Method for adjusting the frequency of a plurality of uninterruptible power supply units and corresponding uninterruptible power supply units

The method synchronizes UPS units by adjusting frequencies based on communicated synchronization directions, resolving inconsistencies and ensuring consistent frequency tracking across multiple units.

JP7761769B2Active Publication Date: 2025-10-28ABB (SCHWEIZ) AG
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
JP2024541054
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2022-02-14
Publication Date
2025-10-28
Estimated Expiration
2042-02-14

AI Technical Summary

Technical Problem

Conventional UPS systems with multiple units experience inconsistencies during mode transitions due to differing decision-making and synchronization times, leading to operational issues.

Method used

A method involving frequency adjustment of UPS units through a communication link to synchronize them by broadcasting expected synchronization directions and determining a dominant direction, with controllers adjusting frequencies accordingly.

Benefits of technology

Achieves synchronization among multiple UPS units, minimizing power imbalances and ensuring consistent frequency tracking with the grid, even in parallel configurations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007761769000001
    Figure 0007761769000001
  • Figure 0007761769000002
    Figure 0007761769000002
  • Figure 0007761769000003
    Figure 0007761769000003
Patent Text Reader

Abstract

The present disclosure relates to a method for adjusting the frequency of a plurality of uninterruptible power supply units and corresponding uninterruptible power supply units. The method includes: for the control unit of each UPS unit, broadcasting an expected synchronization direction determined based on the frequency of the corresponding UPS unit and the frequency of a grid to other UPS units via a communication link; obtaining an expected synchronization direction of other UPS units via the communication link; determining a dominant synchronization direction based on the expected synchronization direction of each UPS unit; and adjusting the frequency of each UPS unit based on the dominant synchronization direction. According to the embodiment of the present disclosure, a simple, robust and reliable parallel UPS configuration can be realized.
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] FIELD OF THE DISCLOSURE Exemplary embodiments of the present disclosure relate generally to the field of uninterruptible power supplies, and more particularly to a method for adjusting the frequency of multiple uninterruptible power supply units and a corresponding uninterruptible power supply. [Background technology]

[0002] An uninterruptible power supply (UPS) is an important electrical device that provides a stable power supply to electrical equipment. A UPS operates in two main modes: power regulation mode and island mode. When the input (grid) connected to the UPS is stable, the UPS operates in power regulation mode, providing the desired power to the output (load) connected to the UPS. If the grid fails, the UPS operates in island mode, acting as a voltage source for the load and supplying power from the battery. These two modes can be switched by a switch included in the UPS. When the switch is closed, the UPS is in power regulation mode, controlling the output voltage amplitude and frequency by adjusting the power changes between the UPS and the power source. When a power quality event occurs, the switch opens and the UPS transitions to island mode. In island mode, the load active power flows from the energy storage through the inverter, and the UPS controls the output voltage at a predetermined voltage amplitude and frequency.

[0003] Conventionally, a UPS may include multiple UPS units. When the grid voltage is restored and the UPS transitions from island mode to power regulation mode, some inconsistencies occur between the UPS units. For example, each UPS unit may make a different decision on whether to change mode from island mode to power regulation mode based on the unit's local information, or each UPS unit may make their transition decision at a different moment (i.e., different synchronization start times). Such inconsistencies can cause problems and need to be addressed.

[0004] Therefore, it is necessary to achieve synchronization between multiple UPS units in a UPS. Summary of the Invention [Problem to be solved by the invention]

[0005] SUMMARY OF THE INVENTION Exemplary embodiments of the present disclosure propose solutions that address at least the problems and / or potential problems in the prior art. [Means for solving the problem]

[0006] An embodiment of the present disclosure relates to a method for adjusting the frequency of multiple UPS units, each having a controller, the method including: broadcasting, for the controller of each UPS unit, an expected synchronization direction determined based on the frequency of the corresponding UPS unit and a grid frequency to other UPS units via a communication link; obtaining, via the communication link, expected synchronization directions of the other UPS units; determining a dominant synchronization direction based on the expected synchronization direction of each UPS unit; and adjusting the frequency of each UPS unit based on the dominant synchronization direction.

[0007] According to the embodiments of the present disclosure, synchronization between UPS units can be achieved.

[0008] In some embodiments, a drift frequency is applied to the frequency of the UPS unit in response to determining that the phase angle difference between the corresponding UPS unit and the grid is within an angle limit band centered around 180 degrees.

[0009] In some embodiments, adjusting the frequency of each UPS unit includes, in response to determining that the frequency of the UPS unit is higher than the frequency of the grid, lowering the frequency of the UPS unit until it is the same as the frequency of the grid.

[0010] In some embodiments, adjusting the frequency of each UPS unit includes, in response to determining that the frequency of the UPS unit is lower than the frequency of the grid, increasing the frequency of the UPS unit until it is equal to the frequency of the grid.

[0011] In some embodiments, the range is selected from 5 to 15 degrees.

[0012] In some embodiments, the communication link is a communication bus.

[0013] An embodiment of the present disclosure relates to an uninterruptible power supply comprising: a switch disposed between a load and a power source configured to supply power to the load; a power management module having a primary energy storage; an inverter disposed between and coupled to the power management module and the load; and a controller coupled to the power management module, the inverter, and the switch, the controller configured to: broadcast, for the controller of each UPS unit, an expected synchronization direction determined based on a frequency of the corresponding UPS unit and a frequency of a grid to other UPS units via a communication link; obtain, via the communication link, the expected synchronization directions of the other UPS units; determine a primary synchronization direction based on the expected synchronization direction of each UPS unit; and adjust the frequency of each UPS unit based on the primary synchronization direction.

[0014] In some embodiments, the controller is configured to apply a drift frequency to the frequency of the UPS unit in response to determining that a phase angle difference between a corresponding UPS unit and the grid is within an angle limit band centered around 180 degrees.

[0015] In some embodiments, the control unit is further configured to, in response to determining that the frequency of the UPS unit is higher than the frequency of the grid, reduce the frequency of the UPS unit until it is equal to the frequency of the grid.

[0016] In some embodiments, the control unit is further configured to increase the frequency of the UPS unit until it becomes equal to the frequency of the grid in response to determining that the frequency of the UPS unit is lower than the frequency of the grid.

[0017] In some embodiments, the range is 5 to 15 degrees.

[0018] In some embodiments, the communication link is a communication bus. [Brief explanation of the drawings]

[0019] The above and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description of exemplary embodiments of the present disclosure, taken in conjunction with the accompanying drawings, in which several embodiments of the present disclosure are illustrated, by way of example and not by way of limitation. [Figure 1] 1 illustrates an exemplary usage scenario for an uninterruptible power supply, in accordance with an exemplary embodiment of the present disclosure; [Figure 2] FIG. 10 illustrates another usage scenario for an uninterruptible power supply, in accordance with an exemplary embodiment of the present disclosure. [Figure 3] FIG. 1 illustrates a method for adjusting the frequency of multiple UPS units according to an exemplary embodiment of the present disclosure. DETAILED DESCRIPTION OF THE INVENTION

[0020] The principles of the present disclosure will now be described with reference to various exemplary embodiments shown in the figures. It should be understood that the description of these embodiments is merely to enable those skilled in the art to better understand and further practice the exemplary embodiments disclosed herein, and is not intended to limit the scope of the disclosure in any way. It should be noted that, where feasible, similar or identical reference symbols may be used in the drawings, and similar or identical reference symbols may represent similar or identical functionality. Those skilled in the art will readily recognize from the following description that alternative embodiments of the structures and methods described herein may be utilized without departing from the principles of the present disclosure described herein.

[0021] As used herein, the term "comprises" and variations thereof should be understood as open-ended terms meaning "including, but not limited to." The term "based on" should be understood as "based at least in part on." The terms "one embodiment" and "embodiment" should be understood as "at least one embodiment." The term "another embodiment" should be understood as "at least one other embodiment." The terms "first," "second," etc. may refer to the same or different objects. The following text may also include other explicit and implicit definitions. Unless otherwise indicated by context, definitions of terms are consistent throughout the description.

[0022] 1 illustrates an exemplary usage scenario of an uninterruptible power supply 100 according to an exemplary embodiment of the present disclosure. The scenario illustrated in FIG. 1 is referred to as a hard-parallel configuration. The uninterruptible power supply 100 according to the embodiment may be an impedance-isolated static converter type medium-voltage uninterruptible power supply. It should be understood that this type of uninterruptible power supply 100 is merely an example, without suggesting any limitation to the scope of the present disclosure.

[0023] As shown in FIG. 1 , the uninterruptible power supply 100 is connected to a load 200 on its downstream side (also referred to as the “load side”) and to a power source 300 on its upstream side (also referred to as the “power supply side”). In this embodiment, the power source 300 is a grid supply that provides a utility voltage. It should be understood that the power source 300 may be another type of power source. The load 200 and the power source 300 are interconnected by a power bus 105 that includes a cable or a bus bar. Although the power bus 105 in this embodiment may be part of a system installation for interconnecting the power source 300 and the load 200, the power bus 105 is considered to be part of the uninterruptible power supply 100. It should also be understood that the load 200 may include individual load units individually connected to the power bus 105. These load units together form the load 200.

[0024] As shown in FIG. 1 , dashed lines represent multiple UPS units 110 included in the uninterruptible power supply 100. The UPS units 110 may be identical. It should be understood that the UPS units 110 may be slightly different from one another but together form the uninterruptible power supply 100. Each UPS unit 110 is connected to the other UPS units 110 via a communication bus (not shown). The communication bus allows the UPS units 110 to share some information (e.g., the frequency or phase angle of each UPS unit 110) with the other UPS units 110. Thus, each UPS unit 110 knows the frequency or phase angle of the other UPS units 110.

[0025] The internal configuration of the UPS unit 110 will be described below. As shown in FIG. 1 , the UPS unit 110 includes a switch 102 disposed in a power bus 105 between a power source 300 and a load 200. The UPS unit 110 further includes a power management module 109. The power management module 109 includes an energy storage unit for supplying power to the load 200. The UPS unit 110 may further include an inverter 104. The inverter 104 may be disposed between the power management module 109 and the load 200 and coupled to the power management module 109 and the load 200. In some embodiments, the uninterruptible power supply 100 may further include a plurality of coupling transformers 107-1, 107-2, 107-3, and 107-4 configured to perform voltage regulation as needed.

[0026] In the illustrated embodiment, the UPS unit 110 also includes a controller 108. The controller 108 is configured to control the performance of the UPS unit 110. In other exemplary embodiments, the controller 108 may also be configured to monitor the power source for power quality events. The controller 108 is separate from the other components of the UPS unit 110. In alternative embodiments, the inverter 104 may be provided integrally with the controller 108.

[0027] 1, the controller 108 may be connected to the switch 102 and the inverter 104 via a communication connection 103. In the embodiment shown, the power management module 109 is also connected to the controller 108 via the communication connection 103. The communication connection 103 may be, for example, an industrially robust, low-latency and / or long-distance communication link. The communication connection 103 is provided as a communication bus to which all components of the UPS unit 110 are connected. In an alternative embodiment, all components of the UPS unit 110 are individually connected to the controller 108.

[0028] Overall, the uninterruptible power supply 100, comprising multiple UPS units 110, is configured to supply power to the load 200 when a power quality event occurs, for example, when the power source 300 fails. As used herein, a power quality event may refer to any event that may jeopardize the operation of the load 200, particularly a voltage drop, a complete failure of the power source 300, or a voltage disturbance of the power source 300. It should be understood that the uninterruptible power supply 100 described herein is for illustrative purposes only and does not imply any limitation on the scope of the present subject matter.

[0029] 2 illustrates another usage scenario of the uninterruptible power supply 100 according to an exemplary embodiment of the present disclosure. The scenario illustrated in FIG. 2 is referred to as a soft-parallel or ring bus configuration. FIG. 2 differs from FIG. 1 in that FIG. 2 shows only one UPS unit 110 in a common ring bus configuration, where multiple UPS units share a common grid connection and are all connected to the ring bus port 101.

[0030] FIG. 3 illustrates a method 30 for adjusting the frequency of multiple UPS units according to an exemplary embodiment of the present disclosure.

[0031] In block 302, the controller 108 is configured to broadcast, for each UPS unit 110, an expected synchronization direction to the other UPS units via the communication link. In some exemplary embodiments, the expected synchronization direction may indicate a forward or reverse direction. The expected synchronization direction may be determined according to the difference between the current frequency of the corresponding UPS unit 110 and the frequency of the grid 300. If the frequency of the UPS unit 110 is higher than the frequency of the grid 300, the phase of the UPS rotates slightly faster than the grid 300. If the UPS unit 110 desires to synchronize its phase with the grid 300 and considers its phase to be lagging behind the phase of the grid 300, the UPS unit 110 can temporarily increase its frequency to allow its phase to “catch up” with the grid 300. This is referred to as the forward direction. In other exemplary embodiments, the expected synchronization direction may indicate a positive frequency offset or a negative frequency offset.

[0032] Each UPS unit 110 can broadcast its expected synchronization direction to the other UPS units 110. The controller 108 is configured in block 304 to obtain the expected synchronization direction of the other UPS units 110 via the communication link.

[0033] In block 306, the control unit 108 is configured to determine a primary synchronization direction based on the expected synchronization direction of each UPS unit 110. For example, if the uninterruptible power supply 100 includes nine UPS units, and three of the nine UPS units 110 desire to synchronize in the forward direction, while the other six desire to synchronize in the reverse direction, the majority of the UPS units 110 desire to synchronize in the reverse direction, and the reverse direction is selected as the primary synchronization direction. As a result, all nine UPS units 110 synchronize in the reverse direction according to the primary synchronization direction. In this case, these six UPS units 110 maintain their expected synchronization direction, but these three UPS units 110 must change their expected synchronization direction to maintain consistency with the majority of the UPS units 110. It should be understood that the number of UPS units 110 listed herein is merely an example, without implying any limitation to the scope of the present disclosure.

[0034] In block 308, the controller 108 is configured to adjust the frequency of each UPS unit 110 based on the primary synchronization direction so that the UPS units 110 can track the frequency of the grid 300. If the phase of the UPS unit 110 has already caught up with the grid 300, it is now synchronized, and the UPS unit 110 sets its frequency to be the same as the phase of the grid 300. In this way, the phase of the UPS unit 110 will not differ from the phase of the grid 300.

[0035] In some embodiments, if the controller 108 determines that the frequency of the UPS unit 110 is higher than the frequency of the grid 300, the frequency of the UPS unit 110 is lowered until it becomes the same as the frequency of the grid 300. If the controller 108 determines that the frequency of the UPS unit 110 is lower than the frequency of the grid 300, the frequency of the UPS unit 110 is increased until it becomes the same as the frequency of the grid 300.

[0036] According to the present disclosure, each UPS unit 110 shares its expected synchronization direction, and all UPS units 110 decide to follow the majority synchronization direction. This arrangement allows for global management of frequency tracking of all UPS units 110 so that they have a common frequency during the synchronization process. Power imbalances between UPS units 110 can be minimized.

[0037] In another exemplary embodiment, during the synchronization process, the tracking of the phase angles of all UPS units 110 can be managed globally to have a common frequency, so that the phase angles of all UPS units 110 converge with the phase angle of the grid 300 with minimum circulating current.

[0038] If the parallel UPS units are 180 degrees off the grid, it is not safe to synchronize them. This is because some of the UPS units will synchronize in the forward direction and some of the UPS units will synchronize in the reverse direction. While it is reasonably safe to assume that UPS units sharing a common load bus have output voltage vectors that are distributed over a small area, variations exist due to different loads in the ring bus configuration and errors in the hard-parallel configuration. This dispersion means that if angular synchronization is achieved near 180 degrees, some UPS units will choose clockwise rotation and other UPS units will choose counterclockwise rotation to achieve synchronization. When this occurs, the output voltage vectors of different UPS units will diverge before converging again.

[0039] When the UPS unit 110 is 180 degrees out of phase with the grid, the UPS unit 110 may either reduce its frequency to reduce the angular difference between the UPS unit 110 and the grid 300 to zero, or increase its frequency to increase the angular difference to 360 degrees, which is the same as 0 degrees. Therefore, uncertainty arises in this situation. In some embodiments, an angle limit band is proposed to address the ambiguity when the phase of the UPS unit 110 is approximately 180 degrees from the phase of the grid 300. This angle limit band is set near 180 degrees. If the UPS unit controller determines that the UPS unit is close to 180 degrees out of phase with the grid (e.g., 170 degrees) and has entered the angle limit band, a drift frequency may be generated to help move the UPS unit away from the 180-degree point.

[0040] In some embodiments, a drift frequency is applied to the frequency of the UPS unit in response to determining that the phase angle difference between the corresponding UPS unit and the grid is within an angle limit band. In this way, when the phase of the UPS unit 110 is sufficiently far from 180 degrees, the UPS unit 110 can decide to increase or decrease the phase. Therefore, how to synchronize is clear and does not cause ambiguity. Only when the phase of the UPS 110 is sufficiently far from 180 degrees, the control unit 108 decides how to synchronize.

[0041] In some embodiments, the angle limit band may be selected as a range centered at 180 degrees, with such range being selected from 5 to 15 degrees. In another exemplary embodiment, the range may be a 10-degree range centered at 180 degrees (meaning an angle of +170 to -170 degrees). It should be understood that the angle values ​​described herein are merely examples, and the specific values ​​are not limited to the embodiments of the present disclosure.

[0042] The uninterruptible power supply 100 may further include a serial reactor 106 coupled between the switch 102 and the load 200 and configured to isolate the load from power supply disturbances, thereby eliminating negative effects of disturbances such as harmonics and voltage imbalances.

[0043] In some embodiments, the communication link may be a common communication bus. In some embodiments, communication connection 103 may include a physical connection based on optical fiber. Alternatively, in some embodiments, the physical connection is based on a twisted pair connection. Communication connection 103 enables low-latency, high-speed, long-distance communication connections.

[0044] In another aspect, the present disclosure relates to a corresponding uninterruptible power supply 100. It should be understood that the method described with reference to Figure 3 may be used in conjunction with the control unit 108 of the uninterruptible power supply 100. For the sake of brevity, further details will not be repeated here.

[0045] Compared to conventional approaches, the controller of each UPS unit in a parallel UPS system according to the present disclosure couples with the controllers of other UPS units to coordinate control activities without a supervisory or system-level controller. The methods described herein can be implemented in parallel configurations, particularly hard parallel and ring bus parallel configurations, which can extend the range of use. For example, UPS units 110 can be installed in parallel configurations over greater distances.

[0046] Although the present subject matter has been described in language specific to structural features and / or methodological acts, it should be understood that the present subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.

Claims

1. 1. A method for adjusting the frequency of a plurality of UPS units, each of which includes a controller, comprising: broadcasting, for the control unit of each UPS unit, an expected synchronization direction determined based on the frequency of the corresponding UPS unit and the frequency of the grid to other UPS units via a communication link; Obtaining the expected synchronization direction of the other UPS unit via the communication link; determining a primary synchronization direction based on the expected synchronization direction of each UPS unit; adjusting the frequency of each UPS unit based on the primary synchronization direction; A method comprising:

2. Applying a drift frequency to the frequency of the UPS unit in response to determining that the phase angle difference between the corresponding UPS unit and the grid is within an angle limit band centered around 180 degrees. The method of claim 1.

3. Adjusting the frequency of each UPS unit includes, in response to determining that the frequency of the UPS unit is higher than the frequency of the grid, lowering the frequency of the UPS unit until it is equal to the frequency of the grid. The method of claim 1.

4. Adjusting the frequency of each UPS unit includes, in response to determining that the frequency of the UPS unit is lower than the frequency of the grid, increasing the frequency of the UPS unit until it is equal to the frequency of the grid. The method of claim 1.

5. The range is selected from 5 to 15 degrees. The method of claim 2.

6. The communication link is a communication bus. The method of claim 1.

7. a switch (102) disposed between a load (200) and a power source (300) configured to supply power to the load (200); a power management module (110) comprising a primary energy store (112); an inverter (104) disposed between and coupled to the power management module (110) and the load (200); a controller (108) coupled to the power management module (110), the inverter (104), and the switch (102); The control unit (108) broadcasting, via a communication link, an expected synchronization direction for the control unit of each UPS unit, the expected synchronization direction being determined based on the frequency of the corresponding UPS unit and the frequency of the grid, to other UPS units; Obtaining the expected synchronization direction of the other UPS units via the communication link; determining a primary synchronization direction based on the expected synchronization direction of each UPS unit; configured to adjust the frequency of each UPS unit based on the primary synchronization direction Uninterruptible power supply device (100).

8. The control unit (108) is configured to apply a drift frequency to the frequency of the UPS unit in response to determining that the phase angle difference between the corresponding UPS unit and the grid is within an angle limit band included in a range centered at 180 degrees.

8. The uninterruptible power supply (100) of claim 7.

9. The control unit (108) further In response to determining that the frequency of the UPS unit is higher than the frequency of the grid, the frequency of the UPS unit is lowered until it becomes equal to the frequency of the grid.

8. The uninterruptible power supply (100) of claim 7.

10. The control unit (108) further In response to determining that the frequency of the UPS unit is lower than the frequency of the grid, the frequency of the UPS unit is increased until it becomes equal to the frequency of the grid.

8. The uninterruptible power supply (100) of claim 7.

11. The range is 5 to 15 degrees.

9. The uninterruptible power supply (100) of claim 8.

12. The communication link is a communication bus.

8. The uninterruptible power supply (100) of claim 7.

Citation Information

Patent Citations

  • secured POWER SUPPLY SYSTEM

    DE2319319A1

  • Uninterruptible power supply system

    JP2007228666A

  • Uninterruptible power supply system

    JP2009296829A

  • Uninterruptible power supply and update method therefor

    JP2016163527A

  • Method to select optimal synchronization source in a multiple uninterruptible power supply system

    US20150137604A1