Article carriers and blanks for article carriers

The article carriers with strategically spaced retention structures and separable blanks address the inefficiencies in existing cartons by enhancing stability and reducing material waste, providing efficient and secure packaging solutions for heavy items.

JP7807431B2Active Publication Date: 2026-01-27WESTROCK PACKAGING SYSTEMS LLC
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Patent Information

Application Number
JP2023507800
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2020-08-03
Filing Date
2021-08-03
Publication Date
2026-01-27
Estimated Expiration
2041-08-03

AI Technical Summary

Technical Problem

Existing cartons or carriers are inefficient in securely holding and transporting heavy items while minimizing material usage and waste, and there is a need for improved structural designs that enhance stability and efficiency.

Method used

The design of article carriers with strategically spaced article retention structures, allowing for secure holding of articles with maximum diameters, and the use of separable blanks with interlocking features to form carriers that accommodate multiple items efficiently.

Benefits of technology

The solution provides enhanced stability and secure holding of articles, reduces material usage, and minimizes waste by optimizing the spacing and structure of the carriers, thereby improving the efficiency and environmental impact of packaging solutions.

✦ Generated by Eureka AI based on patent content.

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Abstract

Aspects of the present disclosure relate to a package, a carrier (90) for packaging one or more articles (B, B1, B2), and a blank (10, 110, 210, 310A, 310B) for forming the carrier. The package includes an article carrier and one or more articles. The carrier includes a main panel (14) having at least two article retention structures for receiving the main panel and securing the main panel to respective articles. Each of the at least two article retention structures has a center. The centers C of the at least two article retention structures are spaced a distance from the centers of adjacent ones of the at least two article retention structures. The distance is greater than the maximum diameter of each of the at least two articles.
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Description

[Technical Field]

[0001] The present invention relates to article carriers and blanks for forming article carriers. More particularly, but not exclusively, the present invention relates to top-gripping type carriers having one or more apertures for receiving and holding articles therein. [Background technology]

[0002] In the packaging art, it is known to provide cartons for carrying multiple items. Cartons are well known in the art and are useful for allowing consumers to transport, store, and access groups of items for consumption. For cost and environmental considerations, such cartons or carriers should be formed from as little material as possible and minimize waste of formed materials as much as possible. Additional considerations include the strength of the carton and its suitability for holding and transporting heavy items. It is desirable that the contents of the carton be securely held within the carton.

[0003] It is known to provide top gripping article carriers having apertures formed in panels of the carrier for receiving and engaging the articles. Summary of the Invention [Problem to be solved by the invention]

[0004] SUMMARY OF THE INVENTION It is an object of the present invention to provide improvements in the field of cartons, which are typically formed from cardboard or the like. [Means for solving the problem]

[0005] A first aspect of the present invention provides an article carrier for packaging at least two articles, each having a maximum diameter. The carrier includes a main panel having at least two article retention structures for receiving the main panel and securing the main panel to each of the articles. Each of the at least two article retention structures has a center. The centers of the at least two article retention structures are spaced a distance from the center of an adjacent one of the at least two article retention structures. The distance is greater than the maximum diameter of each of the at least two articles.

[0006] A second aspect of the present invention provides a package including an article carrier and at least two articles, each of which has a maximum diameter. The carrier includes a main panel having at least two article retention structures for receiving the main panel and securing the main panel to each of the articles. Each of the at least two article retention structures has a center. The centers of the at least two article retention structures are spaced a distance from the center of an adjacent one of the at least two article retention structures. The distance is greater than the maximum diameter of each of the at least two articles.

[0007] A third aspect of the present invention provides a blank for forming at least two article carriers. The blank comprises at least two separable, interlocking carrier blanks, each carrier blank comprising a plurality of article retention structures. Each of the plurality of article retention structures is configured to accommodate an article having a maximum diameter and has a center. The center of each article retention structure in a first carrier blank is spaced a first distance from the center of an adjacent article retention structure in the first carrier blank. The center of each article retention structure in a second carrier blank is spaced a first distance from the center of an adjacent article retention structure in the second carrier blank. The center of each article retention structure in the first carrier blank is spaced a second distance from the center of an adjacent article retention structure in the second carrier blank. The first distance is greater than the maximum diameter of the article to be accommodated, and the second distance is equal to or greater than the first distance.

[0008] A fourth aspect of the present invention provides a carrier comprising at least two separable article carriers. Each article carrier comprises a plurality of article retaining structures. Each of the plurality of article retaining structures is configured to accommodate an article having a maximum diameter and has a center. The center of each article retaining structure in a first article carrier is spaced a first distance from the center of an adjacent article retaining structure in the first article carrier. The center of each article retaining structure in a second article carrier is spaced a first distance from the center of an adjacent article retaining structure in the second article carrier. The center of an article retaining structure in the first article carrier is spaced a second distance from the center of an adjacent article retaining structure in the second article carrier. The first distance is greater than the maximum diameter of the article to be accommodated, and the second distance is equal to or greater than the first distance.

[0009] A fifth aspect of the present invention provides a package comprising at least two separable article carriers, each carrying at least two articles. Each article carrier comprises a plurality of article retaining structures. Each of the plurality of article retaining structures is configured to accommodate articles having a maximum diameter and has a center. The center of each article retaining structure in a first article carrier is spaced a first distance from the center of an adjacent article retaining structure in the first article carrier. The center of each article retaining structure in a second article carrier is spaced a first distance from the center of an adjacent article retaining structure in the second article carrier. The center of an article retaining structure in the first article carrier is spaced a second distance from the center of an adjacent article retaining structure in the second article carrier. The first distance is greater than the maximum diameter of the articles to be accommodated, and the second distance is equal to or greater than the first distance.

[0010] Optionally, the difference between the second distance and the maximum diameter of the article is at least twice as great as the difference between the first distance and the maximum diameter of the article.

[0011] A sixth aspect of the present invention provides an article carrier for packaging at least two articles. The article carrier has an engagement panel with a plurality of article retention structures. Each article retention structure includes an aperture and a series of annular tabs disposed around the aperture. The series of annular tabs are interrupted by a first recess and a second recess. The first recess of a first of the plurality of article retention structures is aligned with the first recess of a second of the plurality of article retention structures disposed adjacent to the first of the plurality of article retention structures. The second recess of the first of the plurality of article retention structures is aligned with the second recess of a third of the plurality of article retention structures disposed adjacent to the first of the plurality of article retention structures.

[0012] Optionally, a first item retaining structure of the plurality of item retaining structures has a first center, and a second item retaining structure of the plurality of item retaining structures has a second center, the first center and the second center define a first imaginary line, the first imaginary line bisects a first recess of the first item retaining structure and the second item retaining structure of the plurality of item retaining structures.

[0013] Optionally, a third item retaining structure of the plurality of item retaining structures has a third center, and the first center and the third center C define a second imaginary line, the second imaginary line bisects the second recess of the first item retaining structure and the third item retaining structure of the plurality of item retaining structures.

[0014] Optionally, the second overhead line is perpendicular to the first overhead line.

[0015] A seventh aspect of the present invention provides a blank for forming an article carrier. The blank includes an engagement panel having a plurality of item retention structures. Each item retention structure includes an aperture and a series of annular tabs disposed around the aperture. The series of annular tabs are interrupted by a first recess and a second recess. The first recess of a first item retention structure of the plurality of item retention structures is aligned with the first recess of a second item retention structure of the plurality of item retention structures disposed adjacent to the first item retention structure of the plurality of item retention structures. The second recess of the first item retention structure of the plurality of item retention structures is aligned with the second recess of a third item retention structure of the plurality of item retention structures disposed adjacent to the first item retention structure of the plurality of item retention structures.

[0016] Within the scope of this application, it is anticipated or intended that the various aspects, embodiments, examples, features, and alternatives set forth in the preceding paragraphs, claims, and / or the following description and drawings may be considered independently or in any combination thereof.

[0017] A feature or element described in relation to or in connection with one embodiment is applicable to all embodiments unless there is an incompatibility of the feature. One or more features or elements from one embodiment may be incorporated or combined with any of the other embodiments disclosed herein, and the feature or element extracted from said one embodiment may be provided in addition to or instead of one or more features or elements of said other embodiments.

[0018] A feature of an embodiment or combination of features of an embodiment disclosed herein may be extracted independently of other features of that embodiment. Alternatively, a feature of an embodiment or combination of features of an embodiment may be omitted from that embodiment.

[0019] Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings. [Brief explanation of the drawings]

[0020] [Figure 1] 1 is a plan view from above of a blank for forming a carrier according to a first embodiment; FIG. [Figure 2] 2 is a plan view from below of a carrier formed from the blank of FIG. 1; FIG. [Figure 3] 3 is a top perspective view of a package formed from the carrier of FIG. 2. [Figure 4] FIG. 10 is a plan view from above of a blank for forming a carrier according to a second embodiment. [Figure 5] FIG. 10 is a plan view from above of a blank for forming a carrier according to a third embodiment. [Figure 6] 6 is a top perspective view of a package formed from the carrier of FIG. 5. [Figure 7] FIG. 10 is a plan view from above of a single-blank device consisting of a pair of joined blanks each forming a carrier according to a fourth embodiment. [Figure 8A]1A and 1B are plan and side views of a pair of first articles for use with the blanks and carriers of the present disclosure. [Figure 8B] 1A and 1B are plan and side views of a pair of second articles for use with the blanks and carriers of the present disclosure. [Figure 8C] FIG. 10 is a side view of a third article for use with the blanks and carriers of the present disclosure. DETAILED DESCRIPTION OF THE INVENTION

[0021] Detailed descriptions of specific embodiments of packages, blanks, and carriers are disclosed herein. It will be understood that the disclosed embodiments are merely examples of ways in which certain aspects of the present invention may be implemented and do not represent a comprehensive list of all ways in which the present invention may be embodied. The word "exemplary" is used herein inclusively to refer to embodiments that serve as an example, illustration, model, or pattern. Indeed, it will be understood that the packages, blanks, and carriers described herein may be embodied in various and alternative forms. The figures are not necessarily to scale, and some features may be exaggerated or minimized to show details of particular components. Well-known components, materials, or methods have not necessarily been described in great detail to avoid obscuring the disclosure. Any specific structural and functional details disclosed herein should not be construed as limiting, but merely as a basis for the claims and merely as a representative basis for teaching those skilled in the art how to variously utilize the present invention.

[0022] Referring to Figure 1, there is shown a plan view of a blank 10 from which a carton or carrier 90, as shown in Figure 2, can be formed. The carton or carrier 90 is for containing and carrying a group of primary products, such as, but not limited to, bottles or cans, hereafter referred to as Item B, as shown in Figure 3. The blank 10 forms a secondary package for packaging at least one primary product container or package.

[0023] 4, there is shown a plan view of a blank 110 from which a carton or carrier (not shown) can be formed. The carton or carrier is for containing and carrying a group of primary products, such as, but not limited to, bottles or cans, hereafter referred to as articles B, B1, and B2. The blank 110 forms a secondary package for packaging at least one primary product container or primary product package.

[0024] Referring to Figure 5, there is shown a plan view of a blank 210 from which a carton or carrier 290 as shown in Figure 6 can be formed. The carton or carrier 290 is for containing and carrying a group of primary products, such as, but not limited to, bottles or cans, hereafter referred to as item B2, as shown in Figure 6. The blank 210 forms a secondary package for packaging at least one primary product container or primary product package.

[0025] 7, a plan view of a single blank device is shown, consisting of a pair of joined blanks 310A, 310B. Each of the blanks 310A, 310B is capable of forming a carton or carrier (not shown) for containing and carrying a group of primary products, such as, but not limited to, bottles or cans, hereafter referred to as articles B, B1, B2. The blanks 310A, 310B each form a secondary package for packaging at least one primary product container or primary product package.

[0026] In the embodiments detailed herein, the terms "carton" and "carrier" refer to a container for engaging and carrying articles, such as a primary product container, for non-limiting purposes of describing various features of the present invention. It is anticipated that the teachings of the present invention are applicable to a variety of product containers, which may or may not be tapered and / or cylindrical. Exemplary containers include bottles (e.g., metal bottles, glass bottles, or plastic bottles), cans (e.g., aluminum cans), tin cans, pouches, packets, etc.

[0027] Blanks 10, 110, 210, 310A, 310B are formed from a suitable substrate sheet. As used herein, the term "suitable substrate" should be understood to include any type of foldable sheet material, such as cardboard, corrugated cardboard, cardboard, plastic, and combinations thereof. It should be understood that one or more blanks may be used, as appropriate, for example, to provide a carrier structure, as described in more detail below.

[0028] The packaging structures or cartons 90, 290 described herein may be formed from a sheet material, such as cardboard, which may be made from or coated with several materials to enhance its strength. One example of such a sheet material is the tear-resistant NATRALOCK® cardboard made by WestRock. It should be noted that the tear-resistant material may be formed from two or more layers to help improve the tear resistance of the package. Typically, one surface of the sheet material may have different characteristics from the other surface. For example, the surface of the sheet material facing outward from the finished package may have a particularly high smoothness or may have a coating, such as a clay coating or other surface treatment, to achieve excellent printability. Meanwhile, the surface of the sheet material facing inward may be coated, layered, or treated or otherwise prepared to achieve properties such as tear resistance, excellent adhesive performance, heat sealability, or other desirable functional properties.

[0029] In the illustrated embodiment, blanks 10, 110, 210, 310A, 310B are configured to form a carton or carrier 90 for packaging an example configuration of exemplary articles B, B1, B2 as shown in Figures 8A, 8B, and 8C.

[0030] In the embodiment shown in FIGS. 1-3, the configuration is a 2×3 matrix or array. In the illustrated embodiment, two rows of three items B are provided, and the items B are cans, as shown in FIG. 8C. In the embodiment shown in FIG. 4, blank 110 is configured to receive items B, B1, and B2 in a 2×2 matrix or array. In the embodiment shown in FIGS. 5 and 6, the configuration is a 2×4 matrix or array, and in the illustrated embodiment, two rows of four items B2 are provided, and the items B2 are beverage cans, as shown in FIG. 8B. In the embodiment shown in FIG. 7, a single-blank device is provided, consisting of a pair of interlocked blanks 310A, 310B, each configured to receive items B, B1, and B2 in a 2×2 matrix or array. The pair of blanks 310A, 310B can be simultaneously applied to a group of items B, B1, and B2 formed into a 2×4 matrix or array.

[0031] Alternatively, blanks 10, 110, 210, 310A, 310B can be configured to form carriers for packaging other types, numbers, and sizes of items and / or for packaging items in different configurations or arrangements.

[0032] The embodiments of Figures 5 and 7 are configured to accommodate a smart or slim design beverage can, which may have a capacity of 250 ml. Item B2 is of substantially the same diameter across its entire height. In Figure 8B, an example item B2 is shown, which has a maximum diameter or maximum transverse dimension D BS (diameter D BS (The dimension may be about 53 mm.) The article B2 has an upper portion or top closure T, which has a diameter or transverse dimension D NS (diameter D NS may be approximately 2 inches or 50.8 mm).

[0033] The embodiment of Figure 4 is configured to accommodate a smart or slim design beverage can, which may have a capacity of 330 ml. Item B2 is of substantially the same diameter across its entire height. In Figure 8B, an example item B2 is shown, which has a maximum diameter or maximum lateral dimension D BS (diameter D BS (The dimension may be 2.25 inches or about 58 mm.) Article B2 has an upper portion or top closure T, which has a diameter or transverse dimension D NS (diameter D NS may be approximately 2.125 inches or 54.8 mm).

[0034] Neck N S may form an outwardly projecting flange, i.e., may include an undercut for engaging the carrier. The top closure T may be attached to a sidewall of article B2 to form a seam or "lip" C, which may form a flange F. In some embodiments, the top closure and main body M of article B2 may be joined together. S The change in diameter between is less than 7 mm, may be less than 5 mm, and optionally is less than 4 mm.

[0035] The terms "smart" or "slim" are used herein to refer to item B2, where item B2 is comprised of a top closure T that engages carrier 290 and a main body M of item B2. S There is little or no lateral variation between Article B2 and Article B1. Article B2 has substantially parallel sides or a substantially uniform diameter.

[0036] The embodiment of Figures 1-3 is configured to accommodate a 400 gram (411 ml capacity) food can. In Figure 8C, an example item B is illustrated, which has a maximum diameter or transverse dimension D B (diameter D MAX (The maximum diameter or transverse dimension D may be about 2.96 inches or about 75 mm). MAXor upper and lower end closures.

[0037] In alternative embodiments, the blanks 10, 110, 210, 310 may be configured to accommodate standard beverage cans, such as 12 ounce (355 ml) cans. In FIG. 8A, an example article B1 is illustrated, which has a maximum diameter or transverse dimension D B (diameter D B (The diameter or transverse dimension D may be about 2.6 inches or about 66 mm). N (diameter D N In some embodiments, the change in diameter between the top closure and the main body M of article B1 is greater than 7 mm, and may be 10 mm or more, and optionally at least 12 mm.

[0038] 1, there is shown a blank 10 comprised of a pair of main panels 12, 14. The main panels 12, 14 comprise a first main panel 12 for forming the upper layer of the top wall or mating panel of a carrier 90 (see FIG. 2), and a second main panel 14 for forming the lower layer of the top wall or mating panel. The first main panel 12 is hinged to the second main panel 14 by a hinge connection in the form of a fold line 13.

[0039] The first main panel 12 includes at least one item retention structure. In the embodiment of Figures 1 and 2, the first main panel 12 includes a plurality of item retention structures, specifically six item retention structures arranged in a 2x3 matrix or array. Each of the item retention structures includes an aperture A1, A2. The item retention structures in the first row are configured with a first aperture A1, and the item retention structures in the second row are configured with a second aperture A2.

[0040] Each item retaining structure includes an item receiving opening partially defined by a respective one of a first aperture A1 and a second aperture A2.

[0041] Each of the item retention structures is substantially similar in construction and will therefore be described in detail with reference to the first row of item retention structures.

[0042] The aperture A1 is located on a first imaginary circle N CE or the first imaginary circle N CE The first imaginary circle N CE has a first radius.

[0043] Each item retention structure includes a plurality of tines T disposed along the periphery or periphery of each item receiving opening.

[0044] Teeth T are formed in the main panel 12 around the periphery of the aperture A1.

[0045] Each tooth T includes an engaging edge or tooth edge E1. Each tooth edge E1 may be arcuate. The tooth edge E1 may be defined by an arc or portion of a circle. In some embodiments, the tooth edge E1 is located within a first imaginary circle N of the aperture A1. CE The second radius is greater than the first radius.

[0046] The first main panel 12 includes breaks C1, C2, C3, C4, C5, C6, C7, C8, C9 in the form of recesses or cutouts, which are substantially "U" shaped and each extend through a second imaginary circle N CR A second imaginary circle N is defined. CR has a third radius.

[0047] The breaks C1, C2, C3, C4, C5, C6, C7, C8, and C9 are located within a first imaginary circle N defined by the engaging edge E1 of the tooth T. CE Extending radially outward from

[0048] Each of these teeth T is at least partially defined by a pair of breaks C1, C2, C3, C4, C5, C6, C7, C8, and C9. The breaks C1, C2, C3, C4, C5, C6, C7, C8, and C9 are defined by a first imaginary circle N CE forming a relief element extending radially away from the center of the

[0049] The radius of curvature of the engaging edge E1 of the tooth T may be substantially greater than the radius of curvature of the breaks C1, C2, C3, C4, C5, C6, C7, C8, C9.

[0050] The outermost part of these broken portions C is a second imaginary circle N CR Define a second imaginary circle N CR is the first imaginary circle N defined by the apertures A1 and A2. CE The second imaginary circle N is concentric with CR The third radius of the first imaginary circle N defined by the apertures A1 and A2 is CE A gap, space, or distance is greater than the first radius of the first imaginary circle N CE and the second imaginary circle N CR and this gap, space, or distance may be considered the depth or radial dimension of the breaks C1, C2, C3, C4, C5, C6, C7, C8, C9.

[0051] Optionally, a second imaginary circle N defined by breaks C1, C2, C3, C4, C5, C6, C7, C8, C9 CR is configured to be substantially the same as or slightly larger than the circle defined by the rim, edge, or top end of the item B, B1, B2 that is to be received therein, i.e., the diameter D of the rim, edge, or top end of item B (see FIG. 8C) MAX is substantially equal to or slightly less than twice the third radius.

[0052] The second main panel 14 includes a plurality of third apertures A3, A4, with the embodiment of Figure 1 including six third apertures A3, A4 arranged in a 2x3 matrix or array. Each of the third apertures A3, A4 is configured to be disposed in registration with a respective one of the first apertures A1 or second apertures A2 of the item retention structure in the first main panel 12. The radii of the third apertures A3, A4 are defined by an imaginary circle N CR The diameter d1 of the third apertures A3 and A4 may be substantially equal to or greater than the diameter D of the end closure of the article B. MAX It may be substantially equal to or greater than that.

[0053] The second major panel 14 is configured to be disposed in a face-to-face relationship with the first major panel 12 .

[0054] The first main panel 12 may optionally include a first handle structure H1. The first handle structure H1 may include a pair of handle openings. Each handle opening may be defined by a tab 60 stamped from the first main panel 12, each tab 60 defined by a cut or tear line 63 and hinged to the first main panel 12 by a fold line 61. One of the pair of handle openings is located in the center of the area between a first pair of item retention structures and a second pair of adjacent item retention structures. The other of the pair of handle openings is located in the center of the area between the second pair of item retention structures and a third pair of item retention structures disposed adjacent to the second pair of item retention structures. Each of the tabs 60 may include a pair of diverging fold lines extending substantially from the fold line 61.

[0055] The second main panel 14 may optionally include a second handle structure H2. The second handle structure H2 may include a pair of second handle openings. Each second handle opening is configured to be aligned with one of the pair of handle openings of the first handle structure H1. Each second handle opening may be defined by a tab 62 stamped from the second main panel 14 having a structure substantially similar to the tab 60 of the first handle structure H1.

[0056] The blank 10 is formed into the carrier 90 by folding the second major panel 14 relative to the first major panel 12 about the fold line 13 as indicated by the directional arrow F1 in FIG.

[0057] Carrier 90 includes item receiving openings A1 / A4, A2 / A3, with a first row of item receiving openings A1 / A4 and a second row of item receiving openings A2 / A3. The centers of item receiving openings A1 / A4 in the first row are spaced apart by a distance S1, and the centers of item receiving openings A2 / A3 in the second row are similarly spaced apart.

[0058] Distance S1 is the maximum diameter D of item B. MAX , so that the articles B are spaced apart from one another when loaded into the carrier 90, as best seen in Figure 3. The sidewalls of each article B are spaced apart from the sidewalls of adjacent articles B.

[0059] Referring now to Figure 4, a further embodiment of the present disclosure is shown. In the illustrated second embodiment, like numerals are used, where possible, to indicate like parts, but are expressed as three digits beginning with "1" to indicate that these features belong to the second embodiment. This further embodiment shares many features in common with the first embodiment, and therefore only the differences from the embodiment shown in Figures 1-3 will be described in further detail.

[0060] FIG. 4 illustrates a second embodiment, showing a blank 110 with a main panel 112 for forming the top wall or engagement panel of a carrier (not shown).

[0061] The main panel 112 may include at least one item retention structure RT1. In the embodiment of Figure 4, the main panel 112 includes a plurality of item retention structures RT1, specifically four item retention structures RT1 arranged in a 2x2 matrix or array. The main panel 112 includes two columns of item retention structures RT1, each column including two item retention structures RT1. The main panel 112 includes two rows of item retention structures RT1, each row including two item retention structures RT1. Each of the item retention structures RT1 may include an aperture A1, A2, A3, A4.

[0062] The article retaining structures RT1 in the same row are spaced apart from each other by a first distance D1.

[0063] The article retaining structures RT1 in the same row are spaced apart from each other by a second distance D2.

[0064] In one example, the distance D1 may be 5 mm and the second distance D2 may be 6.3 mm.

[0065] The item retaining structure RT1 includes an item receiving opening defined in part by apertures A1, A2, A3, and A4.

[0066] The item retaining structure RT1 includes a plurality of teeth 146, 144 disposed around the periphery of the apertures A1, A2, A3, A4. The plurality of teeth 146, 144, or at least the free edges of the teeth, may define or approximate an imaginary circle having a diameter d1.

[0067] Apertures A1, A2, A3, and A4 have a width dimension d1. The article receiving opening has a width or diameter d2. The diameter d2 of the article receiving opening is greater than the diameter d1 of the imaginary circle or apertures A1, A2, A3, and A4.

[0068] The plurality of teeth 146, 144 are hinged to the main panel 112 by a fold line that may be defined by a plurality of cut lines 142, 154. The plurality of cut lines 142, 154 may define a circle or may approximate a circle.

[0069] The item retention structure RT1 includes a plurality of first teeth or full teeth 146 arranged around the apertures A1, A2, A3, and A4. Each of the plurality of first teeth 146 includes an engagement edge E1 on opposite sides of a hinged edge. The engagement edge E1 is defined by a linear portion of the cut lines defining the apertures A1, A2, A3, and A4. Each engagement edge E1 defines a portion of a hexagon. The illustrated embodiment includes thirteen first teeth 146 that together define a majority of the hexagon. Each first tooth 146 includes a pair of side edges defined by cut lines 148, 140 extending radially outward from a respective corner of the hexagon, i.e., from a respective corner between a pair of adjacent linear portions of the cut lines defining the apertures A1, A2, A3, and A4. The cut lines 148, 140 are divergently disposed relative to one another and define a first angle therebetween, which may be approximately 22.5°.

[0070] The item retaining structures RT1 include a plurality of first circumferential cut lines 154. Each of the plurality of first circumferential cut lines 154 is aligned with one of the radial cut lines 148, 140 such that one of the radial cut lines 148, 140, or an imaginary extension thereof, bisects each of the plurality of first circumferential cut lines 154.

[0071] Each of the plurality of first circumferential cut lines 154 is spaced from one of the radial cut lines 148, 140 that bisects the first circumferential cut line 154 to define a connecting nick or bridge portion between a pair of adjacently disposed teeth 146, 144.

[0072] Each of the plurality of first circumferential cut lines 154 may have a linear shape.

[0073] The item retaining structures RT1 include a plurality of second circumferential cut lines 142. Each of the plurality of second circumferential cut lines 142 is disposed between and spaced apart from a pair of the plurality of first circumferential cut lines 154 to define a pair of connecting nicks or bridge portions between each tooth 146, 144 and the main panel 112. The pair of connecting nicks or bridge portions forms a hinged or foldable connection between each tooth 146, 144 and the main panel 112.

[0074] Each of the plurality of second circumferential cut lines 142 may have a linear shape.

[0075] In alternative embodiments, each of the plurality of first circumferential cut lines 154 may be arcuate or curved. The first circumferential cut line 154 may have a radius of curvature equal to half the diameter d2 of the article receiving opening. The first circumferential cut line 154 may have a radius of curvature greater than half the diameter d1 of the apertures A1, A2, A3, and A4.

[0076] In alternative embodiments, each of the plurality of second circumferential cut lines 142 may be arcuate or curved. The second circumferential cut lines 142 may have a radius of curvature equal to half the diameter d2 of the article-receiving opening. The second circumferential cut lines 142 may have a radius of curvature greater than half the diameter d1 of the apertures A1, A2, A3, and A4.

[0077] When the first circumferential cut line 142 and the second circumferential cut line 154 are straight, they may be considered to define portions of an infinite radius circle.

[0078] In the illustrated embodiment, the radius of curvature of each of the plurality of second circumferential cut lines 142 is equal to the radius of curvature of each of the plurality of first circumferential cut lines 154, although in other embodiments the radii of curvature may be different.

[0079] Optionally, the plurality of teeth 146, 144 are interrupted by recesses or breaks 156. The recesses 156 are located on an overhead line xx. The overhead line xx extends radially from the center C of the apertures A1, A2, A3, A4 and passes through the center of the recesses 156. The overhead line xx may extend in a direction transverse to the papermaking direction of the blank 110. This first overhead line xx is oriented perpendicular to the papermaking direction. The first overhead line xx extends in the longitudinal direction of the blank 110.

[0080] The recess 156 is dimensioned to occupy a first circular arc defined by a minor arc. This minor arc is defined in part by a first minor arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a first partial tooth 144 disposed adjacent a first side of the recess 156, and in part by a second minor arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a second partial tooth 144 disposed adjacent a second, opposite side of the recess 156. The first and second minor arc imaginary lines define a second angle therebetween. The second angle may be within a range of 35° to 50°, and may be approximately 45°. The first and second minor arc imaginary lines define a major arc along which the teeth 146, 144 are disposed or positioned.

[0081] The centers C of the item retaining structures RT1 are spaced apart by a distance S1. This distance S1 is equal to or less than the maximum diameter D of the item B2. BS and the spacing between adjacent items B2. In one example, S1=D BS +2.5mm.

[0082] The blank 110 may include an optional handle structure H. The handle structure H may include a handle opening disposed in a central region between a first pair of adjacent item retaining structures RT1 and a second pair of adjacent item retaining structures RT1. The handle opening may be substantially diamond-shaped, although other shapes, such as, but not limited to, a square, may also be used. The handle opening may be defined by a plurality of tabs; in the illustrated embodiment, four tabs are each substantially triangular-shaped and hinged to the main panel 112 by a hinge connection in the form of a fold line. Each tab may include an additional fold line positioned to truncate the top end of the triangular-shaped tab.

[0083] Referring now to Figure 5, a further embodiment of the present disclosure is shown. In the illustrated third embodiment, like numerals are used to indicate like parts where possible, but are expressed as three digits beginning with a "2" to indicate that these features belong to the third embodiment. This further embodiment shares many features in common with the first and second embodiments, and therefore only the differences from the embodiment shown in Figures 1-4 will be described in detail.

[0084] FIG. 5 illustrates a third embodiment, showing a blank 210 with a main panel 212 for forming the top wall or engagement panel of a carrier 290 as shown in FIG.

[0085] The main panel 212 may include at least one item retention structure RT1, RT2. In the embodiment of Figures 5 and 6, the main panel 212 includes a plurality of item retention structures RT1, RT2, specifically eight item retention structures RT1, RT2 arranged in a 4x2 matrix or array. The main panel 212 includes two columns of item retention structures RT1, RT2, each column including four item retention structures RT1, RT2. The main panel 212 includes four rows of item retention structures RT1, RT2, each row including two item retention structures RT1, RT2. Each of the item retention structures RT1, RT2 may include an aperture A1, A2, A3, A4, A5, A6, A7, A8.

[0086] The blank 210 includes four first item support structures RT1. These first item support structures RT1 are located adjacent to the ends of the main panel 112. The blank 210 includes four second item support structures RT2. These second item support structures RT2 are located between a first pair of first item support structures RT1 disposed near the first end of the main panel 212 and a second pair of first item support structures RT1 disposed near the second end of the main panel 212. Herein, the second item support structures RT2 are also referred to as intermediate item support structures RT2. Herein, the first item support structures RT1 are also referred to as end item support structures RT1.

[0087] The item retaining structures RT1, RT2 in the same row are spaced apart from each other by a distance d3.

[0088] The article retaining structures RT1, RT2 in the same row are spaced apart from each other by a distance d4.

[0089] The first article holding structures RT1 each have substantially the same structure.

[0090] Each first item retaining structure RT1 includes an item receiving opening partially defined by an aperture A1, A2, A7, A8, respectively.

[0091] Each first article retaining structure RT1 includes a plurality of teeth 246, 244 disposed around the periphery of apertures A1, A2, A7, and A8, respectively. The plurality of teeth 246, 244, or at least the free edges of the teeth, may define or approximate an imaginary circle having a diameter d1.

[0092] Each aperture A1, A2, A7, A8 has a width dimension d1. The article receiving opening has a width or diameter d2. The diameter d2 of the article receiving opening is greater than the width dimension or diameter d1 of the imaginary circle or aperture A1, A2, A7, A8.

[0093] The plurality of tines 246, 244 are hinged to the main panel 212 by a fold line that may be defined by a plurality of cut lines 242, 254. The plurality of cut lines 242, 254 may define a circle or may approximate a circle.

[0094] Each first item retaining structure RT1 includes a plurality of first teeth or full teeth 246 disposed around a respective aperture A1, A2, A7, or A8. Each of the plurality of first teeth 246 includes an engagement edge E1 on opposite sides of a hinged edge. The engagement edge E1 is defined by a linear portion of the cut line defining the aperture A1, A2, A7, or A8. Each engagement edge E1 defines a portion of a hexagon. The illustrated embodiment includes ten first teeth 246 that together define a majority of the hexagon. Each tooth 246 includes a pair of side edges defined by cut lines 248, 240 extending radially outward from a respective corner of the hexagon, i.e., from a respective corner between a pair of adjacent linear portions of the cut lines defining the apertures A1, A2, A7, or A8. The cut lines 248, 240 are divergently disposed relative to one another and define a first angle therebetween, which may be approximately 22.5°.

[0095] Each first item retaining structure RT1 includes a plurality of first circumferential cut lines 254. Each of the plurality of first circumferential cut lines 254 is aligned with one of the radial cut lines 248, 240 such that one of the radial cut lines 248, 240, or an imaginary extension thereof, bisects a respective one of the plurality of first circumferential cut lines 254.

[0096] Each of the plurality of first circumferential cut lines 254 is spaced from one of the radial cut lines 248, 240 that bisects the first circumferential cut line 254 to define a connecting nick or bridge portion between a pair of adjacently disposed teeth 246, 244.

[0097] Each of the plurality of first circumferential cut lines 254 may have a linear shape.

[0098] Each first item retaining structure RT1 includes a plurality of second circumferential cut lines 242. Each of the plurality of second circumferential cut lines 242 is disposed between and spaced apart from a pair of the plurality of first circumferential cut lines 254 to define a pair of connecting nicks or bridge portions between each tooth 246, 244 and the main panel 212. The pair of connecting nicks or bridge portions forms a hinged or foldable connection between each tooth 246, 244 and the main panel 212.

[0099] Each of the plurality of second circumferential cut lines 242 may have a linear shape.

[0100] In alternative embodiments, each of the plurality of first circumferential cut lines 254 may be arcuate or curved. The first circumferential cut line 254 may have a radius of curvature equal to half the diameter d2 of the article-receiving opening. The first circumferential cut line 254 may have a radius of curvature greater than half the diameter d1 of the apertures A1, A2, A7, and A8.

[0101] In alternative embodiments, each of the plurality of second circumferential cut lines 242 may be arcuate or curved. The second circumferential cut lines 242 may have a radius of curvature equal to half the diameter d2 of the article-receiving opening. The second circumferential cut lines 242 may have a radius of curvature greater than half the diameter d1 of the apertures A1, A2, A7, and A8.

[0102] When the first circumferential cut line 242 and the second circumferential cut line 254 are straight, they can be considered to define portions of an infinite radius circle.

[0103] In the illustrated embodiment, the radius of curvature of each of the plurality of second circumferential cut lines 242 is equal to the radius of curvature of each of the plurality of first circumferential cut lines 254, although in other embodiments the radii of curvature may be different.

[0104] Optionally, the plurality of teeth 246, 244 are interrupted by a first recess or break 256B. The first recess 256B is located on a first imaginary line yy. The first imaginary line yy extends radially from the center C of the apertures A1, A2, A7, and A8 and passes through the center of the first recess 256B. The first imaginary line yy may extend in a direction transverse to the papermaking direction of the blank 210. The first imaginary line yy is oriented perpendicular to the papermaking direction. The first imaginary line yy extends in the longitudinal direction of the blank 210.

[0105] Optionally, the plurality of teeth 246, 244 are interrupted by a second recess or break 256C. The second recess 256C is located on a second overhead line xx. The second overhead line xx extends radially from the center C of the apertures A1, A2, A7, and A8 and passes through the center of the second recess 256C. The second overhead line xx may extend along the papermaking direction of the blank 210. The overhead line xx is oriented parallel to the papermaking direction. The overhead line xx extends laterally, i.e., laterally, of the blank 210.

[0106] The first recess 256B is sized to occupy a first circular arc defined by a first sub-arc. This first sub-arc is defined in part by a first sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a first partial tooth 244 disposed adjacent a first side of the first recess 256B, and in part by a second sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a second partial tooth 244 disposed adjacent a second, opposite side of the first recess 256B. The first sub-arc imaginary line and the second sub-arc imaginary line define a second angle therebetween. The second angle may be within a range of 35° to 50°, and may be approximately 45°.

[0107] The second recess 256C is sized to occupy a second circular arc defined by a second sub-arc. This second sub-arc is defined in part by a third sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a third partial tooth 244 disposed adjacent to a first side of the second recess 256C, and in part by a fourth sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a fourth partial tooth 244 disposed adjacent to a second, opposite side of the second recess 256C. The third sub-arc imaginary line and the fourth sub-arc imaginary line define a third angle therebetween. The third angle may be within a range of 35° to 50°, and may be approximately 45°.

[0108] The first and fourth segmental lines define a main or first toothed segment, which defines a third arc, which is occupied by the teeth 246, 244. That is, the teeth 246, 244 are disposed along the third arc in the peripheral regions of the apertures A1, A2, A7, A8.

[0109] The second and third segment overhead lines define a third sub-segment or second toothed segment, and the second toothed segment defines a fourth arc, which is occupied by the teeth 246, 244. That is, the teeth 246, 244 are disposed along the fourth arc in the peripheral regions of the apertures A1, A2, A7, A8.

[0110] Each of the second article retaining structures RT2 is substantially similar in structure.

[0111] Each second item retaining structure RT2 includes an item receiving opening partially defined by an aperture A3, A4, A5, A6, respectively.

[0112] Each second article retaining structure RT2 includes a plurality of teeth 246, 244 disposed around a respective aperture A3, A4, A5, A6, the plurality of teeth 246, 244, or at least the free edges of the teeth, may define or approximate a second imaginary circle.

[0113] The plurality of tines 246, 244 are hinged to the main panel 212 by a fold line that may be defined by a plurality of cut lines 242, 254. The plurality of cut lines 242, 254 may define a circle or may approximate a circle.

[0114] Each aperture A3, A4, A5, and A6 includes a plurality of first or full teeth 246 disposed around the periphery of the aperture A3, A4, A5, and A6. Each of the plurality of first teeth 246 includes an engagement edge E1 on opposite sides of the hinged edge. The engagement edge E1 is defined by a linear portion of the cut line defining the aperture A3, A4, A5, and A6. Each engagement edge E1 defines a portion or side of a hexagon. The illustrated embodiment includes seven first teeth 246 that together define a majority of the hexagon. Each tooth 246 includes a pair of side edges defined by cut lines 248, 240 extending radially outward from a respective corner of the hexagon, i.e., from a respective corner between a pair of adjacent linear portions of the cut lines defining the aperture A3, A4, A5, and A6. The cut lines 248, 240 are oriented divergently relative to one another and define an angle therebetween, which may be approximately 22.5°.

[0115] Each second item retaining structure RT2 includes a plurality of first circumferential cut lines 254. Each of the plurality of first circumferential cut lines 254 is aligned with one of the radial cut lines 248, 240 such that one of the radial cut lines 248, 240, or an imaginary extension thereof, bisects a respective one of the plurality of first circumferential cut lines 254.

[0116] Each of the plurality of first circumferential cut lines 254 is spaced from one of the radial cut lines 248, 240 that bisects the first circumferential cut line 254 to define a connecting nick or bridge portion between a pair of adjacently disposed teeth 246, 244. The connecting nick or bridge portion is disposed near the base of the teeth 246.

[0117] Each of the plurality of first circumferential cut lines 254 may have a linear shape.

[0118] Each second item retaining structure RT2 includes a plurality of second circumferential cut lines 242. Each of the plurality of second circumferential cut lines 242 is disposed between and spaced apart from a pair of the plurality of first circumferential cut lines 254 to define a pair of connecting nicks or bridge portions between each tooth 246, 244 and the main panel 212. The pair of connecting nicks or bridge portions forms a hinged or foldable connection between each tooth 246, 244 and the main panel 212.

[0119] Each of the plurality of second circumferential cut lines 242 may be a straight line.

[0120] The plurality of teeth 246, 244 are interrupted by a first recess or break 256B, a second recess or break 256C, and a third recess or break 256A. The first recess 256B and the third recess 256A are each located on a first imaginary line yy. The first imaginary line yy extends radially from the center C of the second aperture A3 and passes through the center of each of the first recess 256B and the third recess 256A.

[0121] The first recess 256B is sized to occupy a first circular arc defined by a first sub-arc. This first sub-arc is defined in part by a first sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a first partial tooth 244 disposed adjacent a first side of the first recess 256B, and in part by a second sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a second partial tooth 244 disposed adjacent a second, opposite side of the first recess 256B. The first sub-arc imaginary line and the second sub-arc imaginary line define an angle therebetween. This angle may be in the range of 35° to 50°, and may be approximately 45°.

[0122] The second recess 256C is sized to occupy a second circular arc defined by a second sub-arc. This second sub-arc is defined in part by a third sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a third partial tooth 244 disposed adjacent a first side of the second recess 256C, and in part by a fourth sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of a fourth partial tooth 244 disposed adjacent a second, opposite side of the second recess 256C. The third sub-arc imaginary line and the fourth sub-arc imaginary line define an angle therebetween. This angle may be in the range of 35° to 50°, and may be approximately 45°.

[0123] The third recess 256A is sized to occupy a third circular arc defined by a third sub-arc. This third sub-arc is defined in part by a fifth sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of the fifth partial tooth 244 disposed adjacent to a first side of the first recess 256A, and in part by a sixth sub-arc imaginary line extending radially from the center C of the imaginary circle and passing through a side edge of the sixth partial tooth 244 disposed adjacent to a second, opposite side of the first recess 256A. The fifth sub-arc imaginary line and the sixth sub-arc imaginary line define an angle therebetween. This angle may be between 35° and 50°, and may be approximately 45°.

[0124] The first and sixth segmental overhead lines define a main or first toothed segment, which defines a fourth arc, which is occupied by the teeth 246, 244. That is, the teeth 246, 244 are disposed along the fourth arc in the peripheral region of the apertures A3, A4, A5, A6.

[0125] The second and third sub-arc overhead lines define a fourth sub-arc or second toothed sub-arc, which defines a fifth arc, which is occupied by teeth 246, 244. That is, teeth 246, 244 are disposed along the fifth arc in the peripheral regions of apertures A3, A4, A5, A6.

[0126] The fourth and fifth sub-arc overhead lines define a fifth sub-arc or third toothed sub-arc, which defines a sixth arc, which is occupied by teeth 246, 244. That is, teeth 246, 244 are disposed along the sixth arc in the peripheral regions of apertures A3, A4, A5, A6.

[0127] The first recess 256B and the third recess 256A are located diagonally opposite each other.

[0128] The second recess is oriented or disposed substantially orthogonally to the first recess 256B and the third recess 256A.

[0129] The centers of the first recess 256B and the third recess 256A of each second item holding structure RT2 are aligned on the same straight line as the center of the first recess 256B of the adjacent first item holding structure RT1.

[0130] The first recess 256B of each second item holding structure RT2 is arranged near the first recess 256B of the adjacent first item holding structure RT1 and is oriented in the opposite direction to the first recess 256B of this first item holding structure RT1.

[0131] The second recess 256C of each second item holding structure RT2 is arranged near the second recess 256C of an adjacent second item holding structure RT2 in the same row and is oriented in the opposite direction to the second recess 256C of this second item holding structure RT2.

[0132] The second recess 256C of each first item holding structure RT1 is arranged near the second recess 256C of the adjacent first item holding structure RT1, and is arranged in the opposite direction to the second recess 256C of this first item holding structure RT1.

[0133] The web direction of the material forming the blank 210 may be tangential to the center of the first recess 256B and the third recess 256A of the second article retaining structure RT2. The web direction of the material forming the blank 210 may be tangential to the center of the first recess 256B of the first article retaining structure RT1. In this manner, for a tear to propagate between, for example, aperture A1 and aperture A3, the tear must propagate across the web direction of the blank 210. In this manner, the blank 210 is configured to provide maximum resistance to tear propagation between apertures A1 and A3.

[0134] It has been found that eliminating teeth 246 by providing recesses 256B, 256C, 256A at locations where two adjacent apertures A1, A2, A3, A4, A5, A6, A7, A8 are disposed in close proximity, such as when packaging article B2 with a smart or slim design, reduces the likelihood of tear propagation. This advantageous benefit may be the result of eliminating radial cut lines 248, 240 from areas of blank 210 where apertures A1, A2, A3, A4, A5, A6, A7, A8 are closest located.

[0135] In one example, the spacing d3, d4 between adjacent item retaining structures RT1, RT2 may be approximately 4.5 mm. The diameter d2 of the item receiving opening may be approximately 2.098 inches or 53 mm.

[0136] The centers C of these article-receiving openings are spaced apart by a distance S1, which is equal to or less than the maximum diameter D of the article B2. BS and the spacing between adjacent items B2. In one example, S1=D BS +3mm.

[0137] The main panel 212 may include optional handle structures H1 / H2 / H3, which may include at least one, at least two, or more handle openings. The illustrated embodiment includes three handle openings, each located in a central region between a first pair of adjacent item retaining structures RT1, RT2 and a second pair of adjacent item retaining structures RT1, RT2.

[0138] The first handle opening H1 may be substantially diamond-shaped or kite-shaped. The first handle opening H1 may be defined by a plurality of tabs, and in the illustrated embodiment, each of the two tabs is substantially triangular-shaped and hinged to the main panel 212 by a hinge connection in the form of a fold line. Each tab may include an additional fold line positioned to truncate the top end of the triangular-shaped tab. The tabs may be configured to fold substantially toward the center of the main panel 212.

[0139] The second handle opening H2 may be substantially square, although other shapes may be used, such as, but not limited to, a diamond or kite shape. The second handle opening H2 may be defined by a plurality of tabs, and in the illustrated embodiment, each of the four tabs is substantially triangular in shape and hinged to the main panel 212 by a hinge connection in the form of a fold line. Each tab may include an additional fold line positioned to truncate the top end of the triangular tab.

[0140] The third handle opening H3 may be substantially diamond-shaped or kite-shaped. This third handle opening H3 may be defined by a plurality of tabs, and in the illustrated embodiment, two tabs each have a substantially triangular shape and are hinged to the main panel 212 by a hinge connection in the form of a fold line. Each tab may include an additional fold line positioned to truncate the top end of the triangular tab. The tabs may be configured to fold substantially toward the center of the main panel 212.

[0141] Referring now to Figure 7, a further embodiment of the present disclosure is shown. In the illustrated fourth embodiment, like numerals are used to indicate like parts where possible, but are expressed as three digits beginning with "3" to indicate that these features belong to the fourth embodiment. This further embodiment shares many features in common with the first, second, and third embodiments, and therefore only the differences from the embodiments shown in Figures 1-6 will be described in detail.

[0142] FIG. 7 illustrates a fourth embodiment, showing a pair of frangible seam blanks 310A, 310B each with a main panel 312 for forming the top wall or engagement panel of a carrier (not shown).

[0143] The first blank 310A is severably connected to the second blank 310B by a severable connection 315. Each of the first blank 310A and the second blank 310B includes at least one item retention structure RT1. In the embodiment of FIG. 7, each main panel 312 includes a plurality of item retention structures RT1, specifically four item retention structures RT1 arranged in a 2×2 matrix or array. The main panel 312 includes two columns of item retention structures RT1, each column including two item retention structures RT1. The main panel 312 includes two rows of item retention structures RT1, each row including two item retention structures RT1. Each item retention structure RT1 may include an aperture A1, A2, A3, A4, A5, A6, A7, or A8.

[0144] The item retaining structure RT1 is substantially similar in construction to the first item retaining structure RT1 of the embodiment of Figure 5 and will not be described in further detail.

[0145] The centers C of the article-receiving openings in the first blank 310A are spaced apart by a distance S1, which is equal to or less than the maximum diameter D of the article B2. BS and the spacing between adjacent items B2. In one example, S1=D BS +3mm.

[0146] The centers C of the article-receiving openings in the second blank 310B are similarly spaced apart by a distance S1 (not shown), which is equal to or less than the maximum diameter D of the article B2. BS and the spacing between adjacent items B2. In one example, S1=D BS +3mm.

[0147] The center C of the item receiving opening in the first blank 310A is spaced a second distance S2 from the center of the item receiving opening in the second blank 310B. The second distance S2 is equal to or greater than the first distance S1 (S2≧S1). The distance S2 is determined by the distance between the maximum diameter D of the item B2 and the maximum diameter D of the item B2. BS and the spacing between the item B2 in the first carrier and the adjacent item B2 in the second carrier. In one example, S1=D BS +9mm.

[0148] In one example, the distances d3, d4 between adjacent item retaining structures RT1 may be about 4.5 mm.The diameter d2 of these item receiving openings may be about 53 mm.

[0149] The first blank 310A and the second blank 310B may each include an optional handle structure H1. The handle structure H1 may include a handle opening disposed in a central region between the first pair of adjacent item retaining structures RT1 and the second pair of adjacent item retaining structures RT1. The handle opening may be substantially diamond-shaped, although other shapes, such as, but not limited to, a square, may also be used. The handle opening may be defined by a plurality of tabs; in the illustrated embodiment, four tabs are each substantially triangular-shaped and hinged to the main panel 312 by a hinge connection in the form of a fold line. Each tab may include an additional fold line arranged to truncate the top end of the triangular-shaped tab.

[0150] The blanks 10, 110, 210, 310A, 310B each include at least a cardboard substrate. The cardboard substrate material may be selected from any conventional cardboard, ranging, for example, from about 10 point, preferably about 16 point, to about 28 point (0.028 inches, about 0.7 mm) in weight from lightest to lightest. An example of such a substrate is 24-point (pt.) SBS board (coated on one side with bleached sulfate cardboard, trade name PrintKote®) or CNK® board (Coated Natural Kraft®, unbleached kraft cardboard coated on one side with a clay coat, trade name CarrierKote™) manufactured by WestRock®. The cardboard substrate may be bleached or unbleached board. The board may be coated on at least one side, and optionally on the opposite side of the laminate, with a conventional coating selected for compatibility with the printing method and board composition.

[0151] The blanks 10, 110 may include a tear-resistant layer laminated to the cardboard layer. Optionally, the blanks 10, 110 include an adhesive layer between the cardboard base layer and the tear-resistant layer. The tear-resistant layer may be disposed over the uncoated surface of the cardboard base layer and may be formed from a polymeric material and secured to the cardboard base layer. The tear-resistant layer provides toughness to the laminate structure. Suitable tear-resistant materials may include, but are not limited to, tear-resistant laminate sheet materials such as NATRALOCK®, which may include layers of biaxially oriented polyester, oriented nylon, cross-laminated polyolefin, or n-axially oriented film such as MYLAR®, a high-density polyolefin. The oriented and cross-laminated structures of these materials contribute to their tear-resistant characteristics. Additionally, tear resistance may also be due to the chemical properties of the tear-resistant material, such as extruded metallocene-etched polyethylene (mPE).

[0152] Alternatively, the tear-resistant layer may be a linear low-density polyethylene (LLDPE) layer. In embodiments where linear low-density polyethylene (LLDPE) or mPE is used, there is no need to incorporate an adhesive layer. Other suitable materials with a high level of tear resistance may also be used.

[0153] The adhesive layer may be formed from a polyolefin material, such as low density polyethylene (LDPE), and may be disposed between the base layer and the tear-resistant layer to secure the tear-resistant layer to the base layer.

[0154] The present disclosure provides top-engagement type carriers 90, 290 having article retention structures RT1, RT2 for engaging articles B, B1, B2.

[0155] The carrier 90, 290 includes a main panel 12, 112, 212, 312 having one, two, three, four or more article retention structures RT1, RT2 for receiving the main panel 12, 112, 212, 312 and securing the main panel 12, 112, 212, 312 to the articles B, B1, B2, respectively.

[0156] Carrier 90, 290 has a maximum diameter D MAX , D BS , D B Each of the plurality of article holding structures RT1, RT2 has a center C. The center C of each of the article holding structures RT1, RT2 is spaced a distance S1, S2 from the center of the adjacent article holding structure RT1, RT2. The distances S1, S2 are determined by the distances S1, S2 from the maximum diameter D of the associated articles B, B1, B2. MAX , D BS , D B is greater than.

[0157] The blank 310A / 310B comprises at least two separably connected carrier blanks 310A, 310B, each of which includes a plurality of article retaining structures RT1. Each of the plurality of article retaining structures RT1 has a maximum diameter D MAX , D BS , D BEach of the plurality of item holding structures RT1 has a center C. The center C of each item holding structure RT1 in the first carrier blank 310A is spaced a first distance S1 from the center of an adjacent item holding structure RT1 in the first carrier blank 310A. The center C of each item holding structure RT1 in the second carrier blank 310B is spaced a first distance S1 from the center of an adjacent item holding structure RT1 in the second carrier blank 310B. The center C of each item holding structure RT1 in the first carrier blank 310A is spaced a second distance S2 from the center of an adjacent item holding structure RT1 in the second carrier blank 310B.

[0158] The article carrier comprises at least two separable article carriers, each of which comprises a plurality of article retaining structures RT1, each of which has a maximum diameter D MAX , D BS , D B Each of the plurality of item holding structures RT1 has a center C. The center C of each item holding structure RT1 in the first carrier is spaced a first distance S1 from the center of an adjacent item holding structure RT1 in the first carrier. The center C of each item holding structure RT1 in the second carrier is spaced a first distance S1 from the center of an adjacent item holding structure RT1 in the second carrier. The center C of each item holding structure RT1 in the first carrier is spaced a second distance S2 from the center of an adjacent item holding structure RT1 in the second carrier.

[0159] Distance S1 is the maximum diameter D of the associated items B, B1, and B2. MAX , D BS , D B The second distance S2 is greater than or equal to the distance S1.

[0160] The second distance S2 and the maximum diameter D of item B MAX , D BS , D B The difference between (S2-DMAX ) is the first distance S1 and the maximum diameter D of the object B MAX , D BS , D B The difference between (S1-D MAX ) is more than twice the size of S2-D MAX ≧2(S1-D MAX )

[0161] The carrier 90, 290 includes a plurality of article retention structures RT1, RT2, each of which includes an aperture A1, A2, A3, A4, A5, A6, A7, A8 and an annular series of tabs or teeth T, 146, 144, 246, 244 disposed around the aperture A1, A2, A3, A4, A5, A6, A7, A8.

[0162] The annular series of tabs 246, 244 are interrupted by a first recess 256B and a second recess 256C. The first recess 256B of a first item retention structure of the plurality of item retention structures RT1, RT2 is aligned with and disposed near the first recess 256B of a second item retention structure of the plurality of item retention structures RT1, RT2 that is disposed adjacent to the first item retention structure of the plurality of item retention structures RT1, RT2. The second recess 256C of a first item retention structure of the plurality of item retention structures RT1, RT2 is aligned with and disposed near the second recess 256C of a third item retention structure of the plurality of item retention structures RT1, RT2 that is disposed adjacent to the first item retention structure of the plurality of item retention structures RT1, RT2.

[0163] A first item retaining structure of the plurality of item retaining structures RT1, RT2 has a first center C, and a second item retaining structure of the plurality of item retaining structures RT1, RT2 has a second center C, the first center and the second center C defining a first overhead line yy. The first overhead line yy bisects the first recesses 256B of the first and second item retaining structures of the plurality of item retaining structures RT1, RT2.

[0164] A third item retaining structure of the plurality of item retaining structures RT1, RT2 has a third center C. The first center and the third center C define a second overhead line xx. The second overhead line xx bisects the second recess 256C of the first item retaining structure and the third item retaining structure of the plurality of item retaining structures RT1, RT2.

[0165] The second overhead line xx is perpendicular to the first overhead line yy.

[0166] It will be understood that various modifications may be made within the scope of the present invention. For example, the size and shape of the panels and apertures may be adjusted to accommodate items of different sizes or shapes. Inner and / or outer shoulder panels may be omitted entirely or provided in any desired combination. The present invention is not limited to top-engaging type cartons and may be used with other cartons, such as, but not limited to, open-top crates, lidded or closed-top crates, and fully closed cartons.

[0167] It will be understood that directional terms used herein, such as "top," "bottom," "bottom," "front," "rear," "end," "side," "inner," "outer," "above," and "below," do not necessarily limit the respective panels to such orientations, but may merely serve to distinguish these panels from one another.

[0168] As used herein, the terms "hinge connection" and "fold line" refer to any manner of line that defines a hinge feature in a blank, facilitates folding of portions of the blank relative to one another, or otherwise suggests an optimal panel fold location in the blank. Any reference to a "hinge connection" should not be construed as necessarily referring to only a single fold line; in fact, a hinge connection can be formed from two or more fold lines, each of which can be either straight or curved in shape. When straight fold lines form a hinge connection, the fold lines may be disposed parallel to one another or at a slight angle relative to one another. When curved fold lines form a hinge connection, the fold lines may intersect one another to define shaped panels within the areas enclosed by the curved fold lines. A typical example of such a hinge connection may include a pair of arched or arcuate fold lines intersecting at two points to define an oval panel therebetween. A hinge connection may be formed from one or more straight fold lines and one or more curved fold lines. A typical example of such a hinge connection may consist of a combination of straight fold lines and arched or arcuate fold lines intersecting at two points to define a half-moon shaped panel therebetween.

[0169] As used herein, the term "crease line" may refer to one of the following: perforation line, embossed line, debossed line, perforation line, short slit line, half cut line, single half cut, interrupt cut line, aligned slit line, score line, and any combination of the foregoing options.

[0170] It should be understood that the hinge connections and fold lines may each include elements formed in the base layer of the blank, including perforations, perforation lines, short slit lines, half-cut lines, single half-cuts, cut lines, interstitial cut lines, slits, scores, embossed lines, debossed lines, and any combination thereof. These elements may be sized and positioned to achieve the desired functionality. For example, perforation lines may be sized or designed to have a degree of weakness that defines fold and / or division lines. These perforation lines can be designed to encourage folding and prevent breaking, to encourage folding and encourage greater breaking effort, or to encourage breaking with very little effort.

[0171] As used herein, the phrase "in registration with" refers to the alignment of two or more elements in an erected carton, such as an aperture formed in a first of two overlapping panels and a second aperture formed in a second of the two overlapping panels. Elements that are in registration with one another may be aligned with one another in the thickness direction of the overlapping panels. For example, if an aperture in a first panel is "in registration with" a second aperture in a second panel that is in an overlapping configuration with the first panel, the edge of the former aperture may extend along at least a portion of the edge of the second aperture and be aligned with the second aperture in the thickness direction of the first and second panels. [Explanation of symbols]

[0172] 10 blank 12 Main Panel 13 Crease line 14 Main Panel 60 tabs 61 crease line 62 tabs 63 Separation Line 90 cartons, carrier 110 Blank 112 Main Panel 140 cut line, radial cut line 142 Cut line, circumferential cut line 144 teeth, partial teeth 146 teeth, complete dentition 148 Cut line, radial cut line 154 Circumferential cut line 156 Recesses, fractures 210 Blank 212 Main Panel 240 cut line, radial cut line 242 Cut line, circumferential cut line 244 Teeth, partial teeth, engagement tabs 246 teeth, full teeth, engagement tabs 248 Cut line, radial cut line 254 Cut lines, circumferential cut lines 290 cartons, carriers 312 Main Panel 315 Separable connections 256A Recesses, breaks 256B Recesses, fractures 256C Concave, broken part 310A Blank, Carrier Blank 310B blank, carrier blank A1 Aperture, article receiving opening A2 Aperture, article receiving opening A3 Aperture, article receiving opening A4 aperture, article receiving opening A5 aperture A6 aperture A7 aperture A8 aperture B Goods B1 Goods B2 Goods C1 Break C2 fractured part C3 fractured part C4 fracture C5 fractured part C6 broken part C7 Break C8 fracture C9 Break D1 interval D2 interval E1 Engagement edge, tooth edge F1 Directional Arrow H1 Handle structure, handle opening H2 Handle structure, handle opening H3 Handle structure, handle opening RT1 Article holding structure RT2 Article holding structure S1 distance S2 distance d1 diameter, width dimension d2 diameter, width dimension d3 spacing d4 interval

Claims

1. 1. An article carrier for packaging at least two articles each having a maximum diameter, the article carrier comprising a main panel having at least two article retention structures for receiving the main panel and securing the main panel to respective articles, each of the at least two article retention structures having a center, the center of one of the at least two article retention structures being spaced a distance from the center of an adjacent one of the at least two article retention structures, the distance being greater than the maximum diameter of each of the at least two articles; each of the at least two article retaining structures includes an aperture and a series of annular tabs disposed around the aperture, the series of annular tabs being interrupted by up to three recesses; An article carrier, wherein each of the up to three recesses of each of the at least two article holding structures is disposed adjacent to one of the up to three recesses of an adjacent article holding structure of the at least two article holding structures.

2. 1. A blank for forming an article carrier for packaging at least two articles each having a maximum diameter, the blank comprising a main panel having at least two article retention structures for receiving the main panel and securing the main panel to respective articles, each of the at least two article retention structures having a center, the center of one of the at least two article retention structures being spaced a distance from the center of an adjacent one of the at least two article retention structures, the distance being greater than the maximum diameter of each of the at least two articles; each of the at least two article retaining structures includes an aperture and a series of annular tabs disposed around the aperture, the series of annular tabs being interrupted by up to three recesses; a blank, wherein each of the up to three recesses of each of the at least two article holding structures is disposed adjacent to one of the up to three recesses of an adjacent article holding structure of the at least two article holding structures.

3. A package comprising an article carrier and at least two articles, each article having a maximum diameter, the article carrier comprising a main panel having at least two article retention structures for receiving the main panel and securing the main panel to each article, each of the at least two article retention structures having a center, the center of one of the at least two article retention structures being spaced a distance from the center of an adjacent one of the at least two article retention structures, the distance being greater than the maximum diameter of each of the at least two articles; each of the at least two article retaining structures includes an aperture and a series of annular tabs disposed around the aperture, the series of annular tabs being interrupted by up to three recesses; a package, wherein each of the up to three recesses of each of the at least two item holding structures is disposed adjacent to one of the up to three recesses of an adjacent item holding structure of the at least two item holding structures.

4. a blank device for forming at least two article carriers, the blank device comprising at least a first blank and a second blank separably connected together, each blank comprising a plurality of article retaining structures, each of the plurality of article retaining structures configured to accommodate an article having a maximum diameter and having a center, the center of each article retaining structure in the first blank being spaced a first distance from the center of an adjacent article retaining structure in the first blank, and the center of each article retaining structure in the second blank being spaced a second distance from the center of an adjacent article retaining structure in the first blank, the first distance being greater than the maximum diameter of the article to be accommodated, and the second distance being equal to or greater than the first distance; each of the at least two article retaining structures includes an aperture and a series of annular tabs disposed around the aperture, the series of annular tabs being interrupted by up to three recesses; A blank device, wherein each of the up to three recesses of each of the at least two article holding structures is disposed adjacent to one of the up to three recesses of an adjacent article holding structure of the at least two article holding structures.

5. a carrier comprising at least a first detachably connected article carrier and a second detachably connected article carrier, each article carrier comprising a plurality of article retaining structures, each of the plurality of article retaining structures configured to accommodate an article having a maximum diameter and having a center, the center of each article retaining structure in the first article carrier being spaced a first distance from the center of an adjacent article retaining structure in the first article carrier, and the center of an article retaining structure in the first article carrier being spaced a second distance from the center of an adjacent article retaining structure in the second article carrier, the first distance being greater than the maximum diameter of the article to be accommodated, and the second distance being equal to or greater than the first distance; each of the at least two article retaining structures includes an aperture and a series of annular tabs disposed around the aperture, the series of annular tabs being interrupted by up to three recesses; a carrier, wherein each of the up to three recesses of each of the at least two item holding structures is disposed adjacent to one of the up to three recesses of an adjacent item holding structure of the at least two item holding structures.

6. a package comprising at least a first detachably connected article carrier and a second detachably connected article carrier, each carrying at least two articles, each article carrier comprising a plurality of article retaining structures, each of the plurality of article retaining structures accommodating an article having a maximum diameter and having a center, the center of each article retaining structure in the first article carrier being spaced a first distance from the center of an adjacent article retaining structure in the first article carrier, and the center of an article retaining structure in the first article carrier being spaced a second distance from the center of an adjacent article retaining structure in the second article carrier, the first distance being greater than the maximum diameter of the articles, and the second distance being equal to or greater than the first distance; each of the at least two article retaining structures includes an aperture and a series of annular tabs disposed around the aperture, the series of annular tabs being interrupted by up to three recesses; a package, wherein each of the up to three recesses of each of the at least two item holding structures is disposed adjacent to one of the up to three recesses of an adjacent item holding structure of the at least two item holding structures.

7. 7. The package of claim 6, wherein the difference between the second distance and the maximum diameter of the article is greater than or equal to the difference between the first distance and the maximum diameter of the article.

8. An article carrier for packaging a plurality of articles, the article carrier having an engagement panel with a plurality of article retaining structures arranged in two rows, each article retaining structure having an aperture and a series of annular tabs arranged around the aperture, the series of annular tabs being interrupted by up to three recesses, each of the up to three recesses in each of the plurality of article retaining structures being arranged near one of up to three recesses in an adjacent article retaining structure in the plurality of article retaining structures.

9. 9. The article carrier of claim 8, wherein a first item retention structure of the plurality of item retention structures has a first center, a second item retention structure of the plurality of item retention structures has a second center, the first center and the second center define a first overhead line, and the first overhead line bisects one of the maximum three recesses of each of the first item retention structure and the second item retention structure of the plurality of item retention structures.

10. 10. The article carrier of claim 9, wherein a third item holding structure of the plurality of item holding structures has a third center, the first center and the third center define a second overhead line, and the second overhead line bisects one of the maximum three recesses of each of the first item holding structure and the third item holding structure of the plurality of item holding structures.

11. The article carrier of claim 10 , wherein the second overhead line is perpendicular to the first overhead line.

12. A blank for forming an article carrier, the blank comprising an engagement panel having a plurality of article retention structures arranged in two rows, each article retention structure having an aperture and a series of annular tabs arranged around the aperture, the series of tabs being interrupted by up to three recesses, each of the up to three recesses in each of the plurality of article retention structures being arranged adjacent to one of up to three recesses in an adjacent article retention structure in the plurality of article retention structures.

13. The plurality of item retention structures comprise at least four item retention structures arranged in two rows and an engagement panel area partially defined by the at least four item retention structures, the engagement panel area being surrounded by the at least four item retention structures, whereby the engagement panel area has four sides respectively bordered by the at least four item retention structures, and each of the annular series of tabs of the at least four item retention structures comprises a first set of tabs each hingedly connected to a respective side of the four sides of the engagement panel area, 13. The blank of claim 12, wherein the first set of tabs of each of the at least four item holding structures are disposed between two of the up to three recesses of each of the at least four item holding structures, and the region of the engagement panel includes a handle opening defined by at least two handle tabs, each of the at least two handle tabs being hingedly connected to the engagement panel by a fold line, and the fold lines of the at least two handle tabs each extending along at least two of the four sides of the region.

14. The blank of claim 13, wherein each of the at least two handle tabs includes a further fold line disposed to truncate the respective handle tab.

Citation Information

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