connector
The detection unit in the connector system ensures accurate alignment of the lever, facilitating complete housing mating by detecting the rotation start position, thus preventing partial mating issues.
Patent Information
- Application Number
- JP2022105999
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-06-30
- Publication Date
- 2025-10-29
- Estimated Expiration
- 2042-06-30
AI Technical Summary
In existing lever-type connectors, the relative rotational position of the lever with respect to the driven member may not be correctly aligned during assembly, leading to a partially mated state of the housings.
Incorporation of a detection unit comprising a pin on the lever and a groove on the housing to ensure the lever is in the correct rotation start position, allowing for accurate assembly and mating of the housings.
Enables detection of the correct lever position during assembly, ensuring complete mating of the housings without requiring cumbersome unlocking operations.
Smart Images

Figure 0007761877000001 
Figure 0007761877000002 
Figure 0007761877000003
Abstract
Description
[Technical Field]
[0001] The present disclosure relates to connectors. [Background technology]
[0002] The lever-type connector disclosed in Patent Document 1 includes a first housing and a second housing that mate with each other, a lever attached to the first housing and rotatable between an initial position and a mating position, and a slider attached to the first housing and movable in parallel between a mating start position and a mating completion position. The slider is provided with a cam groove that allows a cam follower formed on the second housing to enter when the slider is in the mating start position and makes sliding contact with the cam follower during movement from the mating start position to the mating completion position. By rotating the lever from the initial position to the mating position, the slider moves from the mating start position to the mating completion position, and the cam follower slides into contact with the cam groove, thereby drawing the second housing to the first housing and mating them. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2018-195400 A Summary of the Invention [Problem to be solved by the invention]
[0004] In a configuration including a lever and a driven member that moves with the lever, as in Patent Document 1, when assembling the lever to the driven member, it is conceivable that the relative rotational position of the lever with respect to the driven member may not be in the correct position (initial position). In such a case, even if the lever is rotated from the initial position to the mating position after assembling the lever to the driven member, the driven member may not be able to move to the mating completion position. In this case, the two housings will be in a partially mated state.
[0005] The connector of the present disclosure was completed based on the above circumstances, and has an object to be able to detect whether or not the lever is in the rotation start position when assembling the lever to the housing. [Means for solving the problem]
[0006] The connector of the present disclosure comprises: a housing that mates with a mating housing; a lever attached to the housing so as to be rotatable between a rotation start position and a rotation completion position, and which fits the housing into the mating housing by rotating from the rotation start position to the rotation completion position; a detection unit that detects whether the lever is at the rotation start position when the lever is assembled to the housing; Equipped with. [Effects of the Invention]
[0007] According to the present disclosure, it is possible to detect whether the lever is in the correct position when assembling the lever to the housing. [Brief explanation of the drawings]
[0008] [Figure 1] FIG. 1 is a perspective view of a connector according to a first embodiment. [Figure 2] FIG. 2 is a perspective view showing the connector in an exploded state. [Figure 3] FIG. 3 is a side view showing a state in which the lever attached to the electric wire cover is at a rotation start position. [Figure 4] FIG. 4 is a side view showing the lever at the rotation start position when assembled to the housing main body. [Figure 5] FIG. 5 is a side cross-sectional view of the housing body. [Figure 6] FIG. 6 is a side cross-sectional view showing a state in which the slider is in a mating start position and the connector and the mating connector have not yet been mated. [Figure 7]7A and 7B are enlarged cross-sectional views taken along the line AA in FIG. 6, showing a state where the holding portion is held and a state where the holding portion is released. [Figure 8] FIG. 8 is a side cross-sectional view showing the connector and the mating connector in a mated state. [Figure 9] FIG. 9 is a side view showing a state in which the lever attached to the electric wire cover is at a position shifted from the rotation start position. [Figure 10] FIG. 10 is a side view showing the state when the lever, which is at a position shifted from the rotation start position, is assembled to the housing main body. [Figure 11] FIG. 11 is an explanatory diagram illustrating the force applied to the pin when the lever is attached to the housing body at a position displaced from the rotation start position. DETAILED DESCRIPTION OF THE INVENTION
[0009] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described. The connector of the present disclosure comprises: (1) a housing that mates with a mating housing; a lever attached to the housing so as to be rotatable between a rotation start position and a rotation completion position, and which fits the housing into the mating housing by rotating from the rotation start position to the rotation completion position; a detection unit that detects whether the lever is at the rotation start position when the lever is assembled to the housing; Equipped with. According to the configuration of the present disclosure, when the lever is assembled to the housing, the detection unit can detect whether the lever is in the rotation start position.
[0010] (2) Preferably, the detection unit has a pin provided on the lever and a groove provided on the housing, and the groove is provided along a path of movement of the pin when the lever at the rotation start position is assembled into the housing. With this configuration, when the lever is assembled into the housing, if the lever is at the rotation start position, the pin fits into the groove, making it possible to detect that the lever is at the rotation start position.
[0011] (3) The groove preferably has an arc-shaped portion that curves along the path of movement of the pin as the lever rotates. With this configuration, the cutout portion can be made the minimum size necessary compared to a configuration in which a large cutout is made in a wide area including the path of movement of the pin, making it easier to ensure the strength of the housing.
[0012] (4) In an axial view parallel to the pivot axis of the lever, the lever can be assembled to the housing by being inverted about a virtual axis that passes through the pivot axis and is parallel to the mating direction of the housing and the mating housing, and it is preferable that the pin moves through the virtual axis as the lever moves between the pivot start position and the pivot end position in the axial view. According to this configuration, the lever can be assembled to the housing by being inverted about the virtual axis. In addition, because the pin moves so as to pass through the virtual axis in the axial view, the groove can be configured to be less likely to expand in a direction away from the pivot axis.
[0013] (5) The connector further includes a slider that moves relative to the housing from a mating start position to a mating completion position as the lever rotates from the rotation start position to the rotation completion position, thereby mating the housing with the mating housing. The slider preferably has a retaining portion that holds the slider at the mating start position. According to this configuration, the retaining portion can hold the slider at the mating start position, thereby holding the lever at the rotation start position. Therefore, compared to a configuration in which a locking mechanism is provided between the lever and the housing, cumbersome operations such as unlocking are not required.
[0014] [Details of the embodiments of the present disclosure] [Example 1] A connector according to a first embodiment of the present disclosure will be described with reference to FIGS. 1 to 11. The present invention is not limited to these examples, but is defined by the claims, and includes all modifications within the meaning and scope of the claims. In this first embodiment, the front-to-back direction is defined as the positive direction of the X axis in FIGS. 1 and 6. The left-to-right direction is defined as the positive direction of the Y axis in FIG. 1. The left-to-right direction and the width direction are used synonymously. The up-to-down direction is defined as the positive direction of the Z axis in FIGS. 1 and 6.
[0015] 1. Configuring the Connector As shown in Fig. 1, the connector 10 of the first embodiment includes a housing 20, a lever 30, and a pair of sliders 40. As shown in Fig. 8, the connector 10 is mated with a mating connector 100. The mating connector 100 includes a mating housing 110.
[0016] The housing 20 has a housing main body 50 and an electric wire cover 60. The housing main body 50 and the electric wire cover 60 are made of, for example, synthetic resin. For example, a female terminal fitting (not shown) is inserted into the housing main body 50. An electric wire (not shown) connected to the terminal fitting is led out above the housing main body 50, bent inside the electric wire cover 60, and led out to the rear of the housing 20. A lever 30 is rotatably attached to the electric wire cover 60.
[0017] The housing main body 50 is symmetrical in the front-rear direction. As shown in FIG. 2, a pair of left and right guide spaces 51 extending in the front-rear direction are formed within the housing main body 50. The slider 40 is accommodated in the guide spaces 51. The pair of guide spaces 51 are positioned along the left and right outer wall portions 52 of the housing main body 50. The front and rear ends of the guide space 51 are open in the shape of elongated slits extending in the up-down direction on the front and rear end faces of the housing main body 50. As shown in FIG. 7, stoppers 54 are formed at the front and rear ends of the guide space 51 by recessing the inner surface of the outer wall portion 52 (the surface facing the guide space 51). The stoppers 54 come into contact with the slider 40 to hold the slider 40, as will be described later.
[0018] The lever 30 has an operating part 31 and a pair of symmetrical arm parts 32. The operating part 31 has a shape elongated in the left-right direction. The pair of arm parts 32 extend from both the left and right ends of the operating part 31. The lever 30 is a single part made of, for example, synthetic resin. A bearing hole 33 is provided in the arm part 32. The bearing hole 33 is fitted onto the shaft part 61 of the electric wire cover 60. When the operating part 31 is grasped and an operating force is applied to the lever 30, the lever 30 rotates around the shaft part 61 of the electric wire cover 60 between a rotation start position (see FIGS. 3 and 6) and a rotation completion position (see FIG. 8). At the rotation start position, the operating part 31 is located forward of the shaft part 61, and at the rotation completion position, the operating part 31 is located rearward of the shaft part 61. An arc-shaped gear 34 is formed on the inner surface of the arm part 32 and is concentric with the bearing hole 33. The gear 34 will be described later. Slider 40 It meshes with rack 43.
[0019] In response to operation of the lever 30, the slider 40 moves parallel in the front-rear direction between an interlocking start position and an interlocking completion position where the two housings 20, 110 are interlocked. The slider 40 is made of, for example, synthetic resin. The slider 40 has a plate-shaped main body portion 41 and a holding portion 42. The slider 40 is a single component. As shown in FIG. 2, the plate-shaped main body portion 41 is in the shape of a rectangular plate that is long in the front-rear direction. A rack 43 extending in the front-rear direction is formed on the upper edge of the plate-shaped main body portion 41. As shown in FIGS. 2 and 6, a pair of cam grooves 44 spaced apart in the front-rear direction is formed on the inner surface of the plate-shaped main body portion 41 (the surface facing the other plate-shaped main body portion 41). The lower end of the cam groove 44 opens downward.
[0020] As shown in FIGS. 2 and 6, a holding portion 42 is provided on the rear end side of the plate-shaped main body 41. The holding portion 42 functions to hold the slider 40 in the mating start position. As shown in FIGS. 6 and 7, the holding portion 42 includes an arm-shaped locking piece 42A, a support portion 42B, and a release extension portion 42C. The arm-shaped locking piece 42A is elongated and extends in the front-rear direction. The support portion 42B extends in the up-down direction from the base end of the arm-shaped locking piece 42A. The extension end of the support portion 42B is connected to the plate-shaped main body 41 and is supported by the plate-shaped main body 41. The release extension portion 42C extends in a cantilevered manner from the base end of the arm-shaped locking piece 42A toward the opposite side from the arm-shaped locking piece 42A. The holding portion 42 can tilt left and right with the support portion 42B as a fulcrum.
[0021] As shown in Fig. 4, the connector 10 includes a detection unit 70. The detection unit 70 functions to detect whether the lever 30 is in the rotation start position when the lever 30 is assembled to the housing main body 50. The detection unit 70 has a pin 35 provided on the lever 30, a groove 53 provided on the housing main body 50, and an outer wall 52. The detection units 70 are provided on both the left and right sides of the connector 10.
[0022] 2 and 3, the pins 35 are cylindrical and protrude parallel to the shaft 61 from the left and right outer surfaces of the arm portion 32 (the surfaces opposite the other arm portion 32). The pins 35 are eccentric with respect to the rotation axis L1 (see FIG. 3) of the lever 30. The pins 35 are located on the opposite side of the bearing hole 33 from the operating portion 31.
[0023] Groove portions 53 are formed on the inner surfaces (surfaces facing the guide space 51) of both left and right outer wall portions 52 of the housing main body 50. Here, in an axial view parallel to the rotation axis L1 (see FIG. 6) of the lever 30, an axis passing through the rotation axis L1 and parallel to the fitting direction (Z-axis direction) of the housing 20 and the mating housing 110 is defined as a virtual axis L2. The groove portions 53 are symmetrical in the front-to-rear direction with respect to the virtual axis L2.
[0024] As shown in Figures 4 and 5, the groove 53 has a pair of end portions 53A and a central portion 53B provided between the pair of end portions 53A. The end portions 53A extend in the vertical direction. The end portions 53A are provided along the movement path of the pin 35 when the lever, which is in the rotation start position, is assembled to the housing main body 50. Both ends of the central portion 53B are connected to the lower ends of both end portions 53A. The central portion 53B is an arc-shaped portion that curves along the movement path of the pin 35 as the lever 30 rotates. The central portion 53B has an arc-shaped shape that convex downward. The central portion 53B penetrates the outer wall portion 52 of the housing main body 50 in the wall thickness direction.
[0025] 2. Configuration of the mating connector The mating connector 100 includes a mating housing 110 (see FIG. 6) and mating terminal fittings (not shown). The mating housing 110 includes cam followers 111 (see FIG. 6) and a retention release portion 112 (see FIG. 7). A pair of cam followers 111 is provided on each of the left and right side surfaces of the mating housing 110. On each of the left and right side surfaces of the mating housing 110, a pair of cam followers 111 is arranged with a gap in the front-rear direction. The cam followers 111 are cylindrical protrusions. The retention release portions 112 are protrusion-shaped at both front and rear end portions of the left and right outer surfaces of the mating housing 110.
[0026] 3. Connector assembly process Next, the assembly process of the connector 10 will be described. First, the lever 30 is rotatably assembled to the wire cover 60. As shown in FIG. 3, the lever 30 is moved to a rotation start position relative to the wire cover 60. The slider 40 is accommodated in the guide space 51 of the housing body 50. The slider 40 is moved to a mating start position. The slider 40 at the mating start position is restricted by the retaining portion 42 from moving toward the mating completion position, and is held at the mating start position.
[0027] When the connectors 10, 100 are not yet mated and the slider 40 is in the mating start position, the retaining portion 42 is in the retaining position, as shown by the solid line in Fig. 7. The arm-shaped locking piece 42A is positioned so as to face, from the rear, a stopper 54 provided on the inner surface of the housing main body 50. When the slider 40 is urged toward the mating completion position, the arm-shaped locking piece 42A abuts against the stopper 54, thereby restricting the movement of the slider 40.
[0028] Next, the lever 30 and the wire cover 60 are assembled to the housing main body 50. At this time, the detection unit 70 can detect whether the lever 30 is in the rotation start position. One (rear) of the pair of end portions 53A of the groove portion 53 is provided along the movement path of the pin 35 when the lever 30 in the rotation start position is assembled to the housing main body 50. Therefore, when the lever 30 is in the rotation start position as shown in FIG. 3, the pin 35 enters into the end portion 53A as shown by the solid line in FIG. 4. Therefore, it can be detected that the lever 30 is in the rotation start position. When the pin 35 enters into the end portion 53A and the lever 30 and the wire cover 60 are properly assembled to the housing main body 50, the gear 34 of the lever 30 and Slider 40 Rack 43 engages.
[0029] On the other hand, when the lever 30 is at a position shifted from the rotation start position as shown in Fig. 9, the pin 35 interferes with the upper edge 55 (the portion where the end portion 53A is not open) of the outer wall portion 52 of the housing main body 50 as shown in Fig. 10. Therefore, the pin 35 does not enter the end portion 53A, and it can be detected that the lever 30 is not at the rotation start position.
[0030] 4. Mating process of connector and mating connector Next, the mating process of the connector 10 and the mating connector 100 will be described. With the lever 30 in the rotation start position and the slider 40 held in the mating start position, the mating housing 110 is mated into the housing main body 50 from below. As shown in FIG. 6, the cam follower 111 enters the cam groove 44. As the mating housing 110 enters, the release portion 112 presses the release extension 42C as shown in FIG. 7. This pressing action causes the retaining portion 42 to tilt to the release position (see the two-dot chain line in FIG. 7) with the support portion 42B as a fulcrum, as shown in FIG. 7, and the arm-shaped locking piece 42A is displaced to a position away from the stopper 54 (a position laterally inward of the stopper 54). As a result, the slider 40 is released from its hold by the housing main body 50 and is ready to move toward the mating completion position.
[0031] Thereafter, the operating portion 31 of the lever 30 is grasped, and the lever 30 is rotated from the rotation start position to the rotation completion position. As the lever 30 is operated, the slider 40 moves from the mating start position to the mating completion position, and the connector 10 and the mating connector 100 are pulled up and down by the sliding of the cam groove 44 and the cam follower 111. As shown in Figure 8, when the lever 30 reaches the rotation completion position and the slider 40 reaches the mating completion position, the mating of the connector 10 and the mating connector 100 is completed.
[0032] When disconnecting the mated connector 10 from the mating connector 100, the lever 30 is rotated from the rotation completion position to the rotation start position. This operation moves the slider 40 from the mating completion position to the mating start position, and the connector 10 and the mating connector 100 are disconnected by the sliding of the cam groove 44 and the cam follower 111.
[0033] 5. Reverse assembly of the lever As described above, the housing main body 50 is symmetrical in the front-rear direction, so the lever 30 can be mounted to the housing 20 in an inverted state about the virtual axis L2.
[0034] As viewed in the axial direction, the pin 35 moves through the imaginary axis L2 as the lever 30 moves between the rotation start position and the rotation completion position. As shown in FIG. 4, the pin 35 is in the position indicated by the solid line when the lever 30 is in the rotation start position, and in the position indicated by the dashed line when the lever 30 is in the rotation completion position. This configuration allows the movement path of the pin 35 to be arranged so as to straddle the center (imaginary axis L2) of the housing main body 50 in the front-rear direction. This makes it difficult for the groove portion 53 to expand in the front-rear direction, allowing the size in the front-rear direction to be minimized.
[0035] 6. Guide the lever to the starting position As shown in FIG. 9 , when the lever 30 is shifted from the rotation start position toward the rotation completion position and is to be assembled to the housing main body 50, the lever 30 may be guided to the rotation start position and rotated. For example, as shown in FIG. 11 , when the pin 35 interferes with the upper edge 55 of the outer wall portion 52 of the housing main body 50, the pin 35 receives an upward force F1 from the upper edge 55. Dividing the force F1 into its components, the component of the force F1 directed toward the rotation axis L1 is force F2, and the component perpendicular to the direction toward the rotation axis L1 is force F3. Force F3 is a force that rotates the lever 30 to the rotation start position. Therefore, by continuing to press the lever 30 downward, the lever 30 can be guided to the rotation start position, and the pin 35 can be inserted into the end portion 53A.
[0036] 7. Effects of Example 1 The connector 10 of the first embodiment includes a detection unit 70 that detects whether the lever 30 is in the rotation start position when the lever 30 and the wire cover 60 are assembled to the housing main body 50. Therefore, when the lever 30 and the wire cover 60 are assembled to the housing main body 50, the detection unit 70 can detect whether the lever 30 is in the rotation start position.
[0037] The detection unit 70 of the first embodiment has a pin 35 provided on the lever 30, a groove 53 provided on the housing main body 50, and an outer wall 52. An end portion 53A of the groove 53 is provided along a movement path of the pin 35 when the lever 30, which is in the rotation start position, is assembled to the housing main body 50. According to this configuration, when the lever 30 and the wire cover 60 are assembled to the housing main body 50, if the lever 30 is in the rotation start position, the pin 35 enters the groove 53 (end portion 53A), and it is possible to detect that the lever 30 is in the rotation start position.
[0038] Groove 53 in the first embodiment has an arc-shaped portion (central portion 53B) that curves along the path of movement of pin 35 accompanying the rotation of lever 30. With this configuration, the cutout portion can be made the minimum necessary size compared to a configuration in which a wide area including the path of movement of pin 35 is largely cut out, making it easier to ensure the strength of housing main body 50.
[0039] In the axial view parallel to the rotation axis L1 of the lever 30, the lever 30 of the first embodiment can be assembled to the housing main body 50 by being inverted about an imaginary axis L2 that passes through the rotation axis L1 and is parallel to the fitting direction of the housing 20 and the mating housing 110. In the axial view, the pin 35 moves and passes through the imaginary axis L2 as the lever 30 moves between the rotation start position and the rotation completion position. With this configuration, the lever 30 can be assembled to the housing main body 50 by being inverted about the imaginary axis L2. Furthermore, because the pin 35 moves so as to pass through the imaginary axis L2 in the axial view, the groove portion 53 can be configured to be less likely to expand in a direction away from the imaginary axis L2.
[0040] The connector 10 of the first embodiment includes a slider 40 that moves relative to the housing main body 50 from a mating start position to a mating completion position as the lever 30 rotates from the rotation start position to the rotation completion position, thereby mating the housing 20 with the mating housing 110. The slider 40 has a retaining portion 42 that holds the slider 40 at the mating start position. With this configuration, the retaining portion 42 can hold the slider 40 at the mating start position, thereby holding the lever 30 at the rotation start position. Therefore, compared to a configuration in which a locking mechanism is provided between the lever 30 and the housing 20, cumbersome operations such as unlocking are not required.
[0041] [Other Examples] The present invention is not limited to the examples described above and illustrated in the drawings, but is defined by the claims. The present invention includes the meaning equivalent to the claims and all modifications within the scope of the claims, including the following embodiments. In the first embodiment, the housing 20 is composed of the housing body 50 and the wire cover 60. However, a single-component housing may be used. In this case, a groove is provided in the housing, and the pin of the lever and the groove in the housing form a detection unit. In the first embodiment, the connector 10 may not include a slider. In this case, a cam follower provided on one of the lever and the mating housing may slide in a cam groove provided on the other of the lever and the mating housing, thereby fitting the two housings together. In the first embodiment, the lever has a pin and the housing has a groove, but the housing may have a pin and the lever may have a groove. The pin moves in the groove, causing the lever to rotate relative to the housing. In the first embodiment, the groove 53 has portions that extend vertically (a pair of end portions 53A), but it may not have such portions and may instead have an arc shape that is convex downward as a whole. [Explanation of symbols]
[0042] 10...Connector 20…Housing 30...Lever 31...Operation unit 32...Arm section 33...Bearing hole 34...Gear 35...pin 40...Slider 41...Plate-shaped main body 42...Holding part 42A...Arm-shaped locking piece 42B…Support part 42C…Release extension 43...Rack 44...Cam groove 50...Housing body 51...Guide space 52...Outer wall part 53...Groove 53A…End part 53B…Central part 54...Stopper 55...Top edge 60...Wire cover 61...Shaft 70...Detection unit 100...Mating connector 110...Mating housing 111...Cam follower 112...Holding release section L1...Rotation axis L2: Virtual axis
Claims
1. a housing that mates with a mating housing; a lever attached to the housing so as to be rotatable between a rotation start position and a rotation completion position, and which fits the housing into the mating housing by rotating from the rotation start position to the rotation completion position; a detection unit that detects whether the lever is at the rotation start position when the lever is assembled to the housing; Equipped with The detection unit a pin provided on the lever; a groove provided in the housing; and the groove is provided along a movement path of the pin when the lever in the rotation start position is assembled to the housing, the groove portion has an arc-shaped portion that curves along a moving path of the pin accompanying the rotation of the lever, The housing includes a housing body and a wire cover. The lever is rotatably attached to the wire cover, The detection unit detects whether the lever, which is attached to the wire cover, is at the rotation start position when the lever is attached to the housing body.
2. A housing that mates with a mating housing; a lever attached to the housing so as to be rotatable between a rotation start position and a rotation completion position, and which fits the housing into the mating housing by rotating from the rotation start position to the rotation completion position; a detection unit that detects whether the lever is at the rotation start position when the lever is assembled to the housing; Equipped with The detection unit a pin provided on the lever; a groove provided in the housing; and the groove is provided along a movement path of the pin when the lever in the rotation start position is assembled to the housing, the groove portion has an arc-shaped portion that curves along a moving path of the pin accompanying the rotation of the lever, the lever can be assembled to the housing by being inverted about a virtual axis that passes through the pivot axis and is parallel to a fitting direction of the housing and the mating housing when viewed in an axial direction parallel to the pivot axis of the lever, A connector in which, as viewed in the axial direction, the pin moves through the virtual axis as the lever moves between the rotation start position and the rotation completion position.
3. A slider is provided which moves relative to the housing from a mating start position to a mating completion position as the lever rotates from the rotation start position to the rotation completion position, thereby mating the housing with the mating housing; The slider has a holding portion that holds the slider at the mating start position. The connector according to claim 1 or 2, comprising:
Citation Information
Patent Citations
Lever-type connector
JP1998144387A
Lever engagement type power-source circuit breaker
JP2003100385A
Lever connector
JP2003151688A
Connector
JP2014165028A
Lever type electric connector
JP2015122182A