Vehicle drive system
The vehicle drive system optimizes regenerative efficiency by switching inverter circuits between series and parallel connections to match voltage levels, addressing inefficiencies in electric vehicles with multiple drive motors.
Patent Information
- Application Number
- JP2022002867
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-01-12
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2042-01-12
AI Technical Summary
The regenerative efficiency of electric vehicles is reduced when the difference between regenerative voltage and battery charging voltage is large, leading to increased energy loss due to heat and current requirements, especially during low or medium speed deceleration.
A vehicle drive system with a battery, multiple inverter circuits, and a boost circuit that switches between series and parallel connection states to optimize power conversion efficiency.
The system suppresses a decrease in regenerative efficiency by dynamically adjusting the connection state of inverter circuits to match the regenerative power with battery charging requirements, enhancing overall energy transfer efficiency.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present disclosure relates to a vehicle drive system. [Background technology]
[0002] Hybrid electric vehicles and electric vehicles without internal combustion engines (hereinafter collectively referred to as electric vehicles) are equipped with a drive motor that outputs driving force for the vehicle. The drive motor is also used as a regenerative brake when the vehicle decelerates, and has the function of generating electricity using the rotational torque of the wheels (hereinafter also referred to as "regenerative power generation"). The regenerated electricity (regeneratively generated power) is charged into a battery. Electric vehicles that have been put into practical use to date are equipped with one drive motor, and the drive of this drive motor is controlled by a single inverter (see, for example, Patent Document 1).
[0003] In recent years, electric vehicles equipped with multiple drive motors have been put into practical use. For example, there are electric vehicles equipped with a front-wheel drive motor and a rear-wheel drive motor, and electric vehicles equipped with drive motors corresponding to each wheel. Furthermore, electric vehicles using double-stator axial gap motors with two stators as drive motors are also being considered (see, for example, Patent Document 2). In such electric vehicles, multiple inverters that drive each drive motor or stator are connected in parallel to the battery. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Laid-Open No. 2009-027870 [Patent Document 2] Japanese Patent Application Laid-Open No. 2016-131444 Summary of the Invention [Problem to be solved by the invention]
[0005] It is known that the voltage of regeneratively generated power (hereinafter also referred to as "regenerative voltage") output from an inverter when the drive motor is used as a regenerative brake is proportional to the rotational speed of the drive motor. Therefore, when a vehicle decelerates while traveling at low or medium speed, the regenerative voltage may be insufficient for the battery's charging voltage. In fact, vehicle deceleration occurs more often when the vehicle is traveling at low or medium speed than when traveling at high speed. To address this issue, there is a technology that provides a boost circuit between the inverter and the battery. However, if the difference between the regenerative voltage and the battery's charging voltage is large, it is necessary to increase the current of the regeneratively generated power (hereinafter also referred to as "regenerative current") output from the inverter, which is on the low-voltage side. Increasing the regenerative current to boost it to the battery's charging voltage increases the number of times the switching elements provided in the inverter are driven, which increases the energy loss due to heat and may reduce regeneration efficiency.
[0006] The present disclosure has been made in consideration of the above-mentioned problems, and an object of the present disclosure is to provide a vehicle drive system that can suppress a decrease in regenerative efficiency when boosting regeneratively generated voltage and charging the battery. [Means for solving the problem]
[0007] In order to solve the above problem, according to one aspect of the present disclosure, there is provided a vehicle drive system including a battery, at least one drive motor, a plurality of inverter circuits that drive the at least one drive motor, and a boost circuit connected between the battery and the plurality of inverters, the vehicle drive system including a switching means that switches the connection state of the plurality of inverter circuits to the boost circuit between series and parallel. [Effects of the Invention]
[0008] As described above, according to the present disclosure, it is possible to suppress a decrease in regeneration efficiency when regeneratively generated power is boosted and charged into a battery. [Brief explanation of the drawings]
[0009] [Figure 1] 1 is a schematic diagram illustrating an example of the configuration of a vehicle to which a vehicle drive system according to a first embodiment of the present disclosure can be applied. [Figure 2] FIG. 2 is a block diagram showing an example of the configuration of a drive system for a vehicle according to the embodiment; [Figure 3] 2 is a circuit diagram showing a configuration example of a drive system for a vehicle according to the embodiment; FIG. [Figure 4] 4 is a flowchart showing an example of the operation of the drive system of the vehicle according to the embodiment. [Figure 5] FIG. 4 is a schematic diagram illustrating an example of the configuration of a vehicle to which a vehicle drive system according to a second embodiment of the present disclosure can be applied. [Figure 6] FIG. 2 is a block diagram showing an example of the configuration of a drive system for a vehicle according to the embodiment; [Figure 7] 2 is a circuit diagram showing a configuration example of a drive system for a vehicle according to the embodiment; FIG. [Figure 8] 4 is a flowchart showing an example of the operation of the drive system of the vehicle according to the embodiment. [Figure 9] 4 is a flowchart showing an example of the operation of the drive system of the vehicle according to the embodiment. DETAILED DESCRIPTION OF THE INVENTION
[0010] Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In this specification and drawings, components having substantially the same functional configurations are designated by the same reference numerals, and redundant description will be omitted.
[0011] <<1. First Embodiment>> <1-1. Example of vehicle configuration> First, an example of the overall configuration of a vehicle to which a vehicle drive system according to a first embodiment of the present disclosure is applied will be described. The vehicle drive system according to this embodiment includes a drive motor that drives the front wheels, and a double-stator axial gap motor is used as the drive motor.
[0012] Fig. 1 is a schematic diagram showing an example of the configuration of a vehicle 1 to which a vehicle drive system 2 according to this embodiment is applied. The vehicle 1 shown in Fig. 1 is a four-wheel electric vehicle equipped with a left front wheel 3LF, a right front wheel 3RF, a left rear wheel 3LR, and a right rear wheel 3RR (hereinafter collectively referred to as "wheels 3" unless a distinction is particularly required), and is configured as a two-wheel drive electric vehicle in which drive torque output from a drive motor 10 serving as a drive power source that generates drive torque for the vehicle 1 is transmitted to the left front wheel 3LF and the right front wheel 3RF (hereinafter collectively referred to as "front wheels 3F" unless a distinction is particularly required).
[0013] The vehicle 1 is equipped with a vehicle drive system 2 and a hydraulic brake system 16. The hydraulic brake system 16 includes brake devices 17LF, 17RF, 17LR, and 17RR (hereinafter collectively referred to as brake devices 17) provided on each wheel 3, and a brake fluid pressure control device 19 that controls the hydraulic pressure supplied to each brake device 17. Each brake device 17 is configured as a device that applies braking force to the wheel 3 by clamping a brake disc, which rotates with the wheel, with brake pads using the supplied hydraulic pressure. The brake fluid pressure control device 19 includes an electric motor pump that discharges brake fluid, multiple solenoid valves that adjust the hydraulic pressure supplied to each brake device 17, and a brake control device that controls the operation of the electric motor pump and solenoid valves. The hydraulic brake system 16 generates a predetermined braking force on each of the front, rear, left, and right drive wheels 3LF, 3RF, 3LR, and 3RR by controlling the hydraulic pressure supplied to each brake device 17. The hydraulic brake system 16 is used in conjunction with a regenerative brake using the drive motor 10.
[0014] The vehicle drive system 2 includes a drive motor 10, an inverter unit 20, a converter unit 30, a battery 40, and a vehicle control device 50. The specific configuration of the vehicle drive system 2 will be described in detail later.
[0015] The vehicle 1 also includes a vehicle condition sensor 45. The vehicle condition sensor 45 is connected to the vehicle control device 50 via a dedicated line or via communication means such as a CAN (Controller Area Network) or a LIN (Local Inter Net).
[0016] The vehicle state sensor 45 is composed of one or more sensors that detect the operating state and behavior of the vehicle 1 (hereinafter collectively referred to as the "vehicle state"). The vehicle state sensor 45 includes at least one of a steering angle sensor, an accelerator position sensor, a brake stroke sensor, a brake pressure sensor, or an engine rotation speed sensor, and detects the operating state of the vehicle 1, such as the steering angle of the steering wheel or steered wheels, the accelerator opening, the amount of brake operation, or the engine rotation speed. The vehicle state sensor 45 also includes at least one of a vehicle speed sensor, an acceleration sensor, or an angular velocity sensor, and detects the behavior of the vehicle 1, such as the vehicle speed, longitudinal acceleration, lateral acceleration, and yaw rate. The vehicle state sensor 45 transmits a sensor signal including the detected information to the vehicle control device 50.
[0017] In this embodiment, the vehicle state sensor 45 includes at least an accelerator position sensor, a brake stroke sensor, and a vehicle speed sensor. The accelerator position sensor detects the amount of accelerator pedal operation by the driver. For example, the accelerator position sensor may be a sensor that detects the amount of rotation of the accelerator pedal's rotary shaft, but is not particularly limited to this. The brake stroke sensor detects the amount of brake pedal operation by the driver. The brake stroke sensor may be a sensor that detects the amount of movement of an output rod connected to the brake pedal, a sensor that detects the amount of rotation of the brake pedal's rotary shaft, or a sensor that detects the brake pedal depression force, but is not particularly limited to this. The vehicle speed sensor may be a sensor that detects the rotation speed of the rotary shaft of the drive motor 10 or either the front wheel drive shaft 5F or the rear wheel drive shaft 5R, but is not particularly limited to this.
[0018] <1-2. Vehicle drive system> Next, the configuration of the vehicle drive system 2 according to this embodiment will be specifically described.
[0019] (1-2-1. System Configuration) 2 and 3 are explanatory diagrams showing the configuration of a vehicle drive system 2 according to this embodiment. Fig. 2 is a block diagram that schematically shows the configuration of the vehicle drive system 2, and Fig. 3 is a circuit diagram that shows the configuration of the vehicle drive system 2.
[0020] As shown in FIG. 2, the vehicle drive system 2 includes a drive motor 10, an inverter unit 20, a converter unit 30, a battery 40, and a vehicle control device 50. The battery 40 is a chargeable and dischargeable secondary battery. For example, the battery 40 may be a lithium-ion battery rated at 200 V, but the rated voltage and type of the battery 40 are not particularly limited. The battery 40 is connected to the drive motor 10 via the converter unit 30 and the inverter unit 20, and stores the power supplied to the drive motor 10. The battery 40 is provided with a battery management device 41 that detects the open circuit voltage, output voltage, battery temperature, etc. of the battery 40 and sends them to the vehicle control device 50.
[0021] The drive motor 10 outputs drive torque that is transmitted to the front wheels 3F via the differential mechanism 7 and the front drive shaft 5F. The drive of the drive motor 10 is controlled by a vehicle control device 50. In this embodiment, a double-stator axial gap motor is used as the drive motor 10. The double-stator axial gap motor has an axial gap structure in which the rotor 13 is sandwiched between a first stator 11a and a second stator 11b that are provided on either side of the rotor 13 in the direction of the rotation axis, with a gap between them.
[0022] In this embodiment, the traction motor 10 is configured as a three-phase AC motor. However, the number of phases is not particularly limited. The traction motor 10 rotates the rotor 13 due to a rotating magnetic field formed by supplying three-phase AC current to the first stator 11a and the second stator 11b, and outputs driving torque. Furthermore, when three-phase AC current is not supplied to the first stator 11a and the second stator 11b, the traction motor 10 has the function of performing regenerative power generation by receiving rotational torque from the front wheels 3F transmitted via the front wheel drive shaft 5F and rotating the rotor 13.
[0023] The inverter unit 20 includes a first inverter circuit 21a and a second inverter circuit 21b. The first inverter circuit 21a converts DC power swept from the battery 40 into three-phase AC power and supplies it to the first stator 11a of the drive motor 10. The first inverter circuit 21a also converts three-phase AC power regenerated by the first stator 11a into DC power and supplies it to the converter unit 30. Similarly, the second inverter circuit 21b converts DC power swept from the battery 40 into three-phase AC power and supplies it to the second stator 11b of the drive motor 10. The second inverter circuit 21b also converts three-phase AC power regenerated by the second stator 11b into DC power and supplies it to the boost circuit 31. The operation of the inverter unit 20 is controlled by a vehicle control device 50.
[0024] The converter unit 30 includes a boost circuit 31 and switching means 33. The boost circuit 31 boosts the voltage of the power regenerated by the drive motor 10 to a required charging voltage of the battery 40 and supplies it to the battery 40. The boost circuit 31 may also have a function of boosting or lowering the output voltage of the battery 40 and supplying it to the inverter unit 20. The switching means 33 switches the connection state of the first inverter circuit 21a and the second inverter circuit 21b with respect to the boost circuit 31 between series and parallel. The driving of the converter unit 30 is controlled by a vehicle control device 50.
[0025] 3, the first inverter circuit 21a and the second inverter circuit 21b each include a plurality of switching elements. The operation of each switching element of the first inverter circuit 21a and the second inverter circuit 21b is controlled by a vehicle control device 50. The first inverter circuit 21a and the second inverter circuit 21b have the same configuration. Below, the configuration of the first inverter circuit 21a will be described, and a description of the configuration of the second inverter circuit 21b will be omitted.
[0026] The first inverter circuit 21a has three arm circuits 23ua, 23va, and 23wa (hereinafter, collectively referred to simply as arm circuits 23a unless otherwise specified). The arm circuit 23ua is electrically connected to the u-phase coil of the first stator 11a of the drive motor 10. The arm circuit 23va is electrically connected to the v-phase coil of the first stator 11a of the drive motor 10. The arm circuit 23wa is electrically connected to the w-phase coil of the first stator 11a of the drive motor 10. Each arm circuit 23a includes an upper arm electrically connected to the positive electrode side of the battery 40 and a lower arm electrically connected to the negative electrode side of the battery 40.
[0027] The upper arm and the lower arm of each arm circuit 23a are provided with switching elements 25ua, 27ua, 25va, 27va, 25wa, and 27wa, each of which has a diode electrically connected in antiparallel. The switching elements 25ua, 27ua, 25va, 27va, 25wa, and 27wa may be, for example, MOSFETs (Metal Oxide Semiconductor Field Effect Transistors) or IGBTs (Insulated Gate Bipolar Transistors), but may also be other switching elements.
[0028] The u-phase, v-phase, and w-phase coils of the first stator 11a of the traction motor 10 are electrically connected to the connections between the upper and lower arms of the arm circuits 23ua, 23va, and 23wa, respectively. The operation of the switching elements 25ua, 27ua, 25va, 27va, 25wa, and 27wa of the arm circuits 23ua, 23va, and 23wa is controlled by a vehicle control device 50, which controls the rotational driving of the rotor 13 by the first stator 11a of the traction motor 10 and the regenerative power generation by the first stator 11a.
[0029] The second inverter circuit 21b connected to the second stator 11b is configured similarly to the first inverter circuit 21a.
[0030] The boost circuit 21 is configured to include a coil 39, two switching elements 35 and 37, and a smoothing capacitor 29. The boost circuit 21 includes an upper arm electrically connected to the upper arm sides of the first inverter circuit 21a and the second inverter circuit 21b, and a lower arm electrically connected to the lower arm sides of the first inverter circuit 21a and the second inverter circuit 21b. The upper arm and the lower arm are provided with switching elements 35 and 37, respectively, to which diodes are electrically connected in antiparallel. The switching elements 35 and 37 may be, for example, MOSFETs or IGBTs, but may also be other switching elements.
[0031] When power from the battery 40 is supplied to the first inverter circuit 21a and the second inverter circuit 21b, the two switching elements 35, 37 of the boost circuit 31 are each switched and controlled, thereby boosting the power from the battery 40 and supplying it to the first inverter circuit 21a and the second inverter circuit 21b. When power regenerated by the drive motor 10 is charged to the battery 40, the two switching elements 35, 37 of the boost circuit 31 are each switched and controlled, thereby boosting the power regenerated from the first inverter circuit 21a and the second inverter circuit 20b and supplying it to the battery 40. The boost ratio is adjusted by the on / off duty ratio of the switching elements 35, 37. The operation of each switching element 35, 37 is controlled by the vehicle control device 50.
[0032] One end of the coil 39 is electrically connected to the positive electrode side of the battery 40, and the other end of the coil 39 is electrically connected between the two switching elements 35 and 37. The smoothing capacitor 29 is connected in parallel with the battery 40 to each of the first inverter circuit 21a and the second inverter circuit 21b.
[0033] The switching means 33 includes a first changeover switch 33a, a second changeover switch 33b, and a relay line 34. The first changeover switch 33a is provided in the middle of a path electrically connecting the lower arm side of the boost circuit 31 and the lower arm side of the first inverter circuit 21a. The first changeover switch 33a is driven by the vehicle control device 50 and switches between a first state (state indicated by a solid line) in which the lower arm side of the first inverter circuit 21a is electrically connected to the lower arm side of the boost circuit 31, and a second state (state indicated by a dashed line) in which the lower arm side of the first inverter circuit 21a is electrically connected to the relay line 34. The second changeover switch 33b is provided in the middle of a path electrically connecting the upper arm side of the boost circuit 31 and the upper arm side of the second inverter circuit 21b. The second changeover switch 33b is driven by the vehicle control device 50 and switches between a first state (solid state) in which the upper arm side of the second inverter circuit 21b is electrically connected to the upper arm side of the boost circuit 31, and a second state (dashed state) in which the upper arm side of the second inverter circuit 21b is electrically connected to the relay line 34.
[0034] When the first changeover switch 33a and the second changeover switch 33b are both in the first state (state indicated by the solid line), the first inverter circuit 21a and the second inverter circuit 21b are respectively connected in parallel to the boost circuit 31. On the other hand, when the first changeover switch 33a and the second changeover switch 33b are both in the second state (state indicated by the dashed line), the first inverter circuit 21a and the second inverter circuit 21b are respectively connected in series to the boost circuit 31. The first changeover switch 33a and the second changeover switch 33b are not particularly limited as long as they are switches that operate under the energization control of the vehicle control device 50.
[0035] The vehicle control device 50 includes a control unit 51 and a storage unit 53. The control unit 51 is configured with one or more processors such as CPUs (Central Processing Units). Part or all of the control unit 51 may be configured with updatable components such as firmware, or may be a program module executed by instructions from the processor. However, part or all of the control unit 51 may also be configured using hardware.
[0036] The storage unit 53 is configured with one or more storage elements (memories), such as RAM (Random Access Memory) or ROM (Read Only Memory), communicably connected to the control unit 51. However, the number and type of storage units 53 are not particularly limited. The storage unit 53 stores computer programs executed by the control unit 51, various parameters used in arithmetic processing, detection data, calculation results, and other data. In addition, the vehicle control device 50 is provided with an interface for communicating with the battery management unit 41, the vehicle condition sensor 45, etc.
[0037] The control unit 51 drives the traction motor 10 by controlling the drive of the first inverter circuit 21a, the second inverter circuit 21b, the boost circuit 31, and the switching means 33. Specifically, the control unit 51 acquires information about the target acceleration of the vehicle 1, and if the target acceleration is a positive value, calculates a target drive torque for the traction motor 10 based on the information about the vehicle speed and the target acceleration. The control unit 51 also sets the first changeover switch 33a and the second changeover switch 33b of the switching means 33 to a first state, and drives the traction motor 10 by controlling the drive of each switching element provided in the first inverter circuit 21a, the second inverter circuit 21b, and the boost circuit 31 based on the calculated target drive torque. As a result, the traction motor 10 outputs a drive torque for the vehicle 1.
[0038] On the other hand, when the target acceleration is a negative value, the control unit 51 calculates the target regenerative torque of the drive motor 10 based on information about the vehicle speed and the target acceleration. The control unit 51 also sets the first changeover switch 33a and the second changeover switch 33b of the switching means 33 to a first state or a second state, respectively, and controls the driving of each switching element provided in the first inverter circuit 21a, the second inverter circuit 21b, and the boost circuit 31 based on the calculated target regenerative torque, thereby causing the drive motor 10 to generate regenerative power. As a result, the drive motor 10 generates regenerative power and generates regenerative braking torque. The control processing by the control unit 51 will be described in detail below.
[0039] (1-2-2. Example of operation) 4 is a flowchart showing an example of calculation processing by the vehicle control device 50 provided in the drive system 2 of the vehicle according to this embodiment. The flowchart shown in FIG. 4 is repeatedly executed at a predetermined calculation cycle.
[0040] First, the control unit 51 acquires information on an acceleration request of the vehicle 1 (step S11). The information on the acceleration request can be detected, for example, based on sensor signals from an accelerator position sensor and a brake stroke sensor. The control unit 51 determines that the driver has requested acceleration when the accelerator pedal is depressed. On the other hand, the control unit 51 determines that the driver has requested deceleration when the brake pedal is depressed or when the speed at which the accelerator pedal is returned in the direction toward zero exceeds a predetermined threshold. Note that when the vehicle 1 is traveling in autonomous driving mode, the control unit 51 acquires information on a requested acceleration or a requested deceleration calculated by calculation as information on the acceleration request.
[0041] Next, the control unit 51 determines whether or not a deceleration request has been made for the vehicle 1 based on the acquired acceleration request information (step S13). If it is determined that a deceleration request has not been made (S13 / No), the control unit 51 connects the first inverter circuit 21a and the second inverter circuit 21b in parallel (step S15). Specifically, the control unit 51 sets both the first changeover switch 33a and the second changeover switch 33b to the first state, and connects the first inverter circuit 21a and the second inverter circuit 21b in parallel to the boost circuit 31.
[0042] Next, the control unit 51 calculates the target drive torque Tq_drv_tgt to be output from the drive motor 10 based on the vehicle speed and target acceleration information (step S17). The vehicle speed information can be obtained based on a sensor signal sent from a vehicle speed sensor. The target acceleration information can be obtained based on a sensor signal sent from an accelerator position sensor. When acceleration is requested, the target acceleration is a positive value. The target drive torque Tq_drv_tgt becomes larger as the vehicle speed increases and as the target acceleration increases.
[0043] Next, the control unit 51 controls the driving of each switching element of the boost circuit 31 and the first inverter circuit 21a and the second inverter circuit 21b based on the calculated target driving torque Tq_drv_tgt, thereby driving the drive motor 10 (step S37). For example, the control unit 51 sets the voltage of the DC current supplied to the first inverter circuit 21a and the second inverter circuit 21b and the frequency of the three-phase AC current supplied to the first stator 11a and the second stator 11b of the drive motor 10 based on the target driving torque Tq_drv_tgt and the rotation speed of the drive motor 10. The ratio between the driving torque Tq_drv1 of the first stator 11a and the driving torque Tq_drv2 of the second stator 11b is basically set to 1:1, but the ratio of the driving torques may be set appropriately. However, if the drive torque ratio is 1:1, the voltage of the DC current supplied to the first inverter circuit 21a and the voltage of the DC current supplied to the second inverter circuit 21b, and the drive amount of the switching elements 25a and 27b of the first inverter circuit 21a and the drive amount of the switching elements 25b and 27b of the second inverter circuit 21b can be made the same, thereby reducing the load on the control processing.
[0044] The control unit 51 controls the driving of the switching elements 35 and 37 of the boost circuit 31 based on the ratio between the output voltage of the battery 40 and the voltage of the DC current supplied to the first inverter circuit 21a and the second inverter circuit 21b, thereby boosting the voltage of the DC current output from the battery 40 to a set voltage. The control unit 51 also controls the driving of the switching elements 25a, 27a, 25b, and 27b of the first inverter circuit 21a and the second inverter circuit 21b to convert the DC current into three-phase AC current and supply it to the first stator 11a and the second stator 11b. This drives the traction motor 10, outputting drive torque for the vehicle 1. The calculation process for driving the traction motor 10 is not particularly limited and may be performed according to a conventionally known calculation method.
[0045] On the other hand, if it is determined in step S13 that a deceleration request has been made (S13 / Yes), the control unit 51 calculates a target regenerative torque Tq_reg_tgt of the drive motor 10 based on information about the vehicle speed and the target acceleration (step S19). When a deceleration request has been made, the target acceleration becomes a negative value. Furthermore, the target regenerative torque T_reg_tgt becomes larger as the vehicle speed increases and as the target acceleration decreases (more negative). Note that an upper limit is set for the settable target regenerative torque Tq_reg_tgt, and information about the brake torque that is insufficient for the deceleration request may be transmitted to the brake fluid pressure control device 19 of the hydraulic brake system 16, where it may be supplemented by hydraulic brake torque.
[0046] Next, the control unit 51 calculates the voltage V_inv_par of the regenerative power output to the boost circuit 31 when the first inverter circuit 21a and the second inverter circuit 21b are connected in parallel (hereinafter also referred to as the "parallel regenerative power voltage") (step S21).
[0047] Generally, the voltage E induced by electromagnetic induction in a motor equipped with a set of a stator and a rotor can be expressed by the following formula (1).
[0048]
number
[0049] Φ: Magnetic flux t: time B: Magnetic flux density S: Coil area ω: Rotor angular speed θ: The angle between the parallel direction of the stator coil surface and the perpendicular line to the direction of the magnetic flux density
[0050] In other words, the regenerative voltage of the traction motor 10 is proportional to the rotation speed of the traction motor 10, i.e., the vehicle speed. The magnetic flux density (B) and coil area (S) in the above formula (1) are information that is determined in advance based on the specifications of the traction motor 10, so the control unit 51 can calculate the regenerative voltages V_inv_reg1 and V_inv_reg2 that are output from the first inverter circuit 21a and the second inverter circuit 21b, respectively, based on the vehicle speed.
[0051] When the first inverter circuit 21a and the second inverter circuit 21b are connected in parallel, the regeneratively generated voltage V_inv_reg1 output from the first inverter circuit 21a and the regeneratively generated voltage V_inv_reg2 output from the second inverter circuit 21b must be equal to each other so that the regeneratively generated power output from each inverter circuit can be supplied to the boost circuit 31. For this reason, the ratio between the target regenerative torque Tq_reg_tgt1 of the first stator 11a and the target regenerative torque Tq_reg_tgt2 of the second stator 11b is set to 1:1. In other words, the target regenerative torque Tq_reg_tgt1 of the first stator 11a and the target regenerative torque Tq_reg_tgt2 of the second stator 11b are both half the target regenerative torque Tq_reg_tgt. A parallel regenerative power generation voltage V_inv_par in a state in which the first inverter circuit 21a and the second inverter circuit 21b are connected in parallel is equal to the values of the regenerative power generation voltages V_inv_reg1 and V_inv_reg2 of the first stator 11a and the second stator 11b.
[0052] Next, the control unit 51 calculates the voltage V_inv_ser of the regenerative power output to the boost circuit 31 when the first inverter circuit 21a and the second inverter circuit 21b are connected in series (hereinafter also referred to as the "series regenerative power voltage") (step S23). The series regenerative power voltage V_inv_ser when the first inverter circuit 21a and the second inverter circuit 21b are connected in series is the sum of the regenerative power voltage V_inv_reg1 of the first stator 11a and the regenerative power voltage V_inv_reg2 of the second stator 11b. The sum of the regenerative generation voltage V_inv_reg1 of the first stator 11a and the regenerative generation voltage V_inv_reg2 of the second stator 11b can be calculated based on the target regenerative torque Tq_reg_tgt, regardless of the ratio between the target regenerative torque Tq_reg_tgt1 of the first stator 11a and the target regenerative torque Tq_reg_tgt2 of the second stator 11b.
[0053] Specifically, the ratio between the regenerative generation voltage V_inv_reg1 of the first stator 11a and the regenerative generation voltage V_inv_reg2 of the second stator 11b is equal to the ratio between the target regenerative torque Tq_reg_tgt1 of the first stator 11a and the target regenerative torque Tq_reg_tgt2 of the second stator 11b. When the first inverter circuit 21a and the second inverter circuit 21b are connected in series, the rotation speed of the rotor 13 is the same, and the ratio between the regenerative generation voltage V_inv_reg1 of the first stator 11a and the regenerative generation voltage V_inv_reg2 of the second stator 11b can be adjusted by adjusting the ratio between the target regenerative torque Tq_reg_tgt1 of the first stator 11a and the target regenerative torque Tq_reg_tgt2 of the second stator 11b. In this case, the sum of the regeneratively generated voltage V_inv_reg1 of the first stator 11a and the regeneratively generated voltage V_inv_reg2 of the second stator 11b (=series regeneratively generated voltage V_inv_ser) is a substantially constant value regardless of the ratio. The ratio of the target regenerative torques Tq_reg_tgt1 and Tq_reg_tgt2 may be set appropriately. However, if the ratio is 1:1, the switching elements 25a and 27a of the first inverter circuit 21a and the switching elements 25b and 27b of the second inverter circuit 21b can be controlled with the same drive amount, thereby reducing the load of the control process.
[0054] Next, the control unit 51 acquires information on the required charging voltage V_bat_crg and information on the maximum charging current value of the battery 40 (step S25). The information on the required charging voltage V_bat_crg and information on the maximum charging current value of the battery 40 are set in advance according to the specifications of the battery 40 and stored in the storage unit 53.
[0055] Next, the control unit 51 calculates the power conversion efficiency η_par when the first inverter circuit 21a and the second inverter circuit 21b are connected in parallel (hereinafter also referred to as the "parallel power conversion efficiency") (step S27). Specifically, the control unit 51 calculates the parallel power conversion efficiency η_par based on the parallel regenerative generation voltage V_inv_par and the required charging voltage V_bat_crg calculated in step S21. As already described, the power conversion efficiency decreases as the period during which the switching elements 35, 37 are turned on increases, depending on the drive duty ratio for turning on and off the switching elements 35, 37 of the boost circuit 31. The drive duty ratio of the switching elements 35, 37 is set according to the step-up ratio for boosting the parallel regenerative generation voltage V_inv_par to the required charging voltage V_bat_crg. Therefore, the control unit 51 can calculate the parallel power conversion efficiency η_par by referring to data that defines the relationship between the step-up ratio and the power conversion efficiency, which is stored in advance in the storage unit 53.
[0056] Next, the control unit 51 calculates the power conversion efficiency η_ser when the first inverter circuit 21a and the second inverter circuit 21b are connected in series (hereinafter also referred to as the "series power conversion efficiency") (step S29). Specifically, the control unit 51 calculates the series power conversion efficiency η_ser based on the series regenerative power generation voltage V_inv_ser and the required charging voltage V_bat_crg calculated in step S23. As with the parallel power conversion efficiency η_par, the control unit 51 can calculate the series power conversion efficiency ηser by referring to data stored in advance in the storage unit 53.
[0057] Next, the control unit 51 determines whether the parallel power conversion efficiency η_par is greater than the series power conversion efficiency η_ser (step S31). If the parallel power conversion efficiency η_par is greater than the series power conversion efficiency η_ser (S31 / Yes), the control unit 51 holds both the first changeover switch 33a and the second changeover switch 33b in the first state and connects the first inverter circuit 21a and the second inverter circuit 21b in parallel to the boost circuit 31 (step S33).
[0058] Next, the control unit 51 controls the driving of each switching element of the boost circuit 31 and the first inverter circuit 21a and the second inverter circuit 21b based on the calculated target regenerative torque Tq_reg_tgt, causing the traction motor 10 to generate regenerative power (step S37). For example, the control unit 51 sets the on / off frequencies of the switching elements 25a, 27a, 25b, 27b of the first inverter circuit 21a and the second inverter circuit 21b based on the target regenerative torques Tq_reg_tgt1 and Tq_reg_tgt2 of the first stator 11a and the second stator 11b, respectively, and the rotation speed of the traction motor 10. The control unit 51 also sets the on / off drive duty ratio of the switching elements 35 and 37 of the boost circuit 31 based on the ratio between the parallel regenerative power generation voltage V_inv_par and the required charging voltage V_bat_crg. The control unit 51 controls the driving of the switching elements 25a, 27a, 25b, 27b, 35, and 37 of the first inverter circuit 21a, the second inverter circuit 21b, and the boost circuit 31 to convert the three-phase AC regeneratively generated current into DC current, and then boosts the DC current to the required charging voltage of the battery 40 to charge the battery 40.
[0059] On the other hand, if the parallel power conversion efficiency η_par is equal to or less than the series power conversion efficiency η_ser (S31 / No), the control unit 51 holds both the first changeover switch 33a and the second changeover switch 33b in the second state and connects the first inverter circuit 21a and the second inverter circuit 21b in series to the boost circuit 31 (step S35).
[0060] Next, the control unit 51 controls the driving of the switching elements of the boost circuit 31 and the first inverter circuit 21a and the second inverter circuit 21b based on the calculated target regenerative torque Tq_reg_tgt, causing the drive motor 10 to generate regenerative power (step S37). For example, the control unit 51 sets the on / off frequencies of the switching elements 25a, 27a, 25b, 27b of the first inverter circuit 21a and the second inverter circuit 21b based on the target regenerative torques Tq_reg_tgt1 and Tq_reg_tgt2 of the first stator 11a and the second stator 11b, respectively, and the rotation speed of the drive motor 10. In the case of an axial gap type drive motor 10, since the switching elements 25a, 27a of the first inverter circuit 21a and the switching elements 25b, 27b of the second inverter circuit 21b can be controlled with the same drive amount, it is preferable to set the ratio of the target regenerative torques Tq_reg_tgt1, Tq_reg_tgt2 of the first stator 11a and the second stator 11b to 1:1.
[0061] Furthermore, the control unit 51 sets the on / off drive duty ratio of the switching elements 35, 37 of the boost circuit 31 based on the ratio between the series regenerative generation voltage V_inv_ser and the required charging voltage V_bat_crg. The control unit 51 controls the driving of the first inverter circuit 21a, the second inverter circuit 21b, and the switching elements 25a, 27a, 25b, 27b, 35, 37 of the boost circuit 31 to convert the three-phase AC regenerative generation current into DC current, and further boosts the voltage to the required charging voltage of the battery 40 to charge the battery 40.
[0062] As described above, when there is a request to accelerate the vehicle 1, the vehicle control device 50 connects the first inverter circuit 21a and the second inverter circuit 21b in parallel to supply power to the first stator 11a and the second stator 11b, causing the drive motor 10 to output drive torque. On the other hand, when there is a request to decelerate the vehicle 1, the vehicle control device 50 compares the parallel power conversion efficiency η_par when the first inverter circuit 21a and the second inverter circuit 21b are connected in parallel with the series power conversion efficiency η_ser when the first inverter circuit 21a and the second inverter circuit 21b are connected in series, and switches the parallel or series connection of the first inverter circuit 21a and the second inverter circuit 21b so that the power conversion efficiency is higher. This makes it possible to suppress a decrease in regenerative efficiency when regeneratively generated power is boosted by the boost circuit 31 and charged to the battery 40.
[0063] The vehicle 1 to which the vehicle drive system 2 according to this embodiment can be applied is not limited to an electric vehicle equipped with one front-wheel drive drive motor 10. For example, the vehicle 1 may be a two-wheel drive electric vehicle equipped with one axial gap type rear-wheel drive drive motor.
[0064] Furthermore, the vehicle 1 may be a four-wheel drive electric vehicle equipped with an axial gap type drive motor for rear-wheel drive in addition to an axial gap type drive motor for front-wheel drive, or may be a four-wheel drive electric vehicle equipped with an axial gap type drive motor corresponding to each wheel 3. In this case, a first inverter circuit and a second inverter circuit are provided corresponding to each of the two stators of each axial gap type drive motor, and a process is executed to switch the connection state of the inverter circuits for each drive motor. Furthermore, the target regenerative torque of each drive motor is set to a value obtained by allocating the required brake torque at an appropriate ratio.
[0065] <<2. Second Embodiment>> Next, a vehicle drive system according to a second embodiment of the present disclosure will be described. The vehicle drive system according to this embodiment includes a front-wheel drive motor that drives the front wheels and a rear-wheel drive motor that drives the rear wheels. In this embodiment, three-phase AC drive motors each having one rotor and one stator are used as the front-wheel drive motor and the rear-wheel drive motor. Below, the vehicle drive system according to this embodiment will be described, mainly focusing on the differences from the vehicle drive system according to the first embodiment.
[0066] <2-1. Example of vehicle configuration> First, an example of the overall configuration of a vehicle to which a vehicle drive system according to a second embodiment of the present disclosure is applied will be described. Fig. 5 is a schematic diagram showing an example of the configuration of a vehicle 101 to which a vehicle drive system 102 according to this embodiment is applied. The vehicle 101 shown in Fig. 2 is configured as a four-wheel drive electric vehicle in which drive torque output from a front-wheel drive motor 10F is transmitted to a front-left wheel 3LF and a front-right wheel 3RF, and drive torque output from a rear-wheel drive motor 10R is transmitted to a rear-left wheel 3LR and a rear-right wheel 3RR (hereinafter collectively referred to as "rear wheels 3R" unless a distinction is required).
[0067] The vehicle 101 includes a vehicle drive system 102 and a hydraulic brake system 16. The hydraulic brake system 16 is configured similarly to the hydraulic brake system 16 of the vehicle 1 described in the first embodiment. The vehicle drive system 102 according to this embodiment includes a front-wheel drive motor 10F, a rear-wheel drive motor 10R, a first inverter circuit 21F, a second inverter circuit 21R, a converter unit 30, a battery 40, and a vehicle control device 110.
[0068] <2-2. Vehicle drive system configuration> 6 and 7 are explanatory diagrams showing the configuration of a vehicle drive system 102 according to this embodiment. Fig. 6 is a block diagram that schematically shows the configuration of the vehicle drive system 102, and Fig. 7 is a circuit diagram that shows the configuration of the vehicle drive system 102. The battery 40 and the converter unit 30 are configured similarly to the battery 40 and the converter unit 30 of the vehicle drive system 2 according to the first embodiment.
[0069] In this embodiment, the front-wheel drive motor 10F outputs drive torque that is transmitted to the front wheels 3F via the front-wheel differential mechanism 7F and the front-wheel drive shaft 5F. The rear-wheel drive motor 10R outputs drive torque that is transmitted to the rear wheels 3R via the rear-wheel differential mechanism 7R and the rear-wheel drive shaft 5R. The drive of the front-wheel drive motor 10F and the rear-wheel drive motor 10R is controlled by the vehicle control device 110. As described above, in this embodiment, the front-wheel drive motor 10F and the rear-wheel drive motor 10R are three-phase AC drive motors each including one stator 11F, 11R and one rotor 13F, 13R. The front-wheel drive motor 10F and the rear-wheel drive motor 10R may have a radial structure in which the rotor and the stator are disposed radially with a gap therebetween, or an axial gap structure in which the rotor and the stator are disposed axially with a gap therebetween.
[0070] The first inverter circuit 21F converts DC power swept from the battery 40 into three-phase AC power and supplies it to the first stator 11F of the front-wheel drive motor 10F. The first inverter circuit 21F also converts three-phase AC power regenerated by the front-wheel drive motor 10F into DC power and supplies it to the converter unit 30. Similarly, the second inverter circuit 21R converts DC power swept from the battery 40 into three-phase AC power and supplies it to the second stator 11R of the rear-wheel drive motor 10R. The second inverter circuit 21R also converts three-phase AC power regenerated by the rear-wheel drive motor 10R into DC power and supplies it to the converter unit 30. The first inverter circuit 21F and the second inverter circuit 21R are configured similarly to the first inverter circuit 21a and the second inverter circuit 21b of the vehicle drive system 2 according to the first embodiment. The driving of the first inverter circuit 21F and the second inverter circuit 21R is controlled by the vehicle control device 50.
[0071] The vehicle control device 110, like the vehicle control device 50 according to the first embodiment, includes a control unit 111 and a storage unit 113. The control unit 111 controls the operation of the first inverter circuit 21F, the second inverter circuit 21R, the boost circuit 31, and the switching means 33 to drive the front-wheel drive motor 10F and the rear-wheel drive motor 10R. Specifically, the control unit 111 acquires information about the target acceleration of the vehicle 101, and if the target acceleration is a positive value, calculates target drive torques for the front-wheel drive motor 10F and the rear-wheel drive motor 10R based on the vehicle speed and the target acceleration information. The control unit 111 also sets the first changeover switch 33a and the second changeover switch 33b of the switching means 33 to a first state, and controls the operation of the switching elements provided in the first inverter circuit 21F, the second inverter circuit 21R, and the boost circuit 31 based on the calculated target drive torque, thereby driving the front-wheel drive motor 10F and the rear-wheel drive motor 10R. As a result, the front wheel drive motor 10F and the rear wheel drive motor 10R each output a drive torque for the vehicle.
[0072] On the other hand, when the target acceleration is a negative value, the control unit 111 calculates the target regenerative torque of the front-wheel drive motor 10F and the rear-wheel drive motor 10R based on information about the vehicle speed and the target acceleration. The control unit 111 also sets the first changeover switch 33a and the second changeover switch 33b of the switching means 33 to the first state or the second state, respectively, and controls the driving of each switching element provided in the first inverter circuit 21F, the second inverter circuit 21R, and the boost circuit 31 based on the calculated target regenerative torque, thereby causing the front-wheel drive motor 10F and the rear-wheel drive motor 10R to generate regenerative power. As a result, the front-wheel drive motor 10F and the rear-wheel drive motor 10R each generate regenerative power and generate regenerative braking torque. The control processing by the control unit 111 will be described in detail below.
[0073] <2-3. Example of operation> 8 and 9 are flowcharts showing an example of calculation processing by the vehicle control device 110 provided in the drive system 102 of the vehicle according to this embodiment. The flowcharts shown in FIGS. 8 and 9 are repeatedly executed at a predetermined calculation cycle.
[0074] First, the control unit 111 acquires information on an acceleration request for the vehicle 101 (step S51). Next, the control unit 111 determines whether or not a deceleration request for the vehicle 101 has been issued based on the acquired acceleration request information (step S53). If it is determined that a deceleration request has not been issued (S53 / No), the control unit 111 connects the first inverter circuit 21F and the second inverter circuit 21R in parallel (step S55). Next, the control unit 111 calculates a target drive torque Tq_drv_tgtF to be output from the front-wheel drive motor 10F and a target drive torque Tq_drv_tgtR to be output from the rear-wheel drive motor 10R based on information on the vehicle state and information on the target acceleration (step S57). The respective target drive torques Tq_drv_tgtF, Tq_drv_tgtR are values obtained by allocating the required drive torque at an appropriate ratio. Next, the control unit 111 controls the driving of each switching element of the boost circuit 31, the first inverter circuit 21F and the second inverter circuit 21R based on the calculated target driving torques Tq_drv_tgtF, Tq_drv_tgtR, and drives the front wheel driving motor 10F and the rear wheel driving motor 10R (step S85).
[0075] The processing of steps S51 to S57 and step S85 for outputting drive torque from the front wheel drive motor 10F and the rear wheel drive motor 10R up to this point is executed in substantially the same manner as the processing of steps S11 to S17 and step S37 of the calculation processing described in the first embodiment. Note that the ratio between the drive torque of the front wheel drive motor 10F and the drive torque of the rear wheel drive motor 10R may be adjusted as appropriate.
[0076] On the other hand, if it is determined in step S53 that deceleration is required (S53 / Yes), the control unit 111 calculates a target regenerative torque Tq_reg_tgtF for the front-wheel drive motor 10F and a target regenerative torque Tq_reg_tgtR for the rear-wheel drive motor 10R based on information about the vehicle speed and target acceleration (step S59). The target regenerative torques Tq_reg_tgtF and Tq_reg_tgtR are values obtained by allocating the required regenerative torque at an appropriate ratio.
[0077] Next, the control unit 111 calculates the voltage of regenerative power (parallel regenerative power voltage) V_inv_par that is output to the boost circuit 31 when the first inverter circuit 21F and the second inverter circuit 21R are connected in parallel (step S61). The control unit 111 can calculate the regenerative power voltages V_inv_reg1 and V_inv_reg2 that are output from the first inverter circuit 21F and the second inverter circuit 21R, respectively, based on the vehicle speed. Here, assuming that there is no slip of the wheels 3, the regenerative power voltages V_inv_reg1 and V_inv_reg2 are set to be equal values.
[0078] Next, the control unit 111 calculates the voltage of the regenerative power (series regenerative power voltage) V_inv_ser that is output to the boost circuit 31 when the first inverter circuit 21F and the second inverter circuit 21R are connected in series (step S63). The series regenerative power voltage V_inv_ser when the first inverter circuit 21F and the second inverter circuit 21R are connected in series is the sum of the regenerative power voltage V_inv_regF of the front-wheel drive motor 10F and the regenerative power voltage V_inv_regR of the rear-wheel drive motor 10R.
[0079] Next, the control unit 111 acquires information on the required charging voltage V_bat_crg of the battery 40 and information on the maximum charging current value from the storage unit 53 (step S65). Next, the control unit 111 calculates a parallel power conversion efficiency η_par when the first inverter circuit 21F and the second inverter circuit 21R are connected in parallel, based on the parallel regenerative generation voltage V_inv_par and the required charging voltage V_bat_crg calculated in step S61 (step S67). Next, the control unit 111 calculates a series power conversion efficiency η_ser when the first inverter circuit 21F and the second inverter circuit 21R are connected in series, based on the series regenerative generation voltage V_inv_ser and the required charging voltage V_bat_crg calculated in step S63 (step S69).
[0080] Next, the control unit 111 determines whether the parallel power conversion efficiency η_par is greater than the series power conversion efficiency η_ser (step S71). If the parallel power conversion efficiency η_par is greater than the series power conversion efficiency η_ser (S71 / Yes), the control unit 111 holds both the first changeover switch 33a and the second changeover switch 33b in the first state and connects the first inverter circuit 21F and the second inverter circuit 21R in parallel to the boost circuit 31 (step S73). On the other hand, if the parallel power conversion efficiency η_par is equal to or less than the series power conversion efficiency η_ser (S71 / No), the control unit 111 holds both the first changeover switch 33a and the second changeover switch 33b in the second state and connects the first inverter circuit 21F and the second inverter circuit 21R in series to the boost circuit 31 (step S75).
[0081] Next, the control unit 111 determines whether the difference between the rotation speed Nm_F of the front-wheel drive motor 10F and the rotation speed Nm_R of the rear-wheel drive motor 10R is equal to or less than a predetermined threshold (step S77). The rotation speed Nm_F of the front-wheel drive motor 10F may be detected using a sensor that detects the rotation speed of the motor shaft, or may be calculated based on the rotation speed of the front-wheel drive shaft 5F detected by a sensor that detects the rotation speed of the front-wheel drive shaft 5F. Similarly, the rotation speed Nm_R of the rear-wheel drive motor 10R may be detected using a sensor that detects the rotation speed of the motor shaft, or may be calculated based on the rotation speed of the rear-wheel drive shaft 5R detected by a sensor that detects the rotation speed of the rear-wheel drive shaft 5R. The predetermined threshold is set to an appropriate value so that the voltage difference between the regenerative power generated by the front-wheel drive motor 10F and the rear-wheel drive motor 10R falls within a predetermined range.
[0082] If the difference between the rotation speed Nm_F of the front-wheel drive motor 10F and the rotation speed Nm_R of the rear-wheel drive motor 10R is equal to or smaller than a predetermined threshold (S77 / Yes), the control unit 111 controls the driving of the switching elements of the boost circuit 31 and the first inverter circuit 21F and the second inverter circuit 21R based on the calculated target regenerative torques Tq_reg_tgtF and Tq_reg_tgtR, causing the front-wheel drive motor 10F and the rear-wheel drive motor 10R to generate regenerative power (step S85). For example, the control unit 111 sets the on / off frequencies of the switching elements 25F, 27F, 25R, and 27R of the first inverter circuit 21F and the second inverter circuit 21R based on the target regenerative torques Tq_reg_tgtF and Tq_reg_tgtR of the front-wheel drive motor 10F and the rear-wheel drive motor 10R, respectively, and the rotation speeds of the front-wheel drive motor 10F and the rear-wheel drive motor 10R. Furthermore, the control unit 111 sets the on / off drive duty ratio of the switching elements 35, 37 of the boost circuit 31 based on the ratio between the parallel regenerative generation voltage V_inv_par or the series regenerative generation voltage V_inv_ser and the required charging voltage V_bat_crg. The control unit 111 controls the drive of the first inverter circuit 21F, the second inverter circuit 21R, and the switching elements 25F, 27F, 25R, 27R, 35, 37 of the boost circuit 31 to convert the three-phase AC regenerative generation current into DC current, and further boosts the voltage to the required charging voltage of the battery 40 to charge the battery 40.
[0083] On the other hand, if the difference between the rotation speed Nm_F of the front wheel drive motor 10F and the rotation speed Nm_R of the rear wheel drive motor 10R exceeds a predetermined threshold (S77 / No), the control unit 111 compares the target regenerative torque Tq_reg_tgtF of the front wheel drive motor 10F with the target regenerative torque Tq_reg_tgtR of the rear wheel drive motor 10R, and sets the smaller target regenerative torque as the target regenerative torques Tq_reg_tgtF, Tq_reg_tgtR of the front wheel drive motor 10F and the rear wheel drive motor 10R, respectively (step S79).
[0084] Next, the control unit 111 calculates the difference obtained by subtracting the target regenerative torque (Tq_reg_tgtF or Tq_reg_tgtR) from the required brake torque (step S81). Specifically, the control unit 111 calculates the difference (ΔTq_F or ΔTq_R) obtained by subtracting the target regenerative torque (Tq_reg_tgtF or Tq_reg_tgtR) of the front-wheel drive motor 10F (rear-wheel drive motor 10R) from the required brake torque to the front wheels 3F (rear wheels 3R) for the drive motor whose target regenerative torque was reduced in step S79. Furthermore, the control unit 111 calculates the target brake torque of the hydraulic brake system 16 based on the calculated torque difference (ΔTq_F or ΔTq_R) and transmits the calculated value to the brake fluid pressure control device 19 (step S85). Here, a target brake torque that complements the target regenerative torque (Tq_reg_tgtF or Tq_reg_tgtR) that was reduced in step S79 is calculated.
[0085] Next, the control unit 111 controls the driving of the switching elements of the boost circuit 31, the first inverter circuit 21F, and the second inverter circuit 21R based on the target regenerative torques Tq_reg_tgtF, Tq_reg_tgtR set in step S79, and causes the front wheel drive motor 10F and the rear wheel drive motor 10R to generate regenerative power (step S85). The control unit 111 controls the driving of the switching elements 25F, 27F, 25R, 27R, 35, 37 of the first inverter circuit 21F, the second inverter circuit 21R, and the boost circuit 31 to convert the three-phase AC regeneratively generated current into DC current, and further boosts the current to the required charging voltage of the battery 40 to charge the battery 40.
[0086] As described above, when a request for acceleration of the vehicle 101 is made, the vehicle control device 110 connects the first inverter circuit 21F and the second inverter circuit 21R in parallel to supply power to the front-wheel drive motor 10F and the rear-wheel drive motor 10R, causing the front-wheel drive motor 10F and the rear-wheel drive motor 10R to output drive torque. On the other hand, when a request for deceleration of the vehicle 1 is made, the vehicle control device 110 compares the parallel power conversion efficiency η_par when the first inverter circuit 21F and the second inverter circuit 21R are connected in parallel with the series power conversion efficiency η_ser when the first inverter circuit 21F and the second inverter circuit 21R are connected in series, and switches the parallel or series connection of the first inverter circuit 21F and the second inverter circuit 21R so as to increase the power conversion efficiency. This makes it possible to suppress a decrease in regenerative efficiency when regeneratively generated power is boosted by the boost circuit 31 and charged to the battery 40.
[0087] Furthermore, in this embodiment, when the difference between the rotation speed of the front wheels 3F and the rotation speed of the rear wheels 3R exceeds a predetermined threshold, the smaller of the two target regenerative torques is set as the target regenerative torque of the front wheel drive motor 10F and the rear wheel drive motor 10R, and the shortfall with respect to the required brake torque is set as the target brake torque of the hydraulic brake system and transmitted to the brake fluid pressure control device 19. Therefore, the required brake torque can be achieved while suppressing slippage of the front wheels 3F or the rear wheels 3R.
[0088] Note that the vehicle 101 to which the vehicle drive system 102 according to this embodiment can be applied is not limited to an electric vehicle equipped with a front-wheel drive motor 10F and a rear-wheel drive motor 10R. For example, the vehicle 101 may be a four-wheel drive electric vehicle equipped with a drive motor such as an in-wheel motor corresponding to each of the wheels 3. In this case, a plurality of inverter circuits are provided corresponding to each of a plurality of drive motors provided corresponding to two or more of the wheels 3, namely the left front wheel 3LF, the right front wheel 3RF, the left rear wheel 3LR, and the right rear wheel 3RR, and a process is executed to switch the connection state of each inverter circuit. Furthermore, the target regenerative torque of each drive motor is set to a value obtained by allocating the required brake torque at an appropriate ratio.
[0089] Although the preferred embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings, the present disclosure is not limited to such examples. It is clear that a person skilled in the art to which the present disclosure pertains can conceive of various modifications or alterations within the scope of the technical ideas set forth in the claims, and it is understood that these also naturally fall within the technical scope of the present disclosure. [Explanation of symbols]
[0090] REFERENCE SIGNS LIST 1...vehicle, 2...vehicle drive system, 10...drive motor, 10F...front wheel drive motor, 10R...rear wheel drive motor, 11a...first stator, 11b...second stator, 11F·11R...stators, 13·13F·13R...rotors, 16...hydraulic brake system, 19...brake control device, 20...inverter unit, 21a·21F...first inverter circuit, 21b·21R...second inverter circuit, 30...converter unit, 31...booster circuit, 33...switching means, 33a...first changeover switch, 33b...second changeover switch, 34...relay line, 40...battery, 50...vehicle control device, 101...vehicle, 102...vehicle drive system, 110...vehicle control device
Claims
1. A battery, At least one drive motor; a plurality of inverter circuits for driving the at least one drive motor; a boost circuit connected between the battery and the plurality of inverter circuits; a switching means for switching a connection state of the plurality of inverter circuits to the boost circuit between series and parallel; a control unit that controls the switching means, The control unit When the regeneratively generated power of the drive motor is charged to the battery, the power conversion efficiency when the inverter circuits are connected in parallel and the power conversion efficiency when the inverter circuits are connected in series are calculated, and the plurality of inverter circuits are connected in series or in parallel so as to increase the power conversion efficiency. Vehicle drive system.
2. the vehicle drive system includes a plurality of the drive motors, 2. The vehicle drive system according to claim 1, wherein the plurality of inverter circuits are inverter circuits that drive the plurality of drive motors, respectively.
3. the drive motor is a double-stator axial gap motor having two stators, 2. The vehicle drive system according to claim 1, wherein the plurality of inverter circuits are two inverter circuits that respectively drive the two stators.
4. The control unit 4. The vehicle drive system according to claim 1, wherein the boost circuit and the plurality of inverter circuits are connected in parallel at least when power from the battery is supplied to the drive motor.
5. The control unit 5. A vehicle drive system according to claim 1, wherein, when the battery is charged with regeneratively generated power from the drive motors, a determination is made as to whether a difference in rotation speed between the plurality of drive motors exceeds a predetermined threshold, and if the difference in rotation speed between the plurality of drive motors exceeds the predetermined threshold, a minimum value of the target regenerative torques allocated to each of the drive motors is reset as the target regenerative torque for the plurality of drive motors, a target brake torque for a hydraulic brake system equivalent to the reduced regenerative torque is calculated, and the target brake torque is output to a brake fluid pressure control device that controls the hydraulic brake system.
6. The control unit When the power conversion efficiency in the parallel connection is higher than the power conversion efficiency in the series connection, the plurality of inverter circuits are connected in parallel; 6. The vehicle drive system according to claim 1, wherein the plurality of inverter circuits are connected in series when the parallel power conversion efficiency is equal to or lower than the serial power conversion efficiency.
Citation Information
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