Decorative plate packaging and blank for forming decorative plate packaging
The decorative plate packaging system addresses the need for cost-effective and cushioned protection of cosmetic trays by using a single-sheet blank to form a packaging body with tubular portions and flaps, reducing components and enhancing impact resistance.
Patent Information
- Application Number
- JP2023070101
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2023-04-21
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2043-04-21
AI Technical Summary
Existing cosmetic tray packaging systems require multiple components and materials, increasing manufacturing costs and complexity, while lacking sufficient cushioning to protect the cosmetic trays during transport and storage.
A decorative plate packaging system using a single sheet-like blank that forms a packaging body with angular tubular portions, recesses, and flaps to suspend and secure the cosmetic tray, providing a high cushioning effect with reduced components.
The system reduces manufacturing costs by minimizing materials and components while offering enhanced protection and ease of use, ensuring the cosmetic trays are securely held and cushioned during transport and storage.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a cosmetic plate package and a blank for forming the cosmetic plate package, and more particularly to a paper cosmetic plate package and a blank for forming the cosmetic plate package that are suitable for storing cosmetic refills. [Background technology]
[0002] In recent years, it has become common for cosmetics such as foundation to be filled into a cosmetic tray (inner tray) in a solidified state using a molding method, wet filling, or the like, and then attached to a cosmetic container (compact container) for use.
[0003] Many of these cosmetic containers are known to be designed so that the tray containing the used-up cosmetic can be replaced with a new tray filled with cosmetic, and the tray filled with cosmetic is itself traded as a refill product.
[0004] When dealing in such cosmetic trays (refills) filled with cosmetics, including transport and storage, a package such as that shown in Patent Document 1 has been proposed as one that simplifies packaging work and reduces manufacturing processes and costs while ensuring that the trays remain unopened (virgin). [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Patent Publication No. 2021-127160 Summary of the Invention [Problem to be solved by the invention]
[0006] Patent Document 1 discloses a configuration in which a cosmetic tray filled with cosmetics is housed in an openable refill case (packaged object 50 in Patent Document 1) with a shock-absorbing structure, and this refill case is further packaged in a packaging body. The present invention is a further improvement over the packaging body of Patent Document 1, and provides a configuration in which a cosmetic tray filled with cosmetics is directly packaged in a packaging body with a shock-absorbing structure without using a refill case such as the one described above.
[0007] SUMMARY OF THE INVENTION An object of the present invention is to provide a decorative plate package and a blank for forming a decorative plate package that reduce manufacturing costs by reducing the number of constituent materials and that have a high cushioning effect. [Means for solving the problem]
[0008] In order to achieve the above-mentioned object, the first decorative plate packaging body of the present invention has a first angular tubular portion and a second angular tubular portion extending at a distance above a bottom plate, a first recess formed in the corner formed by the upper surface of the first angular tubular portion and a side surface hanging down from the upper surface of the first angular tubular portion, and a second recess formed in the corner formed by the upper surface of the second angular tubular portion and a side surface hanging down from the upper surface of the second angular tubular portion, facing the first recess, and is characterized in that the decorative plate to be packaged is held in a state where it is suspended across the first recess and the second recess.
[0009] In addition, the second decorative plate packaging body of the present invention is characterized in that, in the first decorative plate packaging body, it has side panels that extend from the bottom panel along a direction perpendicular to the extension direction of the first rectangular tube portion and the second rectangular tube portion, and a cover plate that can close the upper side of the decorative plate extends from the side panel.
[0010] Furthermore, the third decorative plate packaging body of the present invention is characterized in that, in the first or second decorative plate packaging body, the height from the bottom of the first recess and the second recess to the top surface of the cylindrical portion of the first rectangular cylindrical portion and the second rectangular cylindrical portion is higher than the height of the decorative plate.
[0011] Furthermore, the fourth decorative plate packaging body of the present invention is characterized in that, in any of the first to third decorative plate packaging bodies, the openings of the first rectangular tubular portion and the second rectangular tubular portion are closed by outer flaps and insertion pieces hanging down from the upper surfaces of the respective tubular portions of the first rectangular tubular portion and the second rectangular tubular portion.
[0012] Furthermore, the fifth cosmetic plate packaging of the present invention is characterized in that, in any of the first to fourth cosmetic plate packaging, the first recess is formed in a shape corresponding to a portion of the cosmetic plate to be accommodated in the first recess, and the second recess is formed in a shape corresponding to another portion of the cosmetic plate to be accommodated in the second recess.
[0013] Furthermore, the sixth decorative plate packaging body of the present invention is characterized in that, in any one of the first to fifth decorative plate packaging bodies, it has a film sheet stretched over the upper surface of the first rectangular cylindrical portion and the upper surface of the second rectangular cylindrical portion.
[0014] A seventh decorative plate package of the present invention is characterized in that any one of the first to sixth decorative plate packages is made of a single sheet-like blank.
[0015] A first blank for forming a decorative plate package of the present invention is a blank for forming a decorative plate package that can form any one of the first to seventh decorative plate packages.
[0016] The second decorative plate packaging blank of the present invention includes a bottom plate, a first side plate adjacent to a first side of the bottom plate and connected to the bottom plate, a cover plate connected to the first side plate, a second side plate adjacent to a second side of the bottom plate opposite the first side, a sub-cover plate connected to the second side plate, a first outer side plate adjacent to a third side of the bottom plate perpendicular to the first side, and connected to the bottom plate, a first top plate connected to the first outer side plate, a first inner side plate connected to the first top plate, and the The device has a first fixing plate connected to a first inner side plate, a second outer side plate connected to the bottom plate adjacent to a fourth edge opposite the third edge of the bottom plate, a second top plate connected to the second outer side plate, a second inner side plate connected to the second top plate, and a second fixing plate connected to the second inner side plate, wherein slits and fold lines for forming a first recess are formed in the first top plate and the first inner side plate, and slits and fold lines for forming a second recess are formed in the second top plate and the second inner side plate.
[0017] In addition, the third blank for forming a decorative plate packaging body of the present invention is characterized in that, in the blank for forming the second decorative plate packaging body, the first outer side panel, the first inner side panel, the second outer side panel and the second inner side panel each have continuous inner flaps, the first top panel and the second top panel each have continuous outer flaps, and the outer flaps each have continuous insertion pieces. [Effects of the Invention]
[0018] According to the present invention, it is possible to provide a decorative plate package and a blank for forming a decorative plate package that have a high cushioning effect and that reduces manufacturing costs by reducing the number of constituent materials. [Brief explanation of the drawings]
[0019] [Figure 1] 1 is a plan view showing a blank for forming a decorative plate package according to an embodiment of the present invention. [Figure 2]1A and 1B are diagrams showing the manufacturing process of a decorative plate packaging body according to an embodiment of the present invention, in which (a) is a plan view showing the process of fixing a fixing plate to a bottom plate, and (b) is a plan view showing mountain fold lines and valley fold lines for making the rectangular tube portion and recess three-dimensional. [Figure 3] 1A and 1B are diagrams showing the manufacturing process of a decorative plate packaging body according to an embodiment of the present invention, in which (a) is an oblique view showing the state in which the rectangular tube portion and recess are three-dimensional, and (b) is an oblique view showing the process of attaching a decorative plate. [Figure 4] 1A and 1B are diagrams showing the manufacturing process of a decorative plate packaging body according to an embodiment of the present invention, in which (a) is an oblique view showing a decorative plate placed in a recess, (b) is an oblique view showing the process of closing the cover plate, and (c) is an oblique view showing the process of locking the cover plate. [Figure 5] FIG. 5 is an enlarged end view schematically showing the end face taken along line AA in FIG. 4(a). [Figure 6] These figures show the opening process of a decorative plate package according to an embodiment of the present invention, where (a) is an oblique view showing the state of the decorative plate package before opening, (b) is an oblique view showing the state after the opening line has been broken, (c) is an oblique view showing the state after the cover plate has been unfolded, and (d) is an oblique view showing the state after the top plate has been unfolded. DETAILED DESCRIPTION OF THE INVENTION
[0020] Below, we will explain, with reference to the drawings, an embodiment in which the cosmetic plate packaging body and the blank for forming the cosmetic plate packaging body (hereinafter also referred to as the "packaging body" and the "blank", respectively) of the present invention are applied to a paper cosmetic plate packaging body and a blank for forming the cosmetic plate packaging body that are suitable for storing cosmetic refills.
[0021] [Decorative plate packaging blank] First, a blank for forming a decorative plate package according to this embodiment will be described with reference to Fig. 1. Fig. 1 is a plan view showing a blank for forming a decorative plate package according to an embodiment of the present invention.
[0022] As shown in Figure 1, the blank 1 is an unfolded packaging body 100 (see Figure 6(a)), which, when assembled, becomes the packaging body 100 that can hold a decorative plate 90, which is the object to be packaged, in a state in which it is stretched across the first recess 81 and the second recess 82 of the first rectangular tubular portion 6 and the second rectangular tubular portion 7 that extend apart (see Figures 3, 5, etc.). In other words, the packaging body 100 consists of a single sheet-like blank 1.
[0023] The blank 1 for forming the packaging body 100 is formed, for example, by punching out a single paper sheet.
[0024] The blank 1 has a square or rectangular bottom panel 2, and is continuously provided with a first side panel 3a connected to the bottom panel 2 adjacent to the first edge (fold line F8) of the bottom panel 2 along the Y-axis direction shown in Figure 1, a cover panel 4 connected to the first side panel 3a, and a tongue piece 4a connected to the cover panel 4.
[0025] In addition, the blank 1 continuously comprises, along the Y-axis direction shown in Figure 1, a second side panel 3b connected to the bottom panel 2 adjacent to the second side (fold line F11) opposite the first side (fold line F8) of the bottom panel 2, and a secondary cover panel 5 connected to the second side panel 3b.
[0026] In addition, the blank 1 continuously comprises, along the X-axis direction shown in Figure 1, a first outer side panel 61 connected to the bottom panel 2 adjacent to a third side (fold line F1a) perpendicular to the first side (fold line F8) of the bottom panel 2, a first top panel 62 connected to the first outer side panel 61, a first inner side panel 63 connected to the first top panel 62, and a first fixing plate 64 connected to the first inner side panel 63.
[0027] In addition, the blank 1 continuously comprises, along the X-axis direction shown in Figure 1, a second outer side panel 71 connected to the bottom panel 2 adjacent to the fourth side (fold line F1b) opposite the third side (fold line F1a) of the bottom panel 2, a second top panel 72 connected to the second outer side panel 71, a second inner side panel 73 connected to the second top panel 72, and a second fixing panel 74 connected to the second inner side panel 73.
[0028] The first outer side face plate 61 and the first inner side face plate 63 each have an inner flap 65 continuously provided on both sides in the Y-axis direction shown in FIG.
[0029] The first upper panel 62 has outer flaps 66 continuously provided on both sides in the Y-axis direction shown in Figure 1, and each outer flap 66 further has an insertion piece 67 continuously provided along the Y-axis direction shown in Figure 1.
[0030] The second outer side face plate 71 and the second inner side face plate 73 each have an inner flap 75 continuously provided on both sides in the Y-axis direction shown in FIG.
[0031] The second upper panel 72 has outer flaps 76 continuously provided on both sides in the Y-axis direction shown in Figure 1, and each outer flap 76 further has an insertion piece 77 continuously provided along the Y-axis direction shown in Figure 1.
[0032] 1, the lengths of the bottom plate 2 and the cover plate 4 in the Y-axis direction are set to be approximately the same, and the lengths of the first side plate 3a and the second side plate 3b in the Y-axis direction are set to be approximately the same. In addition, the lengths of the bottom plate 2 and the cover plate 4 in the Y-axis direction are set to be longer than the lengths of the first side plate 3a and the second side plate 3b in the Y-axis direction.
[0033] The length of the tongue piece 4a in the Y-axis direction is set to be equal to or less than the length of the first side panel 3a and the second side panel 3b in the Y-axis direction.
[0034] The length of the sub-cover plate 5 in the Y-axis direction is set to be equal to or less than the lengths of the bottom plate 2 and the cover plate 4 in the Y-axis direction.
[0035] As shown in Figure 1, the lengths in the Y-axis direction of the bottom panel 2, the first outer side panel 61, the first top panel 62, the first inner side panel 63, the first fixing plate 64, the second outer side panel 71, the second top panel 72, the second inner side panel 73, and the second fixing plate 74 are set to be approximately the same.
[0036] The lengths in the X-axis direction of the first outer side panel 61, the first inner side panel 63, the second outer side panel 71, and the second inner side panel 73 are set to be approximately the same as each other, and are set to be slightly shorter than the lengths in the Y-axis direction of the first side panel 3a and the second side panel 3b.
[0037] 1, the length in the X-axis direction of the first top plate 62 and the second top plate 72 is set to be shorter than half the length in the X-axis direction of the bottom plate 2. More preferably, the length in the X-axis direction of the first top plate 62 and the second top plate 72 is set to be equal to or less than the value calculated by "{(length in the X-axis direction of the bottom plate 2) - (width of a human finger)} / 2". Here, the width of a human finger can be assumed to be approximately 1 cm to 2 cm, as a general example.
[0038] As shown in FIG. 1, the length of the first fixing plate 64 and the second fixing plate 74 in the X-axis direction is not particularly limited, but it is preferable to set a length suitable for fixing the first fixing plate 64 and the second fixing plate 74 to the bottom plate 2 using a fixing means such as adhesive or double-sided tape, as described below.
[0039] 1, the length in the X-axis direction of the inner flaps 65, 75 is set to be equal to or less than the length in the X-axis direction of the first outer side panel 61, the first inner side panel 63, the second outer side panel 71, and the second inner side panel 73. The length in the Y-axis direction of the inner flaps 65, 75 is set to be equal to or less than the length in the X-axis direction of the outer flaps 66, 76.
[0040] 1, the length in the X-axis direction of the outer flaps 66, 76 is set to be approximately the same as the length in the X-axis direction of the first top panel 62 and the second top panel 72. The length in the Y-axis direction of the outer flaps 66, 76 is set to be approximately the same as the length in the X-axis direction of the first outer side panel 61, the first inner side panel 63, the second outer side panel 71, and the second inner side panel 73.
[0041] With the above dimensions, the blank 1 becomes a flat packaging body 100 when assembled (see FIG. 6(a)). Note that the above dimensions according to this embodiment are merely examples, and it goes without saying that the blank 1 according to the present invention is not limited to these and can adopt various design shapes.
[0042] As shown in FIG. 1, the blank 1 has a fold line F1a at the boundary between the bottom panel 2 and the first outer side panel 61, a fold line F2a at the boundary between the first outer side panel 61 and the first top panel 62, a fold line F5a at the boundary between the first top panel 62 and the first inner side panel 63, and a fold line F7a at the boundary between the first inner side panel 63 and the first fixing panel 64.
[0043] As shown in FIG. 1, the blank 1 has a fold line F1b at the boundary between the bottom panel 2 and the second outer side panel 71, a fold line F2b at the boundary between the second outer side panel 71 and the second top panel 72, a fold line F5b at the boundary between the second top panel 72 and the second inner side panel 73, and a fold line F7b at the boundary between the second inner side panel 73 and the second fixing panel 74.
[0044] 1, the blank 1 has a fold line F8 at the boundary between the bottom panel 2 and the first side panel 3a, a fold line F9 at the boundary between the first side panel 3a and the cover panel 4, and a fold line F10 at the boundary between the cover panel 4 and the tongue piece 4a. Also, as shown in FIG. 1, the blank 1 has a fold line F11 at the boundary between the bottom panel 2 and the second side panel 3b and a fold line F12 at the boundary between the second side panel 3b and the sub-cover panel 5.
[0045] Also, as shown in Figure 1, the blank 1 has fold lines F13 at the boundaries between the first outer side panel 61 and the first inner side panel 63 and their respective inner flaps 65, and at the boundaries between the second outer side panel 71 and the second inner side panel 73 and their respective inner flaps 75.
[0046] As shown in FIG. 1, the blank 1 has a folding line F14 at the boundary between the first top plate 62 and the outer flap 66, and at the boundary between the second top plate 72 and the outer flap .
[0047] As shown in FIG. 1, the blank 1 has fold lines F15 at the boundaries between the outer flaps 66 and the insertion pieces 67 and at the boundaries between the outer flaps 76 and the insertion pieces 77.
[0048] As shown in FIG. 1, the first upper surface plate 62 and the first inner side surface plate 63 are formed with slits and fold lines for forming the first recesses in accordance with the dimensions of a decorative plate 90, which is the packaged item.
[0049] More specifically, the first upper surface plate 62 and the first inner side surface plate 63 are formed with a pair of symmetrical first slits C1 (slits for forming the first recesses) and fold lines F3a, F4a, F6a (fold lines for forming the first recesses) formed between the pair of first slits C1.
[0050] The first slit C1 (the slit for forming the first recess) is a cut formed across the first top plate 62 and the first inner side plate 63, and is preferably shaped to correspond to part of the outer shape of the decorative plate that is the packaged object. In this embodiment, the decorative plate 90 is assumed to be formed, for example, in a substantially rounded rectangular shape in a plan view (see FIG. 3(b)). Therefore, as shown in FIG. 1, the first slit C1 is preferably formed as a substantially arc-shaped cut that faces each other to correspond to the shape of the two rounded corners of the outer shape of such a decorative plate 90.
[0051] As shown in FIG. 1, in this embodiment, the bending lines for forming the first recesses are a bending line F3a connecting one end of the pair of first slits C1, a bending line F6a connecting the other ends of the pair of first slits C1, and a bending line F4a connecting the central portions of the pair of first slits C1.
[0052] As shown in FIG. 1, a fold line F3a is formed along the Y-axis direction at the center of the first top panel 62, a fold line F6a is formed along the Y-axis direction at the center of the first inner side panel 63, and a fold line F4a is formed along the Y-axis direction between the fold lines F3a and F6a, in accordance with the dimensions of the decorative plate 90 to be packaged.
[0053] As shown in FIG. 1, the second top plate 72 and the second inner side plate 73 are provided with slits and fold lines for forming second recesses corresponding to the dimensions of a decorative plate 90, which is the packaged item.
[0054] More specifically, the second upper surface plate 72 and the second inner side surface plate 73 are formed with a pair of symmetrical second slits C2 (slits for forming the second recesses) and fold lines F3b, F4b, F6b (fold lines for forming the second recesses) formed between the pair of second slits C2.
[0055] The pair of second slits C2 (slits for forming the second recesses) are cuts formed across the second top plate 72 and the second inner side plate 73, and like the first slits C1, they are preferably shaped to correspond to part of the outer shape of the decorative plate to be packaged. In this embodiment, as shown in Fig. 1, the second slits C2 are preferably formed as opposing, generally arc-shaped cuts that are symmetrical to the first slits C1, corresponding to the shape of two rounded corners of the outer shape of such a decorative plate 90.
[0056] As shown in FIG. 1, in this embodiment, the bending lines for forming the second recesses are a bending line F3b connecting one ends of the pair of second slits C2, a bending line F6b connecting the other ends of the pair of second slits C2, and a bending line F4b connecting the central portions of the pair of second slits C2.
[0057] As shown in Figure 1, a fold line F3b is formed along the Y-axis direction at the center of the second top panel 72, a fold line F6b is formed along the Y-axis direction at the center of the second inner side panel 73, and a fold line F4b is formed along the Y-axis direction between the fold lines F3b and F6b, in accordance with the dimensions of the decorative plate 90 to be packaged.
[0058] In this embodiment, the fold lines F1a, F1b, F2a, F2b, F3a, F3b, F4a, F4b, F5a, F5b, F6a, F6b, F7a, F7b, F8 to F15 are shown as thin lines in the drawings, and are, for example, formed by creases, perforation lines, half-cut lines, etc.
[0059] The fold lines F1a, F1b, F2a, F2b, F3a, F3b, F4a, F4b, F5a, F5b, F6a, F6b, F7a, and F7b are arranged parallel to one another, and the fold lines F8 to F15 are arranged parallel to one another.
[0060] As shown in FIG. 1, the blank 1 is provided with a tear line P and a third slit C3 that can be torn off to separate the separation portion 30.
[0061] 1, the third slit C3 is provided in the center of the folding line F12. As an example, the third slit C3 is configured as a trapezoidal cutout that protrudes from the second side panel 3b toward the sub-cover panel 5.
[0062] As shown in FIG. 1, the length of the third slit C3 in the X-axis direction is set to be approximately the same as the length of the tongue piece 4a in the X-axis direction.
[0063] The third slit C3 functions as a locking hole for locking the tongue piece 4a, and also functions as a slit that forms a finger grip 32 (see FIG. 4(b)) when the separation portion 30 is separated.
[0064] Also, as shown in Figure 1, the opening line P is a pair of cut lines extending along the Y-axis direction from both ends of the third slit C3 toward the fold line F11, and it is preferable that the cut lines or perforated lines have connections at several points along the way.
[0065] It is preferable to write various pieces of information in advance on the surface of blank 1 shown in Fig. 1. As an example, the writing area is preferably the areas of cover plate 4, first side panel 3a, second side panel 3b, and sub-cover plate 5 on the surface that will become the inside of package 100, and is preferably the areas of cover plate 4, first side panel 3a, bottom panel 2, and second side panel 3b on the surface that will become the outside of package 100.
[0066] Examples of information to be included include brand logos, manufacturer logos, barcodes, and legally required notification information for cosmetics. Legally required notification information for cosmetics is information that is required by law to be displayed regarding the cosmetic product (cosmetics) that is the content (also known as responsibility labeling or statutory labeling). Examples include the name or name and address of the manufacturer / distributor, product name, serial number, ingredient names, content volume, country of origin, contact information, and expiration date.
[0067] [Decorative plate packaging] Next, the packaging body 100 formed from the blank 1 will be described with reference to Figures 2 to 5. Figure 2 shows the manufacturing process of a decorative plate packaging body according to an embodiment of the present invention, where (a) is a plan view showing the process of fixing a fixing plate to a bottom plate, and (b) is a plan view showing mountain folds and valley folds for forming a rectangular tube portion and a recess. Figure 3 shows the manufacturing process of a decorative plate packaging body according to an embodiment of the present invention, where (a) is a perspective view showing the rectangular tube portion and the recess formed into a three-dimensional shape, and (b) is a perspective view showing the process of attaching a decorative plate. Figure 4 shows the manufacturing process of a decorative plate packaging body according to an embodiment of the present invention, where (a) is a perspective view showing a state in which a decorative plate is placed in the recess, (b) is a perspective view showing the process of closing a cover plate, and (c) is a perspective view showing the process of locking the cover plate. Figure 5 is an enlarged end view schematically showing the end surface along line AA in Figure 4(a). In addition, the X-axis, Y-axis, and Z-axis directions shown in each figure indicate the left-right direction, the front-rear direction, and the up-down direction of the decorative plate package, respectively.
[0068] A blank 1 is prepared by punching out a single paper sheet (see Figure 1), and adhesive is applied to the shaded area shown in Figure 2(a). The shaded area is preferably provided with multiple rows of perforations to allow the adhesive to penetrate easily, or is left uncoated. Double-sided tape may be used instead of adhesive.
[0069] Next, the blank 1 is valley-folded along the fold line F2a, thereby tilting the first top panel 62, the first inner side panel 63 and the first fixing panel 64 toward the bottom panel 2, and the first fixing panel 64 is attached to the bottom panel 2.
[0070] Similarly, by valley folding the blank 1 at the fold line F2b, the second top panel 72, the second inner side panel 73 and the second fixing panel 74 are tilted toward the bottom panel 2, and the second fixing panel 74 is attached to the bottom panel 5, resulting in the state shown in Figure 2(b).
[0071] Next, force is applied to the edge of the flattened packaging body 100, i.e., from the fold line F2a, and the first rectangular tube portion 6 is made three-dimensional by folding the fold line F1a in a valley fold, the fold line F3a in a mountain fold, the fold line F4a in a valley fold, the fold line F5a in a mountain fold, the fold line F6a in a mountain fold, and the fold line F7a in a valley fold.
[0072] Similarly, by applying force from fold line F2b of the packaging body 100, fold line F1b is made into a valley fold, fold line F3b is made into a mountain fold, fold line F4b is made into a valley fold, fold line F5b is made into a mountain fold, fold line F6b is made into a mountain fold, and fold line F7b is made into a valley fold, thereby making the second rectangular tube portion 7 three-dimensional, and attaining the state shown in Figure 3(a).
[0073] In FIG. 2, the dot-and-dash lines in the predetermined folding lines represent mountain folds, and the dashed lines represent valley folds, and the same applies to FIGS.
[0074] By carrying out the steps up to this point, a package 100 is obtained, which has a first rectangular tube portion 6 and a second rectangular tube portion 7 spaced apart above the bottom plate 2 and extending in the Y-axis direction (front-to-back direction), a first recess 81 formed in the corner formed by the upper surface (first upper plate 62) of the first rectangular tube portion 6 and the side surface (first inner side plate 63) hanging down from the upper surface of the first rectangular tube portion 6, and a second recess 82 formed in the corner formed by the upper surface (second upper plate 72) of the second rectangular tube portion 7 and the side surface (second inner side plate 73) hanging down from the upper surface of the second rectangular tube portion 7, facing the first recess 81, and which holds the packaged item, a decorative plate 90 (see Figure 3(b)), in a state where it is suspended across the first recess 81 and the second recess 82.
[0075] The first recess 81 is formed so as to be recessed inward at the corner formed by the first upper surface plate 62 of the first rectangular tube portion 6 and the first inner side surface plate 63 hanging down from the first upper surface plate 62. The first recess 81 is formed into an L-shaped cross section by a recess bottom 81a and a recess side wall 81b (see FIG. 5).
[0076] Similarly, the second recess 82 is formed so as to be recessed inward at the corner formed by the second upper surface plate 72 of the second rectangular tube portion 7 and the second inner side surface plate 73 hanging down from the second upper surface plate 72. The second recess 82 is formed into an L-shaped cross section by a recess bottom 82a and a recess side wall 82b (see FIG. 5).
[0077] Next, as shown in Figure 3(a), the fold line F13 is folded in a mountain fold to fold each of the inner flaps 65 and 75, and then the fold lines F14 and F15 are folded in a mountain fold to insert the insertion pieces 67 and 77 into the inside of the first rectangular tube portion 6 and the second rectangular tube portion 7, respectively, to obtain the state shown in Figure 3(b).
[0078] By carrying out the steps up to this point, a package 100 is obtained in which the openings of the first rectangular tube portion 6 and the second rectangular tube portion 7 are closed by outer flaps (66, 76) and insertion pieces (67, 77) hanging down from the upper surfaces (first upper panel 62, second upper panel 72) of the first rectangular tube portion 6 and the second rectangular tube portion 7, respectively.
[0079] Next, as shown in FIG. 3(b), a cosmetic tray 90 is prepared in which a cosmetic such as foundation is filled and solidified by a method such as a casting method or wet filling method.
[0080] The cosmetic tray 90 holds the cosmetic material and, as shown in Figures 3(b) and 5, has a bottom surface 90a and side walls 90b extending from the periphery of the bottom surface 90a. For example, the cosmetic tray 90 may be a flat, plate-shaped tray integrally molded from aluminum, but this is not particularly limited in the present invention. In Figure 3 and other figures, the cosmetic tray 90 is shown in a plan view, shaped like a generally rounded rectangle, but the external shape of the cosmetic tray 90 is not particularly limited.
[0081] As shown in FIG. 3(b), the decorative plate 90 is placed on the recess bottom 81a of the first recess 81 and the recess bottom 82a of the second recess 82.
[0082] As a result, a portion of the cosmetic plate 90 is accommodated in the first recess 81 and another portion of the cosmetic plate 90 is accommodated in the second recess 82, so that the cosmetic plate 90 is suspended across the first recess 81 and the second recess 82.
[0083] In this embodiment, a portion of the decorative plate 90 is one side 91 of the decorative plate 90 including two rounded corners, as shown in Figure 3(b), and another portion of the decorative plate 90 is the other side 92 of the decorative plate 90 including the remaining two rounded corners.
[0084] Next, as shown in Figure 4(a), the fold line F11 is folded in a valley shape to bring the second side panel 3b into contact with the outer flaps 66, 76, and the fold line F12 is folded in a valley shape to lay the sub-cover panel 5 down toward the first top panel 62 and the second top panel 72. This causes the finger grip 32, which is flush with the second side panel 3b, to rise slightly (see Figure 4(b)).
[0085] Further, the first side panel 3a and the cover panel 4 are folded up along the folding line F8 until the first side panel 3a abuts against the outer flaps 66, 76, as shown in FIG. 4(b).
[0086] Next, as shown in Figure 4(b), the fold line F9 is folded in a valley shape to tilt the cover plate 4 toward the sub-cover plate 5. Furthermore, as shown in Figure 4(c), the fold line F10 is folded in a valley shape to insert the tongue piece 4a bent from the cover plate 4 completely into the third slit C3, thereby locking the cover plate 4 and completing the packaging.
[0087] This results in a packaging body 100 that is arranged along a direction (left-right direction, X-axis direction) perpendicular to the extension direction (front-back direction, Y-axis direction) of the first rectangular tube portion 6 and the second rectangular tube portion 7, has side panels (first side panel 3a, second side panel 3b) that rise from the bottom panel 2, and has a cover panel 4 that can close the upper side of the decorative plate 90 extended from the side panel (first side panel 3a).
[0088] Next, the process of opening the package 100 will be described with reference to Fig. 6. Fig. 6 shows the process of opening the decorative plate package according to an embodiment of the present invention, with (a) being a perspective view showing the state before opening the decorative plate package, (b) being a perspective view showing the state after the opening line has been broken, (c) being a perspective view showing the state in which the cover plate has been unfolded, and (d) being a perspective view showing the state in which the top plate has been unfolded.
[0089] As shown in FIG. 6(a), when opening the package 100 in which the decorative plate 90 is packaged, the fingers are placed on the finger grips 32 and force is applied outward to break the pair of opening lines P.
[0090] As shown in Figure 6(b), when the tearing line P is completely broken, the separation portion 30 is separated from the second side panel 3b. The exposed tongue piece 4a is pinched and the entire cover plate 4 is pulled up in the direction of the arrow to reach the state shown in Figure 6(c).
[0091] Finally, by opening the secondary cover plate 5 in the direction of the arrow shown in Figure 6(c), the cosmetic tray 90 is exposed as shown in Figure 6(d), and the cosmetic tray 90 can be removed by pinching the side wall 90b of the cosmetic tray 90 in the direction of both arrows without touching the cosmetic material (bulk) filled in the cosmetic tray 90.
[0092] The blank 1 and packaging body 100 configured as above provide the following advantages.
[0093] 5, the packaging body 100 is configured such that one side 91 of the decorative plate 90 is placed on the bottom 81a of the first recess 81 and the other side 92 of the decorative plate 90 is placed on the bottom 82b of the second recess 82, thereby holding the decorative plate 90 in a state spanning the first recess 81 and the second recess 82. For this reason, the packaging body 100 is configured not to abut against the center portion of the bottom 90a of the decorative plate 90, in other words, has a space below the center portion of the bottom 90a of the decorative plate 90, which makes it difficult for impacts to be transmitted to the center portion of the bottom 90a of the decorative plate 90, thereby achieving packaging with a high cushioning effect.
[0094] Furthermore, as shown in FIG. 5, according to the packaging body 100, the areas near the first recess 81 and the second recess 82 formed in the first rectangular tube portion 6 and the second rectangular tube portion 7 have a hollow staircase structure, which provides moderate elasticity and enables packaging with a high cushioning effect.
[0095] 1, according to the blank 1, the lengths of the first and second top panels 62 and 72 in the X-axis direction are set to be shorter than half the length of the bottom panel 2 in the X-axis direction. More preferably, the lengths of the first and second top panels 62 and 72 in the X-axis direction are set to be equal to or less than the value calculated by "{(length of the bottom panel 2 in the X-axis direction) - (width of a human finger)} / 2." When the package 100 formed using the blank 1 having such dimensions is opened to expose the cosmetic tray 90 as shown in FIG. 6(d), fingers can be inserted between the first and second rectangular tube portions 6 and 7 from both the front and back (the directions of the double-headed arrows along the Y-axis) to grasp the side wall 90b of the cosmetic tray 90. This allows the cosmetic tray 90 to be easily removed without touching the cosmetic (bulk) contained therein.
[0096] Furthermore, according to the packaging body 100, the open portions of the side wall 90b of the cosmetic tray 90 that are not covered by the first recess 81 and the second recess 82 (mainly the front and back sides of the side wall 90b) are covered by the first side panel 3a and the second side panel 3b, and the top surface of the cosmetic tray 90 (the bulk surface of the cosmetics) is covered by the cover plate 4, so that the outer box can completely cover the cosmetic tray 90 in all directions, preventing the cosmetics filled in the cosmetic tray 90 from scattering.
[0097] Furthermore, the packaging body 100 has a first side panel 3a and a second side panel 3b that are arranged in a direction (left-right direction, X-axis direction) perpendicular to the extension direction (front-back direction, Y-axis direction) of the first rectangular tube portion 6 and the second rectangular tube portion 7, and a cover plate 4 that can close the top side of the decorative plate 90 extends from the first side panel 3a. Therefore, the space between the first rectangular tube portion 6 and the second rectangular tube portion 7 can be covered by the first side panel 3a and the second side panel 3b, eliminating the need for a separate part for this purpose. As a result, the decorative plate 90 can be covered in all directions with fewer components, reducing the number of components and reducing manufacturing costs.
[0098] 5, in the package 100, the height H1 (i.e., the height of the recess side walls 81b, 82b) from the recess bottoms 81a, 82a of the first recess 81 and the second recess 82 to the upper surfaces (first upper plate 62, second upper plate 72) of the first rectangular tube portion 6 and the second rectangular tube portion 7 is set higher than the height H2 of the cosmetic tray 90. This absorbs impacts applied from the lid plate 4 side to the package 100 in a packaged state, providing a cushioning effect for the upper surface (the bulk surface of the cosmetic tray 90).
[0099] The packaging body 100 according to this embodiment has a configuration in which the openings of the first rectangular tubular portion 6 and the second rectangular tubular portion 7 are closed by outer flaps (66, 76) and insertion pieces (67, 77) hanging down from the upper surfaces (first upper surface plate 62, second upper surface plate 72) of the first rectangular tubular portion 6 and the second rectangular tubular portion 7. This firmly maintains the three-dimensional state of the first rectangular tubular portion 6 and the second rectangular tubular portion 7, preventing distortion of the packaging body 100 and improving its rigidity.
[0100] Furthermore, the blank 1 has slits (first slit C1) and fold lines (F3a, F4a, F6a) for forming the first recess, and slits (second slit C2) and fold lines (F3b, F4b, F6b) for forming the second recess formed to correspond to the dimensions of the decorative plate 90, which is the packaged item.Therefore, according to the package 100, the first recess 81 is formed in a shape corresponding to the portion (one side 91) of the decorative plate 90 to be accommodated in the first recess 81, and the second recess 82 is formed in a shape corresponding to the other portion (other side 92) of the decorative plate 90 to be accommodated in the second recess 82. As a result, according to the packaging body 100, various parts including the recess side walls 81a, 82a of the first recess 81 and the second recess 82 support the front, back, left and right side walls 90b of the cosmetic plate 90, thereby restricting horizontal movement of the cosmetic plate 90 (left and right direction / X-axis direction, front and back direction / Y-axis direction) and firmly fixing the cosmetic plate 90.
[0101] Furthermore, the packaging body 100 can be manufactured extremely easily from a single sheet-like blank 1, and packaging of the decorative plates 90 can be completed through simple processes such as gluing and folding.
[0102] Furthermore, if the tongue 4a is forcibly pulled out of the third slit C3 without breaking the breaking line P, damage will remain in the tongue 4a and the third slit C3, making it difficult to open the package 100 using methods other than those described above. Therefore, it is easy to determine whether the package is unopened, and the package can be guaranteed to be unopened (virgin).
[0103] 6(d), the opened package 100 can be in a state in which the cover plate 4, first side panel 3a, second side panel 3b, and sub-cover plate 5 are fully unfolded. This allows the information previously written on the inside surface of the package 100 to be confirmed on the wide surface of the cover plate 4, first side panel 3a, second side panel 3b, and sub-cover plate 5. In other words, simply by opening the package 100, the information written on the inside surface of the package 100 can be immediately confirmed on the wide surface, which is convenient, and furthermore, there is no need to prepare or enclose a separate package insert, etc., which shortens the manufacturing process and reduces costs.
[0104] In addition, in the past, it was necessary to prepare a cosmetic plate filled with cosmetics, a refill case with a cushioning structure, an outer box (transportation box), and an enclosed package insert to package the cosmetic plate, but with packaging body 100, the conventional refill case and package insert can be omitted, and the cosmetic plate can be packaged directly in packaging body 100, which is the outer box, thereby significantly reducing the number of constituent materials and reducing manufacturing costs.
[0105] Furthermore, according to the packaging body 100 or blank 1 of this embodiment, there is no need for a refill case for temporarily storing decorative plates as in the past, and therefore the amount of raw materials (e.g., pulp) required to manufacture the packaging body 100 or blank 1 can be reduced compared to the amount used to manufacture conventional refill cases and packaging bodies, making it possible to provide packaging bodies and blanks that are more responsive to environmental and resource issues.
[0106] Although the present invention has been described with reference to the above-mentioned embodiment, the present invention is not limited to the above-mentioned embodiment, and improvements or modifications can be made within the scope of the invention or the spirit of the invention.
[0107] For example, the packaging body 100 according to the above embodiment may have a configuration in which a film sheet (not shown) is stretched over the upper surface (first upper panel 62) of the first rectangular tube portion 6 and the upper surface (second upper panel 72) of the second rectangular tube portion 7. This protects the cosmetics filled in the cosmetic tray 90 and prevents them from scattering. Furthermore, by connecting the first rectangular tube portion 6 and the second rectangular tube portion 7 with the film sheet, the cosmetic tray 90 can be held more firmly and the rigidity of the packaging body 100 is improved. [Explanation of symbols]
[0108] 1 Blank (blank for forming decorative plate packaging) 2 Bottom plate 3a 1st side plate 3b 2nd side plate 4 Lid plate 4a tongue piece 5 Sub-cover plate 6 First square tube part 7 Second square tube part 30 Separation section 32 Finger grip 61 1st outer side plate 62 1st top plate (top of cylinder) 63 1st inner side plate (tube side) 64 First fixing plate 65 Inner flap 66 Outer flap 67 Insert 71 Second outer side plate 72 2nd top plate (top of cylinder) 73 2nd inner side plate (tube side) 74 Second fixing plate 75 Inner flap 76 Outer flap 77 Insert 81 First Recess 81a Bottom of recess 81b Recess side wall 82 Second Recess 82a Bottom of recess 82b Recess side wall 90 decorative plates 90a bottom 90b side wall 91 One side (part) 92 Other side (other part) 100 packaging (decorative plate packaging) C1 First slit (first recess forming slit) C2 Second slit (slit for forming second recess) C3 Third slit F1a, F1b, F2a, F2b, F3a, F3b, F4a, F4b, F5a, F5b, F6a, F6b, F7a, F7b, F8~F15 Folding curve P opening line H1, H2 height
Claims
1. A cosmetic plate package in which a cosmetic plate having a bottom surface and a side wall formed by rising from the peripheral edge of the bottom surface is filled with a cosmetic material and solidified therein is used as a packaged product, a first rectangular tube portion and a second rectangular tube portion extending apart from each other on the bottom plate; a first recess formed by a pair of first slits having a shape corresponding to a part of the outer shape of the filled decorative dish, at a corner formed by an upper surface of the first rectangular cylindrical portion and a side surface of the first rectangular cylindrical portion hanging down from the upper surface of the cylindrical portion; a second recess formed by a pair of second slits having a shape corresponding to a part of the outer shape of the filled decorative dish, the second recess facing the first recess, at a corner formed by the upper surface of the second rectangular cylindrical portion and a side surface of the cylindrical portion hanging down from the upper surface of the cylindrical portion; a bottom of the first recess and a bottom of the second recess are each spaced apart from the bottom plate; a first side panel extending from the bottom panel along a direction perpendicular to the extending direction of the first rectangular tube portion and the second rectangular tube portion, and a cover panel capable of closing an upper surface side of the decorative tray; a tongue piece connected to the cover plate, a second side plate that rises from the bottom plate and faces the first side plate, and a sub-cover plate extends from the second side plate; a slit for engaging the tongue is formed in the center of the fold line at the boundary between the second side panel and the secondary cover panel, the slit having a length corresponding to the width of the tongue; a pair of tear lines extending from both ends of the slit toward the fold line at the boundary between the bottom panel and the second side panel; the auxiliary cover plate is not fixed to the first rectangular tube portion and the second rectangular tube portion, and is laid down between the cover plate and the upper surface of the first rectangular tube portion and the upper surface of the second rectangular tube portion, One side of the filled decorative plate, which is the packaged object, is placed on the bottom of the first recess, and the other side of the filled decorative plate is placed on the bottom of the second recess, so that the filled decorative plate is held in a state spanning the first recess and the second recess, When the opening line is broken and the container is opened, the cover plate, the first side plate, the bottom plate, the second side plate and the sub-cover plate are spread out flush with each other. A decorative plate package characterized by the above.
2. 2. The decorative plate package according to claim 1, wherein the slit forms a finger grip that stands flush with the second side panel.
3. The decorative plate packaging body described in claim 1, characterized in that the openings of the first rectangular tube portion and the second rectangular tube portion are closed by outer flaps and insert pieces hanging down from the upper surfaces of the respective tube portions of the first rectangular tube portion and the second rectangular tube portion.
4. The cosmetic plate package described in claim 1, characterized in that the first recess is formed in a shape corresponding to a portion of the filled cosmetic plate to be contained in the first recess, and the second recess is formed in a shape corresponding to another portion of the filled cosmetic plate to be contained in the second recess.
5. 2. The decorative plate package according to claim 1, further comprising a film sheet stretched over the upper surface of the first rectangular cylindrical portion and the upper surface of the second rectangular cylindrical portion.
6. 2. The decorative plate package according to claim 1, wherein the decorative plate package is made of a single sheet-like blank.
7. A blank for forming a decorative plate package from which the decorative plate package according to claim 1 can be formed.
8. A blank for forming a cosmetic plate package, which is used to form a cosmetic plate package, the packaged item being a cosmetic plate having a bottom surface and a side wall formed by raising the peripheral edge of the bottom surface and filling and solidifying a cosmetic material in the cosmetic plate, A bottom plate; a first side plate adjacent to a first side of the bottom plate and connected to the bottom plate; and a cover plate connected to the first side plate. a second side plate connected to the bottom plate adjacent to a second side opposite to the first side of the bottom plate; and a sub-cover plate connected to the second side plate. a first outer side plate connected to the bottom plate adjacent to a third side of the bottom plate perpendicular to the first side, a first top plate connected to the first outer side plate, a first inner side plate connected to the first top plate, and a first fixing plate connected to the first inner side plate; a second outer side plate connected to the bottom plate adjacent to a fourth side opposite the third side of the bottom plate, a second top plate connected to the second outer side plate, a second inner side plate connected to the second top plate, and a second fixing plate connected to the second inner side plate, The first upper surface plate and the first inner side surface plate are formed with a pair of first slits and fold lines having a shape corresponding to a part of the outer shape of the filled decorative tray, the first slits and fold lines being spaced apart from the fold line at the boundary between the first outer side surface plate and the first upper surface plate, for forming a first recess at the corner formed by the upper surface of the first rectangular cylindrical portion and the side surface of the cylindrical portion hanging down from the upper surface of the cylindrical portion; The second top plate and the second inner side plate are provided with a pair of second slits and fold lines, each having a shape corresponding to a portion of the outer shape of the filled decorative tray, spaced apart from the fold line at the boundary between the second outer side plate and the second top plate, for forming a second recess at the corner formed by the upper surface of the second rectangular cylindrical portion and the side surface hanging down from the upper surface of the cylindrical portion; The first outer side panel, the first inner side panel, the second outer side panel, and the second inner side panel each have a continuous inner flap, the first top panel and the second top panel each have a continuous outer flap, and the outer flaps each have a continuous insertion piece, The sub-cover plate does not have a structure that allows it to be fixed to other parts. A blank for forming a decorative plate package, characterized by:
9. A blank for forming a decorative plate package as described in claim 8, characterized in that it has a tongue piece connected to the cover plate, and a third slit for engaging the tongue piece is formed in the center of the fold line at the boundary between the second side panel and the secondary cover plate with a length corresponding to the width of the tongue piece, and has a pair of opening lines provided from both ends of the third slit toward the fold line at the boundary between the bottom panel and the second side panel.
Citation Information
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