Magnetic material targets and magnetic material target assemblies
The magnetic material targets with Co, Pt, B, Ti, and Si, and optionally Gd, Ge, Sn, Te, Hf, and O, enhance HDD thin film formation by forming oxide grain boundaries, addressing the lack of innovation in existing targets and improving magnetic properties.
Patent Information
- Application Number
- JP2025515467
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2024-09-13
- Filing Date
- 2024-12-04
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2044-12-04
AI Technical Summary
Existing magnetic material targets for hard disk drives (HDDs) based on Co-based ferromagnetic alloys lack innovation in incorporating novel oxides, limiting the development of thin films with improved magnetic properties.
A magnetic material target comprising Co, Pt, B, Ti, and Si, with a total concentration of 50 at% or more, and optionally containing Gd, Ge, Sn, Te, and Hf, along with a total concentration of O at 20 at% or more, forms oxide grain boundaries to enhance magnetic properties, which can be used in a magnetic material target assembly for sputtering.
The novel magnetic material targets and assemblies provide improved magnetic properties, enabling the formation of thin films with enhanced grain boundary structures, suitable for HDDs, thus advancing thin film formation technology.
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Abstract
Description
[Technical Field]
[0001] The present invention relates to magnetic material targets and magnetic material target assemblies. [Background technology]
[0002] The layers that make up hard disk drives (HDDs) that employ perpendicular magnetic recording are made of materials based on ferromagnetic metals such as Co, Fe, and Ni, and the recording layer is often made of a composite material consisting of a ferromagnetic alloy, such as a Co-Cr, Co-Pt, or Co-Cr-Pt alloy, with Co as the main component, and a non-magnetic inorganic material. Due to its high productivity, thin films for magnetic recording media such as those in hard disk drives are often produced by sputtering a magnetic target composed of the above materials.
[0003] In general, magnetic material targets are manufactured by first pulverizing and mixing raw material powders, and then hot-pressing the resulting mixture to obtain a sintered body. To increase the density of the sintered body, HIP (Hot Isostatic Pressing) processing may then be performed. The sintered body thus obtained is then machined on a lathe to produce a target of a predetermined shape (Patent Documents 1 to 3). [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Patent No. 6445126 [Patent Document 2] Patent No. 6332869 [Patent Document 3] Patent No. 6958819 Summary of the Invention [Problem to be solved by the invention]
[0005] As mentioned above, composite materials consisting of a Co-based ferromagnetic alloy and a nonmagnetic inorganic material are useful for the recording layer of HDDs. These composites are sputter-deposited by HDD media manufacturers to form thin films with a granular structure in which magnetic particles are separated by oxide grain boundaries. In recent years, research has been conducted into various additive oxides for perpendicular magnetic recording media that use Co-based magnetic particles, and the development of novel magnetic material targets containing oxides of new elements is eagerly awaited.
[0006] SUMMARY OF THE INVENTION Accordingly, an object of embodiments of the present invention is to provide a novel magnetic material target and magnetic material target assembly having magnetic properties. [Means for solving the problem]
[0007] The above problems are solved by the present invention, which is specified as follows. 1. One or more of Pt, B, Ti, and Si; One or more of Gd, Ge, Sn, Te, and Hf; An oxide, and the balance is Co and optionally containing impurities, The total concentration of Co and Pt is 50 at% or more, The total concentration of B, Ti, and Si is 10 at% or more, The concentration of O is 20 at% or more, A magnetic material target having a total concentration of Gd, Ge, Sn, Te, and Hf of 1 at % or more. 2. The magnetic material target according to 1 above, wherein the total concentration of Gd, Ge, Sn, Te, and Hf is 1 to 5 at % or more. 3. The magnetic material target according to 1 above, wherein the total concentration of Gd, Ge, Sn, Te, and Hf is 1 to 3 at %. 4. The magnetic material target according to any one of 1 to 3 above, wherein the oxide further contains one or more oxides of elements selected from Al, Si, Ba, Be, Ca, Ce, Cr, Co, Dy, Er, Eu, Ga, Ho, Li, Mg, Mn, Nb, Nd, Pr, Sc, Sm, Sr, Ta, Tb, Ti, V, Y, Zn, and Zr. 5. The magnetic material target according to any one of 1 to 4 above, a backing plate bonded to the magnetic material target; 1. A magnetic material target assembly comprising: [Effects of the Invention]
[0008] According to embodiments of the present invention, novel magnetic material targets and magnetic material target assemblies having magnetic properties can be provided. [Brief explanation of the drawings]
[0009] [Figure 1] 1 is a graph showing the results of a test of the gas pressure dependency of saturation magnetization (Ms) in Examples 1 to 5. DETAILED DESCRIPTION OF THE INVENTION
[0010] Next, the embodiments for carrying out the present invention will be described in detail. It should be understood that the present invention is not limited to the following embodiments, and that appropriate design changes, improvements, etc. may be made based on the ordinary knowledge of those skilled in the art without departing from the spirit of the present invention.
[0011] <Magnetic material target> The shape of the magnetic material target according to the embodiment of the present invention is not particularly limited, and may be a flat plate (including a disk or rectangular plate), a cylindrical shape, or any other shape.
[0012] The magnetic material target according to the embodiment of the present invention contains one or more of Pt, B, Ti, and Si, one or more of Gd, Ge, Sn, Te, and Hf, an oxide, and the balance is Co and selectively contained impurities. By using the magnetic material target according to the embodiment of the present invention as a sputtering target, it is possible to produce a thin film for a magnetic recording medium such as a hard disk drive (HDD).
[0013] In the magnetic material target according to the embodiment of the present invention, the total concentration of Co and Pt is 50 at% or more. When the total concentration of Co and Pt in the magnetic material target is 50 at% or more, the magnetic properties are improved in that a certain level of magnetization can be ensured. There is no particular upper limit on the total concentration of Co and Pt in the magnetic material target, but from the viewpoint of ensuring grain boundary material, it is preferably 90 at% or less. Furthermore, the total concentration of Co and Pt in the magnetic material target is more preferably 50 to 85 at%, and even more preferably 50 to 80 at%.
[0014] In the magnetic material target according to the embodiment of the present invention, the total concentration of B, Ti, and Si is 10 at% or more, and the concentration of O is 20 at% or more. With such a configuration, B, Ti, Si, and O can easily form oxide grain boundaries with a granular structure in which magnetic grains are separated by oxide grain boundaries, making it possible to obtain a preferable magnetic thin film. In the magnetic material target according to the embodiment of the present invention, the total concentration of B, Ti, and Si is preferably 10 to 15 at%, and more preferably 10 to 13 at%. In the magnetic material target according to the embodiment of the present invention, the concentration of O is preferably 20 to 35 at%, and more preferably 25 to 30 at%.
[0015] The magnetic material target according to the embodiment of the present invention contains one or more of Gd, Ge, Sn, Te, and Hf. These may be contained as a single element, an alloy, or an oxide. An example of an oxide of Gd is Gd2O3. An example of an oxide of Ge is GeO2. An example of an oxide of Sn is SnO2. An example of an oxide of Te is TeO2. An example of an oxide of Hf is HfO2. Here, how to determine whether Gd is contained in the form of an oxide in the magnetic material target according to the embodiment of the present invention will be described below. First, the magnetic material target is cut and its cross section is mirror-polished to obtain a sample for microstructure observation. More specifically, the cross section of the magnetic material target is polished using abrasive cloths ranging from P80 to P2000 in order to obtain a polished surface. Finally, the polished surface is buffed with aluminum oxide abrasive grains of 0.3 μm in diameter to obtain a sample for microstructure observation with a polished cross section. The aluminum oxide and granular polishing debris adhering to the polished surface are thoroughly removed by cleaning. Next, elemental mapping is performed on the sputtered surface of the mirror-polished sample by WDX mapping analysis (Wave Length-Dispersive X-ray Mapping Spectroscopy) in a 50 μm × 50 μm field of view using a field emission electron probe microanalyzer (FE-EPMA). The WDX mapping analysis in a 50 μm × 50 μm field of view using the FE-EPMA is performed at an acceleration voltage of 15.0 kV and a probe current of 2.0 × 10 -8 This can be done by performing a stage scan under the condition of A. At this time, if the areas where the detection intensity of Gd and O are high coincide with each other, it is considered that the majority of the Gd is present in the sintered body as an oxide. Therefore, Gd where the area where the detection intensity is high coincides with O is judged to be contained in the form of Gd oxide. In addition, in the magnetic material target according to an embodiment of the present invention, it can be determined whether Ge, Sn, Te, Hf, Si, or Ti is contained in the form of an oxide in the same manner as the method for determining the oxide of Gd described above. In addition to the oxides of Gd, Ge, Sn, and Te, the oxide may further contain one or more oxides of elements selected from Al, Si, Ba, Be, Ca, Ce, Cr, Co, Dy, Er, Eu, Ga, Ho, Li, Mg, Mn, Nb, Nd, Pr, Sc, Sm, Sr, Ta, Tb, Ti, V, Y, Zn, and Zr in order to further improve the magnetic properties.
[0016] In the magnetic material target according to the embodiment of the present invention, the total concentration of Gd, Ge, Sn, Te, and Hf is 1 at% or more. Gd, Ge, Sn, Te, and Hf contribute to the formation of magnetic grains and oxide grain boundaries with a granular structure, and are therefore considered to contribute to the formation of a thin film having magnetic properties. The total concentration of Gd, Ge, Sn, Te, and Hf in the magnetic material target is preferably 1.2 at% or more. The total concentration of Gd, Ge, Sn, Te, and Hf in the magnetic material target may be 1 to 5 at%, 1 to 3 at%, or 1 to 2 at%.
[0017] The remainder of the magnetic material target according to the embodiment of the present invention may or may not contain impurities. Examples of such impurities include metal elements such as Fe, Ni, Cu, Zr, Al, W, V, Zn, and Ta, as well as simple substances or compounds of elements such as C or N from gas components such as carbon dioxide and nitrogen in the atmosphere. The impurity content of the remainder of the magnetic material target according to the embodiment of the present invention may be 0.5 mol% or less, or 0.15 mol% or less. Furthermore, the impurities can be analyzed by collecting an analytical sample from the magnetic material target and using infrared absorption spectroscopy, an ICP optical emission spectrometer, GDMS (glow discharge mass spectrometry), or the like. The amount and shape of the analytical sample vary depending on the analytical method used, and the optimal amount and shape for each method can be selected.
[0018] <Magnetic target assembly> The magnetic material target according to the embodiment of the present invention may be bonded to a backing plate as needed to form a magnetic material target assembly. The magnetic material target assembly can be mounted in a sputtering apparatus for use. Indium or indium tin can be used as the brazing material. The magnetic material target according to the embodiment of the present invention may be mounted directly in a sputtering apparatus for use without using a backing plate. The material of the backing plate is not particularly limited, and examples thereof include Cu, Ti, Mo, and alloys containing at least one of these (e.g., Cu-Ni-Si alloys (e.g., C18000, etc.), CuZn alloys, and CuCr alloys). It is preferable that the material of the backing plate has high thermal conductivity, and from this viewpoint, Cu is suitable.
[0019] <Magnetic material target manufacturing method> A method for manufacturing a magnetic material target according to an embodiment of the present invention will be described in detail below. The magnetic material target according to the embodiment of the present invention can be produced by a powder sintering method. First, powders of the respective metal elements are prepared. Alternatively, alloy powders of these metals (e.g., Co-Pt powder) may be used instead of the powders of the respective metal elements. In particular, it is preferable to use Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, Gd2O3 powder, GeO2 powder, SnO2 powder, TeO2 powder, HfO2 powder, etc. The 50% cumulative volume particle size D50 (average particle size D50) of each raw material powder can be as follows: Co powder: 1-10 μm, Pt powder: 1-10 μm, BO powder: 0.1-5 μm, TiO powder: 0.5-5 μm, SiO powder: 1-50 μm, CoO powder: 1-50 μm, GdO powder: 1-50 μm, GeO powder: 1-50 μm, SnO powder: 1-50 μm, TeO powder: 1-50 μm, and HfO powder: 1-50 μm. The purity of these raw material powders is typically 2N (99% by mass) or higher, preferably 3N (99.9% by mass) or higher, and more preferably 4N (99.99% by mass) or higher. Purity below 2N results in the sintered compact containing a large amount of impurities, which can lead to problems such as the generation of particles due to arcing, making it difficult to obtain the desired physical properties. These raw material powders can be prepared appropriately depending on the composition and purity of the desired sintered body.
[0020] These metal powders are then weighed to obtain the desired composition and mixed using a mixer that also serves as a pulverizer. Non-magnetic particles may also be mixed with the metal powder at this stage. Mixing devices such as a ball mill or mortar can be used, but it is preferable to use a powerful mixing method such as a ball mill. Considering the problem of oxidation during mixing, it is preferable to mix the materials in an inert gas atmosphere or in a vacuum.
[0021] Here, the mixing is carried out by carrying out primary mixing, followed by sieving, and then secondary mixing. The primary mixing is preferably carried out for 5 to 30 hours, and the secondary mixing is preferably carried out for 5 to 30 hours.
[0022] The mixed powder thus obtained is molded and sintered using a hot press to produce a sintered body. The molding and sintering method is not limited to hot pressing; plasma discharge sintering and hot isostatic sintering can also be used. The sintering conditions can be 650 to 1400°C for 0.5 to 12 hours.
[0023] The sintered body is then removed from the hot press and subjected to HIP (Hot Isostatic Pressing). HIP is an effective method for increasing the density of the sintered body. The holding temperature during HIP is 650-1100°C, the holding time is 0.5-12 hours, and the pressure is 100 MPa or more. The sintered body thus obtained is then machined into the desired shape on a lathe to produce a magnetic material target.
[0024] <Film formation method using a magnetic material target> The magnetic material target according to the embodiment of the present invention can be used to form a thin film that mainly constitutes a magnetic recording medium. Specifically, a sputtering device is used to sputter the surface of the magnetic material target with accelerated argon ions, causing particles (sputtered particles) to be emitted from the magnetic material target, and the sputtered particles are deposited on the surface of a substrate previously placed opposite the target, thereby forming a thin film on the surface of the substrate. The sputtering conditions can be appropriately set depending on the desired film thickness, composition, etc. [Example]
[0025] Examples of the present invention are given below, but these examples are provided for a better understanding of the present invention and its advantages, and are not intended to limit the invention.
[0026] Example 1 The magnetic material target according to Example 1 was manufactured by the following manufacturing method. As raw material powders, 3N (99.9 mass%) Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and Gd2O3 powder were prepared and weighed to have a composition of Co-Pt-B-Ti-Si-Gd-O (Pt 10-20 at%, B 5-10 at%, Ti 1-5 at%, Si 1-5 at%, Gd 0.5-7 at%, O2 5-30 at%, Co (balance)). The raw material powders were prepared so that the total composition was 100 at%. The 50% cumulative volume particle size D50 (average particle size D50) of the raw material powders was as follows: Co powder: 4μm, Pt powder: 3μm, B2O3 powder: 0.1~5μm, TiO2 powder: 0.5~5μm, SiO2 powder: 1~50μm, CoO powder: 1~50μm, Gd2O3 powder: 1~50μm Next, the weighed Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and Gd2O3 powder were placed in a ball mill pot together with grinding media, and primary mixing was carried out for 10 hours, followed by secondary mixing for 10 hours.
[0027] Next, the mixed powder removed from the ball mill pot was filled into a carbon mold and hot-pressed. The hot-pressing conditions were a vacuum atmosphere, a heating rate of 300°C / hour, a holding temperature (sintering temperature) of 850°C, and a holding time (sintering time) of 2 hours. A pressure of 30 MPa was applied from the start of heating to the end of holding. After the holding time was completed, the sintered body was allowed to cool naturally in the chamber. Thereafter, the sintered body removed from the hot-pressing mold was subjected to HIP processing. The HIP processing conditions were a heating rate of 300°C / hour, a holding temperature of 850°C, and a holding time of 2 hours. The Ar gas pressure was gradually increased from the start of heating, and a pressure of 150 MPa was applied during holding. After the holding time was completed, the body was allowed to cool naturally in the furnace. In this way, a magnetic material target according to Example 1 was produced.
[0028] <Example 2> The magnetic material target according to Example 2 was manufactured by the following manufacturing method. As raw material powders, 3N (99.9 mass%) Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and GeO2 powder were prepared and weighed to have a composition of Co-Pt-B-Ti-Si-Ge-O (Pt 10-20 at%, B 5-10 at%, Ti 1-5 at%, Si 1-5 at%, Ge 0.5-7 at%, O2 5-30 at%, Co (balance)). The raw material powders were prepared so that the total composition was 100 at%. The 50% cumulative volume particle size D50 (average particle size D50) of the raw material powders was as follows: Co powder: 4μm, Pt powder: 3μm, B2O3 powder: 0.1~5μm, TiO2 powder: 0.5~5μm, SiO2 powder: 1~50μm, CoO powder: 1~50μm, GeO2 powder: 1~50μm Next, the weighed Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and GeO2 powder were placed in a ball mill pot together with grinding media, and primary mixing was carried out for 10 hours, followed by secondary mixing for 10 hours.
[0029] Next, the mixed powder removed from the ball mill pot was filled into a carbon mold and hot-pressed. The hot-pressing conditions were a vacuum atmosphere, a heating rate of 300°C / hour, a holding temperature (sintering temperature) of 850°C, and a holding time (sintering time) of 2 hours. A pressure of 30 MPa was applied from the start of heating to the end of holding. After the holding time was completed, the sintered body was allowed to cool naturally in the chamber. Thereafter, the sintered body removed from the hot-pressing mold was subjected to HIP processing. The HIP processing conditions were a heating rate of 300°C / hour, a holding temperature of 850°C, and a holding time of 2 hours. The Ar gas pressure was gradually increased from the start of heating, and a pressure of 150 MPa was applied during the holding time. After the holding time was completed, the body was allowed to cool naturally in the furnace. In this way, a magnetic material target according to Example 2 was produced.
[0030] Example 3 The magnetic material target according to Example 3 was manufactured by the following manufacturing method. As raw material powders, 3N (99.9 mass%) Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and SnO2 powder were prepared and weighed to have a composition of Co-Pt-B-Ti-Si-Sn-O (Pt 10-20 at%, B 5-10 at%, Ti 1-5 at%, Si 1-5 at%, Sn 0.5-7 at%, O2 5-30 at%, Co (balance)). The raw material powders were prepared so that the total composition was 100 at%. The 50% cumulative volume particle size D50 (average particle size D50) of the raw material powders was as follows: Co powder: 4μm, Pt powder: 3μm, B2O3 powder: 0.1~5μm, TiO2 powder: 0.5~5μm, SiO2 powder: 1~50μm, CoO powder: 1~50μm, SnO2 powder: 1~50μm Next, the weighed Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and SnO2 powder were placed in a ball mill pot together with milling media, and primary mixing was carried out for 10 hours, followed by secondary mixing for 10 hours.
[0031] Next, the mixed powder removed from the ball mill pot was filled into a carbon mold and hot-pressed. The hot-pressing conditions were a vacuum atmosphere, a heating rate of 300°C / hour, a holding temperature (sintering temperature) of 850°C, and a holding time (sintering time) of 2 hours. A pressure of 30 MPa was applied from the start of heating to the end of holding. After the holding time was completed, the sintered body was allowed to cool naturally in the chamber. Thereafter, the sintered body removed from the hot-pressing mold was subjected to HIP processing. The HIP processing conditions were a heating rate of 300°C / hour, a holding temperature of 850°C, and a holding time of 2 hours. The Ar gas pressure was gradually increased from the start of heating, and a pressure of 150 MPa was applied during the holding time. After the holding time was completed, the body was allowed to cool naturally in the furnace. In this way, a magnetic material target according to Example 3 was produced.
[0032] Example 4 The magnetic material target according to Example 4 was manufactured by the following manufacturing method. As raw material powders, 3N (99.9 mass%) Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and TeO2 powder were prepared and weighed to have a composition of Co-Pt-B-Ti-Si-Te-O (Pt 10-20 at%, B 5-10 at%, Ti 1-5 at%, Si 1-5 at%, Te 0.5-7 at%, O2 5-30 at%, Co (balance)). The raw material powders were prepared so that the total composition was 100 at%. The 50% cumulative volume particle size D50 (average particle size D50) of the raw material powders was as follows: Co powder: 4μm, Pt powder: 3μm, B2O3 powder: 0.1~5μm, TiO2 powder: 0.5~5μm, SiO2 powder: 1~50μm, CoO powder: 1~50μm, TeO2 powder: 1~50μm Next, the weighed Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and TeO2 powder were placed in a ball mill pot together with grinding media, and primary mixing was carried out for 10 hours, followed by secondary mixing for 10 hours.
[0033] Next, the mixed powder removed from the ball mill pot was filled into a carbon mold and hot-pressed. The hot-pressing conditions were a vacuum atmosphere, a heating rate of 300°C / hour, a holding temperature (sintering temperature) of 700°C, and a holding time (sintering time) of 2 hours. A pressure of 30 MPa was applied from the start of heating to the end of holding. After the holding time was completed, the sintered body was allowed to cool naturally in the chamber. Thereafter, the sintered body removed from the hot-pressing mold was subjected to HIP processing. The HIP processing conditions were a heating rate of 300°C / hour, a holding temperature of 750°C, and a holding time of 2 hours. The Ar gas pressure was gradually increased from the start of heating, and a pressure of 150 MPa was applied during the holding time. After the holding time was completed, the sintered body was allowed to cool naturally in the furnace. In this way, a magnetic material target according to Example 4 was produced.
[0034] <Example 5> A magnetic material target according to Example 5 was manufactured by the following manufacturing method. As raw material powders, 3N (99.9 mass%) Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and HfO2 powder were prepared and weighed to have a composition of Co-Pt-B-Ti-Si-Hf-O (Pt 10-20 at%, B 5-10 at%, Ti 1-5 at%, Si 1-5 at%, Hf 0.5-7 at%, O2 5-30 at%, Co (balance)). The raw material powders were prepared so that the total composition was 100 at%. The 50% cumulative volume particle size D50 (average particle size D50) of the raw material powders was as follows: Co powder: 4μm, Pt powder: 3μm, B2O3 powder: 0.1~5μm, TiO2 powder: 0.5~5μm, SiO2 powder: 1~50μm, CoO powder: 1~50μm, HfO2 powder: 1~50μm Next, the weighed Co powder, Pt powder, B2O3 powder, TiO2 powder, SiO2 powder, CoO powder, and HfO2 powder were placed in a ball mill pot together with grinding media, and primary mixing was carried out for 10 hours, followed by secondary mixing for 10 hours, in that order.
[0035] Next, the mixed powder removed from the ball mill pot was filled into a carbon mold and hot-pressed. The hot-pressing conditions were a vacuum atmosphere, a heating rate of 300°C / hour, a holding temperature (sintering temperature) of 850°C, and a holding time (sintering time) of 2 hours. A pressure of 30 MPa was applied from the start of heating to the end of holding. After the holding time was completed, the sintered body was allowed to cool naturally in the chamber. Thereafter, the sintered body removed from the hot-pressing mold was subjected to HIP processing. The HIP processing conditions were a heating rate of 300°C / hour, a holding temperature of 850°C, and a holding time of 2 hours. The Ar gas pressure was gradually increased from the start of heating, and a pressure of 150 MPa was applied during holding. After the holding time was completed, the sintered body was allowed to cool naturally in the furnace. In this way, a magnetic material target according to Example 5 was produced.
[0036] <Composition analysis> Chips were collected from the magnetic material targets according to Examples 1 to 5, and the compositions of Co, Pt, B, Ti, Si, Gd, Ge, Sn, Te, and Hf were analyzed by ICP optical emission spectroscopy (Model SPS5520, manufactured by Hitachi High-Tech Corporation). Quantitative analysis of O was performed using non-dispersive infrared absorption spectroscopy (CS-444, manufactured by LECO Corporation). Table 1 shows the analyzed compositions of the magnetic material targets according to Examples 1 to 5.
[0037] <Oxide> The oxides contained in the magnetic material targets according to Examples 1 and 5 were analyzed as follows. First, the magnetic material target was cut and its cross section was mirror-polished to obtain a sample for microstructure observation. More specifically, the cross section of the magnetic material target was polished using abrasive cloths ranging from P80 to P2000 in order to obtain a mirror-polished surface. Finally, the cross section was buffed using aluminum oxide abrasive grains with a particle size of 0.3 μm to obtain a sample for microstructure observation with a polished surface on the cross section. Furthermore, aluminum oxide and granular polishing debris adhering to the polished surface were thoroughly removed by washing. Next, elemental mapping was performed on the sputtered surface of the mirror-polished sample by WDX mapping analysis (Wave Length-Dispersive X-ray Mapping Spectroscopy) in a 50 μm × 50 μm field of view using a field emission electron probe microanalyzer (FE-EPMA). The WDX mapping analysis in a 50 μm × 50 μm field of view using the FE-EPMA was performed at an acceleration voltage of 15.0 kV and a probe current of 2.0 × 10 -8 This could be done by performing a stage scan under condition A. If the areas where the detection intensity of Gd and O are high coincide with each other, it is considered that the majority of the Gd is present in the sintered body as an oxide. Therefore, Gd where the areas where the detection intensity is high coincide with O was determined to be present in the form of Gd oxide. Whether Hf was contained in the form of Hf oxide was also determined in the same manner as in the determination of Gd oxide described above. As a result, Gd oxide was confirmed in the magnetic material target according to Example 1, and Hf oxide was confirmed in the magnetic material target according to Example 5. Furthermore, the magnetic material targets according to Examples 1 to 5 were checked for Ti oxide and Si oxide by the same measuring method as above.
[0038] [Table 1]
[0039] <Gas pressure dependence of saturation magnetization (Ms)> For the magnetic material targets according to Examples 1 to 5, the gas pressure dependence of the saturation magnetization (Ms) was measured by the following method. First, a magnetron sputtering system (Canon Anelva C-3010) was used to deposit Cr-Ti (6 nm), Ni-W (5 nm), and Ru (20 nm) films in that order on a glass substrate. Then, the sputtering targets described above were sputtered at 300 W in an Ar 3.0 Pa atmosphere to form magnetic films with thicknesses of 11 nm. A protective layer of Ru (3 nm) was then deposited to prevent oxidation of the magnetic film, forming each layer. The saturation magnetization (Ms) of the magnetic films obtained by the above deposition process was measured using a Tamagawa Seisakusho vibrating sample magnetometer. The measurement conditions were a maximum applied magnetic field of 22 kOe. The test results are shown in Figure 1. As can be seen from Figure 1, in all of Examples 1 to 5, magnetic material targets having magnetic properties were obtained.
[0040] According to one embodiment of the present invention, a novel magnetic material target having magnetic properties can be obtained, which may contribute to the advancement of thin film formation technology by sputtering used in the manufacture of magnetic recording hard disk media, etc. Therefore, one embodiment of the present invention may contribute to Goal 9 of the Sustainable Development Goals (SDGs) led by the United Nations, which is to "Build resilient infrastructure, promote inclusive and sustainable industrialization, and foster innovation."
Claims
1. one or more of Pt, B, Ti, and Si; one or more of Gd, Ge, Sn, Te, and Hf; An oxide, and the balance is Co and optionally contained impurities, The total concentration of Co and Pt is 50 at% or more, The total concentration of B, Ti, and Si is 10 at% or more, The concentration of O is 20 at% or more, A magnetic material target having a total concentration of Gd, Ge, Sn, Te, and Hf of 1 at % or more.
2. 2. The magnetic material target according to claim 1, wherein the total concentration of Gd, Ge, Sn, Te, and Hf is 1 to 5 at %.
3. 2. The magnetic material target according to claim 1, wherein the total concentration of Gd, Ge, Sn, Te, and Hf is 1 to 3 at %.
4. 2. The magnetic material target according to claim 1, wherein the oxide further contains one or more oxides of elements selected from Al, Si, Ba, Be, Ca, Ce, Cr, Co, Dy, Er, Eu, Ga, Ho, Li, Mg, Mn, Nb, Nd, Pr, Sc, Sm, Sr, Ta, Tb, Ti, V, Y, Zn, and Zr.
5. The magnetic material target according to any one of claims 1 to 4, a backing plate bonded to the magnetic material target; 1. A magnetic material target assembly comprising:
Citation Information
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