Photocurable composition, three-dimensional object, and dental product

Abstract

This photocurable composition contains a photopolymerizable component and a photopolymerization initiator, wherein a diluted liquid (D1), which is obtained by diluting the photocurable composition with ethanol so that the ethanol content is 99 mass%, satisfies a condition (X).　Condition (X): The transmittance at at least one wavelength that falls within the wavelength range 365-405 nm, as measured at a light path length of 1 cm, is 1.0-70.0%.

Description

[Technical Field]

[0001] The present disclosure relates to a photocurable composition, a three-dimensional object, and a dental product. [Background technology]

[0002] In recent years, dental products such as dental prostheses and instruments used in the oral cavity have been studied. For example, from the viewpoint of the efficiency of manufacturing these dental products, a method of manufacturing three-dimensional objects such as dental products by stereolithography using a 3D printer is known (see, for example, Patent Document 1).

[0003] Patent Document 1: Patent No. 4160311 Summary of the Invention [Problem to be solved by the invention]

[0004] However, when a three-dimensional object is produced by stereolithography using a photocurable composition, the desired modeling accuracy may not be achieved in some cases. For example, the thickness of a part of the three-dimensional object in the direction of light propagation during stereolithography may be greater than the desired thickness (i.e., thickness accuracy may be insufficient). Therefore, there is a demand for a photocurable composition that can produce a three-dimensional object with excellent modeling accuracy.

[0005] An object of one aspect of the present disclosure is to provide a photocurable composition that can be used to obtain a three-dimensionally shaped object with excellent modeling precision, and a three-dimensionally shaped object and a dental product obtained from the photocurable composition. [Means for solving the problem]

[0006] The means for solving the above problems include the following aspects. <1> A photocurable composition containing a photopolymerizable component and a photopolymerization initiator, A photocurable composition, wherein a diluted solution (D1) obtained by diluting the photocurable composition with ethanol so that the ethanol content is 99% by mass satisfies the following condition (X): Condition (X): The transmittance at at least one wavelength within the wavelength range of 365 nm to 405 nm, measured under the condition of an optical path length of 1 cm, is 1.0% or more and 70.0% or less. <2> The dilution liquid (D1) satisfies at least one of the following conditions (1) and (2): <1> The photocurable composition according to claim 1. Condition (1): The transmittance at a wavelength of 405 nm measured with an optical path length of 1 cm is 1.0% or more and 70.0% or less. Condition (2): The transmittance at a wavelength of 385 nm measured with an optical path length of 1 cm is 1.0% or more and 70.0% or less. <3> Further, the composition contains a dye compound. <2> The photocurable composition according to claim 1. <4> When the dilution liquid (D1) satisfies the condition (1), the sum of the values ​​(A) defined by the following formula (a) for the colorant compounds contained in the photocurable composition is 0.01 or more and 3.00 or less: When the dilution liquid (D1) satisfies the condition (2), the sum of the values ​​(B) defined by the following formula (b) for the dye compounds contained in the photocurable composition is 0.01 or more and 3.00 or less: <3> The photocurable composition according to claim 1. Value (A) = (x1 / y1) × 100 ... Equation (a) Value (B) = (x² / y²) × 100 … Equation (b) [In formula (a), x1 represents the content of the dye compound in parts by mass relative to 100 parts by mass of the photopolymerizable component contained in the photocurable composition, y1 represents the transmittance (%) at a wavelength of 405 nm, measured with an optical path length of 0.5 cm for a diluted solution (D2) prepared by diluting with ethanol so that the content of the dye compound becomes 0.01% by mass. In formula (b), x2 represents the content of the dye compound in parts by mass relative to 100 parts by mass of the photopolymerizable component contained in the photocurable composition, y2 represents the transmittance (%) at a wavelength of 385 nm, measured with a light path length of 0.5 cm for a diluted solution (D2) prepared by diluting the solution with ethanol so that the content of the dye compound becomes 0.01% by mass. <5> When the dilution liquid (D1) satisfies the condition (1), each dye compound contained in the photocurable composition satisfies the following condition (1-1): When the dilution liquid (D1) satisfies the condition (2), each dye compound contained in the photocurable composition satisfies the following condition (2-1): <3> or <4> The photocurable composition according to claim 1. Condition (1-1): A diluted solution (D2) is prepared by diluting the solution with ethanol so that the dye compound content is 0.01% by mass. The transmittance at a wavelength of 405 nm measured at an optical path length of 0.5 cm is 0.1% or more and 80.0% or less. Condition (2-1): A diluted solution (D2) is prepared by diluting the solution with ethanol so that the dye compound content is 0.01% by mass. The transmittance at a wavelength of 385 nm measured at an optical path length of 0.5 cm is 0.1% or more and 80.0% or less. <6> The coloring compound includes at least one of a dye and a pigment. <3> ~ <5> 1. The photocurable composition according to claim 1 . <7> The photopolymerizable component includes a (meth)acrylic monomer. <1> ~ <6> 1. The photocurable composition according to claim 1 . <8> the (meth)acrylic monomer includes at least one of a monofunctional (meth)acrylic monomer and a difunctional (meth)acrylic monomer, the total amount of the bifunctional (meth)acrylic monomer and the monofunctional (meth)acrylic monomer is 90% by mass or more based on the total amount of the (meth)acrylic monomers; <7> The photocurable composition according to claim 1. <9> The (meth)acrylic monomer includes a difunctional (meth)acrylic monomer. <7> or <8> The photocurable composition according to claim 1. <10> The photocurable composition does not contain an inorganic filler, or, if the photocurable composition contains an inorganic filler, the content of the inorganic filler relative to the total amount of the photocurable composition is 10 mass% or less. <1> ~ <9> 1. The photocurable composition according to claim 1 . <11> The viscosity measured using an E-type viscometer at 25°C and 50 rpm is 5 mPa·s to 6000 mPa·s. <1> ~ <10> 1. The photocurable composition according to claim 1 . <12> A photocurable composition for stereolithography, <1> ~ <11> 1. The photocurable composition according to claim 1 . <13> Used in the manufacture of dental products, <1> ~ <12> 1. The photocurable composition according to claim 1 . <14> <1> ~ <13> 1. A three-dimensionally shaped object, which is a cured product of the photocurable composition according to any one of 1 to 8. <15> Having at least one of a recess and a space <14> The three-dimensional object according to claim 1. <16> <14> or <15> A dental product comprising the three-dimensional object described in 1. [Effects of the Invention]

[0007] According to one aspect of the present disclosure, there are provided a photocurable composition that can be used to obtain a three-dimensional object with excellent modeling precision, and a three-dimensional object and a dental product obtained from the photocurable composition. [Brief explanation of the drawings]

[0008] [Figure 1] 1 is a schematic perspective view illustrating an example of a three-dimensional object according to the present disclosure. DETAILED DESCRIPTION OF THE INVENTION

[0009] In the present disclosure, a numerical range expressed using "to" means a range that includes the numerical values ​​before and after "to" as the lower and upper limits. In the present disclosure, the term "process" includes not only an independent process but also a process that cannot be clearly distinguished from other processes as long as the intended purpose of the process is achieved. In the present disclosure, when a plurality of substances corresponding to each component are present in the composition, the amount of each component contained in the composition means the total amount of the plurality of substances present in the composition, unless otherwise specified. In the numerical ranges described in stages in this disclosure, the upper or lower limit value described in one numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. Furthermore, in the numerical ranges described in this disclosure, the upper or lower limit value of that numerical range may be replaced with a value shown in the examples. In the present disclosure, the term "light" is a concept that encompasses active energy rays such as ultraviolet light and visible light. In this disclosure, "(meth)acrylic monomer" means an acrylic monomer or a methacrylic monomer, "(meth)acryloyl group" means an acryloyl group or a methacryloyl group, "(meth)acrylate" means an acrylate or a methacrylate, "(meth)acrylic acid" means acrylic acid or methacrylic acid, and "(meth)acrylonitrile" means acrylonitrile or methacrylonitrile.

[0010] [Photocurable composition] The photocurable composition of the present disclosure is a photocurable composition containing a photopolymerizable component and a photopolymerization initiator, The photocurable composition is diluted with ethanol to an ethanol content of 99% by mass to obtain a diluted solution (D1), which satisfies the following condition (X): It is a photocurable composition.

[0011] Condition (X): The transmittance at at least one wavelength within the wavelength range of 365 nm to 405 nm, measured under the condition of an optical path length of 1 cm, is 1.0% or more and 70.0% or less.

[0012] Conventionally, when a photocurable composition is used to produce a three-dimensional object by stereolithography, it has sometimes been difficult to obtain the desired modeling accuracy. For example, there have been cases where the thickness of a part of the three-dimensional object in the direction of light propagation during stereolithography is greater than the desired thickness (i.e., thickness accuracy is insufficient). In this regard, the photocurable composition of the present disclosure satisfies the above condition (X), thereby making it possible to obtain a three-dimensional object with excellent modeling precision (for example, excellent thickness precision). An example of the above-mentioned conventional problem and an example of the effect of the photocurable composition of the present disclosure will be described below.

[0013] As a type of stereolithography, liquid tank type stereolithography (i.e., stereolithography using a liquid tank) is known. In liquid vat stereolithography, a portion of the photocurable composition (i.e., uncured photocurable composition in a liquid state; the same applies below) contained in a liquid vat is cured by irradiating it with light to form a cured layer, and by repeating this process, the cured layers are stacked to obtain a three-dimensional object. Liquid vat stereolithography differs from inkjet stereolithography in that it uses a liquid vat. Liquid vat-type stereolithography can be broadly divided into DLP (Digital Light Processing) and SLA (Stereolithography) methods. In the DLP method, a surface of light is irradiated onto a photocurable composition in a liquid vat. In the SLA method, a laser beam is scanned onto a photocurable composition in a liquid vat.

[0014] In an example of DLP type stereolithography, for example, a build table that is movable in the vertical direction; a tray (i.e., a liquid tank) disposed below the build table (on the gravity direction side; the same applies below), including a light-transmitting portion, and containing a photocurable composition; a light source (e.g., an LED light source) disposed below the tray for irradiating the photocurable composition in the tray with planar light through the light-transmitting portion of the tray; A 3D printer equipped with this (for example, "Cara Print4.0" manufactured by Kulzer, "Max UV" manufactured by Asiga, etc.) is used. In this example, first, a gap of one layer is provided between the build table and the tray, and this gap is filled with a photocurable composition. Next, the photocurable composition filled in the gap is irradiated with planar light from below through the light-transmitting portion of the tray, and the area irradiated with light is cured to form a first cured layer. Next, the gap between the build table and the tray is widened by the next layer, and the resulting space is filled with photocurable composition. Next, the photocurable composition filled in the space is irradiated with light in the same manner as for curing the first layer, to form a second cured layer. By repeating the above operations, cured layers are stacked to produce a three-dimensional object.

[0015] FIG. 1 is a schematic perspective view showing an example of a three-dimensional object (three-dimensional object 10) according to the present disclosure. 1, the three-dimensional object 10 includes a bottom surface portion 12 and a pair of opposing side surfaces 14 and 16. The pair of side surfaces 14 and 16 are substantially perpendicular to the bottom surface portion 12. The pair of side surfaces 14 and 16 and the bottom surface portion 12 form a recess 20. 1 means the direction of gravity during the manufacturing stage of the three-dimensional object 10. The traveling direction of light during the manufacturing stage of the three-dimensional object 10 is opposite to the direction of gravity G.

[0016] When manufacturing the three-dimensional object 10 by DLP stereolithography, the pair of side portions 14 and 16 may be formed in order from the upper side (the side opposite to the direction of gravity G) to the lower side (toward the direction of gravity G) by stacking cured layers, and finally the bottom surface portion 12 may be formed. When the formation of the bottom surface portion 12 is completed, the entire three-dimensional object 10 is placed between the build table and the tray, and the upper surfaces of the pair of side portions 14 and 16 are in contact with the build table. In the step of forming the bottom surface portion 12, only a portion of the photocurable composition placed in the gap between the build table and the tray, having a desired thickness, is cured to form a single cured layer, and this operation is repeated to stack the cured layers, thereby forming the bottom surface portion 12. That is, in the step of forming the cured layer that constitutes the bottom surface portion 12, the photocurable composition is also present in the region that corresponds to the recess 20, but the photocurable composition in the region that corresponds to the recess 20 is not cured, and only the photocurable composition in the region that corresponds to the cured layer that constitutes the bottom surface portion 12 is cured in a layer. Here, when a conventional photocurable composition is used, when forming the bottom surface portion 12, one cured layer may become thicker than the desired thickness, and as a result, the thickness of the bottom surface portion 12 formed by stacking the cured layers may become thicker than the desired thickness (i.e., the set value). The thickness here refers to the thickness in the direction of light propagation. The reason why one cured layer becomes thicker than the desired thickness is thought to be that the light transmittance of the photocurable composition is too high, so that not only the thickness of the photocurable composition necessary for forming the cured layer but also the portion that should not be cured (i.e., the region corresponding to the recess 20) is cured. On the other hand, when a conventional photocurable composition is used, if the amount of light irradiation is reduced in order to adjust one cured layer to the desired thickness, curing may be insufficient, which may result in defective molding.

[0017] Regarding the above-mentioned problem, when the photocurable composition of the present disclosure is used, it is possible to prevent the bottom surface portion 12 from being too thick. In other words, it is possible to improve the thickness precision of the bottom surface portion 12 that is formed. The reason for this effect is believed to be that the dilution (D1) of the photocurable composition of the present disclosure satisfies condition (X), thereby suppressing insufficient and excessive light transmittance of the photocurable composition. By suppressing insufficient light transmittance of the photocurable composition, insufficient curing is suppressed, and thus defective molding is suppressed. By suppressing excessive light transmittance of the photocurable composition, the cured layer is suppressed from becoming too thick.

[0018] The satisfaction of condition (X) by the dilution (D1) of the photocurable composition of the present disclosure means that the transmittance of the photocurable composition of the present disclosure at at least one wavelength within the wavelength range of 365 nm to 405 nm is within a specific range, just enough. Here, the wavelength within the wavelength range of 365 nm to 405 nm (for example, the wavelength of 365 nm or the wavelength of 405 nm) is a typical wavelength of light used in 3D printers. In the present disclosure, in order to strictly specify the range of the transmittance of the photocurable composition, the transmittance of the diluted solution (D1) of the photocurable composition is specified, rather than the transmittance of the photocurable composition itself. Here, the diluted solution (D1) is a diluted solution obtained by diluting the photocurable composition of the present disclosure with ethanol so that the ethanol content is 99% by mass.

[0019] The problem of thickness accuracy of the bottom surface 12 of the three-dimensional object 10 described above is not limited to the bottom surface 12 of the three-dimensional object 10, but can occur in all three-dimensional objects (e.g., dental products) that have at least one of a recess and a space, and in parts where the thickness direction is the direction of light propagation (i.e., the vertical direction). Here, the concept of a recess includes a recess formed by a bottom and at least a pair of side surfaces (for example, recess 20), a hole with a bottom, and the like. The concept of space also includes an internal space completely surrounded by the walls of a three-dimensional object, a through hole, and the like.

[0020] <Application> There are no particular limitations on the applications of the photocurable composition of the present disclosure. The photocurable composition of the present disclosure is preferably a photocurable composition for stereolithography, from the viewpoint of more effectively improving the modeling accuracy of a three-dimensionally shaped object.

[0021] The photocurable composition of the present disclosure more effectively exhibits the effect of improving the thickness accuracy of a three-dimensionally shaped object (particularly, improving the thickness accuracy in the direction of light travel during photolithography), and therefore, It is more preferable that the composition is a photocurable composition for stereolithography using a liquid tank method (for example, a DLP method or an SLA method, preferably a DLP method), It is more preferable that the composition is a photocurable composition for producing a three-dimensional object having at least one of a recess and a space by liquid tank type stereolithography. The recess and the space are as described above.

[0022] Furthermore, the photocurable composition of the present disclosure is preferably a photocurable composition used for producing dental products, from the viewpoint of more effectively improving the molding accuracy of a three-dimensionally shaped object. The dental product preferably includes a three-dimensional object having at least one of a recess and a space. Dental products include dentures (i.e., artificial teeth), denture bases, dental prostheses, medical instruments used in the oral cavity, dental models, models for lost-lose casting, and the like. Dental prostheses include inlays, crowns, bridges, temporary crowns, temporary bridges, and the like. Medical devices used in the oral cavity include mouthpieces, mouthguards, orthodontic appliances, occlusal splints, impression trays, surgical guides, and the like. Examples of dental models include tooth and jaw models.

[0023] In the photocurable composition of the present disclosure, the diluent (D1) preferably satisfies at least one of the conditions (1) and (2). Condition (1): The transmittance at a wavelength of 405 nm measured with an optical path length of 1 cm is 1.0% or more and 70.0% or less. Condition (2): The transmittance at a wavelength of 385 nm measured with an optical path length of 1 cm is 1.0% or more and 70.0% or less.

[0024] In the present disclosure, a photocurable composition in which the diluent (D1) satisfies the condition (1) may hereinafter be referred to as a photocurable composition according to the first embodiment, and a photocurable composition in which the diluent (D1) satisfies the condition (2) may hereinafter be referred to as a photocurable composition according to the second embodiment.

[0025] The satisfaction of condition (1) of the diluted solution (D1) of the photocurable composition means that the transmittance of the photocurable composition at a wavelength of 405 nm is within a specific range, neither more nor less than the specified range, and the satisfaction of condition (2) of the diluted solution (D1) of the photocurable composition means that the transmittance of the photocurable composition at a wavelength of 385 nm is within a specific range, neither more nor less than the specified range. As mentioned above, the wavelengths of 405 nm and 385 nm are typical wavelengths of light used in 3D printers.

[0026] For convenience of explanation, the photocurable composition according to the first embodiment and the photocurable composition according to the second embodiment will be described separately below. However, the photocurable composition of one of the first and second embodiments may satisfy the requirements of the photocurable composition of the other embodiment. For example, the photocurable composition of the first embodiment may satisfy the requirements of the photocurable composition of the second embodiment (i.e., the diluent (D1) satisfies condition (2)). Furthermore, the photocurable composition of the present disclosure is not limited to the following first and second embodiments. As described above, the photocurable composition of the present disclosure is not particularly limited as long as it contains a photopolymerizable component and a photopolymerization initiator, and the dilution liquid (D1) satisfies condition (X) (i.e., the transmittance at at least one wavelength within the wavelength range of 365 nm to 405 nm, measured under conditions of an optical path length of 1 cm, is 1.0% or more and 70.0% or less). Furthermore, even if the photocurable composition of the present disclosure is an embodiment other than the first and second embodiments, it may satisfy the requirements of the photocurable composition of the first or second embodiment shown below.

[0027] <Photocurable composition according to the first embodiment> The photocurable composition according to the first embodiment is a photocurable composition containing a photopolymerizable component and a photopolymerization initiator, and a diluted solution (D1) obtained by diluting the photocurable composition with ethanol to an ethanol content of 99% by mass satisfies the following condition (1):

[0028] Condition (1): The transmittance at a wavelength of 405 nm measured with an optical path length of 1 cm is 1.0% or more and 70.0% or less.

[0029] In the photocurable composition according to the first embodiment, the diluent (D1) satisfies the condition (1), thereby preventing the photocurable composition from having an insufficient or excessive transmittance of light with a wavelength of 405 nm. This prevents the photocurable composition according to the first embodiment from being insufficiently cured (and thus from producing defective models) and prevents the thickness of the cured region of the photocurable composition according to the first embodiment (i.e., the thickness in the direction of light propagation) from becoming too thick, resulting in a cured layer of the desired thickness. Specifically, by ensuring that the transmittance of the dilution liquid (D1) at a wavelength of 405 nm is 1.0% or more, insufficient curing of the photocurable composition according to the first embodiment is prevented, and thus defective molding is prevented. Furthermore, when the transmittance of the dilution liquid (D1) at a wavelength of 405 nm is 70.0% or less, the thickness of the cured region in the photocurable composition according to the first embodiment is prevented from becoming too thick. In the condition (1), the transmittance at a wavelength of 405 nm is preferably 3.0% or more and 65.0% or less, and more preferably 5.0% or more and 60.0% or less.

[0030] In the first embodiment, for example, by adjusting the composition of the photocurable composition, the diluted solution (D1) of the photocurable composition can be adjusted so as to satisfy the condition (1). For example, when a photopolymerization initiator having high transmittance at a wavelength of 405 nm is used as the photopolymerization initiator, the content of this photopolymerization initiator can be adjusted so that the diluted solution (D1) satisfies the condition (1).

[0031] (dye compounds) The photocurable composition according to the first embodiment preferably further contains a dye compound, which makes it easier to adjust the diluent (D1) so that it satisfies the condition (1). In this case, the photocurable composition according to the first embodiment may contain only one type of dye compound, or two or more types of dye compounds.

[0032] The coloring compound preferably includes at least one of a dye and a pigment. Examples of dyes include: Anthraquinone dyes (e.g., quinizarin, alizanin, etc.), Sudan dyes (e.g., Sudan II, Sudan III, Sudan IV, etc.), Solvent Yellow dyes (e.g., Solvent Yellow 2, Solvent Yellow 7, Solvent Yellow 11, etc.), Solvent Green dyes (e.g., Solvent Green 3, Solvent Green 5, etc.), Solvent Orange dyes (e.g., Solvent Orange 2, etc.), Solvent Blue dye (e.g. Solvent Blue 59, etc.), Basic Green dyes (e.g., Basic Green 1, etc.), Acid Yellow dyes (e.g., Acid Yellow 3, etc.), Indophenol blue dyes, etc. Of these dyes, Sudan dyes, Solvent Yellow dyes, and Solvent Green dyes are preferred. The pigment may be an organic pigment (e.g., phthalocyanine blue, phthalocyanine green, ultramarine blue, carminic acid dye, etc.) or an inorganic pigment (e.g., titanium oxide, carbon black, aluminum powder, caramel, iron oxide, ultramarine, ferric iron, chromium hydroxide, etc.).

[0033] The dye compound is preferably a dye compound that satisfies the condition (1-1) described below.

[0034] When the photocurable composition according to the first embodiment contains at least one dye compound, the sum of the values ​​(A) defined by the following formula (a) for the dye compounds contained therein is preferably 0.01 or more and 3.00 or less. This makes it easier to adjust the diluent (D1) so that it satisfies the condition (1). The sum of the values ​​(A) defined by the following formula (a) for the dye compounds contained is more preferably 0.04 or more and 3.00 or less.

[0035] Value (A) = (x1 / y1) × 100 ... Equation (a) [In formula (a), x1 represents the content of the dye compound in parts by mass relative to 100 parts by mass of the photopolymerizable component contained in the photocurable composition, y1 represents the transmittance (%) at a wavelength of 405 nm, measured with a light path length of 0.5 cm for a diluted solution (D2) prepared by diluting the solution with ethanol so that the content of the dye compound becomes 0.01% by mass.

[0036] The technical meaning of the sum of the values ​​(A) in the first embodiment will be explained below. The technical meaning of the sum of values ​​(B) in a second embodiment described later is the same as the technical meaning of the sum of values ​​(A) in the first embodiment, except for the wavelength. The sum of the values ​​(A) is a value that correlates with the total content of the dye compounds contained in the photocurable composition according to the first embodiment. However, in formula (a) defining the value (A), considering that the preferred content varies depending on the transmittance (%) of the dye compound at a wavelength of 405 nm, the value (A) is defined using x1 and y1. For example, it is preferable that the content of a dye compound having a low transmittance at a wavelength of 405 nm is smaller than that of a dye compound having a high transmittance at a wavelength of 405 nm. In formula (a), in order to strictly specify the range of the transmittance of the dye compound, the transmittance of the diluted solution (D2) of the dye compound is specified, rather than the transmittance of the dye compound itself.

[0037] When the photocurable composition according to the first embodiment contains at least one dye compound, each dye compound contained in the photocurable composition preferably satisfies the following condition (1-1). This makes it easier to adjust the diluent (D1) so that it satisfies the condition (1).

[0038] Condition (1-1): A diluted solution (D2) is prepared by diluting the solution with ethanol so that the dye compound content is 0.01% by mass. The transmittance at a wavelength of 405 nm measured at an optical path length of 0.5 cm is 0.1% or more and 80.0% or less.

[0039] In the condition (1-1), the transmittance of the dilution liquid (D2) at a wavelength of 405 nm is preferably 0.3% or more and 75.0% or less.

[0040] In the condition (1-1) of the first embodiment, in order to strictly specify the range of the transmittance of the dye compound, the transmittance of the diluted solution (D2) of the dye compound is specified, rather than the transmittance of the dye compound itself. The same applies to condition (2-1) in the second embodiment described later.

[0041] (Photopolymerizable component) The photocurable composition according to the first embodiment contains at least one photopolymerizable component. The photopolymerizable component includes a compound containing an ethylenic double bond. Examples of compounds containing an ethylenic double bond include (meth)acrylic monomers, styrene, styrene derivatives, and (meth)acrylonitrile.

[0042] As the photopolymerizable component, the photopolymerizable components described in paragraphs 0030 to 0059 of WO 2019 / 189652 may be used.

[0043] The photopolymerizable component preferably contains at least one (meth)acrylic monomer. In this case, the total proportion of (meth)acrylic monomers in the entire photopolymerizable component is preferably 80% by mass or more, more preferably 90% by mass or more, and even more preferably 95% by mass or more.

[0044] The (meth)acrylic monomer is not particularly limited as long as it contains one or more (meth)acryloyl groups in the molecule. The (meth)acrylic monomer may be a monofunctional (meth)acrylic monomer (i.e., a monomer having one (meth)acryloyl group in the molecule), a difunctional (meth)acrylic monomer (i.e., a monomer having two (meth)acryloyl groups in the molecule), or a polyfunctional (meth)acrylic monomer (i.e., a monomer having three or more (meth)acryloyl groups in the molecule).

[0045] The (meth)acrylic monomer preferably contains at least one of an aromatic structure (for example, a bisphenol A structure), an alicyclic structure, and a urethane bond in the molecule. Such a preferred embodiment of the (meth)acrylic monomer may further contain at least one of an ethyleneoxy group and a propyleneoxy group.

[0046] The molecular weight of the (meth)acrylic monomer is preferably 5,000 or less, more preferably 3,000 or less, even more preferably 2,000 or less, even more preferably 1,500 or less, even more preferably 1,000 or less, and even more preferably 800 or less. The lower limit of the molecular weight of the (meth)acrylic monomer is not particularly limited as long as the monomer contains one or more (meth)acryloyl groups in the molecule. The lower limit of the molecular weight of the (meth)acrylic monomer is, for example, 86, preferably 100, more preferably 200, and even more preferably 300.

[0047] From the viewpoint of reducing the viscosity of the photocurable composition according to the first embodiment, the (meth)acrylic monomer that can be contained in the photocurable composition according to the first embodiment preferably includes at least one of a monofunctional (meth)acrylic monomer and a bifunctional (meth)acrylic monomer. In this case, from the viewpoint of reducing the viscosity of the photocurable composition according to the first embodiment, the total amount of the bifunctional (meth)acrylic monomer and the monofunctional (meth)acrylic monomer relative to the total amount of (meth)acrylic monomers that may be contained in the photocurable composition according to the first embodiment is preferably 60% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more.

[0048] Specific examples of monofunctional (meth)acrylic monomers include cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentanyl (meth)acrylate, dicyclopentenyl (meth)acrylate, 4-tert-butylcyclohexyl (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, (2-methyl-2-ethyl-1,3-dioxolan-4-yl)methyl (meth)acrylate, and cyclic trimethylolpropane formal (meth)acrylate. Examples of such acrylates include 4-(meth)acryloylmorpholine, lauryl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, phenoxyethylene glycol (meth)acrylate, 2-dodecyl-1-hexadecanyl (meth)acrylate, 2-(meth)acryloyloxyethyl succinic acid, 2-[[(butylamino)carbonyl]oxy]ethyl (meth)acrylate, and 2-(2-ethoxyethoxy)ethyl (meth)acrylate.

[0049] Specific examples of bifunctional (meth)acrylic monomers include ethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, glycerin di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, ethoxylated bisphenol A di(meth)acrylate, dimethylol-tricyclodecane di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, dioxane glycol di(meth)acrylate, and diethylene glycol di(meth)acrylate. acrylate, dipropylene glycol di(meth)acrylate, ethoxylated bisphenol A di(meth)acrylate, ethoxylated hydrogenated bisphenol A di(meth)acrylate, 2-hydroxy-3-acryloyloxypropyl (meth)acrylate, biscarbamate bis(2-(meth)acryloxyethyl)N,N'-1,9-nonylene ((meth)acrylic acid diurethane), polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, and the like.

[0050] From the viewpoint of further accelerating the curing of the photocurable composition and further improving the modeling accuracy of the three-dimensional object, it is preferable that the (meth)acrylic monomer that can be contained in the photocurable composition according to the first embodiment includes a bifunctional (meth)acrylic monomer. In this case, from the viewpoint of further accelerating the curing of the photocurable composition and further improving the modeling accuracy of the modeled object, the total amount of the bifunctional (meth)acrylic monomers relative to the total amount of the (meth)acrylic monomers that may be contained in the photocurable composition according to the first embodiment is preferably 60% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more.

[0051] From the viewpoint of further accelerating the curing of the photocurable composition and further improving the modeling accuracy of the modeled object, the (meth)acrylic monomer that can be contained in the photocurable composition according to the first embodiment is a monomer M1 which is a bifunctional (meth)acrylic monomer containing at least one of an aromatic ring structure (e.g., a bisphenol A structure) and an alicyclic structure in the molecule; a monomer M2 which is a bifunctional (meth)acrylic monomer containing a urethane bond in the molecule; It is more preferred that the composition contains: In this case, the total amount of the monomers M1 and M2 relative to the total amount of the (meth)acrylic monomers that may be contained in the photocurable composition according to the first embodiment is preferably 60% by mass or more, more preferably 80% by mass or more, and even more preferably 90% by mass or more. Furthermore, when the (meth)acrylic monomer that can be contained in the photocurable composition according to the first embodiment includes the monomer M1 and the monomer M2, the content mass ratio of the monomer M1 to the total of the monomer M1 and the monomer M2 (i.e., the content mass ratio [monomer M1 / (monomer M1+monomer M2)]) is preferably 0.50 or more and less than 1.00, more preferably 0.55 or more and 0.95 or less, and even more preferably 0.60 or more and 0.80 or less. The monomer M1 preferably further contains at least one of an ethyleneoxy group and a propyleneoxy group. As the monomer M1, a bifunctional (meth)acrylic monomer containing at least one of an ethyleneoxy group and a propyleneoxy group and a bisphenol A structure in the molecule is particularly preferred. Monomer M2 preferably further contains at least one of an ethyleneoxy group and a propyleneoxy group, and an alkylene group. Monomer M2 is particularly preferably a bifunctional (meth)acrylic monomer containing at least one of an ethyleneoxy group and a propyleneoxy group, a urethane bond, and an alkylene group in the molecule.

[0052] The amount of the photopolymerizable component contained in the photocurable composition according to the first embodiment is not particularly limited. From the viewpoint of further improving the modeling accuracy of the three-dimensional object, the content of the photopolymerizable component per 100 parts by mass of the photocurable composition is preferably 60 parts by mass or more, more preferably 80 parts by mass or more, and even more preferably 90 parts by mass or more.

[0053] (Photopolymerization initiator) The photocurable composition according to the first embodiment contains at least one photopolymerization initiator. Examples of the photopolymerization initiator include alkylphenone compounds, acylphosphine oxide compounds, titanocene compounds, oxime ester compounds, benzoin compounds, acetophenone compounds, benzophenone compounds, thioxanthone compounds, α-acyloxime ester compounds, phenyl glyoxylate compounds, benzyl compounds, azo compounds, diphenyl sulfide compounds, iron phthalocyanine compounds, benzoin ether compounds, and anthraquinone compounds.

[0054] From the viewpoint of reactivity, the photopolymerization initiator preferably contains at least one selected from the group consisting of alkylphenone compounds and acylphosphine oxide compounds. From the viewpoint of improving the modeling accuracy of the three-dimensional object, the photopolymerization initiator is It is preferable to include an acylphosphine oxide compound (e.g., 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide, etc.), More preferably, it contains 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide.

[0055] The photopolymerization initiator contained in the photocurable composition according to the first embodiment preferably has a transmittance at a wavelength of 385 nm, measured under the condition of an optical path length of 1 cm, of 80% or more, more preferably 82% or more, and even more preferably 84% or more. When the transmittance of the photopolymerization initiator is 80% or more, the influence of the photopolymerization initiator on the light transmittance of the photocurable composition during photopolymerization can be further reduced. The photopolymerization initiator preferably has a peak light absorption wavelength of 340 nm or less in the wavelength range of 220 nm or more, in order to further reduce the effect on the light transmittance of the photocurable composition during photopolymerization. Examples of photopolymerization initiators having a peak light absorption wavelength of 340 nm or less in the wavelength region of 220 nm or more include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide, 1-hydroxy-cyclohexyl phenyl ketone, phenylglyoxylic acid methyl ester, 2,2-dimethoxy-1,2-diphenylethan-1-one, 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 2-dimethylamino-2-(4-methyl-benzyl)-1-(4-morpholin-4-yl-phenyl)-butan-1-one, 1,2-octanedione, 1-{4-(phenylthio)-, 2-(O-benzoyloxime)}, and the like.

[0056] The amount of photopolymerization initiator contained in the photocurable composition according to the first embodiment is preferably 0.1 to 20 parts by mass, more preferably 0.5 to 10 parts by mass, and even more preferably 1 to 5 parts by mass, relative to 100 parts by mass of the photopolymerizable component.

[0057] (Other ingredients) The photocurable composition according to the first embodiment may contain other components in addition to the above-mentioned components, if necessary. Other components include inorganic fillers, modifiers, stabilizers, antioxidants, solvents, and the like.

[0058] From the viewpoint of further improving the modeling accuracy of a three-dimensional object, the photocurable composition according to the first embodiment does not contain an inorganic filler (e.g., silica, barium borosilicate glass, etc.; the same applies below), or if it contains an inorganic filler, the content of the inorganic filler relative to the total amount of the photocurable composition is preferably 10% by mass or less (more preferably 5% by mass or less, even more preferably 2% by mass or less, and even more preferably 1% by mass or less).

[0059] <Photocurable composition according to the second embodiment> The photocurable composition according to the second embodiment is a photocurable composition containing a photopolymerizable component and a photopolymerization initiator, and a diluted solution (D1) obtained by diluting the photocurable composition with ethanol to an ethanol content of 99% by mass satisfies the following condition (2):

[0060] Condition (2): The transmittance at a wavelength of 385 nm measured with an optical path length of 1 cm is 1.0% or more and 70.0% or less.

[0061] In the photocurable composition according to the second embodiment, the diluent (D1) satisfies the condition (2), and thus the insufficiency or excess of the transmittance of light with a wavelength of 385 nm through this photocurable composition is suppressed. This prevents the photocurable composition according to the second embodiment from being insufficiently cured (which would result in defective molding) and prevents the thickness of the cured region in the photocurable composition according to the second embodiment (i.e., the thickness in the direction of light propagation) from becoming too thick, resulting in a cured layer of the desired thickness. Specifically, by ensuring that the transmittance of the diluted solution (D1) at a wavelength of 385 nm is 1.0% or more, insufficient curing of the photocurable composition according to the second embodiment is prevented, and thus defective molding is prevented. Furthermore, when the transmittance of the dilution liquid (D1) at a wavelength of 385 nm is 70.0% or less, the thickness of the cured region in the photocurable composition according to the second embodiment is prevented from becoming too thick. In condition (2), the transmittance at a wavelength of 385 nm is preferably 3.0% or more and 65.0% or less, and more preferably 5.0% or more and 65.0% or less.

[0062] In the second embodiment, for example, by adjusting the composition of the photocurable composition, the diluted solution (D1) of the photocurable composition can be adjusted so as to satisfy the condition (2). For example, when a photopolymerization initiator having high transmittance at a wavelength of 385 nm is used as the photopolymerization initiator, the content of this photopolymerization initiator can be adjusted so that the diluted solution (D1) satisfies the condition (2).

[0063] (dye compounds) The photocurable composition according to the second embodiment preferably further contains a dye compound, which makes it easier to adjust the diluent (D1) so that it satisfies the condition (2). In this case, the photocurable composition according to the second embodiment may contain only one type of dye compound, or two or more types of dye compounds.

[0064] The coloring compound in the second embodiment preferably includes at least one of a dye and a pigment. The dyes and pigments that can be contained in the photocurable composition according to the second embodiment are the same as the dyes and pigments that can be contained in the photocurable composition according to the first embodiment.

[0065] Specific examples of the dye compound that can be contained in the photocurable composition according to the second embodiment are the same as the dye compound that can be contained in the photocurable composition according to the first embodiment. The dye compound is preferably one that satisfies the condition (2-1) described below.

[0066] When the photocurable composition according to the second embodiment contains at least one dye compound, the sum of the values ​​(B) defined by the following formula (b) for the dye compounds contained therein is preferably 0.01 or more and 3.00 or less. This makes it easier to adjust the diluent (D1) so that it satisfies the condition (2). The sum of the values ​​(B) defined by the following formula (b) for the dye compounds contained is more preferably 0.04 or more and 3.00 or less.

[0067] Value (B) = (x² / y²) × 100 … Equation (b) [In formula (b), x2 represents the content of the dye compound in parts by mass relative to 100 parts by mass of the photopolymerizable component contained in the photocurable composition, y2 represents the transmittance (%) at a wavelength of 385 nm, measured with a light path length of 0.5 cm for a diluted solution (D2) prepared by diluting the solution with ethanol so that the content of the dye compound becomes 0.01% by mass.

[0068] When the photocurable composition according to the second embodiment contains at least one dye compound, each dye compound contained in the photocurable composition preferably satisfies the following condition (2-1). This makes it easier to adjust the diluent (D1) so that it satisfies the condition (2).

[0069] Condition (2-1): A diluted solution (D2) is prepared by diluting the solution with ethanol so that the dye compound content is 0.01% by mass. The transmittance at a wavelength of 385 nm measured at an optical path length of 0.5 cm is 0.1% or more and 80.0% or less.

[0070] In the condition (2-1), the transmittance of the dilution liquid (D2) at a wavelength of 385 nm is preferably 0.3% or more and 80.0% or less.

[0071] (Photopolymerizable component) The photocurable composition according to the second embodiment contains at least one photopolymerizable component. The photopolymerizable component and its preferred aspects in the second embodiment are the same as those in the first embodiment, and therefore, for the photopolymerizable component in the second embodiment, the description in the section "Photopolymerizable component" in the first embodiment can be referred to as appropriate.

[0072] (Photopolymerization initiator) The photocurable composition according to the second embodiment contains at least one photopolymerization initiator. The photopolymerization initiator and its preferred aspects in the second embodiment are the same as the photopolymerization initiator and its preferred aspects in the first embodiment described above. Therefore, for the photopolymerization initiator in the second embodiment, the description in the section "Photopolymerization initiator" in the first embodiment can be referred to as appropriate. However, the photopolymerization initiator contained in the photocurable composition according to the second embodiment preferably has a transmittance at a wavelength of 405 nm, measured under the condition of an optical path length of 1 cm, of 80% or more, more preferably 83% or more, and even more preferably 85% or more.

[0073] (Other ingredients) The photocurable composition according to the second embodiment may contain other components in addition to the above-mentioned components, if necessary. Other components include inorganic fillers, modifiers, stabilizers, antioxidants, solvents, and the like.

[0074] From the viewpoint of further improving the modeling accuracy of the three-dimensional object, the photocurable composition according to the second embodiment does not contain an inorganic filler (e.g., glass fiber, etc.; the same applies hereinafter), or if it contains an inorganic filler, the content of the inorganic filler relative to the total amount of the photocurable composition is preferably 10% by mass or less (more preferably 5% by mass or less, even more preferably 2% by mass or less, and even more preferably 1% by mass or less).

[0075] <Preferable Viscosity of Photocurable Composition> The photocurable composition of the present disclosure (for example, each of the photocurable compositions according to the first and second embodiments described above) preferably has a viscosity (hereinafter simply referred to as "viscosity") measured using an E-type viscometer at 25°C and 50 rpm of 5 mPa·s to 6000 mPa·s. Here, rpm means revolutions per minute. When the viscosity is 5 mPa·s to 6000 mPa·s, the photocurable composition has excellent handleability when a three-dimensional object is produced by stereolithography. The viscosity is more preferably 10 mPa·s to 5000 mPa·s, even more preferably 20 mPa·s to 4000 mPa·s, even more preferably 100 mPa·s to 3000 mPa·s, even more preferably 200 mPa·s to 2000 mPa·s, and even more preferably 400 mPa·s to 1500 mPa·s.

[0076] [Three-dimensional object] The three-dimensional object of the present disclosure is a cured product of the above-described photocurable composition of the present disclosure. Therefore, the three-dimensional object of the present disclosure has excellent molding accuracy. The three-dimensional object of the present disclosure is preferably a three-dimensional object having at least one of a recess and a space. The recess and the space are as described above.

[0077] [Dental products] The dental product of the present disclosure includes the above-described three-dimensionally shaped article of the present disclosure (preferably a three-dimensionally shaped article having a recess or a space). Therefore, the dental product of the present disclosure has excellent molding precision. Specific examples of dental products are described above. [Example]

[0078] Examples of the present disclosure will be described below, but the present disclosure is not limited to the following examples.

[0079] <Preparation of Photocurable Composition> The materials shown in Tables 1 to 5 below were mixed to prepare photocurable compositions in Examples 1 to 30 and 101 to 120 and Comparative Examples 1 to 4 and 101 to 107. Here, Examples 1 to 30 and Comparative Examples 1 to 4 are examples and comparative examples of the photocurable composition according to the first embodiment, and Examples 101 to 120 and Comparative Examples 101 to 107 are examples and comparative examples of the photocurable composition according to the second embodiment.

[0080] Details of the materials (photopolymerizable components, photopolymerization initiators, and dye compounds) shown in Tables 1 to 5 below are as follows. In Tables 1 to 5 described later, the numerical value shown in the column for each component in each Example and Comparative Example indicates the parts by mass of each component relative to 100 parts by mass of the total photopolymerizable components.

[0081] (Photopolymerizable component) ABE300: Ethoxylated bisphenol A diacrylate (Shin-Nakamura Chemical Co., Ltd., structure shown below)

[0082] [ka]

[0083] UDA: Urethane diacrylate (Fujifilm Wako Pure Chemical Industries, structure is as follows)

[0084] [ka]

[0085] SR540: Ethoxylated bisphenol A dimethacrylate (Sartomer Corporation, structure shown below)

[0086] [ka]

[0087] UDMA: urethane dimethacrylate (Fujifilm Wako Pure Chemical Industries, structure shown below)

[0088] [ka]

[0089] (Photopolymerization initiator) TPO: acylphosphine oxide compound (specifically, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide) (Omnirad TPO H, IGM Resins BV, structure shown below)

[0090] [ka]

[0091] 819: Acylphosphine oxide compound (specifically, bis(2,4,6-trimethylbenzoyl)phenylphosphine oxide) (Omnirad 819, IGM Resins BV, structure shown below)

[0092] [ka]

[0093] 184: 1-Hydroxy-cyclohexylphenyl ketone (Omnirad 184, IGM Resins BV, structure shown below)

[0094] [ka]

[0095] MBF: phenylglyoxylic acid methyl ester (Omnirad MDF, IGM Resins BV, structure shown below)

[0096] [ka]

[0097] (dye compounds) Quinizarin (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0098] [ka]

[0099] Alizarin (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0100] [ka]

[0101] Solvent Green 3 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0102] [ka]

[0103] Sudan II (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0104] [ka]

[0105] Sudan III (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0106] [ka]

[0107] Sudan IV (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0108] [ka]

[0109] Solvent Orange 2 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0110] [ka]

[0111] Solvent Yellow 2 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0112] [ka]

[0113] Solvent Yellow 11 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0114] [ka]

[0115] Solvent Yellow 7 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0116] [ka]

[0117] Basic Green 1 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0118] [ka]

[0119] Acid Yellow 3 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0120] [ka]

[0121] Solvent Green 5 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0122] [ka]

[0123] Indophenol blue (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0124] [ka]

[0125] Phthalocyanine Green (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0126] [ka]

[0127] Phthalocyanine Blue (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0128] [ka]

[0129] Solvent Blue 59 (Tokyo Chemical Industry Co., Ltd., structure shown below)

[0130] [ka]

[0131] The viscosity of the photocurable compositions in Examples 1 to 30 and 101 to 120 and Comparative Examples 1 to 4 and 101 to 107 was in the range of 700 mPa·s to 1000 mPa·s.

[0132] [Examples 1 to 30, Comparative Examples 1 to 4] (First embodiment; wavelength 405 nm) <Transmittance (405 nm) of diluted solution (D2) of each dye compound and each photopolymerization initiator> Each of the dye compounds and photopolymerization initiators used in preparing the photocurable compositions was diluted with ethanol to prepare a diluted solution (D2) so that the compound content was 0.01% by mass. For each diluted solution (D2), the transmittance was measured in the wavelength range of 300 nm to 750 nm using a UV-visible spectrophotometer (Thermo Scientific, Evolution 220) with an optical path length of 0.5 cm. From the measurement results, the transmittance at 405 nm, the irradiation wavelength of the 3D printer, was read. The results are shown in Tables 1 to 3 in the column "Transmittance (%) at 405 nm" for each dye compound and each photopolymerization initiator.

[0133] <Calculating the sum of values ​​(A)> For each dye compound in the prepared photocurable composition, the value (A) was calculated according to the above-mentioned formula (a) based on the transmittance (%) and content in the column "Transmittance (%) at 405 nm," and the sum of the values ​​(A) for each photocurable composition was calculated. The results are shown in the "Sum of Values ​​(A)" column in Tables 1 to 3.

[0134] <Measurement of transmittance (405 nm) of diluted solution (D1) of photocurable composition> The prepared photocurable compositions were subjected to the following transmittance measurement. The prepared photocurable composition was diluted with ethanol so that the ethanol content was 99% by mass to prepare a diluted solution (D1). The transmittance of the diluted solution (D1) was measured in the wavelength range of 300 nm to 750 nm using a UV-visible spectrophotometer (Thermo Scientific, Evolution 220) with an optical path length of 1 cm. From the measurement results, the transmittance at 405 nm, the irradiation wavelength of the 3D printer, was read. The measurement results are shown in Tables 1 to 3 in the column "Transmittance (%) at 405 nm of diluted solution (D1)."

[0135] <Evaluation of the thickness accuracy of the bottom surface of a 3D object (405 nm)> Using a DLP 3D printer (Kulzer, Cara Print 4.0), the three-dimensional object 10 shown in FIG. 1 was manufactured by DLP stereolithography. In the manufactured three-dimensional object 10, the thickness (design value) of the bottom surface portion 12 is 1,500 mm. As in the example described above, the three-dimensional object 10 was manufactured by forming the side surface portions 14 and 16 of the three-dimensional object 10 in order from the upper side (the side opposite to the direction of gravity G) to the lower side (the side toward the direction of gravity G), and finally forming the bottom surface portion 12. The detailed operations were the same as in the example described above. Each cured layer was formed by irradiating the photocurable composition with visible light having a wavelength of 405 nm at a dose of 10 mJ / cm. 2 The thickness of each cured layer was set to 50 μm. After the formation of all the hardened layers is completed and the three-dimensional object 10 is obtained, the entire three-dimensional object 10 is irradiated with ultraviolet light having a wavelength of 365 nm at a dose of 3 mJ / cm. 2 The three-dimensional object 10 was completely cured by irradiation with light at this temperature.

[0136] The thickness of the bottom surface portion 12 of the three-dimensional object 10 after the main curing was measured using a vernier caliper (manufactured by Mitutoyo, CD-P15S). The measured thicknesses of the bottom surface portions are shown in Tables 1 to 3 (column "thickness of bottom surface portion at 405 nm"). If the measured thickness of the bottom surface portion is within the range of 1.500 mm (design value) to 1.600 mm, it can be determined that the thickness precision is excellent.

[0137] [Table 1]

[0138] [Table 2]

[0139] [Table 3]

[0140] As shown in Tables 1 to 3, in Examples 1 to 30 in which the diluted liquid (D1) satisfied condition (1) (transmittance at a wavelength of 405 nm of 1.0% or more and 70.0% or less), the thickness of the bottom surface of the three-dimensional object was within the range of 1,500 mm (design value) to 1,600 mm, and the thickness precision was excellent. In contrast, in Comparative Examples 1 and 2, in which the transmittance of the dilution liquid (D1) at a wavelength of 405 nm was more than 70.0%, the thickness of the bottom surface of the three-dimensional object exceeded 1.600 mm, and the thickness precision was poor (the thickness was too thick). In addition, in Comparative Examples 3 and 4, in which the transmittance of the diluted liquid (D1) at a wavelength of 405 nm was less than 1.0%, curing was insufficient, resulting in defective molding.

[0141] [Examples 101 to 120, Comparative Examples 101 to 107] (Second embodiment; wavelength 385 nm) <Transmittance (385 nm) of diluted solution (D2) of each dye compound and each photopolymerization initiator> Each of the dye compounds and photopolymerization initiators used in preparing the photocurable compositions was diluted with ethanol to prepare a diluted solution (D2) so that the compound content was 0.01% by mass. For each diluted solution (D2), the transmittance was measured in the wavelength range of 300 nm to 750 nm using a UV-visible spectrophotometer (Thermo Scientific, Evolution 220) with an optical path length of 0.5 cm. From the measurement results, the transmittance at 385 nm, the irradiation wavelength of the 3D printer, was read. The results are shown in Tables 4 and 5 in the column "Transmittance (%) at 385 nm" for each dye compound and each photopolymerization initiator.

[0142] <Calculating the sum of values ​​(B)> For each dye compound in the prepared photocurable composition, the value (B) was calculated according to the above-mentioned formula (b) based on the transmittance (%) in the column "Transmittance (%) at 385 nm," and the sum of the values ​​(B) for each photocurable composition was calculated. The results are shown in Tables 4 and 5 in the column "Total of Values ​​(B)".

[0143] <Measurement of transmittance (385 nm) of diluted solution (D1) of photocurable composition> The prepared photocurable compositions were subjected to the following transmittance measurement. The prepared photocurable composition was diluted with ethanol so that the ethanol content was 99% by mass to prepare a diluted solution (D1). The transmittance of the diluted solution (D1) was measured in the wavelength range of 300 nm to 750 nm using a UV-visible spectrophotometer (Thermo Scientific, Evolution 220) with an optical path length of 1 cm. From the measurement results, the transmittance at 385 nm, the irradiation wavelength of the 3D printer, was read. The results are shown in Tables 4 and 5 in the column "Transmittance (%) at 385 nm of diluted solution (D1)."

[0144] <Evaluating the accuracy of the thickness of the bottom surface of a 3D object (385 nm)> Except for the following points, the same procedure as in "Evaluation of the accuracy of the thickness of the bottom surface of a three-dimensional object (405 nm)" in Example 1 was carried out to evaluate the accuracy of the thickness of the bottom surface of a three-dimensional object (385 nm). Instead of a DLP 3D printer (Kulzer, Cara Print 4.0), a DLP 3D printer (Asiga, Max UV) was used. The photocurable composition was exposed to visible light with a wavelength of 405 nm at a dose of 10 mJ / cm 2 The operation of forming each cured layer by irradiating the photocurable composition with visible light having a wavelength of 385 nm at an irradiation dose of 7 mJ / cm 2 The procedure was changed to irradiating the film with light at 1000 W ...

[0145] The measured thickness of the bottom surface is shown in Tables 4 and 5 in the column "Thickness of bottom surface at 385 nm." The criteria for judging the thickness accuracy are the same as those for judging the thickness accuracy in "Evaluation of the thickness accuracy of the bottom surface of a three-dimensional object (405 nm)."

[0146] [Table 4]

[0147] [Table 5]

[0148] As shown in Tables 4 and 5, in Examples 101 to 120 in which the dilution liquid (D1) satisfied condition (2) (transmittance at a wavelength of 385 nm of 1.0% or more and 70.0% or less), the thickness of the bottom surface of the three-dimensional object was within the range of 1,500 mm (design value) to 1,600 mm, and the thickness precision was excellent. In contrast, in Comparative Examples 101 to 105 in which the transmittance of the dilution liquid (D1) at a wavelength of 385 nm was more than 70.0%, the thickness of the bottom surface of the three-dimensionally shaped object was more than 1.600 mm, and the thickness precision was poor. In addition, in Comparative Examples 106 and 107, in which the transmittance of the diluted liquid (D1) at a wavelength of 385 nm was less than 1.0%, curing was insufficient, resulting in defective molding.

[0149] The disclosure of Japanese Patent Application No. 2020-008136, filed on January 22, 2020, is incorporated herein by reference in its entirety. All publications, patent applications, and technical standards mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent application, or technical standard was specifically and individually indicated to be incorporated by reference.

Claims

1. A photocurable composition containing a photopolymerizable component and a photopolymerization initiator, A diluted solution (D1) obtained by diluting the photocurable composition with ethanol so that the ethanol content is 99% by mass satisfies the following condition (X): the photocurable composition does not contain an inorganic filler, or if it contains an inorganic filler, the content of the inorganic filler relative to the total amount of the photocurable composition is 10 mass% or less; Does not contain metallocene compounds Further, it contains a dye compound, The coloring compound includes at least one of a dye and a pigment, and the dye is selected from the group consisting of quinizarin, alizanin, Sudan dyes, Solvent Yellow dyes, and Solvent Green dye, Solvent Orange dye, Solvent Blue 59, including at least one dye selected from the group consisting of a Basic Green dye, an Acid Yellow dye, and an indophenol blue dye; A photocurable composition for liquid tank type stereolithography, Photocurable composition. Condition (X): The transmittance at at least one wavelength within the wavelength range of 365 nm to 405 nm, measured under the condition of an optical path length of 1 cm, is 1.0% or more and 70.0% or less.

2. The photocurable composition of claim 1 used in the production of dental products by stereolithography.

3. A photocurable composition containing a photopolymerizable component and a photopolymerization initiator, A diluted solution (D1) obtained by diluting the photocurable composition with ethanol so that the ethanol content is 99% by mass satisfies the following condition (X): the photocurable composition does not contain an inorganic filler, or if it contains an inorganic filler, the content of the inorganic filler relative to the total amount of the photocurable composition is 10 mass% or less; Further, it contains a dye compound, The coloring compound includes at least one of a dye and a pigment, and the dye is selected from the group consisting of quinizarin, alizanin, Sudan dyes, Solvent Yellow dyes, and Solvent Green dye, Solvent Orange dye, Solvent Blue 59, including at least one dye selected from the group consisting of a Basic Green dye, an Acid Yellow dye, and an indophenol blue dye; Used in the manufacture of dental products by stereolithography, Photocurable composition. Condition (X): The transmittance at at least one wavelength within the wavelength range of 365 nm to 405 nm, measured under the condition of an optical path length of 1 cm, is 1.0% or more and 70.0% or less.

4. The photocurable composition according to any one of claims 1 to 3, wherein the dye comprises at least one selected from the group consisting of quinizarin, alizanin, Sudan-based dyes, solvent yellow-based dyes, solvent green-based dyes, solvent orange-based dyes, basic green-based dyes, acid yellow-based dyes, and indophenol blue-based dyes.

5. The photocurable composition according to any one of claims 1 to 4, wherein the dilution liquid (D1) satisfies at least one of the following conditions (1) and (2): Condition (1): The transmittance at a wavelength of 405 nm measured under the condition of an optical path length of 1 cm is 1.0% or more and 70.0% or less. Condition (2): The transmittance at a wavelength of 385 nm measured under the condition of an optical path length of 1 cm is 1.0% or more and 70.0% or less.

6. When the dilution liquid (D1) satisfies the condition (1), the sum of the values ​​(A) defined by the following formula (a) for the colorant compounds contained in the photocurable composition is 0.01 or more and 3.00 or less, When the dilution liquid (D1) satisfies the condition (2), the sum of the values ​​(B) defined by the following formula (b) for the dye compounds contained in the photocurable composition is 0.01 or more and 3.00 or less: The photocurable composition according to claim 5 . Value (A) = (x １ / y １ )×100...Formula (a) Value (B) = (x ２ / y ２ )×100...Formula (b) [In formula (a), x １ represents the content of the dye compound in parts by mass relative to 100 parts by mass of the photopolymerizable component contained in the photocurable composition, y １ represents the transmittance (%) at a wavelength of 405 nm, measured with a diluted solution (D2) prepared by diluting with ethanol so that the content of the dye compound becomes 0.01% by mass, under the condition of an optical path length of 0.5 cm. In formula (b), x ２ represents the content of the dye compound in parts by mass relative to 100 parts by mass of the photopolymerizable component contained in the photocurable composition, y ２ represents the transmittance (%) at a wavelength of 385 nm, measured with a diluted solution (D2) prepared by diluting the solution with ethanol so that the content of the dye compound becomes 0.01% by mass, under the condition of an optical path length of 0.5 cm.

7. When the dilution liquid (D1) satisfies the condition (1), each dye compound contained in the photocurable composition satisfies the following condition (1-1): When the dilution liquid (D1) satisfies the condition (2), each dye compound contained in the photocurable composition satisfies the following condition (2-1): The photocurable composition according to claim 5 or 6. Condition (1-1): The dye compound content was adjusted to 0.01% by mass using ethanol. The diluted solution (D2) has a transmittance at a wavelength of 405 nm measured under the condition of an optical path length of 0.5 cm of 0.1% or more and 80.0% or less. Condition (2-1): A diluted solution (D2) obtained by diluting the solution with ethanol so that the content of the dye compound is 0.01% by mass has a transmittance of 0.1% or more and 80.0% or less at a wavelength of 385 nm, measured under an optical path length of 0.5 cm.

8. The photocurable composition according to any one of claims 1 to 7, wherein the photopolymerizable component comprises a (meth)acrylic monomer.

9. the (meth)acrylic monomer includes at least one of a monofunctional (meth)acrylic monomer and a difunctional (meth)acrylic monomer, the total amount of the bifunctional (meth)acrylic monomer and the monofunctional (meth)acrylic monomer is 90% by mass or more based on the total amount of the (meth)acrylic monomers; The photocurable composition according to claim 8 .

10. The photocurable composition according to claim 8 or 9, wherein the (meth)acrylic monomer comprises a difunctional (meth)acrylic monomer.

11. The photocurable composition according to any one of claims 1 to 10, having a viscosity of 5 mPa·s to 6000 mPa·s as measured using an E-type viscometer at 25°C and 50 rpm.

12. A three-dimensional object which is a cured product of the photocurable composition according to any one of claims 1 to 11.

13. The three-dimensional object according to claim 12, which has at least one of a recess and a space.

14. A dental product comprising the three-dimensionally shaped object according to claim 12 or 13.

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