Compressor wheels and centrifugal compressors

Abstract

Provided is a compressor wheel comprising a hub and at least one blade provided on an outer surface of the hub. A back surface of the compressor wheel includes a flat part that extends along a radial direction of the compressor wheel and is positioned closer to a rear end side in an axial direction of the compressor wheel than an outer peripheral end of the back surface, and an outside surface that connects the flat part and the outer peripheral end of the back surface. The outside surface has an axial recessed part recessed toward a front end side in the axial direction than the outer peripheral end of the back surface.

Description

[Technical Field]

[0001] The present disclosure relates to a compressor wheel and a centrifugal compressor including the compressor wheel. [Background technology]

[0002] Conventionally, turbochargers (superchargers) have been widely used as a technology to improve the output of engines (internal combustion engines) such as automobile engines. These devices compress the intake air drawn into the engine, increasing its density and supplying the engine with more oxygen.

[0003] A turbocharger, for example, includes a centrifugal compressor provided at one end of a rotating shaft and a turbine provided at the other end of the rotating shaft. The turbine rotor is rotated by the energy of exhaust gas sent from the engine, which rotates a compressor wheel of the centrifugal compressor, which rotates in conjunction with the rotation of the turbine rotor, thereby compressing the intake air and supplying it to the engine.

[0004] Some of the compressor wheels have a back surface that is configured with a flat portion that extends radially of the compressor wheel and at least a portion of which abuts another member such as a sleeve, and an outer surface that connects the flat portion to the outer peripheral edge of the back surface. In a typical compressor wheel, the outer surface has a greater distance from the flat portion in the axial direction of the compressor wheel and a gentler slope as it moves radially outward of the compressor wheel (see, for example, Patent Document 1). [Prior art documents] [Patent documents]

[0005] [Patent Document 1] International Publication No. 2019 / 130405 Summary of the Invention [Problem to be solved by the invention]

[0006] The blade shape of the compressor wheel plays an important role in compressing the intake air sent to the engine, but the blade shape is limited by the stress generated on the compressor wheel during rotation. The above-described compressor wheel back surface shape may not be able to reduce the stress generated on the compressor wheel during rotation to the stress range required to prevent the impact on noise generated during compressor wheel rotation. Furthermore, the above-described compressor wheel back surface shape tends to increase the moment of inertia of the compressor wheel, which may lead to a deterioration in the transient response characteristics of a centrifugal compressor or a turbocharger equipped with such a centrifugal compressor.

[0007] In view of the above circumstances, at least one embodiment of the present disclosure aims to provide a compressor wheel and a centrifugal compressor that can reduce stress generated in the compressor wheel when the compressor wheel rotates and can reduce the moment of inertia of the compressor wheel. [Means for solving the problem]

[0008] A compressor wheel according to at least one embodiment of the present disclosure comprises: A compressor wheel comprising a hub and at least one vane provided on an outer surface of the hub, The back surface of the compressor wheel is a flat portion extending along a radial direction of the compressor wheel, the flat portion being located closer to a rear end side in an axial direction of the compressor wheel than an outer peripheral end of the back surface; an outer surface connecting the flat portion and the outer peripheral edge of the back surface, The outer surface has an axial recess that is recessed further toward the front end in the axial direction than the outer circumferential end of the back surface.

[0009] A centrifugal compressor according to at least one embodiment of the present disclosure comprises: The compressor wheel is provided. [Effects of the Invention]

[0010] According to at least one embodiment of the present disclosure, there is provided a compressor wheel and a centrifugal compressor that can reduce stress generated in the compressor wheel when the compressor wheel rotates and can reduce the moment of inertia of the compressor wheel. [Brief explanation of the drawings]

[0011] [Figure 1] 1 is a schematic cross-sectional view taken along an axis of a turbocharger including a centrifugal compressor according to one embodiment. FIG. [Figure 2] 1 is a schematic cross-sectional view of a compressor wheel and its vicinity along an axis of a centrifugal compressor according to one embodiment. FIG. [Figure 3] FIG. 1 is a schematic cross-sectional view of the vicinity of a compressor wheel along the axis of a centrifugal compressor according to a comparative example. [Figure 4] 1 is a schematic cross-sectional view taken along the axis of a compressor wheel according to an embodiment; [Figure 5] 1 is a schematic cross-sectional view taken along the axis of a compressor wheel according to an embodiment; DETAILED DESCRIPTION OF THE INVENTION

[0012] Hereinafter, several embodiments of the present disclosure will be described with reference to the accompanying drawings. However, the dimensions, materials, shapes, relative arrangements, etc. of components described as embodiments or shown in the drawings are merely illustrative examples and are not intended to limit the scope of the present disclosure.

[0013] (Turbocharger, centrifugal compressor) FIG. 1 is a schematic cross-sectional view taken along an axis LA of a turbocharger 10 including a centrifugal compressor 1 according to one embodiment. The centrifugal compressor 1 according to the present disclosure can be mounted, for example, in a turbocharger 10 for automobiles, ships, or industrial applications (for example, land-based power generation). In the following embodiments, a centrifugal compressor 1 mounted in a turbocharger 10 will be described as an example, but the centrifugal compressor 1 according to the present disclosure is not limited to being mounted in a turbocharger 10. Furthermore, the working fluid of the centrifugal compressor 1 does not need to be limited to air. In other words, the centrifugal compressor 1 according to the present disclosure may be configured as a single centrifugal compressor 1 or may be configured in combination with mechanisms and devices other than the turbine 11 as long as it is capable of compressing the working fluid using mechanical power (for example, rotational force).

[0014] 1, a turbocharger 10 according to some embodiments is configured to be driven by the energy of exhaust gas discharged from an engine (internal combustion engine) (not shown) and to compress a fluid (e.g., air). The turbocharger 10 includes a turbine 11 driven by the exhaust gas discharged from the engine, and a centrifugal compressor 1 coaxially connected to the turbine 11 for supplying air compressed as the turbine 11 rotates to the engine.

[0015] The turbine 11 includes a turbine rotor 12 and a turbine housing 13 configured to rotatably accommodate the turbine rotor 12. The centrifugal compressor 1 includes a compressor wheel (impeller) 2 and a compressor housing 14 configured to rotatably accommodate the compressor wheel 2.

[0016] 1, the turbocharger 10 further includes a rotating shaft 15 having the compressor wheel 2 connected to one end thereof and the turbine rotor 12 connected to the other end thereof, and a bearing 16 configured to rotatably support the rotating shaft 15 between the compressor wheel 2 and the turbine rotor 12. The turbocharger 10 may also further include a bearing housing 17 arranged between the compressor housing 14 and the turbine housing 13 and configured to house the bearing 16.

[0017] The turbine 11 is configured to rotate a turbine rotor 12 using the energy of exhaust gas discharged from the engine. The compressor wheel 2 is coaxially connected to the turbine rotor 12 via a rotating shaft 15, and is therefore driven to rotate about an axis LA of the compressor wheel 2 in conjunction with the rotation of the turbine rotor 12. The centrifugal compressor 1 is configured to drive the compressor wheel 2 to rotate about the axis LA, thereby drawing air (intake air, gas) into a compressor housing 14, compressing the air, and sending the compressed air to the engine. The compressed air sent from the centrifugal compressor 1 to the engine is used for combustion in the engine. Exhaust gas generated by combustion in the engine is sent from the engine to the turbine 11, causing the turbine rotor 12 to rotate.

[0018] Hereinafter, the direction in which the axis LA of the compressor wheel 2 extends is defined as the axial direction of the compressor wheel 2 (centrifugal compressor 1), the direction perpendicular to the axis LA is defined as the radial direction of the compressor wheel 2 (centrifugal compressor 1), and the circumferential direction around the axis LA is defined as the circumferential direction of the compressor wheel 2 (centrifugal compressor 1). In the axial direction of the compressor wheel 2, the side where the outer surface 22 of the hub 21 is located relative to the back surface 3 of the compressor wheel 2 is defined as the front end side, and the side opposite to the front end side is defined as the rear end side.

[0019] (Turbine rotor) The turbine rotor 12 includes a hub 121 having a substantially truncated cone shape and a plurality of turbine blades 122 provided on the outer surface of the hub 121. The hub 121 is connected to one end of the rotating shaft 15, and therefore the turbine rotor 12 is provided so as to be rotatable integrally with the rotating shaft 15 about the axis LA. The turbine rotor 12 is configured to guide exhaust gas introduced from the outside in the radial direction of the turbine rotor 12 to the front side of the turbine rotor 12 along the axial direction of the turbine rotor 12.

[0020] (turbine housing) The turbine housing 13 is formed with a turbine scroll passage 131 for guiding exhaust gas discharged from the engine to the turbine rotor 12, and an exhaust gas discharge passage 132 for discharging exhaust gas that has passed through the turbine rotor 12 to the outside of the turbine housing 13. The turbine scroll passage 131 is provided on the radial outside of the turbine rotor 12 and is a spiral passage extending along the circumferential direction of the turbine rotor 12. The exhaust gas discharge passage 132 extends along the axial direction of the turbine rotor 12 (the extension direction of the axis line LA).

[0021] The exhaust gas discharged from the engine is guided to the turbine rotor 12 through the turbine scroll passage 131, and rotates the turbine rotor 12. The exhaust gas that has rotated the turbine rotor 12 is discharged to the outside of the turbine housing 13 through the exhaust gas discharge passage 132.

[0022] (Compressor wheel) The compressor wheel 2 includes a hub 21 having a generally truncated cone shape and a plurality of compressor vanes 23 provided on an outer surface 22 of the hub 21. Each of the plurality of compressor vanes 23 protrudes from the outer surface 22 of the hub 21 and is arranged at intervals from one another in the circumferential direction around the axis LA. A gap (clearance) is formed between the tip ends (tips) 24 of the plurality of compressor vanes 23 and a shroud surface 141 that is convexly curved to face the tip ends 24. In other words, the compressor wheel 2 does not include an annular member that covers the tip ends 24. The plurality of compressor vanes 23 may include a plurality of long blades 23A and a plurality of short blades 23B that are shorter than the long blades 23A in the axial direction of the compressor wheel 2.

[0023] The compressor wheel 2 has a hub 21 connected to one end of the rotary shaft 15, and is therefore rotatable integrally with the rotary shaft 15 about the axis LA. The compressor wheel 2 is configured to guide air introduced along the axial direction of the compressor wheel 2 to the outside in the radial direction of the compressor wheel 2. In the illustrated embodiment, the compressor wheel 2 is made of a metal material (specifically, aluminum or an aluminum alloy).

[0024] (Compressor housing) The compressor housing 14 has the above-mentioned shroud surface 141. In the compressor housing 14, a gas introduction passage 142, a diffuser passage 143, and a scroll passage 144 are formed.

[0025] The gas introduction flow path 142 is a flow path for taking in air (gas) from outside the compressor housing 14 and guiding the taken-in air to the compressor wheel 2. The gas introduction flow path 142 is provided on one side (tip side) of the compressor wheel 2 in the axial direction of the compressor wheel 2, and extends along the axial direction of the compressor wheel 2. By driving the compressor wheel 2 to rotate, air is taken in from outside the compressor housing 14 into the gas introduction flow path 142, and the taken-in air flows through the gas introduction flow path 142 and is guided to the compressor wheel 2.

[0026] The scroll passage 144 is provided radially outside the compressor wheel 2 and is a spiral passage extending along the circumferential direction of the compressor wheel 2. The diffuser passage 143 is a passage for guiding air that has passed through the compressor wheel 2 and been compressed by the compressor wheel 2 to the scroll passage 144. The diffuser passage 143 is provided between the scroll passage 144 and the compressor wheel 2 in the radial direction of the compressor wheel 2, and its downstream end (outer peripheral end) is connected to the scroll passage 144. The compressed air (compressed gas) compressed by the compressor wheel 2 flows into the diffuser passage 143, flows through the diffuser passage 143 toward the outside in the radial direction of the compressor wheel 2, and is guided to the scroll passage 144.

[0027] FIG. 2 is a schematic cross-sectional view of the vicinity of a compressor wheel 2 along an axis LA of a centrifugal compressor 1 according to one embodiment. As shown in FIG. 2, the compressor wheel 2 has a front end face 25, which is the end face of the hub 21 at the front end in the axial direction, and a back face 3, which is the end face of the hub 21 at the rear end in the axial direction. The front end face 25 extends in the radial direction of the compressor wheel 2. The back face 3 includes a flat portion 4 extending in the radial direction of the compressor wheel 2 and an outer surface 5 connecting the flat portion 4 to an outer peripheral edge 31 of the back face 3. The outer surface 5 does not have a portion that protrudes further axially rearward than the flat portion 4. The flat portion 4 includes a flat surface 40 extending in the radial direction of the compressor wheel 2 at least in a portion of the circumferential direction of the compressor wheel 2. Note that the flat surface 40 is not limited to being completely flat and free of irregularities; it may have irregularities due to tolerances and processing accuracy during the formation of the flat surface 40. The flat portion 4 is a groove provided in the flat surface 40 and may include an arc-shaped or annular groove (not shown) extending along the circumferential direction of the compressor wheel 2. Alternatively, the flat portion 4 is a groove provided in the flat surface 40 and may include at least one radial groove (not shown) extending along the radial direction of the compressor wheel 2.

[0028] 2, the compressor wheel 2 has a through hole 26 formed therein, which extends from the front end surface 25 to the flat portion 4 along the axial direction of the compressor wheel 2 and through which the rotating shaft 15 is inserted. The centrifugal compressor 1 includes a contact portion 18 that contacts the flat portion 4 of the compressor wheel 2, and a locking member 19 that is locked to the rotating shaft 15 on the front end side of the compressor wheel 2 and that holds the compressor wheel 2 between the contact portion 18 and the locking member 19.

[0029] The abutment portion 18 is a part of a member other than the compressor wheel 2, protrudes radially outward beyond the through-hole 26, and abuts against at least a part of the flat portion 4. In the illustrated embodiment, the centrifugal compressor 1 includes a cylindrical sleeve 18A through which the rotating shaft 15 is inserted, and the abutment portion 18 includes an end face on the front end side of the sleeve 18A that abuts against at least a part of the flat portion 4. Movement of the sleeve 18A toward the rear end side in the axial direction of the compressor wheel 2 is restricted by other members such as the rotating shaft 15. Note that the abutment portion 18 may be a part of the rotating shaft 15.

[0030] 2, the locking member 19 includes an annular nut member having a threaded portion 191 formed on its inner surface that screws into a threaded portion 151 formed on the outer surface of the rotating shaft 15 closer to the front end than the compressor wheel 2. The compressor wheel 2 can be sandwiched between the abutment portion 18 and the locking member 19 by threading the threaded portion 191 into the threaded portion 151 with the abutment portion 18 abutting against the flat portion 4. In this way, the compressor wheel 2 is connected to the rotating shaft 15.

[0031] (Axial recess) FIG. 3 is a schematic cross-sectional view of the vicinity of the compressor wheel 02 along the axis LA of a centrifugal compressor 01 according to a comparative example. FIG. 4 is a schematic cross-sectional view of the compressor wheel 2 (2A) according to an embodiment along the axis LA. FIG. 5 is a schematic cross-sectional view of the compressor wheel 2 (2B) according to an embodiment along the axis LA. As shown in FIGS. 2, 4, and 5, the compressor wheel 2 of the centrifugal compressor 1 according to some embodiments has an axial recess 6 in which the outer surface 5 is recessed toward the front end side (front end face 25 side) in the axial direction of the compressor wheel 2 from the outer peripheral end 31 of the back surface 3. The axial recess 6 refers to a portion of the outer surface 5 that is located closer to the front end side in the axial direction of the compressor wheel 2 than the outer peripheral end 31 of the back surface 3.

[0032] (Centrifugal compressor according to comparative example) 3, the compressor wheel 02 of the centrifugal compressor 01 according to the comparative example differs from the compressor wheel 2 according to the present disclosure in that the outer surface 05 connecting the flat portion 4 and the outer peripheral edge 31 of the back surface 3 does not have the axial recess 6. As the outer surface 05 moves radially outward of the compressor wheel 02, the distance between the outer surface 05 and the flat portion 4 in the axial direction of the compressor wheel 02 increases and the inclination becomes gentler.

[0033] According to the above configuration, the compressor wheel 2 having the axial recesses 6 can have a reduced mass by the area where the axial recesses 6 are formed, compared to the compressor wheel 02 not having the axial recesses 6, and the centrifugal force acting on the compressor wheel 2 can be reduced in the axial range where the axial recesses 6 are formed (the range between the flat portion 4 and the outer peripheral edge 31 of the back surface 3 in the axial direction). This reduces stress acting on the bore portion of the compressor wheel 2 (near the through hole 26 of the hub 21) when the compressor wheel 2 rotates. Furthermore, the compressor wheel 2 having the axial recesses 6 has a reduced mass by the area where the axial recesses 6 are formed, compared to the compressor wheel 02 not having the axial recesses 6, and therefore the moment of inertia of the compressor wheel 2 is reduced, and therefore the transient response characteristics of the centrifugal compressor 1 and the turbocharger 10 including the centrifugal compressor 1 are improved.

[0034] (External surface shape) In some embodiments, as shown in Figures 4 and 5, the above-mentioned outer surface 5 includes at least one arc portion 5A extending in an arc shape in a cross section along the axis LA of the compressor wheel 2, and at least one straight portion 5B extending in a straight shape in a cross section along the axis LA.

[0035] According to the above configuration, the outer surface 5 includes at least one arc portion 5A and at least one straight portion 5B, which allows the outer surface 5 to have a smooth shape. By making the outer surface 5 have a smooth shape, it is possible to effectively reduce stress applied to the bore portion of the compressor wheel 2 when the compressor wheel 2 rotates.

[0036] 4 and 5 , in some embodiments, the at least one arc portion 5A includes at least a first arc portion 51 and a second arc portion 52. The at least one linear portion 5B includes at least a first linear portion 53. In other words, the outer surface 5 includes at least a first arc portion 51, a second arc portion 52, and a first linear portion 53.

[0037] The first arcuate portion 51 has a rear end 511 connected to the outer peripheral end 41 of the flat portion 4, and a front end 512 located closer to the front end in the axial direction of the compressor wheel 2 than the rear end 511. The second arcuate portion 52 has an inner peripheral end 521 connected to the front end 512 of the first arcuate portion 51, and extends radially outward from the inner peripheral end 521. The first linear portion 53 has an inner peripheral end 531 connected to the outer peripheral end 522 of the second arcuate portion 52, and extends linearly from the inner peripheral end 531 radially outward.

[0038] 4, the first arc portion 51 has a concave shape extending toward the front end in the axial direction of the compressor wheel 2, and the distance from the axis LA in the radial direction of the compressor wheel 2 increases toward the front end in the axial direction of the compressor wheel 2. The front end 512 is located more outward in the radial direction of the compressor wheel 2 than the rear end 511.

[0039] 5, the first arc portion 51 has a concave shape that extends radially inward of the compressor wheel 2, and the distance from the axis LA in the radial direction of the compressor wheel 2 decreases toward the front end in the axial direction of the compressor wheel 2. The front end 512 is located more radially inward of the rear end 511 of the compressor wheel 2.

[0040] The second arc portion 52 has a concave shape that extends toward the front end in the axial direction of the compressor wheel 2. In the embodiment shown in Figures 4 and 5, the outer circumferential end 522 is located closer to the front end in the axial direction of the compressor wheel 2 than the inner circumferential end 521.

[0041] According to the above configuration, the outer surface 5 includes at least the first arc portion 51, the second arc portion 52, and the first straight portion 53, thereby allowing the outer surface 5 to have a smooth shape with relatively low complexity and no discontinuities. By providing the outer surface 5 with a smooth shape, stress on the bore portion of the compressor wheel 2 during rotation of the compressor wheel 2 can be effectively reduced. Furthermore, since the outer surface 5 includes at least the first arc portion 51, the second arc portion 52, and the first straight portion 53, the back surface portion on which the outer surface 5 of the compressor wheel 2 is formed can be ensured to have sufficient strength. Furthermore, according to the above configuration, since the outer surface 5 includes the first arc portion 51, the second arc portion 52, and the first straight portion 53, it is possible to suppress fluctuations in the vibration characteristics of the compressor blades 23 due to operation of the centrifugal compressor 1 or the turbocharger 10 including the centrifugal compressor 1.

[0042] 4 and 5, the at least one linear portion 5B further includes a second linear portion 54 extending linearly from the outer peripheral end 31 of the back surface 3 toward the inside in the radial direction. The second linear portion 54 extends in a direction intersecting (perpendicular to) the axis LA. The at least one arcuate portion 5A further includes a third arcuate portion 55 connecting the outer peripheral end 532 of the first linear portion 53 and the inner peripheral end 541 of the second linear portion 54. In other words, the outer surface 5 includes, in order from the inside in the radial direction of the compressor wheel 2, the first arcuate portion 51, the second arcuate portion 52, the first linear portion 53, the third arcuate portion 55, and the second linear portion 54. Each of the first arcuate portion 51, the second arcuate portion 52, the first linear portion 53, the third arcuate portion 55, and the second linear portion 54 has an annular surface extending in the circumferential direction about the axis LA.

[0043] (Front end of axial recess) In some embodiments, at least one of the first arc portion 51 and the second arc portion 52 includes a forward end 50 that is located at the axially most forward end side of the axial recess 6. According to the above configuration, by providing the forward end 50 on the first arc portion 51 or the second arc portion 52 that does not have a discontinuous point, it is possible to suppress stress concentration near the forward end 50 during rotation of the compressor wheel 2. This makes it possible to effectively reduce stress on the bore portion of the compressor wheel 2 during rotation of the compressor wheel 2.

[0044] 4 and 5, the second arc portion 52 and the first straight portion 53 form at least a part of the axial recess 6. As shown in FIGS. 4 and 5, an imaginary plane that is perpendicular to the axis LA and passes through the outer peripheral end 31 of the back surface 3 is designated as PL1, and an intersection of the first arc portion 51 or the second arc portion 52 with the imaginary plane PL1 is designated as P1. The axial recess 6 is formed between the intersection P1 on the outer surface 5 and an inner peripheral end 541 of the second straight portion 54.

[0045] 4 and 5 , the second arc portion 52 includes the front end 50 of the axial recess 6. In the range from the inner circumferential end 521 to the front end 50, the distance between the second arc portion 52 and the flat portion 4 in the axial direction of the compressor wheel 2 increases as the second arc portion 52 moves radially outward of the compressor wheel 2. In the range from the front end 50 to the outer circumferential end 522, the distance between the second arc portion 52 and the flat portion 4 in the axial direction of the compressor wheel 2 decreases as the second arc portion 52 moves radially outward of the compressor wheel 2.

[0046] (Radius of curvature of the first and second arc sections) 4, the radius of curvature R1 of the first arc portion 51 is smaller than the radius of curvature R2 of the second arc portion 52. In the illustrated embodiment, when the distance (radial distance) from the axis LA of the compressor wheel 2 to the outer peripheral edge 31 of the back surface 3 is defined as D1, the radius of curvature R1 is configured to satisfy the condition 0.075×D1≦R1≦0.15×D1. Furthermore, the radius of curvature R2 is configured to satisfy the condition 0.45×D1≦R2≦0.55×D1.

[0047] According to the above configuration, by making the radius of curvature R1 of the first arc portion 51, whose rear end 511 is connected to the flat portion 4, relatively small, it is possible to reduce stress on the flat portion 4 when the compressor wheel 2 rotates. In addition, by making the radius of curvature R2 of the second arc portion 52, which connects the first arc portion 51 and the first straight portion 53, relatively large, it is possible to make the first arc portion 51, the second arc portion 52, and the first straight portion 53 of the outer surface 5 have smooth shapes.

[0048] (Inclination of the first straight section) 4 and 5, the first straight portion 53 is inclined so that the inner circumferential end 531 is located closer to the front end in the axial direction than the outer circumferential end 532. As shown in Fig. 4, the angle (the shorter angle) formed between the imaginary plane PL1 and the first straight portion 53 is defined as θ. In the illustrated embodiment, the compressor wheel 2 is configured to satisfy the condition 5°≦θ≦10°.

[0049] According to the above configuration, by forming the first straight portion 53 into an inclined shape so that the inner circumferential end 531 of the first straight portion 53 is located closer to the front end than the outer circumferential end 532, it becomes easy to make the radius of curvature R2 of the second arcuate portion 52 connected to the inner circumferential end 531 of the first straight portion 53 relatively large. This allows the second arcuate portion 52 of the outer surface 5 to be smoothly connected to the first straight portion 53.

[0050] (radial position of front end) In some embodiments, as shown in FIG. 4, when the distance (radial distance) from the axis LA of the compressor wheel 2 to the outer peripheral end 31 of the back surface 3 is defined as D1, and the distance (radial distance) from the axis LA to the forward end 50 located at the axially most forward end side in the axial recess 6 is defined as D2, the compressor wheel 2 is configured to satisfy the condition D2≧0.5D1.

[0051] According to the above configuration, the greater the distance D2, the greater the effect of reducing the moment of inertia of the compressor wheel 2 due to the axial recess 6. By configuring the compressor wheel 2 to satisfy the condition D2 ≥ 0.5D1, the moment of inertia of the compressor wheel 2 can be effectively reduced, thereby improving the transient response characteristics of the centrifugal compressor 1 and a supercharger (turbocharger) 10 equipped with the centrifugal compressor 1. Note that in some other embodiments, as shown in FIG. 5, the compressor wheel 2 does not have to be configured to satisfy the condition D2 ≥ 0.5D1.

[0052] (Axial position of the outer edge of the back surface) In some embodiments, as shown in FIG. 2, when the distance (axial distance) from the front end face (front end face) 25 of the compressor wheel 2 in the axial direction to the flat portion 4 is defined as L1, and the distance (axial distance) from the outer peripheral end 31 of the back surface 3 of the compressor wheel 2 to the flat portion 4 in the axial direction is defined as L2, the compressor wheel 2 is configured to satisfy the condition L2≧0.1L1.

[0053] According to the above configuration, the greater the distance L2, the more the stress applied to the flat portion 4 can be reduced when the compressor wheel 2 rotates. By configuring the compressor wheel 2 to satisfy the condition L2≧0.1L1, the stress applied to the flat portion 4 when the compressor wheel 2 rotates can be effectively reduced.

[0054] (radial recess) 5, the outer surface 5 of the compressor wheel 2 (2B) has a radial recess 7 that is recessed inward in the radial direction of the compressor wheel 2 from the outer peripheral end 41 of the flat portion 4. The radial recess 7 refers to a portion of the outer surface 5 that is located inward in the radial direction of the compressor wheel 2 from the outer peripheral end 41 of the flat portion 4.

[0055] In the embodiment shown in FIG. 5 , the first arc portion 51 includes an inner end that is located radially innermost in the radial recess 7. The first arc portion 51 and the second arc portion 52 form at least a part of the radial recess 7. An imaginary plane that extends parallel to the axis LA and passes through the outer peripheral end 41 of the flat portion 4 is designated as PL2, and an intersection of the second arc portion 52 with the imaginary plane PL2 is designated as P2. The radial recess 7 is formed between the intersection P2 on the outer surface 5 and the outer peripheral end 41 of the flat portion 4. Both the axial recess 6 and the radial recess 7 are formed between the intersection P1 and intersection P2 on the outer surface 5.

[0056] According to the above configuration, the compressor wheel 2B having the radial recesses 7 can reduce the mass of the compressor wheel 2B by the area where the radial recesses 7 are formed, compared to the compressor wheel 2A without the radial recesses 7, and can reduce the centrifugal force acting on the compressor wheel 2B in the axial range where the radial recesses 7 are formed. This reduces the stress acting on the bore portion of the compressor wheel 2B (near the through hole 26 of the hub 21) when the compressor wheel 2B rotates.

[0057] 1, a centrifugal compressor 1 according to some embodiments includes the above-described compressor wheel 2. In this case, by providing the compressor wheel 2 with an axial recess 6 and a radial recess 7, it is possible to reduce the stress generated in the compressor wheel 2 when the compressor wheel 2 rotates, and it is possible to reduce the moment of inertia of the compressor wheel 2.

[0058] In this specification, expressions expressing relative or absolute arrangement such as "in a certain direction," "along a certain direction," "parallel," "orthogonal," "center," "concentric," or "coaxial" not only express such an arrangement strictly, but also express a state in which there is a relative displacement with a tolerance or an angle or distance to the extent that the same function is obtained. For example, expressions such as "identical," "equal," and "homogeneous" that indicate that something is in an equal state not only indicate a state of strict equality, but also indicate a state in which there is a tolerance or a difference to the extent that the same function is obtained. Furthermore, in this specification, expressions representing shapes such as a rectangular shape or a cylindrical shape not only represent rectangular shapes or cylindrical shapes in the strict geometric sense, but also represent shapes including uneven portions, chamfered portions, etc., to the extent that the same effect can be obtained. Furthermore, in this specification, the expressions "comprise," "include," or "have" a component are not exclusive expressions that exclude the presence of other components.

[0059] The present disclosure is not limited to the above-described embodiments, but also includes modifications to the above-described embodiments and appropriate combinations of these modifications.

[0060] The contents of the above-described embodiments can be understood, for example, as follows.

[0061] 1) A compressor wheel (2) according to at least one embodiment of the present disclosure includes: A compressor wheel (2) comprising a hub (21) and at least one blade (compressor blade 23) provided on an outer surface (22) of the hub (21), The back surface (3) of the compressor wheel (2) is a flat portion (4) extending along the radial direction of the compressor wheel (2), the flat portion (4) being located closer to the rear end side in the axial direction of the compressor wheel (2) than the outer peripheral end (31) of the back surface (3); an outer surface (5) connecting the flat portion (4) and the outer peripheral edge (31) of the back surface (3); The outer surface (5) has an axial recess (6) recessed further toward the front end side in the axial direction than the outer peripheral end (31) of the back surface (3).

[0062] According to the configuration 1), the compressor wheel (2) having the axial recess (6) can have a reduced mass by the area where the axial recess (6) is formed, compared to the compressor wheel (02) not having the axial recess (6), and the centrifugal force acting on the compressor wheel (2) can be reduced in the axial range where the axial recess (6) is formed. This reduces the stress acting on the bore portion of the compressor wheel (2) (near the through hole 26 of the hub 21) during rotation of the compressor wheel (2). Furthermore, the compressor wheel (2) having the axial recess (6) has a reduced mass by the area where the axial recess (6) is formed, compared to the compressor wheel (02) not having the axial recess (6), and therefore the moment of inertia of the compressor wheel (2) is reduced, thereby improving the transient response characteristics of the centrifugal compressor (1) and the turbocharger (10) including the centrifugal compressor (1).

[0063] 2) In some embodiments, the compressor wheel (2) according to 1) above, The outer surface (5) At least one arc portion (5A) extending in an arc shape in a cross section along the axis line (LA) of the compressor wheel (2); and at least one straight portion (5B) extending straight in a cross section taken along the axis (LA).

[0064] According to the above configuration 2), the outer surface 5 includes at least one arc portion 5A and at least one straight portion 5B, thereby making it possible to form a smooth shape for the outer surface 5. By forming the outer surface 5 in a smooth shape, it is possible to effectively reduce stress applied to the bore portion of the compressor wheel 2 during rotation of the compressor wheel 2.

[0065] 3) In some embodiments, the compressor wheel (2) according to 2) above, The at least one arcuate portion (5A) is a first arcuate portion (51) having a rear end (511) connected to the flat portion (4) and a front end (512) located closer to the front end in the axial direction than the rear end (511); a second arcuate portion (52) having an inner circumferential end (521) connected to the front end (512) of the first arcuate portion (51) and extending outward in the radial direction from the inner circumferential end (521), The at least one straight portion (5B) is The inner peripheral end (531) is connected to the outer peripheral end (522) of the second arcuate portion (52), and includes at least a first linear portion (53) that extends linearly from the inner peripheral end (531) outward in the radial direction.

[0066] According to the above configuration 3), the outer surface (5) includes the first arc portion (51), the second arc portion (52), and the first linear portion (53), thereby making it possible to form the outer surface (5) in a smooth shape with relatively low complexity and without discontinuities. By forming the outer surface (5) in a smooth shape, it is possible to effectively reduce stress on the bore portion of the compressor wheel (2) when the compressor wheel (2) rotates. Furthermore, since the outer surface (5) includes the first arc portion (51), the second arc portion (52), and the first linear portion (53), it is possible to ensure sufficient strength for the back surface portion of the compressor wheel (2) on which the outer surface (5) is formed. Furthermore, according to the configuration of 3), the outer surface (5) includes the first arc portion (51), the second arc portion (52), and the first straight portion (53), and therefore, it is possible to suppress fluctuations in the vibration characteristics of the blades (compressor blades 23) due to the operation of the centrifugal compressor (1) or the turbocharger (10) including the centrifugal compressor (1).

[0067] 4) In some embodiments, the compressor wheel (2) according to 3) above, At least one of the first arcuate portion (51) and the second arcuate portion (52) is The axial recess (6) includes a front end (50) located closest to the front end in the axial direction.

[0068] According to the configuration 4), by providing the front end (50) on the first arc-shaped portion (51) or the second arc-shaped portion (52) that does not have a discontinuity, it is possible to suppress stress concentration on the front end (50) during rotation of the compressor wheel (2), thereby effectively reducing stress on the bore portion of the compressor wheel (2) during rotation of the compressor wheel (2).

[0069] 5) In some embodiments, the compressor wheel (2) according to 3) or 4) above, The radius of curvature (R1) of the first arcuate portion (51) is smaller than the radius of curvature (R2) of the second arcuate portion (52).

[0070] According to the configuration 5), the radius of curvature (R1) of the first arc portion (51) whose rear end (511) is connected to the flat portion (4) is relatively small, thereby reducing stress on the flat portion (4) during rotation of the compressor wheel (2). In addition, the radius of curvature (R2) of the second arc portion (52) connecting the first arc portion (51) and the first linear portion (53) is relatively large, thereby making it possible to form the first arc portion (51), the second arc portion (52), and the first linear portion (53) of the outer surface (5) into smooth shapes.

[0071] 6) In some embodiments, the compressor wheel (2) according to any one of 3) to 5) above, The first linear portion (53) is inclined so that the inner peripheral end (531) is located closer to the front end in the axial direction than the outer peripheral end (532).

[0072] According to the above configuration 6), by forming the first straight portion 53 in an inclined shape so that the inner peripheral end 531 of the first straight portion 53 is located closer to the front end than the outer peripheral end 532, it is easy to make the radius of curvature R2 of the second arc portion 52 connected to the inner peripheral end 531 of the first straight portion 53 relatively large. This allows the second arc portion 52 of the outer surface 5 to be smoothly connected to the first straight portion 53.

[0073] 7) In some embodiments, the compressor wheel (2) according to any one of 1) to 6) above, When the distance from the axis (LA) of the compressor wheel (2) to the outer peripheral end (31) of the back surface (3) is defined as D1, and the distance from the axis (LA) to the forward end (50) of the axial recess (6) that is located closest to the forward end in the axial direction is defined as D2, the compressor wheel (2) is configured to satisfy the condition D2≧0.5D1.

[0074] According to the configuration of 7), the greater the distance D2, the greater the effect of reducing the moment of inertia of the compressor wheel 2 by the axial recess 6. By configuring the compressor wheel 2 to satisfy the condition D2≧0.5D1, the moment of inertia of the compressor wheel 2 can be effectively reduced, thereby improving the transient response characteristics of the centrifugal compressor 1 and the turbocharger 10 including the centrifugal compressor 1.

[0075] 8) In some embodiments, the compressor wheel (2) according to any one of 1) to 7) above, When the distance from the front end face (25) of the compressor wheel (2) in the axial direction to the flat portion (4) is defined as L1, and the distance from the outer peripheral end (31) of the back face (3) to the flat portion (4) in the axial direction is defined as L2, the compressor wheel (2) is configured to satisfy the condition L2≧0.1L1.

[0076] According to the configuration of 8), the greater the distance L2, the more the stress acting on the flat portion 4 can be reduced during rotation of the compressor wheel 2. By configuring the compressor wheel 2 to satisfy the condition L2≧0.1L1, the stress acting on the flat portion 4 during rotation of the compressor wheel 2 can be effectively reduced.

[0077] 9) In some embodiments, the compressor wheel (2) according to any one of 1) to 8) above, The outer surface (5) has a radial recess (7) recessed inward in the radial direction of the compressor wheel (2) relative to an outer peripheral end (41) of the flat portion (4).

[0078] According to the configuration 9), the compressor wheel 2B having the radial recesses 7 can reduce the mass of the compressor wheel 2B by the area where the radial recesses 7 are formed, compared to the compressor wheel 2A not having the radial recesses 7, and the centrifugal force acting on the compressor wheel 2B can be reduced in the axial range where the radial recesses 7 are formed. This reduces the stress acting on the bore portion of the compressor wheel 2B (near the through hole 26 of the hub 21) during rotation of the compressor wheel 2B.

[0079] 10) The centrifugal compressor (1) according to at least one embodiment of the present disclosure comprises: The compressor wheel (2) is provided as described in any one of 1) to 9).

[0080] According to the configuration of 10) above, by providing the axial recess (6) and the radial recess (7) in the compressor wheel (2), it is possible to reduce the stress generated in the compressor wheel (2) when the compressor wheel (2) rotates, and it is possible to reduce the moment of inertia of the compressor wheel (2). [Explanation of symbols]

[0081] 1,01 Centrifugal compressor 2,02 Compressor wheel 21 Hub 23 Compressor blade 3 Back 4 Flat area 5,05 External surface 6 Axial recess 7 Radial recess 10. Turbocharger 11 Turbine 12 Turbine rotor 13 Turbine housing 14 Compressor housing 15 Rotating shaft 16 Bearings 17 Bearing housing 18 Contact part 18A Sleeve 19 Locking member 21 Hub 22 Exterior 23 Compressor blade 23A long wing 23B short wing 24 Tip side end 25 Front end surface 26 Through hole 31 Outer edge 40 flat surface 121 Hub 122 Turbine blade 131 Scroll flow passage 132 Exhaust gas discharge flow path 141 Shroud surface 142 Gas introduction channel 143 Diffuser flow path 144 Scroll flow passage LA axis

Claims

1. A compressor wheel comprising a hub and at least one vane provided on an outer surface of the hub, the compressor wheel is made of a metal material; The back surface of the compressor wheel is a flat portion extending along a radial direction of the compressor wheel, the flat portion being located closer to a rear end side in an axial direction of the compressor wheel than an outer peripheral end of the back surface; an outer surface connecting the flat portion and the outer peripheral edge of the back surface, the outer surface has an annular axial recess extending along the circumferential direction of the compressor wheel and recessed further toward a front end side in the axial direction than the outer peripheral end of the back surface, When a distance from an axis of the compressor wheel to the outer peripheral end of the back surface is defined as D1, and a distance from the axis to a forward end of the axial recess that is located closest to the forward end in the axial direction is defined as D2, the compressor wheel is configured to satisfy the condition D2≧0.5D1. Compressor wheel.

2. The outer surface is at least one arc portion extending in an arc shape in a cross section taken along an axis of the compressor wheel; At least one straight portion extending straight in a cross section along the axis, The compressor wheel of claim 1 .

3. The at least one arcuate portion is a first arc portion having a rear end connected to the flat portion and a front end located closer to the front end in the axial direction than the rear end; a second arc portion having an inner circumferential end connected to the front end of the first arc portion and extending outward in the radial direction from the inner circumferential end, The at least one straight section is an inner circumferential end connected to an outer circumferential end of the second arcuate portion and including at least a first linear portion extending linearly from the inner circumferential end outward in the radial direction; The compressor wheel according to claim 2 .

4. At least one of the first arc portion and the second arc portion is a front end of the axial recessed portion located closest to the front end in the axial direction, The compressor wheel according to claim 3 .

5. The radius of curvature of the first arcuate portion is smaller than the radius of curvature of the second arcuate portion.

5. A compressor wheel according to claim 3 or 4.

6. the first linear portion is inclined so that the inner peripheral end is located closer to the front end in the axial direction than the outer peripheral end. The compressor wheel according to claim 3 .

7. When a distance from the end face of the front end side of the compressor wheel in the axial direction to the flat portion is defined as L1, and a distance from the outer peripheral end of the back surface to the flat portion in the axial direction is defined as L2, the compressor wheel is configured to satisfy the condition L2≧0.1L1. A compressor wheel according to any one of claims 1 to 4 and 6.

8. the outer surface has a radial recess that is recessed inward in the radial direction of the compressor wheel relative to an outer peripheral end of the flat portion, A compressor wheel according to any one of claims 1 to 4 and 6.

9. A centrifugal compressor comprising the compressor wheel according to any one of claims 1 to 4 and 6.

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