Fuel injection valve and fuel injection method for large diesel engine, and large diesel engine

Abstract

To provide a fuel injection valve for a large-sized diesel engine and the diesel engine.SOLUTION: In a fuel injection valve for a large-sized diesel engine, a control chamber 4 accepts one end part 21 of an operation piston 2, an intermediate chamber 5 which can be connected to the control chamber 4 via a closable flow connection part 6 is arranged, the end part of the operation piston is designed as a closing body 21 for closing the flow connection part 6 between the control chamber 4 and the intermediate chamber 5 when the operation piston 2 is located in a first position, a closable operation throttle valve 7 is arranged, the intermediate chamber 5 can be connected to a fuel outlet 9 by using the closable opening throttle valve 7, a first closing throttle valve 81 for connecting the control chamber 4 to a fuel pipe 10 is arranged, a second closing throttle valve 82 for connecting the intermediate chamber 5 to the fuel pipe 10 is arranged, and a diameter d2 of the second closing throttle valve 82 is smaller than a diameter d1 of the first closing throttle valve 81.SELECTED DRAWING: Figure 2

Description

[Technical Field]

[0001] The present invention relates to a fuel injection valve for a large diesel engine and to a large diesel engine according to the preambles of the independent patent claims of the respective categories. [Background technology]

[0002] Large diesel engines, such as longitudinally scavenged two-stroke large diesel engines, are often used as drive units for ships or even in stationary operation, for example to drive large generators for producing electrical energy. The engines are usually operated in continuous operation for considerable periods of time, which places high demands on operational stability and availability. As a result, particularly long maintenance intervals, low wear, and economical handling of operating materials are central criteria for operators. Large diesel engines typically have cylinders with an internal diameter (bore) of at least 200 mm. Currently, large diesel engines with bores up to 960 mm and even larger are in use.

[0003] In recent years, exhaust gas quality has also become an essential aspect of increasing importance. As a result, compliance with emission thresholds has become more difficult, technically more complex and therefore more expensive, or compliance with the thresholds is no longer possible in a meaningful way, and the combustion of not only classical heavy fuel oils, but also diesel or other fuels, which are highly contaminated with pollutants, is becoming more problematic, especially in large two-stroke diesel engines.

[0004] Thus, in practice, there has long been a need for an engine that can be operated on at least two different fuels. These fuels may be, for example, two different liquid fuels, or a liquid and a gaseous fuel. Such engines are typically referred to as multi-fuel engines and can be switched from one type of fuel to another during operation. Known liquid or gaseous fuels that can be selectively burned in multi-fuel heavy diesel engines include marine diesel and diesel, alcohols, particularly methanol or ethanol, natural gas (in liquid or gaseous state), or emulsions or suspensions, in addition to heavy fuel oil.

[0005] As an example, mention may be made here of emulsions called MSAR (Multiphase Superfine Atomized Residue). These are essentially emulsions of heavy hydrocarbons, such as bitumen, heavy oil or the like, and water, which are produced by a special process. Another example is suspensions derived, for example, from coal dust and water, which are also used as fuel for large diesel engines.

[0006] A special type of multi-fuel engine is what is commonly called a "dual-fuel engine," which can be operated on two different fuels: in gas mode, a gas, for example a natural gas such as LNG (liquefied natural gas), is burned, while in liquid mode, a suitable liquid fuel such as diesel or heavy fuel oil can be burned in the same engine.

[0007] Within the framework of this application, the term "heavy-duty diesel engine" also refers to multi-fuel heavy-duty engines, dual-fuel engines, and heavy-duty engines that can be operated in diesel operation, characterized by auto-ignition of the fuel, as well as in Otto operation, characterized by spark ignition of the fuel, or a mixture of the two. The term "heavy-duty diesel engine" also includes such heavy-duty engines that can be selectively operated with at least two different fuels, at least one of which is suitable for operating the engine in diesel operation.

[0008] Modern large diesel engines are usually fully electronically controlled and typically include a common rail system for fuel injection, along with a pressure accumulator for fuel, to supply fuel, such as heavy fuel oil or diesel, to the cylinders. At least one fuel injector is provided for each cylinder to inject fuel into its combustion chamber. Often, multiple fuel injectors, e.g., two or three, are provided for each cylinder. Each fuel injector is connected to a pressure accumulator and includes a nozzle body and a nozzle head, which typically protrudes into the cylinder's combustion chamber. The nozzle head, also known as an atomizer, typically includes several nozzle holes through which fuel is injected into the combustion chamber. To initiate or terminate the injection process, a movable needle is provided within the fuel injector. This needle cooperates with a valve seat to open or close the passage to the nozzle hole. To initiate the injection process, the needle is lifted from its seat against the force of a spring, allowing fuel under injection pressure to flow to the nozzle hole. To terminate the injection process, the needle valve is brought into sealing contact with the valve seat so that the passage to the nozzle is closed.

[0009] The injection process is electronically controlled, for example, by application of current to an electromagnetic control valve, which causes a corresponding stroke of the fuel injector needle. Once injection is complete, the force of the spring and the actuating piston push the needle back into sealing contact with the valve seat.

[0010] FIG. 1 shows in cross section a known fuel injector capable of introducing liquid and auto-igniting fuels, ie for example heavy fuel oil or diesel, into the combustion chamber of a cylinder of a large diesel engine.

[0011] Within the framework of the present application, designations of relative positions such as "below", "top", "underneath", "above" etc. are to be understood in each case to refer to the normal position of use.

[0012] 1 shows a known fuel injector 1' for a large diesel engine in a schematic longitudinal cross section. In particular, the fuel injector 1' is suitable for a longitudinally scavenged, two-stroke large diesel engine. Naturally, the fuel injector 1' is also suitable for other large engines, for example a four-stroke large diesel engine, or for large engines that can be operated with different liquid fuels.

[0013] FIG. 1 shows a fuel injector 1' in its normal position of use.

[0014] A large diesel engine comprises, in a manner known per se, a number of cylinders, for example 6 to 12 or even more. A piston is provided in each cylinder, which is arranged so as to be movable back and forth between top and bottom dead centers along the sliding surface of the cylinder, the upper side of the piston together with the cylinder cover defining a combustion chamber 50'. Fuel, for example heavy fuel oil, is injected into the combustion chamber 50' by a fuel injector 1'.

[0015] The fuel injector 1' is part of an injection system, for example designed as a common rail injection system, which comprises at least one, but usually several, for example two or three, fuel injectors 1' for each cylinder, which are usually arranged in the cylinder cover, for injecting fuel into the combustion chamber 50'.

[0016] The structure and individual components of large diesel engines, such as injection systems, gas exchange systems, exhaust or supercharger systems for providing scavenging or charge air, and details of monitoring and control systems for large diesel engines, are well known to those skilled in the art and therefore no further description is required here.

[0017] Today, modern heavy-duty diesel engines are fully electronically controlled and monitored. An engine control unit (not shown) controls and monitors all functions of the heavy-duty diesel engine, such as the operation of outlet valves for gas exchange or the injection process for fuel. The control and regulation of the various functions is carried out by electrical or electronic signals that operate corresponding components of the engine. In addition, the engine control unit receives information from various detectors, sensors, or measuring devices.

[0018] A common rail injection system, which supplies fuel, for example heavy fuel oil, to the combustion chamber 50' of each cylinder, typically comprises a pressure accumulator (not shown), also known as an accumulator. The pressure accumulator contains fuel under high pressure, which essentially corresponds to the injection pressure at which the fuel is injected into the respective combustion chamber 50'. The pressure accumulator is usually designed as a tubular vessel extending along all the cylinders of a large diesel engine. One or more fuel pumps supply the fuel under high pressure to the accumulator. The pressure of the fuel in the accumulator may be, for example, 700-900 bar, but may also be higher or lower. A booster pump, connected to a reservoir for the fuel, delivers the fuel to the high-pressure fuel pump.

[0019] Each of the fuel injectors 1' is connected to a pressure accumulator via a pressure line so that fuel under injection pressure can pass from the accumulator to the fuel injector 1'. Furthermore, a flow limitation valve may be provided between each fuel injector 1' and the accumulator to prevent unintentional continuous injection, for example due to malfunction.

[0020] A fuel injector 1' as represented diagrammatically in FIG. 1 and known from the prior art and its operation will now be described in more detail below.

[0021] The fuel injector 1' extends in an axial direction A' defined by the longitudinal axis of the fuel injector 1' and includes a nozzle body 30' and a nozzle head 31'. The nozzle head 31' is provided at the lower end of the fuel injector 1' and is connected to the nozzle body 30'. The nozzle head 31' can be designed as a separate component connected to the nozzle body 30'. Alternatively, the nozzle head 31' can be an integral part of the nozzle body 30'. The nozzle head 31' has at least one nozzle hole 32', typically multiple nozzle holes 32', through which fuel can be introduced into the combustion chamber 50' of the cylinder. The fuel injector 1' is mounted, for example, on a cylinder cover of the cylinder so that the nozzle head 31' protrudes into the combustion chamber 50' of the cylinder.

[0022] The fuel injector 1' further comprises a fuel pipe 10', which is preferably designed as a bore in the nozzle body 30'. The fuel pipe 10' can be connected to a pressure pipe (not shown) by means of which the fuel injector 1' is connected to a pressure reservoir (not shown) for fuel, so that fuel under injection pressure can enter the fuel pipe 10'.

[0023] The fuel pipe 10' extends into a pressure chamber 33' in the nozzle body 30' so that fuel under pressure can be introduced into the pressure chamber 33' through the fuel pipe 10'. The pressure chamber 33' is designed essentially in an annular shape.

[0024] The fuel injection valve 1' further includes a needle valve 3'. The needle valve 3' extends into the pressure chamber 33' in the axial direction A' and is arranged so as to be movable back and forth with respect to the axial direction A'.

[0025] The lower end of the needle valve 3' is designed to cooperate with a first valve seat 35', which is arranged below the pressure chamber 33' and adjacent to or forms the lower end of the pressure chamber 33'. The lower end of the needle valve 3' is preferably designed in a conical or frustoconical shape, and the first valve seat 35' is also preferably designed in a conical or frustoconical shape, so that the needle valve 3' and the valve seat 35' can cooperate in a sealing manner.

[0026] In the closed state, the needle valve 3' cooperates in a sealing manner with the first valve seat 35' so that the flow connection between the pressure chamber 33' and the nozzle head 31' is closed and fuel cannot enter the nozzle head 31' from the pressure chamber 33'. In the open state, the flow connection between the pressure chamber 33' and the nozzle head 31' is opened by the stroke of the needle valve 3' in the axial direction A' (upward as shown) so that fuel can flow from the pressure chamber 33' into the nozzle head 31' between the needle valve 3' and the first valve seat 35' and to the nozzle orifice 32'. The needle valve 3' is spring-loaded by a spring 34', whereby the spring 34' is arranged so that its spring force is directed towards the first valve seat 35', i.e. so that the spring force tries to press the needle valve 3' against the first valve seat 35'.

[0027] An actuating piston 2' is provided for actuating the needle valve 3', i.e., for switching it between an open state and a closed state. The actuating piston 2' extends in the direction of the longitudinal axis A' and, as shown, acts with its lower end on the needle valve 3', more precisely on the end of the needle valve 3' facing away from the first valve seat 35'. Naturally, the needle valve 3' and the actuating piston 2' can be designed as one component. The end of the actuating piston 2' facing away from the needle valve 3' is received in a control chamber 4', which is used to move the actuating piston 2'. With the help of a control fluid provided in the control chamber 4'—usually fuel under pressure—the actuating piston 2' can be moved from a first position to a second position and from the second position to the first position. When the actuating piston 2' is in a first position, the needle valve 3' is in an open state, and when the actuating piston 2' is in a second position (as shown in Figure 1), the needle valve 3' is in a closed state.

[0028] The control chamber 4' is connected via an opening throttle 7' to an annular space 91', which in turn is connected to an outlet 9' through which the control fluid can flow to the low pressure side, for example into a reservoir for control fluid or fuel, where for example there is ambient pressure or a return line pressure slightly higher than ambient pressure.

[0029] The control chamber 4' is further flow-connected to the fuel line 10' via a closing throttle 8' so that fuel under high pressure can flow from the fuel line 10' into the control chamber 4'. The closing throttle 8' has a diameter d' which is smaller than the diameter D' of the opening throttle 7'.

[0030] Furthermore, an electromagnetic actuating member 40' is provided, by means of which the passage through the orifice restrictor 7' can be opened and closed. The electromagnetic actuating member 40' can preferably be actuated by a motor control unit. In the embodiment represented in FIG. 1 , the electromagnetic actuating member 40' comprises a coil 41' and an armature 42'. The armature 42' is designed with a substantially rod-shaped needle 44' and is arranged so that the needle 44' can open or close the passage through the orifice restrictor 7' at its axial end. The armature 42' is preloaded against the orifice restrictor 7' by an armature spring 43' in such a way that, in the current-free state of the coil 41', the armature 42' is pressed by the needle 44' against the opening of the orifice restrictor 7' and into the annular space 91', thus sealingly closing the passage through the orifice restrictor 7'.

[0031] The fuel injector 1' operates as follows: unless injection into the combustion chamber 50' of the cylinder is taking place, the coil 41' of the electromagnetic actuating member 40' is not energized. As a result, the armature spring 43' pushes the armature 42' with the needle 44' into sealing contact with the open throttle valve 7' so that the control fluid—in this case, fuel under pressure—cannot exit the control chamber 4' through the open throttle valve 7'. Since the control chamber 4' is flow-connected to the fuel pipe 10' via the closed throttle valve 8', a high pressure prevails in the control chamber 4'. The value of this high pressure depends, in particular, on the pressure of the fuel in the fuel pipe 10'. In particular, the actuating piston 2' is dimensioned so that the high pressure in the control chamber 4', together with the force exerted by the spring 34', is sufficient to sealingly press the needle 3' against the first valve seat 35' so that fuel cannot flow from the pressure chamber 33' into the combustion chamber 50'. The opening and closing throttle valves 7' and 8' are dimensioned so that they optimally control the movement of the needle valve 3' in both directions and substantially determine the speed of opening and closing of the needle valve 3'.

[0032] As shown, to initiate the injection process, the coil 41' of the electromagnetic actuating member 40' is energized with current, causing the armature 42' to stroke upward against the spring force of the armature spring 43'. As a result, the passage through the orifice throttle valve 7' is opened, allowing the control fluid—in this case, fuel—to now flow from the control chamber 4' through the orifice throttle valve 7' into the annular space 91' and from there through the outlet 9' to the low-pressure side. While fuel under pressure can flow from the fuel line 10' through the closed throttle valve 8' into the control chamber 4', the pressure in the control chamber 4' drops to a lower pressure due to the larger diameter D' of the orifice throttle valve 7'. The orifice throttle valve 7' is designed so that the low-pressure value in the control chamber 4', and therefore the force of the actuating piston combined with the spring force of the spring 34', is no longer sufficient to maintain the needle valve 3' in a closed position. The pressure prevailing in the pressure chamber 33' causes the needle valve 3' to lift from the first valve seat 35' in the open state, so that fuel can now flow from the pressure chamber 35' into the nozzle head 31' and from the nozzle head 31' through the nozzle holes 32' into the combustion chamber 50', thereby starting injection.

[0033] To terminate injection, the coil 41' of the electromagnetic actuating member 40' is de-energized. As a result, the armature 42' moves downwards as shown by the spring force of the armature spring 43', and the needle 44' therefore closes the passage through the open throttle valve 7' so that no more fuel can flow through the open throttle valve 7' to the outlet 9'. Since the closed throttle valve 8' is still open, fuel under high pressure continues to flow from the fuel line 10' through the closed throttle valve 8' into the control chamber 4', causing the pressure in the control chamber 4' to rise again to a high-pressure value. As a result, the needle valve 3' is pressed in a sealing manner against the first valve seat 35' by the hydraulic force acting on the actuating piston 2' and the force of the spring 34', thereby terminating the injection process.

[0034] Although such a fuel injector 1' for large diesel engines has proven effective in practice, there is still room for improvement.

[0035] One of the problems is the high wear of the components of the fuel injector 1'. During the injection process, the close throttle valve 8' is continuously open, and the open throttle valve 7' is also open, so that the entire pressure drop from the high pressure in the fuel pipe 10' to the low pressure at the outlet 9' is achieved through the close throttle valve 8' and the open throttle valve 7'. The open throttle valve 7' and the close throttle valve 8' are in an optimal ratio to each other for the function of the fuel injector 1'. This results in extremely high flow rates, particularly through the close throttle valve 8', but also through the open throttle valve 7'. Due to the relatively large diameter d' of the close throttle valve 8', which is in an optimal ratio for the opening or closing behavior of the fuel injector 1', the fuel flow rate through the open throttle valve 7' is very high, which results in increased wear, which is particularly evident in the area between the outlet of the open throttle valve 8' and the tip of the needle 44' of the armature 42' of the electromagnetic actuation device 40'. This is particularly significant because this area represents a sealing area.

[0036] Specifically, wear on the components of the fuel injector 1' through which the fuel flows depends on the flow rate of the fuel passing through those components, as well as the flow time - i.e., the duration of the injection, the mass of the fuel flowing, and particles present in the fuel, to name just a few. This wear is specifically caused by abrasion or erosion.

[0037] In particular, wear on and within the aperture throttle valve 7', as well as wear at the end of the needle 44' of the armature 42' cooperating with the aperture throttle valve 7', can lead to the fact that the start, duration and end of injection can be shifted, so that the injection start and end times, and therefore the injection duration, predetermined by the engine control unit no longer correspond to the actual values ​​due to wear, and therefore the economical and efficient operation and thermodynamics of large engines are at least jeopardized. Furthermore, it can happen that the aperture throttle valve 7' can no longer be closed in a sealing manner, which leads to undesirable leakage when no injection is taking place. Summary of the Invention [Problem to be solved by the invention]

[0038] The present invention is dedicated to this problem.

[0039] Starting from this prior art, it is therefore an object of the present invention to propose a fuel injection valve for large diesel engines with significantly reduced wear, and a corresponding diesel engine. [Means for solving the problem]

[0040] The subject matter of the invention that meets this objective is characterized by the features of the independent claims of the respective classification categories.

[0041] Thus, according to the invention, there is provided a nozzle head having at least one nozzle orifice through which fuel can be introduced into a combustion chamber, a fuel tube through which fuel can be introduced under high pressure into a pressure chamber, a spring-loaded needle valve, a first valve seat designed to cooperate with the needle such that in an open state of the needle the flow connection between the pressure chamber and the nozzle head is open and in a closed state the flow connection between the pressure chamber and the nozzle head is closed, a movable working piston designed to move the needle from its open state to its closed state by a stroke movement, and a valve mechanism for moving the working piston from a first position in which the needle is open to a second position in which the needle is closed. a control chamber for moving the control chamber to receive one end of a working piston, the control chamber being provided with an intermediate chamber which can be connected to the control chamber via a closable flow connection, the end of the working piston being designed as a closing body which closes the flow connection between the control chamber and the intermediate chamber when the working piston is in a first position; a closable opening throttle valve being provided by means of which the intermediate chamber can be connected to an outlet for fuel; a first closing throttle valve being provided which connects the control chamber to a fuel pipe; and a second closing throttle valve being provided which connects the intermediate chamber to the fuel pipe, the diameter of the second closing throttle valve being smaller than the diameter of the first closing throttle valve.

[0042] The embodiment according to the invention, which includes two closed throttle valves of different diameters, results in a significant reduction in wear and therefore a very long operating life with optimal and consistent functioning of the fuel injection valve. During the injection process, the first closed throttle valve, i.e. the closed throttle valve with the larger diameter, can be closed so that the highly pressurized control liquid, e.g., fuel, can only flow out via the second closed throttle valve and the intermediate chamber.

[0043] Because the second closed throttle valve has a smaller diameter than the first closed throttle valve, the pressure drop through the second closed throttle valve is significantly greater, which has two beneficial effects. On the one hand, the flow velocity of the control fluid is significantly reduced downstream of the second closed throttle valve due to its small diameter—compared to the velocity downstream of a throttle valve with a larger diameter. As a result, the control fluid flows through the intermediate chamber at a very low velocity, which significantly reduces wear on components through which the fluid flows, such as the open and closed throttle valves or the armature needle of the electromagnetic actuating member. A reduction in the flow velocity of the fuel or control fluid generally results in reduced wear. On the other hand, the amount of fuel flowing through the outlet during the injection process is also significantly reduced due to the smaller diameter of the second closed throttle valve, which significantly improves the energy efficiency of the engine. The less highly pressurized fuel that flows unused to the low-pressure side, the better the energy balance.

[0044] In the case of known fuel injectors, especially at part load or low loads, the proportion of unused fuel released from high pressure to low pressure can amount to 30% to 40% of the injected quantity, which is of course unsatisfactory for energy reasons. In this respect, the fuel injector according to the invention offers a very important advantage.

[0045] According to an embodiment according to the invention comprising a first and a second closed throttle valve, where the second closed throttle valve has a smaller diameter than the first closed throttle valve, both the amount and the velocity of fuel exiting through the outlet can be significantly reduced during the injection process, which leads to a considerable reduction in wear and a significantly longer stability of the injection process in terms of time and therefore an extended operating life.

[0046] According to a preferred embodiment, the actuating piston completely closes the first closed throttle valve when in the first position, so that fuel can only flow to the outlet via the second closed throttle valve.

[0047] Furthermore, an embodiment is preferred in which the sum of the flow cross section through the diameter of the first closed throttle valve and the flow cross section through the diameter of the second closed throttle valve is smaller than the flow cross section through the diameter of the open throttle valve.

[0048] The diameter of the second closed throttle valve is preferably at most half as large as the diameter of the first closed throttle valve, and preferably at most a quarter as large. By diameter of a closed throttle valve is meant the dimension that determines the flow cross section or flow cross-sectional area of ​​the open throttle valve available for fluid to flow through the closed throttle valve.

[0049] It is particularly preferred that the diameter of the second close-end throttle valve is at most ten times smaller than the diameter of the first close-end throttle valve.

[0050] In a preferred embodiment, the closable flow connection between the control chamber and the intermediate chamber comprises a second valve seat, and the end of the actuation piston is designed for sealing cooperation with the second valve seat.

[0051] According to a preferred embodiment, the orifice throttle valve is designed so that it can be passed through in the direction of the longitudinal axis of the fuel injector.

[0052] According to another preferred embodiment, the orifice throttle valve is designed so that it can be passed through at right angles to the longitudinal axis of the fuel injector.

[0053] Preferably, an electromagnetically actuated member is provided for opening and closing the aperture restrictor valve.

[0054] The electromagnetic actuating member preferably comprises a coil and an armature including a needle, the needle being incorporated into or uncoupled from the armature to close the passageway through the aperture restrictor unless electrical energy is applied to the coil.

[0055] In a preferred embodiment, the coil is positioned coaxially with the longitudinal axis of the fuel injector.

[0056] In another preferred embodiment, the coil is arranged parallel to the longitudinal axis of the fuel injector.

[0057] Of course, embodiments are possible in which the coil has a different orientation relative to the longitudinal axis of the fuel injector: for example, the axis of the coil can form an acute or obtuse angle with the longitudinal axis, or have some other arbitrary orientation.

[0058] Furthermore, the invention proposes a large diesel engine equipped with a fuel injection valve designed according to the invention.

[0059] The heavy-duty diesel engine is preferably designed as a longitudinally scavenged two-stroke heavy-duty diesel engine.

[0060] In particular, large diesel engines may also be designed as multi-fuel engines that can be operated on at least two different fuels.

[0061] In particular, the heavy-duty diesel engine may be designed as a dual-fuel heavy-duty diesel engine capable of being operated in a liquid mode in which liquid fuel is introduced into the combustion chamber for combustion, and further capable of being operated in a gas mode in which gas is introduced into the combustion chamber as fuel.

[0062] Large diesel engines can be switched from liquid to gas mode and back again during operation.

[0063] Further advantageous measures and embodiments of the invention result from the dependent claims.

[0064] In the following, the invention will be explained in more detail on the basis of examples and on the basis of drawings. [Brief explanation of the drawings]

[0065] [Figure 1] 1 is a schematic longitudinal section of a fuel injection valve known from the prior art; [Figure 2] 1 is a schematic longitudinal section of a first embodiment of a fuel injection valve according to the invention; [Figure 3] 3 is a schematic longitudinal section of a second embodiment of a fuel injection valve according to the invention; FIG. DETAILED DESCRIPTION OF THE INVENTION

[0066] FIG. 1 shows in a schematic cross-sectional view a known fuel injector 1' by means of which liquid and auto-igniting fuels, ie for example heavy fuel oil or diesel, can be introduced into a combustion chamber 50' of a cylinder of a large diesel engine.

[0067] Since FIG. 1 has already been described in detail as prior art, no further explanation is required for FIG. 1 . To better distinguish between the prior art and embodiments of the present invention, reference symbols with inverted commas are used for components belonging to the prior art. Some of the components of embodiments of the present invention may be designed in the same or analogously same manner as in the prior art. In FIG. 1 , such components are given reference symbols both with and without inverted commas. In the following description of embodiments of the present invention, only differences from the prior art will be discussed in more detail. The other explanations for FIG. 1 also apply in the same or analogous manner to embodiments of the present invention.

[0068] 2 shows a schematic longitudinal section of a first embodiment of a fuel injector according to the invention, designated as a whole by the reference character 1. The longitudinal axis A of the fuel injector 1 is designated by the reference character A.

[0069] The fuel injection valve 1 comprises, in a manner known per se, a nozzle head 31 (FIG. 1) having at least one nozzle orifice 32, but preferably several nozzle orifices 32, through which liquid fuel can be introduced into a combustion chamber 50 of a cylinder of a large diesel engine, not shown in more detail. The fuel is, for example, heavy fuel oil or diesel oil.

[0070] The fuel injector 1 includes a fuel pipe 10 through which fuel can be introduced under high pressure into a pressure chamber 33. The fuel pipe 10 is preferably connected to a pressure accumulator of a common rail system, to which fuel is provided under high pressure. The fuel injector 1 further includes a valve needle 3 extending in the direction of the longitudinal axis and arranged in a nozzle body 30. As shown, the lower end of the valve needle 3 is designed to cooperate with a first valve seat 35 (FIG. 1) arranged directly below the pressure chamber 33. The valve needle 3 is spring-loaded by a spring 34, which exerts a downward force on the valve needle 3 such that the spring force presses the valve needle 3 against the first valve seat 35, as shown (FIG. 2). In the open state of the valve needle 3, the valve needle 3 is lifted from the valve seat 35, so that the flow connection between the pressure chamber 33 and the nozzle head 31 is opened. In the closed state, the needle valve 3 is pressed against the first valve seat 35 and cooperates in a sealing manner with the first valve seat 35 so that the flow connection between the pressure chamber 33 and the nozzle head 31 is closed.

[0071] An actuating piston 2 is provided for actuating the needle valve 3. As shown, the actuating piston 2 is arranged on the upper end face of the nozzle body 3 and extends to one end 21 in the direction of the longitudinal axis A. The actuating piston 2 may be designed as an integral part with the needle valve 3 or as a separate component. The actuating piston 2 is designed to move the needle valve 3 from an open state to a closed state or from a closed state to an open state by a stroke movement in the direction of the longitudinal axis A. To generate the movement of the actuating piston 2, a cylindrical control chamber 4 is provided which receives the end 21 of the actuating piston 2. The inner diameter of the control chamber is dimensioned to substantially correspond to or slightly larger than the outer diameter K of the actuating piston 2. The end 21 of the actuating piston 2 received by the control chamber 4 is preferably designed as a closure body 21 and has a smaller diameter than the rest of the actuating piston 2. The end of the working piston 2 designed as a closure body 21 comprises a conical or frustoconical or spherical part designed for sealing cooperation with the second valve seat 61 .

[0072] By means of the control chamber 4, the actuating piston 2 can be moved from a first position, in which the needle valve 3 is in an open state, to a second position, in which the needle valve 3 is in a closed state. The actuating piston 2 can also be moved from the second position to the first position by means of the control chamber 4.

[0073] As shown, an intermediate chamber 5 is provided above the control chamber 4, which can be connected to the control chamber 4 via a closable flow connection 6. The flow connection 6 comprises a second valve seat 61 designed to sealingly cooperate with an end of the working piston 2, which is designed as a closure body 21. When the working piston 2 is in a first position, the closure body 21 is located in a sealing manner in the second valve seat 61, and the flow connection 6 between the control chamber 4 and the intermediate chamber 5 is closed. When the working piston 2 is in a second position, the closure body 21 is lifted from the second valve seat 61, and the flow connection 6 between the intermediate chamber 5 and the control chamber 4 is opened. Figure 2 shows the working piston 2 in the second position.

[0074] The intermediate chamber 5 is connected via a closable aperture throttle valve 7 to an annular space 91, from which an outlet 9 leads to a low-pressure side. The low-pressure side can comprise, for example, a tank or a collection vessel, in which, for example, atmospheric pressure or a return line pressure exists, the return line pressure being higher than atmospheric pressure. In a first embodiment, the aperture throttle valve 7 extends in the direction of the longitudinal axis A so as to be passed through by a flow in the direction of the longitudinal axis A. The aperture throttle valve has a diameter D.

[0075] Whenever a diameter is mentioned in connection with a throttle valve, this means, in the framework of the present application, the dimension of the respective throttle valve that determines the flow cross section or flow cross-sectional area of ​​the throttle valve that is available for the fluid to flow through it.

[0076] The fuel injection valve 1 further comprises two close throttle valves 81 and 82, namely, a first close throttle valve 81 connecting the control chamber 4 to the fuel pipe 10 and a second close throttle valve 82 connecting the intermediate chamber 5 to the fuel pipe 10, respectively. The first close throttle valve 81 has a diameter indicated by d1, and the second close throttle valve 82 has a diameter indicated by d2. The diameter d2 of the second close throttle valve 82 is smaller than the diameter of the first close throttle valve 81. The close throttle valves 81 and 82 open onto the outer shell surfaces of the control chamber 4 and the intermediate chamber 5, respectively.

[0077] To open and close the orifice restrictor 7, an electromagnetic actuating member 40 is provided, which includes a coil 41 and an armature 42 including a substantially rod-shaped needle 44. The armature 42 and the needle 44 may be formed integrally or may consist of separate, unconnected parts. The needle 44 extends in the direction of a longitudinal axis A. The coil 41 is arranged coaxially with the longitudinal axis A. The armature 42 is designed to extend the needle 44 into the annular space 91 and close the passage from the intermediate chamber 5 through the orifice restrictor 7 into the annular space 91 when no electrical energy is applied to the coil 41. The armature 42 is spring-loaded by an armature spring 43, which presses the armature 42 with the needle 44 into the annular space 91 and against the opening of the orifice restrictor 7 as long as no current is applied to the coil 41.

[0078] According to the invention, the diameter d2 of the second closed-port throttle valve 82 is smaller than the diameter d1 of the first closed-port throttle valve 81. The diameter d2 of the second closed-port throttle valve 82 is preferably significantly smaller than the diameter d1 of the first closed-port throttle valve 81, for example, at most one-fifth or at most one-tenth as large.

[0079] Furthermore, it is preferred that both the diameter d1 of the first closed throttle valve 81 and the diameter d2 of the second closed throttle valve are smaller than the diameter D of the open throttle valve 7. It is particularly preferred that the diameters d1 and d2 are dimensioned such that the sum of the flow cross-sectional area due to the diameter d1 of the first closed throttle valve 81 and the flow cross-sectional area due to the diameter d2 of the second closed throttle valve 82 is smaller than the flow cross-sectional area due to the diameter D of the open throttle valve 7. That is, 2 +d2 2 <D 2 is.

[0080] 2 shows the working piston 2 in its second position, i.e., in the position in which the needle 3 is closed. If the injection process is now to be initiated, a current is applied to the coil 41, which attracts the armature 42 to the coil 41 against the force of the armature spring 43. As a result, the passage through the orifice throttle 7 is opened, and fuel under high pressure flows through the orifice throttle 7 and the annular space 91 into the outlet 9. Due to the pressure drop in the intermediate chamber 5 and in the control chamber 4, which is in this state flow-connected to the intermediate chamber 5, the upward force exerted by the fuel in the pressure chamber 33 (FIG. 1) exceeds the sum of the spring force of the spring 34 and the hydraulic force, so that the needle 3 is lifted from the first valve seat 35 and injection into the combustion chamber begins.

[0081] This upward movement also causes the working piston 2 to move upward as shown to its second position, in which the closing body 21 of the working piston 2 cooperates in a sealing manner with the second valve seat 61, so that the flow connection between the control chamber 4 and the intermediate chamber 5 is closed. As a result, fuel can no longer flow through the first closed-end throttle valve 81.

[0082] In the open state of the needle valve 3 - i.e. during the injection process - fuel under high pressure can only flow to the outlet 9 via the second closed throttle valve 82, but can no longer flow via the first closed throttle valve 81. Since the second closed throttle valve 82 has a diameter d2 that is significantly smaller than the diameter d1 of the first closed throttle valve 81, the speed of the fuel flowing towards the outlet 9 on the one hand and the amount of fuel flowing towards the outlet on the other hand are significantly reduced compared to known fuel injection valves.

[0083] To terminate the injection process, the current through the coil 41 is switched off, causing the armature 42 to be pushed by the armature spring 43, forcing the needle 44 into the annular space 91 and against the opening of the orifice throttle valve 7, thus closing the passage through the orifice throttle valve 7. As a result, with the second, closed throttle valve 82 open, a higher pressure initially develops in the intermediate chamber 5, causing the working piston 2, and thus the needle valve 3, to move downward as shown. As soon as this movement begins, the passage through the first, closed throttle valve 81 is also opened, so that both closed throttle valves 81, 82 can now pass flow to terminate the injection process, resulting in a fast and accurate closing process. This is completed when the working piston 2 returns to its second position.

[0084] Figure 3 shows a second embodiment of a fuel injection valve 1 according to the invention in a representation similar to Figure 2. In the following description of the second embodiment, only the differences from the first embodiment will be discussed in more detail. Otherwise, the description of the first embodiment applies in the same or analogously the same way to the second embodiment. In the second embodiment, identical or functionally equivalent parts are designated by the same reference symbols as in the first embodiment.

[0085] In the second embodiment, the annular space 91 is arranged laterally adjacent to the intermediate chamber 5 and preferably at the same height as the intermediate chamber 5. Thus, in the second embodiment, the aperture throttle valve 7 arranged between the intermediate chamber 5 and the annular space 91 extends in the direction of the longitudinal axis A so as to be passed through by a flow perpendicular to the longitudinal axis A.

[0086] In the second embodiment, an electromagnetic actuating member 40 is also provided, which comprises a coil 41 and an armature 42 with a needle 44. The coil 41 is arranged parallel to the longitudinal axis A. The armature 42 is designed to cause the needle 44 to extend into the annular space 91 and to close the passage from the intermediate chamber 5 through the aperture throttle valve 7 into the annular space 91, unless electrical energy is applied to the coil 41.

[0087] It will be understood that such embodiments of the fuel injection valve according to the invention in which more than two close throttle valves 81, 82 are provided are also possible in an analogous manner.

Claims

1. a nozzle head (31) having at least one nozzle hole (32) through which fuel can be introduced into a combustion chamber (50); a fuel pipe (10) through which the fuel can be introduced under high pressure into a pressure chamber (33); a needle valve (3) loaded by a spring (34), the needle valve (3) opening in its open state to open a flow connection between the pressure chamber (33) and the nozzle head (31) and closing in its closed state to close the flow connection between the pressure chamber (33) and the nozzle head (31); a first valve seat (35) designed to cooperate with the needle valve (3) so that the needle valve (3) cooperates in a sealing manner with the first valve seat (35) to be locked; a movable actuating piston (2) designed to move the needle valve (3) from the open state to the closed state by a stroke movement; and a control chamber (4) for moving the actuating piston (2) from a first position in which the needle valve (3) is in the open state to a second position in which the needle valve (3) is in the closed state. a control chamber (4) for receiving one end (21) of the working piston (2), and an intermediate chamber (5) is provided which can be connected to the control chamber (4) via a closable flow connection (6), the end of the working piston being designed as a closure body (21) which closes the flow connection (6) between the control chamber (4) and the intermediate chamber (5) when the working piston (2) is in the first position, a first closed-port throttle valve (81) for connecting the control chamber (4) to the fuel pipe (10); and a second closed-port throttle valve (82) for connecting the intermediate chamber (5) to the fuel pipe (10), wherein a diameter (d2) of the second closed-port throttle valve (82) is smaller than a diameter (d1) of the first closed-port throttle valve (81).

2. 2. The fuel injection valve according to claim 1, wherein the working piston (2) completely closes the first closed throttle valve (81) when the working piston (2) is in the first position.

3. 3. The fuel injection valve according to claim 1, wherein a sum of a flow cross-sectional area defined by the diameter (d1) of the first closed throttle valve (81) and a flow cross-sectional area defined by the diameter (d2) of the second closed throttle valve (82) is smaller than a flow cross-sectional area defined by the diameter (D) of the open throttle valve (7).

4. 4. A fuel injection valve according to claim 1, wherein the diameter (d2) of the second closed-end throttle valve (82) is equal to or smaller than half the diameter (d1) of the first closed-end throttle valve (81).

5. 4. A fuel injection nozzle according to claim 1, wherein the diameter (d2) of the second closed-end throttle valve (82) is at least ten times smaller than the diameter (d1) of the first closed-end throttle valve.

6. 6. A fuel injection valve according to claim 1, wherein the closable flow connection (6) between the control chamber (4) and the intermediate chamber (5) comprises a second valve seat (61), and the end (21) of the working piston (2) is designed to cooperate sealingly with the second valve seat (61).

7. 7. A fuel injection valve according to any one of claims 1 to 6, wherein the orifice throttle (7) is designed to be able to let flow through in the direction of the longitudinal axis (A) of the fuel injection valve.

8. 8. A fuel injection valve according to any one of claims 1 to 7, wherein the orifice throttle (7) is designed so that a flow can be passed through it perpendicularly to the longitudinal axis (L) of the fuel injection valve.

9. 9. A fuel injection valve according to any one of claims 1 to 8, wherein an electromagnetic actuating member (40) is provided for opening and closing the orifice throttle valve (7).

10. 10. A fuel injection valve according to claim 9, wherein the electromagnetic actuating member (40) comprises a coil (41) and an armature (42) having a needle (44), the needle (44) closing a passage through the aperture throttle valve (7) unless electrical energy is applied to the coil (41).

11. 11. A fuel injection valve according to claim 10, wherein the coil (41) is arranged coaxially with the longitudinal axis (A) of the fuel injection valve.

12. 11. A fuel injection valve according to claim 10, wherein the coil (41) is arranged parallel to the longitudinal axis (A) of the fuel injection valve.

13. A large diesel engine, characterized in that it comprises a fuel injection valve (1) designed according to any one of claims 1 to 12.

14. 14. A large diesel engine according to claim 13, designed as a longitudinally scavenged two-stroke large diesel engine.

15. 15. A heavy-duty diesel engine according to claim 13 or 14, designed as a dual-fuel heavy-duty diesel engine capable of being operated in a liquid mode, in which liquid fuel is introduced into the combustion chamber for combustion, and further capable of being operated in a gas mode, in which gas is introduced into the combustion chamber as fuel.

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