Thickness Measuring Device

Abstract

To provide a thickness measuring device capable of measuring a thickness of a measuring object with high accuracy.SOLUTION: The thickness measuring device is mounted on an object in which a measuring object is included and measures a thickness of the measuring object using ultrasonic wave. The thickness measuring device comprises: a plurality of ultrasonic elements which receive the ultrasonic wave from the surface of the object and a reflection wave reflected on the measuring object to output a reception signal; and a control section controlling the ultrasonic elements. The plurality of ultrasonic elements transmit ultrasonic waves in directions differing each other. The control section compares the signal strength of the reception signal with a prescribed threshold and measures the thickness of the measuring object on the basis of the reception signal with greater signal strength than the threshold.SELECTED DRAWING: Figure 3

Description

[Technical Field]

[0001] The present disclosure relates to a thickness measurement device that measures the thickness of a measurement object located inside an object. [Background technology]

[0002] BACKGROUND ART Thickness measuring devices that measure the thickness of a measurement object using ultrasonic waves are known (see Patent Documents 1 to 3). For example, the thickness measuring device described in Patent Document 1 transmits ultrasonic waves from an ultrasonic probe into the body, receives the reflected waves reflected at the boundary between the object to be measured and a layer adjacent to the object, and measures the distance to the boundary based on the time from when the ultrasonic waves are transmitted to when the reflected waves are received. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 61-220634 [Patent Document 2] Japanese Patent Application Laid-Open No. 2015-66219 [Patent Document 3] Japanese Patent Application Laid-Open No. 2003-4430 Summary of the Invention [Problem to be solved by the invention]

[0004] However, in conventional thickness measurement devices such as those described above, the probe must be placed against the body surface so that the transmission direction of the ultrasound waves transmitted from the ultrasound probe is perpendicular to the surface of the object being measured, requiring skilled techniques from the measurer. For example, in Patent Document 1, skinfold thickness is measured by measuring the reflected waves from the surface of muscle tissue. In this case, the probe must be manipulated so that the transmission direction of the ultrasound waves is perpendicular to the surface of the muscle tissue. If the transmission direction of the ultrasound waves is tilted from the normal direction of the muscle tissue surface, the sound pressure of the reflected waves decreases, resulting in reduced measurement accuracy. In Patent Document 3, a holding means for holding a golf ball is provided in a container filled with liquid, and ultrasound measurement of the golf ball is performed using an ultrasound emitting element provided in the holding means, with the liquid interposed between the golf ball and the holding means on which the ultrasound emitting element is provided. This configuration requires the liquid to be interposed between the golf ball and the holding means on which the ultrasound emitting element is provided, making the device configuration complicated. [Means for solving the problem]

[0005] A thickness measuring device according to a first aspect of the present disclosure is a thickness measuring device that is attached to an object that contains a measurement object inside and measures the thickness of the measurement object using ultrasonic waves, and includes a plurality of ultrasonic elements that transmit the ultrasonic waves from the surface of the object, receive reflected waves reflected by the measurement object, and output received signals, and a control unit that controls the ultrasonic elements, wherein the plurality of ultrasonic elements transmit ultrasonic waves in mutually different directions, and the control unit compares the signal strength of the received signals with a predetermined threshold, and measures the thickness of the measurement object based on the received signals whose signal strength is greater than the threshold. [Brief explanation of the drawings]

[0006] [Figure 1] FIG. 1 is a block diagram showing a schematic configuration of a thickness measurement device according to a first embodiment. [Figure 2] FIG. 2 is a schematic perspective view showing an ultrasonic probe fixed to one surface of the belt of the first embodiment. [Figure 3] FIG. 4 is a schematic cross-sectional view showing a cross section taken along the X axis of FIG. 3. [Figure 4]FIG. 4 is a schematic cross-sectional view showing a cross section along the Y axis of FIG. 3. [Figure 5] 4 is a flowchart showing a thickness measurement method according to the first embodiment. [Figure 6] 6 is a diagram showing an example of the positional relationship between the ultrasonic element and the measurement object in step S2 of FIG. 5. [Figure 7] 6 is a diagram showing an example of the positional relationship between the ultrasonic element and the measurement object in step S2 of FIG. 5. [Figure 8] FIG. 4 is a diagram showing an example of temporal changes in received signals from each ultrasonic element in the first embodiment. [Figure 9] FIG. 10 is a perspective view of an ultrasonic probe in a measurement unit according to a second embodiment. [Figure 10] 11 is a schematic cross-sectional view showing a cross section along the X-axis of the ultrasonic probe of FIG. 10. [Figure 11] FIG. 10 is a diagram showing an example of the positional relationship between the ultrasonic element and the measurement object in step S2. [Figure 12] FIG. 10 is a diagram showing an example of the positional relationship between the ultrasonic element and the measurement object in step S2. [Figure 13] FIG. 10 is a diagram showing a schematic configuration of an ultrasonic probe according to a second modification. [Figure 14] FIG. 10 is a diagram showing a schematic configuration of another ultrasonic probe according to Modification 2. [Figure 15] FIG. 10 is a diagram showing a schematic configuration of yet another ultrasonic probe according to Modification Example 2. DETAILED DESCRIPTION OF THE INVENTION

[0007] [First embodiment] The thickness measuring device of the first embodiment will be described below. In this embodiment, a thickness measurement device is exemplified, which is fixed to the surface of an object and measures the thickness of the object by detecting the boundary of the object inside the object. The object can be various structures such as a building or a living body such as a human body, and the measurement target can be rebar inside a building or organs, muscles, fat, bones, etc. inside a living body. FIG. 1 is a block diagram showing a schematic configuration of a thickness measurement device 1 of this embodiment. As shown in FIG. 1, the thickness measuring device 1 of this embodiment is configured to include a measuring unit 10 and a control unit 20.

[0008] (Configuration of measurement unit 10) The measurement unit 10 is configured to be attachable to an object and performs ultrasonic measurements on the inside of the object. The measurement unit 10 includes, for example, an ultrasonic probe 100 and a fixing portion 11 (see FIGS. 2 to 4) that fixes the ultrasonic probe 100 to the object. The configuration of the fixing portion 11 is not particularly limited, and examples include a configuration that can be attached to the object and that brings the ultrasonic probe 100 into close contact with the object when attached to the object. Furthermore, although a structure in which the ultrasonic probe 100 is provided is exemplified as the fixing portion 11, this is not limiting as long as it fixes the ultrasonic probe 100 to the object. For example, a viscous gel such as gel may be used as the fixing portion to adhesively fix the ultrasonic probe 100 to the object.

[0009] FIG. 2 is a schematic perspective view showing the ultrasonic probe 100 provided on the fixed portion 11. FIG. 3 is a schematic cross-sectional view showing a cross section taken along the X axis of FIG. 2, and FIG. 4 is a schematic cross-sectional view showing a cross section taken along the Y axis of FIG. 2. Here, the X axis is an axis parallel to one direction along the surface of the object when the ultrasonic probe 100 is fixed to the object, and the Y axis is an axis along the surface of the object and perpendicular to the X axis. The axis perpendicular to the X axis and Y axis is the Z axis. The +Z side of the Z axis is the direction from the fixed portion 11 toward the object.

[0010] The ultrasonic probe 100 of this embodiment includes a holding portion 101 and a plurality of ultrasonic elements 110, as shown in FIGS. The holding portion 101 is a member that holds the ultrasonic elements 110, and in this embodiment, is fixed to the fixing portion 11. In this embodiment, the holding portion 101 has a plurality of holding surfaces 102A to 102E that hold the ultrasonic elements 110, and the normal directions of these holding surfaces 102A to 102E are different from each other. For example, in this embodiment, the first holding surface 102A is parallel to the XY plane, and the normal direction thereof is parallel to the Z axis. The second holding surface 102B is disposed on the -X side of the first holding surface 102A. The second holding surface 102B is parallel to the Y axis and is inclined at an angle of +θ1 around the Y axis with respect to the XY plane. Therefore, the normal direction of the second holding surface 102B is inclined at an angle of θ1 from the Z direction to the -X side. The third holding surface 102C is disposed on the +X side of the first holding surface 102A. The third holding surface 102C is parallel to the Y axis and is inclined at an angle of -θ2 around the Y axis with respect to the XY plane. Therefore, the normal direction of the third holding surface 102C is inclined at an angle of θ2 from the Z direction toward the +X side. The fourth holding surface 102D is disposed on the -Y side of the first holding surface 102A. The fourth holding surface 102D is parallel to the X axis and is inclined at an angle of +θ3 around the X axis with respect to the XY plane, as shown in Fig. 4. Therefore, the normal direction of the fourth holding surface 102D is inclined at an angle of θ3 from the Z direction to the -Y side. The fifth holding surface 102E is disposed on the +Y side of the first holding surface 102A. The fifth holding surface 102E is parallel to the Y axis and is inclined at an angle of -θ4 around the X axis with respect to the XY plane. Therefore, the normal direction of the fifth holding surface 102E is inclined at an angle of θ4 from the Z direction to the +Y side. The angles θ1, θ2, θ3, and θ4 may all be the same, some may be different, or all may be different.

[0011] The ultrasonic elements 110 transmit ultrasonic waves toward the object and receive the reflected waves reflected by a measurement target inside the object. The ultrasonic elements 110 are not particularly limited as long as they are elements that can transmit and receive ultrasonic waves. For example, a thin-film ultrasonic element may be used in which a plurality of ultrasonic transducers, each having a piezoelectric element disposed in a thin-film vibration portion, are arranged in an array, and ultrasonic waves are transmitted by applying a voltage to the piezoelectric element to vibrate each vibration portion. In such a thin-film ultrasonic element, a received signal is output from the piezoelectric element when the vibration membrane is vibrated by the reflected wave. Alternatively, a bulk ultrasonic element may be used in which a voltage is applied to a piezoelectric body, causing the piezoelectric body itself to vibrate and transmit ultrasonic waves, and the reflected waves are detected by a received signal output due to distortion of the piezoelectric body itself caused by the reflected waves. In order to make the measurement unit 10 thinner and smaller, it is preferable to use a thin-film ultrasonic element.

[0012] The plurality of ultrasonic elements 110 are provided for each of the holding surfaces 102A to 102E. Therefore, the ultrasonic elements 110 provided on the first holding surface 102A transmit ultrasonic waves along the Z direction toward the object (toward the +Z side). The ultrasonic elements 110 provided on the second holding surface 102B transmit ultrasonic waves in a direction inclined at an angle of θ1 toward the -X side from the Z direction. The ultrasonic elements 110 provided on the third holding surface 102C transmit ultrasonic waves in a direction inclined at an angle of θ2 toward the +X side from the Z direction. In other words, the ultrasonic elements 110 lined up along the X axis transmit ultrasonic waves in directions away from each other on the XZ plane (first plane). Furthermore, the ultrasonic elements 110 provided on the fourth holding surface 102D transmit ultrasonic waves in a direction inclined at an angle of θ3 toward the -Y side from the Z direction. The ultrasonic elements 110 provided on the fifth holding surface 102E transmit ultrasonic waves in a direction inclined at an angle of θ4 toward the +Y side from the Z direction. In other words, the ultrasonic elements 110 lined up along the Y axis transmit ultrasonic waves in directions that move away from each other on the YZ plane (second plane).

[0013] (Configuration of control unit 20) The control unit 20 may be provided, for example, on the side opposite to the side on which the ultrasonic element 110 of the fixed portion 11 of the measurement unit 10 is provided, or may be provided separately from the measurement unit 10 and configured to be able to communicate with the measurement unit 10 via wired or wireless communication. The control unit 20 corresponds to the control unit of the present disclosure, controls the operation of each ultrasonic element 110, and measures the thickness of the measurement target inside the object based on the reception signal obtained from the ultrasonic element 110.

[0014] Specifically, as shown in FIG. 1, the control unit 20 is configured to include a drive circuit 21 that drives each ultrasonic element 110, a receiving circuit 22 that processes received signals, a memory 23 that stores various information, and one or more processors 24. The drive circuit 21 outputs a drive signal to each ultrasonic element 110 to drive it and transmit ultrasonic waves based on a command from the processor 24. A drive circuit 21 may be provided for each ultrasonic element 110, or one drive circuit 21 and multiple ultrasonic elements 110 may be connected by a switch circuit, and the drive circuit 21 that outputs the drive signal may be selected by the switch circuit.

[0015] The receiving circuit 22 processes the received signals output from the ultrasonic elements 110 and outputs the processed received signals to the processor 24. A receiving circuit 22 may be provided for each ultrasonic element 110, or one receiving circuit 22 and multiple ultrasonic elements 110 may be connected via a switch circuit.

[0016] The memory 23 stores various programs including a measurement program for measuring the thickness of a measurement object by transmitting and receiving ultrasonic waves, and various data used in the programs.

[0017] The processor 24 performs various arithmetic processing by reading and executing various programs stored in the memory 23. Specifically, the processor 24 functions as a measurement control unit 241, an element selection unit 242, and a thickness calculation unit 243 by executing the various programs. The measurement control unit 241 outputs an ultrasonic wave transmission command to the drive circuit 21, causes the ultrasonic elements 110 to transmit ultrasonic waves, and acquires reception signals input from the reception circuit 22. At this time, the measurement control unit 241 drives the multiple ultrasonic elements 110 independently and sequentially, and acquires reception signals from each ultrasonic element 110.

[0018] The element selection unit 242 compares the received signals obtained from each ultrasonic element 110 and selects the ultrasonic element 110 corresponding to the received signal having a signal strength equal to or greater than a predetermined threshold as the ultrasonic element 110 for measuring the thickness of the object to be measured.

[0019] The thickness calculation unit 243 calculates the thickness of the measurement object based on the reception signal obtained from the ultrasonic element 110 selected by the element selection unit 242 and the transmission timing of the ultrasonic wave to the ultrasonic element 110.

[0020] (Thickness measurement method) Next, a thickness measurement method in this embodiment will be described. FIG. 5 is a flowchart of the thickness measurement method of this embodiment. When measuring the thickness of a measurement object inside an object using the thickness measuring device 1 of this embodiment, the user first fixes the measuring unit 10 to the object to be measured using the fixing part 11, and then brings the ultrasonic probe 100 into close contact with the object (step S1).

[0021] Thereafter, the measurement control unit 241 sequentially drives the plurality of ultrasonic elements 110 to transmit ultrasonic waves, and causes the ultrasonic elements 110 to receive the ultrasonic waves reflected from inside the object and measure the received signals (step S2). That is, ultrasonic measurement including the ultrasonic element 110 transmitting the ultrasonic waves and the ultrasonic element 110 receiving the reflected waves is performed individually by each ultrasonic element 110. Then, the element selection unit 242 identifies the received signal that is equal to or greater than a predetermined threshold and corresponds to the largest received signal from the received signals obtained from each ultrasonic element 110, and identifies the ultrasonic element 110 that output that received signal as the ultrasonic element 110 for measurement (step S3).

[0022] 6 and 7 are diagrams showing an example of the positional relationship between the ultrasonic element 110 and muscle tissue in step S2 of FIG. 5. In this embodiment, the second portion Ar2 inside the object is the measurement target. The portion between the surface of the object and the second portion Ar2 is defined as a first portion Ar1, and in this embodiment, the first portion Ar1 is positioned closest to the surface of the object. In addition, the portion adjacent to the second portion Ar2, which is farther from the surface of the object than the second portion Ar2, is defined as a third portion Ar3. 6, the ultrasonic element 110 installed on the first holding surface 102A transmits ultrasonic waves approximately perpendicular to the surface of the second portion Ar2, which is the measurement target. On the other hand, the ultrasonic waves transmitted from the ultrasonic elements 110 on the other holding surfaces 102B to 102E are transmitted at a greater angle with respect to the normal to the surface of the second portion Ar2 than the ultrasonic element 110 on the first holding surface 102A. Note that the ultrasonic elements 110 held on the holding surfaces 102D and 102E are not shown in FIGS. 6 and 7. In this case, the ultrasonic waves transmitted from the ultrasonic elements 110 on the first holding surface 102A are substantially specularly reflected by the surface of the second portion Ar2, and reflected waves with relatively strong sound pressure are received by the ultrasonic elements 110. Therefore, a received signal with high signal strength is output from the ultrasonic elements 110 on the first holding surface 102A. The ultrasonic elements 110 on the other holding surfaces 102B to 102E receive reflected waves with lower sound pressures and weaker signal strengths than the ultrasonic elements 110 on the first holding surface 102A.

[0023] 7, the ultrasonic elements 110 installed on the third holding surface 102C transmit ultrasonic waves approximately perpendicular to the surface of the second portion Ar2, while the ultrasonic elements 110 on the other holding surfaces 102A, 102B, 102D, and 102E transmit ultrasonic waves at an angle inclined with respect to the normal to the muscle surface. Therefore, in this case, the ultrasonic elements 110 on the third holding surface 102C output a received signal with a stronger signal strength than the other ultrasonic elements 110.

[0024] When measuring the thickness of a measurement target inside an object, ultrasonic waves with a frequency that can reach the first portion Ar1, the second portion Ar2, and the third portion Ar3 are used. As a result, part of the ultrasonic waves is reflected at the boundary (first boundary P1) between the first portion Ar1 and the second portion Ar2, and part of the ultrasonic waves that passes through the first boundary P1 is reflected at the boundary (second boundary P2) between the second portion Ar2 and the third portion Ar3. Therefore, each ultrasonic element 110 continues the ultrasonic wave receiving process for a predetermined period from the ultrasonic wave transmission timing so as to obtain a received signal from the reflected wave reflected at the first boundary P1 and a received signal from the reflected wave reflected at the second boundary P2.

[0025] Figure 8 is a diagram showing an example of the change over time in the received signal from each ultrasonic element 110, where the solid line indicates the received signal (first received signal) output from the ultrasonic element 110 on the first holding surface 102A, the dashed line indicates the received signal (second received signal) output from the ultrasonic element 110 on the second holding surface 102B, and the dotted line indicates the received signal (third received signal) output from the ultrasonic element 110 on the third holding surface 102C. As shown in FIG. 8, each received signal has a first peak value corresponding to the first boundary P1 and a second peak value corresponding to the second boundary P2. 8, the position of the first peak value of the first received signal is indicated as Q11, the position of the second peak value as Q12, the position of the first peak value of the second received signal as Q21, the position of the second peak value as Q22, and the position of the first peak value of the third received signal as Q31, and the position of the second peak value as Q32. The following description will be given assuming that the first peak value of the first received signal is indicated as q11, the second peak value as q12, the first peak value as q21, the second peak value as q22, and the first peak value as q31, the second peak value as q32 of the third received signal. In this embodiment, in step S3, the element selecting unit 242 first identifies received signals in which both the first peak value and the second peak value are equal to or greater than the threshold value F. For example, in the example of FIG. 8, the third received signal output from the ultrasonic element 110 on the third holding surface 102C has a first peak value q31 and a second peak value q32 that are less than the threshold value F. Therefore, in step S3, the ultrasonic element 110 on the third holding surface 102C is excluded from the elements for measurement. On the other hand, since both the first peak values q11, q21 and the second peak values q12, q22 of the received signals output from the ultrasonic elements 110 on the first holding surface​​​​​​​​​After step S3, the thickness calculation unit 243 calculates the thickness of the second part Ar2 to be measured based on the received signal output from the ultrasonic element 110 selected in step S3 and the output timing of the transmission command to the ultrasonic element 110 (step S4). That is, the thickness calculation unit 243 can calculate the distance L1 from the ultrasonic element 110 to the first boundary P1 (the thickness of the first portion Ar1) based on the time (first time) from the transmission timing of the ultrasonic waves to the time when the first peak value of the received signal is obtained. Similarly, the distance L2 from the ultrasonic element 110 to the second boundary P2 can be calculated based on the time (second time) from the transmission timing to the time when the second peak value of the received signal is obtained. This allows the thickness L of the second portion Ar2 to be calculated by L = L2 - L1.

[0028] [Effects of this embodiment] The thickness measurement device 1 of the first embodiment includes a measurement unit 10 and a control unit 20 (controller). The measurement unit 10 has a plurality of ultrasonic elements 110 that transmit ultrasonic waves from the surface of an object to the interior, receive reflected waves reflected by the surface of a second portion Ar2 that is the measurement target inside the object, and output received signals, and these plurality of ultrasonic elements 110 transmit ultrasonic waves in mutually different directions. The control unit 20 compares the signal strength of the received signals with a predetermined threshold F, and measures the thickness of the second portion Ar2 based on the received signals whose signal strength is greater than the threshold F.

[0029] When the signal strength of the received signal exceeds the threshold F, it can be determined that the ultrasonic wave is incident on the surface of the second portion Ar2 (the first boundary P1 or the second boundary P2) at an angle close to perpendicular, and that a reflected wave with strong sound pressure is received by the ultrasonic element 110. Therefore, by measuring the thickness of the second portion Ar2 based on such a received signal, it is possible to measure an appropriate thickness approximately along the normal direction of the surface of the second portion Ar2. Furthermore, when ultrasonic waves are input obliquely with respect to the normal to the surface of the second portion Ar2, the ultrasonic waves of the specular reflection component traveling from the surface of the second portion Ar2 toward the ultrasonic element 110 are reduced. That is, the sound pressure of the ultrasonic waves is reduced, and the likelihood that the received signal will be buried in noise increases, resulting in a decrease in measurement accuracy. In contrast, in this embodiment, the signal strength of the received signal exceeds the threshold F, so the received signal is less likely to be buried in noise, thereby improving measurement accuracy.

[0030] In this embodiment, the multiple ultrasonic elements 110 transmit the ultrasonic waves in directions away from each other. Specifically, the ultrasonic probe 100 includes multiple ultrasonic elements 110 aligned along the X-axis and multiple ultrasonic elements 110 aligned along the Y-axis. The multiple ultrasonic elements 110 aligned along the X-axis transmit ultrasonic waves in directions away from each other on the XZ plane, and the multiple ultrasonic elements 110 aligned along the Y-axis transmit ultrasonic waves in directions away from each other on the YZ plane. This allows ultrasonic waves to be transmitted over a wide range within three-dimensional space, and the ultrasonic element 110 capable of transmitting ultrasonic waves approximately perpendicular to the surface of the second part Ar2 can be easily identified without changing the attachment position of the measurement unit 10 relative to the object, and the thickness of the second part Ar2 can be calculated based on the received signal from the appropriate ultrasonic element 110, thereby improving measurement accuracy.

[0031] [Second embodiment] The first embodiment is an example in which a plurality of ultrasonic elements 110 are arranged so that the transmitted ultrasonic waves are directed away from each other. In contrast, the second embodiment differs from the first embodiment in that the ultrasonic waves transmitted from the plurality of ultrasonic elements are directed toward each other. In the following description, the same reference numerals will be used to designate items that have already been described, and the description thereof will be omitted or simplified.

[0032] FIG. 9 is a perspective view of an ultrasonic probe 100A in a measurement unit according to the second embodiment, and FIG. 10 is a schematic cross-sectional view showing a cross section of the ultrasonic probe 100A of FIG. 9 taken along the X-axis. The measurement unit of this embodiment includes one or more ultrasonic probes 100A held by a fixing portion 11, similar to the first embodiment. The ultrasonic probe 100A is composed of a holding portion 101A and a plurality of ultrasonic elements 110, and the holding portion 101A has a plurality of holding surfaces 102F to 102J. Here, in the first embodiment, the holding surfaces 102B to 102E of the holding portion 101 are arranged so that the first holding surface 102A has a convex shape that protrudes toward the +Z side, but in the second embodiment, the holding portion 101A is formed in a concave shape.

[0033] That is, in this embodiment, the seventh holding surface 102G on the -X side of the sixth holding surface 102F, which is parallel to the XY plane, is parallel to the Y axis and inclined at an angle of -θ1 around the Y axis with respect to the XY plane, and the eighth holding surface 102H on the +X side of the sixth holding surface 102F is parallel to the Y axis and inclined at an angle of +θ2 around the Y axis with respect to the XY plane. Although a cross-sectional view of the ultrasonic probe 100A cut along the YZ plane is omitted, the ninth holding surface 102I, sixth holding surface 102F, and tenth holding surface 102J arranged along the Y axis are configured in a similar manner. That is, the ninth holding surface 102I on the -Y side of the sixth holding surface 102F is parallel to the X axis and inclined at an angle of -θ3 around the X axis with respect to the XY plane. The tenth holding surface 102J on the +Y side of the sixth holding surface 102F is parallel to the X axis and inclined at an angle of +θ4 around the X axis with respect to the XY plane.

[0034] In this embodiment, similarly to the first embodiment, the thickness of the second portion Ar2, which is the measurement target inside the object, can be measured by the thickness measurement method shown in FIG. 11 and 12 are diagrams showing an example of the positional relationship between the ultrasonic element 110 and the second portion Ar2 in step S2. In this embodiment, when the measurement unit is attached to the object and the ultrasonic measurement process in step S2 is performed, ultrasonic waves are transmitted from the ultrasonic elements 110 in directions approaching each other, as shown in FIGS. 11, the ultrasonic elements 110 installed on the sixth holding surface 102F transmit ultrasonic waves approximately perpendicular to the surface of the second portion Ar2, while the other ultrasonic elements 110 transmit ultrasonic waves at an angle inclined with respect to the normal to the surface of the second portion Ar2. Therefore, the ultrasonic waves transmitted from the ultrasonic elements 110 on the sixth holding surface 102F output received signals with relatively strong signal strength compared to the other ultrasonic elements 110. As a result, in step S3, the ultrasonic element 110 provided on the first holding surface 102A is selected as the element for measurement, and in step S4, the thickness of the second portion Ar2 is calculated based on the received signal of the ultrasonic element 110.

[0035] 13, the ultrasonic element 110 installed on the seventh holding surface 102G transmits ultrasonic waves approximately perpendicular to the surface of the second portion Ar2, and the other ultrasonic elements 110 transmit ultrasonic waves at an angle inclined with respect to the normal to the surface of the second portion Ar2. Therefore, the ultrasonic element 110 on the seventh holding surface 102G outputs a received signal with a stronger signal strength than the other ultrasonic elements 110, and therefore, in step S3, the ultrasonic element 110 installed on the seventh holding surface 102G is selected as the element to be measured.

[0036] In this embodiment, as in the first embodiment, each ultrasonic element 110 of the measurement unit 10 transmits ultrasonic waves in different directions. Then, the control unit 20 compares the signal strength of the received signal with a predetermined threshold F, and measures the thickness of the second part Ar2, which is the measurement target, based on the received signal whose signal strength is greater than the threshold F. This makes it possible to measure the appropriate thickness approximately along the normal direction of the surface of the second portion Ar2, as in the first embodiment, and also reduces the possibility that the received signal will be buried in noise, thereby improving measurement accuracy. Furthermore, in this embodiment, multiple ultrasonic elements transmit ultrasonic waves in directions approaching each other. That is, ultrasonic elements 110 aligned along the X axis transmit ultrasonic waves in directions approaching each other on the XZ plane, and ultrasonic elements 110 aligned along the Y axis transmit ultrasonic waves in directions approaching each other on the YZ plane. In this case, even if the size of the second portion Ar2 inside the object is small, the thickness of the second portion Ar2 can be suitably measured. For example, suitable measurements can be performed on tiny voids present inside the concrete of a building.

[0037] [Variations] The present invention is not limited to the above-described embodiments, and the present invention includes modifications, improvements, and configurations obtained by appropriately combining the embodiments within the scope that can achieve the object of the present invention.

[0038] (Variation 1) For example, in the first embodiment described above, the element selection unit 242 selected, from among the multiple ultrasonic elements 110, the ultrasonic element 110 whose signal strength is equal to or greater than the threshold and which outputs a received signal with the maximum signal strength. In contrast to this, the element selection unit 242 may select a plurality of ultrasonic elements 110 that output reception signals whose signal strength is equal to or greater than the threshold value F. Furthermore, in the first embodiment, when the maximum first peak value is detected by the ultrasonic element 110 arranged on any of the holding surfaces 102A to 102E and the maximum second peak value is detected by the ultrasonic element 110 arranged on any other of the holding surfaces 102A to 102E, an example was shown in which an element for measurement is selected based on the ratio of signal strengths. In contrast to this, the ultrasonic element 110 (first ultrasonic element) that output a received signal with the maximum first peak value and the ultrasonic element 110 (second ultrasonic element) that output a received signal with the maximum second peak value may be selected as the element for measurement.

[0039] As described above, when a plurality of ultrasonic elements 110 are selected, the thickness calculation unit 243 may use the average value of the muscle thickness calculated from these received signals. For example, the thickness calculation unit 243 detects a first time from the transmission timing of the ultrasonic waves until a first peak value is obtained and a second time until a second peak value is obtained based on the received signal output from the first ultrasonic element, and calculates the thickness of the first measurement object. Similarly, the thickness calculation unit 243 calculates the thickness of the second measurement object from the first time and the second time based on the received signal output from the second ultrasonic element. Then, the thickness calculation unit 243 uses the average value of the first measurement object thickness and the second measurement object thickness as the thickness of the measurement object. Alternatively, the thickness calculation unit 243 may calculate the muscle thickness based on the average time it takes for each peak value to be obtained. For example, the thickness calculation unit 243 calculates the distance L1' from the ultrasonic probe 100 to the first boundary P1 using the average value of a first time until a first peak value is obtained for each received signal from the multiple ultrasonic elements 110 selected as measurement elements. Also, the thickness calculation unit 243 calculates the distance L2' from the ultrasonic probe 100 to the second boundary P2 using the average value of a second time until a second peak value is obtained for the received signals from the multiple ultrasonic elements 110 selected as measurement elements. Then, the thickness calculation unit 243 calculates the thickness L of the measurement object using the formula L = L2' - L1'.

[0040] Furthermore, although the above example is an example of calculating muscle thickness using the average thickness of the object to be measured based on the received signals, or the average of the received signals for the first time and the average of the received signals for the second time, muscle thickness may also be calculated using other representative values. For example, if there are three or more received signals whose peak values ​​exceed a threshold, the thickness of the object to be measured may be calculated based on each received signal, and the final thickness of the object to be measured may be determined by the median or mode, etc.

[0041] (Variation 2) In the first embodiment described above, an example was shown in which the ultrasonic waves output from each ultrasonic element 110 are transmitted in directions separating from each other by the holding surfaces 102A to 102E of the holding unit 101. Furthermore, in the second embodiment, an example was shown in which the ultrasonic waves output from each ultrasonic element 110 are transmitted in directions approaching each other by the holding surfaces 102F to 102J of the holding unit 101A. However, a configuration may be used in which the transmission direction of the ultrasonic waves is changed by an acoustic lens. 13 and 14 are cross-sectional views showing the schematic configurations of ultrasonic probes 100B and 100C according to the second modification. 13, a plurality of ultrasonic elements (a first ultrasonic element 111, a second ultrasonic element 112, and a third ultrasonic element 113) are arranged along the X direction on a holding unit 101B having a holding surface 102K parallel to the XY plane. The second ultrasonic element 112 is arranged on the −X side of the first ultrasonic element 111, and the third ultrasonic element 113 is arranged on the +X side of the first ultrasonic element 111. Acoustic lens 120 is provided to cover holder 101B and the multiple ultrasonic elements. Acoustic lens 120 has a first lens surface 121 facing first ultrasonic element 111, a second lens surface 122 facing second ultrasonic element 112, and a third lens surface 123 facing third ultrasonic element 113, and the surface on the +Z side is formed in a convex shape. In other words, first lens surface 121 is a plane parallel to the XY plane. Second lens surface 122 is parallel to the Y axis and is inclined at an angle of -θ1 around the Y axis with respect to the XY plane, and third lens surface 123 is parallel to the Y axis and is inclined at an angle of +θ2 around the Y axis with respect to the XY plane. In this configuration, ultrasonic waves are refracted by the acoustic lens 120, so that the ultrasonic waves transmitted from the ultrasonic elements 111, 112, and 113 can be transmitted in directions that separate them from each other, similar to the first embodiment.

[0042] 14, similar to the ultrasonic probe 100B, a plurality of ultrasonic elements (a first ultrasonic element 111, a second ultrasonic element 112, and a third ultrasonic element 113) are arranged along the X direction on a holding portion 101B having a holding surface 102K parallel to the XY plane, and an acoustic lens 120A is provided to cover the holding portion 101B and the ultrasonic elements 111, 112, and 113. In ultrasound probe 100C, the surface on the +Z side of acoustic lens 120A is formed concave. That is, fourth lens surface 124 is a plane parallel to the XY plane. Fifth lens surface 125 is parallel to the Y axis and is inclined at an angle of +θ1 around the Y axis with respect to the XY plane. Sixth lens surface 126 is parallel to the Y axis and is inclined at an angle of -θ2 around the Y axis with respect to the XY plane. In this configuration, ultrasonic waves are refracted by the acoustic lens 120, so that the ultrasonic waves transmitted from the ultrasonic elements 111, 112, and 113 can be transmitted in directions approaching each other, similar to the second embodiment. The same applies when ultrasonic elements are arranged in the Y direction.

[0043] FIG. 15 is a perspective view showing an example of the configuration of another ultrasonic probe 100D according to the second modification. In the thickness measurement device 1 of the present disclosure, the ultrasonic elements 110 only need to have different ultrasonic wave transmission directions. In the first and second embodiments, the ultrasonic elements 110 arranged in the X direction transmit ultrasonic waves that are orthogonal to the Y axis and have different inclination angles relative to the X axis and Z axis. In contrast, the ultrasonic probe 100D of FIG. 15 has holding surfaces 102K, 102L, and 102M provided on a holding unit 101C, each of which is parallel to the X axis and has a different inclination angle about the X axis relative to the XY plane. An ultrasonic element 110 is provided on each of the holding surfaces 102K, 102L, and 102M. With this configuration, each ultrasonic element 110 can transmit ultrasonic waves that are orthogonal to the X axis and have a different inclination angle relative to the Y axis and Z axis. Such an ultrasonic probe 100D can transmit ultrasonic waves to the second portion Ar2 at a different depth inside the object, which means that errors due to differences in thickness of the first portion Ar1 can be reduced.

[0044] (Variation 3) In the above embodiment, the thickness of the second part Ar2, which is the object of measurement, is measured based on the reflected waves from the first boundary P1 and the second boundary P2 of the second part Ar2. However, the object of measurement may be the first part Ar1, and the thickness of the first part Ar1 may be measured based on the reflected waves reflected from the first boundary P1.

[0045] Summary of this disclosure A thickness measuring device of a first aspect of the present disclosure is a thickness measuring device that is attached to an object that contains a measurement object inside and measures the thickness of the measurement object using ultrasonic waves, and includes a plurality of ultrasonic elements that transmit the ultrasonic waves from the surface of the object, receive reflected waves reflected by the measurement object, and output received signals, and a control unit that controls the ultrasonic elements, wherein the plurality of ultrasonic elements transmit ultrasonic waves in mutually different directions, and the control unit compares the signal strength of the received signals with a predetermined threshold, and measures the thickness of the measurement object based on the received signals whose signal strength is greater than the threshold.

[0046] This allows the thickness of the object to be measured based on ultrasonic waves incident at an angle close to perpendicular to the surface of the object, making it possible to measure the appropriate thickness approximately along the normal direction of the surface of the object, while also preventing a decrease in measurement accuracy and an increase in measurement error due to ultrasonic wave attenuation.

[0047] In the thickness measuring device of the first aspect, the ultrasonic elements transmit the ultrasonic waves in directions away from each other. This allows ultrasonic waves to be transmitted over a wide range, making it easy to identify ultrasonic elements that can transmit ultrasonic waves in a direction approximately perpendicular to the surface of the object to be measured without changing the mounting position of multiple ultrasonic elements relative to the object.

[0048] In the thickness measuring device of the first aspect, the plurality of ultrasonic elements include a plurality of ultrasonic elements arranged along a first axis and a plurality of ultrasonic elements arranged along a first axis perpendicular to the first axis, and the plurality of ultrasonic elements arranged along the first axis transmit the ultrasonic waves in directions away from each other on a first plane including the first axis and the third axis, with an axis perpendicular to the first axis and the second axis being a third axis, and the plurality of ultrasonic elements arranged along the second axis transmit the ultrasonic waves in directions away from each other on a second plane including the second axis and the third axis.

[0049] This allows ultrasonic waves to be transmitted not only within one plane but over a wide area in three-dimensional space, and it is possible to identify ultrasonic elements that can transmit ultrasonic waves appropriately to the object being measured, thereby improving the accuracy of thickness measurements. [Explanation of symbols]

[0050] 1...thickness measuring device, 10...measurement unit, 20...control unit, 21...drive circuit, 22...receiving circuit, 23...memory, 24...processor, 100, 100A, 100C, 100D...ultrasonic probe, 101, 101A, 101B, 101C...holding unit, 110...ultrasonic element, 241...measurement control unit, 242...element selection unit, 243...thickness calculation unit.

Claims

1. A thickness measurement device that is attached to an object that contains a measurement object inside and measures the thickness of the measurement object using ultrasonic waves, a plurality of ultrasonic elements that transmit the ultrasonic waves from the surface of the object, receive the reflected waves reflected by the object, and output reception signals; a control unit that controls the ultrasonic element, The plurality of ultrasonic elements transmit ultrasonic waves in different directions, The control unit compares the signal strength of the received signal with a predetermined threshold, and identifies the ultrasonic element that outputs the received signal whose signal strength is greater than the threshold as the ultrasonic element for measurement. Based on the received signal output from the identified ultrasonic element for measurement and the output timing of a transmission command to the ultrasonic element for measurement, the control unit calculates a distance L1 from the ultrasonic element for measurement to a first boundary of the object to be measured by the time from the transmission timing of the ultrasonic waves to the time when a first peak value of the received signal is obtained. Similarly, the control unit calculates a distance L2 from the ultrasonic element for measurement to a second boundary of the object to be measured by the time from the transmission timing to the time when a second peak value of the received signal is obtained, and measures the thickness L of the object to be measured by L = L2 - L1. Thickness measuring device.

2. The plurality of ultrasonic elements transmit the ultrasonic waves in directions away from each other. The thickness measuring device according to claim 1 .

3. The plurality of ultrasonic elements include a plurality of ultrasonic elements arranged along a first axis and a plurality of ultrasonic elements arranged along a second axis perpendicular to the first axis, The ultrasonic elements arranged along the first axis transmit the ultrasonic waves in directions away from each other in a first plane including the first axis and the third axis, with an axis perpendicular to the first axis and the second axis being a third axis, The plurality of ultrasonic elements arranged along the second axis transmit the ultrasonic waves in directions away from each other on a second plane including the second axis and the third axis. The thickness measuring device according to claim 2 .

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