Sprayer, equipment with such sprayer and related methods

Abstract

To provide a sprayer, equipment comprising the same, and related method.SOLUTION: A sprayer (20) has a sprayer head (45) that is constituted to spray a first fluid (F). The sprayer (20) also comprises at least one sensor that is constituted to measure a value of at least one parameter of the sprayer (20), an electronic control module that is constituted to receive a measured value, and a power-supply unit that is constituted to electrically supply a power supply voltage to the control module.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a sprayer. The present invention also relates to an installation comprising such a sprayer. The present invention further relates to a method for measuring the value of at least one parameter of such a sprayer. Summary of the Invention [Problem to be solved by the invention]

[0002] Many fluid spraying equipment includes atomizers, at least some of which are designed to be at a high potential during spraying. Thus, the potential difference between the part to be coated with the fluid and the atomizer tends to favor the projection of fluid droplets onto the part, as the droplets become charged at the atomizer and tend to follow the lines of force of the electric field between the atomizer and the part. As a result, the efficiency of the atomizer is improved because the amount of fluid that does not reach the part is reduced.

[0003] However, the high potential to which the sprayer head is exposed requires electrical isolation between the sprayer head and the rest of the spraying equipment to prevent potentially dangerous arcing. As a result, the sprayer is equipped with the minimum necessary components and is positioned to isolate the sprayer head from the rest of the equipment, while the electrical connection between the sprayer head and the robot to which the sprayer is attached allows a potential difference to be imposed between these elements. When the sprayer is not operating, the potential is returned to ground, allowing the sprayer to be moved closer to the rest of the equipment or to be manually operated without risk.

[0004] However, the atomizer itself is a complex device containing many moving parts, including a bowl spun at high speed by a turbine, a valve that starts and stops the supply of the fluid to be atomized to the bowl, and a skirt that generates precisely controlled air jets to optimally shape the fluid jet. All of these elements must work together to provide a highly efficient fluid projection, and if any of these elements are damaged, the efficiency of the projection will rapidly decrease. Furthermore, even if the components that make up the atomizer are not damaged, there are many external factors that can affect the efficiency of the atomizer and / or the quality of the resulting part.

[0005] Generally, it is difficult to evaluate the performance of sprayers while they are in operation, especially due to their high-voltage operation. As a result, sprayer maintenance is difficult, especially because small defects or damage are not easily detected, making it difficult to intervene quickly before the negative effects of these defects become too great. As a result, frequent periodic maintenance must be scheduled, limiting the availability of sprayers. Otherwise, if undetected defects in the sprayer result in product defects, the average quality of the products in which the fluid is used will decrease.

[0006] Even atomizers, which do not change potential during operation, tend to suffer from similar limitations due to their complexity and difficulty in monitoring.

[0007] Therefore, there is a need for more available fluid sprayers. [Means for solving the problem]

[0008] For this purpose, a sprayer is proposed that includes a sprayer head configured to spray a first fluid, the sprayer further including a measurement module with at least one sensor configured to measure the value of at least one sprayer parameter, an electrical control module configured to receive the measured values, and a power supply device configured to supply a power supply voltage to the control module.

[0009] The present invention allows for the monitoring of the atomizer's condition during operation, particularly at high voltages, and the detection of events that may occur during this time. As a result, atomizer malfunctions (or "faults") are more easily detected, including minor malfunctions that would otherwise be difficult to detect. This limits the need for periodic atomizer maintenance and increases atomizer availability, while providing a higher average atomizer quality than is possible with state-of-the-art atomizers.

[0010] According to certain embodiments, the atomizer has one or more of the following characteristics, taken alone or in any technically possible combination:

[0011] - the sprayer head has a first potential value when the sprayer is stopped and a second potential value when the sprayer head is spraying a first fluid, the second value being strictly higher than the first value, the difference between the first and second values ​​being in particular 10 kilovolts or more, the measurement module including a common reference point for the potential of the measurement module, the reference point being configured to be electrically connected to the sprayer head.

[0012] - the sprayer comprises a base intended to be fixed to a robot configured to move the sprayer, and comprises at least one duct for supplying a first fluid or a second fluid to the sprayer head, the base having a connection surface to which the sprayer head is fixed, the base and the sprayer head being arranged along an axis, the supply duct opening into the connection surface, the connection surface comprising at least one valve configured to close the supply duct, and the measurement module comprising a ring surrounding the connection surface in a plane perpendicular to the axis.

[0013] The ring is configured to associate with the sprayer head and / or base to prevent droplets of fluid from outside the measurement module from reaching the at least one sensor, the power supply, and / or the control module.

[0014] The atomizer head comprises a turbine, a bowl rotated by the turbine to atomize the first fluid when the first fluid is injected into the bowl, and a skirt for generating a shaping airflow of the atomized first fluid.

[0015] -The ring supports the skirt.

[0016] -The potential reference point is electrically connected to the skirt.

[0017] The at least one sensor is an accelerometer, and the control module is configured to control the accelerometer's measurement of the acceleration of the atomizer during rotation of the bowl.

[0018] The at least one sensor is configured to measure the temperature of the atomizer.

[0019] said sensor is configured to measure the temperature of the skirt;

[0020] The sprayer further comprises at least one valve including a needle that can be moved between two positions, and the at least one sensor is configured to measure the position of the needle of the valve.

[0021] - at least one sensor is an accelerometer, and the control module is configured to control the accelerometer's measurement of the acceleration of the atomizer during movement of the atomizer.

[0022] The control module is configured to compare at least one acceleration value measured during movement of the sprayer with a predetermined threshold and to detect an impact to the sprayer based on the comparison.

[0023] At least one sensor is a microphone.

[0024] The power supply includes an electrical energy storage device.

[0025] An installation is also proposed, which includes a robot equipped with the aforementioned atomizer and an electronic analysis device, and a control module configured to generate a diagnostic message from the measurements and to send the diagnostic message to the analysis device.

[0026] According to particular embodiments, the installation comprises one or more of the following features, individually or in any technically possible combination:

[0027] The evaluation device is separate from the robot and is fixed to the reference frame of the installation.

[0028] - the facility includes a station fixed to a reference frame of the facility, the robot is configured to move the sprayer between an operating position and a data transmission position, the control module is configured to transmit a diagnostic message to the evaluation device when the sprayer is in the data transmission position, in particular by radio frequency communication, the station includes a module for receiving the diagnostic message and is configured to transmit the received diagnostic message to the evaluation device.

[0029] When the sprayer is in the data transmission position, the station is configured to clean the sprayer head, and when the sprayer is in the data transmission position, the sprayer head is housed in the station.

[0030] -The station has at least one first electrical contact, the sprayer has at least one second electrical contact configured to be connected to the first contact when the sprayer is in a data transmission position, and the control module is configured to transmit a diagnostic message to the receiving module via the first and second electrical contacts.

[0031] - the power supply device includes an electrical energy storage device, and the station includes a recharging module configured to electrically charge the electrical energy storage device when the sprayer is in a data transmission position.Also proposed is a method for measuring at least one parameter of a sprayer including a sprayer head configured to spray a first fluid, a measurement module with at least one sensor configured to measure a value of at least one parameter of the sprayer, an electronic control module configured to receive the measured values, and a power supply device configured to electrically supply a power supply voltage to the control module, the method comprising a step of measuring by the sensor the value of at least one parameter of the sprayer.

[0032] According to one particular embodiment, the measurement module includes a reference point for the potential of the measurement module, the reference point being electrically connected to the sprayer head, and the method includes a step of increasing the potential of the sprayer head from a first value to a second value, the sprayer head having the second potential value during the measurement step.

[0033] The features and advantages of the present invention will become apparent on reading the following description, given by way of non-limiting example only, and made with reference to the accompanying drawings, in which: [Brief explanation of the drawings]

[0034] [Figure 1] FIG. 1 is a schematic diagram of a first example of a fluid projection installation according to the present invention, comprising an atomizer.

[0035] [Figure 2] FIG. 2 is a schematic diagram of an example of the atomizer of FIG. 1, including a measurement module.

[0036] [Figure 3] FIG. 3 is a schematic diagram of an example of the measurement module of FIG.

[0037] [Figure 4] FIG. 4 is a flow chart of the steps of a method performed by the facility of FIG.

[0038] [Figure 5] FIG. 5 is a frequency spectrum of the noise acquired by the microphone of the measurement module of FIG. 3, corresponding to a non-defective atomizer.

[0039] [Figure 6] FIG. 6 is a frequency spectrum of the noise captured by the microphone of the measurement module of FIG. 3, corresponding to a defective atomizer.

[0040] [Figure 7] FIG. 7 is a schematic diagram of a second example of a fluid projection facility according to the present invention;

[0041] [Figure 8] FIG. 8 is a flow chart of method steps performed by the facility of FIG.

[0042] A first example of an installation 10 for projecting a fluid is partially shown in FIG.

[0043] The installation 10 comprises a robot 15, a sprayer 20, a control module 25 for the robot 15, and optionally a first station 35.

[0044] The installation 10 is configured to atomize a first fluid F.

[0045] The first fluid F is in particular a coating product such as a paint or a varnish. For example, the first fluid F is a paint or a varnish intended to at least partially cover a panel P of a vehicle body.

[0046] The robot 15 supports the sprayer 20. In particular, the robot 15 is configured to move the sprayer 20 in space, and in particular to point the sprayer 20 in multiple directions in space.

[0047] In particular, the robot 15 is configured to move the sprayer 20 within a predetermined frame of reference between an operating position and a rest position, sometimes referred to as a cleaning position.

[0048] The reference frame is a reference frame that is fixed with respect to a position within the installation 10. The reference frame is, for example, an Earth reference frame.

[0049] In particular, the robot 15 is configured to move the sprayer 20 relative to a base 37 of the robot 15 between an operating position and a rest position.

[0050] The distance between the sprayer 20 and the first station 35 when the sprayer is in the operating position is strictly greater than the distance between the sprayer 20 and the first station 35 when the sprayer is in the rest position.

[0051] The robot 15 is, for example, an articulated arm with actuators for rotating the individual segments of the arm 15 relative to one another to move and orient the sprayer 20 in space.

[0052] Furthermore, the robot 15 is designed to supply a voltage or current to the atomizer 20 and to supply at least a second fluid, such as a gas or a solvent, and a flow of the first fluid F to be atomized.

[0053] Alternatively, the sprayer 20 includes a reservoir of the first fluid F and therefore does not require a supply of the first fluid F via the robot 15 .

[0054] The gas G is, for example, air.

[0055] The robot 15 is configured to move the sprayer 20 in space and / or point the sprayer 20 in multiple directions in space based on control messages received from the control module 25. Additionally, the robot 15 is configured to supply a voltage or current and / or the first or first and second fluids to the sprayer 20 based on the corresponding control messages.

[0056] The atomizer 20 comprises, in a manner known per se, a base 40 and an atomizer head 45. The atomizer 20 also comprises a measurement module 30.

[0057] According to one embodiment, the atomizer 20 comprises, in a manner known per se, a reservoir of fluid F, which is for example integrated in the atomizer head 45 or in the base 40 .

[0058] The base 40 has a first surface that connects to the robot 15 and a second surface, also referred to as the connection surface, to which the sprayer head 45 is attached.

[0059] The base 40 has at least one duct therethrough that can supply a fluid, such as the fluid F to be atomized, to the atomizer head 45. For example, the base 40 is traversed from the first face to the connecting face by a number of ducts that lead to the connecting face.

[0060] At least one duct is configured to supply the atomizer head 45 with a fluid F to be atomized. At least one other duct is configured to supply the atomizer head 45 with a gas G. Optionally, at least one duct is configured to supply the atomizer head 45 with a liquid, such as a solvent.

[0061] In a manner known per se, the base 40 comprises, for example, at least one valve configured to open or close one of the ducts in the base 40. The at least one valve is, for example, installed on the connection surface.

[0062] Furthermore, the base 40 is configured to supply power to the atomizer head 45. For example, the connection surface has electrical conductors passing therethrough that are configured to be electrically connected to the atomizer head 45 in a manner known per se.

[0063] For example, the base 40 is configured to impose a potential difference between the first surface and the electrical conductor.

[0064] In particular, the base 40 is configured to change the value of the electrical potential of the electrical conductor between a first value and a second value.

[0065] For example, the value of the first potential is zero, which is equal to the potential value of the electrical ground of the equipment 10.

[0066] The value of the second potential is strictly higher than the value of the first potential. The difference between the value of the first potential and the value of the second potential is, for example, 10 kilovolts (kV) or more, for example, included in the range of 20 kV to 90 kV. It should be noted that the second value may change, for example, during the trajectory of the robot 15.

[0067] The base 40 comprises, for example, a transformer circuit capable of generating a voltage equal to a second value of the potential between the conductor from the power supply voltage and ground.

[0068] The atomizer head 45 is configured to atomize the fluid F. In particular, the atomizer head is configured to atomize the fluid F when the atomizer head is brought to a second value of electrical potential.

[0069] In a manner known per se, the atomizer head 45 consists of a skirt 50, a bowl 55, an electrical connector, and a turbine.

[0070] In a known manner, the sprayer head 45 is configured so that all parts of the sprayer head 45 have the same electrical potential. In particular, the value of the electrical potential of the sprayer head 45 is equal to the value of the electrical potential of the conductors of the base 40. The sprayer head is therefore configured to be brought by the base 40 to a first value and a second value of electrical potential depending on the value of the electrical potential imposed by the base 40 on the conductors.

[0071] The skirt 50 is configured to receive a flow of gas G from the base 40 and to generate a series of confirmed (designed) flows of projected fluid F from the received flow.

[0072] Bowl 55 is configured to be driven in rotation by the turbine about axis A1 and is configured to generate a flow of fluid F when fluid F is injected into the bottom of bowl 55 during rotation of bowl 55.

[0073] The electrical connectors are electrically connected to the electrical conductors in the skirt 50 , bowl 55 , turbine, and base 40 .

[0074] The control module 25 is configured to control the movement of the sprayer 20 by the robot 15 .

[0075] Furthermore, the control module 25 is configured to control the supply of the flow of fluid F and / or the flow of gas G and / or the flow of liquid to the atomizer head 45. For example, the control module 25 is configured to control the opening and closing of each valve on the base 40.

[0076] Additionally, the control module 25 is configured to control the change, by the base 40, of the electrical potential of the atomizer head 45 from a first value to a second value.

[0077] For example, control module 25 comprises a processor and memory with software instructions that, when executed on the processor, form a robot 15 motion control module, a sprayer head 45 delivery control module, and a control module that varies electrical potential. Alternatively, at least one of these modules is implemented as a dedicated integrated circuit or programmable logic component.

[0078] The control module 25 may include, for example, a human machine interface (HMI), such as a screen, keyboard, and / or mouse, to allow for the transmission of information and / or commands between the control module 25 and an operator.

[0079] The control module 25 is, for example, a device separate from the robot 15. In particular, the control module 25 is fixed to a reference frame.

[0080] For example, the control module is located outside the enclosure that defines the volume containing the robot 15 .

[0081] The measurement module 30 is configured to measure the value of at least one parameter of the sprayer 20. The measurement module 30 is further configured to transmit to a remote device, for example, the control module 25, at least one message that is generated in response to the measured value.

[0082] The measurement module 30 comprises at least one sensor 60 , a power supply 65 , an electronic control module 70 , and a communication module 75 .

[0083] In a first example, the measurement module 30 is attached to, for example, the sprayer 20. In this case, the measurement module 30 further comprises a first housing 80.

[0084] The measurement module 30 is, for example, at least partially housed between the base 40 and the atomizer head 45 .

[0085] In particular, the measurement module 30 is traversed by one or more ducts and electrical conductors connecting the base 40 to the atomizer head 45 .

[0086] According to one embodiment, the measurement module 30 at least partially surrounds the connection surface around the second axis A2, in which case the first housing 80 is in the form of a ring that at least partially surrounds the connection surface.

[0087] For example, the ring may completely surround the connecting surface around the second axis A2, i.e., greater than 360 degrees. Alternatively, the ring may partially surround the connecting surface. For example, the ring may be an annular portion that surrounds the connecting surface by 240 degrees or less.

[0088] When the measurement module 30 is fixed to the sprayer head 45, at least one element from the sensor 60, the power supply 65, the control module 70 and / or the communication module 75 is encapsulated in a ring 80 in a hermetically sealed manner.

[0089] By "encapsulate" it is meant that the ring 80 is associated with the sprayer head 45 and / or base 40 to prevent droplets of fluid from outside the measurement module 30 from reaching any of the aforementioned elements.

[0090] It should be noted that embodiments are possible in which the ring 80 does not provide a seal between the inside and outside of the ring 80 .

[0091] In particular, the ring surrounds at least one element of the sensor 60, power supply 65, control module 70 and / or communication module 75, in particular each sensor 60, power supply 65, control module 70 and communication module 75 in a plane perpendicular to the second axis A2.

[0092] Alternatively, at least one element from the sensor 60 , the power supply 65 , the control module 70 , and / or the communication module 70 is embedded in an electrically insulating material, in particular the mass of material forming the ring 80 .

[0093] The second axis A2 is perpendicular to the connection plane and merges with the axis A1, for example.

[0094] The base 40 and the atomizer head 45 are aligned, for example, along an axis A2.

[0095] A reference point for the potential of the measurement module 30 is defined.

[0096] The reference point is the point at which the electrical potentials of each element of the measurement module 30, in particular each sensor 60, the power supply 65, the electronic control module 70 and the communication module 75, are defined.

[0097] The reference points are in particular the points to which the various currents flowing through the measurement module 30 return.

[0098] Such a reference point is sometimes referred to as "ground." In most electrical installations, the reference point is ground.

[0099] In other words, the measurement module 30 is configured to operate with the reference point as the electrical ground.

[0100] For example, each sensor 60, power supply 65, electronic control module 70, and communication module 75 is electrically connected, directly or indirectly, to a reference point.

[0101] The measurement module 30 is configured such that the reference point is electrically connected to the spray head 45. In particular, the reference point is equipotential with the conductors of the base 40. That is, the reference point of the measurement module 30 has the same potential as the conductors of the spray head 45, in particular the base 40.

[0102] In particular, the reference point is electrically connected to the skirt 50 .

[0103] For example, the measurement module 30 comprises an electrical contact 82 that rests against the sprayer head 45, and in particular against the skirt 50. It should be noted that there are embodiments in which the reference point is electrically connected to an element of the sprayer head 45 other than the skirt 50, for example, the turbine or another electrically conductive element.

[0104] In this case, the electrical contact 82 serves as a reference point for the electrical potential of the measurement module 30 .

[0105] The electrical contacts 82 are electrically connected, for example, to the control module 70. It should be noted that the common reference point is defined by the various electrical circuits that make up the measurement module 30. Furthermore, embodiments in which the common reference point is connected to the sensor 60 or even to another element of the measurement module 30 are possible as well.

[0106] Therefore, the measurement module 30 is configured to operate by considering the potential imposed by the base 40 on the atomizer head 45 as an electrical ground.

[0107] Each sensor 60 is mounted, for example, on the inner surface 85 of the first housing 80. In particular, each sensor 60 is surrounded by the inner surface 85 in a plane perpendicular to the axis A2.

[0108] Each sensor 60 is configured to measure the value of an atomizer parameter 20. Further, each sensor 60 is configured to transmit the measured value to a control module 70.

[0109] In particular, each sensor 60 is configured to measure and transmit a value when the atomizer 20 is brought to a second potential value, for example, while the bowl 55 is rotating.

[0110] Each sensor 60 may be selected from the list consisting of, for example, an accelerometer, a temperature sensor, a microphone, and a valve position sensor of the atomizer 20 .

[0111] It should be noted that other examples of sensors 60 may also be incorporated into the measurement module 30 .

[0112] Each accelerometer 60 is configured to measure the acceleration of the atomizer 20. For example, the accelerometer 60 is configured to measure the acceleration value in one direction of the atomizer 20. Alternatively, the same accelerometer 60 is configured to measure the acceleration value of the atomizer in two or three directions that are perpendicular to each other.

[0113] In particular, the at least one accelerometer 60 is configured to measure the acceleration of the sprayer 20 in a direction perpendicular to the axis of rotation A1 of the bowl 55. Measuring acceleration in this direction can detect an imbalance in the bowl 55, which may indicate an imbalance in the bowl 55 or a fault in the turbine.

[0114] Measuring acceleration in one or two other directions allows the detection of accelerations during the movement of the sprayer 20 that may be too high and cause stalling of the bowl 55, and therefore provides an indication of corrections to be made, for example, by reducing the acceleration that caused the stall or by correcting the trajectory of the sprayer 20.

[0115] Each microphone 60 is configured to measure a value of noise generated by the atomizer 20. The noise is, for example, noise generated by the bowl 55 during rotation of the bowl 55.

[0116] Each temperature sensor 60 is configured to measure the temperature of the atomizer 20 .

[0117] "Atomizer 20 temperature" is defined as the temperature of an element of the atomizer 20, e.g., the temperature of the atomizer head 45. In particular, each temperature sensor 60 is configured to measure the temperature of the skirt 50. Alternatively, at least one temperature sensor 60 is configured to measure the temperature of the turbine, the exhaust duct, or another element of the atomizer 20.

[0118] Each temperature sensor 60 comprises, for example, a thermocouple 90 in contact with the atomizer head 45, and in particular with the skirt 50. The thermocouple 90 is, for example, flush with the end face 95 of the first housing 80. However, other types of temperature sensors are possible.

[0119] Each position sensor is configured to measure the position of a valve, for example, measuring the stroke of a valve needle integrated into the interface between the base 40 and head 45 of the atomizer 20 .

[0120] End surface 95 defines first housing 80 along axis A2 and is opposite atomizer head 45. In particular, end surface 95 rests against skirt 50.

[0121] Another end surface 100 defines the first housing 80 along axis A2 and is opposite the base 40.

[0122] The power supply 65 is configured to provide power to the control module 70 , the communication module 75 , and each of the sensors 60 .

[0123] The power supply device 65 includes, for example, an energy storage device 105 and a charging device 110 .

[0124] The storage device 105 is configured to store electrical energy. For example, the storage device 105 comprises a capacitor. The capacitor is, for example, a supercapacitor.

[0125] It should be noted that other types of electrical energy storage devices are possible, such as batteries, whether rechargeable or not.

[0126] The charging device 110 is configured to receive energy from a device external to the measurement module 30 and charge the storage device 105 with the received energy.

[0127] The unit 110 is, in particular, an inductive charging unit. For example, the charging unit 110 comprises an antenna configured to receive electromagnetic radiation and generate a potential difference from the received radiation. The charging unit 110 is then configured to impose the potential difference across two terminals of the measuring unit 105.

[0128] For example, the antenna of the charging unit 110 has a conductive winding.

[0129] Alternatively, the charging unit 110 includes two connection terminals mounted by the outer surface 115 of the first housing 80, and the charging unit 110 is configured to transmit a potential difference imposed on the two terminals of the charging unit 110 to the terminals of the measurement unit 105.

[0130] The control module 70 is configured to control the acquisition of the value of at least one parameter of the atomizer 20 by each sensor 60 .

[0131] The control module 70 is configured to control the acquisition of at least one value, in particular the value of the acceleration of the atomizer, and the atomizer head 45 is raised to the value of the second potential.

[0132] Furthermore, the control module 70 is configured to control the acquisition of at least one value, in particular the value of the acceleration of the atomizer, during the rotation of the bowl.

[0133] Furthermore, the control module 70 is configured to control the acquisition of at least one value during the movement of the sprayer 20 by the robot 15, in particular the value of the acceleration of the sprayer.

[0134] The control module 70 is configured to generate a diagnostic message from the at least one measurement and to transmit the diagnostic message to the communication module 75 .

[0135] For example, the control module 70 is configured to insert at least one measurement value into the diagnostic message. In particular, the control module 70 is configured to insert a measured temperature value into the diagnostic message.

[0136] The measured temperature value is measured, for example, at the end of the step of spraying the fluid F.

[0137] Alternatively, or additionally, the control module 70 is configured to calculate at least one diagnostic value from the set of measurements and insert the diagnostic value into the diagnostic message.

[0138] Each diagnostic value is, for example, the amplitude or frequency value of a frequency component, which is the frequency component of acceleration or noise measured by a microphone.

[0139] The value of each diagnosis is calculated, for example, from at least one coefficient of the Fourier transform.

[0140] The Fourier transform is for example the Fourier transform of the measured acceleration values ​​or of the noise measured by a microphone.

[0141] Alternatively, the Fourier transform is the Fourier transform of the velocity or displacement values ​​of the atomizer 20, which velocity or displacement values ​​are obtained by integrating the measured acceleration values.

[0142] According to another variant, each diagnostic value is a coefficient of the Fourier transform of the measured acceleration value or of the noise measured by the microphone.

[0143] Alternatively, or additionally, the at least one diagnostic value is, for example, a value of the maximum acceleration of the atomizer 20 .

[0144] The control module 70 is configured to calculate the coefficients and / or frequency and / or amplitude values, for example, by means of a Fast Fourier Transform, often called FFT, which is an algorithm for calculating the Discrete Fourier Transform.

[0145] According to one embodiment, the diagnostic message includes a set of diagnostic values ​​obtained during the rotation of bowl 55 .

[0146] Alternatively, or additionally, the at least one diagnostic value is, for example, an identifier of a malfunction of or a shock to the nebulizer 20, which malfunction or shock is detected by the control module 70 based on the measured values. For example, the diagnostic message includes an identifier of the malfunction or shock and an indicator of the moment of the malfunction or shock, for example, a date and associated time.

[0147] For example, control module 70 may include a processor and memory with software instructions that, when executed on the processor, form a module for controlling acquisition of at least one value by a sensor and a module for generating a diagnostic message. Alternatively, at least one of these modules may be realized in the form of a dedicated integrated circuit or programmable logic component.

[0148] The control module 70 may include, for example, an internal clock. The term "clock" refers to any device that allows the control module 70 to measure the passage of time. An example of such a clock is a circuit that generates a periodic signal associated with a counter of the number of signal periods.

[0149] A clock may, for example, enable the control module 70 to directly measure elapsed time, in which case the control module 70 may associate each event, e.g., each value measured by a sensor, with a time.

[0150] Alternatively, a clock can be used to enable control module 70 to count the number of events, for example by detecting the maximum value of a periodic signal, and associate each measurement with an identifier (e.g., number) of one of the events or the interval between two of the events. In this case, control module 70 cannot directly measure the passage of time, but an external device can establish a correspondence between each identifier and the corresponding time.

[0151] The communication module 75 is particularly configured to transmit diagnostic messages to a device separate from the atomizer 20, such as the first station 35.

[0152] According to a variant, the separate device is a control module 25 .

[0153] The communication module 75 is particularly configured to transmit diagnostic messages via radio frequency communication.

[0154] Radio frequency communication is the transmission of messages via signals that include at least one radio frequency electromagnetic wave.

[0155] Radio-frequency electromagnetic waves are electromagnetic waves with frequencies between 3 kilohertz (KHz) and 3 gigahertz (GHz).

[0156] For example, the communication module 75 can transmit or receive electromagnetic waves with frequencies greater than or equal to 13.553 MHz and less than or equal to 13.567 MHz.

[0157] Preferably, the communication module 75 is capable of transmitting or receiving electromagnetic waves with frequencies greater than or equal to 13.553 MHz and less than or equal to 13.567 MHz.

[0158] Advantageously, the communication module 75 uses the Near Field Communication (NFC) protocol. Near Field Communication is a short-range, high-frequency wireless communication technology that allows information exchange between devices up to a distance of approximately 10 centimeters (cm). NFC technology is an extension of ISO / IEC 14443.

[0159] Alternatively, the communication module 75 can transmit or receive electromagnetic waves at frequencies above 2400 megahertz (MHz) and below 2483.5 MHz.

[0160] Preferably, the communication module 75 is capable of transmitting or receiving electromagnetic waves at frequencies above 2400 megahertz (MHz) and below 2483.5 MHz.

[0161] Advantageously, the communication module 75 uses the Bluetooth communication protocol. Bluetooth is a communication standard that allows two-way data exchange over very short distances. The standards that define the Bluetooth protocol are defined by the Bluetooth Special Interest Group.

[0162] According to another variant, the communication module 75 uses another type of protocol, for example the Wi-Fi protocol, which is also spelled wifi and is a family of wireless communication protocols managed by the IEEE 802.11 group of standards (ISO / IEC 8802-11).

[0163] According to another variant, the communication module 75 is configured to transmit the diagnostic message via an electrical signal, for example, the communication module 75 comprises at least one electrical contact that is open (not connected) on the outer surface 115 of the first housing 80 and that is configured to connect to a corresponding electrical contact on the first station 35.

[0164] It should be noted that embodiments in which the communications module 75 is not present are also possible, for example where the sprayer is periodically disassembled to extract measurements and / or values ​​that would otherwise be included in the diagnostic message.

[0165] The first station 35 is fixed to a reference frame, for example, the first station 35 is fixed relative to a base 37 of the robot 15.

[0166] The first station 35 is configured to receive diagnostic messages.

[0167] Furthermore, the first station 35 is configured, in a manner known per se, to clean the sprayer 20 when it is in the parked position.

[0168] Alternatively, or additionally, the first station 35 is configured to fill a reserve of fluid F of the atomizer 20 .

[0169] It should be noted that embodiments are contemplated in which the first station 35 does not allow for cleaning and / or filling of the sprayer 20. For example, the first station 35 has the sole function of receiving diagnostic messages.

[0170] The first station 35 includes a second housing 120 , a receiver module 125 , a refill module 127 , at least one cleaning nozzle 130 , and a refill connector 135 .

[0171] The second housing 120 defines an opening 140 for receiving the sprayer 20. The sprayer 20 is at least partially housed in the opening 140 when the sprayer 20 is in the parked position.

[0172] The opening 140 extends from a top surface 145 of the first station 35, for example, along an axis A3. When the sprayer 20 is in the parked position, the axis A1 is, for example, parallel to the axis A3.

[0173] The receiver module 125 is configured to receive the diagnostic messages and transmit the diagnostic messages to a device configured to enable information exchange with an operator, such as the control module 25. As a result, the receiver module 125 and the device to which the diagnostic messages are transmitted by the receiver module 125 form a device for evaluating the diagnostic messages.

[0174] For example, the receiver module 125 includes an antenna configured to receive the diagnostic message.

[0175] The receiver module 125 is mounted, for example, by the top surface 145 of the second housing 120. In particular, the receiver module 125 is opposite the measurement module 30 when the sprayer 20 is in the parked position.

[0176] When the atomizer 20 is in the parked position, the distance between the receiver module 125 and the communication module 75 is 15 centimeters or less.

[0177] Alternatively, the receiver module 125 includes at least one electrical contact configured to contact an electrical contact on the measurement module 30 when the sprayer 20 is in a rest position and receives the diagnostic message as an electrical signal.

[0178] The recharging module 127 is configured to recharge the storage device 105 when the sprayer 20 is in the parked position.

[0179] For example, the recharging module 127 is configured to generate a variable electromagnetic field that generates a potential difference at the terminals of the charging unit 110. For example, the charging module 127 includes a conductive winding through which the charging module 127 is configured to circulate an alternating current to generate the variable electromagnetic field.

[0180] When the atomizer 20 is in the parked position, the distance between the charging module 127 and the charging unit 110 is less than 5 centimeters.

[0181] Many types of inductive charging modules 127 are used for many applications, such as charging cell phones.

[0182] In a manner known per se, the cleaning nozzle 130 is configured to clean the sprayer head 45 when the sprayer 20 is in the stopped position, in particular by spraying a flow of liquid, in particular a solvent, onto the sprayer head 45.

[0183] The fill connector 135 is configured, in a known manner, to inject a reserve of fluid F into the sprayer 20 when the sprayer 20 is in the parked position.

[0184] The operation of the system 10 will now be described with reference to FIG. 4, which shows a flow chart of steps in a method for measuring at least one parameter of the atomizer 20.

[0185] The method comprises an initial step 200 , a first displacement step 210 , a spraying step 220 , a second displacement step 230 , and a transfer step 240 .

[0186] In a first step 200, the atomizer 20 is in a parked position.

[0187] In a first step 200, the atomizer has a first potential value.

[0188] In a first displacement step 210, the control module 25 controls the displacement of the atomizer 20 to an operating position.

[0189] Additionally, the control module 70 controls the measurement of acceleration values ​​by the accelerometer 60 of the sprayer 20 during movement of the sprayer 20 .

[0190] For example, each accelerometer acquires acceleration values ​​between 500 Hz and 5 kHz, for example for a period equal to 3 kHz.

[0191] Each value measured by the sensor 60 is transmitted to the control module 70 and stored in the memory of the control module 70 .

[0192] During the displacement step 210, for example after the movement of the atomizer 20, the control module 25 controls, via the base 40, the change in the electrical potential of the atomizer head 45 from a first value to a second value.

[0193] In a spraying step 220, the sprayer 20 sprays the fluid F in its operating position.

[0194] In the atomizing step 220, the atomizer head 45 has a second potential value.

[0195] For example, in a manner known per se, a potential difference equal to the value of the second potential is imposed between the object P to be coated with the fluid F and the sprayer head 45. In particular, the object P is grounded.

[0196] In particular, the reference point of the potential has a value of the second potential.

[0197] To atomize the fluid F, the bowl 55 rotates about its axis and the fluid F is injected into the bowl 55 to generate a fluid jet F. Additionally, the skirt generates a gas jet G intended to shape the fluid jet F.

[0198] During the spraying step 220 , the control module 70 controls the acquisition of at least one value by the at least one sensor 60 .

[0199] For example, the control module 70 controls the acquisition of a set of acceleration values ​​of the sprayer 20 by one or more accelerometers 60 during rotation of the bowl 55 .

[0200] Alternatively, or additionally, the control module 70 controls the acquisition of values ​​of the noise emitted by the bowl 55 during its rotation.

[0201] Alternatively, or additionally, during the spraying step 220, one of the sensors 60 measures the value of the needle position of the corresponding valve.

[0202] For example, in the spraying step 220, the valve needle is switched between an open configuration, in which fluid F or air can flow through the valve, and a closed configuration, in which the valve is sealed against fluid F or air. The sensor 60 measures the value of the needle position during the needle switching.

[0203] Additionally, the control module 70 controls the acquisition of a set of temperature values ​​from the sprayer head 45, particularly from the skirt 50. The temperature values ​​are acquired over a period of time, for example, from 1 second to 2 minutes. In particular, at least one temperature value is acquired during each painting cycle.

[0204] Each value measured by the sensor 60 is transmitted to the control module 70 and stored in the memory of the control module 70 .

[0205] In a second displacement step 230, the control module 25 controls the robot 15 to move the sprayer 20 to a park position.

[0206] Additionally, the control module 25 controls the change in the potential of the sprayer head 45 from the second value to the first value. For example, the potential of the sprayer head 45 reaches the first value before or even during the movement of the sprayer 20 to the parked position.

[0207] Additionally, the control module 70 controls the acquisition of acceleration values ​​while the atomizer moves from the operating position to the rest position.

[0208] Optionally, at least one temperature value is obtained during the second measuring step.

[0209] Each value measured by the sensor 60 is transmitted to the control module 70 and stored in the memory of the control module 70 .

[0210] During the transfer step 240, the diagnostic message is transmitted directly from the communication module 75 to the receiver module 125. According to a variant, the diagnostic message is transmitted directly from the communication module 75 to the control module 25.

[0211] For example, a diagnostic value is generated by the control module 70 from values ​​measured in the transfer step 240. Alternatively, at least one diagnostic value is generated in the first displacement step 210, the spraying step 220, and / or the second displacement step 230. According to one embodiment, the calculation of the diagnostic value is performed continuously, whereby each new measurement value is included in the calculation of the diagnostic value as soon as possible after the value is obtained.

[0212] The at least one diagnostic value is, for example, the maximum of the acceleration values ​​obtained during each of the displacement steps 210 and 230 .

[0213] Each value stored in the control module 70 is time-stamped, ie, associated with a value acquisition date or an identifier of the acquisition date, which the control module 25 is configured to convert to an acquisition date.

[0214] Additionally, the diagnostic values ​​include a set of amplitude values ​​of frequency components obtained during the rotation of bowl 55. The frequency components are frequency components of the measured acceleration and / or noise.

[0215] For example, the diagnostic values ​​may include, for a set of predetermined frequency components, an amplitude value for each frequency component, which set of amplitude values ​​then forms a frequency spectrum of the noise emitted by the atomizer 20 during acceleration of the atomizer 20 or rotation of the bowl 55.

[0216] Alternatively, the diagnostic value comprises, for each of the set of frequency ranges, a value indicative of the amplitude of the frequency components in the frequency range under consideration, the representative value being, for example, the average of the amplitudes of the frequency components in the frequency range in question.

[0217] Alternatively, or additionally, the diagnostic value includes a frequency value of a frequency component of the measured acceleration, the frequency value being a value associated with a maximum amplitude.

[0218] The set of diagnostic values ​​includes, for example, minimum and maximum measured temperature values.

[0219] Alternatively, or in addition, diagnostic values ​​include, for example, values ​​of the time for valve switching (also called "response time") or values ​​of needle displacement between an open valve configuration and a closed valve configuration, which are calculated by the control module 70.

[0220] "Switching time" means, for example, the time for displacement of a needle between an open and a closed configuration of a valve, or vice versa.

[0221] The diagnostic message is transmitted from the receiver module 125 to the control module 25 .

[0222] In a transfer step 240 , the storage device 105 is electrically charged by the charging module 127 .

[0223] Additionally, atomizer head 45 is cleaned by first station 35 during transfer step 240. Optionally, a reserve of fluid F in atomizer 20 is filled via fill connector 135.

[0224] Control module 25 may, for example, compare the frequency spectrum included in the diagnostic message with a reference spectrum and detect a malfunction of bowl 55, e.g., an imbalance of bowl 55, from the comparison. For example, a malfunction is detected if the difference between the amplitude value included in the diagnostic message and the amplitude value of the reference spectrum associated with the same frequency is equal to or greater than a threshold. Alternatively, the compared values ​​may be values ​​indicating the amplitude of the same frequency range from the reference spectrum and the diagnostic message, respectively.

[0225] If at least one acceleration value measured during the displacement steps 210 and 203 is greater than or equal to a predetermined threshold, the control module 25 detects a shock of the robot 15 or sprayer 20 .

[0226] The control module 25 notifies the operator of any detected malfunctions or shocks, for example via a corresponding display on a screen.

[0227] Each detected shock is associated on the screen with the date of the shock, estimated from the timestamp of each value of acceleration above the threshold, e.g., the position of the robot 15 at the time of the shock.

[0228] The maximum and minimum measured temperature values ​​are also displayed on the screen.

[0229] It should be noted that if the communication module 75 is configured to transmit the diagnostic message to a device other than the first station 35, for example directly to the control module 25, the transfer step 240 may be performed while the sprayer is not in the rest position, for example while the sprayer 20 is being moved from the operating position to the rest position.

[0230] Since the potential reference point of the measurement module 30 is electrically connected to the sprayer head 45, the measurement module 30 makes it possible to measure the values ​​of the parameters of the sprayer 20 during operation of the sprayer 20, in particular when the sprayer head is brought to a high potential with respect to the rest of the installation 10. The measurement module 30 therefore makes it possible to carry out maintenance of the installation 10 as soon as a malfunction of the sprayer 20 is detected. Furthermore, carrying out measurements when the sprayer head is at a high potential allows access to information that would not be available otherwise, for example to detect shocks that occur at that time, and also avoids slowing down the operation of the installation by providing a specific time range for carrying out the measurements.

[0231] It should be noted that the measurement module 30 includes a sensor 60 that is likely to be used in installations where the potential of the sprayer does not change during spraying, thus allowing for better detection of malfunctions or accidents related to the sprayer 20. In this case, the reference point of the potential is not necessarily connected to the sprayer head 45.

[0232] The measurement module 30 being integrated into a ring surrounding the connection surface between the base 40 and the sprayer head 45 allows the measurement module 30 to be adapted to existing installations with minimal modifications to the base 40 and / or sprayer head 45, since a ring is already provided in this location to protect the valve passing through the connection surface.

[0233] Mounting the various components 60, 65, 70, 75 of the measurement module 30 on the inner surface of the ring facilitates manufacturing of the measurement module 30, as well as facilitating installation and increasing the accuracy of the measurements made.

[0234] By supporting the ring 80 of the measurement module 30 against the skirt 50, the parameters of the skirt, in particular its temperature, can be easily measured, and the parameters of the sprayer 20 can be measured very accurately due to the large contact surface between the sprayer 20 and the measurement module 30.

[0235] By electrically connecting the reference point of the measurement module 30 to the skirt 50 , the reference point can be easily and reliably set to the same potential as the atomizer head 45 .

[0236] By measuring the acceleration of the sprayer 20 with the accelerometer 60 of the measurement module 30, shocks to the robot 15 or the sprayer 20, as well as malfunctions of the sprayer 20, in particular imbalance of the bowl 50 due to deformation of the bowl 50 as a result of the shock or malfunction of the turbine, can be detected.

[0237] By measuring the acceleration during the movement of the sprayer 20, it is possible in particular to detect shocks during this movement and therefore, if necessary, to adapt the trajectory of the robot 15. Thus, by comparing the acceleration value with a threshold value, shocks can be detected in a simple manner.

[0238] By measuring the acceleration during rotation of the bowl 55, bowl imbalance can be detected.

[0239] Measuring the temperature of the atomizer 20 makes it possible to detect excessive cooling due to the expansion of the gas used to form the jet of fluid F or to spin the turbine, and thus to prevent water vapor condensation on the atomizer 20 from adversely affecting the quality of the parts being coated with fluid F by impeding atomization or by causing water droplets to fall on the parts. Measuring the temperature of the skirt 50 provides reliable information indicative of the condition of the atomizer 20, as the skirt 50 represents a large portion of the surface of the atomizer head 45.

[0240] The microphone can also be used to detect imbalances in the bowl 55, for example deformations of the bowl 55 or spatial discrimination disturbances about the axis A1 from the noise emitted by the bowl 55 during its rotation.

[0241] 5 shows a graph 250 of the frequency spectrum of the noise measured during rotation of the defective bowl 55 at 25,000 rpm. In particular, the amplitude A (arbitrary units) of the frequency components of the measured noise is shown as a function of frequency f (arbitrary units).

[0242] 6 shows a graph 255 of the frequency spectrum of the noise measured during rotation of the defective bowl 55 at 25,000 rpm. In particular, the amplitude A (in arbitrary units) of the frequency components of the measured noise is shown as a function of frequency f. Thus, comparison of the two spectra, particularly at one or more difference thresholds, where each difference is between amplitudes associated with the same frequency, appears to allow detection of the defective bowl 55.

[0243] The incorporation of the receiver module 125 in the first station 35 allows for easy adaptation to existing equipment and allows for the transfer of information from measurements without additional loss of time while cleaning the atomizer 20. The use of radio frequency diagnostic messages also reduces the need for modifications to the equipment 10, as there is no need to change the trajectory of the atomizer 20 to contact an electrical connector to transfer the diagnostic messages. This limits the risk of arcing or fouling of the equipment 10.

[0244] On the other hand, if the diagnostic message is transmitted by an electrical signal, the power consumption of the measurement module 30 is limited.

[0245] The presence of the storage device 105 and its charging by the station 35, particularly by induction, again minimizes the need for adjustments to the installation 10.

[0246] A second example of the installation 10 will now be described. Elements that are the same as in the first example will not be described again; only the differences will be highlighted.

[0247] A second example of the installation 10 is shown in FIG.

[0248] A second example of the equipment 10 may include a sprayer 20 that does not change potential during operation, for example, a sprayer 20 that is connected to ground (earthed) during spraying.

[0249] The measurement module 30 is connected to the first station 35. In particular, the measurement module 30 is not attached to or connected to the sprayer 20.

[0250] The robot 15 can move the sprayer 20 relative to the measurement module 30 .

[0251] When the sprayer 20 is in the rest position, the distance between the sprayer 20 and the measurement module 30 is 20 centimeters (cm) or less. For example, the sprayer 20 is in contact with the first station 35, particularly the measurement module 30. In particular, when the sprayer 20 is in the rest position, the skirt 50 is in contact with the measurement module 30.

[0252] The measurement module 30 is configured to measure the value of the atomizer parameter when the atomizer 20 is in the parked position.

[0253] The measurement module 30 at least partially surrounds the axis A3 of the opening 140. In particular, the measurement module 30 at least partially surrounds the sprayer 20 when the sprayer 20 is in the rest position.

[0254] The housing 80 of the measurement module forms a ring and at least partially defines an opening 140, for example in a plane perpendicular to the axis A3. The ring then forms, for example, an inner wall of the first station .

[0255] Alternatively, the housing 80 forms a ring that partially surrounds the axis A3, for example, over an angle of 240 degrees or less. Note that the location and shape of the housing 80 may vary.

[0256] In particular, each sensor 60 is mounted on a ring. For example, each sensor 60 is carried by and attached to the ring. For example, each sensor 60 is fixed to a wall 85 of the ring that defines the opening 140. In particular, each sensor 60 is positioned radially outward of the wall 85 of the ring that defines the opening 140. The sensor 60 is therefore protected against possible splashes of water and is electrically isolated from the rest of the installation by the wall 85.

[0257] The temperature sensor 60 is configured to contact the sprayer head 45, particularly the skirt 50, for example when the sprayer 20 is in the parked position. The temperature sensor 60 extends, in particular, through a ring formed by the housing 80.

[0258] Each accelerometer 60 is configured to measure a value of the acceleration of the first station 35 , in particular the measurement module 30 .

[0259] Next, a method for measuring at least one parameter of the atomizer 20, as implemented by the second example installation 10, will be described.

[0260] The method includes a spraying step 220, a displacing step 230, and a measuring step.

[0261] In a spraying step 220, the sprayer 20 sprays the fluid F in its operating position.

[0262] In the atomizing step 220, the atomizer head 45 has a second potential value.

[0263] For example, in a manner known per se, a potential difference equal to the value of the second potential is imposed between the object P to be coated with the fluid F and the sprayer head 45. In particular, the object P is grounded.

[0264] To spray the fluid F, the bowl 55 rotates about its axis and the fluid F is injected into the bowl 55 to generate a jet of the fluid F. Additionally, the skirt generates a gas jet G intended to shape the jet of the fluid F.

[0265] In a displacement step 230, the sprayer 20 is moved from the operating position to the rest position by the robot 15. Additionally, the potential of the sprayer 20 is changed from the second value to the first value.

[0266] During the measurement step, the bowl 55 rotates about its axis. For example, the control module 55 controls the rotation of the bowl 55.

[0267] The acceleration value of the first station 35 is measured by each accelerometer 60 during the rotation of the bowl.

[0268] Furthermore, at least one temperature value of the atomizer head 45, in particular the skirt 50, is measured by the temperature sensor 60 when the atomizer 20 is in the parked position.

[0269] The diagnostic values ​​are generated in a similar manner to the first installation example, with the acceleration values ​​used being those of the first station 35 rather than those of the atomizer 20.

[0270] Placing the measurement module 30 in the first station 35 simplifies the measurement module 30, which no longer needs to be connected to a high voltage. Furthermore, the measurement module 30 does not need to include an electrical energy storage device 105.

[0271] Furthermore, no modifications to an existing nebulizer 20 are required to enable the measurement of the parameters.

[0272] Additionally, the measurement module 30 may transmit information in a wired, analog manner, which has the advantage of being less susceptible to ambient electromagnetic constraints than wireless transmission, or via a wired network.

[0273] Calculation and local storage of faults in the microprocessor embedded in the control module 70 is no longer necessary.

[0274] Finally, the measurement module 30 positioned at station 35 is not subject to overspray (ie, splashes of fluid) that may occur during application.

[0275] If the first station 35 is a station used for cleaning and / or filling the atomizers 20, the installation 10 can be easily obtained with limited modification of existing installations.

[0276] When the sprayer 20 is in the second position, multiple sensors 60 can be in contact with the sprayer 20 if the measurement modules 30 form a ring 80 surrounding the sprayer 20, particularly if the sensors 60 are attached to a wall of the ring 80 that defines an opening. Furthermore, the measurement module 30 can be installed in a cleaning station 35 of known type by positioning the measurement module 30 such that measurements are taken when the sprayer 20 is in the position to be cleaned.

[0277] In particular, the microphone can be used to detect malfunction of the bowl 55 even when there is no contact between the atomizer 20 and the station 35 .

[0278] If the first station 35 is located away from a station used to clean and / or fill the sprayer 20, the first station 35 can be used to measure parameters of the sprayer that would be incompatible with proximity to this cleaning station, such as measuring the value of the second potential. In fact, the first station 35 can be electrically isolated from the rest of the installation 10, which would be much easier than such isolation of the cleaning station.

[0279] Measuring the potential of the sprayer 20 allows for the detection of malfunctions in the power supply of the sprayer head 45, particularly those related to drift in the value of the second potential, which can result in incomplete spraying if the second value is too low.

[0280] The use of a station 35 on which the measurement module 30 can be moved can facilitate such isolation, particularly since the measurement module 30 is likely to be moved away from other equipment in the facility 10 when it is brought close to or in contact with the sprayer 20 to perform measurements.

[0281] The use of stations 35 fixed to the reference frame of the machine 10 simplifies the machine 10 .

[0282] According to a variant of the second example, the measurement module 30 is not coaxial with the opening 140. For example, the measurement module 30 is arranged to the side of the first station 35. In this case, the park position is not the cleaning position. The sprayer 20 is cleaned and / or filled with fluid F in the cleaning position, in which the measurement module 30 is at least partially housed within the opening 140.

[0283] This variation may be easier to incorporate depending on the dimensions of the sprayer 20 and the first existing station 35.

[0284] According to another variant, the measurement module 30 is not in contact with the sprayer 20 when the sprayer 20 is in the rest position.

[0285] In this case, the measurement module 30 does not have an accelerometer, for example.

[0286] At least one sensor 60 is configured to measure the acceleration, velocity, or displacement of the atomizer 20 without contacting the atomizer 20, for example, by reflection of a laser beam on an outer surface of the atomizer.

[0287] Alternatively, or additionally, at least one sensor 60 is configured to measure noise emitted by bowl 55 during its rotation.

[0288] Each temperature sensor 60 is configured to measure the temperature of the atomizer 20 , in particular the skirt 50 , for example, by measuring the infrared radiation emitted by the atomizer 20 .

[0289] According to a third example of the installation 10, the installation comprises, in addition to the first station 35, a second station.

[0290] The first station 35 includes a measurement module 30. For example, the measurement module 30 is attached to a movable arm of the first station 35, and the first station 35 is configured to move the measurement module between a first position where the measurement module 30 is separated from the sprayer 20 when the sprayer is in the parked position, and a second position where the measurement module 30 is in contact with the sprayer 20 when the sprayer is in the parked position.

[0291] The second station is, for example, fixed with respect to the base 37 of the robot 15 .

[0292] The second station has an opening 140 , a cleaning nozzle 130 , and a fill connector 135 .

[0293] The measurement module 30 comprises, for example, in addition to the sensors 60 already mentioned, a sensor 60 configured to measure the value of the electric potential of the atomizer when the measurement module 30 is in contact with the atomizer.

[0294] Next, a method for measuring at least one parameter of the atomizer 20, implemented by a third example of the installation 10, will be described.

[0295] The method includes a spraying step 300, a first displacement step 310, a measurement step 320, and optionally a second displacement step 330 and a maintenance step 340. A flow chart of the steps in the method is shown in FIG.

[0296] Note that the order of steps 300 to 340 may be changed.

[0297] In a spraying step 300, the sprayer 20 sprays the fluid F in its operating position.

[0298] In the atomizing step 300, the atomizer head 45 has a second potential value.

[0299] For example, in a manner known per se, a potential difference equal to the value of the second potential is imposed between the object P to be coated with the fluid F and the sprayer head 45. In particular, the object P is grounded.

[0300] To atomize the fluid F, the bowl 55 rotates about its axis and the fluid F is injected into the bowl 55, generating a jet of the fluid F. Additionally, the skirt generates a gas jet G intended to shape the jet of the fluid F.

[0301] In a first displacement step 310, the sprayer 20 is moved from the operating position to the rest position by the robot 15. Additionally, the measurement module 30, if mobile, is moved to its second position.

[0302] The potential of the atomizer 20 remains fixed at a second value by the base 40 of the atomizer 20 during the first displacement step 310 .

[0303] At least one value of the potential of the atomizer 20, in particular the potential of the skirt 50, is measured during a measuring step 320. In particular, a value of the second potential is measured.

[0304] After measuring the value of the potential, the potential of the atomizer 20 is changed from the second value to the first value.

[0305] In the measuring step 320, the bowl 55 rotates about its axis. For example, the control module 55 controls the rotation of the bowl 55.

[0306] The acceleration values ​​of the measurement module 30 are measured by each accelerometer 60 during the rotation of the bowl 55 .

[0307] Furthermore, at least one temperature value of the sprayer 45, in particular the skirt 50, is measured by the temperature sensor 60 when the sprayer 20 is in the stopped position.

[0308] The diagnostic values ​​are generated in a similar manner to the first installation example, with the acceleration values ​​used being the acceleration values ​​from the first station 35 rather than the acceleration values ​​from the sprayer 20.

[0309] After the measuring step 320, the sprayer is moved by the robot 15 to a cleaning position where the sprayer 20 is at least partially received in the opening 140 of the second station.

[0310] The atomizer 20 is cleaned and / or pre-filled with fluid F in a maintenance step 340 in a manner known per se.

[0311] The third example makes it possible in particular to measure the potential when it has a second value, even if this second value is very high compared to the rest of the installation 10. Since the measuring module 30 is not integrated into a station intended for cleaning the atomizer or filling the reserve, but is in a dedicated station 35, this station 35 is easier to separate from the rest of the installation 10.

[0312] According to a variant, there are at least two first stations 35. For example, one of the first stations 35 is equipped with an electric potential sensor 60, and the other first station 35 or the second station is equipped with another sensor 60. This embodiment in particular limits the risk that the high electric potential of the atomizer 20 will damage the other sensor 60 or associated equipment.

[0313] It should be noted that in the second or third example, the measurement of the potential value by station 35 is optional. Depending on the possible embodiment, the values ​​of other parameters of the atomizer are carried out without the potential values ​​being measured. The following embodiments can be given as examples of the present invention. (Appendix 1) 1. A sprayer (20) having a sprayer head (45) configured to spray a first fluid (F), The sprayer (20) is characterized in that it further comprises a measurement module (30) including at least one sensor (60) configured to measure the value of at least one parameter of the sprayer (20), an electronic control module (70) configured to receive the measured values, and a power supply unit (65) configured to electrically supply a power supply voltage to the control module (70). (Appendix 2) 10. The sprayer of claim 1, wherein the sprayer head (45) is configured to have a first potential value when the sprayer (20) is stopped and a second potential value when the sprayer head (45) is spraying a first fluid, the second value being strictly higher than the first value, and the measurement module (30) includes a common reference point (82) for the potential of the measurement module (30), the reference point (82) being electrically connected to the sprayer head (45). (Appendix 3) 3. The nebulizer of claim 2, wherein the difference between the first value and the second value is 10 kilovolts or more. (Appendix 4) 4. The sprayer of claim 1, further comprising: a base (40) for mounting on a robot (15) configured to move the sprayer (20); and at least one duct for supplying a first fluid (F) or a second fluid to the sprayer head (45); the base (40) has a connection surface to which the sprayer head (45) is mounted; the base (40) and the sprayer head (45) are aligned along an axis (A1); the supply duct opens onto the connection surface; the connection surface comprises at least one valve configured to close the supply duct; and the measurement module (30) comprises a ring (80) surrounding the connection surface in a plane perpendicular to the axis (A1). (Appendix 5) 5. The sprayer of claim 4, wherein the ring (80) is configured to associate with the sprayer head (45) and / or the base (40) to prevent splashing fluid (F) from reaching the at least one sensor (60), the power supply (65), and / or the control module (70) from outside the measurement module (30). (Appendix 6) 6. The atomizer of any one of claims 1 to 5, wherein the atomizer head (45) comprises a turbine, a bowl (55) that can be rotated by the turbine to atomize the first fluid (F) when the first fluid (F) is injected into the bowl, and a skirt (50) for generating an air flow that shapes the atomized first fluid (F). (Appendix 7) 6. The sprayer of claim 4 or 5, to which claim 6 refers, wherein the ring (80) is mounted against the skirt (50). (Appendix 8) 8. The sprayer of claim 6 or 7, which references claim 2, wherein the potential reference point (82) is electrically connected to the skirt (50). (Appendix 9) 9. The sprayer of any one of claims 6 to 8, wherein the at least one sensor is an accelerometer, and the control module is configured to control measurement by the accelerometer of acceleration of the sprayer during rotation of the bowl. (Appendix 10) 10. The atomizer of any one of claims 1 to 9, wherein at least one sensor (60) is configured to measure the temperature of the atomizer (20). (Appendix 11) The atomizer of claim 10, wherein the sensor (60) is configured to measure the temperature of the skirt (50). (Appendix 12) 12. The sprayer of any one of claims 1 to 11, further comprising at least one valve including a valve needle movable between two positions, and wherein at least one sensor (60) is configured to measure the position of the valve needle. (Appendix 13) 13. The sprayer of any one of claims 1 to 12, wherein the at least one sensor is an accelerometer, and the control module is configured to control measurement by the accelerometer of the acceleration of the sprayer during movement of the sprayer. (Appendix 14) 14. The sprayer of claim 13, wherein the control module (70) is configured to compare at least one acceleration value measured during movement of the sprayer (20) with a predetermined threshold value and detect a shock to the sprayer (20) based on the comparison. (Appendix 15) 18. The nebulizer of any one of clauses 1 to 17, wherein at least one sensor (60) is a microphone. (Appendix 16) 16. The atomizer of any one of clauses 1 to 15, wherein the power supply (65) comprises an electrical energy storage device (105). (Appendix 17) 17. An installation (10) including a robot (15) equipped with a sprayer (20) according to any one of appendices 1 to 16 and an electronic evaluation device (25), wherein the control module (70) is configured to generate a diagnostic message from the measured values ​​and transmit the diagnostic message to the evaluation device (25). (Appendix 18) 18. The installation of claim 17, wherein the evaluation device (25) is remote from the robot (15), and the evaluation device (25) is fixed to a reference frame of the installation (10). (Appendix 19) 19. The installation according to claim 18, comprising a station (35) fixed to a reference frame of the installation (10), wherein the robot (15) is configured to move the sprayer (20) between an operating position and a data transmission position, and wherein the control module (70) is configured to transmit a diagnostic message to the evaluation device (25) when the sprayer (20) is in the data transmission position, in particular by radio frequency communication, and wherein the station (35) comprises a module (125) for receiving the diagnostic message and is configured to transmit the received diagnostic message to the evaluation device (25). (Appendix 20) 19. The equipment of claim 18, wherein the station is configured to clean the sprayer head when the sprayer is in the data transmission position, and the sprayer head is housed within the station when the sprayer is in the data transmission position. (Appendix 21) 21. The equipment of claim 19 or 20, wherein the station (35) includes at least one first electrical contact, the sprayer (20) has at least one second electrical contact configured to be connected to the first contact when the sprayer (20) is in a data transmission position, and the control module (70) is configured to transmit a diagnostic message to the receiver module (125) via the first and second electrical contacts. (Appendix 22) 22. The installation of any one of claims 19 to 21, wherein the power supply (65) comprises an electrical energy storage device (105), and the station (35) comprises a charging module (127) configured to electrically charge the electrical energy storage device (105) when the sprayer (20) is in a data transmission position. (Appendix 23) A method for measuring at least one parameter of a sprayer (20) comprising: a sprayer head (45) configured to spray a first fluid (F); a measurement module (30) having at least one sensor (60) configured to measure the value of at least one parameter of the sprayer (20); an electronic control module (70) configured to receive the measured values; and a power supply device (65) configured to electrically supply a power supply voltage to the control module (70), the method comprising a measuring step (220) of measuring the value of at least one parameter of the sprayer (20) with the sensor (60). (Appendix 24) 24. The method of claim 23, wherein the measurement module (30) includes a reference point (82) for the potential of the measurement module (30), the reference point (82) being electrically connected to the spray head (45), and the method includes a step (210) of increasing the potential of the spray head (45) from a first value to a second value, wherein the spray head (45) has the second potential value during the measuring step (220).

Claims

1. 1. A sprayer (20) having an atomizer head (45) configured to spray a first fluid (F), The sprayer (20) further comprises a measurement module (30) including at least one sensor (60) configured to measure the value of at least one parameter of the sprayer (20), an electronic control module (70) configured to receive the measured values, and a power supply (65) configured to electrically supply a power supply voltage to the control module (70); The sprayer head (45) is configured to have a first potential value when the sprayer (20) is stopped and a second potential value when the sprayer head (45) is spraying a first fluid, the second value being strictly higher than the first value, and the measurement module (30) includes a common reference point (82) for the potential of the measurement module (30), the reference point (82) being electrically connected to the sprayer head (45).

2. 10. The atomizer of claim 1, wherein the difference between the first value and the second value is 10 kilovolts or more.

3. 3. The sprayer according to claim 1, further comprising a base (40) for mounting on a robot (15) configured to move the sprayer (20), and at least one duct for supplying the first fluid (F) or the second fluid to the sprayer head (45), the base (40) having a connection surface to which the sprayer head (45) is attached, the base (40) and the sprayer head (45) being aligned along an axis (A1), the supply duct opening on the connection surface, the connection surface comprising at least one valve configured to close the supply duct, and the measurement module (30) comprising a ring (80) surrounding the connection surface in a plane perpendicular to the axis (A1).

4. 4. The sprayer of claim 3, wherein the ring (80) is configured to associate with the sprayer head (45) and / or the base (40) to prevent splashing fluid (F) from reaching the at least one sensor (60), the power supply (65) and / or the control module (70) from outside the measurement module (30).

5. 5. The atomizer according to claim 1, wherein the atomizer head (45) comprises a turbine, a bowl (55) that can be rotated by the turbine to atomize the first fluid (F) when the first fluid (F) is injected into the bowl, and a skirt (50) for generating an air flow that shapes the atomized first fluid (F).

6. Atomizer according to claim 3 or 4 to which claim 5 is dependent, wherein the ring (80) is mounted against the skirt (50).

7. 7. The atomizer according to claim 5 or 6, wherein the reference point (82) of potential is electrically connected to the skirt (50).

8. The sprayer of any one of claims 5 to 7, wherein the at least one sensor (60) is an accelerometer, and the control module (30) is configured to control measurement by the accelerometer (60) of acceleration of the sprayer (20) during rotation of the bowl (55).

9. The atomizer of any one of claims 1 to 8, wherein at least one sensor (60) is configured to measure the temperature of the atomizer (20).

10. Atomizer according to claim 9, when dependent on any one of claims 5 to 8, wherein the sensor (60) is configured to measure the temperature of the skirt (50).

11. 11. The sprayer of any one of claims 1 to 10, further comprising at least one valve including a valve needle movable between two positions, and wherein at least one sensor (60) is configured to measure the position of the valve needle.

12. The sprayer of any one of claims 1 to 11, wherein the at least one sensor (60) is an accelerometer, and the control module (30) is configured to control measurement by the accelerometer (60) of acceleration of the sprayer (20) during movement of the sprayer (20).

13. 13. The sprayer of claim 12, wherein the control module (70) is configured to compare at least one acceleration value measured during movement of the sprayer (20) with a predetermined threshold value and detect a shock to the sprayer (20) based on the comparison.

14. Atomizer according to any one of the preceding claims, wherein the at least one sensor (60) is a microphone.

15. The atomizer of any one of the preceding claims, wherein the power supply (65) comprises an electrical energy storage device (105).

16. 16. An installation (10) comprising a robot (15) equipped with a sprayer (20) according to any one of claims 1 to 15 and an electronic evaluation device (25), wherein the control module (70) is configured to generate a diagnostic message from the measured values ​​and to send the diagnostic message to the evaluation device (25).

17. 17. The plant according to claim 16, wherein the evaluation device (25) is remote from the robot (15), and the evaluation device (25) is fixed to the reference frame of the plant (10).

18. 18. The installation according to claim 17, comprising a station (35) fixed to a reference frame of the installation (10), wherein the robot (15) is configured to move the sprayer (20) between an operating position and a data transmission position, and wherein the control module (70) is configured to transmit a diagnostic message to the evaluation device (25) when the sprayer (20) is in the data transmission position, in particular by radio frequency communication, and wherein the station (35) comprises a module (125) for receiving the diagnostic message and is configured to transmit the received diagnostic message to the evaluation device (25).

19. 19. The equipment of claim 18, wherein the station (35) is configured to clean the sprayer head (45) when the sprayer (20) is in the data transmission position, and the sprayer head (45) is housed within the station (35) when the sprayer (20) is in the data transmission position.

20. 20. The installation of claim 18 or 19, wherein the station (35) comprises at least one first electrical contact, the sprayer (20) has at least one second electrical contact configured to be connected to the first contact when the sprayer (20) is in a data transmission position, and the control module (70) is configured to transmit a diagnostic message to the receiver module (125) via the first and second electrical contacts.

21. 21. The installation according to any one of claims 18 to 20, wherein the power supply (65) comprises an electrical energy storage device (105), and the station (35) comprises a charging module (127) configured to electrically charge the electrical energy storage device (105) when the sprayer (20) is in a data transmission position.

22. 1. A method for measuring at least one parameter of a sprayer (20) comprising: a sprayer head (45) configured to spray a first fluid (F); a measurement module (30) comprising at least one sensor (60) configured to measure a value of at least one parameter of the sprayer (20); an electronic control module (70) configured to receive the measured values; and a power supply (65) configured to electrically supply a power supply voltage to the control module (70), comprising: a measuring step (320) of measuring at least one value of a parameter of the atomizer (20) by a sensor (60); 1. A method comprising: a measurement module (30) including a reference point (82) for the potential of the measurement module (30), the reference point (82) being electrically connected to a spray head (45); and a step (210) of increasing the potential of the spray head (45) from a first value to a second value, wherein the spray head (45) has the second potential value during the measuring step (320).

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