Dosage form containing an alkaline agent and an enteric coating layer

A dosage form with an alkaline agent in the intermediate coating layer and enteric polymer ratio of 5 to 95% ensures stable release of biologically active ingredients at pH 3 to 5.5, addressing the challenge of immediate post-stomach delivery.

JP7754812B2Active Publication Date: 2025-10-15EVONIK OPERATIONS GMBH
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Patent Information

Application Number
JP2022535765
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2019-12-11
Filing Date
2020-09-17
Publication Date
2025-10-15
Estimated Expiration
2040-09-17

AI Technical Summary

Technical Problem

Existing pharmaceutical formulations fail to initiate the release of biologically active ingredients at pH values immediately after stomach passage, specifically between 3 to 5.5, which is crucial for effective delivery of acid-stable drugs.

Method used

A dosage form comprising a core with a biologically active ingredient, an intermediate coating layer containing an alkaline agent, and an enteric coating layer, where the ratio of the alkaline agent to the enteric polymer ranges from 5 to 95%, ensuring stable release at pH 3 to 5.5.

Benefits of technology

The dosage form maintains at least 95% stability of the active ingredient at pH 3 for 2 hours and achieves 10% or less release at pH 1.2 and 50% or more release at pH 3-5.5 within 45 minutes, optimizing drug delivery post-stomach passage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a dosage form comprising: a) a core comprising a biologically active ingredient, which is stable to an extent of at least 95% at pH 3 for 2 hours at 22° C.; b) an intermediate coating layer (ICL) on or overlying the core, which comprises an alkaline agent; and c) an enteric coating layer (ECL) on or overlying the intermediate coating layer, which comprises an enteric polymer, wherein the relationship between the percentage of alkaline agent in the ICL and the enteric polymer in the ECL is expressed by the following formula: Calculated using TIFF2023505714000033.tif15151, the result is 5-95%.
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Description

[Technical Field]

[0001] The present invention is in the field of pharmaceuticals and dietary supplements, particularly dosage forms that include alkaline agents in intermediate and enteric coating layers.

[0002] Background technology U.S. Patent No. 4,786,505 describes an oral pharmaceutical formulation comprising: (a) a core region containing an effective amount of a material selected from the group consisting of omeprazole and an alkaline-reactive compound, an alkaline omeprazole salt and an alkaline compound, and an alkaline omeprazole salt alone; (b) a water-soluble or rapidly disintegrating inert subcoating disposed on the core, the inert subcoating comprising one or more layers of a material selected from tablet excipients and polymeric film-forming compounds; and (c) an outer layer disposed on the subcoating comprising an enteric coating. The subcoating layer also functions as a pH buffer zone. The pH buffering properties of the subcoating layer can be further enhanced by incorporating a substance selected from the group of compounds commonly used in antacid formulations, such as oxides, hydroxides or carbonates of magnesium, hydroxides, carbonates or silicates of aluminum or calcium, complex aluminum / magnesium compounds, such as [Al2O3.6MgO.CO2.12H2O or MgO.AlO3.2SiO2.n-H2O], where n is not an integer and is less than 2. The object of U.S. Pat. No. 4,786,505 is to provide an enteric-coated omeprazole dosage form that is resistant to dissolution in acidic media, dissolves rapidly in neutral to alkaline media, and has good stability during long-term storage. In Examples 1 and 6 of U.S. Pat. No. 4,786,505, the percentage of alkaline material (magnesium oxide or aluminum hydroxide / magnesium carbonate) in the subcoating layer, calculated relative to the weight of the alkaline agent and enteric polymer (hydroxypropyl methylcellulose phthalate) in the enteric coating layer, is about 4.1 or 6.6% by weight, respectively.

[0003] U.S. Patent Application Publication No. 2005 / 0214371 describes a stable composition of an acid-labile drug, comprising: a) an inner core having the acid-labile drug; b) a first intermediate coating free of an alkaline stabilizer and the acid-labile drug; c) a second intermediate coating containing an alkaline stabilizer; and d) an outer enteric lining in which the acid-labile drug is capable of degrading at pH 3. The term "acid-labile drug" refers to any drug or pharmaceutical or active pharmaceutical ingredient (API) that degrades at pH 3. Examples of "acid-labile drugs" include pharmaceutically active substituted benzimidazole compounds, statins (e.g., pravastatin, fluvastatin, and atorvastatin), antibiotics (e.g., penicillin G, ampicillin, streptomycin, clarithromycin, and azithromycin), dideoxycytosine (ddC), digoxin, pancreatin, bupropion, and pharmaceutically acceptable salts thereof, such as buprion HCl. The term "pharmaceutically active substituted benzimidazole compound" refers to any pharmaceutically active substituted 2-(2-pyridylmethyl)-sulfinyl-1H-benzimidazole compound (e.g., lansoprazole, omeprazole, hydroxyomeprazole, pantoprazole, rabeprazole, esomeprazole, preprazole, pariprazole, rabeprazole, and tenatoprazole) and any pharmaceutically active substituted 2-(phenylmethyl)-sulfinyl-1H-benzimidazole compound (e.g., leminoprazole). U.S. Patent Application No. 2005 / 0214371 does not mention or suggest the unexpected release of acid-labile drugs at low pH values.

[0004] U.S. Patent Application Publication No. 2005 / 0214371 provides a method for treating a disease selected from gastric or duodenal ulcer, severe erosive esophagitis, Zollinger-Elison syndrome, gastroesophageal reflux, and Helicobacter pylori infection, comprising administering to a subject afflicted with the disease, preferably a subject in need of treatment, an effective amount of the stable pharmaceutical composition of the invention, wherein the acid-labile drug in the stable pharmaceutical composition is selected from lansoprazole, omeprazole, pantoprazole, rabeprazole, hydroxyomeprazole, esomeprazole, pariprazole, preprazole, tenatoprazole, leminoprazole, and acceptable salts thereof.

[0005] IPCOM000009757D (IP.com Prior Art Database Technical Disclosure IP.com Number IPCOM000009757D, IP.com electronic publication date September 17, 2002, Authors et al.: Disclosed Anonymously) describes a "Stabilized Pharmaceutical Formulation of an Acid-Labile Benzimidazole Compound and Its Preparation." The general disclosure of IPCOM000009757D is very similar to the disclosure of U.S. Patent Application No. 2005 / 0214371, except that "b) a first intermediate coating lacking an alkaline stabilizer and an acid-labile drug" is not mentioned.

[0006] US Pat. No. 7,932,258 describes the use of partially neutralized (meth)acrylate copolymers as coatings for producing pharmaceutical dosage forms that release active substances at reduced pH values.

[0007] WO 2008 / 135090 ("Duocoat Technology") discloses a method for producing a partially neutralized anionic (meth)acrylate copolymer or a water-soluble neutral polymer from C2 to C6 16 The present invention describes a dosage form comprising two individual coatings, which may include an inner coating comprising a carboxylic acid in combination with an anionic (meth)acrylate copolymer, and an outer coating comprising an anionic (meth)acrylate copolymer that is less neutralized than the material of the inner coating, or not at all. The intended effect is that the solid dosage form will release its active substance "faster" in vivo, i.e., as soon as the intestinal entrance. The term "faster" here means that the solid dosage form according to the invention begins to release the active substance at a pH value already lower than the normal pH of the intestine, i.e., when the solid dosage form is transferred from the stomach to the intestinal entrance, which has a higher pH than the stomach but not as high as in more distal parts of the intestine (e.g., pH 5.6). Compared to the standard EUDRAGIT® L100-55 coating, which shows almost no release of the active ingredient at pH 5.6, the dual-coating system releases approximately 30% of the active ingredient at the same pH in 45 minutes.

[0008] Summary of the Invention U.S. Patent No. 4,786,505, U.S. Patent Application No. 2005 / 0214371, and IPCOM000009757D provide stable pharmaceutical compositions for acid-labile substances, such as substituted benzimidazole compounds, particularly the omeprazole or pantoprazole substance family. To provide pH stability during storage, a buffering alkaline substance is included in the intermediate coating layer. The outer enteric coating layer must protect the substance from contact with gastric acid. U.S. Patent No. 4,786,505, U.S. Patent Application No. 2005 / 0214371, and IPCOM000009757D do not provide data on the release of biologically active ingredients at pH values ​​present after gastric passage. This may be inferred from the limited teachings based on the acid-labile properties of the selected substances, which already makes it pointless to attempt release at pH values ​​between 3 and 5.5.

[0009] WO 2008 / 135090 discloses a method for producing a partially neutralized anionic (meth)acrylate copolymer or a water-soluble neutral polymer from C2 to C6 16 The present invention describes a dosage form comprising two individual coatings, which may comprise an inner coating comprising a carboxylic acid in combination with an anionic (meth)acrylate copolymer, and an outer coating comprising an anionic (meth)acrylate copolymer that is less neutralized than the material of the inner coating or not neutralized at all. The intended effect is that the solid dosage form releases its active substance faster in vivo, i.e., as early as the entrance to the intestine. The effect appears to be limited to pH values ​​below about pH 5.6.

[0010] U.S. Patent No. 7,932,258 describes the use of partially neutralized (meth)acrylate copolymers as coatings to produce pharmaceutical dosage forms that release active substances at reduced pH values. However, in practice, the reported effectiveness of the single coating system appears to be mitigated when the composition is first tested in an acidic medium pH 1.2 for 2 hours and then in a medium with a lower pH of 3-5.

[0011] There is a need for dosage forms suitable for initiating release of biologically active ingredients already at pH values ​​immediately after stomach passage, i.e., at pH values ​​of about 3 to 5.5. The object of the present invention is solved as claimed.

[0012] Detailed Description Dosage form The present invention provides a) a core containing a biologically active ingredient, which is stable to an extent of at least 95% at pH 3 for 2 hours at 22°C; b) an intermediate coating layer (ICL) on or over the core, which contains an alkaline agent; and c) an enteric coating layer (ECL) on or over the intermediate coating layer, comprising an enteric polymer; wherein the percentage relationship between the alkaline agent in the ICL and the enteric polymer in the ECL is 5 to 95% as calculated by the following formula:

number

[0013] The dosage form may typically have the form of a core, which as disclosed is coated with an intermediate coating layer and an enteric coating layer, e.g., in the form of a (coated) pellet (core). Furthermore, several single dosage forms may be included in multiples as part of a multiple unit dosage form, e.g., a capsule or tablet may include multiple dosage forms of the present invention, e.g., in the form of (coated) pellets (cores).

[0014] The dosage form may have the form of, for example, tablets, minitablets, pellets, pills, granules, sachets or capsules. The dosage form may preferably be comprised in multiple units, for example tablets, sachets or capsules.

[0015] Release of biologically active ingredients Preferably, the release of the biologically active ingredient is 10% or less at pH 1.2 for 120 minutes and 50% or more (50-100%), preferably 60-100%, at pH 3-5.5 for 45 minutes, preferably 3.2. The pH 1.2 test medium may be 0.1 N HCl according to USP, e.g., USP 42, and the pH 3-5.5 medium may be a buffer medium according to USP, e.g., USP 42 (2019).

[0016] core The core of the dosage form contains the biologically active ingredient.

[0017] The core of the dosage form may contain a biologically active ingredient distributed in a matrix structure, bound to a binder in a coating on an inner core structure, or encapsulated.

[0018] The cores may be prepared by methods such as granulation, extrusion, spheronization or hot melt extrusion.

[0019] The core may be a pellet, pill, granule, tablet or capsule. The core may be a tablet containing the active ingredient, a compressed tablet containing pellets, a mini-tablet or capsule (hard or soft), which may be filled with pellets or granules containing the active ingredient, with a drug solution or dispersion, with mini-tablets or powder, or a combination thereof.

[0020] The core may comprise, for example, uncoated pellets, neutral carrier pellets, such as sugar spheres or non-pareilles, onto which the biologically active ingredient is bound to a binder, such as lactose, polyvinylpyrrolidone, or a neutral cellulose derivative, such as HPC or HPMC. The binder coating layer bearing the biologically active ingredient is considered herein to be part of the core. In contrast to the intermediate coating layer and the enteric coating layer, the binder coating layer of the core has essentially no effect on the controlled release of the biologically active ingredient. The core may also comprise uncoated pellets consisting of a crystallized biologically active ingredient.

[0021] The core may comprise 0.1-100% by weight, 1-100% by weight, 2-90% by weight, 5-85% by weight, 10-70% by weight, or 15-50% by weight of a biologically active ingredient. The core may comprise 0-99.9% by weight, 0-99% by weight, 10-98% by weight, 15-95% by weight, 30-90% by weight, or 50-85% by weight of a pharmaceutically or dietary supplement acceptable excipient. The biologically active ingredient and the pharmaceutically or dietary supplement acceptable excipient may total 100%.

[0022] Biologically active ingredients The dosage form comprises a core containing a biologically active ingredient that is stable to an extent of at least 95% in a test medium at pH 3 for 2 hours at 22° C. The "at least 95%" (or greater) limitation herein is derived from United States Pharmacopeia, USP 42 (2 (2019)) Oral Drug Products - Product Quality Tests ("Universal Test for Oral Drug Products" - "Assay": "...In general, the a priori acceptance of + / - 10% variation in limits of a quality attribute (e.g., assay) from the target label claim (100%) in most cases is intended to account for manufacturing variability and shelf-life stability and is primarily based on the notion that such variation in quality attribute is less likely to have a noticeable adverse impact on the desired clinical outcome. Acceptance criteria of 95.0%-105.0% are used with justification (e.g., for drug products with a narrow therapeutic index), activity assays, and absolute content assays are also acceptable when justified."). Thus, a biologically active ingredient that is stable to an extent of at least 95% in a test medium at pH 3 for 2 hours at 22°C can be considered to be a stable biologically active ingredient at pH 3 and will not have a noticeable adverse effect on the desired (clinical) outcome.Such biologically active ingredients are further considered to be stable to an extent of at least 95% at any pH in the pH range of 3.0 to 7.0 for 2 hours at 22° C. Stability in the pH range of 3.0 to 7.0 may be determined by one skilled in the art according to the principles of measuring stability at pH 3.0, as explained above, and again means (in a buffered medium) for 2 hours at 22° C. at any pH in the pH range of 3.0 to 7.0.

[0023] The degree of stability of biologically active ingredients may be tested by assays, such as those cited and described in USP 42 (2 (2019)) Oral Drug Products - Product Quality Tests, in particular under "identification", as possible chromatographic assay procedures - "Universal Test for Oral Drug Products" - "Identification", in particular thin layer chromatography identification tests (201), spectroscopic identification tests (197), nuclear magnetic resonance spectroscopy (761), near infrared spectroscopy (1119) or Raman spectroscopy (1120).

[0024] The test medium at pH 3 is suitable for testing the stability and degradation of biologically active ingredients, respectively. The medium is usually an aqueous medium buffered at pH 3.0. The assay medium at pH 3.0 may be, for example, a buffered medium of 0.25 M aqueous disodium hydrogen phosphate anhydrous (NaHPO) adjusted to pH 3.0 with orthophosphoric acid. Stability of at least 95% of the biologically active ingredient, down from the initially calculated 100%, is detectable after 2 hours of incubation in the pH 3.0 medium. The degree of stability can be determined as described above by chromatographic or spectroscopic methods well known to those skilled in the art of biology, biochemistry, pharmacology and herbal medicine, and as described in pharmacopoeias, e.g. USP42 (information on cited USP42 pages: USP42-NF37 1S-9007, USP42-NF37-6344, USP41-NF36-NF-5921, recently published in Pharmacopeial Forum: Volume No. 44(2), 2019).

[0025] Thus, in contrast to U.S. Patent Application Publication No. 2005 / 0214371, the biologically active ingredient is a "pH 3 acid-stable drug" that is stable in a pH 3 medium at 22°C for 2 hours, preferably to at least 95%. Biologically active ingredients encompass a broad chemical spectrum. Therefore, the individual stability tests, media (buffers), and detection methods for each biologically active ingredient should be based on the relevant pharmacopoeial monograph in which the biologically active ingredient or active pharmaceutical ingredient (API) is listed. Those skilled in the art of pharmacopoeias are fully guided by these pharmacopoeial monographs and can select appropriate media, assay, and / or detection method conditions. Relevant pharmacopoeias include, but are not limited to, the United States Pharmacopoeia, the European Pharmacopoeia, or the Japanese Pharmacopoeia. Relevant is the individually selected monograph or pharmacopoeia in its most recent version as of the filing date of this application.

[0026] In contrast to U.S. Patent Application Publication No. 2005 / 0214371, which describes stable compositions of acid-labile drugs at pH 3, where the acid-labile drug may degrade at pH 3, the present application relates to dosage forms containing "acid-stable drugs," in particular biologically active ingredients that are stable in a pH 3 medium at 22° C. for 2 hours, preferably to at least 95% (no more than 5% degradation).

[0027] Thus, the definition of a biologically active ingredient that is stable at pH 3.0 (in a pH 3 medium) for 2 hours at 22°C, preferably to at least 95% (no more than 5% degradation), excludes "acid-labile drugs" as generally defined in U.S. Patent Application No. 2005 / 0214371, and excludes examples of "acid-labile drugs" as literally referred to in U.S. Patent Application No. 2005 / 0214371. Examples of excluded "acid-labile drugs" literally mentioned in U.S. Patent Application Publication No. 2005 / 0214371 include pharmaceutically active substituted benzimidazole compounds, statins (e.g., pravastatin, fluvastatin, and atorvastatin), antibiotics (e.g., penicillin G, ampicillin, streptomycin, clarithromycin, and azithromycin), dideoxycytosine (ddC), digoxin, pancreatin, bupropion, and pharmaceutically acceptable salts thereof, such as bupropion HCl. The term "pharmaceutically active substituted benzimidazole compound" refers to any pharmaceutically active substituted 2-(2-pyridylmethyl)-sulfinyl-1H-benzimidazole compound (e.g., lansoprazole, omeprazole, hydroxyomeprazole, pantoprazole, rabeprazole, esomeprazole, preprazole, pariprazole, rabeprazole, and tenatoprazole) and any pharmaceutically active substituted 2-(phenylmethyl)-sulfinyl-1H-benzimidazole compound (e.g., leminoprazole).

[0028] The biologically active ingredient according to the present application may be, for example, a gastric irritant drug that is absorbed in the small intestine. The biologically active ingredient according to the present application may be, for example, acetylsalicylic acid, benazepril, bisascodyl, budesonide, carvedilol, etopside, quinidine, ketoconazole, or sotalol.

[0029] Further biologically active ingredients according to the present application may be products of biotechnological or microbiological origin and may be selected, for example, from enzymes, hormones, liquid or solid natural extracts, oligonucleotides, DNA, RNA, mRNA, siRNA, Protacs (targeted proteolytic chimeras), peptide hormones, therapeutic bacteria, prebiotics, probiotics, peptides, proteins, urological drugs, omega-3 fatty acids, anthocyanidins, for example bilberry, blueberry or blackcurrant as antioxidants, vitamins and vaccines.

[0030] Intermediate Coating Layer The intermediate coating layer (ICL) is located on or above the inner core and contains an alkaline agent. The intermediate coating layer may contain 10 to 75% by weight, preferably 10 to 50% by weight, of the alkaline agent. The intermediate layer may further contain 30 to 95% by weight, preferably 90 to 50% by weight, of a pharmaceutically or nutraceutical-acceptable excipient, such as a polymeric binder, e.g., a neutral water-soluble cellulose, e.g., hydroxypropylmethylcellulose (HPMC) or hydroxypropylcellulose (HPC) or polyvinylpyrrolidone (PVP), or a plasticizer or anti-blocking agent, or a combination thereof. The polymeric binder may be a neutral or anionic (meth)acrylate copolymer. Preferably, the intermediate layer is located on the core without any other coating layer therebetween. The intermediate coating layer may be present in an amount of 5 to 100% by weight, preferably 7.5 to 50% by weight, calculated based on the weight of the core.

[0031] alkaline agent The alkaline agent may be an alkali metal salt or an alkaline earth metal salt. The alkaline agent may be selected from, for example, calcium oxide, calcium carbonate, magnesium carbonate, magnesium oxide, sodium carbonate, sodium bicarbonate, and sodium hydroxide, or any mixture thereof. A preferred alkaline agent is magnesium oxide or magnesium carbonate. The relationship of the alkaline agent in the intermediate coating layer (ICL) to the enteric polymer in the enteric coating layer (ECL) is expressed by the formula:

number

[0032] plasticizer Plasticizers can be defined as those that, through physical interaction with the polymer, achieve a reduction in the glass transition temperature and the minimum film formation temperature, depending on the amount added, thereby promoting film formation. Suitable substances usually have a molecular weight of 100 to 20,000 and contain one or more hydrophilic groups, such as hydroxy ester or amino groups, within the molecule.

[0033] The intermediate coating layer or the enteric coating layer may contain a plasticizer, which may be selected from the group consisting of alkyl citrates, glycerol esters, alkyl phthalates, alkyl sebacates, sucrose esters, sorbitan esters, and polyethylene glycols. The intermediate coating layer may contain, for example, about 2 to 50% by weight, preferably 5 to 25% by weight, of a plasticizer, which may be selected from triethyl citrate (TEC), acetyltriethyl citrate (ATEC), diethyl sebacate and dibutyl sebacate (DBS), glycerol, propylene glycol, polyethylene glycol 200 to 20,000, and castor oil. A preferred plasticizer for the intermediate coating layer may be glycerin or triethyl citrate. A preferred plasticizer for the enteric coating layer may be triethyl citrate.

[0034] Enteric coating layer The enteric coating layer is on or over an intermediate coating layer comprising an enteric polymer and, optionally, a pharmaceutically or nutraceutical acceptable excipient. The enteric coating layer may comprise 10-100% by weight, preferably 20-80% by weight, of the enteric polymer. The enteric coating layer may comprise 90-0% by weight, preferably 80-20% by weight, of a pharmaceutically or nutraceutical acceptable excipient, such as a plasticizer or anti-tack agent. Preferably, the enteric coating layer is on an intermediate coating layer with no other coating layer between them. The enteric coating layer may be present in an amount of 5-50% by weight, calculated based on the weight of the core and intermediate layer.

[0035] Enteric polymers The enteric polymer in the further coating layer on or above the intermediate coating layer may be selected from anionic (meth)acrylate copolymers, anionic cellulose, anionic polysaccharides and polyvinyl acetate phthalate or any mixture thereof. The enteric coating layer may be present in an amount of 10 to 50% by weight calculated on the weight of the core and intermediate layer. The enteric coating layer may be present in an amount of 10 to 50% by weight calculated on the weight of the core and intermediate layer.

[0036] Anionic (meth)acrylate copolymer The enteric coating layer may comprise a (meth)acrylate copolymer selected from a copolymer comprising polymerized units of methacrylic acid and ethyl acrylate, of methacrylic acid and methyl methacrylate, of ethyl acrylate and methyl methacrylate, or of methacrylic acid, methyl acrylate and methyl methacrylate, a mixture of a copolymer comprising polymerized units of methacrylic acid and ethyl acrylate with a copolymer comprising polymerized units of methyl methacrylate and ethyl acrylate, and a mixture of a copolymer comprising polymerized units of methacrylic acid, methyl acrylate and methyl methacrylate with a copolymer having polymerized units of methyl methacrylate and ethyl acrylate, and any mixture thereof.

[0037] The coating layer may comprise a (meth)acrylate copolymer containing 40-60% by weight of polymerized units of methacrylic acid and 60-40% by weight of ethyl acrylate (type EUDRAGIT® L 100-55). A suitable second polymer is EUDRAGIT® L 100-55 (Evonik Nutrition & Care GmbH, Darmstadt, Germany), which is a copolymer containing 50% by weight of polymerized units of methacrylic acid and 50% by weight of ethyl acrylate. EUDRAGIT® L30 D-55 is a 30% by weight aqueous dispersion of EUDRAGIT® L 100-55. The glass transition temperature T gm is about 110°C.

[0038] The coating layer may comprise a (meth)acrylate copolymer (type EUDRAGIT® FS) containing polymerized units of 5-15% by weight of methacrylic acid, 60-70% by weight of methyl acrylate, and 20-30% by weight of methyl methacrylate. A suitable copolymer is EUDRAGIT® FS, which is a copolymer of 25% by weight of methyl methacrylate, 65% by weight of methyl acrylate, and 10% by weight of methacrylic acid. EUDRAGIT® FS 30 D contains 30% by weight of EUDRAGIT® FS. The glass transition temperature T gm is about 45°C.

[0039] The coating layer may comprise a (meth)acrylate copolymer containing polymerized units of 40-60% by weight of methacrylic acid and 60-40% by weight of methyl methacrylate (a type of EUDRAGIT® L100). EUDRAGIT® L100 is a copolymer obtained by polymerizing 50% by weight of methyl methacrylate and 50% by weight of methacrylic acid. The glass transition temperature T gm is about 150°C or higher.

[0040] The coating layer may contain a (meth)acrylate copolymer containing polymerized units of 20-40% by weight of methacrylic acid and 60-80% by weight of methyl methacrylate (a type of EUDRAGIT® S100). EUDRAGIT® S100 is a copolymer obtained by polymerizing 70% by weight of methyl methacrylate and 30% by weight of methacrylic acid. The glass transition temperature T gm is about 160°C or higher.

[0041] The coating layer may also contain an anionic (meth)acrylate copolymer in the form of a core-shell polymer composed of two (meth)acrylate copolymers. The coating layer may contain a (meth)acrylate copolymer that is a core-shell polymer containing 50 to 90% by mass, preferably 70 to 80% by mass of a core containing 60 to 80% by mass, preferably 65 to 75% by mass of polymerized units of ethyl acrylate and 40 to 20% by mass, preferably 35 to 25% by mass of methyl methacrylate, and 50 to 10% by mass, preferably 30 to 20% by mass of a shell containing 40 to 60% by mass, preferably 45 to 55% by mass of ethyl acrylate and 60 to 40% by mass, preferably 55 to 45% by mass of methacrylic acid.

[0042] A suitable core-shell polymer is EUDRAGIT® FL 30 D-55 (Evonik Nutrition & Care GmbH, Darmstadt, Germany), a commercially available 30% by weight aqueous dispersion of a copolymer from a two-stage emulsion polymerization process, having about 75% by weight of the core comprising polymerized units of about 70% by weight ethyl acrylate and 30% by weight methyl methacrylate, and about 25% by weight of the shell comprising polymerized units of 50% by weight ethyl acrylate and 50% by weight methacrylic acid. The glass transition temperature T gm is about 8°C.

[0043] Anionic Cellulose The anionic cellulose (chemically modified cellulose) may be selected from carboxymethylethyl cellulose and its salts, cellulose acetate phthalate, cellulose acetate succinate, cellulose acetate trimellitate, hydroxypropylmethyl cellulose phthalate and hydroxypropylmethyl cellulose acetate succinate, or any mixture thereof.

[0044] Anionic polysaccharides Anionic polysaccharides (not based on cellulose) with enteric properties may be selected from polymers such as shellac, chitosan, alginic acid and salts of alginic acid such as sodium alginate, potassium alginate or ammonium alginate.

[0045] Pharmaceutically or dietary supplement acceptable excipients The core in the intermediate layer or enteric coating layer may optionally contain pharmaceutically or nutraceutical acceptable excipients, which may be selected from antioxidants, glazing agents, binders such as lactose, polyvinylpyrrolidone or neutral water-soluble cellulose, flavoring agents, flow aids, glidants, penetration enhancers, pigments, plasticizers, additional polymers, pore-forming agents and stabilizers, or any combination thereof.

[0046] item The present invention may be characterized by the following items.

[0047] 1. Below, a) a core containing a biologically active ingredient, which is stable to an extent of at least 95% at pH 3 for 2 hours at 22°C; b) an intermediate coating layer (ICL) on or over the core, which contains an alkaline agent; and c) an enteric coating layer (ECL) on or over the intermediate coating layer, comprising an enteric polymer; wherein the percentage relationship between the alkaline agent in the ICL and the enteric polymer in the ECL is 5 to 95% as calculated by the following formula:

number

[0048] 2. The dosage form according to item 1, wherein the core comprises a biologically active ingredient that is distributed in a matrix structure or bound to a binder in a coating on the core.

[0049] 3. The biologically active ingredient is acetylsalicylic acid, benazepril, bisascodyl, budesonide, carvedilol, etopside, quinidine, ketoconazole or sotalol, enzymes, hormones, liquid or solid natural extracts, oligonucleotides, DNA, RNA, mRNA, siRNA, Protacs (targeted proteolytic chimeras), peptide hormones, therapeutic bacteria, prebiotics, probiotics, peptides, proteins, urological drugs, omega-3 fatty acids, anthocyanins. Nin 3. The dosage form according to item 1 or 2, wherein the active ingredient is selected from, for example, bilberry, blueberry, vitamins and vaccines.

[0050] 4. The dosage form according to any one of items 1 to 3, wherein the alkaline agent is an alkali metal salt or an alkaline earth metal salt.

[0051] 5. The dosage form according to any one of items 1 to 4, wherein the alkaline agent is selected from calcium oxide, calcium carbonate, magnesium carbonate, magnesium oxide, sodium carbonate, sodium bicarbonate, and sodium hydroxide, or any combination thereof.

[0052] 6. The dosage form according to any one of items 1 to 5, wherein the alkaline agent is magnesium oxide or magnesium carbonate.

[0053] 7. The dosage form of any one of items 1 to 6, wherein the intermediate coating layer further comprises a plasticizer or a polymeric binder, or both.

[0054] 8. The dosage form according to any one of items 1 to 7, wherein the enteric polymer in the second coating layer is selected from anionic (meth)acrylate copolymers, anionic celluloses, anionic polysaccharides and polyvinyl acetate phthalates or any mixture thereof.

[0055] 9. The dosage form according to any one of items 1 to 8, wherein the anionic (meth)acrylate copolymer is selected from copolymers comprising polymerized units of methacrylic acid and ethyl acrylate, of methacrylic acid and methyl acrylate, and of methacrylic acid, methyl acrylate and methyl methacrylate, or any mixture thereof.

[0056] 10. The dosage form according to any one of items 1 to 9, wherein the anionic cellulose is selected from carboxymethylethylcellulose and its salts, cellulose acetate phthalate, cellulose acetate succinate, cellulose acetate trimellitate, hydroxypropylmethylcellulose phthalate and hydroxypropylmethylcellulose acetate succinate, or any mixture thereof.

[0057] 11. The dosage form according to any one of items 1 to 10, wherein the release of the biologically active ingredient is 10% or less at pH 1.2 in 120 minutes and 50% or more at pH 3 to 5.5 in 45 minutes.

[0058] 12. The dosage form according to any one of items 1 to 11, wherein the biologically active ingredient is stable to an extent of at least 95% for 2 hours at 22°C at any pH in the pH range of 3.0 to 7.0.

[0059] 13. The dosage form according to any one of items 1 to 12, wherein the degree of stability of the biologically active ingredient is tested by an assay that is a thin-layer chromatography identification test, a spectroscopic identification test, nuclear magnetic resonance spectroscopy, near-infrared spectroscopy or Raman spectroscopy.

[0060] 14. A dosage form according to any one of items 1 to 13, wherein the biologically active ingredient is stable to an extent of at least 95% in a buffer medium of 0.25 M aqueous disodium hydrogen phosphate anhydrous (Na2HPO4) adjusted to pH 3.0 with orthophosphoric acid for 2 hours at 22°C at pH 3.0.

[0061] 15. The dosage form of any one of items 1 to 14, wherein the ratio in percentage of alkaline agent in the ICL to the enteric polymer in the ECL is 7 to 80%.

[0062] 16. The dosage form according to any one of items 1 to 15, wherein the release of the biologically active ingredient is 10% or less at pH 1.2 in 120 minutes and 60-100% in 45 minutes in the pH range of 3.2-5.0.

[0063] 17. The dosage form according to any one of items 1 to 16, wherein the core comprises 0.1 to 100% by weight, 1 to 100% by weight, 2 to 90% by weight, 5 to 85% by weight, 10 to 70% by weight, or 15 to 50% by weight of the biologically active ingredient.

[0064] 18. The dosage form according to any one of items 1 to 17, wherein the core comprises 0-99.9%, 0-99%, 10-98%, 15-95%, 30-90% or 50-85% by weight of pharmaceutically or nutraceutical acceptable excipients.

[0065] 19. The dosage form according to any one of items 1 to 18, wherein the intermediate coating layer (ICL) is present in an amount of 5 to 100% by weight, calculated on the weight of the core.

[0066] 20. The dosage form according to any one of items 1 to 19, wherein the intermediate coating layer (ICL) is present in an amount of 7.5 to 50% by weight, calculated on the weight of the core.

[0067] 21. The dosage form according to any one of items 1 to 20, wherein the intermediate coating layer (ICL) comprises 5 to 75% by weight of an alkaline agent.

[0068] 22. The dosage form according to any one of items 1 to 21, wherein the intermediate coating layer (ICL) comprises 10 to 50% by weight of an alkaline agent.

[0069] 23. The dosage form according to any one of items 1 to 22, wherein the enteric coating layer (ECL) is present in an amount of 5 to 50% by weight, calculated relative to the weight of the core and intermediate layer.

[0070] 24. The dosage form according to any one of items 1 to 23, wherein the enteric coating layer (ECL) comprises 10 to 100% by weight of an enteric polymer.

[0071] 25. The dosage form according to any one of items 1 to 24, wherein the enteric coating layer (ECL) comprises 20 to 80% by weight of an enteric polymer.

[0072] 26. The dosage form of any one of items 1 to 25, wherein the enteric polymer comprises a (meth)acrylate copolymer containing polymerized units of 40 to 60% by weight of methacrylic acid and 60 to 40% by weight of ethyl acrylate.

[0073] 27. The dosage form of any one of items 1 to 26, wherein the enteric polymer comprises a (meth)acrylate copolymer containing polymerized units of 5 to 15% by weight of methacrylic acid, 60 to 70% by weight of methyl acrylate, and 20 to 30% by weight of methyl methacrylate.

[0074] 28. The dosage form of any one of items 1 to 27, wherein the enteric polymer comprises hydroxypropyl methylcellulose phthalate.

[0075] Example A. Definition of Acid-Stable and Acid-Labile Drugs: 1. Research concept The solution stability of acid-stable and acid-labile drugs was investigated at temperatures of 22°C and 40°C under various pH conditions to define acid-stable and acid-labile drugs.

[0076] Benazepril HCl was selected as the model drug for the acid-stable category, and pantoprazole sodium was selected as the model drug for the acid-labile drug category.

[0077] The assay percentage of drug after exposure to different pH conditions at 22°C and 40°C is estimated based on the calculated percentage of degradation, and this data is used to define acid-stable and acid-labile drugs.

[0078] 2. Analysis method: a. Stability study of benazepril HCl API solutions at different pH and temperatures: A) Method: I. Preparation of buffers for stability studies: a. Preparation of 0.1 N HCl: 8.5 mL of concentrated HCl (37.5%) was diluted to 1000 mL with water. b. Preparation of other buffer solutions: A solution of 0.25 M disodium hydrogen phosphate anhydrous (NaHPO) (35.49 g / L) was prepared in appropriate amounts and the pH was adjusted to pH 3.0, pH 4.0, pH 7.0, and pH 9.0 using orthophosphoric acid.

[0079] II. Standard Preparation (Solution A): Approximately 40 mg of accurately weighed benazepril working standard was transferred to a 100 ml volumetric flask. Approximately 50 ml of mobile phase was added and sonicated to dissolve. The volume was brought to the mark with mobile phase. 5 ml of this solution was diluted to 50 ml with mobile phase (40 ppm). This solution was used as the standard for chromatographic analysis.

[0080] III. Sample Preparation a. Preparation of standard stock solution (Solution B): Approximately 40 mg of accurately weighed benazepril working standard was transferred to a 100 ml volumetric flask. Approximately 50 ml of methanol was added and sonicated to dissolve. The volume was made up to the mark with methanol. This stock solution was further used for dilution with buffer under study. b. Preparation of sample solutions: 5 mL of solution B was diluted to 50 mL with each of the buffers under study (0.1 N HCl, pH 3.0 buffer, pH 4.0 buffer, pH 7.0 buffer, pH 9.0 buffer) in flasks of different volumes. After dilution of the solutions, each solution was divided into two different volumetric flasks; one was kept at room temperature and the other at 40°C (using a magnetic stirrer, stirring speed 360 rpm, solution temperature maintained at 40°C). c. Study time intervals: Immediately after dilution with each buffer, the solution was analyzed by chromatography as a sample at 0.0 hour interval. Subsequent aliquots were then withdrawn from both conditions (RT and 40°C) at 2.0 hours, 4.0 hours, and 24.0 hours and analyzed by chromatography. Percent concentrations were calculated to investigate the stability of the API at different pH and temperatures.

[0081] B) Chromatography conditions Column: Agilent Zorbax Eclipse XDB C18 column, 150 x 4.6 mm, 5 μm or equivalent Mobile phase: Buffer: MeOH (36:64) Wavelength: 240nm Column temperature: 25℃ Injection volume: 20 μL Flow rate: 1mL / min Preparation of buffer for mobile phase: 2.25 g of accurately weighed tetrabutylammonium bromide (AR grade) was transferred to 500 mL of water and dissolved. 0.55 mL of glacial acetic acid (HPLC grade) was added to it, and the volume was made up to 1000 mL with water. The buffer was filtered through a 0.45 μm nylon membrane filter.

[0082] b. Stability study of pantoprazole sodium solutions at different pH and temperatures: A) Method: I. Preparation of solutions for stability studies: a. Preparation of 0.1 N HCl: 8.5 mL of concentrated HCl (37.5%) was diluted to 1000 mL with water. b. pH 5.5 Buffer - Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. To this was added 500 mL of water, the salts were dissolved, and the volume was brought to 1000 mL with water. The pH was adjusted to 5.5 + 0.05 using orthophosphoric acid. c. Buffer pH 4.5 - Accurately weigh approximately 2.99 g of sodium acetate trihydrate into a 1-liter beaker. To this, add 500 mL of water, dissolve the salt, and bring the volume to 1000 mL with water. The pH of the solution was adjusted to 4.5 (±0.05) using glacial acetic acid. d. Buffer pH 3.0 - Accurately weigh approximately 8.98 grams of anhydrous citric acid and 2.13 grams of trisodium citrate dihydrate into a 1-liter beaker. To this was added 500 mL of water, the salts were dissolved, and the volume was brought to 1000 mL with water. The pH of the solution was adjusted to 3.0 (±0.05) using dilute NaOH glacial acetic acid. e. 0.5N Sodium Hydroxide Solution - Dissolve 2 g of sodium hydroxide in 100 mL of water. f. 0.22N Sodium Hydroxide Solution - 0.5N NaOH solution diluted with 100 mL of water.

[0083] II. Standard Preparation (Solution A) - Approximately 40 mg of pantoprazole sodium working standard was accurately weighed and transferred to a 100 ml volumetric flask. Approximately 60 ml of 0.02 N NaOH and 4 mL of acetonitrile were added and sonicated to dissolve. The volume was made up to the mark with 0.02 N sodium hydroxide solution. 5 ml of this solution was diluted to 100 ml with 0.02 N sodium hydroxide solution (20 ppm). This solution was used as the standard for chromatographic analysis.

[0084] III. Sample Preparation a. Preparation of standard stock solution (Solution B): Approximately 40 mg of pantoprazole sodium working standard was accurately weighed and transferred to a 100 ml volumetric flask. Approximately 50 ml of methanol was added and sonicated to dissolve. The volume was made up to the mark with methanol. This stock solution was further used for dilution with buffer under study. b. Preparation of sample solutions: 5 mL of solution B was diluted to 100 mL with each of the buffers under study (0.1 N HCl, pH 3.0 buffer, pH 4.5 buffer, pH 5.5 buffer) in flasks of different volumes. After dilution of the solutions, each solution was divided into two different volumetric flasks; one was kept at room temperature and the other at 40°C (using a magnetic stirrer, stirring speed 360 rpm, solution temperature maintained at 40°C). c. Study time intervals: Immediately after dilution with each buffer, 1 mL of each solution was immediately diluted with 1 mL of 0.5 N sodium hydroxide solution and analyzed by chromatography as the 0.0 hour interval sample and the 0.0 hour sample solution. Subsequent aliquots of all buffer solutions were then withdrawn at 0.25, 0.5, 1.0, and 2.0 hours from both conditions (RT and 40°C), immediately diluted twice with 0.5 N sodium hydroxide solution, and analyzed by chromatography. To investigate the stability of the API at different pH and temperatures, the percent concentration was calculated.

[0085] B) Chromatography conditions Column: Agilent Zorbax XDB Eclipse C8 column, 150 x 4.6 mm, 5 μm Mobile phase: Water:Acetonitrile:Triethylamine (60:40:1), pH adjusted to 7.0 (+0.05) with orthophosphoric acid Wavelength: 290nm Column temperature: 30℃ Injection volume: 10 μL Flow rate: 11.0L / min.

[0086] 3. Research results: [Table 1]

[0087] [Table 2]

[0088] B. Core Preparation: 1.0 Core Composition: 2.1 Composition of Benazepril and Sotalol Pellets: [Table 3]

[0089] 2.2 Composition of Sotalol tablets: [Table 4]

[0090] 2.0 Core Preparation Process: 2.1 Process of preparation of benazepril pellets for experiments I1-I10, C5 and C6: I. Weigh out all ingredients in the required amounts. II. HPMC [3 cps] was dissolved in water using an overhead stirrer until a clear solution was obtained. III. Benazepril was sieved through a 40# (400 μm) sieve and mixed with lactose and Aerosil 200 in a polybag for 2 minutes, and this blend was added to the solution in Step II. IV. The suspension was passed through a 40# sieve and used for layering of the drug on NPS.

[0091] 2.2 Process of preparation of sotalol pellets for experiments I11-I14: I. Weigh out all ingredients in the required amounts. II. HPMC [3 cps] was dissolved in water using an overhead stirrer until a clear solution was obtained. III. Sotalol was sieved through a 40# (400 μm) sieve and mixed with Aerosil 200 in a polybag for 2 minutes, and this blend was added to the solution in Step II. IV. The suspension was passed through a 40# sieve and used for layering of the drug on NPS. V. A dehumidifier was used when spraying chemicals on the NPS.

[0092] 2.3 Process of preparation of sotalol tablets for experiment I15: I. Weigh out all ingredients specified in the recipe. II. Sotalol hydrochloride, microcrystalline cellulose and Ac-Di-Sol® were mixed uniformly and sieved through a #30 mesh. III. The powder blend from Step II was added to a rapid mixer granulator and mixed on low speed for 3 minutes. IV. In a separate beaker, HPMC 3 cps was slowly added in purified water under continuous stirring to obtain a clear solution. V. The solution from Step IV was then used to granulate the dry blend from Step III. VI. The granules were dried in a tray dryer at 60°C for 2 hours and passed through a 30# sieve and further dried at 60°C for 4 hours until the LOD was less than 5% (w / w). VII. The dried granules were passed through a 30# (595 μm) sieve. VIII. All extra-granular materials were accurately weighed. IX. Microcrystalline Cellulose PH101, Ac-Di-Sol® and Aerosil 200 were mixed in a polybag and sieved through a #30 mesh. X. The sotalol granules from Step VII and the sieved material from Step IX were blended in a double cone blender at 15 RPM for 15 minutes. XI. Magnesium stearate (60# passed) was added to the blend from Step X and lubricated in a double cone blender at 15 RPM for 5 minutes. XII. The lubricated blend was used for tablet compression.

[0093] [Table 5]

[0094] [Table 6]

[0095] C. Coating Composition: 1. Coating composition of intermediate and enteric coating for benazepril pellets: [Table 7-a] [Table 7-b]

[0096] 2. Composition and process of intermediate and enteric coating for sotalol pellets: [Table 8]

[0097] D. Coating process: 1. Intermediate coating: 1.1 Process for intermediate coating of experiments I1-I8, I10, I11, I13 and I15: I. Weigh out all ingredients in the required amounts. II. Glycerol / TEC was dissolved in purified water. III. HPMC (3 cps) / PVP K-30 was dissolved in step II using an overhead stirrer until a clear solution was obtained. IV. The magnesium oxide / magnesium carbonate / calcium oxide / calcium carbonate was slowly added to the above solution with stirring and the resulting suspension was allowed to mix for 30 minutes. V. The suspension was passed through a 40# sieve and used for intermediate coating of drug layered pellets.

[0098] 1.2 Process for intermediate coating of experiments I9 and I12: I. Weigh out all ingredients in the required amounts. II. Using an overhead stirrer, disperse EUDRAGIT L100 in 3 / 4 volume of water. III. Adjust the pH of Step II to 7.0 using liquid ammonia. IV. Add glycerol in step III and stir for 15 minutes using an overhead stirrer. V. Add magnesium oxide in step IV and stir for 15 minutes using an overhead stirrer. VI. Disperse the talc in the remaining water and homogenize for 20 minutes. VII. Add Step VI to Step V and stir for 15 minutes. VIII. The suspension was passed through a 40# sieve and used for intermediate coating of drug layered pellets.

[0099] 1.3 Process for intermediate coating of experiment I15: I. Weigh out all ingredients in the required amounts. II. HPMC (3 cps) was dissolved in water using an overhead stirrer until a clear solution was obtained. III. Magnesium oxide was slowly added to the above solution with stirring and the resulting suspension was allowed to mix for 30 minutes. IV. The suspension was passed through a 40# sieve and used for intermediate coating of drug layered pellets.

[0100] [Table 9]

[0101] [Table 10]

[0102] 2. Enteric coating: 1.1 Enteric coating process for experiments I1-I5, I8-I15: I. Weigh out all ingredients in the required amounts. II. The TEC and talc were homogenized in water for 15 minutes and then slowly added to the EUDRAGIT® L30 D-55 dispersion with stirring, and the resulting suspension was mixed for 30 minutes using an overhead stirrer. III. The suspension was passed through a 40# sieve and used for intermediate coated enteric coating.

[0103] 1.2 Process for Enteric Coating in Experiment I6: I. Weigh out all ingredients in the required amounts. II. The TEC and talc were homogenized in water for 15 minutes and then slowly added to the EUDRAGIT® FS30D dispersion with stirring, and the resulting suspension was mixed for 30 minutes using an overhead stirrer. III. The suspension was passed through a 40# sieve and used for intermediate coated enteric coating.

[0104] 1.3 Process for Enteric Coating in Experiment I7: I. Weigh out all ingredients in the required amounts. II. Dissolve HPMCP HP-55 in the ethanol-water mixture using an overhead stirrer. III. Add TEC and talc in step 2 and continue stirring for 15 minutes. IV. The suspension was passed through a 40# sieve and used for intermediate coated enteric coating.

[0105] [Table 11]

[0106] [Table 12]

[0107] E. Analysis of Enteric Coated Pellets: Analysis method 1. Benazepril pellets: A) Dissolution conditions 1) Solubility parameters Apparatus: USP Type II Dissolution medium: Acidic stage medium for 2 hours, followed by buffered stage medium (1 hour) Volume of medium: 750 mL for the acidic stage, 1000 mL for the buffer stage Speed:50rpm Temperature: 37℃±0.5℃ Amount withdrawn: 10ml.

[0108] 2) Dissolution medium I. Acidic medium - 0.1NHCl; Buffer medium - pH 5.5 buffer II. Acidic stage medium - 0.1NHCl; Buffer stage medium - pH 4.5 buffer III. Acidic stage medium - 0.1NHCl; buffer stage medium - pH 3.0 buffer.

[0109] 3) Composition of the dissolution medium 1) Buffer pH 5.5- Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. 500 mL of water was added to dissolve the salts, and the volume was brought to 1000 mL with water. The pH was adjusted to 5.5 (±0.05) using orthophosphoric acid.

[0110] 2) Buffer pH 4.5- Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. 500 mL of water was added to dissolve the salts, and the volume was brought to 1000 mL with water. The pH was adjusted to 4.5 (±0.05) using orthophosphoric acid.

[0111] 3) Buffer pH 3.0- Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. 500 mL of water was added to dissolve the salts, and the volume was adjusted to 1000 mL with water. The pH was adjusted to 3.0 (±0.05) using orthophosphoric acid.

[0112] 4) Dissolution procedure: Acid stage: Accurately weighed benazepril hydrochloride pellets were transferred into different dissolution jars and dissolution tests were carried out according to the given parameters in the method (acid stage). After 2 hours, 10 mL aliquots were taken and analyzed as sample solutions for the acid stage. Buffer stage: The pellet after the acid stage was transferred to the buffer stage medium. The dissolution test was continued according to the parameters given in the method (buffer stage). Aliquots at each interval were filtered through a 0.45 μm nylon membrane syringe filter, and the first few mL of filtrate were discarded and analyzed as the buffer stage sample solution.

[0113] B) Chromatography conditions Column: Agilent Zorbax Eclipse XDB C18 column, 150 x 4.6 mm, 5 μm or equivalent Mobile phase: Buffer:MeOH (36:64) Wavelength: 240nm Column temperature: 25℃ Injection volume: 20 μL Flow rate: 1mL / min Preparation of buffer for mobile phase: 2.25 g of accurately weighed tetrabutylammonium bromide was transferred to 500 mL of water and dissolved. 0.55 mL of glacial acetic acid was added to it, and the solution was made up to 1000 mL with water. The buffer was filtered through a 0.45 μm nylon membrane filter.

[0114] 2. Sotalol pellets / tablets A) Dissolution conditions 1) Solubility parameters Apparatus: USP Type II Dissolution medium: Acidic stage medium for 2 hours, followed by buffer stage medium (1 hour) Volume of medium: 750 mL for the acidic stage, 1000 mL for the buffer stage Speed:50rpm Temperature: 37℃±0.5℃ Amount withdrawn: 10ml.

[0115] 2) Dissolution medium IV. Acidic stage medium - 0.1NHCl; Buffer stage medium - pH 5.5 buffer V. Acidic medium - 0.1NHCl; Buffer medium - pH 4.5 buffer VI. Acidic stage medium - 0.1NHCl; buffer stage medium - pH 3.0 buffer.

[0116] 3) Composition of the dissolution medium 1) Buffer pH 5.5- Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. 500 mL of water was added to dissolve the salts, and the volume was brought to 1000 mL with water. The pH was adjusted to 5.5 (±0.05) using orthophosphoric acid.

[0117] 2) Buffer pH 4.5- Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. 500 mL of water was added to dissolve the salts, and the volume was brought to 1000 mL with water. The pH was adjusted to 4.5 (±0.05) using orthophosphoric acid.

[0118] 3) Buffer pH 3.0- Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. 500 mL of water was added to dissolve the salts, and the volume was adjusted to 1000 mL with water. The pH was adjusted to 3.0 (±0.05) using orthophosphoric acid.

[0119] 4) Dissolution procedure: Acid stage: Accurately weighed sotalol pellets or tablets were transferred into different dissolution jars and dissolution tests were carried out according to the given parameters in the method (acid stage). After 2 hours, 10 mL aliquots were taken and analyzed as sample solutions for the acid stage. Buffer stage: The pellets or tablets after the acid stage were transferred to the buffer stage medium. The dissolution test was continued according to the parameters given in the method (buffer stage). Aliquots at each interval were filtered through a 0.45 μm nylon membrane syringe filter, and the first few mL of filtrate were discarded and analyzed as the buffer stage sample solution.

[0120] B) Chromatography conditions Column: Agilent Zorbax Eclipse XDB C18 column, 150 x 4.6 mm, 5 μm or equivalent Mobile phase: Buffer:ACN (90:10) Wavelength: 238nm Column temperature: 25℃ Injection volume: 20 μL Flow rate: 1.5mL / min Preparation of buffer for mobile phase: An accurately weighed amount of 6.8 g of potassium dihydrogen orthophosphate was dissolved in 1000 mL of water, and the buffer was filtered through a 0.45 μm nylon membrane filter.

[0121] F. Summary: [Table 13-a] [Table 13-b] [Table 13-c] [Table 13-d] [Table 13-e]

[0122] G. Core Preparation: 1. Composition of Benazepril and Pantoprazole Pellets (Cores): [Table 14]

[0123] 2. Process for Benazepril and Pantoprazole Pellets (Cores): 2.1. Process of preparation of benazepril pellets for experiments C1-C3: I. All ingredients were accurately weighed. II. Benazepril hydrochloride and lactose monohydrate were dissolved in a sufficient amount of purified water under continuous stringing. III. In a separate beaker, HPMC 3 cps was dissolved in purified water under stirring. IV. Aerosil® 200 was homogenized in purified water for 15 minutes. V. The solution from Step II was added to Step III under stirring. VI. The dispersion of Step IV was then added to Step V under stirring. VII. The suspension of step VI was then filtered through a #60 mesh and used for drug layering with NPS.

[0124] Process of preparation of sotalol pellets for experiment C4: I. All ingredients specified in the recipe were weighed out. II. Sotalol hydrochloride was dissolved in a sufficient amount of purified water under continuous stringing. III. In a beaker, 3 cps of HPMC was dissolved in purified water under stirring. IV. Aerosil® 200 was homogenized in purified water for 15 minutes. V. The solution from Step II was added to Step III under stirring. VI. The dispersion of Step IV was then added to Step V under stirring. VII. The suspension of step VI was then filtered through a #60 mesh and used for drug layering with NPS.

[0125] Process of preparation of pantoprazole pellets for experiment C7: I. Weigh out all ingredients in the required amounts. II. HPMC [6 cps] was dissolved in water using an overhead stirrer until a clear solution was obtained. III. Pantoprazole sodium sesquihydrate was sieved through a 40# (400 μm) sieve and added to the solution of step II under continuous stirring. Stirring was continued until a clear solution was obtained. IV. The drug solution from step III was sieved through a 40# sieve and used for drug layering on NPS 20 / 25#.

[0126] [Table 15]

[0127] H. Coating: 1.0 Coating Compositions of Intermediate Coating and Enteric Coating for Experiments C1-C6: [Table 16-a] [Table 16-b]

[0128] 2.0 Seal Coating: 2.1 Seal coating process for experiment C7: I. Weigh out all ingredients in the required amounts. II. HPMC [6 cps] was dissolved in water using an overhead stirrer until a clear solution was obtained. III. Talc was slowly added to the solution from step II with stirring and the resulting suspension was allowed to mix for 30 minutes. IV. The suspension was passed through a 40# sieve and used for seal coating.

[0129] [Table 17]

[0130] 3.0 Intermediate Coating: 3.1 Process for intermediate coating of experiments C3 and C4: I. All ingredients specified in the recipe were weighed out. II. A weighed amount of talc was dispersed in purified water under a homogenizer for 30 minutes. III. A separately prepared citric acid solution was added in step II. IV. A 1N NaOH solution was prepared as required for neutralization of EUDRAGIT® L30D-55. V. In a separate glass beaker, TEC and Tween 80 were added to warm purified water to form a clear solution. VI. The solution from step V was then added to the dispersion from step II under an overhead stirrer for 10-15 minutes. VII. The required amount of EUDRAGIT® L30D-55 was added to the dispersion from Step II and mixed. VIII. The dispersion of Step VII was neutralized to pH 6.0 with 1N sodium hydroxide solution of Step IV under continuous stirring to form a clear dispersion. IX. The suspension of step VIII was passed through a 40# sieve and used for intermediate coating of drug layered pellets.

[0131] 3.2 Process for intermediate coating of experiment C5: I. Weigh out all ingredients in the required amounts. II. Using an overhead stirrer, disperse EUDRAGIT L100 in 3 / 4 volume of water. III. Adjust the pH of Step II to 7.0 using liquid ammonia. IV. Add glycerol in step III and stir for 15 minutes using an overhead stirrer. V. Disperse the talc in the remaining water and homogenize for 20 minutes. VI. Add Step V to Step IV and stir for 15 minutes. VII. The suspension was passed through a 40# sieve and used for intermediate coating of drug layered pellets.

[0132] 3.3 Process for intermediate coating in experiment C6: Refer to the intermediate coating process in experiment I1.

[0133] 3.4 Process for intermediate coating of experiment C7: I. Weigh out all ingredients in the required amounts. II. Pharmacoat 606 was dissolved in purified water using an overhead stirrer. III. Magnesium carbonate was slowly added to the above solution with stirring and the resulting suspension was allowed to mix for 30 minutes. IV. The suspension was passed through a 40# sieve and used for intermediate coating.

[0134] [Table 18]

[0135] 4.0 Enteric Coating: 4.1 Enteric coating process for Experiments C1, C3-C6: Please refer to the enteric coating process of Experiment I1.

[0136] 4.2 Process for Enteric Coating of Experiment C2: I. Weigh out all ingredients in the required amounts. II. Add EUDRAGIT L30D-55 to 60% of the water volume under stirring. III. Prepare a 1N sodium hydroxide solution using some of the remaining water. IV. Slowly add Step III to Step II under stirring. V. Add the TEC and talc to the remaining water and homogenize it for 30 minutes. VI. Add Steps V and IV under stirring and continue stirring for 20 minutes. VII. The suspension was passed through a 40# sieve and used for intermediate coated enteric coating.

[0137] 4.3 Enteric coating process for experiment C7: I. Weigh out all ingredients in the required amounts. II. The TEC and talc were homogenized in water for 15 minutes and then slowly added to the EUDRAGIT® L30 D-55 dispersion with stirring, and the resulting suspension was mixed for 30 minutes using an overhead stirrer. III. The suspension was passed through a 40# sieve and used for seal coating.

[0138] [Table 19]

[0139] I. Analysis of Enteric Coated Pellets: Analysis method: 1. Benazepril Pellets: See Step C(1) for analytical methods for Benazepril pellets in Experiments C1-C3, C5, and C6.

[0140] 2. Sotalol Pellets: See Step C(2) for the analytical method for sotalol pellets in Experiment C4.

[0141] 3. Analysis method for pantoprazole pellets in experiment C7: A) Dissolution conditions 1) Solubility parameters Device: USP Type II Dissolution media: Acidic stage media for 2 hours, followed by buffer stage media (1 hour) Medium volume: 1000 mL for the acidic stage and 1000 mL for the buffer stage Speed: 50rpm Temperature: 37℃±0.5℃ Amount extracted: 10ml Sample dilution: Immediately dilute a 10 mL aliquot with 2 mL of 0.5 N sodium hydroxide solution.

[0142] 2) Dissolution medium I. Acidic medium - 0.1NHCl; Buffer medium - pH 5.5 buffer II. Acidic stage medium - 0.1NHCl; buffer stage medium - pH 4.5 buffer.

[0143] 3) Composition of the dissolution medium 1) Buffer pH 5.5- Approximately 1 g of potassium dihydrogen phosphate, 2 g of dipotassium hydrogen phosphate, and 8.5 g of sodium chloride were accurately weighed and transferred to a 1-liter beaker. 500 mL of water was added to dissolve the salts, and the volume was brought to 1000 mL with water. The pH was adjusted to 5.5 (±0.05) using orthophosphoric acid. 2) Buffer pH 4.5- Accurately weigh approximately 2.99 g of sodium acetate trihydrate and transfer it to a 1-liter beaker. Dissolve it in water and bring the volume to 1000 mL. Adjust the pH to 4.5 (±0.05) using glacial acetic acid. 3) Buffer pH 3.0- Accurately weigh approximately 8.98 grams of anhydrous citric acid and 2.13 grams of trisodium citrate dihydrate into 1000 ml of water. Sonicate to dissolve. Adjust to pH 3.5 (±0.05) using dilute NaOH. 4) Dissolution procedure: Acid stage: Accurately weighed pantoprazole pellets were transferred into different dissolution jars, and dissolution tests were carried out according to the parameters given in the method (acid stage). After 2 hours, 10 mL aliquots were removed and filtered through 0.45 μm PVDF membrane syringe filters. 1 mL was immediately diluted with 1 mL of 0.5 N sodium hydroxide solution and analyzed as the sample solution for the acid stage. Buffer stage: The pellets after the acid stage were transferred to the buffer stage medium. The dissolution test was continued according to the parameters given in the method (buffer stage). Aliquots at each interval were filtered through a 0.45 μm PVDF membrane syringe filter, and the first few mL of filtrate were discarded. 1 mL was immediately diluted with 1 mL of 0.5 N sodium hydroxide solution and analyzed as the sample solution for the buffer stage.

[0144] B) Chromatography conditions Chromatography conditions Column: Agilent Zorbax XDB Eclipse C8 column, 150 x 4.6 mm, 5 μm Mobile phase: Water:Acetonitrile:Triethylamine (60:40:1), pH adjusted to 7.0 (+0.05) with orthophosphoric acid Wavelength: 290nm Column temperature: 30℃ Injection volume: 10 μL Flow rate: 1.0mL / min.

[0145] summary: [Table 20-a] [Table 20-b]

Claims

1. below, a) a core containing a biologically active ingredient that exhibits stability to the extent of at least 95% at pH 3 for 2 hours at 22°C according to USP 42; and b) an intermediate coating layer (ICL) on or over the core, comprising an alkaline agent selected from calcium oxide, calcium carbonate, magnesium carbonate, magnesium oxide, sodium carbonate, sodium bicarbonate, and sodium hydroxide, or any combination thereof; and c) an enteric coating layer (ECL) on or over the intermediate coating layer, comprising an enteric polymer selected from anionic (meth)acrylate copolymers, anionic cellulose, anionic polysaccharides and polyvinyl acetate phthalate, or any mixture thereof; wherein the percentage relationship between the alkaline agent in the ICL and the enteric polymer in the ECL is 5-95% as calculated by the following formula: [Equation 1]

2. 10. The dosage form of claim 1, wherein the core comprises a biologically active ingredient distributed in a matrix structure or bound to a binder in a coating on the core.

3. 3. The dosage form according to claim 1 or 2, wherein the biologically active ingredient is selected from acetylsalicylic acid, benazepril, bisascodyl, budesonide, carvedilol, etopside, quinidine, ketoconazole or sotalol, enzymes, hormones, liquid or solid natural extracts, oligonucleotides, DNA, RNA, mRNA, siRNA, Protacs (targeted proteolytic chimeras), peptide hormones, therapeutic bacteria, prebiotics, probiotics, peptides, proteins, urological drugs, omega-3 fatty acids and their salts, anthocyanins, vitamins and vaccines.

4. 4. The dosage form of claim 1, wherein the alkaline agent is magnesium oxide or magnesium carbonate.

5. 5. The dosage form of claim 1, wherein the intermediate coating layer further comprises a plasticizer or a polymeric binder, or both.

6. 6. The dosage form of claim 1, wherein the anionic (meth)acrylate copolymer is selected from copolymers comprising polymerized units of methacrylic acid and ethyl acrylate, methacrylic acid and methyl acrylate, and methacrylic acid, methyl acrylate and methyl methacrylate, or any mixture thereof.

7. 7. The dosage form of claim 1, wherein the anionic cellulose is selected from carboxymethylethylcellulose and its salts, cellulose acetate phthalate, cellulose acetate succinate, cellulose acetate trimellitate, hydroxypropylmethylcellulose phthalate, and hydroxypropylmethylcellulose acetate succinate, or any mixture thereof.

8. 8. The dosage form according to any one of claims 1 to 7, wherein the release of the biologically active ingredient is 10% or less at pH 1.2 in 120 minutes and 40% or more at pH 3 to 5.5 in 45 minutes.

9. 9. The dosage form of any one of claims 1 to 8, wherein the ratio in percentage of alkaline agent in the ICL to enteric polymer in the ECL is 7 to 80%.

Citation Information

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