Heat exchanger and refrigeration cycle device
By arranging the heat exchanger with specific refrigerant flow directions opposite to the air flow in superheated gas and supercooled liquid regions, and parallel in the two-phase region, the heat exchange performance is enhanced.
Patent Information
- Application Number
- JP2024524064
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-06-01
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2042-06-01
AI Technical Summary
In conventional heat exchangers, the refrigerant flows parallel to the air flow direction in the superheated gas region, leading to reduced heat exchange performance when functioning as a condenser.
The heat exchanger is designed with a downwind and upwind heat exchange section, where the refrigerant flows in a direction opposite to the air flow in the superheated gas and supercooled liquid regions, and parallel to the air flow in the gas-liquid two-phase region, utilizing a common header to connect the sections and dividing them into first, second, and third regions with specific refrigerant flow directions.
This configuration improves heat exchange performance by ensuring the refrigerant flows counter to the air flow in the superheated gas and supercooled liquid regions, enhancing heat transfer efficiency.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a heat exchanger and a refrigeration cycle device that perform heat exchange of a refrigerant. [Background technology]
[0002] There is a heat exchanger in which an upwind heat exchanger and a downwind heat exchanger are connected in series with respect to the air flow direction. In this type of heat exchanger, in order to improve the performance of the heat exchanger, when the heat exchanger functions as a condenser, the refrigerant flows in a direction opposite to the direction of the air flow entering the heat exchanger in the region where the subcooled liquid flows downstream of the heat exchanger (see, for example, Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 7-98162 Summary of the Invention [Problem to be solved by the invention]
[0004] In such a heat exchanger, when the heat exchanger functions as a condenser, the refrigerant flows in parallel to the air flow direction in the superheated gas region, which causes a problem of reduced heat exchange performance.
[0005] The present disclosure has been made in consideration of the above-described circumstances, and has an object to provide a heat exchanger and a refrigeration cycle apparatus with improved heat exchange performance. [Means for solving the problem]
[0006] A heat exchanger according to the present disclosure comprises a downwind heat exchange section arranged downstream in an air flow direction, an upwind heat exchange section arranged upstream of the downwind heat exchange section in the air flow direction, and a common header, wherein the downwind heat exchange section comprises a downwind heat transfer tube array having heat transfer tubes spaced apart in a direction intersecting the air flow direction, and a first header connected to a lower end of the downwind heat transfer tube array, and the upwind heat exchange section comprises an upwind heat transfer tube array having heat transfer tubes spaced apart in a direction intersecting the air flow direction, and a second header connected to a lower end of the upwind heat transfer tube array, and the common header connects an upper end of the downwind heat transfer tube array and the upwind heat transfer tube array. a first region in which the refrigerant that has flowed into the first header flows in a direction opposite to the air flow direction and flows into the second header; a second region in which the refrigerant that has flowed through the first region and flowed into the second header flows in a direction parallel to the air flow direction and flows into the first header; and a third region in which the refrigerant that has flowed through the second region and flowed into the first header flows in a direction opposite to the air flow direction and flows into the second header. The downwind heat exchange section and the upwind heat exchange section are divided into a first heat exchanger having the first region and the second region and a second heat exchanger having the third region, the first header of the first heat exchanger has a refrigerant outlet from which the refrigerant flows out, the first header of the second heat exchanger has a refrigerant inlet into which the refrigerant flowing out from the refrigerant outlet flows, and a connecting pipe is provided to connect the refrigerant outlet and the refrigerant inlet, the first heat exchanger and the second heat exchanger are arranged in an L shape in a plan view, and the refrigerant inlet is provided at an end of the first header farther from the refrigerant outlet. do. [Effects of the Invention]
[0007] According to the present disclosure, when the heat exchanger functions as a condenser, it comprises a first region, a second region, and a third region. In the first region, the refrigerant flows counter to the air flow direction. In the second region, the refrigerant that has passed through the first region flows parallel to the air flow direction. In the third region, the refrigerant that has passed through the second region flows counter to the air flow direction.
[0008] Therefore, when the heat exchanger functions as a condenser, the refrigerant flow direction is opposite to the air flow direction not only in the third region, which is the supercooled liquid region, but also in the first region, which is the superheated gas region, unlike conventional heat exchangers, thereby improving the heat exchange performance of the heat exchanger. [Brief explanation of the drawings]
[0009] [Figure 1] 1 is a schematic diagram showing a refrigerant circuit of an air conditioner according to a first embodiment. [Figure 2] 1 is a perspective view showing a heat exchanger according to a first embodiment. [Figure 3] 3 is a diagram showing a state of a refrigerant flow in the heat exchanger according to the first embodiment. FIG. [Figure 4] 3 is a diagram showing the state of a refrigerant flowing through the heat exchanger according to the first embodiment. FIG. [Figure 5] FIG. 10 is a diagram showing the state of refrigerant flow in a heat exchanger of an air conditioner according to a second embodiment. [Figure 6] FIG. 10 is a diagram showing the arrangement of a first header and a second header of a heat exchanger in an air conditioner according to a second embodiment. [Figure 7] FIG. 10 is a diagram showing a state in which two heat exchangers, a first heat exchanger and a second heat exchanger, according to a second embodiment, are arranged on four sides inside an outdoor unit housing so as to surround a fan. [Figure 8] FIG. 10 is a diagram showing a state in which a heat exchanger according to a third embodiment is disposed in an outdoor unit housing. DETAILED DESCRIPTION OF THE INVENTION
[0010] Hereinafter, a heat exchanger for an air conditioning apparatus according to an embodiment will be described with reference to the drawings. In the drawings, identical components are denoted by the same reference numerals, and duplicate descriptions will be provided only when necessary. The present disclosure may include any combination of possible configurations among those described in the following embodiments. Furthermore, the dimensional relationships between the components in the drawings may differ from those in reality. Furthermore, the configurations of the components shown in the entire specification are merely examples and are not limited to the configurations described in the specification. In particular, the combinations of the components are not limited to the combinations in each embodiment, and components described in other embodiments may be applied to other embodiments.
[0011] Embodiment 1. FIG. 1 is a schematic diagram showing a refrigerant circuit 110 of an air conditioner 300 according to the first embodiment.
[0012] The refrigerant circuit 110 includes a compressor 6, a condenser 100a, an expansion valve 8, and an evaporator 100b.
[0013] In the air conditioning apparatus 300, during cooling operation, the outdoor heat exchanger functions as the condenser 100a, and the indoor heat exchanger functions as the evaporator 100b. During heating operation, the outdoor heat exchanger functions as the evaporator 100b, and the indoor heat exchanger functions as the condenser 100a.
[0014] The compressor 6 compresses the drawn refrigerant and discharges it. Although not particularly limited, the capacity of the compressor 6 may be changed by arbitrarily changing the operating frequency of the compressor 6 using, for example, an inverter circuit. The capacity of the compressor 6 represents the amount of refrigerant discharged per unit time.
[0015] The condenser 100a exchanges heat between the refrigerant discharged from the compressor 6 and air. The condenser 100a condenses and liquefies the refrigerant.
[0016] The expansion valve 8 reduces the pressure of the refrigerant to expand it. For example, if the expansion valve 8 is configured as an electronic expansion valve, the opening degree of the expansion valve 8 is adjusted based on instructions from a control device or the like (not shown).
[0017] The evaporator 100b exchanges heat between the air and the refrigerant, evaporating the refrigerant to vaporize it.
[0018] The single-phase gas refrigerant discharged from the compressor 6 is condensed to a single-phase liquid in the condenser 100a. The refrigerant condensed to a single-phase liquid in the condenser 100a passes through the expansion valve 8 and becomes a two-phase gas-liquid refrigerant. The two-phase gas-liquid refrigerant that passed through the expansion valve 8 evaporates through the evaporator 100b and becomes a single-phase gas again. The single-phase gas refrigerant that passed through the evaporator 100b flows into the compressor 6.
[0019] Fig. 2 is a perspective view showing a heat exchanger 100 according to the first embodiment. The heat exchanger 100 shown in Fig. 2 is applied to a condenser 100a. In Fig. 2, the air flow direction into the heat exchanger 100 is from left to right on the page, as indicated by the outline arrow. The dashed arrow indicates the refrigerant flow direction when the heat exchanger 100 functions as a condenser 100a.
[0020] 2, the heat exchanger 100 has a downwind heat exchange section 100_1 and an upwind heat exchange section 100_2. The downwind heat exchange section 100_1 is disposed downstream in the air flow direction. The upwind heat exchange section 100_2 is disposed upstream of the downwind heat exchange section 100_1 in the air flow direction.
[0021] The downwind heat exchange section 100_1 includes a downwind heat transfer tube array 1_1 having heat transfer tubes 1 arranged at intervals in a direction intersecting the air flow direction, and a first header 21 connected to a lower end of the downwind heat transfer tube array 1_1. The first header 21 distributes the refrigerant to the downwind heat transfer tube array 1_1 or joins the refrigerant flowing in from the downwind heat transfer tube array 1_1. The heat transfer tubes 1 of the downwind heat transfer tube array 1_1 allow the refrigerant to flow up and down.
[0022] The upwind heat exchange section 100_2 includes an upwind heat transfer tube array 1_2 having heat transfer tubes 1 arranged at intervals in a direction intersecting the air flow direction, and a second header 22 connected to the lower end of the upwind heat transfer tube array 1_2. The second header 22 distributes the refrigerant to the upwind heat transfer tube array 1_2 or joins the refrigerant flowing in from the upwind heat transfer tube array 1_2. The heat transfer tubes 1 of the upwind heat transfer tube array 1_2 allow the refrigerant to flow up and down.
[0023] The downwind heat exchange section 100_1 and the upwind heat exchange section 100_2 are connected to the upper end of the downwind heat transfer tube row 1_1 and the upper end of the upwind heat transfer tube row 1_2, and include a common header 23 that connects the downwind heat transfer tube row 1_1 and the upwind heat transfer tube row 1_2. The common header 23 allows the refrigerant to pass between the downwind heat transfer tube row 1_1 and the upwind heat transfer tube row 1_2 in the row direction.
[0024] Here, the air flow direction and the refrigerant flow direction are defined as follows. The air flow direction is assumed to be from left to right on the page. The refrigerant in the first header 21 passes through the downwind heat transfer tube array 1_1 and flows into the common header 23. The refrigerant that flows into the common header 23 moves in the row direction of the heat exchanger 100 and flows into the upwind heat transfer tube array 1_2. The refrigerant that flows into the upwind heat transfer tube array 1_2 flows into the second header 22. In this case, the refrigerant flows from right to left on the page, in the opposite direction to the air flow direction. In this case, the refrigerant flow is defined as flowing counter to the air flow direction.
[0025] When the air flow direction is similarly from left to right on the paper, the refrigerant in the second header 22 flows into the upwind heat transfer tube array 1_2. The refrigerant that has flowed into the upwind heat transfer tube array 1_2 moves in the row direction in the common header 23, passes through the downwind heat transfer tube array 1_1, and flows into the first header 21. In this case, the refrigerant flows from left to right on the paper, in the same direction as the air flow direction. In this case, the refrigerant is defined as flowing parallel to the air flow direction.
[0026] Fig. 3 is a diagram showing the state of refrigerant flow in the heat exchanger 100 according to embodiment 1. Fig. 3 shows the state of refrigerant flow when the refrigerant that has flowed into the first header 21 flows out from the second header 22. In Fig. 3, arrows indicate the flow of refrigerant, and hollow arrows indicate the direction of air flow.
[0027] When the heat exchanger 100 according to the first embodiment functions as a condenser, the downwind heat exchange column 1_1 and the upwind heat exchange column 1_2 have a first region R1, a second region R2, and a third region R3.
[0028] The first region R1 is a region where the refrigerant that has flowed into the first header 21 flows counter to the air flow direction and enters the second header 22. The second region R2 is a region where the refrigerant that has passed through the first region R1 and flowed into the second header 22 flows parallel to the air flow direction and enters the first header 21. The third region R3 is a region where the refrigerant that has passed through the second region R2 and flowed into the first header 21 flows counter to the air flow direction and enters the second header 22.
[0029] 3, the first header 21 includes a first header 21_1 in the first region R1, a first header 21_2 in the second region R2, and a first header 21_3 in the third region R3. The second header 22 includes a second header 22_1 in the first region R1, a second header 22_2 in the second region R2, and a second header 22_3 in the third region R3. The common header 23 includes a common header 23_1 in the first region R1, a common header 23_2 in the second region R2, and a common header 23_3 in the third region R3.
[0030] 3, the first header 21, the second header 22, and the common header 23 are shown as being divided into three, but they do not have to be divided into three. For example, the interior of one header may be divided into multiple regions by partition plates provided inside the header.
[0031] 3, the first region R1, the second region R2, and the third region R3 are connected in series by the connection pipe 4. Specifically, the second header 22_1 is connected in series to the second header 22_2 by the connection pipe 4. The first header 21_2 is connected in series to the first header 21_3 by the connection pipe 4.
[0032] The first region R1, the second region R2, and the third region R3 may be separated by partition plates in the first header 21, the second header 22, and the common header 23.
[0033] 3, L1 denotes the length of the downwind heat exchange section 100_1 in the longitudinal direction of the first header 21_1 in the first region R1 and the length of the upwind heat exchange section 100_2 in the longitudinal direction of the second header 22_1 in the first region R1. L2 denotes the length of the downwind heat exchange section 100_1 in the longitudinal direction of the first header 21_2 in the second region R2 and the length of the upwind heat exchange section 100_2 in the longitudinal direction of the second header 22_2 in the second region R2. L3 denotes the length of the downwind heat exchange section 100_1 in the longitudinal direction of the first header 21_3 in the third region R3 and the length of the upwind heat exchange section 100_2 in the longitudinal direction of the second header 22_3 in the third region R3.
[0034] In FIG. 3, points A, B, and C correspond to points A, B, and C in FIG. 4, which will be described later.
[0035] Fig. 4 is a diagram showing the state of the refrigerant flowing through the heat exchanger 100 according to the first embodiment. In Fig. 4, the vertical axis represents temperature T and the horizontal axis represents entropy S. Also, in Fig. 4, the arrows indicate the direction of change of the refrigerant when the heat exchanger 100 functions as a condenser.
[0036] Generally, when heat exchanger 100 functions as a condenser, the refrigerant first flows into heat exchanger 100 in a superheated gas state, passes through a gas-liquid two-phase state, and then flows out as a supercooled liquid. At this time, the region where the refrigerant is in a superheated gas state is referred to as region X, the region where the refrigerant is in a gas-liquid two-phase state is referred to as region Y, and the region where the refrigerant is in a supercooled liquid state is referred to as region Z.
[0037] In embodiment 1, L1, L2, and L3 shown in Fig. 3 are determined so that the states of the refrigerant at points A, B, and C shown in Fig. 4 are realized at points A, B, and C shown in Fig. 3. Here, point A indicates the temperature T and entropy S of the refrigerant immediately before it flows into region X. Point B indicates the temperature T and entropy S of the refrigerant immediately before it exits region Y and immediately before it flows into third region R3. Point C indicates the temperature T and entropy S of the refrigerant immediately after it flows out of region Z.
[0038] It is desirable to determine L1 so that the refrigerant flowing through region X, which is a superheated gas, flows through the first header 21_1 and the second header 22_1. It is desirable to determine L3 so that the refrigerant flowing through region Z, which is a supercooled liquid, flows through the first header 21_3 and the second header 22_3. In the heat exchanger 100 of embodiment 1, L1, L2, and L3 are configured so that the refrigerant flows counter to the air flow direction in region X and region Y, where the refrigerant temperature changes.
[0039] Regions X and Z are sensible heat regions. The sensible heat region is a region where the temperature of the refrigerant changes as a result of heat exchange in the heat exchanger 100. Region Y is a latent heat region where the temperature of the refrigerant does not change even when heat is exchanged in the heat exchanger 100. Because a larger temperature difference is required in the sensible heat region compared to the latent heat region when performing the same amount of heat exchange, the heat exchanger 100 flows the refrigerant in the first region R1 and the third region R3, which are latent heat regions, so that the refrigerant flows in a direction opposite to the air flow direction. This improves heat exchange performance.
[0040] The refrigerant flowing through the first region R1 contains superheated gas, the refrigerant flowing through the second region R2 is in a gas-liquid two-phase state, and the refrigerant flowing through the third region R3 contains supercooled liquid.
[0041] When using a mixed refrigerant, the temperature also changes in the second region R2 where the two-phase refrigerant flows when the heat exchanger 100 functions as an evaporator. Typically, when the heat exchanger 100 functions as an evaporator, the two-phase refrigerant flows in gas-liquid form and becomes single-phase gas after passing through the evaporator. When the heat exchanger 100 functions as an evaporator using a variable path or the like, the refrigerant may be configured to flow countercurrently, parallel to, or countercurrently with respect to the airflow direction, as in the case of a condenser. This also improves the evaporation performance of the heat exchanger 100.
[0042] According to the first embodiment, when the heat exchanger 100 functions as a condenser, unlike conventional heat exchangers, the refrigerant and air flow opposite each other not only in the third region R3, which is the supercooled liquid region, but also in the first region R1, which is the superheated gas region. Furthermore, in the second region R2, which is a latent heat region where heat exchange is sufficient even with a small temperature difference, the refrigerant in a gas-liquid two-phase state flows parallel to the air flow direction. In this way, the refrigerant flows opposite the air flow direction in the supercooled liquid state and the superheated gas state, which are sensible heat regions requiring a large temperature difference. This improves the heat exchange performance of the heat exchanger 100.
[0043] Embodiment 2. Fig. 5 is a diagram showing the state of refrigerant flow in the heat exchanger 100 of the air conditioning apparatus 300 according to embodiment 2. Fig. 5 shows the state of refrigerant flow when the refrigerant that has flowed into the first header 21 flows out from the second header 22. In Fig. 5, arrows indicate the refrigerant flow, and hollow arrows indicate the air flow direction.
[0044] Fig. 6 is a diagram showing the arrangement of the first header 21 and the second header 22 of the heat exchanger 100 in the air conditioning apparatus 300 according to embodiment 2. The common header 23 and the heat transfer tubes 1 shown in Fig. 5 are omitted from Fig. 6. In Fig. 6, arrows indicate the flow of refrigerant, and hollow arrows indicate the direction of air flow.
[0045] The second embodiment illustrates a heat exchanger 100 having two regions, a first heat exchanger 11 and a second heat exchanger 12, as an example of a heat exchanger 100 having three regions. The first header 21_1, the second header 22_1, the common header 23_1, the first header 21_2, the second header 22_2, the common header 23_2, and the heat transfer tubes 1 connected thereto are defined as the first heat exchanger 11. The first header 21_3, the second header 22_3, the common header 23_3, and the heat transfer tubes 1 connected thereto are defined as the second heat exchanger 12.
[0046] As shown in FIG. 6, the outdoor unit housing 7 accommodates the fan 5, the compressor 6, the first heat exchanger 11, and the second heat exchanger 12.
[0047] The outdoor unit housing 7 is a side-flow type housing having a rectangular planar shape. The compressor 6 compresses the refrigerant and discharges high-pressure gas refrigerant. The fan 5 blows air for heat exchange to the first heat exchanger 11 and the second heat exchanger 12.
[0048] The first heat exchanger 11 and the second heat exchanger 12 are arranged in an L-shape so as to surround the fan 5.
[0049] 6, the first heat exchanger 11 has a first region R1 and a second region R2, and the second heat exchanger 12 has a third region R3.
[0050] The first heat exchanger 11 has a first header 21_1 of the first region R1 and a first header 21_2 of the second region R2. A partition plate 3 is provided between the first header 21_1 and the first header 21_2 to separate the first region R1 from the second region R2.
[0051] 5, the first heat exchanger 11 has a common header 23_1 for the first region R1 and a common header 23_2 for the second region R2. A partition plate 3 is provided between the common header 23_1 and the common header 23_2 to separate the first region R1 from the second region R2.
[0052] The second heat exchanger 12 has a third region R3. The second heat exchanger 12 has a first header 21_3 of the third region R3, a second header 22_3 of the third region R3, and a common header 23_3 of the third region R3.
[0053] The third region R3 is a region where supercooled liquid flows, and if the longitudinal length L3 of the heat exchange section of the third region R3 is too long, superheated gas refrigerant may flow into the second region R2. In this case, the effect of flowing refrigerant counter to the air flow direction in the first region R1 to improve heat exchange performance is reduced. Furthermore, the region into which superheated gas and two-phase refrigerant, which have greater pressure loss than supercooled liquid refrigerant, flow becomes smaller, increasing pressure loss and leading to a decrease in heat exchange performance.
[0054] In the second embodiment, when the longitudinal length of the first region R1 is L1, the longitudinal length of the second region R2 is L2, and the longitudinal length of the third region R3 is L3, the relationship (L1 + L2) / 2 > L3 is satisfied. The sum of the longitudinal length L1 of the heat exchange portion of the first region R1 of the first heat exchanger 11 and the longitudinal length L2 of the heat exchange portion of the second region R2 is longer than the longitudinal length L3 of the heat exchange portion of the third region R3 of the second heat exchanger 12. Furthermore, in the second embodiment, L2 > L1.
[0055] The first header 21_1 has a refrigerant inlet 21_1_A through which the refrigerant flows in. The first header 21_2 has a refrigerant outlet 21_2_B through which the refrigerant that has flowed in from the refrigerant inlet 21_1_A flows out.
[0056] The first header 21_3 has a refrigerant inlet 21_3_A through which the refrigerant flowing out from the refrigerant outlet 21_2_B flows in. The second header 22_3 has a refrigerant outlet 22_3_B through which the refrigerant flows out.
[0057] The refrigerant outlet 21_2_B and the refrigerant inlet 22_3_A are connected by a connection pipe 4. The refrigerant inlet 21_3_A is provided at an end of the first header 21_3 in the third region R3 on the side farther from the refrigerant outlet 21_2_B.
[0058] The refrigerant that flows into the first heat exchanger 11 from the refrigerant inlet 21_1_A of the first header 21_1 first flows through the first region R1 so as to oppose the air flow direction. The refrigerant that has flowed through the first region R1 flows into the second header 22 of the first region R1 and then flows through the second region R2 parallel to the air flow direction.
[0059] The refrigerant that has flowed through the second region R2 flows into the first header 21_2 and flows out from the refrigerant outlet 21_2_B. The refrigerant that has flowed out from the refrigerant outlet 21_2_B then passes through the connecting pipe 4 and flows into the refrigerant inlet 21_3_A of the first header 21_3 in the third region R3 of the second heat exchanger 12.
[0060] The refrigerant that has flowed into the refrigerant inlet 21_3_A flows through the third region R3 in a direction opposite to the air flow direction, and then flows out of the second heat exchanger 12.
[0061] The heat exchanger 100 of the second embodiment can be applied to a housing other than a side flow housing. For example, a plurality of heat exchangers 100 may be arranged on four sides of a top flow outdoor unit housing 7 that takes in air from the side of the housing and blows it out from the top of the housing, surrounding the fan 5.
[0062] Fig. 7 is a diagram showing a state in which two heat exchangers 100_A and 100_B according to the second embodiment are arranged on four sides inside the outdoor unit housing 7 so as to surround the fan 5. In Fig. 7, the common header 23 and the heat transfer tubes 1 shown in Fig. 5 are omitted and not shown. In Fig. 7, arrows indicate the flow of the refrigerant, and hollow arrows indicate the direction of air flow.
[0063] 7, the cooling system includes two heat exchangers, 100_A and 100_B, each having a first heat exchanger 11 and a second heat exchanger 12. The heat exchanger 100_A and the heat exchanger 100_B are arranged to surround the periphery of the fan 5.
[0064] 6, the first heat exchanger 11 and the second heat exchanger 12 of the heat exchanger 100_A are arranged in an L shape so as to surround the fan 5. The first heat exchanger 11 and the second heat exchanger 12 of the heat exchanger 100_B are arranged in an L shape so as to surround the fan 5.
[0065] <Effects> According to the heat exchanger 100 of the second embodiment, the first region R1 and the second region R2 are included in one first heat exchanger 11, thereby making it possible to save space and to ensure a larger heat transfer area.
[0066] Furthermore, according to the heat exchanger 100 of the second embodiment, the first heat exchanger 11 is provided with the first region R1 and the second region R2. That is, as an example of a method for switching the refrigerant flow from opposing to parallel with the air flowing into the heat exchanger 100, a method of providing a partition plate 3 that divides the internal space of the first header 21 is adopted. Therefore, the impact on the structure of the heat exchanger 100 can be minimized, the refrigerant flow can be switched, and manufacturing costs can be reduced.
[0067] When connecting the ends of the adjacent headers of the first heat exchanger 11 and the second heat exchanger 12 with the connecting pipe 4, the connection is susceptible to pressure loss and structural constraints such as the bending angle. When attempting to connect the adjacent headers of the first heat exchanger 11 and the second heat exchanger 12, bending the connecting pipe 4 at a steep angle increases pressure loss. Furthermore, depending on the diameter of the connecting pipe 4, a bending radius of a certain size or more may be required, and components for connecting the connecting pipe 4 may be attached to the header ends, which increases the distance between the first heat exchanger 11 and the second heat exchanger 12. As a result, the housing in which the heat exchanger 100 having the first heat exchanger 11 and the second heat exchanger 12 is mounted becomes larger.
[0068] Furthermore, if an attempt is made to mount the heat exchanger 100 having the first heat exchanger 11 and the second heat exchanger 12 without changing the size of the housing, structural constraints such as piping will force the heat transfer area of the heat exchanger 100 to be reduced, resulting in a smaller mounting area for the heat exchanger 100 and a decline in heat exchange performance.
[0069] In the heat exchanger 100 of the second embodiment, the refrigerant outlet 21_2_B and the refrigerant inlet 21_3_A are connected by a connection pipe 4. The refrigerant inlet 21_3_A is provided at an end of the first header 21_3 in the third region R3 far from the refrigerant outlet 21_2_B.
[0070] Therefore, the heat transfer area between the first heat exchanger 11 and the second heat exchanger 12 can be maximized, and the mounting area of the heat exchanger 100 can be increased, which is expected to improve heat exchange performance. As a result, by installing the heat exchanger 100 of the second embodiment, the capacity of the heat exchanger 100 can be maximized.
[0071] Embodiment 3. Fig. 8 is a diagram showing a state in which the heat exchanger 100 according to the third embodiment is disposed in the outdoor unit housing 7. The outdoor unit housing 7 is a top-flow type housing. In Fig. 8, the common header 23 shown in Fig. 5 is omitted and not shown. In Fig. 8, arrows indicate the flow of refrigerant, and hollow arrows indicate the direction of air flow.
[0072] 8, the heat exchanger 100 according to the third embodiment includes a first heat exchanger 11, a second heat exchanger 12, and a third heat exchanger 13. The first heat exchanger 11, the second heat exchanger 12, and the third heat exchanger 13 are arranged in a U-shape so as to surround the fan 5.
[0073] The first heat exchanger 11 has a first region R1, in which the refrigerant flows counter to the air flow direction. The second heat exchanger 12 has a second region R2, in which the refrigerant flows parallel to the air flow direction. The third heat exchanger 13 has a third region R3, in which the refrigerant flows counter to the air flow direction.
[0074] The second header 22_1 in the first region R1 on the windward side of the first heat exchanger 11 is connected to the second header 22_2 in the second region R2 on the windward side of the second heat exchanger 12 by the connection piping 4. The first header 21_2 in the second region R2 on the leeward side of the second heat exchanger 12 is connected to the first header 21_3 in the third region R3 on the leeward side of the third heat exchanger 13 by the connection piping 4.
[0075] The first heat exchanger 11 and the second heat exchanger 12 are connected by connecting the outer second header 22_1 to the outer second header 22_2 via the connection pipe 4. The second heat exchanger 12 and the third heat exchanger 13 are connected by connecting the inner first header 21_2 to the inner first header 21_3 via the connection pipe 4.
[0076] In other words, when connecting the first heat exchanger 11, in which the refrigerant flows in countercurrent flow, and the second heat exchanger 12, in which the refrigerant flows in parallel flow, with the connecting pipe 4, the outer second header 22_1 and the second header 22_2 of the outer second region R2 are connected.
[0077] When the second heat exchanger 12, in which the refrigerant flows in parallel, and the third heat exchanger 13, in which the refrigerant flows in countercurrent, are connected by the connecting pipe 4, the inner first header 21_2 and the inner first header 21_3 are connected.
[0078] When connecting headers located inside the housings, a certain amount of space is required if the piping is bent and connected in the same way as when connecting headers located outside the housings. As shown in Fig. 8, the refrigerant inlet 21_3_A is provided at the end of the first header 21_3 in the third region R3, which is far from the refrigerant outlet 21_2_B. Therefore, the heat exchanger 100 of the third embodiment can reduce the space required for the heat exchanger 100, thereby improving heat exchange performance and maximizing the mounting area.
[0079] The embodiments are presented as examples and are not intended to limit the scope of the claims. The embodiments can be implemented in various other forms, and various omissions, substitutions, and modifications can be made without departing from the spirit of the embodiments. These embodiments and their modifications are included in the scope and spirit of the embodiments. [Explanation of symbols]
[0080] 1 heat transfer tube, 1_1 downwind heat transfer tube row, 1_2 upwind heat transfer tube row, 3 partition plate, 4 connecting piping, 5 fan, 6 compressor, 7 outdoor unit housing, 8 expansion valve, 11 first heat exchanger, 12 second heat exchanger, 13 third heat exchanger, 21 first header, 21_1 first header of first area, 21_1_A refrigerant inlet, 21_2 first header of second area, 21_2_B refrigerant outlet, 21_3 first header of third area, 21_3_A refrigerant inlet, 22 second header, 22_1 second header of first area, 22_2 second header of second area, 22_3 second header of third area, 22_3_B refrigerant outlet, 23 common header, 23_1 common header of first area, 23_2 common header of second area, 23_3 Common header of the third region, 100, 100_A, 100_B heat exchangers, 100_1 downwind heat exchange section, 100_2 upwind heat exchange section, 100a condenser, 100b evaporator, 110 refrigerant circuit, 300 air conditioning device, R1 first region, R2 second region, R3 third region, L1 length of the heat exchange section in the longitudinal direction of the first region, L2 length of the heat exchange section in the longitudinal direction of the second region, L3 length of the heat exchange section in the longitudinal direction of the third region, T temperature, S entropy.
Claims
1. a downwind heat exchanger disposed downstream in the air flow direction; an upwind heat exchanger disposed upstream of the downwind heat exchanger in the air flow direction; A common header, Equipped with The downwind heat exchange section is a downwind heat transfer tube row having heat transfer tubes arranged at intervals in a direction intersecting the air flow direction; a first header connected to a lower end of the downwind heat transfer tube row, The windward heat exchange section is an upwind heat transfer tube row having heat transfer tubes arranged at intervals in a direction intersecting the air flow direction; a second header connected to a lower end of the windward heat transfer tube row; the common header is connected to an upper end of the downwind heat transfer tube row and an upper end of the upwind heat transfer tube row, and connects the downwind heat transfer tube row and the upwind heat transfer tube row; When the downwind heat exchange unit and the upwind heat exchange unit function as condensers, the downwind heat exchange unit and the upwind heat exchange unit a first region in which the refrigerant that has flowed into the first header flows in a direction opposite to the air flow direction and then flows into the second header; a second region in which the refrigerant that has passed through the first region and flowed into the second header flows parallel to the air flow direction and then flows into the first header; a third region in which the refrigerant that has passed through the second region and flowed into the first header flows in a direction opposite to the air flow direction and flows into the second header; Equipped with The downwind heat exchanger and the upwind heat exchanger are a first heat exchanger having the first region and the second region; a second heat exchanger having the third region; and It is divided into the first header of the first heat exchanger has a refrigerant outlet through which the refrigerant flows out, the first header of the second heat exchanger has a refrigerant inlet into which the refrigerant flowing out from the refrigerant outlet flows, a connecting pipe that connects the refrigerant outlet and the refrigerant inlet Equipped with The first heat exchanger and the second heat exchanger are arranged in an L-shape in a plan view, The heat exchanger, wherein the refrigerant inlet is provided at an end of the first header farther from the refrigerant outlet.
2. The length of the downwind heat exchange portion in the longitudinal direction of the first header in the first region and the length of the upwind heat exchange portion in the longitudinal direction of the second header in the first region are defined as L 1 , The length of the downwind heat exchange portion in the longitudinal direction of the first header in the second region and the length of the upwind heat exchange portion in the longitudinal direction of the second header in the second region are defined as L 2 , and The length of the downstream heat exchange portion in the longitudinal direction of the first header in the third region and the length of the upstream heat exchange portion in the longitudinal direction of the second header in the third region are defined as L 3 When (L 1 +L 2 ) / 2>L 3 is The heat exchanger of claim 1 .
3. L 2 >L 1 is 3. The heat exchanger of claim 2.
4. The common header and the first header each include a partition plate that separates the first region from the second region. The heat exchanger according to any one of claims 1 to 3.
5. The refrigerant flowing through the first region includes superheated gas, and the refrigerant flowing through the third region includes subcooled liquid. The heat exchanger according to any one of claims 1 to 3.
6. A side-flow type housing that houses the heat exchanger according to any one of claims 1 to 3. A heat exchanger comprising:
7. A top-flow type housing that houses the heat exchanger according to any one of claims 1 to 3. A heat exchanger comprising:
8. A refrigeration cycle device comprising the heat exchanger according to any one of claims 1 to 3.
Citation Information
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