of mineral acids include sulfuric acid and phosphoric acid. Examples of alkali metals include lithium, sodium, and potassium. Examples of lithium compounds include n-butyllithium and t-butyllithium. Examples of tin compounds include dibutyltin dilaurate, dibutyltin dioctoate, dibutyltin mercaptide, and tin acrylate. Examples of metal alkoxides include titanium tetrabutoxide. The amount of catalyst used in the ring-opening polyaddition reaction is usually about 0.01 to 10% by mass relative to 100% by mass of the total of the hydroxyl group-containing vinyl monomers and lactones. The upper limit of the weight-average molecular weight of component (c2) can be 10,000, 9,500, 9,000, 8,500, 8,000, 7,500, 7,000, 6,500, 6,000, 5,500, 5,000, 4,500, or 4,000, while the lower limit can be 9,500, 9,000, 8,500, 8,000, 7,500, 7,000, 6,500, 6,000, 5,500, 5,000, 4,500, or 4,000. In one embodiment, the molecular weight of component (c2) is preferably about 4,000 to 10,000. If the weight-average molecular weight of component (c2) is less than 4,000, the compatibility between components (A) and (C) will be insufficient, and the active energy ray-curable resin composition will tend to become cloudy and the transparency of the cured product will tend to be impaired. If the weight-average molecular weight of component (c2) is more than 10,000, it will be difficult to synthesize. In the present disclosure, the weight-average molecular weight refers to the polystyrene equivalent value measured by gel permeation chromatography.
[0059] The component (c3) can be any vinyl monomer having a branched alkyl ester group with 3 to 5 carbon atoms and no alicyclic structure, and is not particularly limited. Examples of the component (c3) include isopropyl (meth)acrylate, isobutyl (meth)acrylate, sec-butyl (meth)acrylate, tert-butyl (meth)acrylate, isopentyl (meth)acrylate, and 2-methylbutyl (meth)acrylate.
[0060] Component (c4) is an optional component. Examples of component (c4) include mono(meth)acrylates having a hydrocarbon group with less than 3 or 6 or more carbon atoms, and vinyl monomers with an aromatic ring structure. Examples of mono(meth)acrylates having a hydrocarbon group with less than 3 or 6 or more carbon atoms include methyl(meth)acrylate, ethyl(meth)acrylate, hexyl(meth)acrylate, and ethylhexyl(meth)acrylate. Examples of vinyl monomers with an aromatic ring structure include styrene, α-methylstyrene, 4-methylstyrene, benzyl(meth)acrylate, and phenyl(meth)acrylate.
[0061] Component (C) can be obtained by radical copolymerization of components (c1), (c2), and (c3), and optionally component (c4), using various known methods. The reaction temperature during synthesis of component (C) is typically about 40 to 160°C, and the reaction time is typically about 2 to 12 hours. Examples of radical polymerization initiators used during the copolymerization reaction include inorganic peroxides, organic peroxides, and azo compounds. Examples of inorganic peroxides include hydrogen peroxide, ammonium persulfate, and potassium persulfate. Examples of organic peroxides include benzoyl peroxide, dicumyl peroxide, and lauryl peroxide. Examples of azo compounds include 2,2-azobis(isobutyronitrile) and 2,2'-azobis(methylbutyronitrile). The amount of radical polymerization initiator used during the copolymerization reaction is typically about 0.01 to 10% by mass, based on the total mass of components (c1) to (c4). A chain transfer agent may also be used during the copolymerization reaction. Examples of chain transfer agents include lauryl mercaptan, dodecyl mercaptan, 2-mercaptobenzothiazole, and bromotrichloromethane. The amount of chain transfer agent used is usually about 0.01 to 10% by mass based on the total mass of components (c1) to (c4). When the copolymerization reaction is carried out by solution polymerization, an organic solvent may be used. Examples of organic solvents include glycol ether solvents, alcohol solvents, ketone solvents, aromatic solvents, ester solvents, haloalkane solvents, and amide solvents. Examples of glycol ether solvents include ethylene glycol monoethyl ether and propylene glycol monomethyl ether. Examples of alcohol solvents include methanol, ethanol, and n-propanol. Examples of ketone solvents include acetone, methyl ethyl ketone, and methyl isobutyl ketone. Examples of aromatic solvents include benzene, toluene, and xylene. Examples of ester solvents include ethyl acetate and butyl acetate. Examples of haloalkane solvents include chloroform. Examples of amide solvents include dimethylformamide, etc. As the organic solvent, glycol ether solvents are preferred in terms of their ability to dissolve components (c1) to (c4).
[0062] The copolymerization ratio (mass ratio) of components (c1), (c2), and (c3) is not particularly limited, but in consideration of compatibility and the antistatic and antiglare properties of the cured coating, it is preferably 20-70:20-40:5-50, more preferably 40-55:20-40:10-30, and even more preferably 45-55:25-35:10-25. When component (c4) is added, the copolymerization ratio (mass ratio) of components (c1), (c2), (c3), and (c4) is preferably 20-70:20-40:5-50:1-20, more preferably 40-55:20-40:10-30:1-10, and even more preferably 45-55:25-35:10-25:1-10.
[0063] The physical properties of component (C) are, for example, such that a dilute solution (about 1 to 2 mass %) of component (C) in propylene glycol monomethyl ether has an intrinsic viscosity of 0.05 dL / g or more, specifically about 0.1 to 1 dL / g, at 25°C. By making the intrinsic viscosity 0.05 dL / g or more, component (C) is less likely to bleed out onto the surface of the cured product of the active energy ray-curable resin composition, and the cured product has good antistatic properties.
[0064] Examples of nonionic antistatic agents include polyoxyethylene alkyl ethers, polyoxyethylene alkylphenol ethers, polyoxyethylene alkylamine amides, and sorbitans.
[0065] Examples of alkali metals in the antistatic agent using alkali metal salts include lithium, sodium, potassium, and the like.
[0066] The substances exemplified as component (C) and known substances as component (C) can be used alone or in combination of two or more. The component (C) is preferably a cationic antistatic agent, more preferably a quaternary ammonium salt, and even more preferably a polymer having a quaternary ammonium salt group, because the cured product of the active energy ray-curable resin composition of the present disclosure has good transparency and is inexpensive.
[0067] Examples of the upper limit of the content ratio of the (A) component to the (C) component (mass ratio, solid content equivalent, [(A) component / (C) component]) are 99 / 1, 98 / 2, 97 / 3, 96 / 4, 95 / 5, 94 / 6, 93 / 7, 92 / 8, 91 / 9, 90 / 10, and 85 / 15, and examples of the lower limit are 98 / 2, 97 / 3, 96 / 4, 95 / 5, 94 / 6, 93 / 7, 92 / 8, 91 / 9, 90 / 10, 85 / 15, and 80 / 20. In one embodiment, the content ratio of the (A) component to the (C) component (mass ratio, solid content equivalent, [(A) component / (C) component]) is preferably about 80 / 20 to 99 / 1, as the effects of the present disclosure are favorably exhibited.
[0068] The upper limit of the content ratio of the (B) component to the (C) component (mass ratio, solid content equivalent, [(B) component / (C) component]) is 20 / 80, 15 / 85, 10 / 90, 9 / 91, 8 / 92, 7 / 93, 6 / 94, 5 / 95, 4 / 96, 3 / 97, 2 / 98, etc., and the lower limit thereof is 15 / 85, 10 / 90, 9 / 91, 8 / 92, 7 / 93, 6 / 94, 5 / 95, 4 / 96, 3 / 97, 2 / 98, 1 / 99, etc. In one embodiment, the content ratio of the (B) component to the (C) component (mass ratio, solid content equivalent, [(B) component / (C) component]) is preferably about 1 / 99 to 20 / 80, as the effects of the present disclosure are favorably exhibited.
[0069] The upper limit of the content of component (C) (solid content equivalent) relative to 100% by mass of all structural units of components (A), (B), and (C) of the present disclosure, calculated as solid content, is 30, 25, 20, 15, 10, 5, 4, or 3% by mass, and the lower limit is 25, 20, 15, 10, 5, 4, 3, or 2% by mass. In one embodiment, the content of component (C) (solid content equivalent) relative to 100% by mass of all structural units of components (A), (B), and (C) of the present disclosure, calculated as solid content, is preferably approximately 2 to 30% by mass, more preferably 2 to 20% by mass, even more preferably 2 to 15% by mass, and particularly preferably 2 to 10% by mass. When the content is equal to or greater than the lower limit, the antistatic effect can be fully exerted. When the content is equal to or less than the upper limit, compatibility with other components is improved, and the transparency of the resin layer is excellent.
[0070] <Photopolymerization initiator (D)> The active energy ray-curable resin composition of the present disclosure may contain a photopolymerization initiator (D) (also referred to as "component (D)" in the present disclosure). Examples of the photopolymerization initiator include a radical photopolymerization initiator, a cationic photopolymerization initiator, and an anionic photopolymerization initiator.
[0071] Examples of the radical photopolymerization initiator include alkylphenone-type photopolymerization initiators, acylphosphine oxide-type photopolymerization initiators, hydrogen abstraction-type photopolymerization initiators, and oxime ester-type photopolymerization initiators.
[0072] Examples of alkylphenone-type photopolymerization initiators include benzyl dimethyl ketals such as 2,2-dimethoxy-1,2-diphenylethan-1-one, α-hydroxyalkylphenones such as 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one and 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]phenyl}-2-methyl-propan-1-one, and α-aminoalkylphenones such as 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one.
[0073] Examples of the acylphosphine oxide type photopolymerization initiator include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide, and the like.
[0074] Examples of hydrogen abstraction type photopolymerization initiators include phenylglyoxylic acid methyl ester.
[0075] Examples of oxime ester type photopolymerization initiators include 1,2-octanedione, 1-[4-(phenylthio)-, 2-(O-benzoyloxime)], ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(O-acetyloxime), and the like.
[0076] Examples of cationic photopolymerization initiators include a mixture of iodonium (4-methylphenyl) [4- (2-methylpropyl) phenyl] hexafluorophosphate (1-) and propylene carbonate, triarylsulfonium hexafluorophosphate, and triarylsulfonium tetrakis- (pentafluorophenyl) borate.
[0077] Examples of anionic photopolymerization initiators include cobalt amine complexes, o-nitrobenzyl alcohol carbamates, and oxime esters.
[0078] Commercially available photopolymerization initiators may be used, including 2,2-dimethoxy-1,2-diphenylethan-1-one (product name "Omnirad 651" manufactured by IGM Resins), 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one (product name "Omnirad 2959" manufactured by IGM Resins), 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]phenyl}-2-methyl-propan-1-one (product name "Omnirad 127" manufactured by IGM Resins), and 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one (product name "Omnirad 907" manufactured by IGM Resins). Resins), 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide (product name "Omnirad TPO H", IGM Resins), bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide (product name "Omnirad 819", IGM Resins), phenylglyoxylic acid methyl ester (product name "Omnirad MBF", IGM Resins), 1,2-octanedione, 1-[4-(phenylthio)-, 2-(O-benzoyloxime)] (product name "IRGACURE OXE 01", BASF Japan Ltd.), ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(O-acetyloxime) (product name "IRGACURE OXE Examples include "Omnicat 250", manufactured by IGM Resins, a mixture of iodonium (4-methylphenyl) [4-(2-methylpropyl) phenyl] hexafluorophosphate (1-) and propylene carbonate (product name "Omnicat 250", manufactured by IGM Resins), triarylsulfonium hexafluorophosphate (product name "Omnicat 270", manufactured by IGM Resins), and triarylsulfonium tetrakis-(pentafluorophenyl) borate (product name "IRGACURE 290", manufactured by BASF Japan).
[0079] The materials exemplified as photopolymerization initiators and known photopolymerization initiators can be used alone or in combination of two or more. The photopolymerization initiator is preferably a radical photopolymerization initiator, more preferably an alkylphenone-type photopolymerization initiator, further preferably an α-aminoalkylphenone and / or an α-hydroxyalkylphenone, because of its excellent curing speed, and particularly preferably one or more selected from 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one, 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]phenyl}-2-methyl-propan-1-one, and 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one.
[0080] The upper limit of the content (solid content) of the component (D) relative to 100% by mass of all structural units in the active energy ray-curable resin composition of the present disclosure in terms of solid content is, for example, 20, 15, 10, 8, 6, 4, 2, 1, or 0.5% by mass, and the lower limit is, for example, 15, 10, 8, 6, 4, 2, 1, 0.5, or 0.1% by mass. In one embodiment, the content (solid content) of the component (D) relative to 100% by mass of all structural units in the active energy ray-curable resin composition of the present disclosure in terms of solid content is preferably about 0.1 to 20% by mass.
[0081] <Other ingredients that can be added> The active energy ray-curable resin composition of the present disclosure may further contain various additives, such as binder resins other than the components exemplified above, anti-slip agents, slipping agents, preservatives, inorganic particles, rust inhibitors, pH adjusters, pigments, dyes, lubricants, leveling agents, catalysts, antifoaming agents, and photosensitizers (amines, quinones, and the like), as needed.
[0082] The active energy ray-curable resin composition of the present disclosure may be used by blending a solvent (E) (also referred to as "component (E)" in the present disclosure) as needed to adjust the viscosity. Examples of the solvent include water and organic solvents. The organic solvent may be any of various known organic solvents. Examples of the organic solvent include ketone solvents, aromatic solvents, alcohol solvents, glycol solvents, glycol ether solvents, ester solvents, petroleum-based solvents, haloalkane solvents, and amide solvents.
[0083] Examples of ketone solvents include methyl ethyl ketone, acetylacetone, methyl isobutyl ketone, cyclopentanone, and cyclohexanone.
[0084] Examples of aromatic solvents include toluene and xylene.
[0085] Examples of alcohol solvents include methanol, ethanol, n-propanol, isopropanol, and butanol.
[0086] Examples of glycol solvents include ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, triethylene glycol, tripropylene glycol, polyethylene glycol, and polypropylene glycol.
[0087] Examples of glycol ether solvents include ethylene glycol dimethyl ether, ethylene glycol diethyl ether, propylene glycol dimethyl ether, propylene glycol diethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol mono-n-propyl ether, ethylene glycol monoisopropyl ether, ethylene glycol mono-n-butyl ether, ethylene glycol monoisobutyl ether, and ethylene glycol mono-t-butyl ether.
[0088] Examples of the ester solvent include ethyl acetate, butyl acetate, methyl cellosolve acetate, ethyl cellosolve acetate, and propylene glycol monomethyl ether acetate.
[0089] Examples of petroleum-based solvents include Solvesso #100 (manufactured by Exxon Corporation) and Solvesso #150 (manufactured by Exxon Corporation).
[0090] Examples of haloalkane solvents include chloroform.
[0091] An example of the amide solvent is dimethylformamide.
[0092] The substances exemplified as solvents and known solvents can be used alone or in combination of two or more.
[0093] The upper limit of the content ratio of the solvent to the solid content of the active energy ray-curable resin composition of the present disclosure (mass ratio, [active energy ray-curable resin composition of the present disclosure / solvent]) is 99 / 1, 95 / 5, 90 / 10, 80 / 20, 70 / 30, 60 / 40, 50 / 50, 40 / 60, 30 / 70, 20 / 80, 10 / 90, 5 / 95, etc., and the lower limit is 95 / 5, 90 / 10, 80 / 20, 70 / 30, 60 / 40, 50 / 50, 40 / 60, 30 / 70, 20 / 80, 10 / 90, 5 / 95, 1 / 99, etc. In one embodiment, the content ratio of the solvent to the solid content of the active energy ray-curable resin composition of the present disclosure (mass ratio, [active energy ray-curable resin composition of the present disclosure / solvent]) is preferably about 1 / 99 to 99 / 1. By reducing the amount of solvent, the thickness of the resin layer of the present disclosure can be increased.
[0094] <Method of producing active energy ray-curable resin composition> The active energy ray-curable resin composition of the present disclosure may be obtained by mixing the component (A), the component (B), and, if necessary, the component (C), the component (D), and the component (E) at room temperature and normal pressure.
[0095] <Laminate> The present disclosure provides a laminate having a substrate and a resin layer. The present disclosure also provides a method for producing a laminate, the method including applying an active energy ray-curable resin composition of the present disclosure to at least one surface of the substrate and curing the composition with active energy rays. The cured product thus obtained is also referred to as a resin layer in the present disclosure.
[0096] Examples of substrates to which the active energy ray-curable resin composition of the present disclosure is applied include glass substrates, metal substrates, plastic substrates, etc. Examples of plastic substrates include thermoplastic plastic substrates and thermosetting plastic substrates, etc. Examples of thermoplastic plastic substrates include general-purpose plastic substrates and engineering plastic substrates, etc. Examples of general-purpose plastic substrates include olefin-based, polyester-based, acrylic-based, vinyl-based, polystyrene-based, etc. Examples of olefin-based substrates include polyethylene, polypropylene, norbornene, etc. Examples of polyester-based substrates include polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), etc. Examples of acrylic-based substrates include polymethyl methacrylate (PMMA), etc. Examples of vinyl-based substrates include polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, etc. Examples of polystyrene-based substrates include polystyrene (PS) resin, styrene-acrylonitrile (AS) resin, styrene-butadiene-acrylonitrile (ABS) resin, etc. Examples of engineering plastic substrates include general-purpose engineering plastics and super engineering plastics, etc. Examples of general-purpose engineering plastics include polycarbonate and polyamide (nylon). Examples of super engineering plastics include polyether ether ketone (PEEK). Examples of thermosetting plastic substrates include polyimide, epoxy resin, and melamine resin. Examples of other plastic substrates include triacetyl cellulose resin. The plastic substrate may be a copolymer of the above-mentioned plastics. The substrate of the present disclosure may be a multilayer structure containing a plurality of the above-mentioned substrates. The substrate may be surface-treated (e.g., corona discharge). Another layer (e.g., an easy-adhesion layer, an anchor layer, etc.) may be provided between one or both sides of the substrate and the layer formed by the active energy ray-curable resin composition of the present disclosure. The substrate is preferably a polyester-based substrate, more preferably a polyethylene terephthalate film, because of its excellent transparency, dimensional stability, mechanical properties, chemical resistance, etc. The substrate is preferably a polyimide substrate, because of its excellent heat resistance, dimensional stability, mechanical properties, etc.Examples of the upper limit of the thickness of the substrate are 300, 275, 250, 225, 200, 175, 150, 125, 100, 75, 50, 25, and 10 μm, and examples of the lower limit are 275, 250, 225, 200, 175, 150, 125, 100, 75, 50, 25, 10, and 1 μm. In one embodiment, the thickness of the substrate is preferably 1 to 300 μm, more preferably 25 to 250 μm, even more preferably 50 to 200 μm, particularly preferably 50 to 150 μm, and even more particularly preferably 75 to 125 μm.
[0097] Examples of methods for applying the active energy ray-curable resin composition of the present disclosure to a substrate include roll coater coating, reverse roll coater coating, bar coater coating, Meyer bar coating, air knife coating, gravure coating, reverse gravure coating, offset printing, flexographic printing, and screen printing. The amount of coating is not particularly limited, but is usually 0.01 to 20 g / m2 in terms of the mass after drying. 2 The range is preferably 0.025 to 10 g / m 2 and more preferably 0.05 to 5 g / m 2 The upper limit of the thickness of the resin layer is, for example, 50, 45, 40, 35, 30, 25, 20, 15, 10, 5, 4, 3, 2, 1, 0.5, 0.1, or 0.05 μm, and the lower limit is, for example, 45, 40, 35, 30, 25, 20, 15, 10, 5, 4, 3, 2, 1, 0.5, 0.1, 0.05, or 0.01 μm. The thickness of the resin layer is preferably 0.01 to 50 μm, more preferably 0.05 to 25 μm, even more preferably 0.1 to 10 μm, particularly preferably 0.5 to 10 μm, and even more particularly preferably 1 to 5 μm.
[0098] The method of curing by irradiation with active energy rays is to use a high-pressure mercury lamp, ultra-high-pressure mercury lamp, carbon arc lamp, metal halide lamp, xenon lamp, chemical lamp, electrodeless discharge lamp, or LED, which emits light in the wavelength range of 150 nm or more and 450 nm or less, at an intensity of 10 mJ / cm. 2 More than 10,000mJ / cm 2Examples of methods for irradiating the film include the following. Before irradiating with active energy rays, the film may be heated to dry as needed. After irradiating with active energy rays, the film may be heated to completely cure as needed. Examples of heating conditions include a temperature of about 60 to 150°C for about 30 seconds to 30 minutes, and preferably a temperature of 70 to 130°C for about 50 seconds to 10 minutes.
[0099] The active energy ray-curable resin composition of the present disclosure may be used as follows (1) to (12): The active energy ray-curable resin composition of the present disclosure is preferably used as a hard coat layer, but may also be used in various applications in which the effects of the active energy ray-curable resin composition of the present disclosure can be exerted. (1) A cured product of the active energy ray-curable resin composition of the present disclosure, and a substrate (2) Cured product of the active energy ray-curable resin composition of the present disclosure, primer layer, and substrate (3) Cured product of the active energy ray-curable resin composition of the present disclosure, substrate, and pressure-sensitive adhesive layer (4) Cured products of the active energy ray-curable resin compositions of the present disclosure, primer layers, substrates, and pressure-sensitive adhesive layers (5) Antifouling layer, cured product of the active energy ray-curable resin composition of the present disclosure, substrate (6) Antifouling layer, cured product of the active energy ray-curable resin composition of the present disclosure, primer layer, substrate (7) Antifouling layer, cured product of the active energy ray-curable resin composition of the present disclosure, substrate, pressure-sensitive adhesive layer (8) Antifouling layer, cured product of the active energy ray-curable resin composition of the present disclosure, primer layer, substrate, adhesive layer (9) Low refractive index layer, high refractive index layer, cured product of the active energy ray-curable resin composition of the present disclosure, substrate, (10) Low refractive index layer, high refractive index layer, cured product of the active energy ray-curable resin composition of the present disclosure, substrate, and pressure-sensitive adhesive layer (11) Low refractive index layer, high refractive index layer, cured product of the active energy ray-curable resin composition of the present disclosure, primer layer, substrate (12) Low refractive index layer, high refractive index layer, cured product of the active energy ray-curable resin composition of the present disclosure, primer layer, substrate, pressure-sensitive adhesive layer
[0100] The resin layer of the laminate of the present disclosure satisfies conditions 1 and 2.
[0101] Condition 1 is the indentation hardness (N / mm 2 ) is 450 or more and 600 or less. 2 ) is a numerical value corresponding to the hardness of the resin layer of the laminate. 2 ) is exemplified as an upper limit of 600, 575, 550, 525, 500, 475, etc., and as a lower limit of 575, 550, 525, 500, 475, 450, etc. In one embodiment, the indentation hardness (N / mm 2 ) is preferably 450 to 600. When it is equal to or less than the upper limit, the hardness of the laminate can be kept appropriate, and therefore a flexible laminate can be obtained. When it is equal to or more than the lower limit, the laminate can have hard coat properties. That is, it is important to be within the above range in order to achieve both a certain level of flexibility and a certain level of hard coat properties.
[0102] Condition 2 is that the breaking elongation of the resin layer of the laminate is 3.7% or more and 10.0% or less. The breaking elongation of the resin layer of the laminate is a numerical value corresponding to the hardness or softness of the resin layer. Examples of upper limits of the breaking elongation (%) of the resin layer of the laminate include 10.0, 9.0, 8.0, 7.0, 6.0, 5.0, 4.0, 3.9, and 3.8, and examples of lower limits include 9.0, 8.0, 7.0, 6.0, 5.0, 4.0, 3.9, 3.8, and 3.7. In one embodiment, the breaking elongation (%) of the resin layer of the laminate is preferably 3.7 to 10.0. By being equal to or less than the upper limit, the resin layer of the laminate is prevented from becoming too soft, and hard coat properties can be maintained. By being equal to or more than the lower limit, the resin layer of the laminate can have flexibility. That is, it is important that the breaking elongation (%) is within the above range in order to achieve both a certain level of flexibility and a certain level of hard coat properties. The breaking elongation in condition 2 refers to the ratio of the length (cm) of the laminate stretched from the length (cm) of 0% when the laminate was stretched to the length (cm) of 0% when the laminate was stretched. Specifically, using a commercially available tensile testing machine such as a Tensilon universal testing machine (product name "RTG-1250", manufactured by A&D Co., Ltd.), the sample is pulled in the longitudinal direction at room temperature at a speed of 10 mm / min, and the breaking elongation is calculated using the following formula, using the length at which cracks appear in the sample and the length of the sample before stretching. Breaking elongation (%) = 100 × (L-Lo) / Lo Lo: Length of sample before tension L: Length of the specimen when cracks begin to appear [Example]
[0103] Specific examples of the present disclosure will be described below using examples, but the present disclosure is not limited to these examples. In the examples, parts and percentages are all based on the mass of the solid content unless otherwise specified.
[0104] The weight average molecular weight of the component (c2) is an actual value measured under the following conditions using the commercially available molecular weight measuring device shown below. Molecular weight analyzer: Product name "HLC-8220GPC", manufactured by Tosoh Corporation Columns: Product names "TSKGel G6000PWXL-CP" and "TSKGel G3000PWXL-CP", both manufactured by Tosoh Corporation Developing solvent: 0.1M NaNO3 and 0.1M acetic acid solution Flow rate: 0.5mL / min Sample concentration: 0.5g / L
[0105] <Synthesis Example 1-1: Synthesis of (meth)acrylate (A-1)> A 300 mL four-neck flask equipped with a stirrer, thermometer, condenser, and dry gas inlet tube was charged with 310 parts of isophorone diisocyanate (also referred to as "IPDI" in this disclosure), 690 parts of pentaerythritol tri / tetraacrylate (product name "Aronix M305", manufactured by Toagosei Co., Ltd.) (also referred to as "PETA" in this disclosure), and 0.6 parts of tin octoate, and the temperature inside the system was then raised to about 80°C over about 1 hour. The reaction system was then maintained at the same temperature for 2 hours and then cooled to obtain urethane acrylate (A-1).
[0106] <Synthesis Examples 1-2 to 1-5 and Comparative Synthesis Examples 1-1 to 1-3: Synthesis of poly(meth)acrylates (A-2) to (A-5) and poly(meth)acrylates (A-C1) to (A-C3)> Synthesis Examples 1-2 to 1-5 and Comparative Synthesis Examples 1-1 to 1-3 were carried out in the same manner as Synthesis Example 1-1, except that the compositions were changed to those shown in Table 1, to obtain (meth)acrylates (A-2) to (A-5) and (meth)acrylates (A-C1) to (A-C3).
[0107] [Table 1]
[0108] The meanings of the terms in Table 1 are as follows: IPDI: Isophorone diisocyanate (Tokyo Chemical Industry Co., Ltd.) HDInu: Hexamethylene diisocyanate nurate (product name: Coronate HXR, manufactured by Tosoh Corporation) HDIad: Hexamethylene diisocyanate adduct (product name: Coronate HL, manufactured by Tosoh Corporation) HDIbi: Biuret of hexamethylene diisocyanate (product name "Desmodur N3200", manufactured by Covestro AG) HDI: Hexamethylene diisocyanate (product name: Coronate HDI, manufactured by Tosoh Corporation) PETA: Pentaerythritol tri / tetraacrylate (product name: Aronix M305, manufactured by Toagosei Co., Ltd.) HEA: Hydroxyethyl acrylate (Osaka Organic Chemical Industry Co., Ltd.) DPPA: Dipentaerythritol penta / hexaacrylate (product name: Aronix M400, manufactured by Toagosei Co., Ltd.)
[0109] <Synthesis Example 2-1: Synthesis of antistatic agent (C-1)> A reactor equipped with a stirrer and a condenser was charged with 130 parts of hydroxyethyl methacrylate, 1,140 parts of ε-caprolactone, and 1.3 parts of tin octoate, and the mixture was heated to 150°C. After 6 hours of incubation, the mixture was cooled to obtain a polyester structure-containing monofunctional vinyl monomer (hereinafter also referred to as "component (c2-1)"). A reactor equipped with a stirrer and a condenser was charged with 100 parts of methacryloyloxyethyltrimethylammonium chloride (DMC) (hereinafter also referred to as "component (c1-1)"), 60 parts of component (c2-1), 40 parts of isopropyl methacrylate (hereinafter also referred to as "component (c3-1)"), and 800 parts of propylene glycol monomethyl ether (PGME), and the mixture was heated to 90°C. Next, 8 parts of 2,2'-azobis(methylbutyronitrile) (AMBN) and 32 parts of PGME were added to initiate the polymerization reaction. The mixture was then kept at 100°C for 6 hours and then cooled to obtain a solution of quaternary ammonium salt structure-containing polymer (C-1) (non-volatile content 20%).
[0110] Example 1 Preparation of Active Energy Ray-Curable Resin Composition (1) A 300 mL four-neck flask equipped with a stirrer, a thermometer, a condenser, and a dry gas inlet tube was charged with 50 parts of urethane acrylate (A-1), 50 parts of PETA, 5 parts of 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one (product name "Omnirad2959", manufactured by IGM Resins) as a photopolymerization initiator, and 0.5 parts of component (B) (product name "Megafac RS-90") as a compound having a fluorine atom and a polymerizable unsaturated group, in solids proportions, and diluted with PGME to prepare an active energy ray-curable resin composition (1) with a non-volatile content of 30%.
[0111] <Examples 2 to 5: Preparation of active energy ray-curable resin compositions (2) to (5)> Examples 2 to 5 were carried out in the same manner as in Example 1, except that the compositions were changed to those shown in Table 2, to obtain active energy ray-curable resin compositions (2) to (5).
[0112] Example 6: Preparation of active energy ray-curable resin composition (6) A 300 mL four-neck flask equipped with a stirrer, a thermometer, a condenser, and a dry gas inlet tube was mixed with 50 parts of urethane acrylate (A-1), 50 parts of PETA, 5 parts of 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one (product name "Omnirad2959", manufactured by IGM Resins) as a photopolymerization initiator, 5 parts of a quaternary ammonium salt structure-containing polymer (C-1) as an antistatic agent, and 0.5 parts of component (B) (product name "Megafac RS-90") as a compound having a fluorine atom and a polymerizable unsaturated group, in solids proportions, and diluted with PGME to prepare an active energy ray-curable resin composition (6) with a non-volatile content of 30%.
[0113] <Examples 7 to 10 and Comparative Examples 1 to 10: Preparation of active energy ray-curable resin compositions (7) to (10) and (C1) to (C10)> Examples 7 to 10 and Comparative Examples 1 to 10 were carried out in the same manner as in Example 6, except that the compositions were changed to those shown in Tables 2 and 3, to obtain active energy ray-curable resin compositions (7) to (10) and (C1) to (C10).
[0114] <Evaluation Example 1: Preparation of Laminate (1)> The active energy ray-curable resin composition (1) was applied to a 100 μm-thick PET film (Cosmoshine A4100, manufactured by Toyobo Co., Ltd.) using a bar coater #10 so that the thickness of the cured film would be 3 μm, and the film was dried at 80° C. for 1 minute to prepare a film. The obtained film was then cured in an ultraviolet curing apparatus (product name: UBT-080-7A / BM, manufactured by Multiply Co., Ltd., using a high-pressure mercury lamp of 300 mJ / cm ). 2 ) was used to obtain a laminate (1).
[0115] <Evaluation Examples 2 to 10 and Comparative Evaluation Examples 1 to 10: Preparation of Laminates (2) to (10) and (C1) to (C10)> Evaluation Examples 2 to 10 and Comparative Evaluation Examples 1 to 10 were carried out in the same manner as Evaluation Example 1, except that the active energy ray-curable resin composition (1) was changed to active energy ray-curable resin compositions (2) to (10) or (C1) to (C10), respectively, to obtain laminates (2) to (10) and (C1) to (C10).
[0116] <Performance evaluation (1): Indentation hardness (N / mm 2 )> An indenter was pressed against the resin layer surface of the laminate, and the indentation hardness was calculated from the obtained load-displacement curve. The Tanaka method was used to correct the indenter tip. The unloading fitting method was to approximate the upper 65% to 100% of the surface as a straight line and use a tangent line. Measuring device: Elionix Co., Ltd. Ultra-microindentation hardness tester ENT-2100 Indenter: triangular pyramid indenter Berkovich Maximum load: 1.0mN Load increase rate: 1.0 mN / 10 seconds Hold time at maximum load: 5 seconds Load removal speed: 1.0mN / 10 seconds Measurement environment temperature: 30°C Humidity of measurement environment: 50%
[0117] <Performance Evaluation (2): Breaking Elongation> The laminate was cut into a strip measuring 1 cm in length and 10 cm in width, and the elongation at break was evaluated for each sample. Measuring device: Tensilon universal testing machine (product name "RTG-1250", manufactured by A&D Co., Ltd.) Tensile speed: 10 mm / min Load cell: 100N Number of tests: 5 Chuck distance: 50mm Measurement environment temperature: 23°C Humidity of measurement environment: 50%
[0118] <Performance evaluation (3): Steel wool resistance test> The haze value of the resin layer surface of the laminate was measured using a color haze meter in accordance with JIS K7136:2000.Then, the resin layer surface of the laminate was swabbed with #0000 steel wool (product name "Bonstar B-204", manufactured by Nippon Steel Wool Co., Ltd.) at a rate of 500 g / cm. 2 After 500 reciprocating rubs under conditions of a load, a speed of 100 mm / sec, and a travel distance of 30 mm, the haze value was measured using a color haze meter in accordance with JIS K7136: 2000. The difference in haze value before and after rubbing with steel wool was evaluated according to the following criteria. AAA: Less than 0.15 AA: 0.15 or more and less than 0.20 A: 0.20 or more and less than 0.30 B:0.30 or more
[0119] <Performance Evaluation (4): Mandrel Test> In accordance with the mandrel test described in JIS-K5600-5-1 (a test in which a sample is wrapped around a stainless steel cylinder with a diameter of 2, 3, 4, 5, 6, 8, 10, 12, 16, 20, 25, or 32 mm), the laminate was wrapped around a stainless steel cylinder with the resin layer facing outward, and the smallest diameter of the cylinder in which no cracks occurred in the resin layer was measured and evaluated according to the following criteria. AA: Minimum diameter is 4mm or less A: Minimum diameter is 5mm B: Minimum diameter is 6mm or more
[0120] <Performance evaluation (5): Abrasion resistance test> An eraser (product name "military rubber stick," manufactured by Minoan) was used as the head of a rubbing tester and pressed vertically from above with a load of 1,000 g against the surface of the resin layer of the laminate. After 1,000 reciprocating rubs were performed with a stroke length of 2.0 cm and a rubbing speed of 60 rpm, the adhered eraser was removed, and the water contact angle was measured and evaluated according to the following criteria. The water contact angle was measured as follows: A 2.0 μL water droplet was dropped onto the portion of the resin layer of the laminate that had been rubbed with the eraser. Using a contact angle measuring device (product name "Drop Master DM-300," manufactured by Kyowa Interface Science Co., Ltd.), the water contact angle was measured at a temperature of 23°C and a relative humidity of 50% by the sessile drop method, in which measurement was performed 1,000 ms after the water droplet was dropped using the θ / 2 method. AAA: Water contact angle greater than 106° AA: Water contact angle is greater than 104° and less than 106° A: Water contact angle is greater than 103° and less than 104° B: Water contact angle is 103° or less
[0121] [Table 2]
[0122] [Table 3]
[0123] The meanings of the terms in Tables 2 and 3 are as follows: ATM-4E: EO-modified pentaerythritol tetra(meth)acrylate (product name "NK Ester ATM-4E", manufactured by Shin-Nakamura Chemical Co., Ltd.) DPCA-30: Caprolactone-modified dipentaerythritol hexa(meth)acrylate (product name: KAYARAD DPCA-30, manufactured by Nippon Kayaku Co., Ltd.) DPH-12E: Ethoxylated dipentaerythritol hexaacrylate (product name "A-DPH-12E", manufactured by Shin-Nakamura Chemical Co., Ltd.) Photopolymerization initiator: 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one (product name "Omnirad 2959", manufactured by IGM Resins)
Claims
1. An active energy ray-curable resin composition constituting a resin layer of a laminate having a substrate and a resin layer, (Meth)acrylate (A), and Contains a compound (B) having a fluorine atom, The component (A) contains a urethane (meth)acrylate (a1), the component (a1) is a reaction product of a polyisocyanate (a1-1) and a hydroxyl group-containing (meth)acrylate (a1-2), and the mass ratio of the component (a1-1) to the component (a1-2) ((a1-1) / (a1-2)) is 15 / 85 to 50 / 50; The component (a1-1) contains an adduct of hexamethylene diisocyanate and / or a biuret of hexamethylene diisocyanate, The component (B) is a compound having a fluorine atom and a polymerizable unsaturated group, An active energy ray-curable resin composition that satisfies the following conditions 1 and 2: Condition 1: Indentation hardness of resin layer (N / mm 2 ) is 450 or more and 600 or less. Condition 2: The resin layer has a breaking elongation of 3.7% or more and 10.0% or less.
2. The active energy ray-curable resin composition according to claim 1, further comprising an antistatic agent (C).
3. 3. The active energy ray-curable resin composition according to claim 2, wherein the component (C) is a polymer having a quaternary ammonium salt group.
4. A laminate having a substrate and a resin layer, wherein the resin layer is a cured product of the active energy ray-curable resin composition according to any one of claims 1 to 3.
Citation Information
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