Liquid crystal element and method for manufacturing the same
A multi-layered liquid crystal display device with polymer network structures in each layer allows alignment of liquid crystal molecules to switch states with small voltages, addressing high voltage requirements in existing technologies and achieving fast, voltage-efficient switching.
Patent Information
- Application Number
- JP2023569446
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-12-23
- Filing Date
- 2022-12-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2042-12-20
AI Technical Summary
The existing polymer-dispersed liquid crystal elements require high voltages (around 100 V) to switch between states due to the formation of a three-dimensional network structure in the phase-separated liquid crystal layer.
A liquid crystal display device with multiple liquid crystal layers and electrodes, each containing polymers forming three-dimensional network structures, allows alignment of liquid crystal molecules along different directions based on applied potentials, enabling switching with smaller voltages.
The proposed solution enables switching of liquid crystal molecules with small voltages while maintaining fast response times, achieving sub-millisecond switching speeds and varying light properties such as phase, wavelength, polarization, and propagation direction.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a liquid crystal element and a method for manufacturing a liquid crystal element. [Background technology]
[0002] The polymer dispersed liquid crystal element described in Patent Document 1 comprises a first transparent substrate, a first electrode, a phase-separated liquid crystal layer, a second electrode, and a second transparent substrate. The first transparent substrate, the first electrode, the phase-separated liquid crystal layer, the second electrode, and the second transparent substrate are laminated in this order. The phase-separated liquid crystal layer contains a plurality of liquid crystal molecules and a polymer. The polymer forms a three-dimensional network structure in the phase-separated liquid crystal layer.
[0003] The polymer-dispersed liquid crystal element can be switched between a transparent state and a scattering state. In the transparent state, no voltage is applied between the first and second electrodes. In the scattering state, a voltage is applied between the first and second electrodes. The polymer-dispersed liquid crystal element forms a three-dimensional network structure in the phase-separated liquid crystal layer, allowing multiple liquid crystal molecules to respond in sub-milliseconds. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Publication No. 2020-187293 Summary of the Invention [Problem to be solved by the invention]
[0005] However, in the polymer dispersed liquid crystal element described in Patent Document 1, the polymer forms a three-dimensional network structure in the phase-separated liquid crystal layer, so the voltage applied between the first electrode and the second electrode becomes large, at around 100 V.
[0006] The present invention has been made in consideration of the above-mentioned problems, and its purpose is to provide a liquid crystal element and a method for manufacturing a liquid crystal element that can switch the orientation state of multiple liquid crystal molecules by applying a small voltage, even if the polymer forms a three-dimensional network structure in the liquid crystal layer. [Means for solving the problem]
[0007] According to a first aspect of the present invention, a liquid crystal display device includes a first electrode, a first liquid crystal layer, a second electrode, a second liquid crystal layer, and a third electrode. The first electrode is optically transparent. The first liquid crystal layer contains a first polymer and a plurality of first liquid crystal molecules. The second electrode is optically transparent. The second liquid crystal layer contains a second polymer and a plurality of second liquid crystal molecules. The third electrode is optically transparent. The first liquid crystal layer is disposed between the first electrode and the second electrode. The second liquid crystal layer is disposed between the second electrode and the third electrode. The first electrode, the first liquid crystal layer, the second electrode, the second liquid crystal layer, and the third electrode are stacked along a predetermined direction. The first polymer forms a three-dimensional network structure in the first liquid crystal layer. The second polymer forms a three-dimensional network structure in the second liquid crystal layer. The liquid crystal display device is switchable between a first state and a second state. In the first state, each of the first and second liquid crystal molecules is aligned along the predetermined direction, and in the second state, each of the first and second liquid crystal molecules is aligned along a direction intersecting the predetermined direction.
[0008] In the liquid crystal element of the present invention, in the first state, the first electrode and the second electrode, and the 2 The electrode and 3 It is preferable that when a potential difference is formed between the electrodes, each of the plurality of first liquid crystal molecules and the plurality of second liquid crystal molecules is oriented along the predetermined direction, and in the second state, when no potential difference is formed between the first electrode, the second electrode, and the third electrode, each of the plurality of first liquid crystal molecules and the plurality of second liquid crystal molecules is oriented along a direction intersecting the predetermined direction.
[0009] In the liquid crystal element of the present invention, it is preferable that in the first state, the first electrode and the third electrode are held at a first potential, and the second electrode is held at a second potential different from the first potential, and in the second state, no potential difference is formed between the first electrode, the second electrode, and the third electrode.
[0010] In the liquid crystal element of the present invention, it is preferable that light passes through the first electrode, the first liquid crystal layer, the second electrode, the second liquid crystal layer, and the third electrode, and in the first state, a first light is emitted, and in the second state, a second light is emitted, and that the phase of the first light is different from the phase of the second light, the wavelength of the first light is different from the wavelength of the second light, the amount of the first light is different from the amount of the second light, the polarization state of the first light is different from the polarization state of the second light, or the propagation direction of the first light is different from the propagation direction of the second light.
[0011] In the liquid crystal element of the present invention, it is preferable that the element further comprises a third liquid crystal layer containing a third polymer and a plurality of third liquid crystal molecules, and a fourth electrode having optical transparency, the third liquid crystal layer being disposed between the third electrode and the fourth electrode, and the third polymer forming a three-dimensional network structure in the third liquid crystal layer.
[0012] In the liquid crystal element of the present invention, it is preferable that the element further comprises a first alignment film that determines the alignment of the plurality of first liquid crystal molecules and a second alignment film that determines the alignment of the plurality of second liquid crystal molecules, and that the first alignment film is disposed between the first liquid crystal layer and the first electrode or the second electrode, and the second alignment film is disposed between the second liquid crystal layer and the second electrode or the third electrode.
[0013] In the liquid crystal element of the present invention, it is preferable that the first liquid crystal layer further contains a surface conditioner that conditions the surface of the first liquid crystal layer when the first liquid crystal layer is formed, and that the second liquid crystal layer further contains a surface conditioner that conditions the surface of the second liquid crystal layer when the second liquid crystal layer is formed.
[0014] In the liquid crystal element of the present invention, it is preferable that the element further comprises a first substrate and a second substrate having optical transparency, and that the first electrode, the first liquid crystal layer, the second electrode, the second liquid crystal layer, and the third electrode are arranged between the first substrate and the second substrate.
[0015] In the liquid crystal element of the present invention, it is preferable that each of the first polymer and the second polymer is formed by polymerizing a plurality of liquid crystal monomers.
[0016] According to a second aspect of the present invention, a method for manufacturing a liquid crystal element includes the steps of preparing a light-transmitting substrate, forming a first electrode on the substrate, applying a liquid crystal solution containing a plurality of monomers and a plurality of liquid crystal molecules onto the first electrode, polymerizing the plurality of monomers to form a polymer that forms a three-dimensional network structure, thereby forming a liquid crystal layer, forming a second electrode on the liquid crystal layer, forming an alignment film that determines the alignment of the plurality of liquid crystal molecules, and irradiating the alignment film with linearly polarized light to impart uniaxial alignment. [Effects of the Invention]
[0017] According to the present invention, even if the polymers form a three-dimensional network structure in the liquid crystal layer, the alignment state of a plurality of liquid crystal molecules can be switched by applying a small voltage. [Brief explanation of the drawings]
[0018] [Figure 1] 1 is a cross-sectional view showing a liquid crystal device according to a first embodiment of the present invention. [Figure 2] 1 is a cross-sectional view showing a liquid crystal device according to a first embodiment. [Figure 3] 2A to 2C are cross-sectional views illustrating a method for manufacturing a liquid crystal element according to Embodiment 1. [Figure 4] 2A to 2C are cross-sectional views illustrating a method for manufacturing a liquid crystal element according to Embodiment 1. [Figure 5] 2A to 2C are cross-sectional views illustrating a method for manufacturing a liquid crystal element according to Embodiment 1. [Figure 6]FIG. 10 is a cross-sectional view showing a liquid crystal device according to a second embodiment of the present invention. [Figure 7] FIG. 10 is a cross-sectional view showing a liquid crystal device according to a third embodiment of the present invention. [Figure 8] FIG. 10 is a plan view showing a liquid crystal device according to a fourth embodiment of the present invention. [Figure 9] FIG. 10 is a cross-sectional view showing a liquid crystal device according to a fourth embodiment. [Figure 10] 10A to 10C are cross-sectional views illustrating a method for manufacturing a liquid crystal element according to Embodiment 4. [Figure 11] 10A to 10C are cross-sectional views illustrating a method for manufacturing a liquid crystal element according to Embodiment 4. [Figure 12] 10A to 10C are cross-sectional views illustrating a method for manufacturing a liquid crystal element according to Embodiment 4. [Figure 13] FIG. 10 is a diagram showing the transmittance of a liquid crystal element according to an example. [Figure 14] FIG. 10 is a diagram showing the transmittance of a liquid crystal element according to a comparative example. DETAILED DESCRIPTION OF THE INVENTION
[0019] Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the drawings, a three-dimensional Cartesian coordinate system including an X-axis, a Y-axis, and a Z-axis that are orthogonal to each other will be used for explanation. In the drawings, the same or corresponding parts will be given the same reference numerals, and explanations will not be repeated. In addition, to simplify the drawings, diagonal lines indicating cross sections will be omitted as appropriate.
[0020] (Embodiment 1) 1 and 2 are cross-sectional views showing a liquid crystal device 1000 according to a first embodiment of the present invention. Fig. 1 is a cross-sectional view showing the liquid crystal device 1000 in a first state. Fig. 2 is a cross-sectional view showing the liquid crystal device 1000 in a second state. As shown in Figs. 1 and 2, the liquid crystal element 100 is an optical element.
[0021] The liquid crystal element 100 can be switched between a first state and a second state. In the first state, a voltage is applied to the liquid crystal element 100. In the first state, the liquid crystal element 100 receives light SA with a wavelength λA and emits a first light SB. On the other hand, in the second state, no voltage is applied to the liquid crystal element 100. The liquid crystal element 100 receives light SA with a wavelength λA and emits a second light SC. The first light SB and the second light SC are different. For example, the phase of the first light SB and the phase of the second light SC may be different, the wavelength of the first light SB and the wavelength of the second light SC may be different, the amount of light of the first light SB and the amount of light of the second light SC may be different, the polarization state of the first light SB and the polarization state of the second light SC may be different, or the traveling direction of the first light SB and the traveling direction of the second light SC may be different. The state of the liquid crystal element 100 may be switched continuously between the first state and the second state, or the state of the liquid crystal element 100 may be switched stepwise between the first state and the second state.
[0022] Specifically, the liquid crystal device 1000 includes a liquid crystal element 100 , a power supply 2000 , and a control unit 3000 .
[0023] The control unit 3000 controls the power supply 2000. The control unit 3000 is, for example, a computer or an integrated circuit driving circuit.
[0024] The power supply 2000 applies a voltage to the liquid crystal element 100. The power supply 2000 is controlled by the control unit 3000 and applies a voltage to the liquid crystal element 100 at a predetermined timing. The power supply 2000 is, for example, an AC power supply.
[0025] The liquid crystal element 100 includes a first electrode 20, a first liquid crystal layer 40, a second electrode 50, a second liquid crystal layer 70, and a third electrode 80. The first electrode 20, the first liquid crystal layer 40, the second electrode 50, the second liquid crystal layer 70, and the third electrode 80 are stacked in this order along the Z direction. The Z direction is an example of a "predetermined direction." In other words, the first liquid crystal layer 40 is disposed between the first electrode 20 and the second electrode 50. The second liquid crystal layer 70 is disposed between the third electrode 80 and the second electrode 50.
[0026] The first liquid crystal layer 40 contains a plurality (for example, a large number) of first liquid crystal molecules. The first liquid crystal molecules are, for example, nematic liquid crystal. The molecular orientation of the first liquid crystal molecules may be lying down in the first state and standing up in the second state, or may be standing up in the first state and lying down in the second state. For example, in the first state, each of the plurality of first liquid crystal molecules is aligned along the Z direction, and in the second state, each of the plurality of first liquid crystal molecules is aligned along a direction intersecting the Z direction. The first liquid crystal layer 40 has, for example, a substantially flat shape. The phase modulation amount Δφ of light passing through the first liquid crystal layer 40 is 40 is the thickness d of the first liquid crystal layer 40 in the Z direction 40 In other words, the thickness d 40 The larger the phase modulation amount Δφ 40 On the other hand, the thickness d 40 The smaller the phase modulation amount Δφ 40 becomes smaller.
[0027] The second liquid crystal layer 70 contains a plurality (e.g., a large number) of second liquid crystal molecules. The second liquid crystal molecules may be the same as or different from the first liquid crystal molecules, and may be, for example, a nematic liquid crystal. The molecular orientation of the second liquid crystal molecules may be lying down in the first state and standing up in the second state, or may be standing up in the first state and lying down in the second state. For example, in the first state, each of the plurality of second liquid crystal molecules is aligned along the Z direction, and in the second state, each of the plurality of second liquid crystal molecules is aligned along a direction intersecting the Z direction. The second liquid crystal layer 70 has, for example, a substantially flat shape. The phase modulation amount Δφ of light passing through the second liquid crystal layer 70 is 70 is the thickness d of the second liquid crystal layer 70 in the Z direction 70 The thickness d of the second liquid crystal layer 70 is proportional to 70 is the thickness d of the first liquid crystal layer 40 40 may be the same as or different from.
[0028] For example, when the liquid crystal device 1000 is a deflection switch for a laser radar, the amount of phase modulation Δφ of light is π in When the liquid crystal device 1000 is a liquid crystal lens, the amount of phase modulation Δφ of light is required to be 2π inIn the liquid crystal element 100, light passes through the first liquid crystal layer 40 and the second liquid crystal layer 70. As a result, the phase modulation amount Δφ of the light is 40 and the phase modulation amount Δφ 70 The total number is the sum of the above.
[0029] The first liquid crystal layer 40 further contains a first polymer. The first polymer forms a three-dimensional network structure (polymer network) within the first liquid crystal layer 40. A known, commonly used first polymer is used. The structure (morphology) of the polymer network varies depending on the polymer content and its compatibility with the liquid crystal. In the present invention, the polymer network may have a relatively low-density structure in which the polymer network and liquid crystal are intertwined, or a structure in which the liquid crystal exists in droplet form within a high-density polymer structure. For a liquid crystal layer of the same thickness, a liquid crystal layer containing the first polymer requires a higher voltage to be applied to the liquid crystal layer than a liquid crystal layer not containing the first polymer, but the response speed of the first liquid crystal molecules to the voltage is approximately 10 times faster. In other words, the first liquid crystal molecules can respond in sub-milliseconds.
[0030] The second liquid crystal layer 70 further contains a second polymer. The second polymer may be the same as or different from the first polymer and forms a three-dimensional network structure within the second liquid crystal layer 70. For a liquid crystal layer of the same thickness, a liquid crystal layer containing the second polymer requires a higher voltage to be applied to the liquid crystal layer compared to a liquid crystal layer not containing the second polymer, but the response speed of the second liquid crystal molecules to the voltage is approximately 10 times faster. In other words, the second liquid crystal molecules can respond in sub-milliseconds.
[0031] The first electrode 20 is conductive and optically transparent. The shape of the first electrode 20 is not particularly limited, and may be striped, meshed, or randomly reticulated. The material of the first electrode 20 is, for example, a conductive polymer such as PEDOT (poly(3,4-ethylenedioxythiophene)):PSS (polystyrene sulfonate), Ag, ITO (indium tin oxide), IZO (indium zinc oxide), or IZTO (indium zinc tin oxide).
[0032] The second electrode 50 is conductive and optically transparent. The shape of the second electrode 50 is not particularly limited, and may be striped, meshed, or randomly reticulated. The material of the second electrode 50 is, for example, a conductive polymer such as PEDOT (poly(3,4-ethylenedioxythiophene)):PSS (polystyrene sulfonate), Ag, ITO, IZO, or IZTO.
[0033] The third electrode 80 is conductive and optically transparent. The shape of the third electrode 80 is not particularly limited, and may be striped, meshed, or randomly reticulated. The material of the third electrode 80 is, for example, a conductive polymer such as PEDOT (poly(3,4-ethylenedioxythiophene)):PSS (polystyrene sulfonate), Ag, ITO, IZO, or IZTO.
[0034] For example, in the first state, the control unit 3000 holds the first electrode 20 and the third electrode 80 at a first potential V1, and holds the second electrode 50 at a second potential V2. The first potential V1 and the second potential V2 are different. Specifically, the power supply 2000 applies the first potential V1 to the first electrode 20 and the third electrode 80, and the second potential V2 to the second electrode 50. As a result, a voltage (V1-V2) that is the difference between the first potential V1 and the second potential V2 is applied between the first electrode 20 and the second electrode 50. Therefore, an electric field (V1-V2) / d 40 is applied. As a result, the electric field (V1-V2) / d 40 When the first electrode 20 is in the form of stripes, an electric field corresponding to the stripes is applied to the first liquid crystal layer 40.
[0035] Furthermore, a voltage (V1-V2) that is the difference between the first potential V1 and the second potential V2 is applied between the third electrode 80 and the second electrode 50. Therefore, an electric field (V1-V2) / d 70 As a result, the electric field (V1-V2) / d 70When the third electrode 80 has a striped shape, an electric field corresponding to the striped shape may be applied to the second liquid crystal layer 70.
[0036] As described above with reference to FIG. 1, according to the first embodiment, the liquid crystal element 100 includes the first liquid crystal layer 40 and the second liquid crystal layer 70. As a result, the thickness d 40 and the thickness d of the second liquid crystal layer 70 70 Therefore, the distance d between the first electrode 20 and the second electrode 50 can be reduced. 40 Therefore, even if the potential difference (V1-V2) between the first electrode 20 and the second electrode 50 is reduced, the orientation of the first liquid crystal molecules can be changed. 70 Therefore, even if the potential difference (V1-V2) between the third electrode 80 and the second electrode 50 is reduced, the orientation of the second liquid crystal molecules can be changed.
[0037] Here, the liquid crystal device 1000 will be described in detail. The liquid crystal element 100 further includes a first alignment film 30 and a second alignment film 60. The first electrode 20, the first alignment film 30, the first liquid crystal layer 40, the second electrode 50, the second alignment film 60, the second liquid crystal layer 70, and the third electrode 80 are stacked in this order along the Z direction.
[0038] The first alignment film 30 determines the alignment of the plurality of first liquid crystal molecules. Specifically, in the second state, the first alignment film 30 determines the alignment of the plurality of first liquid crystal molecules. The first alignment film 30 has, for example, a substantially flat plate shape. The thickness of the first alignment film 30 in the Z direction is, for example, 100 nm. The material of the first alignment film 30 is, for example, polyimide.
[0039] The second alignment film 60 determines the alignment of the second liquid crystal molecules. Specifically, in the second state, the second alignment film 60 determines the alignment of the second liquid crystal molecules. The second alignment film 60 has, for example, a substantially flat plate shape. The thickness of the second alignment film 60 in the Z direction is, for example, 100 nm. The material of the second alignment film 60 is, for example, polyimide.
[0040] As described above, according to the first embodiment, the liquid crystal element 100 further includes the first alignment film 30 and the second alignment film 60. As a result, the alignment of the plurality of first liquid crystal molecules and the alignment of the plurality of second liquid crystal molecules can be defined.
[0041] The liquid crystal element 100 further includes a first substrate 10. In the liquid crystal element 100, the first substrate 10, the first electrode 20, the first alignment film 30, the first liquid crystal layer 40, the second electrode 50, the second alignment film 60, the second liquid crystal layer 70, and the third electrode 80 are stacked in this order along the Z direction.
[0042] The first substrate 10 has, for example, a substantially flat plate shape. The thickness d of the first substrate 10 in the Z direction is 10 is, for example, 0.7 mm. The first substrate 10 is optically transparent. Specifically, the material of the first substrate 10 is glass or plastic. As the plastic, optical resins with low birefringence are preferable, and examples thereof include cellulose derivatives, polyolefins, polyesters, polyolefins, polycarbonates, polyacrylates, polyarylates, polyethersulfones, polyimides, polyphenylene sulfides, polyphenylene ethers, nylons, and polystyrenes.
[0043] 3 to 5, a method for manufacturing the liquid crystal element 100 using the first substrate 10 will be described. Figures 3 to 5 are cross-sectional views showing the manufacturing method for manufacturing the liquid crystal element 100.
[0044] First, as shown in FIG. 3(a), a first substrate 10 is prepared.
[0045] 3(b), a first electrode 20 is formed on the first substrate 10. For example, conductive molecules such as PEDOT, Ag, ITO, IZO, or IZTO may be applied or vapor-deposited onto the first substrate 10.
[0046] Next, as shown in FIG. 3(c), a first alignment film 30 is formed on the first electrode 20. For example, a first alignment agent solution is applied to the first electrode 20. The first alignment agent solution contains, for example, polyimide and a solvent that dissolves the polyimide, or contains an aqueous solution of a water-soluble polymer such as polyvinyl alcohol. The solvent is, for example, an organic solvent, specifically, dimethylformamide. The first alignment agent solution can be applied by any known or commonly used method, such as an applicator method, spin coating method, bar coating method, roll coating method, direct gravure coating method, reverse gravure coating method, inkjet method, die coating method, or cap coating method. Uniaxial alignment may be imparted to the first alignment film 30 by irradiating it with linearly polarized light.
[0047] Next, as shown in FIG. 3(d), a first liquid crystal solution is applied onto the first alignment film 30. The first liquid crystal solution contains a plurality of (large number of) monomers, a polymerization initiator, and a plurality of (large number of) first liquid crystal molecules. Each of the plurality of monomers is, for example, a liquid crystal monomer or a non-liquid crystal monomer. The solvent is, for example, an organic solvent, specifically, methyl ethyl ketone, toluene, propylene glycol monomethyl ether acetate (PGMEA), cyclohexanone, methyl isobutyl ketone, dimethylacetamide, dimethylformamide, or cyclopentanone. The first liquid crystal solution can be applied by any known or commonly used method, such as an applicator method, spin coating, bar coating, roll coating, direct gravure coating, reverse gravure coating, inkjet coating, die coating, or cap coating. The first liquid crystal solution may further contain a solvent and a surface modifier. The surface modifier modifies the surface of the first liquid crystal layer 40 when the first liquid crystal layer 40 is formed. Specifically, the surface conditioner smoothes the surface of the first liquid crystal layer 40 .
[0048] Next, as shown in Fig. 3(e), the plurality of monomers are polymerized to form a polymer that forms a three-dimensional network structure, thereby forming the first liquid crystal layer 40. The method for polymerizing the plurality of monomers is appropriately selected depending on the application of the liquid crystal element, and examples include a method of irradiating with active energy rays and a thermal polymerization method. Specifically, ultraviolet rays are irradiated onto a polymerization initiator to polymerize the plurality of monomers.
[0049] 4(a), a second electrode 50 is formed on the first liquid crystal layer 40. For example, conductive molecules such as PEDOT, Ag, ITO, IZO, or IZTO may be applied or vapor-deposited onto the first liquid crystal layer 40.
[0050] Next, as shown in FIG. 4(b), a second alignment film 60 is formed on the second electrode 50. For example, a second alignment agent solution is applied to the first electrode 20. The second alignment agent solution contains, for example, polyimide and a solvent that dissolves the polyimide, or contains an aqueous solution of a water-soluble polymer such as polyvinyl alcohol. The solvent is, for example, an organic solvent, specifically dimethylformamide. The method for applying the second alignment agent solution is the same as the method for applying the first alignment agent solution. Note that uniaxial alignment may be imparted to the second alignment film 60 by irradiating it with linearly polarized light.
[0051] Next, as shown in FIG. 4(c), a second liquid crystal solution is applied onto the second alignment film 60. The second liquid crystal solution contains a plurality (numerous) of monomers, a polymerization initiator, and a plurality (numerous) of second liquid crystal molecules. Each of the plurality of monomers is, for example, a liquid crystal monomer or a non-liquid crystal monomer. The solvent is, for example, an organic solvent, specifically, methyl ethyl ketone, toluene, propylene glycol monomethyl ether acetate (PGMEA), cyclohexanone, methyl isobutyl ketone, dimethylacetamide, dimethylformamide, or cyclopentanone. The method for applying the second liquid crystal solution is the same as the method for applying the first liquid crystal solution. The second liquid crystal solution may further contain a solvent and a surface modifier. The surface modifier conditions the surface of the second liquid crystal layer 70 when the second liquid crystal layer 70 is formed. Specifically, the surface modifier smoothes the surface of the second liquid crystal layer 70.
[0052] Next, as shown in Fig. 5(a), the plurality of monomers are polymerized to form a polymer that forms a three-dimensional network structure, thereby forming the second liquid crystal layer 70. The method for polymerizing the plurality of monomers is appropriately selected depending on the application of the liquid crystal element, and examples include a method of irradiating with active energy rays and a thermal polymerization method. Specifically, ultraviolet rays are irradiated onto a polymerization initiator to polymerize the plurality of monomers.
[0053] 5(b), a third electrode 80 is formed on the second liquid crystal layer 70. For example, conductive molecules such as PEDOT, Ag, ITO, IZO, or IZTO may be applied or vapor-deposited onto the second liquid crystal layer 70.
[0054] As described above with reference to FIGS. 3 to 5, according to the first embodiment, the method for manufacturing the liquid crystal element 100 involves applying a liquid crystal solution to form a liquid crystal layer. As a result, the thickness d 40 and the thickness d of the second liquid crystal layer 70 70 Specifically, the thickness d of the first liquid crystal layer 40 can be reduced compared to when a liquid crystal layer is formed by sealing a liquid crystal solution between glass substrates. 40 and the thickness d of the second liquid crystal layer 70 70Each of these can be easily reduced.
[0055] Such a liquid crystal device 1000 is used, for example, in building materials, light control glass, smart windows for automobiles, dimming units in organic EL displays, or light modulators that control the phase, wavefront, or polarization of light. Specifically, the liquid crystal device 1000 can be used in products such as architectural light control elements for windows, skylights, roofs, walls, partitions, dividers, doors, etc., transportation light control elements for doors, windows, doors, helmets, sunroofs, etc., decorative light control elements for sunglasses, eyeglasses, sun visors, watches, mirrors, reflectors, etc., display components such as flexible liquid crystal display elements, reflective liquid crystal display elements, transparent liquid crystal display elements, and variable diffusion films, electro-optical phase modulators, spatial light modulators, filters for optical communication, and optical deflectors.
[0056] The above applications can be achieved by varying the type of polymer (polymerized from liquid crystal monomers or polymerized from non-liquid crystal monomers) and the size and composition of the network structure when fabricating the device, thereby significantly changing the scattering characteristics between the first and second states or producing phase modulation of light waves while maintaining high transparency. For example, when the network structure is several hundred nanometers or larger, the light scattering characteristics (transmittance) change between the first and second states, making it suitable for use as light-control glass. Furthermore, when liquid crystal monomers are used, the device does not scatter light when the voltage is off, but scatters light when the voltage is on. When non-liquid crystal monomers are used, the device scatters light when the voltage is off and becomes transparent when the voltage is on. Furthermore, when the network structure is 100 nm or smaller, the phase is modulated while maintaining high transmittance, making it suitable for use as a display device or phase modulation device.
[0057] (Embodiment 2) A liquid crystal device 1000 according to a second embodiment of the present invention will be described with reference to Fig. 6. Fig. 6 is a cross-sectional view showing the liquid crystal device 1000 according to the second embodiment of the present invention. A liquid crystal element 200 according to the second embodiment differs from the liquid crystal element 100 according to the first embodiment described with reference to Figs. 1 to 5 in that the liquid crystal element 200 has three liquid crystal layers. Below, the differences between the second embodiment and the first embodiment will be mainly described.
[0058] As shown in FIG. 6, the liquid crystal device 1000 includes a liquid crystal element 200, a power supply 2000, and a control unit 3000.
[0059] The liquid crystal element 200 includes a first substrate 10, a first electrode 20, a first alignment film 30, a first liquid crystal layer 40, a second electrode 50, a second alignment film 60, a second liquid crystal layer 70, a third electrode 80, a third alignment film 260, a third liquid crystal layer 270, and a fourth electrode 280. The first substrate 10, the first electrode 20, the first alignment film 30, the first liquid crystal layer 40, the second electrode 50, the second alignment film 60, the second liquid crystal layer 70, the third electrode 80, the third alignment film 260, the third liquid crystal layer 270, and the fourth electrode 280 are stacked in this order along the Z direction. A protective film (such as an organic film formed by coating or an inorganic film by vapor deposition) may be disposed on the fourth electrode 280.
[0060] The third liquid crystal layer 270 contains a plurality (for example, a large number) of third liquid crystal molecules. The third liquid crystal molecules may be the same as or different from the first liquid crystal molecules, and may be, for example, nematic liquid crystal. The third liquid crystal layer 270 has, for example, a substantially flat plate shape. The phase modulation amount Δφ of light passing through the third liquid crystal layer 270 270 is the thickness d of the third liquid crystal layer 270 in the Z direction 270 The thickness d of the third liquid crystal layer 270 is proportional to 270 is the thickness d of the first liquid crystal layer 40 40 may be the same as or different from.
[0061] In the liquid crystal element 200, light passes through the first liquid crystal layer 40, the second liquid crystal layer 70, and the third liquid crystal layer 270. As a result, the phase modulation amount Δφ of the light is 40 and the phase modulation amount Δφ 70 and the phase modulation amount Δφ 270 In other words, the more the number of liquid crystal layers increases, the thinner each of the liquid crystal layers can be made.
[0062] The third liquid crystal layer 270 further contains a third polymer. The third polymer may be the same as or different from the first polymer and forms a three-dimensional network structure within the third liquid crystal layer 270. For a liquid crystal layer of the same thickness, a liquid crystal layer containing the third polymer requires a higher voltage to be applied to the liquid crystal layer than a liquid crystal layer not containing the third polymer, but the response speed of the third liquid crystal molecules to the voltage is approximately 10 times faster. In other words, the third liquid crystal molecules can respond in sub-milliseconds.
[0063] The fourth electrode 280 is conductive and optically transparent. The shape of the fourth electrode 280 is not particularly limited, and may be a stripe, mesh, or random mesh. The material of the fourth electrode 280 is, for example, a conductive polymer such as PEDOT, Ag, ITO, IZO, or IZTO.
[0064] The third alignment film 260 determines the alignment of the plurality of third liquid crystal molecules. Specifically, in the second state, the third alignment film 260 determines the alignment of the plurality of third liquid crystal molecules. The third alignment film 260 has, for example, a substantially flat plate shape. The thickness of the third alignment film 260 in the Z direction is, for example, 100 nm. The material of the third alignment film 260 is, for example, polyimide.
[0065] For example, in the first state, the first electrode 20 and the third electrode 80 are held at a first potential V1', and the second electrode 50 and the fourth electrode 280 are held at a second potential V2'. The first potential V1' and the second potential V2' are different. Specifically, the power supply 2000 applies the first potential V1' to the first electrode 20 and the third electrode 80, and the second potential V2' to the second electrode 50 and the fourth electrode 280. As a result, a voltage (V1'-V2') that is the difference between the first potential V1' and the second potential V2' is applied between the first electrode 20 and the second electrode 50. Therefore, an electric field (V1'-V2') / d 40 As a result, the electric field (V1'-V2') / d 40 The alignment of the first liquid crystal molecules changes accordingly.
[0066] Furthermore, a voltage (V1'-V2') that is the difference between the first potential V1' and the second potential V2' is applied between the third electrode 80 and the second electrode 50. Therefore, an electric field (V1'-V2') / d 70 As a result, the electric field (V1'-V2') / d 70 The orientation of the second liquid crystal molecules changes due to the change in the voltage V1′-V2′. Furthermore, a voltage (V1′-V2′) that is the difference between the first potential V1′ and the second potential V2′ is applied between the third electrode 80 and the fourth electrode 280. Therefore, an electric field (V1′-V2′) / d 70 As a result, the electric field (V1'-V2') / d 270 The orientation of the third liquid crystal molecules changes accordingly.
[0067] As described above with reference to FIG. 6, according to the second embodiment, the liquid crystal element 100 includes the first liquid crystal layer 40, the second liquid crystal layer 70, and the third liquid crystal layer 270. As a result, the thickness d 40 and the thickness d of the second liquid crystal layer 70 70 and the thickness d of the third liquid crystal layer 270 270 Therefore, even if the potential difference (V1'-V2') is made smaller, the orientation of a plurality of liquid crystal molecules can be changed.
[0068] (Embodiment 3) A liquid crystal device 1000 according to embodiment 3 of the present invention will be described with reference to Fig. 7. Fig. 7 is a cross-sectional view showing the liquid crystal device 1000 according to embodiment 3 of the present invention. The liquid crystal element 300 according to embodiment 3 differs from the liquid crystal element 100 according to embodiment 1 described with reference to Figs. 1 to 5 in that it includes a buffer layer. The following mainly describes the differences between embodiment 3 and embodiment 1.
[0069] As shown in FIG. 7, the liquid crystal device 1000 includes a liquid crystal element 300, a power supply 2000, and a control unit 3000.
[0070] The liquid crystal element 200 includes a first substrate 10, a first electrode 20, a first alignment film 30, a first liquid crystal layer 40, a first buffer layer 330, a second electrode 50, a second alignment film 60, a second liquid crystal layer 70, a second buffer layer 360, and a third electrode 80. The first substrate 10, the first electrode 20, the first alignment film 30, the first liquid crystal layer 40, the first buffer layer 330, the second electrode 50, the second alignment film 60, the second liquid crystal layer 70, the second buffer layer 360, and the third electrode 80 are stacked in this order along the Z direction.
[0071] The first buffer layer 330 is disposed between the first liquid crystal layer 40 and the second electrode 50. Specifically, the first buffer layer 330 is bonded to the first liquid crystal layer 40. The first buffer layer 330 is bonded to the second electrode 50. The first buffer layer 330 has, for example, a substantially flat plate shape. The thickness of the first buffer layer 330 in the Z direction is, for example, 0.2 μm. Specifically, the first buffer layer 330 contains a fourth polymer. The fourth polymer is, for example, an ultraviolet curable resin, a polymerizable liquid crystal, a liquid crystal layer with a small amount of liquid crystal component, polyvinyl alcohol, or silicon dioxide. For example, the first buffer layer 330 is formed by applying a first buffer solution onto the first liquid crystal layer 40. The first buffer layer 330 may also be disposed between the second electrode 50 and the second alignment film 60.
[0072] The second buffer layer 360 is disposed between the second liquid crystal layer 70 and the third electrode 80. Specifically, the second buffer layer 360 is bonded to the second liquid crystal layer 70. The second buffer layer 360 is bonded to the third electrode 80. The second buffer layer 360 has, for example, a substantially flat plate shape. The thickness of the second buffer layer 360 in the Z direction is, for example, 0.2 μm. Specifically, the second buffer layer 360 contains a fifth polymer. The fifth polymer is, for example, an ultraviolet curable resin, a polymerizable liquid crystal, a liquid crystal layer with a small amount of liquid crystal component, polyvinyl alcohol, or silicon dioxide. For example, the second buffer layer 360 is formed by applying a second buffer solution onto the second liquid crystal layer 70. The second buffer layer 360 may also be disposed on the third electrode 80.
[0073] 7, according to the third embodiment, the liquid crystal element 300 includes the first buffer layer 330 and the second buffer layer 360. As a result, peeling of the second electrode 50 or the third electrode 80 can be suppressed.
[0074] (Embodiment 4) A liquid crystal device 1000 according to embodiment 4 of the present invention will be described with reference to FIGS. 8 and 9. FIG. 8 is a plan view showing the liquid crystal device 1000 according to embodiment 4 of the present invention. FIG. 9 is a cross-sectional view showing the liquid crystal device 1000 according to embodiment 4 of the present invention. FIG. 9 shows a cross section parallel to the XZ plane. A liquid crystal element 400 according to embodiment 4 differs from the liquid crystal element 100 according to embodiment 1 described with reference to FIGS. 1 to 5 in that a second substrate is provided. The following description will mainly focus on the differences between embodiment 4 and embodiment 1.
[0075] As shown in FIGS. 8 and 9, the liquid crystal device 1000 includes a liquid crystal element 400, a power supply 2000, and a control unit 3000.
[0076] The liquid crystal element 400 includes a first substrate 10, a first electrode 20, a first alignment film 30, a first liquid crystal layer 40, a second electrode 50, a second liquid crystal layer 70, a second alignment film 60, a third electrode 80, a second substrate 410, and an auxiliary electrode 25. The first substrate 10, the first electrode 20, the first alignment film 30, the first liquid crystal layer 40, the second electrode 50, the second liquid crystal layer 70, the second alignment film 60, the third electrode 80, and the second substrate 410 are stacked in this order along the Z direction. In other words, the first electrode 20, the first liquid crystal layer 40, the second electrode 50, the second liquid crystal layer 70, and the third electrode 80 are disposed between the first substrate 10 and the second substrate 410.
[0077] The second substrate 410 has, for example, a substantially flat plate shape. The thickness d of the second substrate 410 in the Z direction is 410is, for example, 0.7 mm. Second substrate 410 is optically transparent. Specifically, the material of second substrate 410 is glass or plastic. As the plastic, optical resins with low birefringence are preferable, and examples thereof include cellulose derivatives, polyolefins, polyesters, polyolefins, polycarbonates, polyacrylates, polyarylates, polyethersulfones, polyimides, polyphenylene sulfides, polyphenylene ethers, nylons, and polystyrenes.
[0078] The auxiliary electrode 25 is disposed on the first substrate 10. The auxiliary electrode 25 is spaced apart from the first electrode 20. Specifically, the auxiliary electrode 25 is disposed on a first region 10a of the first substrate 10. The first region 10a is disposed on the X-direction side of the first substrate 10. The auxiliary electrode 25 is conductive and optically transparent. The material of the auxiliary electrode 25 is, for example, the same as the material of the first electrode 20. The auxiliary electrode 25 is connected to the second electrode 50 via a first wiring 26.
[0079] Furthermore, the third electrode 80 is connected to the first electrode 20 via a second wiring 27. The second wiring 27 is disposed on the second region 10b of the first substrate 10. The second region 10b is disposed on the −X direction side of the first substrate 10.
[0080] 8 and 9, according to the fourth embodiment, the first electrode 2, the first liquid crystal layer 40, the second electrode 50, the second liquid crystal layer 70, and the third electrode 80 are arranged between the first substrate 10 and the second substrate 410. As a result, damage to the liquid crystal element 400 can be suppressed.
[0081] 10 to 12, a method for manufacturing the liquid crystal element 400 using the first substrate 10 and the second substrate 410 will be described. Figures 10 to 12 are cross-sectional views showing the method for manufacturing the liquid crystal element 400. Figures 10 to 12 show cross sections parallel to the XZ plane.
[0082] First, as shown in FIG. 10(a), a first substrate 10 is prepared.
[0083] 10(b), a first electrode 20 and an auxiliary electrode 25 are formed on a first surface of the first substrate 10. The first surface refers to the surface located on the Z direction side. For example, conductive molecules such as PEDOT, Ag, ITO, IZO, or IZTO may be applied or vapor-deposited onto the first surface of the first substrate 10.
[0084] Next, as shown in FIG. 10(c), a first alignment film 30 is formed on the first surface of the first electrode 20. For example, a first alignment agent solution is applied to the first surface of the first electrode 20. The first alignment agent solution contains, for example, polyimide and a solvent that dissolves the polyimide, or contains an aqueous solution of a water-soluble polymer such as polyvinyl alcohol. The solvent is, for example, an organic solvent, specifically, dimethylformamide. The first alignment agent solution can be applied by any known or commonly used method, such as an applicator method, spin coating method, bar coating method, roll coating method, direct gravure coating method, reverse gravure coating method, inkjet method, die coating method, or cap coating method. Uniaxial alignment may be imparted to the first alignment film 30 by irradiating it with linearly polarized light.
[0085] Next, as shown in FIG. 10(d), a first liquid crystal solution is applied to the first surface of the first alignment film 30. The first liquid crystal solution contains a plurality (large number) of monomers, a polymerization initiator, and a plurality (large number) of first liquid crystal molecules. Each of the plurality of monomers is, for example, a liquid crystal monomer or a non-liquid crystal monomer. The solvent is, for example, an organic solvent, specifically, methyl ethyl ketone, toluene, propylene glycol monomethyl ether acetate (PGMEA), cyclohexanone, methyl isobutyl ketone, dimethylacetamide, dimethylformamide, or cyclopentanone. The first liquid crystal solution can be applied by any known or commonly used method, such as an applicator method, spin coating method, bar coating method, roll coating method, direct gravure coating method, reverse gravure coating method, inkjet method, die coating method, or cap coating method.
[0086] Next, as shown in FIG. 10(e), the plurality of monomers are polymerized to form a polymer that forms a three-dimensional network structure, thereby forming the first liquid crystal layer 40. For example, ultraviolet light is irradiated onto a polymerization initiator to polymerize the plurality of monomers. The method for polymerizing the plurality of monomers is appropriately selected depending on the application of the liquid crystal element, and examples include a method of irradiating with active energy rays and a thermal polymerization method. Specifically, ultraviolet light is irradiated onto a polymerization initiator to polymerize the plurality of monomers.
[0087] Next, as shown in FIG. 11(a), a second substrate 410 is prepared.
[0088] 11(b), a third electrode 80 is formed on the second surface of the second substrate 410. The second surface refers to the surface located on the -Z direction side. For example, conductive molecules such as PEDOT, Ag, ITO, IZO, or IZTO may be applied or deposited on the second surface of the second substrate 410.
[0089] Next, as shown in FIG. 11(c), a second alignment film 60 is formed on the second surface of the third electrode 80. For example, a second alignment agent solution is applied to the second surface of the third electrode 80. The second alignment agent solution contains, for example, polyimide and a solvent that dissolves polyimide, or contains an aqueous solution of a water-soluble polymer such as polyvinyl alcohol. The solvent is, for example, an organic solvent, specifically dimethylformamide. The method for applying the second alignment agent solution is the same as the method for applying the first alignment agent solution. Note that uniaxial alignment may be imparted to the second alignment film 60 by irradiating it with linearly polarized light.
[0090] Next, as shown in FIG. 11(d), a second liquid crystal solution is applied onto the second surface of the second alignment film 60. The second liquid crystal solution contains a plurality (a large number) of monomers, a polymerization initiator, and a plurality (a large number) of second liquid crystal molecules. Each of the plurality of monomers is, for example, a liquid crystal monomer or a non-liquid crystal monomer. The solvent is, for example, an organic solvent, specifically, methyl ethyl ketone, toluene, propylene glycol monomethyl ether acetate (PGMEA), cyclohexanone, methyl isobutyl ketone, dimethylacetamide, dimethylformamide, or cyclopentanone. The method for applying the second liquid crystal solution is the same as the method for applying the first liquid crystal solution.
[0091] 11(e), the plurality of monomers are polymerized to form a polymer that forms a three-dimensional network structure, thereby forming the second liquid crystal layer 70. The method for polymerizing the plurality of monomers is appropriately selected depending on the application of the liquid crystal element, and examples include a method of irradiating with active energy rays and a thermal polymerization method. Specifically, ultraviolet rays are irradiated onto a polymerization initiator to polymerize the plurality of monomers.
[0092] 12, a second electrode 50 is formed on the second surface of the second liquid crystal layer 70. For example, conductive molecules such as PEDOT, Ag, ITO, IZO, or IZTO may be applied or vapor-deposited onto the second liquid crystal layer 70.
[0093] 8 and 9, first wiring 26 is arranged on the first surface of auxiliary electrode 25, and second wiring 27 is arranged on second region 10b of first electrode 20. Finally, the second surface of second electrode 50 and the first surface of first liquid crystal layer 40 are bonded together to manufacture liquid crystal element 400.
[0094] As described above with reference to FIGS. 10 to 12, according to the fourth embodiment, the method for manufacturing the liquid crystal element 400 involves applying a liquid crystal solution to form a liquid crystal layer. As a result, the thickness d 40 and the thickness d of the second liquid crystal layer 70 70Specifically, the thickness d of the first liquid crystal layer 40 can be reduced compared to when a liquid crystal layer is formed by sealing a liquid crystal solution between glass substrates. 40 and the thickness d of the second liquid crystal layer 70 70 Each of these can be easily reduced.
[0095] The embodiments of the present invention have been described above with reference to the drawings. However, the present invention is not limited to the above embodiments and can be embodied in various forms without departing from the spirit of the present invention (for example, (1) to (4) shown below). Furthermore, various inventions can be formed by appropriately combining multiple components disclosed in the above embodiments. For example, some components may be omitted from all components shown in the embodiments. Furthermore, components from different embodiments may be appropriately combined. The drawings mainly show each component schematically to facilitate understanding, and the thickness, length, number, spacing, etc. of each illustrated component may differ from the actual thickness, length, number, spacing, etc. of each illustrated component due to the convenience of drawing. Furthermore, the materials, shapes, dimensions, etc. of each component shown in the above embodiments are merely examples and are not particularly limited, and various modifications are possible within a range that does not substantially deviate from the effects of the present invention.
[0096] (1) In the first embodiment, any number of liquid crystal layers can be formed as long as it is at least two. Furthermore, the thicknesses of the two or more liquid crystal layers do not have to be the same.
[0097] (2) In the first embodiment, the first substrate 10 has a substantially flat plate shape. However, the first substrate 10 may be curved concavely or convexly. The surface of the first substrate 10 may have an uneven shape.
[0098] (3) In embodiment 1, the light SA is incident on the first substrate 10 at an incident angle of approximately 90 degrees relative to the first substrate 10, but it can also be incident on the first substrate 10 at an acute incident angle relative to the first substrate 10.
[0099] (4) In the first embodiment, the liquid crystal layer contains nematic liquid crystal, but it may contain nematic liquid crystal and a chiral agent, cholesteric liquid crystal, smectic liquid crystal, or columnar liquid crystal. Furthermore, the liquid crystal molecules may be aligned in the liquid crystal layer in the first state to form a sawtooth shape, a concave shape, or a convex shape.
[0100] Next, the present invention will be described in detail based on examples, but the present invention is not limited to the following examples. [Example]
[0101] (Example) First, a 0.7 mm thick glass substrate with ITO vapor-deposited thereon was prepared as the first substrate 10, which served as the first electrode 20. Next, a first alignment agent solution was applied onto the first electrode 20 by spin coating to form a 0.1 μm thick first alignment film 30. The first alignment agent solution contained an azobenzene-based photoalignment agent and dimethylformamide.
[0102] Next, the first alignment film 30 was irradiated with linearly polarized light to impart uniaxial alignment.
[0103] Next, a first liquid crystal solution was applied by spin coating onto the first alignment film 30. The first liquid crystal solution contained 9 parts by mass of a polymerizable nematic liquid crystal ("LC242", manufactured by BASF), 1 part by mass of a photopolymerization initiator ("Irgacure OXE04", manufactured by BASF), and 90 parts by mass of a nematic liquid crystal ("DLC-100-200", manufactured by DIC).
[0104] Next, the liquid crystal film was irradiated with ultraviolet light to polymerize the polymerizable nematic liquid crystal, thereby forming a first liquid crystal layer 40 having a thickness of about 2.5 μm.
[0105] Next, a conductive polymer (PEDOT, Aldrich) was applied onto the first liquid crystal layer 40 to form a second electrode 50 having a thickness of 0.1 μm.
[0106] Next, a second substrate 410 on which ITO was deposited, which served as a third electrode 80, was prepared, and a second alignment film 60 having a thickness of 0.1 μm was formed thereon by applying a second alignment agent solution thereon by spin coating. The second alignment agent solution was the same as the first alignment agent solution.
[0107] Next, the second alignment film 60 was irradiated with linearly polarized light to impart uniaxial alignment.
[0108] Next, a second liquid crystal solution was applied by spin coating onto the second alignment film 60. The second liquid crystal solution was the same as the first liquid crystal solution.
[0109] Next, the liquid crystal film was irradiated with ultraviolet light to polymerize the polymerizable nematic liquid crystal, thereby forming a second liquid crystal layer 70 having a thickness of about 2.5 μm.
[0110] Next, a sandwich-type element was fabricated by bonding the second electrode 50 of the first liquid crystal substrate and the second liquid crystal layer 70 of the second liquid crystal substrate together. At this time, the first electrode 20 and the third electrode 80 were contacted with a conductor to ensure equipotentiality, while an electrical lead was wired to the second electrode 50 to prevent electrical contact. As a result, a liquid crystal element according to the example was obtained.
[0111] <Evaluation of Liquid Crystal Devices According to Examples> In the liquid crystal element according to the example, switching between the first and second states was attempted by applying a square-wave voltage with a frequency of 1 kHz to the first electrode 20 and the third electrode 80. In the first state, a square-wave voltage of 10 V with a frequency of 1 kHz was applied to the first electrode 20 and the third electrode 80. In the second state, no potential was applied. The transition between the first and second states was detected by the change in transmittance when the liquid crystal element was placed between polarizers with orthogonal transmission axes, with the easy axis of alignment of the liquid crystal element at a 45° angle to the transmission axis of the polarizer. Figure 13 shows the transmittance of the liquid crystal element according to the example. The vertical axis represents transmittance, and the horizontal axis represents wavelength.
[0112] 13, in the liquid crystal element according to the example, the transmittance changed when a rectangular wave voltage of 10 V with a frequency of 1 kHz was applied to the first electrode 20 and the third electrode 80. This confirmed that the state was switched between the first state and the second state by applying a rectangular wave voltage of 10 V with a frequency of 1 kHz to the first electrode 20 and the third electrode 80.
[0113] (Comparative Example) In order to confirm the effect of the liquid crystal element of the embodiment, an element (liquid crystal element of the comparative example) was fabricated that had the total thickness of the liquid crystal layer of the liquid crystal element of the embodiment (approximately 5 microns) but did not have the second electrode 50 in the middle, and an attempt was made to switch between the first state and the second state by applying a rectangular wave voltage with a frequency of 1 kHz to the first electrode 20 and the third electrode 80.
[0114] Specifically, an alignment film was formed on two glass substrates with ITO electrodes, and uniaxial alignment was imparted by UV irradiation.
[0115] Two glass substrates were bonded together with a 5-micron gap, and the first liquid crystal solution was then infiltrated into the gap. After confirming the alignment of the liquid crystal, the substrate was exposed to UV light to polymerize the liquid crystal monomer, resulting in a 5-micron-thick liquid crystal layer.
[0116] <Evaluation of Liquid Crystal Devices According to Comparative Examples> A square-wave voltage with a frequency of 1 kHz was applied to the first electrode 20 and the third electrode 80 of the liquid crystal element according to Comparative Example 1 to attempt switching between the first and second states. In the first state, a square-wave voltage of 10 V with a frequency of 1 kHz was applied to the first electrode 20 and the third electrode 80. In the second state, no potential was applied. The transition between the first and second states was detected from the change in transmittance when the element was placed between polarizers with orthogonal transmission axes, with the easy axis of alignment of the element at a 45° angle to the transmission axis of the polarizer. Figure 14 shows the transmittance of the liquid crystal element according to Comparative Example. The vertical axis represents transmittance, and the horizontal axis represents wavelength.
[0117] 14, in the liquid crystal element of the comparative example, the transmittance did not change when a square-wave voltage of 10 V with a frequency of 1 kHz was applied to the first electrode 20 and the third electrode 80. To confirm a significant change in the transmittance, i.e., to switch between the first state and the second state, it was necessary to apply a voltage of 20 V.
[0118] From the above, with the liquid crystal element according to the example, the orientation of the plurality of liquid crystal molecules could be changed by setting the potential difference between the first electrode 20 and the second electrode 50 to 10 V. On the other hand, with the liquid crystal element according to the comparative example, the orientation of the plurality of liquid crystal molecules could not be changed unless the potential difference between the first electrode 20 and the second electrode 50 was set to 20 V.
[0119] In the liquid crystal element of the embodiment, the voltage required to change the orientation of multiple liquid crystal molecules is reduced by approximately half because the second electrode 50 is located at the middle position of the liquid crystal layer while maintaining the same liquid crystal layer thickness, thereby increasing the electric field strength (potential difference / (distance over which the potential difference is applied)). [Industrial Applicability]
[0120] The present invention provides a liquid crystal element and has industrial applicability. [Explanation of symbols]
[0121] 20 1st electrode 40 First liquid crystal layer 50 2nd electrode 70 Second liquid crystal layer 80 3rd electrode 100 Liquid crystal element
Claims
1. A liquid crystal element, a first electrode having optical transparency; a first liquid crystal layer containing a first polymer and a plurality of first liquid crystal molecules; a second electrode having optical transparency; a second liquid crystal layer containing a second polymer and a plurality of second liquid crystal molecules; a third electrode having optical transparency; Equipped with the first liquid crystal layer is disposed between the first electrode and the second electrode; the second liquid crystal layer is disposed between the second electrode and the third electrode; the first electrode, the first liquid crystal layer, the second electrode, the second liquid crystal layer, and the third electrode are stacked along a predetermined direction; the first polymer forms a three-dimensional network structure in the first liquid crystal layer; the second polymer forms a three-dimensional network structure in the second liquid crystal layer; the first electrode and the third electrode are connected to a power source so as to always be at the same potential; Switched to either a first state or a second state, In the first state, each of the first liquid crystal molecules and the second liquid crystal molecules is aligned along the predetermined direction; In the second state, each of the first liquid crystal molecules and the second liquid crystal molecules is aligned along a direction intersecting the predetermined direction, light passes through the first electrode, the first liquid crystal layer, the second electrode, the second liquid crystal layer, and the third electrode; The liquid crystal element is a phase modulator that modulates the phase of light passing through it to a predetermined phase modulation amount.
2. In the first state, a potential difference is generated between the first electrode and the second electrode and between the second electrode and the third electrode, so that each of the first liquid crystal molecules and the second liquid crystal molecules is aligned along the predetermined direction; 2. The liquid crystal element of claim 1, wherein in the second state, no potential difference is formed between the first electrode, the second electrode, and the third electrode, so that each of the plurality of first liquid crystal molecules and the plurality of second liquid crystal molecules is oriented along a direction intersecting the predetermined direction.
3. In the first state, the first electrode and the third electrode are held at a first potential, and the second electrode is held at a second potential different from the first potential; 3. The liquid crystal element according to claim 1, wherein in the second state, no potential difference is formed among the first electrode, the second electrode, and the third electrode.
4. a third liquid crystal layer containing a third polymer and a plurality of third liquid crystal molecules; a fourth electrode having optical transparency; Further provided with the third liquid crystal layer is disposed between the third electrode and the fourth electrode; 3. The liquid crystal device according to claim 1, wherein the third polymer forms a three-dimensional network structure in the third liquid crystal layer.
5. a first alignment film that defines the alignment of the first liquid crystal molecules; a second alignment film that defines the alignment of the second liquid crystal molecules; Further provided with the first alignment film is disposed between the first liquid crystal layer and the first electrode or the second electrode; 3. The liquid crystal element according to claim 1, wherein the second alignment film is disposed between the second liquid crystal layer and the second electrode or the third electrode.
6. the first liquid crystal layer further contains a surface conditioner that conditions a surface of the first liquid crystal layer when the first liquid crystal layer is formed; 3. The liquid crystal element according to claim 1, wherein the second liquid crystal layer further contains a surface conditioner for adjusting the surface of the second liquid crystal layer when the second liquid crystal layer is formed.
7. a first substrate having optical transparency; A second substrate Further provided with 3. The liquid crystal element according to claim 1, wherein the first electrode, the first liquid crystal layer, the second electrode, the second liquid crystal layer, and the third electrode are arranged between the first substrate and the second substrate.
8. 3. The liquid crystal element according to claim 1, wherein each of the first polymer and the second polymer is formed by polymerizing a plurality of liquid crystal monomers.
9. A method for manufacturing a liquid crystal element, comprising: providing a light-transmitting substrate; forming a first electrode on the substrate; applying a liquid crystal solution containing a plurality of monomers and a plurality of liquid crystal molecules onto the first electrode; polymerizing the plurality of monomers to form a polymer that forms a three-dimensional network structure, thereby forming a first liquid crystal layer; forming a second electrode on the first liquid crystal layer; applying a liquid crystal solution containing a plurality of monomers and a plurality of liquid crystal molecules onto the second electrode; polymerizing the plurality of monomers to form a polymer that forms a three-dimensional network structure, thereby forming a second liquid crystal layer; forming a third electrode on the second liquid crystal layer; forming an alignment film between the first electrode and the first liquid crystal layer and between the second electrode and the second liquid crystal layer, the alignment film defining the alignment of the plurality of liquid crystal molecules; a step of irradiating the alignment film with linearly polarized light to impart uniaxial alignment; Including, the first electrode and the third electrode are connected to a power source so as to always be at the same potential; light passes through the first electrode, the first liquid crystal layer, the second electrode, the second liquid crystal layer, and the third electrode; The liquid crystal element is a phase modulator that modulates the phase of light passing through it by a predetermined amount.
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