Solvent-Based Compositions
The solvent-based composition, formed by reacting a polyol with an aminopolycarboxylic acid compound and isocyanate, addresses bond strength and cure time issues, offering enhanced adhesive properties and regulatory compliance in packaging applications.
Patent Information
- Application Number
- JP2022500750
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-07-12
- Filing Date
- 2020-07-08
- Publication Date
- 2026-01-15
- Estimated Expiration
- 2040-07-08
AI Technical Summary
Existing solvent-based compositions used in adhesive and coating applications face challenges in achieving high T-peel bond strength, boil-in-bag values, and fast cure times, particularly in applications requiring food regulatory compliance and consumer product packaging.
A solvent-based composition comprising a reaction product formed by reacting a polyol with an aminopolycarboxylic acid compound, an isocyanate, and a solvent, which enhances bond strength and cure speed.
The composition provides improved T-peel bond strength, increased boil-in-bag values, and faster cure times, ensuring greater adhesive strength and compliance with food regulatory standards.
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Abstract
Description
[Technical Field]
[0001] Embodiments of the present disclosure are directed to solvent-based compositions, and more particularly, embodiments are directed to solvent-based compositions that include a reaction product formed by reacting a polyol and an aminopolycarboxylic acid compound. [Background technology]
[0002] The solvent-based composition may include, among other possible components, a polyol, an isocyanate, and a solvent. When the solvent-based composition is contacted with two substrates, for example, when used in an adhesive application, the polyol and the isocyanate can react with each other to form a cured product and form a bond between the two substrates. When the solvent-based composition is contacted with one substrate, for example, when used in a coating application, the polyol and the isocyanate can react with each other to form a cured product. Summary of the Invention
[0003] The present disclosure provides a solvent-based composition comprising a reaction product made by reacting a polyol with an aminopolycarboxylic acid compound, an isocyanate, and a solvent.
[0004] The above summary of the present disclosure is not intended to describe each disclosed embodiment or every implementation of the present disclosure. The following description more particularly exemplifies exemplary embodiments. In several places throughout the application, guidance is provided through lists of examples, which examples can be used in various combinations. In each instance, the recited list serves only as a representative group and should not be interpreted as an exclusive list. DETAILED DESCRIPTION OF THE INVENTION
[0005] Disclosed herein are reaction products of polyols and aminopolycarboxylic acid compounds. The reaction products can be utilized in solvent-based compositions that may desirably provide one or more improved properties.
[0006] For example, a solvent-based composition including the reaction product may provide improved, i.e., increased, T-peel bond strength at 7 days compared to other compositions including a polyol similar to the polyol used to make the reaction product. Increased T-peel bond strength at 7 days indicates higher bond strength, which is desirable for many applications.
[0007] Furthermore, solvent-based compositions containing the reaction product may provide improved, i.e., increased, boil-in-bag values compared to other compositions containing similar polyols to those used to produce the reaction product. When packaging products made with the solvent-based compositions disclosed herein are utilized in combination with consumer products, the improved boil-in-bag values may indicate greater adhesive strength. In many applications, greater adhesive strength is desired.
[0008] Furthermore, solvent-based compositions containing the reaction product may provide improved, e.g., faster, cure compared to other compositions containing a polyol similar to the polyol used to produce the reaction product. Advantageously, the relatively fast cure can help provide faster primary aromatic amine (PAA) decay. In many applications, such as those related to food regulatory compliance, faster primary aromatic amine decay may be desirable.
[0009] As mentioned above, reaction products of polyols and aminopolycarboxylic acid compounds are disclosed herein. As used herein, "aminopolycarboxy compound" includes derivatives and / or structural analogs thereof. One or more embodiments provide that the aminopolycarboxy compound is an ethylenediaminetetraacetic acid compound. Examples of aminopolycarboxy compounds, derivatives, and / or structural analogs include, but are not limited to, ethylenediaminetetraacetic anhydride, ethylenediaminetetraacetic acid, diethylenetriaminepentaacetic dianhydride, 4,4'-(propane-1,2-diyl)bis(morpholine-2,6-dione), 4,4'-(propane-1,3-diyl)bis(morpholine-2,6-dione), and 4,4'-(oxybis(ethane-2,1-diyl))bis(morpholine-2,6-dione). One or more embodiments of the present disclosure provide that the ethylenediaminetetraacetic acid compound can be selected from ethylenediaminetetraacetic anhydride, ethylenediaminetetraacetic acid, and combinations thereof.
[0010] Ethylenediaminetetraacetic anhydride can be represented by the following formula: [ka] .
[0011] An embodiment of the present disclosure provides that the polyol reacted with the aminopolycarboxy compound can be a polyether polyol, a polyester polyol, or a combination thereof.
[0012] The polyols can be made by known processes, for example, by using known ingredients, known equipment, and known reaction conditions. Polyols are commercially available.
[0013] Examples of commercially available polyols include, but are not limited to, polyols sold under trade names such as VORANOL™, TERCAROL™, MOR-FREE™, PRIPLAST™, and VORATEC™.
[0014] One or more embodiments of the present disclosure provide that the polyol may include a polyether polyol. Polyether polyols can be prepared by known processes. For example, polyether polyols can be prepared by alkoxylation of an initiator compound. The alkoxylation is the anionic polyaddition of at least one alkylene oxide, such as ethylene oxide, 1,2-propylene oxide, or 1,2-butylene oxide. The initiator compound, also referred to as an initiator, is any organic compound that undergoes alkoxylation in a polymerization reaction. The initiator may contain two or more hydroxyl and / or amine groups. A mixture of initiator compounds / initiators may also be used. Exemplary initiator compounds include, but are not limited to, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, tripropylene glycol, 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, cyclohexanedimethanol, glycerin, trimethylolpropane, trimethylolethane, pentaerythritol, sorbitol, sucrose, and alkoxylates (especially ethoxylates and / or propoxylates) of any of these, polyamines, and dialkanolamines or trialkanolamines. When several epoxides are used in the synthesis of polyether polyols, the latter can have any desired arrangement of oxyalkylene moieties. They can be homopolymers (when only one epoxide is used), copolymers, random copolymers, capped polymers, or polymers synthesized with mixtures of different epoxides to achieve the desired content of primary hydroxyl groups.
[0015] One or more embodiments of the present disclosure provide that the polyol can include a polyester polyol. Polyester polyols can be prepared from organic dicarboxylic acids having 2 to 12 carbon atoms, including aromatic dicarboxylic acids having 8 to 12 carbon atoms, and polyhydric alcohols including diols having 2 to 12 carbon atoms. Examples of suitable dicarboxylic acids are succinic acid, glutaric acid, adipic acid, suberic acid, azelaic acid, sebacic acid, decanedicarboxylic acid, maleic acid, fumaric acid, phthalic acid, isophthalic acid, terephthalic acid, and isomeric naphthalenedicarboxylic acids. The dicarboxylic acids can be used alone or mixed with each other. The free dicarboxylic acids can be replaced with corresponding dicarboxylic acid derivatives, such as dicarboxylic acid esters or dicarboxylic acid anhydrides of alcohols having 1 to 4 carbon atoms. Some specific examples include a dicarboxylic acid mixture containing succinic acid, glutaric acid, and adipic acid in a ratio of, for example, 20-35:35-50:20-32 parts by weight, a mixture of adipic acid and phthalic acid and / or phthalic anhydride with adipic acid, a mixture of phthalic acid or phthalic anhydride, isophthalic acid, and adipic acid or dicarboxylic acid, a mixture of succinic acid, glutaric acid, and adipic acid, a mixture of terephthalic acid and adipic acid or dicarboxylic acid, and a mixture of succinic acid, glutaric acid, and adipic acid. Examples of dihydric and polyhydric alcohols include ethylene glycol, diethylene glycol, 1,2- and 1,3-propanediol, dipropylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,10-decanediol, glycerol, trimethylolpropane, and the like, among others. Some specific examples provide ethylene glycol, diethylene glycol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, or a mixture of at least two of said diols, in particular a mixture of 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol.Furthermore, polyester-polyols made from lactones (such as ε-caprolactone) or hydroxycarboxylic acids (such as ω-hydroxycaproic acid and hydroxybenzoic acid) can also be used.
[0016] The polyester-polyols can be prepared by polycondensation of organic polycarboxylic acids and / or derivatives thereof with polyhydric alcohols in a molar ratio of, for example, 1:1 to 1:1.8, such as 1:1.05 to 1:1.2.
[0017] The polyols used to prepare the reaction products disclosed herein can have a weight average molecular weight of 300 to 12,000 g / mol, including all individual values and subranges from 300 to 12,000 g / mol, for example, the polyols can have a weight average molecular weight from a lower limit of 300, 400, 500, 750, or 1000 to an upper limit of 12,000, 10,000, 8,000, 5,000, or 3,000 g / mol.
[0018] The polyols used to prepare the reaction products disclosed herein can have an average functionality, i.e., hydroxyl functionality, of 1.5 to 5.0, including all individual values and subranges between 1.5 and 5.0, for example, the polyols can have an average functionality from a lower limit of 1.5, 1.75, or 2.0 to an upper limit of 5.0, 4.0, or 3.0.
[0019] The reaction product of a polyol and an aminopolycarboxylic acid compound can be prepared by reacting the polyol with the aminopolycarboxylic acid compound in a molar ratio of 100:0.5 to 100:10 moles of polyol hydroxyl groups to moles of aminopolycarboxylic acid compound functional groups. All individual values and subranges of 100:0.5 to 100:10 moles of polyol hydroxyl groups to moles of aminopolycarboxylic acid compound functional groups are included. For example, the polyol can be reacted with the aminopolycarboxylic acid compound in a molar ratio of 100:0.5, 100:1, 100:2, 100:3, 100:4, 100:5, 100:6, 100:7, 100:8, 100:9, or 100:10 moles of polyol hydroxyl groups to moles of aminopolycarboxylic acid compound functional groups. The functional groups of the aminopolycarboxylic acid compound can include dianhydrides, monoanhydrides, diacids, tetraacids, and combinations thereof.
[0020] The reaction product can be formed using known equipment and reaction conditions. For example, the reactants, i.e., polyol and aminopolycarboxylic acid compound, can be heated to any desired temperature for a specific time sufficient to achieve the desired chemical / physical transformation. By way of example, the reaction product can be formed at a temperature of 50°C to 200°C, and the reaction can occur and be maintained for, for example, about 5 minutes to about 48 hours. The reaction can also occur in an inert environment, such as a nitrogen environment. The reaction product can optionally be formed using a catalyst.
[0021] The reaction product of a polyol and an aminopolycarboxylic acid compound can comprise 0.03 to 10.0 weight percent units derived from the aminopolycarboxylic acid compound, based on the total weight of the reaction product. All individual values and subranges between 0.03 and 10.0 weight percent units derived from the aminopolycarboxylic acid compound are included, for example, the reaction product can comprise a lower limit of 0.03, 0.05, 0.08, or 1.0 to an upper limit of 10.0, 8.0, 6.0, or 5.0 weight percent units derived from the aminopolycarboxylic acid compound, based on the total weight of the reaction product.
[0022] Embodiments of the present disclosure provide a solvent-based composition comprising a reaction product of a polyol and an aminopolycarboxylic acid compound, an isocyanate, and a solvent. The solvent-based composition can be prepared, for example, by mixing using known conditions and known equipment, which may vary for different applications.
[0023] The isocyanate may be a polyisocyanate. As used herein, "polyisocyanate" refers to a molecule having an average of greater than 1.0 isocyanate groups / molecule, e.g., an average isocyanate functionality greater than 1.0.
[0024] The isocyanate may be, for example, an aliphatic polyisocyanate, a cycloaliphatic polyisocyanate, an arylaliphatic polyisocyanate, an aromatic polyisocyanate, or a combination thereof. Examples of isocyanates include, among others, toluene 2,4- / 2,6-diisocyanate (TDI), methylene diphenyl diisocyanate (MDI), polymeric MDI, triisocyanatononane (TIN), naphthyl diisocyanate (NDI), 4,4'-diisocyanatodicyclohexylmethane, 3-isocyanatomethyl-3,3,5-trimethylcyclohexyl isocyanate (isophorone diisocyanate IPDI), tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), 2-methylpentamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate (TDI), tetramethylpentamethylene diisocyanate (TDI), ...hexamethylene diisocyanate (HDI), 2-methylpentamethylene diisocyanate, hexamethylene diisocyanate (HDI), 2-methylpentamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hexamethylene diisocyanate, hex Examples of suitable isocyanates include, but are not limited to, 1,4-diisocyanatocyclohexane (HDI), dodecamethylene diisocyanate, 1,4-diisocyanatocyclohexane, 4,4'-diisocyanato-3,3'-dimethyldicyclohexylmethane, 4,4'-diisocyanato-2,2-dicyclohexylpropane, 3-isocyanatomethyl-1-methyl-1-isocyanatocyclohexane (MCI), 1,3-diisooctylcyanato-4-methylcyclohexane, 1,3-diisocyanato-2-methylcyclohexane, 1,4-bis(isocyanatomethyl)cyclohexane, 1,3-bis(isocyanatomethyl)cyclohexane, and combinations thereof. Similar to the above isocyanates, modified polyisocyanates may also be utilized, including, among others, uretdione, isocyanurate, carbodiimide, uretonimine, allophanate, or biuret structures, and combinations thereof.
[0025] The isocyanate may be polymeric. As used herein, "polymeric" refers to higher molecular weight homologs and / or isomers in describing the isocyanate. For example, polymeric methylene diphenyl isocyanate refers to higher molecular weight homologs and / or isomers of methylene diphenyl isocyanate.
[0026] The isocyanate can be a prepolymer. For example, the isocyanate can be an isocyanate-terminated prepolymer, such as an isocyanate-terminated polyurethane prepolymer. The prepolymer can be made by reacting the isocyanate with a polyol.
[0027] As noted above, the isocyanate can have an average functionality of greater than 1.0 isocyanate groups / molecule. For example, the isocyanate can have an average functionality of 1.75 to 3.50. All individual values and subranges between 1.75 and 3.50 are included; for example, the isocyanate can have an average functionality from a lower limit of 1.75, 1.85, or 1.95 to an upper limit of 3.50, 3.40, or 3.30.
[0028] The isocyanate may have an isocyanate equivalent weight of 84 g / eq to 1000 g / eq, including all individual values and subranges between 84 and 1000 g / eq, for example, the isocyanate may have a lower isocyanate equivalent weight of 84, 95, 115, 125, 135, or 145 to an upper limit of 1000, 800, 600, 500, 300, 290, or 280 g / eq.
[0029] Isocyanates may be prepared by known processes, for example, by phosgenation of the corresponding polyamine with the formation of a polycarbamoyl chloride and its thermal decomposition to provide a polyisocyanate and hydrogen chloride, or by a phosgene-free process, for example, by reacting the corresponding polyamine with urea and an alcohol to give a polycarbamate, which is then thermally decomposed to give, for example, a polyisocyanate and an alcohol.
[0030] Isocyanates are commercially available. Examples of commercially available isocyanates and / or NCO-terminated prepolymers include, but are not limited to, isocyanates available under the trade names MOR-FREE™, VORANATE™, and PAPI™, among other commercially available isocyanates, from The Dow Chemical Company.
[0031] Isocyanates can be utilized such that the solvent-based composition has an isocyanate index ranging from 0.9 to 1.6. The isocyanate index can be determined by dividing and multiplying the equivalent weight of isocyanate by the total equivalent weight of the isocyanate-reactive components of the solvent-based composition, e.g., the total equivalent weight of isocyanate-reactive hydrogens. In other words, the isocyanate index can be determined as the ratio of isocyanate groups to isocyanate-reactive hydrogens. All individual values and subranges between 0.9 and 1.6 are included. For example, the solvent-based composition can have an isocyanate index ranging from a lower limit of 0.9, 1.0, 1.05, or 1.1 to an upper limit of 1.6, 1.5, 1.45, or 1.4.
[0032] The solvent-based composition includes a solvent. As used herein, "solvent-based composition" refers to a composition that includes at least 10 weight percent solvent, based on the total weight of the reaction product, isocyanate, and solvent. The solvent can be from 10 weight percent to 80 weight percent of the solvent-based composition, based on the total weight of the reaction product, isocyanate, and solvent. All individual values and subranges between 10 weight percent and 80 weight percent are included, for example, the solvent can be from a lower limit of 10, 12, or 15 weight percent to an upper limit of 80, 75, or 70 weight percent, based on the total weight of the reaction product, isocyanate, and solvent.
[0033] The solvent may be an organic solvent. The solvent may be a hydrocarbon solvent. The solvent may be an aromatic solvent. Examples of solvents include, but are not limited to, acetone, methyl ethyl ketone, methyl butyl ketone, other ketones, ethyl acetate, butyl acetate, other alkyl acetates, toluene, xylene, other aromatic solvents having 6 to 16 carbon atoms, and combinations thereof.
[0034] The solvent-based composition can include a catalyst, such as a known catalyst used in the formation of polyurethanes. Examples of catalysts include aluminum catalysts, bismuth catalysts, tin catalysts, vanadium catalysts, zinc catalysts, zirconium catalysts, titanium catalysts, amine catalysts, and combinations thereof. One or more embodiments provide that the catalyst is selected from dibutyltin diacetate, dibutyltin dilaurate, dibutyltin diacetylacetonate, dibutyltin dimercaptide, dibutyltin dioctoate, dibutyltin dimaleate, dibutyltin acetonylacetonate, dibutyltin oxide, and combinations thereof. If used, the catalyst can be present in an amount of 0.001 parts per million (ppm) to 100 ppm based on the total weight of the solvent-based composition. For example, the catalyst can be present in an amount of 0.005 ppm to 10 ppm based on the total weight of the solvent-based composition.
[0035] Embodiments of the present disclosure provide that the solvent-based composition may include one or more additional components, such as known components used in adhesive compositions and / or known components used in coating compositions. Different additional components and / or different amounts of additional components may be used for various applications. Examples of additional components include polyols, surfactants, chelating agents, crosslinking agents, chain extenders, antioxidants, and combinations thereof, among other known components.
[0036] Advantageously, the solvent-based composition can be applied to a material. For example, the solvent-based composition can be applied to a first material, a second material can be contacted with the solvent-based composition, and then the solvent-based composition can be cured to form a laminate. Alternatively, the solvent-based composition can be applied to a first material, and then the composition can be cured to form a coating. The solvent-based composition can be applied by a known process, for example, by using known components, known equipment, and known application conditions, such as gravure lamination or flexographic lamination. In addition, the solvent-based composition can be applied to different substrates and then laminated together.
[0037] The solvent-based compositions disclosed herein can be cured, for example, the reaction product of the polyol, aminopolycarboxylic acid compound, and isocyanate can react with each other to form a cured product. Known curing conditions, such as temperature, humidity, and duration, can be used to cure the solvent-based compositions disclosed herein.
[0038] Advantageously, the solvent-based compositions disclosed herein, for example, upon curing, may provide improved T-peel bond strength at 7 days compared to other compositions containing polyols similar to those used to prepare the reaction product. As previously discussed, increased T-peel bond strength at 7 days indicates higher adhesive strength. This greater adhesive strength may desirably help provide a greater seal in products made with the solvent-based compositions disclosed herein.
[0039] Advantageously, the solvent-based compositions disclosed herein, for example, when cured, may provide improved boil-in-bag values compared to other compositions containing polyols similar to those used to prepare the reaction product. Improved boil-in-bag values indicate greater adhesive strength when packaging products made with the solvent-based compositions disclosed herein are utilized in combination with consumer products, particularly sauces. In other words, improved boil-in-bag values may indicate desirable improvements in the consumer product's resistance to package breakage.
[0040] Furthermore, solvent-based compositions containing the reaction product may provide improved, e.g., faster, cure compared to other compositions containing a polyol similar to the polyol used to produce the reaction product. Advantageously, the relatively fast cure can help provide faster primary aromatic amine (PAA) decay. In many applications, such as those related to food regulatory compliance, faster primary aromatic amine decay may be desirable.
[0041] As used herein, a polyol similar to the polyol used to make the reaction product refers to a polyol that is the same as the polyol used to make the reaction product, or a polyol that has a weight average molecular weight of +10% and an average hydroxyl functionality of +10% compared to the polyol utilized to make the reaction product.
[0042] Embodiments provide that the solvent-based compositions can be used with a variety of materials, e.g., substrates. Examples of materials that can be used with the solvent-based compositions disclosed herein include polymeric materials such as polyethylene terephthalate, polyethylene, polypropylene, and combinations thereof. The polymeric material can be, for example, a film. Embodiments provide that materials that can be used with the solvent-based compositions can include metals, e.g., foils or metallized films. Foils and metallized films are well known. For example, polymeric materials can be pretreated by corona treatment, plasma treatment, and the like before metallization. Metallization can then be carried out by a physical vapor deposition process. In such a process, the metal is heated and evaporated under vacuum. The metal then condenses on the polymeric material to form a metallized film. Examples of suitable metals include, but are not limited to, aluminum, nickel, chromium, and combinations thereof. Embodiments provide that the solvent-based compositions can be used, for example, for film-to-film lamination and film-to-foil lamination. [Example]
[0043] In the present examples, various terms and names for materials are used, including, for example:
[0044] an aminopolycarboxylic acid compound (ethylenediaminetetraacetic acid dianhydride; obtained from Aldrich); Polyol #1 (polyester polyol, the polyester polyol having an average functionality of 2.0 and a weight average equivalent weight of 2000 g / mol), MOR-FREE CR9-101 (isocyanate, obtained from The Dow Chemical Company); MOR-FREE C-33 (aliphatic isocyanate, available from The Dow Chemical Company); Methyl ethyl ketone (solvent, obtained from Aldrich), Ethyl acetate (solvent, obtained from Aldrich), Metallized PET film (metallized 48g PET film, obtained from Filmquest Group), PET film (48 LBT; polyester film [poly(ethylene glycol-terephthalate], obtained from DuPont), PET / foil laminated film (PET Al foil film, obtained from FILM TECH Inc.), low-density polyethylene film (GF-19 film, high-slip low-density film, 1.5 mil thick, obtained from Berry Plastics Corp).
[0045] A laboratory-synthesized polyester polyol was prepared as follows: 1,6-hexanediol (1012.3 grams, obtained from Aldrich), neopentyl glycol (494.9 grams, obtained from Aldrich), and adipic acid (1492.8 grams, obtained from Aldrich) were added to a vessel under a nitrogen atmosphere, and the contents of the vessel were slowly heated from about 25°C to about 100°C with stirring. The contents of the vessel were then slowly heated to about 190°C and maintained at that temperature until the acid number was about 10 mg KOH / g. The contents of the vessel were then cooled to about 125°C, titanium isopropoxide (0.03 grams, obtained from Aldrich) was added to the vessel, and the contents of the vessel were maintained at about 125°C for 30 minutes. The contents of the vessel were then slowly heated to about 190°C and maintained at that temperature until the acid number was about 1 mg KOH / g, applying vacuum (435 mmHg) as needed to reduce the acid number. The contents of the vessel were then cooled to about 125°C and filtered to yield the laboratory synthesized polyester polyol.
[0046] Example 1: A reaction product of polyol and ethylenediaminetetraacetic dianhydride was made as follows: Laboratory synthesized polyester polyol (99 grams) was added to a vessel and dried at about 105°C for 60 minutes with a nitrogen bleed. Ethylenediaminetetraacetic dianhydride (1 gram) was then added to the vessel, and the contents of the vessel were slowly heated to 170°C and maintained at that temperature for about 3 hours, after which the contents of the vessel were slowly heated to 180°C and maintained at that temperature for about 30 minutes. The contents of the vessel were then cooled to about 90°C and filtered to provide Example 1. Example 1 contained 1.0 weight percent units derived from ethylenediaminetetraacetic dianhydride, based on the total weight of Example 1.
[0047] Example 2: A reaction product of a polyol and ethylenediaminetetraacetic dianhydride was prepared as in Example 1, with the change that Polyol #1 (99 grams) was used instead of the laboratory synthesized polyester polyol. Example 2 contained 1.0 weight percent of units derived from ethylenediaminetetraacetic dianhydride, based on the total weight of Example 2.
[0048] Several properties were determined for the polyester polyols synthesized in Examples 1-2 and in the laboratory. OH number was determined according to ASTM E1899-08. Acid number was determined according to ASTM D4274-16. Number average molecular weight (M n ) and weight average molecular weight (M w) was analyzed by SEC analysis, as described below. Each sample (0.01 gram) was dissolved in tetrahydrofuran (4.0 mL) to prepare a sample concentration (2.5 mg / mL). Separation module: Waters e2695; Columns: Polymer Labs PLGel mixed E columns x 2, 3 μm particle size and one mixed C column x 1, 5 μm particle size; Column temperature: 40 °C; Eluent: tetrahydrofuran (unstabilized); Flow rate: 1 mL / min; Injection volume: 50 μL; Analysis time: 40 min; Detector: Waters 2414 Refractive Index Detector (40 °C); Calibration: Agilent Technologies polystyrene (PS)-Medium EasiVials; Batch number 0006386106; Software: Agilent OpenLAB CDS (EZChrome Edition) version A.04.06.
[0049] The results are reported in Table 1. [Table 1]
[0050] The data in Table 1 show that for Examples 1-2, reaction products of polyols and ethylenediaminetetraacetic acid dianhydride were produced.
[0051] A solvent-based composition, Example 3, was prepared as follows: Example 1, solvent, and the ingredients and amounts shown in Table 2 were added to a container and mixed.
[0052] Comparative Example A was prepared as Example 3 with the ingredient and amount variations shown in Table 2. [Table 2]
[0053] Laminates were prepared using Example 3 as follows. An oil-heated roll hand laminator (nip temperature 150°F, travel speed 20 ft / min) and a coating weight of approximately 1.05 lb / ream were used. Laminates were prepared sheet by sheet with a coating area of approximately 12 inches by 10 inches. Example 3 was formulated at 35 weight percent solids in ethyl acetate and then coated onto a primary film. The coated primary film was oven-dried (90°C, approximately 1 minute). The coated primary film was then laminated to a secondary film with an oil-heated roll hand laminator (approximately 40 psi), and the laminate was then cured at approximately 20°C for 7 days.
[0054] Laminates were prepared using Comparative Example A, as described above.
[0055] The laminates were subjected to T-peel adhesion strength tests and boil-in-bag tests, and the results are reported in Table 3.
[0056] T-peel adhesion strength was measured on 1-inch strips at a rate of 10 inches per minute using an Instron tensile tester equipped with a 50 N load cell. Three strips per laminate were tested, and the high and average strengths were recorded along with the failure mode. For film tear and film elongation, the high value was reported; for other failure modes, the average T-peel adhesion strength was reported.
[0057] The boil-in-bag test for the laminate was performed as follows: The cured laminate (9 inches x 11 inches) was folded to form a double layer, with the PE film of one layer in contact with the PE film of the other layer. The edges were then trimmed with a paper cutter to obtain a folded piece (approximately 5 inches x 7 inches). The edges were then heat-sealed to form a pouch with an internal size of 4 inches x 6 inches. The pouch was then filled from the open end with 100 mL of a sauce blend of equal parts ketchup, vinegar, and vegetable oil. After filling, the pouch was sealed while minimizing air entrapment inside the pouch. The filled pouch was then carefully placed in boiling water and allowed to remain submerged for 30 or 60 minutes. Once completed, the extent of tunneling, delamination, and / or leakage was compared to the marked existing defects. [Table 3]
[0058] The data in Table 3 show that Example 3 advantageously has improved T-peel bond strength at 7 days compared to Comparative Example A for both laminates containing metallized films.
[0059] Additionally, the data in Table 3 advantageously show that Example 3 provided improved boil-in-bag values at 30 minutes for laminates containing metallized film compared to Comparative Example A. The improved boil-in-bag values advantageously indicated greater adhesive strength for the raw material blends tested.
[0060] Example 4: A solvent-based formulation was made as follows: Example 2, solvent, and the ingredients and amounts shown in Table 4 were added to a container and mixed.
[0061] Comparative Example B was prepared as Example 4 with the ingredient and amount variations shown in Table 4. [Table 4]
[0062] Laminates were prepared using Example 4 and Comparative Example B as described above.
[0063] The laminates were subjected to T-peel adhesion strength testing and boil-in-bag testing as described above, and the results are reported in Table 5. [Table 5]
[0064] The data in Table 5 advantageously show that Example 4 has improved T-peel bond strength at 7 days compared to Comparative Example B for both laminates containing metallized films.
[0065] Additionally, the data in Table 5 advantageously show that Example 4 had improved boil-in-bag values at 30 minutes for laminates containing metallized film compared to Comparative Example B. The improved boil-in-bag values advantageously indicated greater adhesive strength for the raw material blends tested. The inventions described in the original claims of this application are set forth below. [1] A solvent-based composition comprising: a reaction product produced by reacting a polyol with an aminopolycarboxylic acid compound; Isocyanate, a solvent; and a solvent-based composition. [2] The solvent-based composition according to [1], wherein the aminopolycarboxylic acid compound is an ethylenediaminetetraacetic acid compound. [3] The solvent-based composition according to [1] or [2], wherein the aminopolycarboxylic acid compound is selected from ethylenediaminetetraacetic anhydride, ethylenediaminetetraacetic acid, and combinations thereof. [4] The solvent-based composition according to any one of [1] to [3], wherein the reaction product has 0.03 to 10.0 weight percent of units derived from an aminopolycarboxylic acid compound, based on the total weight of the reaction product. [5] The solvent-based composition according to any one of [1] to [4], wherein the polyol has a weight average molecular weight of 300 to 12,000 g / mol. [6] The solvent-based composition according to any one of [1] to [5], wherein the solvent-based composition has an isocyanate index in the range of 0.9 to 1.6. [7] The solvent-based composition according to any one of [1] to [6], wherein the solvent is 10 weight percent to 80 weight percent of the solvent-based composition, based on the total weight of the reaction product, the isocyanate, and the solvent. [8] A laminate formed from the solvent-based composition according to any one of [1] to [7].
Claims
1. 1. A solvent-based adhesive composition comprising: a reaction product produced by reacting a polyol with an aminopolycarboxylic acid compound; Isocyanate, a solvent, the aminopolycarboxylic acid compound is ethylenediaminetetraacetic anhydride, the solvent-based adhesive composition has an isocyanate index in the range of 0.9 to 1.6; the polyol is a polyester polyol having a weight average molecular weight of 300 to 12,000 g / mol; the reaction product having 0.03 to 10.0 weight percent of units derived from an aminopolycarboxylic acid compound and having an OH group, based on the total weight of the reaction product; Solvent-based adhesive compositions.
2. 10. The solvent-based adhesive composition of claim 1, wherein the solvent is 10 to 80 percent by weight of the solvent-based composition, based on the total weight of the reaction product, the isocyanate, and the solvent.
3. A laminate formed from the solvent-based adhesive composition of claim 1 or 2.
Citation Information
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