Mounting fixture for installation

A simplified mounting fixture with a pair of legs, holders, and a center piece provides stable and efficient installation by reducing parts and weight, addressing the inefficiencies of existing mounting hardware.

JP7744888B2Active Publication Date: 2025-09-26JFE GALVANIZING & COATING CO LTD
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Patent Information

Application Number
JP2022136462
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-08-30
Publication Date
2025-09-26
Estimated Expiration
2042-08-30

AI Technical Summary

Technical Problem

Existing mounting hardware for installations like solar panels is complex, heavy, difficult to handle, and unstable during assembly, leading to inefficient installation and potential rattling.

Method used

A simplified mounting fixture with a pair of legs, holders, and a center piece, utilizing hook-shaped pieces and through bolts for secure clamping and fixation, reducing parts and weight, and ensuring stable positioning.

Benefits of technology

The fixture simplifies structure, reduces weight, and stabilizes the installation, making it easier to handle and install, while preventing components from twisting or rattling.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide an attaching tool which can be simplified in structure, reduced in weight, and fixed to a roof or a wall of a building with a constantly stable posture.SOLUTION: An attaching tool comprises: a pair of legs that have hook-shaped pieces and hold a part of a roof or a wall between them; a pair of holders respectively provided on the upper ends of the legs; and an inner piece disposed between the holders and held and fixed between the holders through a penetration bolt. The inner piece has a top wall that forms the mounting surface of an installed article, at least one recess having an open end on the top wall and elongated toward the legs, and an installed article fixing bolt that is disposed through the open end in the recess and that fixes the installed article installed on the top wall to the top wall. The holders include upright walls rising from the upper ends of the legs and abuttable against the end surface of the inner piece, and a pair of side walls connected to both edges of the upright walls in the width direction and positioned on the side surface of the inner piece.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a fixture suitable for fixing and holding objects such as solar panels, large distribution boards, snow guards, etc. to roofs or walls. The following description will be given taking as an example a solar panel as the object to be fixed to the roof of a building. [Background technology]

[0002] Installations such as solar panels are generally fixed via fixtures that can be fixed directly to roof sheeting. Related prior art includes a mounting bracket for a folded-plate roof, as disclosed in Patent Document 1, which is made up of a pair of leg members, a center piece member that connects and fixes the pair of leg members together, a mounting member fixed to a pair of support surfaces formed on the upper surfaces of the leg members, and a fixing member that clamps and fixes the side edge of a roof-mounted structure between the mounting member and the mounting member. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2009-52178

[0004] However, the mounting hardware disclosed in Patent Document 1 has a large number of parts and requires a long time for assembly, making it difficult to carry out efficient installation, and the mounting hardware itself is heavy and difficult to handle. Furthermore, when fastening the bolts, such mounting hardware can twist and rattle, raising concerns that the hardware cannot be stably fastened. Summary of the Invention [Problem to be solved by the invention]

[0005] An object of the present invention is to provide a fixture for an installation object that can be simplified in structure, made lighter in weight, and can be fixed and held to the roof or wall of a building in a stable position at all times. [Means for solving the problem]

[0006] The present invention is a mounting fixture for installing and fixing an object to the roof or wall of a building, comprising a pair of legs having hook-shaped pieces that clamp a portion of the roof or wall on both sides, a pair of holders respectively attached to the upper ends of the pair of legs, and a center piece that is positioned between the pair of holders and clamped and fixed to the pair of holders via a through bolt, wherein the center piece has a top wall that forms the mounting surface for the object to be installed, at least one recessed portion having an open end in the top wall and extending toward the holder, and an object fixing bolt that passes through the open end and is positioned in the recessed portion to fix an object placed on the top wall to the top wall, and the pair of holders each comprise an upright wall portion that rises from the upper end of the leg and can abut against the end face of the center piece, and a pair of side walls that are connected to both widthwise edges of the upright wall portion and are located on either side of the center piece.

[0007] In a mounting fixture having the above configuration, it is preferable as specific means for solving the problem that the recess is a grooved guide that is open at both ends and holds the bolt for fixing the installation object so that it cannot be pulled out and can slide, and that the recess has a groove at its bottom that is open at both ends and extends toward the holder, and that each of the pair of holders has an opening for passing the through bolt, and that the center piece is arranged facing the opening and has a communicating hole for holding the through bolt. [Effects of the Invention]

[0008] According to the present invention, the mounting fixture is composed of a leg on which the holder is attached and a center piece that is clamped and fixed to the holder via a through bolt, which reduces the number of parts required and makes it possible to simplify the structure and reduce weight.

[0009] Furthermore, according to the present invention, when the through bolt is tightened, the holder is held in close contact not only with the end faces (both end faces) of the center piece but also with multiple points on the side surface, thereby stabilizing the fixed posture of the mounting fixture. [Brief explanation of the drawings]

[0010] [Figure 1] 1 is a perspective view of an external appearance of a fixture according to the present invention; [Figure 2] FIG. 2 is an external perspective view showing the mounting fixture shown in FIG. 1 in an exploded state. [Figure 3] FIG. 2 is a front view of the fixture shown in FIG. 1. [Figure 4] FIG. 4 is a plan view of the fixture shown in FIG. 3. [Figure 5] FIG. 4 is a bottom view of the fixture shown in FIG. 3. [Figure 6] FIG. 4 is a left side view of the fixture shown in FIG. 3. [Figure 7] FIG. 4 is a right side view of the fixture shown in FIG. 3. [Figure 8] 10(a) to 10(d) are diagrams showing the top, front, bottom and side of the center piece, respectively. [Figure 9] 1 is a diagram showing a schematic view of a mounting fixture according to the present invention mounted on a roof made up of a plurality of building panels. [Figure 10] FIG. 10 is an enlarged view of a main part of FIG. 9. [Figure 11] 1 is an explanatory diagram of how to install a fixture according to the present invention. [Figure 12] 10A and 10B are diagrams showing another embodiment in which a snow guard bracket is attached to a mounting fixture according to the present invention, where (a) is a plan view, (b) is a front view, and (c) is a right side view of (b). DETAILED DESCRIPTION OF THE INVENTION

[0011] The present invention will be described in more detail below with reference to the drawings. Fig. 1 is an external perspective view of a fixture according to the present invention, and Fig. 2 is an external perspective view showing the fixture shown in Fig. 1 in an exploded state. Also, Fig. 3 is a front view of the fixture shown in Fig. 1, Fig. 4 is a plan view of the fixture shown in Fig. 3, and Fig. 5 is a bottom view of the fixture shown in Fig. 3. Also, Fig. 6 is a left side view of the fixture shown in Fig. 3, Fig. 7 is a right side view of the fixture shown in Fig. 3, Figs. 8(a) to (d) are views showing the top, front, bottom, and side of the center piece, respectively, Fig. 9 is a view showing a fixture according to the present invention attached to a roof made up of multiple building panels, and Fig. 10 is an enlarged view of the main parts of Fig. 9.

[0012] In the fixture according to the present invention, the legs and holder can be made of SPHC (hot-rolled mild steel), stainless steel, or aluminum plate with a thickness of approximately 2.0 to 3.2 mm, and the center link can be an extruded aluminum member. When the materials are in contact with each other, one or both of them are insulated before joining to prevent corrosion. When the insulating material is a steel plate, it is preferable to apply a coating, and when the insulating material is aluminum, it is preferable to apply an anodizing treatment. The fixture according to the present invention can be applied to roofs and walls constructed by arranging multiple building material panels, each with a joint at each end in the width direction, side by side and placing cover caps between the joints of each building material panel to connect the building material panels to each other via the cover caps. However, the fixture can also be applied to other roofs and walls as long as the legs of the fixture can clamp a portion of the roof or wall, and is not limited to the illustrated example.

[0013] Reference numeral 1 in Figures 1 to 10 denotes a pair of legs that can hold on both sides a part of a roof, for example, a cover cap C that is placed between joints S of building panels T. The legs 1 have hook-shaped pieces 1a that hook onto the lower edge of the cover cap C in the width direction (see Figures 9, 10, and 11).

[0014] 1 to 10, reference numeral 2 denotes a pair of holders provided at the upper ends of the pair of legs 1, sign Reference numeral 3 denotes a center piece that is disposed between the pair of holders 2 and is clamped and fixed to the pair of holders 2 via a through bolt 4 .

[0015] The holder 2 can be configured to include a plate-like upright wall 2a that rises from the upper end of the leg 1 and can abut against the end face 3a of the center link 3, and a pair of plate-like side walls 2b that are connected to both widthwise edges of the upright wall 2a and located on the side faces 3b of the center link 3. A reinforcing portion M may be provided between the holder 2 and the leg 1, partially protruding outward to increase bending strength.

[0016] The center piece 3 is configured to have a top wall 3c that forms a mounting surface for an object to be installed, at least one recess 3e that has an open end 3d formed in the top wall 3c and extends toward the upright wall 2a of the holder 2, and an object-fixing bolt 3f that passes through the open end 3d and is disposed in the recess 3e to fix an object (not shown) placed on the top wall 3c to the top wall 3c. A flange 3c1 can be provided on the widthwise edge of the top wall 3c, the lower surface of which abuts against the upper end surface of the side wall 2b of the holder 2 to position the center piece 3 relative to the holder 2.

[0017] The recess 3e of the center piece 3 has open ends and can be used as a grooved guide that holds the installed object fixing bolt 3f slidably and unable to pull out, and has a groove 3g formed at its bottom that is open at both ends and extends toward the upright wall 2a of the holder 2 to enable efficient drainage of rainwater. The recess 3e allows the installed object fixing bolt 3f to be moved appropriately along the recess 3e, so that even if the position of the installed object fixing bolt 3f is deviated from the fixing hole (not shown) provided in the base of the installed object, the installed object fixing bolt 3f can be reliably inserted into the fixing hole provided in the base of the installed object by fine adjustment by moving the installed object fixing bolt 3f along the recess 3e.

[0018] It is particularly preferable that the recess 3e extends toward the upright wall 2a of the holder 2. In this case, the open end 3d also extends toward the upright wall 2a of the holder 2 in the same manner as the recess 3e. Therefore, when the mounting device according to the present invention is applied to the roof of a building, installation It is possible to restrict the movement of the fixing bolt 3f in the eaves or ridge direction, and when applied to the wall of a building, installation The vertical movement of the fixing bolt 3f can be restricted, and in either case, the load in the flow direction can be borne by the main body of the fixture.

[0019] 1 to 10, reference numeral 5 denotes an opening provided in each holder 2 through which the through bolt 4 passes, and reference numeral 6 denotes a communication hole provided in the center piece 3. The communication hole 6 faces the opening 5, and the through bolt 4 that passes through the opening 5 is held in the center piece 3.

[0020] 9 and 10, which is constructed by arranging a plurality of building panels T (sandwich-type panels having outer and inner skin materials made of metal plate material with a heat insulating layer between the outer and inner skin materials) side by side and connecting the building panels T to each other via cover caps C between the joints S of each building panel T. To install a fixture according to the present invention on the roof of a building as shown in FIGS. 9 and 10, as shown in the upper diagram of FIG. 11, loosen the nuts on the through bolts 4 so that the spacing L between the hook-shaped pieces 1a of the legs 1 is greater than the width dimension W of the cover caps C. With this state maintained, the fixture is placed on the top plate C1 of the cover cap C as shown in the lower diagram of FIG. 11. Next, tighten the nuts on the through bolts 4 until the upright wall portions 2a of the holder 2 abut against the end faces 3a of the middle pieces 3.

[0021] When the nut of the through bolt 4 is tightened so that the upright wall portion 2a of the holder 2 abuts against the end face 3a of the middle link 3, the mutual spacing L of the hook-shaped pieces 1a of the leg portion 1 becomes smaller than the width dimension W of the cover cap C, and the stopper function of the middle link 3 prevents the nut from being tightened any further. The mounting fixture is fixed and held in place by the cover cap C with a constant clamping force, and there is no risk of deformation or damage to the component parts due to excessive tightening of the nut.

[0022] Moreover, at this time, the end faces 3a and side faces 3b of the center piece 3 come into close contact with the upright wall portions 2a and side wall portions 2b of the holder 2 on a total of six surfaces, so the posture of the mounting fixture is stabilized.

[0023] The center piece 3 can be an extruded aluminum product, but it is also possible to use an assembled structure formed by joining each component by welding or the like, and it is not limited to an extruded aluminum product.

[0024] The fixture of the present invention basically comprises a pair of legs provided with a holder, and a center piece (including a bolt 3f for fixing the installation object) that is clamped and fixed to the holder via a through bolt. ) This structure requires fewer parts than conventional fixtures, and not only can simplify the structure of the fixture itself and reduce its weight, but also makes it easier to install the fixture. to It also becomes easier to handle.

[0025] Figures 12(a) to (c) show another embodiment in which a snow guard bracket 7 is attached to a mounting fixture according to the present invention, where (a) is a plan view, (b) is a front view, and (c) is a right side view of (b).

[0026] The snow guard fitting 7 is composed of a plate-shaped base 7a that is fixed to the top wall 3c of the middle piece 3 via bolts 3f for fixing the installed object, hook-shaped blades 7b that extend from both sides of the base 7a, and fins 7c that are integrally connected to the lower edge of the blades 7b and parallel to the base 7a.The mounting fixture of the present invention allows the snow guard fitting 7 to be easily attached. [Industrial Applicability]

[0027] According to the present invention, it is possible to provide a fixture for an object to be installed that can be simplified in structure, made lighter in weight, and can be fixed and held to the roof or wall of a building in a stable position at all times. [Explanation of symbols]

[0028] 1 leg 1a uncinate piece 2 holders 2a Standing wall section 2b Side wall 3 Middle piece 3a End face 3b side 3c ceiling wall 3c1 Flange part 3d open end 3e Recess 3f Installation fixing bolt 3g groove 4 through bolts 5 hole 6 Communication hole 7 Snow guards 7a bass 7b blade 7c fins S fitting T building material panel C Cover cap C1 Top board

Claims

1. A fixture that fixes and installs an object to the roof or wall of a building, The roof or wall support structure comprises a pair of legs each having a hook-shaped piece and sandwiching a portion of the roof or wall on both sides, a pair of holders respectively provided at the upper ends of the pair of legs, and a center piece disposed between the pair of holders and fixed by being sandwiched between the pair of holders via a through bolt, The center piece is a top wall that forms a mounting surface for the installation object; an open end provided on the top wall and extending from one end surface of the center piece with which one of the pair of holders abuts to the other end surface of the center piece with which the other holder abuts; at least one recess with a bottom extending from the one end surface to the other end surface, which holds an installation object fixing bolt in a state in which a threaded portion of the installation object fixing bolt that fixes the installation object to the ceiling wall protrudes outward from the ceiling wall via the open end, and which allows the installation object fixing bolt to move between the one end surface and the other end surface along the extending direction of the open end; and Each of the pair of holders includes an upright wall portion rising from the upper end of the leg portion and capable of contacting the end face of the center piece, and a pair of side wall portions connected to both widthwise edges of the upright wall portion and positioned on the side faces of the center piece, the recess is a groove-like guide in which both end portions in an extension direction of the recess are open at the one end surface and the other end surface, and the cross-sectional shape of the recess is an inverted T-shape that is continuous with the open ends, A mounting device for an installation object, characterized in that a groove portion is provided on the bottom surface of the groove-shaped guide, extending from the one end surface to the other end surface, to drain rainwater that enters the groove-shaped guide from the one end surface or the other end surface.

2. The pair of holders each have an opening through which the through bolt passes, 2. The mounting fixture for an installation object according to claim 1, characterized in that the center piece is positioned so that the openings in each of the pair of holders face each other when the pair of holders clamp the center piece, and the mounting fixture further comprises a communicating hole below the groove-shaped guide that holds the through bolt in an inserted state when the through bolt is inserted from the opening of one of the pair of holders toward the opening of the other of the pair of holders with the center piece clamped by the pair of holders.

Citation Information

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