Laminated glass and vehicles
The laminated glass design addresses the challenge of transmitting light from remote sensing devices while maintaining heat-shielding properties by employing a first element with high transmittance and a second region with increased insulation, effectively supporting remote sensing and heat management.
Patent Information
- Application Number
- JP2021563387
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2020-10-21
- Filing Date
- 2021-10-20
- Publication Date
- 2026-03-05
- Estimated Expiration
- 2041-10-20
AI Technical Summary
Conventional laminated glass does not effectively transmit light emitted from remote sensing devices while maintaining adequate heat-shielding properties, particularly when infrared light is used.
A laminated glass design comprising a first laminated glass element with 85% light transmittance across 380-2500 nm and a second region with 5% higher transmittance at specific wavelengths, utilizing an interlayer film with heat-shielding materials or pigments to enhance heat insulation.
The laminated glass effectively transmits light from remote sensing devices while improving heat-shielding properties, especially for infrared light, by using a first region with high transmittance and a second region with enhanced insulation.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to a laminated glass. The present invention also relates to a vehicle using the laminated glass. [Background technology]
[0002] Laminated glass is excellent in safety because it scatters only a small amount of glass fragments even when broken by external impact. For this reason, laminated glass is widely used in automobiles, railway vehicles, aircraft, ships, buildings, etc. Laminated glass is manufactured by sandwiching an interlayer film between a pair of glass sheets (laminated glass components).
[0003] In recent years, the development of self-driving vehicles has progressed. In self-driving vehicles, remote sensing devices such as LiDAR (Light Detection and Ranging) are used to detect the surroundings of the vehicle. It is also expected that remote sensing devices will be installed inside the vehicle.
[0004] The following Patent Document 1 describes: (a) a 5m wavelength band in the wavelength range of 1051 nm to 1650 nm; -1 The present disclosure discloses an automobile glazing comprising at least one glass sheet having an absorption coefficient of less than 1051 nm and having an exterior surface and an interior surface, and (b) an infrared filter, wherein an infrared-based remote sensing device in the wavelength range of 1051 nm to 1650 nm is disposed on the interior surface of the glass sheet in a zone free of the infrared filter layer. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] WO2018 / 178278A1 Summary of the Invention [Problem to be solved by the invention]
[0006] When a remote sensing device is installed inside a vehicle, light emitted from the remote sensing device needs to pass through laminated glass, but conventional laminated glass may not be able to transmit the light emitted from the remote sensing device well.
[0007] In order to allow good transmission of light emitted from a remote sensing device, it is conceivable to use a laminated glass member having a higher light transmittance than conventional laminated glass members (e.g., clear glass or green glass). However, when a laminated glass member with a high light transmittance is used, the heat-shielding properties of the laminated glass are reduced.
[0008] An object of the present invention is to provide a laminated glass that can effectively transmit light emitted from a remote sensing device and has improved heat insulation properties. Another object of the present invention is to provide a vehicle using the laminated glass. [Means for solving the problem]
[0009] According to a broad aspect of the present invention, there is provided laminated glass comprising a first laminated glass element, a second laminated glass element, and an interlayer film, wherein the interlayer film is disposed between the first laminated glass element and the second laminated glass element, the first laminated glass element has a light transmittance of 85% or more at all wavelengths within a range of 380 nm to 2500 nm, the laminated glass has a first region and a second region, and the light transmittance of the second region is 5% or more higher than the light transmittance of the first region at at least one wavelength within a range of 380 nm to 2500 nm.
[0010] In a specific aspect of the laminated glass according to the present invention, the light transmittance of the second region is 5% or more higher than the light transmittance of the first region at at least one wavelength within a range of 780 nm to 1000 nm.
[0011] In a specific aspect of the laminated glass according to the present invention, the second region has a light transmittance of 90% or more at at least one wavelength within a range of 780 nm to 1000 nm.
[0012] In a specific aspect of the laminated glass according to the present invention, the second region is located in a region extending from at least one edge of the laminated glass to a distance of 0 cm to 30 cm toward the inside of the laminated glass.
[0013] In a specific aspect of the laminated glass according to the present invention, the interlayer film contains a pigment in a region corresponding to the first region.
[0014] In a specific aspect of the laminated glass according to the present invention, the interlayer film includes a heat-shielding material in a region corresponding to the first region.
[0015] In a specific aspect of the laminated glass according to the present invention, the interlayer film contains a cyclic cyanine compound, inorganic oxide particles, or carbon black in a region corresponding to the first region.
[0016] In a specific aspect of the laminated glass according to the present invention, the inorganic oxide particles include cesium-doped tungsten oxide particles or tin-doped indium oxide particles.
[0017] In a specific aspect of the laminated glass according to the present invention, the second laminated glass member has a light transmittance of 85% or more for all wavelengths within a range of 380 nm to 2500 nm.
[0018] In a specific aspect of the laminated glass according to the present invention, at least one of the first laminated glass member and the second laminated glass member is extra clear glass.
[0019] In a specific aspect of the laminated glass according to the present invention, the interlayer film includes a heat ray reflective film in an area corresponding to the first area.
[0020] According to a broad aspect of the present invention, there is provided a vehicle comprising a vehicle body, the above-described laminated glass, and a remote sensing device capable of emitting light, wherein the remote sensing device is positioned so that the light emitted from the remote sensing device can pass through the second region of the laminated glass.
[0021] In a particular aspect of the vehicle of the present invention, the remote sensing device is a remote sensing device capable of emitting infrared rays, and the remote sensing device is positioned at a position where the infrared rays emitted from the remote sensing device can pass through the second area of the laminated glass.
[0022] In a particular aspect of the vehicle of the present invention, the remote sensing device is a LiDAR that enables 3D mapping of the vehicle's surrounding environment, and is a scanning LiDAR, a rotating LiDAR, a flash LiDAR or a solid-state LiDAR. [Effects of the Invention]
[0023] The laminated glass according to the present invention includes a first laminated glass element, a second laminated glass element, and an interlayer film, with the interlayer film disposed between the first laminated glass element and the second laminated glass element. In the laminated glass according to the present invention, the first laminated glass element has a light transmittance of 85% or more at all wavelengths within a range of 380 nm to 2500 nm. The laminated glass according to the present invention has a first region and a second region, and the light transmittance of the second region is 5% or more higher than the light transmittance of the first region at at least one wavelength within a range of 380 nm to 2500 nm. Because the laminated glass according to the present invention has the above configuration, it can effectively transmit light emitted from a remote sensing device and can enhance heat blocking properties. [Brief explanation of the drawings]
[0024] [Figure 1]FIG. 1 is a cross-sectional view schematically showing a laminated glass according to a first embodiment of the present invention. [Figure 2] FIG. 2 is a cross-sectional view schematically showing a laminated glass according to a second embodiment of the present invention. [Figure 3] FIG. 3 is a cross-sectional view schematically showing a laminated glass according to a third embodiment of the present invention. [Figure 4] FIG. 4 is a cross-sectional view that schematically shows a third modified example of an interlayer film that can be used in laminated glass. [Figure 5] FIG. 5 is a cross-sectional view that schematically shows a fourth modified example of an interlayer film that can be used in laminated glass. [Figure 6] FIG. 6 is a cross-sectional view that schematically shows a fifth modified example of an interlayer film that can be used in laminated glass. [Figure 7] FIG. 7 is a cross-sectional view that schematically shows a sixth modified example of an interlayer film that can be used in laminated glass. [Figure 8] FIG. 8 is a cross-sectional view that schematically shows a seventh modified example of an interlayer film that can be used in laminated glass. [Figure 9] FIG. 9 is a cross-sectional view that schematically shows an eighth modified example of an interlayer film that can be used in laminated glass. DETAILED DESCRIPTION OF THE INVENTION
[0025] The present invention will be described in detail below.
[0026] In this specification, the use of "to" in a numerical range means that the numerical values on both sides of the "to" range are included as upper and lower limits. For example, "380 nm to 2500 nm" means "380 nm or more and 2500 nm or less."
[0027] The laminated glass according to the present invention is a laminated glass comprising a first laminated glass member, a second laminated glass member, and an interlayer film (interlayer film for laminated glass), with the interlayer film disposed between the first laminated glass member and the second laminated glass member. In the laminated glass according to the present invention, the first laminated glass member has a light transmittance of 85% or more at all wavelengths within a range of 380 nm to 2500 nm. The laminated glass according to the present invention has a first region and a second region, and the light transmittance of the second region is 5% or more higher than the light transmittance of the first region at at least one wavelength within a range of 380 nm to 2500 nm.
[0028] In recent years, the development of autonomous vehicles equipped with remote sensing devices has progressed. When a remote sensing device is installed inside a vehicle, the light emitted from the remote sensing device must be able to pass through laminated glass.
[0029] In order to allow the light emitted from the remote sensing device to pass through well, it is conceivable to use a laminated glass member with a higher light transmittance than conventional laminated glass members. However, when a laminated glass member with a high light transmittance is used, the heat-shielding properties of the laminated glass are reduced. In particular, when infrared light is used as the light emitted from the remote sensing device, the higher the infrared transmittance, the lower the heat-shielding properties of the laminated glass.
[0030] In contrast, the laminated glass of the present invention uses, as the first laminated glass element, a laminated glass having a light transmittance of 85% or more at all wavelengths in the range of 380 nm to 2500 nm, and is therefore able to transmit light emitted from a remote sensing device well. Furthermore, the laminated glass of the present invention uses a specific first laminated glass element, and the laminated glass has a first region and a second region having different light transmittances. Therefore, the laminated glass of the present invention can transmit light emitted from a remote sensing device well in the second region, and can enhance heat-shielding properties in the first region. The laminated glass of the present invention can enhance heat-shielding properties despite using a first laminated glass element having a light transmittance of 85% or more.
[0031] The laminated glass member having a light transmittance of 85% or more has a higher light transmittance than laminated glass members such as clear glass and green glass that are commonly used in laminated glass.
[0032] Hereinafter, specific embodiments of the present invention will be described with reference to the drawings.
[0033] FIG. 1 is a cross-sectional view schematically showing a laminated glass according to a first embodiment of the present invention.
[0034] The laminated glass 31 shown in Fig. 1 includes a first laminated glass member 21, a second laminated glass member 22, and an interlayer film 11. Fig. 1 shows cross sections in the thickness direction of the laminated glass 31, the first laminated glass member 21, the second laminated glass member 22, and the interlayer film 11.
[0035] The interlayer film 11 has a first layer 1, a second layer 2, and a third layer 3. The interlayer film 11 has a three-layer structure. The second layer 2 is disposed on the first surface side of the first layer 1 and is laminated thereon. The third layer 3 is disposed on the second surface side of the first layer 1, opposite the first surface, and is laminated thereon.
[0036] A first laminated glass member 21 is laminated on a first surface of the interlayer film 11. A second laminated glass member 22 is laminated on a second surface opposite the first surface of the interlayer film 11. The first laminated glass member 21 is laminated on the outer surface of the second layer 2. The second laminated glass member 22 is laminated on the outer surface of the third layer 3.
[0037] The laminated glass 31 has a first region R1 and a second region R2. The second region R2 has a light transmittance that is 5% or more higher than that of the first region R1 at at least one wavelength in the range of 380 nm to 2500 nm. The laminated glass 31 has, from one end (one end) of the laminated glass 31 to the other end (the other end), the first region R1 (the first first region R1), the second region R2, and the first region R1 (the second first region R1), in this order. The first region R1 located on the other end side of the laminated glass 31 may be replaced with the second region R2. In this case, the laminated glass has, from one end to the other end, the first region R1 and the second region R2, in this order.
[0038] The laminated glass 31 can effectively transmit the light L emitted from the remote sensing device 51 in the second region R2 and can enhance the heat-shielding properties in the first region R1. As a result, the laminated glass 31 can effectively transmit the light L emitted from the remote sensing device 51 and can enhance the heat-shielding properties.
[0039] FIG. 2 is a cross-sectional view schematically showing a laminated glass according to a second embodiment of the present invention.
[0040] The laminated glass 31A shown in Fig. 2 includes a first laminated glass member 21, a second laminated glass member 22, and an interlayer film 11A. The interlayer film 11A is a first modified example of an interlayer film that can be used for laminated glass. Fig. 2 shows cross sections in the thickness direction of the laminated glass 31A, the first laminated glass member 21, the second laminated glass member 22, and the interlayer film 11A.
[0041] The intermediate film 11A is a single-layer intermediate film having a one-layer structure. The intermediate film 11A is the first layer.
[0042] A first laminated glass member 21 is laminated on a first surface of the interlayer film 11A. A second laminated glass member 22 is laminated on a second surface opposite to the first surface of the interlayer film 11A.
[0043] The laminated glass 31A has a first region R1 and a second region R2. The second region R2 has a light transmittance that is 5% or more higher than that of the first region R1 at at least one wavelength in the range of 380 nm to 2500 nm. The laminated glass 31A has, from one end (one end) of the laminated glass 31A to the other end (the other end), the first region R1 (the first first region R1), the second region R2, and the first region R1 (the second first region R1), in this order. The first region R1 located on the other end side of the laminated glass 31A may be replaced with the second region R2.
[0044] The laminated glass 31A can effectively transmit the light L emitted from the remote sensing device 51 in the second region R2 and can enhance the heat-shielding properties in the first region R1. As a result, the laminated glass 31A can effectively transmit the light L emitted from the remote sensing device 51 and can enhance the heat-shielding properties.
[0045] FIG. 3 is a cross-sectional view schematically showing a laminated glass according to a third embodiment of the present invention.
[0046] The laminated glass 31B shown in Fig. 3 includes a first laminated glass member 21, a second laminated glass member 22, and an interlayer film 11B. The interlayer film 11B is a second modified interlayer film that can be used for laminated glass. Fig. 3 shows a cross section in the thickness direction of the laminated glass 31B, the first laminated glass member 21, the second laminated glass member 22, and the interlayer film 11B.
[0047] The interlayer film 11B has a first layer 1B, a second layer 2B, and a third layer 3B. The interlayer film 11B has a partial three-layer structure and a partial two-layer structure. In the three-layer portion, the second layer 2B is disposed on the first surface side of the first layer 1B and is laminated therewith. In the three-layer portion, the third layer 3B is disposed on the second surface side opposite the first surface of the first layer 1B and is laminated therewith. In the two-layer portion, the third layer 3B is disposed on one side of the second layer 2B, and the second layer 2B is disposed on one side of the third layer 3B, and the second layer 2B and the third layer 3B are laminated therewith.
[0048] A first laminated glass member 21 is laminated on a first surface of the interlayer film 11B. A second laminated glass member 22 is laminated on a second surface opposite the first surface of the interlayer film 11B. The first laminated glass member 21 is laminated on the outer surface of the second layer 2B. The second laminated glass member 22 is laminated on the outer surface of the third layer 3B.
[0049] The laminated glass 31B has a first region R1 and a second region R2. The second region R2 has a light transmittance that is 5% or more higher than that of the first region R1 at at least one wavelength in the range of 380 nm to 2500 nm. The laminated glass 31B has, in this order from one end (one end) of the laminated glass 31B to the other end (the other end), the first region R1 (the first first region R1), the second region R2, and the first region R1 (the second first region R1). The first region R1 located on the other end side of the laminated glass 31B may be replaced with the second region R2.
[0050] The laminated glass 31B has a three-layer structure in the first region R1, and a two-layer structure in the second region R2.
[0051] The laminated glass 31B can effectively transmit the light L emitted from the remote sensing device 51 in the second region R2 and can enhance the heat blocking properties in the first region R1. As a result, the laminated glass 31B can effectively transmit the light L emitted from the remote sensing device 51 and can enhance the heat blocking properties.
[0052] FIG. 4 is a cross-sectional view schematically illustrating a third modified interlayer film that can be used in laminated glass. FIG. 4 shows a cross section of an interlayer film 11C in the thickness direction. The interlayer film 11C shown in FIG. 4 and interlayer films 11D, 11E, 11F, 11G, and 11H shown in FIGS. 5 to 9 (described later) are used together with a first laminated glass member and a second laminated glass member to obtain laminated glass. The sizes and dimensions of the interlayer films 11C, 11D, 11E, 11F, 11G, and 11H shown in FIGS. 4 to 9 have been modified from their actual sizes and shapes for ease of illustration. The first region R1 and the second region R2 are not shown in FIGS. 4 to 9. The interlayer films 11C, 11D, 11E, 11F, 11G, and 11H each have a first region R1 and a second region R2 (not shown).
[0053] The interlayer film 11C includes a first layer 1C (interlayer), a second layer 2C (surface layer), and a third layer 3C (surface layer). The second layer 2C is disposed on a first surface side of the first layer 1C and stacked thereon. The third layer 3C is disposed on a second surface side opposite the first surface of the first layer 1C and stacked thereon. The first layer 1C is disposed between the second layer 2C and the third layer 3C and sandwiched therebetween. The interlayer film 11C is a multilayer interlayer film.
[0054] The intermediate film 11C has one end 11a (one end) and the other end 11b (the other end) opposite the one end 11a. The one end 11a and the other end 11b are opposite ends. The cross-sectional shape in the thickness direction of the second layer 2C and the third layer 3C is wedge-shaped. The cross-sectional shape in the thickness direction of the first layer 1C is rectangular. The second layer 2C and the third layer 3C are thicker on the other end 11b side than on the one end 11a side. Therefore, the thickness of the other end 11b of the intermediate film 11C is thicker than the thickness of the one end 11a. Therefore, the intermediate film 11C has a thin region and a thick region.
[0055] Intermediate film 11C has a region where the thickness increases from one end 11a to the other end 11b. In intermediate film 11C, in the region where the thickness increases, the amount of increase in thickness is uniform from one end 11a to the other end 11b.
[0056] The interlayer film 11C has a display-corresponding region r1 that corresponds to the display region of the head-up display. The interlayer film 11C has a surrounding region r2 adjacent to the display-corresponding region r1. In this specification, the display-corresponding region will be referred to as the "display-corresponding region r1" to distinguish it from the "first region R1," and the surrounding region will be referred to as the "surrounding region r2" to distinguish it from the "second region R2."
[0057] The intermediate film may have a shape as shown in FIG. 4, and may be a single layer, two layers, or four or more layers.
[0058] Fig. 5 is a cross-sectional view schematically showing a third modified interlayer film that can be used in laminated glass, showing a cross section in the thickness direction of an interlayer film 11D.
[0059] The interlayer film 11D includes a first layer 1D. The interlayer film 11D has a single-layer structure consisting of only the first layer 1D, and is a single-layer interlayer film. The interlayer film 11D is the first layer 1D.
[0060] The intermediate film 11D has one end 11a and the other end 11b opposite the one end 11a. The one end 11a and the other end 11b are opposite ends. The thickness of the other end 11b of the intermediate film 11D is greater than the thickness of the one end 11a. Therefore, the intermediate film 11D and the first layer 1D have thin and thick regions.
[0061] Intermediate film 11D has a region where the thickness increases from one end 11a to the other end 11b. In intermediate film 11D, in the region where the thickness increases, the increase in thickness is uniform from one end 11a to the other end 11b.
[0062] The intermediate film 11D and the first layer 1D have portions 11Da, 1Da whose cross section in the thickness direction is rectangular and portions 11Db, 1Db whose cross section in the thickness direction is wedge-shaped.
[0063] The interlayer 11D has a display corresponding region r1 corresponding to the display region of the head-up display, and a surrounding region r2 adjacent to the display corresponding region r1.
[0064] The intermediate film may have two or more layers in the shape shown in FIG.
[0065] Fig. 6 is a cross-sectional view schematically showing a fifth modified interlayer film that can be used in laminated glass, showing a cross section in the thickness direction of an interlayer film 11E.
[0066] The intermediate film 11E includes a first layer 1E (intermediate layer), a second layer 2E (surface layer), and a third layer 3E (surface layer). The intermediate film 11C and the intermediate film 11E differ in the amount of thickness increase in the region where the thickness increases.
[0067] The intermediate film 11E has a region where the thickness increases from one end 11a to the other end 11b. Within the region where the thickness increases, the intermediate film 11E has a portion where the amount of increase in thickness increases from one end 11a to the other end 11b. The intermediate film 11E also has a region where the cross-sectional shape in the thickness direction is wedge-shaped. Within the region where the cross-sectional shape in the thickness direction is wedge-shaped, the intermediate film 11E has a portion where the wedge angle increases from one end to the other end.
[0068] Fig. 7 is a cross-sectional view schematically showing a sixth modified interlayer film that can be used in laminated glass, showing a cross section in the thickness direction of an interlayer film 11F.
[0069] Interlayer film 11F includes a first layer 1F. Interlayer film 11F has a single-layer structure consisting of only first layer 1F, and is a single-layer interlayer film. Interlayer film 11D and interlayer film 11F differ in the amount of thickness increase in the region where the thickness increases.
[0070] The intermediate film 11F has a region where the thickness increases from one end 11a to the other end 11b. Within the region where the thickness increases, the intermediate film 11F has a portion where the amount of increase in thickness increases from one end 11a to the other end 11b. The intermediate film 11F also has a region where the cross-sectional shape in the thickness direction is wedge-shaped. Within the region where the cross-sectional shape in the thickness direction is wedge-shaped, the intermediate film 11F has a portion where the wedge angle increases from one end to the other end.
[0071] The intermediate film 11F and the first layer 1F have portions 11Fa, 1Fa whose cross section in the thickness direction is rectangular and portions 11Fb, 1Fb whose cross section in the thickness direction is wedge-shaped.
[0072] Fig. 8 is a cross-sectional view schematically showing a seventh modified example of an interlayer film that can be used in laminated glass, showing a cross section in the thickness direction of an interlayer film 11G.
[0073] The intermediate film 11G includes a first layer 1G (intermediate layer), a second layer 2G (surface layer), and a third layer 3G (surface layer). The intermediate film 11C and the intermediate film 11G differ in the amount of thickness increase in the region where the thickness increases.
[0074] The intermediate film 11G has a region where the thickness increases from one end 11a to the other end 11b. Within the region where the thickness increases, the intermediate film 11G has a portion where the amount of increase in thickness decreases from one end 11a to the other end 11b. The intermediate film 11G also has a region where the cross-sectional shape in the thickness direction is wedge-shaped. Within the region where the cross-sectional shape in the thickness direction is wedge-shaped, the intermediate film 11G has a portion where the wedge angle decreases from one end to the other end.
[0075] Fig. 9 is a cross-sectional view schematically showing an eighth modified example of an interlayer film that can be used in laminated glass, showing a cross section in the thickness direction of an interlayer film 11H.
[0076] Interlayer film 11H includes first layer 1H. Interlayer film 11H has a single-layer structure consisting of only first layer 1H, and is a single-layer interlayer film. Interlayer film 11D and interlayer film 11H differ in the amount of thickness increase in the thickness-increasing region.
[0077] The intermediate film 11H has a region where the thickness increases from one end 11a to the other end 11b. Within the region where the thickness increases, the intermediate film 11H has a portion where the amount of increase in thickness decreases from one end 11a to the other end 11b. The intermediate film 11H also has a region where the cross-sectional shape in the thickness direction is wedge-shaped. Within the region where the cross-sectional shape in the thickness direction is wedge-shaped, the intermediate film 11H has a portion where the wedge angle decreases from one end to the other end.
[0078] The intermediate film 11H and the first layer 1H have portions 11Ha and 1Ha whose cross-section in the thickness direction is rectangular, and portions 11Hb and 1Hb whose cross-section in the thickness direction is wedge-shaped.
[0079] In the laminated glass according to the present invention, the second region has a light transmittance that is 5% or more higher than the light transmittance of the first region at at least one wavelength in the range of 380 nm to 2500 nm. The second region has a light transmittance that is 5% or more higher than the first region at at least one wavelength in the range of 380 nm to 2500 nm.
[0080] At at least one wavelength in the range of 380 nm to 2500 nm, the light transmittance of the second region is preferably 10% or more higher than the light transmittance of the first region, more preferably 15% or more higher, even more preferably 20% or more higher, and particularly preferably 25% or more higher, thereby enabling even better transmission of light emitted from a remote sensing device.
[0081] At at least one wavelength in the range of 380 nm to 2500 nm, the light transmittance of the second region is preferably 95% or less higher than the light transmittance of the first region, more preferably 90% or less higher, and even more preferably 80% or less higher, which can further improve the heat-shielding properties.
[0082] At at least one wavelength in the range of 780 nm to 1000 nm, the light transmittance of the second region is preferably 5% or more higher than the light transmittance of the first region, more preferably 10% or more higher, even more preferably 15% or more higher, even more preferably 20% or more higher, and particularly preferably 25% or more higher. In this case, when the light irradiated from the remote sensing device is infrared light, the infrared light can be transmitted more effectively.
[0083] At at least one wavelength in the range of 780 nm to 1000 nm, the light transmittance of the second region is preferably 95% or less higher than that of the first region, more preferably 90% or less higher, and even more preferably 80% or less higher. In this case, even if the light irradiated from the remote sensing device is infrared, the heat-shielding properties can be further improved.
[0084] At at least one wavelength in the range of 380 nm to 2500 nm, the light transmittance of the second region is preferably 85% or more, more preferably 90% or more, and even more preferably 92% or more. When the light transmittance is equal to or greater than the lower limit, light emitted from a remote sensing device can be transmitted more efficiently. At at least one wavelength in the range of 380 nm to 2500 nm, the light transmittance of the second region may be 100% or less, or may be less than 100%, or may be 99% or less.
[0085] At at least one wavelength in the range of 780 nm to 1000 nm, the light transmittance of the second region is preferably 85% or more, more preferably 90% or more, and even more preferably 92% or more. When the light emitted from the remote sensing device is infrared light, the light transmittance is equal to or greater than the lower limit, and the infrared light can be transmitted more effectively. At at least one wavelength in the range of 780 nm to 1000 nm, the light transmittance of the second region may be 100% or less, or may be less than 100%, or may be 99% or less.
[0086] At least one wavelength in the range of 780 nm to 1000 nm, the light transmittance of the first region is preferably 80% or less, more preferably 65% or less, and even more preferably 45% or less. When the light transmittance is equal to or less than the upper limit, the heat-shielding properties can be further improved. At at least one wavelength in the range of 780 nm to 1000 nm, the light transmittance of the first region may be 10% or more, 25% or more, or 40% or more.
[0087] The light transmittance of the laminated glass is measured using a spectrophotometer (for example, "U-4100" manufactured by Hitachi High-Technologies Corporation) in accordance with JIS R3106:1998 or JIS R3212:1998.
[0088] Within the first region, the light transmittance may be uniform, approximately uniform, or may vary.
[0089] The visible light transmittance of the first region is preferably 50% or more, more preferably 60% or more, and even more preferably 70% or more. The visible light transmittance of the first region may be 95% or less, 90% or less, 85% or less, or 80% or less.
[0090] The visible light transmittance of the second region may be 50% or more, 60% or more, or 70% or more, or may be 95% or less, 90% or less, 85% or less, or 80% or less.
[0091] The visible light transmittance of the laminated glass is measured at a wavelength of 380 nm to 780 nm using a spectrophotometer (for example, "U-4100" manufactured by Hitachi High-Technologies Corporation) in accordance with JIS R3106:1998.
[0092] Of the total planar area (100%) of the laminated glass, the planar area of the first region is preferably 50% or more, more preferably 60% or more, even more preferably 70% or more, and is preferably 99% or less, more preferably 95% or less, even more preferably 90% or less, and particularly preferably 80% or less. When the planar area of the first region is equal to or greater than the above lower limit and equal to or less than the above upper limit, the heat shielding properties can be further improved.
[0093] Of the total planar area (100%) of the laminated glass, the planar area of the second region is preferably 1% or more, more preferably 5% or more, even more preferably 10% or more, and particularly preferably 20% or more, and is preferably 50% or less, more preferably 40% or less, and even more preferably 30% or less. When the planar area of the second region is equal to or greater than the above lower limit and equal to or less than the above upper limit, light irradiated from a remote sensing device can be transmitted more effectively.
[0094] The plane area of the first region is preferably larger than the plane area of the second region.
[0095] The absolute value of the difference between the planar area of the first region in 100% of the total planar area of the laminated glass and the planar area of the second region in 100% of the total planar area of the laminated glass is preferably 0.1% or more, more preferably 1% or more, even more preferably 3% or more, and is preferably 30% or less, more preferably 20% or less, even more preferably 10% or less. When the absolute value of the difference is equal to or greater than the above lower limit and equal to or less than the above upper limit, the effects of the present invention can be more effectively exhibited.
[0096] L in the first region above * a * b * a in color system * is preferably −5 or more, more preferably −3 or more, and is preferably 5 or less, more preferably 3 or less. * When is equal to or greater than the above lower limit and equal to or less than the above upper limit, the transmitted color can be prevented from becoming greenish or reddish.
[0097] L in the first region above * a * b * b in color space * is preferably −3 or more, more preferably −1 or more, and is preferably 10 or less, more preferably 8 or less. * When is equal to or greater than the above lower limit and equal to or less than the above upper limit, the transmitted color can be prevented from becoming bluish or yellowish.
[0098] L in the second area above * a * b * a in color system * is preferably −5 or more, more preferably −3 or more, and is preferably 5 or less, more preferably 3 or less. * When is equal to or greater than the above lower limit and equal to or less than the above upper limit, the transmitted color can be prevented from becoming greenish or reddish.
[0099] L in the second area above * a * b * b in color space * is preferably −3 or more, more preferably −1 or more, and is preferably 10 or less, more preferably 8 or less. * When is equal to or greater than the above lower limit and equal to or less than the above upper limit, the transmitted color can be prevented from becoming bluish or yellowish.
[0100] L of the first region and the second region * a * b * a in color system * , b * is measured in accordance with JIS Z8781-4:2013.
[0101] The laminated glass may have, from one end to the other end, a first region, a second region, and a first region in this order, or may have a first region and a second region in this order. The laminated glass may have one first region, multiple first regions, one second region, or multiple second regions. The laminated glass may have a second region and first regions on both sides of the second region. The laminated glass may have a first region and second regions on both sides of the first region. The laminated glass may have a first region on one end side and a second region on the other end side. The laminated glass may have a first region on one end side and a first region on the other end side, and a second region between the two first regions. The laminated glass may have the first region closer to one end of the laminated glass than the second region, and the second region closer to the other end of the laminated glass than the first region. The laminated glass may have the first region closer to the other end of the laminated glass than the second region.
[0102] In a plan view of the laminated glass, the second regions may be present in a band-like shape, a dot-like shape, or a lattice-like shape.
[0103] In a plan view of the laminated glass, the second region may be surrounded by the first region.
[0104] The second region preferably extends from at least one edge of the laminated glass to the inside of the laminated glass, from 0 cm to 30 cm. In this case, the second region may be entirely within the region from 0 cm to 30 cm, or only a part of the second region may be within the region from 0 cm to 30 cm.
[0105] The interlayer film has one end (one end) and the other end (the other end) opposite to the one end. The one end and the other end are opposite ends of the interlayer film.
[0106] The interlayer film may be an interlayer film having the same thickness at one end and the other end, or an interlayer film having a greater thickness at the other end than at the one end. The interlayer film may be an interlayer film having a uniform thickness or an interlayer film having a varying thickness. The cross-sectional shape of the interlayer film may be rectangular or wedge-shaped.
[0107] The laminated glass may be a head-up display. When the laminated glass is a head-up display, the laminated glass has a display area for the head-up display. The display area is an area where information can be displayed well. For example, a laminated glass that is a head-up display can be obtained using interlayer films 11C, 11D, 11E, 11F, 11G, and 11H, a first laminated glass member, and a second laminated glass member.
[0108] A head-up display system can be obtained using the head-up display. The head-up display system includes the laminated glass and a light source device for irradiating the laminated glass with light for image display. The light source device can be attached to the dashboard of a vehicle, for example. An image can be displayed by irradiating the display area of the laminated glass with light from the light source device.
[0109] The interlayer film preferably has a portion whose cross-sectional shape in the thickness direction is wedge-shaped. The interlayer film preferably has a portion whose thickness gradually increases from one end to the other. The cross-sectional shape in the thickness direction of the interlayer film is preferably wedge-shaped. Examples of the cross-sectional shape in the thickness direction of the interlayer film include a trapezoid, a triangle, and a pentagon.
[0110] The thickness of the interlayer film does not have to increase uniformly from one end to the other end of the interlayer film. The interlayer film may have protrusions or recesses on its surface.
[0111] From the viewpoint of further suppressing ghost images, it is preferable that the interlayer film have, within the region of increasing thickness, a portion where the amount of increase in thickness increases from one end to the other, or have, within the region of increasing thickness, a portion where the amount of increase in thickness decreases from one end to the other. The interlayer film may have, within the region of increasing thickness, a portion where the amount of increase in thickness increases from one end to the other, or may have, within the region of increasing thickness, a portion where the amount of increase in thickness decreases from one end to the other. From the viewpoint of further suppressing ghost images, it is preferable that the interlayer film have, within the region having a wedge-shaped cross-section in the thickness direction, a portion where the wedge angle increases from one end to the other, or have, within the region having a wedge-shaped cross-section in the thickness direction, a portion where the wedge angle decreases from one end to the other. The interlayer film may have, within a region having a wedge-shaped cross section in the thickness direction, a portion in which the wedge angle increases from one end side to the other end side, or may have, within a region having a wedge-shaped cross section in the thickness direction, a portion in which the wedge angle decreases from one end side to the other end side.
[0112] To suppress double images, the wedge angle (θ) of the interlayer film can be appropriately set depending on the installation angle of the laminated glass. The wedge angle (θ) is the wedge angle of the entire interlayer film. From the viewpoint of further suppressing double images, the wedge angle (θ) of the interlayer film is preferably 0.1 mrad (0.00575 degrees) or more, more preferably 0.2 mrad (0.0115 degrees) or more. When the wedge angle (θ) is equal to or greater than the lower limit, a laminated glass suitable for vehicles with a large installation angle of the windshield, such as trucks and buses, can be obtained.
[0113] To further reduce ghosting, the wedge angle (θ) of the interlayer is preferably 2 mrad (0.1146 degrees) or less, and more preferably 0.7 mrad (0.0401 degrees) or less. When the wedge angle (θ) is equal to or less than the upper limit, a laminated glass suitable for vehicles with a small windshield installation angle, such as sports cars, can be obtained.
[0114] To suppress double images, the wedge angle (θ) of the laminated glass can be appropriately set depending on the installation angle of the laminated glass. The wedge angle (θ) is the wedge angle of the entire laminated glass. From the viewpoint of further suppressing double images, the wedge angle (θ) of the laminated glass is preferably 0.1 mrad (0.00575 degrees) or more, more preferably 0.2 mrad (0.0115 degrees) or more. When the wedge angle (θ) is equal to or greater than the lower limit, the laminated glass is suitable for vehicles with a large windshield installation angle, such as trucks and buses.
[0115] To further reduce double images, the wedge angle (θ) of the laminated glass is preferably 2 mrad (0.1146 degrees) or less, and more preferably 0.7 mrad (0.0401 degrees) or less. Furthermore, if the wedge angle (θ) is equal to or less than the upper limit, the laminated glass is suitable for vehicles with a small windshield installation angle, such as sports cars.
[0116] The wedge angle (θ) of the interlayer film is the interior angle at the intersection of a line connecting the surface portion (first surface portion) on one side of the interlayer film between the maximum and minimum thickness portions, and a line connecting the surface portion (second surface portion) on the other side of the interlayer film between the maximum and minimum thickness portions. The wedge angle (θ) of the laminated glass can be determined in the same manner as the wedge angle (θ) of the interlayer film.
[0117] In addition, when there are multiple maximum thickness portions, multiple minimum thickness portions, the maximum thickness portion is in a fixed region, or the minimum thickness portion is in a fixed region, the maximum thickness portion and the minimum thickness portion for determining the wedge angle (θ) are selected so that the wedge angle (θ) to be determined is largest.
[0118] The thickness of the interlayer film is not particularly limited. The thickness of the interlayer film indicates the total thickness of each layer constituting the interlayer film. Furthermore, when the thickness of the interlayer film is not uniform, the thickness of the interlayer film indicates the average thickness.
[0119] The maximum thickness of the interlayer is preferably 0.1 mm or more, more preferably 0.25 mm or more, even more preferably 0.5 mm or more, particularly preferably 0.8 mm or more, and is preferably 3 mm or less, more preferably 2 mm or less, even more preferably 1.5 mm or less.
[0120] The distance between one end and the other end is designated as X. The interlayer film preferably has a minimum thickness in a region of 0X to 0.2X from one end toward the inside, and a maximum thickness in a region of 0X to 0.2X from the other end toward the inside. It is more preferable that the interlayer film has a minimum thickness in a region of 0X to 0.1X from one end toward the inside, and a maximum thickness in a region of 0X to 0.1X from the other end toward the inside. It is even more preferable that the interlayer film has a minimum thickness at one end and a maximum thickness at the other end.
[0121] The intermediate films 11C, 11D, 11E, 11F, 11G, and 11H have a maximum thickness at the other end 11b and a minimum thickness at the one end 11a.
[0122] The interlayer film may have a uniform thickness region. The uniform thickness region refers to a region in which the thickness does not vary by more than 10 μm over a distance of 10 cm in the direction connecting one end of the interlayer film to the other end. Accordingly, the uniform thickness region refers to a region in which the thickness does not vary by more than 10 μm over a distance of 10 cm in the direction connecting one end of the interlayer film to the other end. Specifically, the uniform thickness region refers to a region in which the thickness does not vary at all over a distance of 10 cm in the direction connecting one end of the interlayer film to the other end, or a region in which the thickness varies by 10 μm or less over a distance of 10 cm in the direction connecting one end of the interlayer film to the other end.
[0123] From the viewpoint of practical use and of sufficiently increasing adhesive strength and penetration resistance, the maximum thickness of the surface layer is preferably 0.001 mm or more, more preferably 0.2 mm or more, even more preferably 0.3 mm or more, and is preferably 1 mm or less, more preferably 0.8 mm or less.
[0124] From the viewpoint of practicality and of sufficiently increasing penetration resistance, the maximum thickness of the layer (intermediate layer) disposed between the two surface layers is preferably 0.001 mm or more, more preferably 0.1 mm or more, even more preferably 0.2 mm or more, and is preferably 0.8 mm or less, more preferably 0.6 mm or less, even more preferably 0.3 mm or less.
[0125] The distance X between one end and the other end of the interlayer is preferably 3 m or less, more preferably 2 m or less, particularly preferably 1.5 m or less, and is preferably 0.5 m or more, more preferably 0.8 m or more, particularly preferably 1 m or more.
[0126] The wedge angle (θ) of the interlayer film, the wedge angle (θ) of the laminated glass, and the thickness of the interlayer film can be measured using a contact thickness measuring instrument "TOF-4R" (manufactured by Yamabun Denki Co., Ltd.).
[0127] The thickness is measured using the above-mentioned measuring device at a membrane transport speed of 2.15 mm / min to 2.25 mm / min from one end to the other end over the shortest distance.
[0128] The wedge angle (θ) of the interlayer film after it has been formed into laminated glass, the wedge angle (θ) of the laminated glass, and the thickness of the interlayer film can be measured using a non-contact multilayer film thickness measuring device such as "OPTIGAUGE" (manufactured by Lumetrics). When using such a measuring device, the thickness of the interlayer film can be measured in the laminated glass state.
[0129] Each of the components used in the laminated glass according to the present invention will be further described below.
[0130] (First and second laminated glass members) The first laminated glass member has a light transmittance of 85% or more for all wavelengths within the range of 380 nm to 2500 nm.
[0131] At all wavelengths in the range of 380 nm to 2500 nm, the light transmittance of the first laminated glass member is 85% or more, preferably 87% or more, more preferably 90% or more, and even more preferably 92% or more. When the light transmittance of the first laminated glass member is equal to or greater than the lower limit, light emitted from a remote sensing device can be transmitted more efficiently. At all wavelengths in the range of 380 nm to 2500 nm, the light transmittance of the first laminated glass member may be 100% or less, or may be less than 100%, or may be 99% or less.
[0132] At all wavelengths in the range of 380 nm to 2500 nm, the light transmittance of the second laminated glass member is preferably 80% or more, more preferably 85% or more, even more preferably 87% or more, even more preferably 90% or more, and particularly preferably 92% or more. When the light transmittance of the second laminated glass member is equal to or greater than the above lower limit, light emitted from a remote sensing device can be transmitted more efficiently. At all wavelengths in the range of 380 nm to 2500 nm, the light transmittance of the second laminated glass member may be 100% or less, or may be less than 100%, or may be 99% or less.
[0133] The light transmittance of the laminated glass member is measured using a spectrophotometer (for example, "U-4100" manufactured by Hitachi High-Technologies Corporation) in accordance with JIS R3106:1998 or JIS R3212:1998.
[0134] Examples of laminated glass members having a light transmittance of 85% or more for all wavelengths within the range of 380 nm to 2500 nm include extra clear glass.
[0135] Preferably, at least one of the first and second laminated glass members is made of extra-clear glass, and more preferably, both of the first and second laminated glass members are made of extra-clear glass, which allows for even better transmission of light emitted from a remote sensing device.
[0136] The thickness of each of the first laminated glass member and the second laminated glass member is preferably 1.6 mm or more, more preferably 1.8 mm or more, and is preferably 2.5 mm or less, more preferably 2.3 mm or less.
[0137] The thickness of the first laminated glass member and the thickness of the second laminated glass member may be the same or different. The absolute value of the difference between the thickness of the first laminated glass member and the thickness of the second laminated glass member may be 0 mm, may exceed 0 mm, may be 0.01 mm or more, may be 0.1 mm or more, or may be 0.2 mm or more. The absolute value of the difference between the thickness of the first laminated glass member and the thickness of the second laminated glass member may be 2.0 mm or less, may be 1.0 mm or less, or may be 0.5 mm or less.
[0138] Examples of combinations of the thicknesses of the first laminated glass member and the second laminated glass member include a combination of 1.8 mm and 2.0 mm, a combination of 1.6 mm and 2.1 mm, a combination of 1.8 mm and 2.1 mm, and a combination of 2.0 mm and 2.5 mm.
[0139] The thickness of the first laminated glass member and the thickness of the second laminated glass member are preferably 1.5 mm, 1.6 mm, 1.7 mm, 1.8 mm, 1.9 mm, 2.0 mm, 2.1 mm, 2.2 mm, 2.3 mm, 2.4 mm, or 2.5 mm, respectively. Within these preferred thicknesses, the thickness of the first laminated glass member and the thickness of the second laminated glass member may be the same or different.
[0140] (Interlayer film for laminated glass) The interlayer film may have a one-layer structure, a two-layer structure, a two or more layer structure, a three-layer structure, a three or more layer structure, a four or more layer structure, a five or more layer structure, or a six or more layer structure.
[0141] The interlayer film includes at least a first layer. An interlayer film having a two-layer or more structure includes a first layer and a second layer. In this case, the second layer is disposed on the first surface side of the first layer. An interlayer film having a three-layer or more structure includes a first layer, a second layer, and a third layer. In this case, the second layer is disposed on the first surface side of the first layer, and the third layer is disposed on the second surface side of the first layer, opposite the first surface.
[0142] The structure of the interlayer film may be partially different. The number of layers of the interlayer film may be partially different. The structure of the first region and the structure of the second region may be different. The number of layers in the first region and the number of layers in the second region may be different. For example, the interlayer film may have a portion having a single-layer structure and a portion having a two or more-layer structure. The interlayer film may have a portion having a single-layer structure and a portion having a three or more-layer structure. The interlayer film may have a portion having a two-layer structure and a portion having a three or more-layer structure. From the viewpoint of more effectively exerting the effects of the present invention, it is preferable that the number of layers in the first region is greater than the number of layers in the second region.
[0143] The interlayer film has a region corresponding to the first region of the laminated glass and a region corresponding to the second region of the laminated glass. By making the number of interlayer film layers or the components contained in the interlayer film different between the region corresponding to the first region and the region corresponding to the second region, it is possible to obtain a good laminated glass having the first region and the second region.
[0144] From the viewpoint of further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film include a heat ray reflective film. From the viewpoint of further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film include a heat ray reflective film in at least a portion of the surface of the interlayer film. From the viewpoint of further improving the transmission of light irradiated from a remote sensing device, it is preferable that the interlayer film include a heat ray reflective film in a portion of the surface of the interlayer film. From the viewpoint of further improving the transmission of light irradiated from a remote sensing device, it is preferable that the interlayer film does not include a heat ray reflective film in a portion of the surface of the interlayer film. From the viewpoint of further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film include a heat ray reflective film in a region corresponding to the first region. From the viewpoint of further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film include a heat ray reflective film in a region corresponding to the second region. From the viewpoint of allowing better transmission of light irradiated from the remote sensing device and from the viewpoint of further improving the heat shielding properties of the laminated glass, it is preferable that the interlayer film includes a heat ray reflective film in a region corresponding to the first region and does not include a heat ray reflective film in a region corresponding to the second region. From the viewpoint of further improving the heat shielding properties of the laminated glass, it is preferable that the interlayer film includes a heat ray reflective film as an inner layer. From the viewpoint of further improving the heat shielding properties of the laminated glass, it is preferable that the interlayer film has a three-layer or more structure and includes a heat ray reflective film as an inner layer. From the viewpoint of further improving the heat shielding properties of the laminated glass, it is preferable that the interlayer film has a three-layer structure and includes a heat ray reflective film as an intermediate layer.
[0145] <Heat reflective film> The heat ray reflective film is a film that reflects heat rays. The heat ray reflective film is not particularly limited as long as it has the ability to reflect heat rays. From the viewpoint of further improving the heat shielding properties of the laminated glass, the heat ray reflective film is preferably an infrared ray reflective film. The heat ray reflective film preferably has the ability to reflect infrared rays.
[0146] Examples of the heat ray reflective film include a resin film with a metal foil, a multilayer laminate film in which a metal layer and a dielectric layer are formed on a resin layer, a film containing graphite, a multilayer resin film, a liquid crystal film, etc. These films have the ability to reflect heat rays.
[0147] The heat ray reflective film is preferably a metal foil-attached resin film, a graphite-containing film, a multilayer resin film, or a liquid crystal film. These films have excellent heat ray reflection properties. Therefore, the use of these films can provide laminated glass with even higher heat shielding properties and capable of maintaining high visible light transmittance for a longer period of time.
[0148] The heat ray reflective film is more preferably a multilayer resin film or a liquid crystal film, which is more permeable to electromagnetic waves than a metal foil-coated resin film and therefore can be used without interfering with the operation of electronic devices inside the vehicle.
[0149] The metal foil-coated resin film includes a resin film and a metal foil laminated on the outer surface of the resin film. Examples of materials for the resin film include polyethylene terephthalate resin, polyethylene naphthalate resin, polyvinyl acetal resin, ethylene-vinyl acetate copolymer resin, ethylene-acrylic acid copolymer resin, polyurethane resin, polyvinyl alcohol resin, polyolefin resin, polyvinyl chloride resin, and polyimide resin. Examples of materials for the metal foil include aluminum, copper, silver, gold, palladium, and alloys containing these.
[0150] The multilayer laminate film in which a metal layer and a dielectric layer are formed on the resin layer is a multilayer laminate film in which any number of metal layers and dielectric layers are alternately laminated on a resin layer (resin film). In the multilayer laminate film in which a metal layer and a dielectric layer are formed on the resin layer, it is preferable that all of the metal layers and dielectric layers are alternately laminated, but there may be a structural portion in which some of the layers are not alternately laminated, such as metal layer / dielectric layer / metal layer / dielectric layer / metal layer / metal layer / dielectric layer / metal layer.
[0151] Materials for the resin layer (resin film) in the multilayer laminate film include the same materials as those for the resin film in the metal foil-attached resin film. Materials for the resin layer (resin film) in the multilayer laminate film include polyethylene, polypropylene, polylactic acid, poly(4-methylpentene-1), polyvinylidene fluoride, cyclic polyolefins, polymethyl methacrylate, polyvinyl chloride, polyvinyl alcohol, polyamides such as nylon 6, 11, 12, and 66, polystyrene, polycarbonate, polyethylene terephthalate, polyethylene naphthalate, polyester, polyphenylene sulfide, and polyetherimide. Materials for the metal layer in the multilayer laminate film include the same materials as those for the metal foil in the metal foil-attached resin film. A coating layer of metal or a mixed oxide of metals can be applied to both or one side of the metal layer. Materials for the coating layer include ZnO, Al2O3, Ga2O3, InO3, MgO, Ti, NiCr, and Cu.
[0152] Examples of materials for the dielectric layers in the multilayer laminated film include indium oxide.
[0153] The multilayer resin film is a laminate film in which a plurality of resin films are laminated. Examples of materials for the multilayer resin film include the same materials as those for the resin layers (resin films) in the multilayer laminate film. The number of resin films laminated in the multilayer resin film is 2 or more, or may be 3 or more, or may be 5 or more. The number of resin films laminated in the multilayer resin film may be 1000 or less, or may be 100 or less, or may be 50 or less.
[0154] The multilayer resin film may be a multilayer resin film in which two or more types of thermoplastic resin layers having different optical properties (refractive indexes) are laminated alternately or randomly in any number of layers, and is configured to obtain the desired heat ray reflection performance.
[0155] The liquid crystal film may be a film formed by laminating any number of cholesteric liquid crystal layers that reflect light of any wavelength, and is configured to provide the desired heat ray reflection performance.
[0156] The laminate of the heat ray reflective film and the second laminated glass member may be a second laminated glass member with a metal foil, in which case the metal foil functions as the heat ray reflective film.
[0157] Because of its excellent heat ray reflecting performance, the heat ray reflective film preferably has an infrared transmittance of 40% or less at at least one wavelength in the range of 800 nm to 2000 nm. The infrared transmittance of the heat ray reflective film used in the examples described below satisfies the above-mentioned preferable conditions. At at least one wavelength in the range of 800 nm to 2000 nm, the infrared transmittance is more preferably 30% or less, and even more preferably 20% or less.
[0158] Specifically, the transmittance of the heat ray reflective film at each wavelength in the range of 800 nm to 2000 nm is measured as follows: A single heat ray reflective film is prepared. Using a spectrophotometer (Hitachi High-Technologies Corporation's "U-4100"), the spectral transmittance of the heat ray reflective film at each wavelength in the range of 800 nm to 2000 nm is measured in accordance with JIS R3106:1998.
[0159] From the viewpoint of effectively increasing the heat shielding properties of the laminated glass, the infrared reflectance of the heat ray reflective film at wavelengths of 800 nm to 1200 nm is preferably 20% or more, more preferably 22% or more, and even more preferably 25% or more.
[0160] Specifically, the infrared reflectance of the heat ray reflective film at wavelengths of 800 nm to 1200 nm is measured as follows: Using a spectrophotometer (Hitachi High-Tech Corporation's "U-4100"), the reflectance of the heat ray reflective film at each wavelength in the range of 800 nm to 1200 nm is measured in accordance with JIS R3106:1998. Of the reflectances at each wavelength, it is preferable that the lowest reflectance is equal to or greater than the lower limit.
[0161] From the viewpoint of effectively increasing the transparency of the laminated glass, the visible light transmittance of the heat ray reflective film at a wavelength of 380 nm to 780 nm is preferably 20% or more, more preferably 50% or more, and even more preferably 70% or more.
[0162] The visible light transmittance is measured at wavelengths of 380 nm to 780 nm using a spectrophotometer (Hitachi High-Technologies Corporation's "U-4100") in accordance with JIS R3211:1998.
[0163] <Pigments and heat-shielding materials> From the viewpoint of even better transmission of light irradiated from a remote sensing device and even more enhancing the heat-shielding properties of the laminated glass, the interlayer film preferably contains a pigment. From the viewpoint of even better transmission of light irradiated from a remote sensing device and even more enhancing the heat-shielding properties of the laminated glass, the interlayer film preferably contains a heat-shielding substance. Note that pigments may correspond to heat-shielding substances. From the viewpoint of even better transmission of light irradiated from a remote sensing device and even more enhancing the heat-shielding properties of the laminated glass, the interlayer film preferably contains a pigment and a heat-shielding substance, or contains two or more pigments, or contains two or more heat-shielding substances. From the viewpoint of even better transmission of light irradiated from a remote sensing device and even more enhancing the heat-shielding properties of the laminated glass, the interlayer film preferably contains a pigment and a heat-shielding substance, or contains two or more heat-shielding substances. The interlayer film may contain a pigment and a heat-shielding material, or may contain two or more types of pigments, or may contain two or more types of heat-shielding materials.
[0164] The first layer may or may not contain a pigment. The second layer may or may not contain a pigment. The third layer may or may not contain a pigment. Only one type of pigment may be used, or two or more types may be used in combination.
[0165] The first layer may or may not contain a heat-shielding material. The second layer may or may not contain a heat-shielding material. The third layer may or may not contain a heat-shielding material. Only one type of heat-shielding material may be used, or two or more types may be used in combination.
[0166] From the viewpoint of further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film contains a pigment in a region corresponding to the first region. From the viewpoint of further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film contains a heat shielding material in a region corresponding to the first region. From the viewpoint of further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film contains a pigment and a heat shielding material, or two or more pigments, or two or more heat shielding materials in a region corresponding to the first region. From the viewpoint of still further enhancing the heat shielding properties of the laminated glass, it is preferable that the interlayer film contains a pigment and a heat shielding material, or two or more heat shielding materials in a region corresponding to the first region. The interlayer film may contain a pigment and a heat shielding material, or may contain two or more pigments, or may contain two or more heat shielding materials in a region corresponding to the first region. The interlayer film may contain a pigment or no pigment in a region corresponding to the second region. The interlayer film may contain a heat-shielding material in a region corresponding to the second region, or may not contain a heat-shielding material. The interlayer film preferably does not contain a pigment and preferably does not contain a heat-shielding material in a region corresponding to the second region.
[0167] The pigment may be an organic pigment, an inorganic pigment, or a mixture of an organic pigment and an inorganic pigment. The organic pigment may be an organic pigment having a metal atom, or an organic pigment not having a metal atom.
[0168] From the viewpoint of further enhancing the heat-shielding property, the pigment preferably contains a heat-shielding pigment, and is preferably a heat-shielding pigment. A heat-shielding pigment is a pigment having heat-shielding properties. Therefore, a heat-shielding pigment also corresponds to the heat-shielding substance. The pigment may be a heat-shielding particle. From the viewpoint of imparting a color tone, the pigment preferably contains a coloring pigment, and is preferably a coloring pigment. The pigment may be a pigment that is both a heat-shielding pigment and a coloring pigment.
[0169] Examples of the organic pigment include azo compounds (azo pigments) and condensed polycyclic compounds (polycyclic pigments). Examples of the condensed polycyclic compounds include cyclic cyanine compounds such as phthalocyanine compounds, naphthalocyanine compounds, and anthracyanine compounds, quinacridone compounds, pentaphene compounds, dioxazine compounds, perylene compounds, and indole compounds.
[0170] From the viewpoint of effectively improving the heat-shielding properties and maintaining a higher visible light transmittance for a long period of time, the phthalocyanine compound preferably contains a vanadium atom or a copper atom. The phthalocyanine compound preferably contains a vanadium atom, and also preferably contains a copper atom. The phthalocyanine compound is more preferably at least one of phthalocyanine containing a vanadium atom or a copper atom and a derivative of phthalocyanine containing a vanadium atom or a copper atom. From the viewpoint of further improving the heat-shielding properties of the interlayer film and laminated glass, the phthalocyanine compound preferably has a structural unit in which an oxygen atom is bonded to a vanadium atom.
[0171] The quinacridone compound includes quinacridone and quinacridone derivatives. The quinacridone compound has a quinacridone skeleton.
[0172] The pentaphene compound includes pentaphene and pentaphene derivatives. The pentaphene compound has a pentaphene skeleton.
[0173] The dioxazine compound includes dioxazine and dioxazine derivatives. The dioxazine compound has a dioxazine skeleton.
[0174] The perylene compound includes perylene and perylene derivatives. The perylene compound has a perylene skeleton.
[0175] The indole compound includes indole and indole derivatives. The indole compound has an indole skeleton.
[0176] Examples of the inorganic pigment include carbon black, graphene, iron oxide particles, zinc oxide particles, titanium oxide particles, aluminum-doped tin oxide particles, indium-doped tin oxide particles, antimony-doped tin oxide particles (ATO particles), gallium-doped zinc oxide particles (GZO particles), indium-doped zinc oxide particles (IZO particles), aluminum-doped zinc oxide particles (AZO particles), niobium-doped titanium oxide particles, sodium-doped tungsten oxide particles, cesium-doped tungsten oxide particles (CWO particles), thallium-doped tungsten oxide particles, rubidium-doped tungsten oxide particles, tin-doped indium oxide particles (ITO particles), tin-doped zinc oxide particles, silicon-doped zinc oxide particles, and lanthanum hexaboride (LaB6) particles.
[0177] Examples of the heat-shielding material include cyclic cyanine compounds such as phthalocyanine compounds, naphthalocyanine compounds, and anthracyanine compounds, as well as heat-shielding particles.
[0178] Examples of the cyclic cyanine compound include phthalocyanine, phthalocyanine derivatives, naphthalocyanine, naphthalocyanine derivatives, anthracyanine, and anthracyanine derivatives. The phthalocyanine compound and the phthalocyanine derivative each preferably have a phthalocyanine skeleton. The naphthalocyanine compound and the naphthalocyanine derivative each preferably have a naphthalocyanine skeleton. The anthracyanine compound and the anthracyanine derivative each preferably have an anthracyanine skeleton.
[0179] Examples of the heat-shielding particles include inorganic oxide particles and carbon black.
[0180] Specific examples of the heat-shielding particles include metal oxide particles such as carbon black, aluminum-doped tin oxide particles, indium-doped tin oxide particles, antimony-doped tin oxide particles (ATO particles), gallium-doped zinc oxide particles (GZO particles), indium-doped zinc oxide particles (IZO particles), aluminum-doped zinc oxide particles (AZO particles), niobium-doped titanium oxide particles, sodium-doped tungsten oxide particles, cesium-doped tungsten oxide particles (CWO particles), thallium-doped tungsten oxide particles, rubidium-doped tungsten oxide particles, tin-doped indium oxide particles (ITO particles), tin-doped zinc oxide particles, and silicon-doped zinc oxide particles; and lanthanum hexaboride (LaB6) particles.
[0181] The interlayer film preferably contains a cyclic cyanine compound, inorganic oxide particles, or carbon black in a region corresponding to the first region, which can further enhance the heat-shielding properties.
[0182] From the viewpoint of further enhancing the heat-shielding properties, the inorganic oxide particles preferably include ATO particles, GZO particles, IZO particles, ITO particles, sodium-doped tungsten oxide particles, CWO particles, thallium-doped tungsten oxide particles, or rubidium-doped tungsten oxide particles. From the viewpoint of further enhancing the heat-shielding properties, the inorganic oxide particles more preferably include ATO particles, ITO particles, or CWO particles, and even more preferably include ITO particles or CWO particles. From the viewpoint of further enhancing the heat-shielding properties, the inorganic oxide particles are more preferably ATO particles, ITO particles, or CWO particles, and even more preferably ITO particles or CWO particles.
[0183] From the viewpoint of further improving the heat-shielding property, the CWO particles are preferably a composite of the formula: Cs 0.33 Cesium-doped tungsten oxide particles represented by WO3 are preferred.
[0184] From the viewpoint of improving the transmission of light emitted from the remote sensing device and further improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains at least two types selected from the group consisting of cyclic cyanine compounds, inorganic oxide particles, and carbon black. From the viewpoint of further improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains at least two types selected from the group consisting of cyclic cyanine compounds, inorganic oxide particles, and carbon black in the region corresponding to the first region.
[0185] From the viewpoint of improving the transmission of light emitted from the remote sensing device and further improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains at least two selected from the group consisting of cyclic cyanine compounds, ITO particles, CWO particles, and carbon black. From the viewpoint of further improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains at least two selected from the group consisting of cyclic cyanine compounds, ITO particles, CWO particles, and carbon black in the region corresponding to the first region.
[0186] From the viewpoint of improving the transmission of light emitted from the remote sensing device and further improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains at least two types selected from the group consisting of ITO particles, CWO particles, and carbon black. From the viewpoint of further improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains at least two types selected from the group consisting of ITO particles, CWO particles, and carbon black in the region corresponding to the first region.
[0187] From the viewpoint of more effectively transmitting light emitted from a remote sensing device and further improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains ITO particles and CWO particles. From the viewpoint of more improving the heat-shielding properties of the laminated glass, the interlayer film preferably contains ITO particles and CWO particles in a region corresponding to the first region.
[0188] The average particle size of the heat-shielding particles or inorganic pigment is preferably 0.01 μm or more, more preferably 0.02 μm or more, and preferably 0.1 μm or less, more preferably 0.05 μm or less. When the average particle size is equal to or greater than the lower limit, the heat-shielding properties are sufficiently high. When the average particle size is equal to or less than the upper limit, the dispersibility of the heat-shielding particles or inorganic pigment is high.
[0189] The "average particle size" refers to the volume-average particle size. The average particle size can be measured using a particle size distribution analyzer ("UPA-EX150" manufactured by Nikkiso Co., Ltd.) or the like.
[0190] In the region corresponding to the first region, the content of the pigment in 100% by weight of the layer containing the pigment (first layer, second layer, or third layer) is preferably 0.0001% by weight or more, more preferably 0.001% by weight or more, even more preferably 0.01% by weight or more, and particularly preferably 0.1% by weight or more. In the region corresponding to the first region, the content of the pigment in 100% by weight of the layer containing the pigment (first layer, second layer, or third layer) is preferably 5% by weight or less, more preferably 1% by weight or less, and even more preferably 0.5% by weight or less. When the content of the pigment is at least the above lower limit and at most the above upper limit, the heat-shielding properties and the visible light transmittance are sufficiently high.
[0191] In the region corresponding to the first region, the content of the heat-shielding material is preferably 0.0001 wt % or more, more preferably 0.001 wt % or more, even more preferably 0.01 wt % or more, and particularly preferably 0.1 wt % or more, relative to 100 wt % of the layer containing the heat-shielding material (first layer, second layer, or third layer). In the region corresponding to the first region, the content of the heat-shielding material is preferably 5 wt % or less, more preferably 1 wt % or less, and even more preferably 0.5 wt % or less, relative to 100 wt % of the layer containing the heat-shielding material (first layer, second layer, or third layer). When the content of the heat-shielding material is equal to or more than the above lower limit and equal to or less than the above upper limit, the heat shielding property is sufficiently high and the visible light transmittance is sufficiently high.
[0192] <Thermoplastic resin> The interlayer film preferably contains a resin (hereinafter may be referred to as resin (0)). The interlayer film preferably contains resin (0) in a region corresponding to the first region and a region corresponding to the second region. The interlayer film preferably contains a thermoplastic resin (hereinafter may be referred to as thermoplastic resin (0)). The interlayer film preferably contains thermoplastic resin (0) in a region corresponding to the first region and a region corresponding to the second region. The interlayer film preferably contains polyvinyl acetal resin (hereinafter may be referred to as polyvinyl acetal resin (0)) as the thermoplastic resin (0). The first layer preferably contains a resin (hereinafter may be referred to as resin (1)). The first layer preferably contains resin (1) in a region corresponding to the first region and a region corresponding to the second region. The first layer preferably contains a thermoplastic resin (hereinafter may be referred to as thermoplastic resin (1)). The first layer preferably contains a thermoplastic resin (1) in a region corresponding to the first region and a region corresponding to the second region. The first layer preferably contains a polyvinyl acetal resin (hereinafter may be referred to as polyvinyl acetal resin (1)) as the thermoplastic resin (1). The second layer preferably contains a resin (hereinafter may be referred to as resin (2)). The second layer preferably contains a resin (2) in a region corresponding to the first region and a region corresponding to the second region. The second layer preferably contains a thermoplastic resin (hereinafter may be referred to as thermoplastic resin (2)). The second layer preferably contains a thermoplastic resin (2) in a region corresponding to the first region and a region corresponding to the second region. The second layer preferably contains a polyvinyl acetal resin (hereinafter may be referred to as polyvinyl acetal resin (2)) as the thermoplastic resin (2). The third layer preferably contains a resin (hereinafter may be referred to as resin (3)). The third layer preferably contains a resin (3) in a region corresponding to the first region and a region corresponding to the second region.The third layer preferably contains a thermoplastic resin (hereinafter may be referred to as thermoplastic resin (3)). The third layer preferably contains the thermoplastic resin (3) in a region corresponding to the first region and a region corresponding to the second region. The third layer preferably contains a polyvinyl acetal resin (hereinafter may be referred to as polyvinyl acetal resin (3)) as the thermoplastic resin (3). The resin (1), the resin (2), and the resin (3) may be the same or different. Since sound insulation is further improved, the resin (1) is preferably different from the resin (2) and the resin (3). The thermoplastic resin (1), the thermoplastic resin (2), and the thermoplastic resin (3) may be the same or different. Since sound insulation is further improved, the thermoplastic resin (1) is preferably different from the thermoplastic resin (2) and the thermoplastic resin (3). The polyvinyl acetal resin (1), the polyvinyl acetal resin (2), and the polyvinyl acetal resin (3) may be the same or different. Since this further enhances sound insulation, it is preferable that the polyvinyl acetal resin (1) is different from the polyvinyl acetal resin (2) and the polyvinyl acetal resin (3). The thermoplastic resin (0), the thermoplastic resin (1), the thermoplastic resin (2), and the thermoplastic resin (3) may each be used alone or in combination of two or more. The polyvinyl acetal resin (0), the polyvinyl acetal resin (1), the polyvinyl acetal resin (2), and the polyvinyl acetal resin (3) may each be used alone or in combination of two or more.
[0193] Examples of the thermoplastic resin include polyvinyl acetal resin, ethylene-vinyl acetate copolymer resin, ethylene-acrylic acid copolymer resin, polyurethane resin, ionomer resin, polyvinyl alcohol resin, etc. Thermoplastic resins other than these may also be used.
[0194] The polyvinyl acetal resin can be produced, for example, by acetalizing polyvinyl alcohol (PVA) with an aldehyde. The polyvinyl acetal resin is preferably an acetalized product of polyvinyl alcohol. The polyvinyl alcohol can be obtained, for example, by saponifying polyvinyl acetate. The degree of saponification of the polyvinyl alcohol is generally within the range of 70 mol% to 99.9 mol%.
[0195] The average degree of polymerization of the polyvinyl alcohol (PVA) is preferably 200 or more, more preferably 500 or more, even more preferably 1500 or more, even more preferably 1600 or more, particularly preferably 2600 or more, and most preferably 2700 or more, and is preferably 5000 or less, more preferably 4000 or less, and even more preferably 3500 or less. When the average degree of polymerization is at least the lower limit, the penetration resistance of the laminated glass is further improved. When the average degree of polymerization is at most the upper limit, the interlayer film can be easily formed.
[0196] The average degree of polymerization of the polyvinyl alcohol is determined by a method in accordance with JIS K6726 "Testing method for polyvinyl alcohol."
[0197] The number of carbon atoms in the acetal group contained in the polyvinyl acetal resin is not particularly limited. The number of carbon atoms in the acetal group in the polyvinyl acetal resin is preferably 3 to 5, and more preferably 3 or 4. When the number of carbon atoms in the acetal group in the polyvinyl acetal resin is 3 or more, the glass transition temperature of the interlayer film becomes sufficiently low. The number of carbon atoms in the acetal group in the polyvinyl acetal resin may be 4 or 5.
[0198] The aldehyde used in producing the polyvinyl acetal resin is not particularly limited. Generally, an aldehyde having 1 to 10 carbon atoms is suitably used. Examples of the aldehyde having 1 to 10 carbon atoms include propionaldehyde, n-butylaldehyde, isobutyraldehyde, n-valeraldehyde, 2-ethylbutyraldehyde, n-hexylaldehyde, n-octylaldehyde, n-nonylaldehyde, n-decylaldehyde, formaldehyde, acetaldehyde, and benzaldehyde. The aldehyde is preferably propionaldehyde, n-butylaldehyde, isobutyraldehyde, n-hexylaldehyde, or n-valeraldehyde, more preferably propionaldehyde, n-butylaldehyde, or isobutyraldehyde, and even more preferably n-butylaldehyde. The above aldehydes may be used alone or in combination of two or more.
[0199] The hydroxyl group content (hydroxyl group amount) of the polyvinyl acetal resin (0) is preferably 15 mol% or more, more preferably 18 mol% or more, and preferably 40 mol% or less, more preferably 35 mol% or less. When the hydroxyl group content is equal to or greater than the lower limit, the adhesive strength of the interlayer film is further increased. When the hydroxyl group content is equal to or less than the upper limit, the flexibility of the interlayer film is increased, making it easier to handle.
[0200] The hydroxyl group content (hydroxyl group amount) of the polyvinyl acetal resin (1) is preferably 17 mol% or more, more preferably 20 mol% or more, and even more preferably 22 mol% or more. The hydroxyl group content (hydroxyl group amount) of the polyvinyl acetal resin (1) is preferably 30 mol% or less, more preferably 28 mol% or less, even more preferably 27 mol% or less, even more preferably 25 mol% or less, particularly preferably less than 25 mol%, and most preferably 24 mol% or less. When the hydroxyl group content is at least the lower limit, the mechanical strength of the interlayer film is further increased. In particular, when the hydroxyl group content of the polyvinyl acetal resin (1) is 20 mol% or more, the reaction efficiency is high and productivity is excellent, and when it is 28 mol% or less, the sound insulation of the laminated glass is further improved. Furthermore, when the hydroxyl group content is at most the upper limit or less, the flexibility of the interlayer film is increased, making it easier to handle.
[0201] The hydroxyl group content of each of the polyvinyl acetal resins (2) and (3) is preferably 25 mol% or more, more preferably 28 mol% or more, even more preferably 30 mol% or more, even more preferably more than 31 mol%, even more preferably 31.5 mol% or more, particularly preferably 32 mol% or more, and most preferably 33 mol% or more. The hydroxyl group content of each of the polyvinyl acetal resins (2) and (3) is preferably 38 mol% or less, more preferably 37 mol% or less, even more preferably 36.5 mol% or less, and particularly preferably 36 mol% or less. When the hydroxyl group content is equal to or greater than the lower limit, the adhesive strength of the interlayer film is further increased. When the hydroxyl group content is equal to or less than the upper limit, the flexibility of the interlayer film is increased, making the interlayer film easier to handle.
[0202] From the viewpoint of further improving sound insulation, the hydroxyl group content of the polyvinyl acetal resin (1) is preferably lower than the hydroxyl group content of the polyvinyl acetal resin (2). From the viewpoint of further improving sound insulation, the hydroxyl group content of the polyvinyl acetal resin (1) is preferably lower than the hydroxyl group content of the polyvinyl acetal resin (3). From the viewpoint of still further improving sound insulation, the absolute value of the difference between the hydroxyl group content of the polyvinyl acetal resin (1) and the hydroxyl group content of the polyvinyl acetal resin (2) is preferably 1 mol % or more, more preferably 5 mol % or more, even more preferably 9 mol % or more, particularly preferably 10 mol % or more, and most preferably 12 mol % or more. From the viewpoint of further improving sound insulation, the absolute value of the difference between the hydroxyl group content of the polyvinyl acetal resin (1) and the hydroxyl group content of the polyvinyl acetal resin (3) is preferably 1 mol% or more, more preferably 5 mol% or more, even more preferably 9 mol% or more, particularly preferably 10 mol% or more, and most preferably 12 mol% or more. The absolute value of the difference between the hydroxyl group content of the polyvinyl acetal resin (1) and the hydroxyl group content of the polyvinyl acetal resin (2) is preferably 20 mol% or less. The absolute value of the difference between the hydroxyl group content of the polyvinyl acetal resin (1) and the hydroxyl group content of the polyvinyl acetal resin (3) is preferably 20 mol% or less.
[0203] The hydroxyl group content of the polyvinyl acetal resin is the molar fraction calculated by dividing the number of ethylene groups having hydroxyl groups by the total number of ethylene groups in the main chain, and is expressed as a percentage. The number of ethylene groups having hydroxyl groups can be measured, for example, in accordance with JIS K6728 "Testing Methods for Polyvinyl Butyral."
[0204] The degree of acetylation (amount of acetyl groups) of the polyvinyl acetal resin (0) is preferably 0.1 mol% or more, more preferably 0.3 mol% or more, even more preferably 0.5 mol% or more, and preferably 30 mol% or less, more preferably 25 mol% or less, even more preferably 20 mol% or less. When the degree of acetylation is equal to or greater than the lower limit, the compatibility of the polyvinyl acetal resin with the plasticizer is improved. When the degree of acetylation is equal to or less than the upper limit, the moisture resistance of the interlayer film and laminated glass is improved.
[0205] The degree of acetylation (amount of acetyl groups) of the polyvinyl acetal resin (1) is preferably 0.01 mol% or more, more preferably 0.1 mol% or more, even more preferably 7 mol% or more, even more preferably 9 mol% or more, and is preferably 30 mol% or less, more preferably 25 mol% or less, even more preferably 24 mol% or less, and particularly preferably 20 mol% or less. When the degree of acetylation is at least the lower limit, the compatibility of the polyvinyl acetal resin with the plasticizer is improved. When the degree of acetylation is at most the upper limit, the moisture resistance of the interlayer film and laminated glass is improved. In particular, when the degree of acetylation of the polyvinyl acetal resin (1) is 0.1 mol% or more and 25 mol% or less, excellent penetration resistance is achieved.
[0206] The acetylation degree of each of the polyvinyl acetal resin (2) and the polyvinyl acetal resin (3) is preferably 0.01 mol% or more, more preferably 0.5 mol% or more, and preferably 10 mol% or less, more preferably 2 mol% or less. When the acetylation degree is equal to or greater than the lower limit, the compatibility of the polyvinyl acetal resin with the plasticizer is improved. When the acetylation degree is equal to or less than the upper limit, the moisture resistance of the interlayer film and the laminated glass is improved.
[0207] The degree of acetylation is a molar fraction calculated by dividing the amount of ethylene groups having acetyl groups by the total amount of ethylene groups in the main chain, and is expressed as a percentage. The amount of ethylene groups having acetyl groups can be measured, for example, in accordance with JIS K6728 "Testing Methods for Polyvinyl Butyral."
[0208] The degree of acetalization of the polyvinyl acetal resin (0) (the degree of butyralization in the case of a polyvinyl butyral resin) is preferably 60 mol% or more, more preferably 63 mol% or more, and preferably 85 mol% or less, more preferably 75 mol% or less, and even more preferably 70 mol% or less. When the degree of acetalization is equal to or greater than the lower limit, the compatibility of the polyvinyl acetal resin with the plasticizer is increased. When the degree of acetalization is equal to or less than the upper limit, the reaction time required to produce the polyvinyl acetal resin is shortened.
[0209] The degree of acetalization of the polyvinyl acetal resin (1) (the degree of butyralization in the case of a polyvinyl butyral resin) is preferably 47 mol% or more, more preferably 60 mol% or more, and preferably 85 mol% or less, more preferably 80 mol% or less, and even more preferably 75 mol% or less. When the degree of acetalization is equal to or greater than the lower limit, the compatibility of the polyvinyl acetal resin with the plasticizer is increased. When the degree of acetalization is equal to or less than the upper limit, the reaction time required to produce the polyvinyl acetal resin is shortened.
[0210] The degree of acetalization of each of the polyvinyl acetal resin (2) and the polyvinyl acetal resin (3) (the degree of butyralization in the case of a polyvinyl butyral resin) is preferably 55 mol% or more, more preferably 60 mol% or more, and preferably 75 mol% or less, more preferably 71 mol% or less. When the degree of acetalization is equal to or greater than the lower limit, the compatibility of the polyvinyl acetal resin with the plasticizer is increased. When the degree of acetalization is equal to or less than the upper limit, the reaction time required to produce the polyvinyl acetal resin is shortened.
[0211] The degree of acetalization is determined as follows. First, the amount of ethylene groups to which hydroxyl groups are bonded and the amount of ethylene groups to which acetyl groups are bonded are subtracted from the total amount of ethylene groups in the main chain to determine the value. The obtained value is divided by the total amount of ethylene groups in the main chain to determine the molar fraction. The value expressed as a percentage of this molar fraction is the degree of acetalization.
[0212] The hydroxyl group content (hydroxyl group amount), acetalization degree (butyralization degree), and acetylation degree are preferably calculated from the results of measurements performed according to JIS K6728 "Testing Methods for Polyvinyl Butyral." However, measurements according to ASTM D1396-92 may also be used. When the polyvinyl acetal resin is a polyvinyl butyral resin, the hydroxyl group content (hydroxyl group amount), acetalization degree (butyralization degree), and acetylation degree can be calculated from the results of measurements performed according to JIS K6728 "Testing Methods for Polyvinyl Butyral."
[0213] The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the interlayer film is preferably 10% by weight or more, more preferably 30% by weight or more, even more preferably 50% by weight or more, even more preferably 70% by weight or more, particularly preferably 80% by weight or more, and most preferably 90% by weight or more. The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the interlayer film may be 100% by weight or less. The main component (50% by weight or more) of the thermoplastic resin in the interlayer film is preferably polyvinyl acetal resin.
[0214] The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the first layer is preferably 10% by weight or more, more preferably 30% by weight or more, even more preferably 50% by weight or more, even more preferably 70% by weight or more, particularly preferably 80% by weight or more, and most preferably 90% by weight or more. The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the first layer may be 100% by weight or less. The main component (50% by weight or more) of the thermoplastic resin of the first layer is preferably polyvinyl acetal resin.
[0215] The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the second layer is preferably 10% by weight or more, more preferably 30% by weight or more, even more preferably 50% by weight or more, even more preferably 70% by weight or more, particularly preferably 80% by weight or more, and most preferably 90% by weight or more. The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the second layer may be 100% by weight or less. The main component (50% by weight or more) of the thermoplastic resin in the second layer is preferably polyvinyl acetal resin.
[0216] The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the third layer is preferably 10% by weight or more, more preferably 30% by weight or more, even more preferably 50% by weight or more, even more preferably 70% by weight or more, particularly preferably 80% by weight or more, and most preferably 90% by weight or more. The content of polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the third layer may be 100% by weight or less. The main component (50% by weight or more) of the thermoplastic resin in the third layer is preferably polyvinyl acetal resin.
[0217] <Plasticizer> From the viewpoint of further enhancing the adhesive strength of the interlayer film, the interlayer film preferably contains a plasticizer (hereinafter, may be referred to as plasticizer (0)). The interlayer film preferably contains plasticizer (0) in a region corresponding to the first region and a region corresponding to the second region. The first layer preferably contains a plasticizer (hereinafter, may be referred to as plasticizer (1)). The first layer preferably contains plasticizer (1) in a region corresponding to the first region and a region corresponding to the second region. The second layer preferably contains a plasticizer (hereinafter, may be referred to as plasticizer (2)). The second layer preferably contains plasticizer (2) in a region corresponding to the first region and a region corresponding to the second region. The third layer preferably contains a plasticizer (hereinafter, may be referred to as plasticizer (3)). The third layer preferably contains a plasticizer (3) in the region corresponding to the first region and the region corresponding to the second region. When the thermoplastic resin contained in the interlayer is a polyvinyl acetal resin, the interlayer (each layer) particularly preferably contains a plasticizer. The layer containing the polyvinyl acetal resin preferably contains a plasticizer.
[0218] The plasticizer is not particularly limited. Conventionally known plasticizers can be used as the plasticizer. Only one type of plasticizer can be used, or two or more types can be used in combination.
[0219] Examples of the plasticizer include organic ester plasticizers such as monobasic organic acid esters and polybasic organic acid esters, organic phosphate plasticizers, and organic phosphite plasticizers. The plasticizer is preferably an organic ester plasticizer. The plasticizer is preferably a liquid plasticizer.
[0220] Examples of the monobasic organic acid ester include glycol esters obtained by reacting glycol with a monobasic organic acid. Examples of the glycol include triethylene glycol, tetraethylene glycol, and tripropylene glycol. Examples of the monobasic organic acid include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptyl acid, n-octylic acid, 2-ethylhexyl acid, n-nonylic acid, decylic acid, and benzoic acid.
[0221] Examples of the polybasic organic acid ester include ester compounds of a polybasic organic acid and an alcohol having a linear or branched structure and having 4 to 8 carbon atoms. Examples of the polybasic organic acid include adipic acid, sebacic acid, and azelaic acid.
[0222] Examples of the organic ester plasticizer include triethylene glycol di-2-ethylpropanoate, triethylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylhexanoate, triethylene glycol dicaprylate, triethylene glycol di-n-octanoate, triethylene glycol di-n-heptanoate, tetraethylene glycol di-n-heptanoate, dibutyl sebacate, dioctyl azelate, dibutyl carbitol adipate, ethylene glycol di-2-ethylbutyrate, 1,3-propylene glycol di-2-ethylbutyrate, 1,4-butylene glycol di-2-ethylbutyrate, and diethylene glycol di-2-ethylbutylene. Examples of suitable organic ester plasticizers include diethylene glycol di-2-ethylhexanoate, dipropylene glycol di-2-ethylbutyrate, triethylene glycol di-2-ethylpentanoate, tetraethylene glycol di-2-ethylbutyrate, diethylene glycol dicaprylate, diethylene glycol dibenzoate, dipropylene glycol dibenzoate, dihexyl adipate, dioctyl adipate, hexylcyclohexyl adipate, a mixture of heptyl adipate and nonyl adipate, diisononyl adipate, diisodecyl adipate, heptylnonyl adipate, dibutyl sebacate, oil-modified alkyd sebacate, and a mixture of a phosphate ester and an adipate. Organic ester plasticizers other than those listed above may also be used as the organic ester plasticizer. Furthermore, adipic acid esters other than the above-mentioned adipic acid esters may also be used as the adipic acid ester.
[0223] Examples of the organic phosphoric acid plasticizer include tributoxyethyl phosphate, isodecylphenyl phosphate, and triisopropyl phosphate.
[0224] The plasticizer is preferably a diester plasticizer represented by the following formula (1):
[0225] [ka]
[0226] In the above formula (1), R1 and R2 each represent an organic group having 2 to 10 carbon atoms, R3 represents an ethylene group, an isopropylene group, or an n-propylene group, and p represents an integer of 3 to 10. In the above formula (1), R1 and R2 each preferably represent an organic group having 5 to 10 carbon atoms, and more preferably represent an organic group having 6 to 10 carbon atoms.
[0227] The plasticizer preferably includes triethylene glycol di-2-ethylhexanoate (3GO), triethylene glycol di-2-ethylbutyrate (3GH), or triethylene glycol di-2-ethylpropanoate, more preferably triethylene glycol di-2-ethylhexanoate (3GO) or triethylene glycol di-2-ethylbutyrate (3GH), and even more preferably triethylene glycol di-2-ethylhexanoate (3GO).
[0228] The content of the plasticizer (0) relative to 100 parts by weight of the thermoplastic resin (0) in the interlayer film is defined as the content (0). The content (0) is preferably 5 parts by weight or more, more preferably 25 parts by weight or more, even more preferably 30 parts by weight or more, and preferably 100 parts by weight or less, more preferably 60 parts by weight or less, even more preferably 50 parts by weight or less. When the content (0) is at least the lower limit, the penetration resistance of the laminated glass is further improved. When the content (0) is at most the upper limit, the transparency of the interlayer film is further improved.
[0229] In the first layer, the content of the plasticizer (1) relative to 100 parts by weight of the thermoplastic resin (1) is defined as content (1). The content (1) is preferably 50 parts by weight or more, more preferably 55 parts by weight or more, and even more preferably 60 parts by weight or more. The content (1) is preferably 100 parts by weight or less, more preferably 90 parts by weight or less, even more preferably 85 parts by weight or less, and particularly preferably 80 parts by weight or less. When the content (1) is at least the lower limit, the flexibility of the interlayer film is increased, making the interlayer film easier to handle. When the content (1) is at most the upper limit, the penetration resistance of the laminated glass is further improved.
[0230] In the second layer, the content of the plasticizer (2) relative to 100 parts by weight of the thermoplastic resin (2) is defined as content (2). In the third layer, the content of the plasticizer (3) relative to 100 parts by weight of the thermoplastic resin (3) is defined as content (3). The contents (2) and (3) are each preferably 5 parts by weight or more, more preferably 10 parts by weight or more, even more preferably 15 parts by weight or more, even more preferably 20 parts by weight or more, particularly preferably 24 parts by weight or more, and most preferably 25 parts by weight or more. The contents (2) and (3) are each preferably 45 parts by weight or less, more preferably 40 parts by weight or less, even more preferably 35 parts by weight or less, particularly preferably 32 parts by weight or less, and most preferably 30 parts by weight or less. When the contents (2) and (3) are equal to or greater than the lower limits, the flexibility of the interlayer film is increased, making the interlayer film easier to handle. When the content (2) and the content (3) are equal to or less than the upper limit, the penetration resistance of the laminated glass is further improved.
[0231] In order to improve the sound insulation of the laminated glass, the content (1) is preferably greater than the content (2), and the content (1) is preferably greater than the content (3).
[0232] From the viewpoint of further improving the sound insulation of the laminated glass, the absolute value of the difference between the content (2) and the content (1) and the absolute value of the difference between the content (3) and the content (1) are each preferably 10 parts by weight or more, more preferably 15 parts by weight or more, and even more preferably 20 parts by weight or more. The absolute value of the difference between the content (2) and the content (1) and the absolute value of the difference between the content (3) and the content (1) are each preferably 80 parts by weight or less, more preferably 75 parts by weight or less, and even more preferably 70 parts by weight or less.
[0233] <Metal salts> The interlayer film preferably contains at least one metal salt of an alkali metal salt and an alkaline earth metal salt (hereinafter, sometimes referred to as metal salt M). The interlayer film preferably contains metal salt M in a region corresponding to the first region and a region corresponding to the second region. The first layer preferably contains metal salt M. The first layer preferably contains metal salt M in a region corresponding to the first region and a region corresponding to the second region. The second layer preferably contains metal salt M. The second layer preferably contains metal salt M in a region corresponding to the first region and a region corresponding to the second region. The third layer preferably contains metal salt M. The third layer preferably contains metal salt M in a region corresponding to the first region and a region corresponding to the second region. Note that alkaline earth metals refer to six metals: Be, Mg, Ca, Sr, Ba, and Ra. The use of the metal salt M makes it easy to control the adhesion between the interlayer film and the laminated glass member or the adhesion between the layers in the interlayer film. The metal salt M may be used alone or in combination of two or more.
[0234] The metal salt M preferably contains at least one metal selected from the group consisting of Li, Na, K, Rb, Cs, Mg, Ca, Sr, and Ba. The metal salt contained in the interlayer film preferably contains at least one metal selected from the group consisting of K and Mg.
[0235] Furthermore, alkali metal salts of organic acids having 2 to 16 carbon atoms and alkaline earth metal salts of organic acids having 2 to 16 carbon atoms can be used as the metal salt M. The metal salt M may include a magnesium salt of a carboxylic acid having 2 to 16 carbon atoms or a potassium salt of a carboxylic acid having 2 to 16 carbon atoms.
[0236] Examples of the magnesium salts of carboxylic acids having 2 to 16 carbon atoms and the potassium salts of carboxylic acids having 2 to 16 carbon atoms include magnesium acetate, potassium acetate, magnesium propionate, potassium propionate, magnesium 2-ethylbutyrate, potassium 2-ethylbutanoate, magnesium 2-ethylhexanoate, and potassium 2-ethylhexanoate.
[0237] The total content of Mg and K in the interlayer film containing the metal salt M or in the layer (first layer, second layer, or third layer) containing the metal salt M is preferably 5 ppm or more, more preferably 10 ppm or more, and even more preferably 20 ppm or more, and is preferably 300 ppm or less, more preferably 250 ppm or less, and even more preferably 200 ppm or less. When the total content of Mg and K is at least the above lower limit and at most the above upper limit, the adhesion between the interlayer film and a laminated glass member such as a glass plate, or the adhesion between the layers in the interlayer film, can be more effectively controlled.
[0238] <UV screening agent> The interlayer film preferably contains an ultraviolet blocking agent. The interlayer film preferably contains an ultraviolet blocking agent in a region corresponding to the first region and a region corresponding to the second region. The first layer preferably contains an ultraviolet blocking agent. The first layer preferably contains an ultraviolet blocking agent in a region corresponding to the first region and a region corresponding to the second region. The second layer preferably contains an ultraviolet blocking agent. The second layer preferably contains an ultraviolet blocking agent in a region corresponding to the first region and a region corresponding to the second region. The third layer preferably contains an ultraviolet blocking agent. The third layer preferably contains an ultraviolet blocking agent in a region corresponding to the first region and a region corresponding to the second region. The use of an ultraviolet blocking agent makes it even more difficult for the visible light transmittance to decrease even after long-term use of the interlayer film and laminated glass. The ultraviolet blocking agent may be used alone, or two or more types may be used in combination.
[0239] The ultraviolet screening agent includes an ultraviolet absorbing agent, and the ultraviolet screening agent is preferably an ultraviolet absorbing agent.
[0240] Examples of the ultraviolet screening agent include ultraviolet screening agents containing metal atoms, ultraviolet screening agents containing metal oxides, ultraviolet screening agents having a benzotriazole structure (benzotriazole compounds), ultraviolet screening agents having a benzophenone structure (benzophenone compounds), ultraviolet screening agents having a triazine structure (triazine compounds), ultraviolet screening agents having a malonic acid ester structure (malonic acid ester compounds), ultraviolet screening agents having an oxalic acid anilide structure (oxalic acid anilide compounds), and ultraviolet screening agents having a benzoate structure (benzoate compounds).
[0241] Examples of the ultraviolet shielding agent containing the metal atom include platinum particles, platinum particles whose surfaces are coated with silica, palladium particles, and palladium particles whose surfaces are coated with silica. The ultraviolet shielding agent is preferably not a heat-shielding particle.
[0242] The ultraviolet screening agent is preferably an ultraviolet screening agent having a benzotriazole structure, an ultraviolet screening agent having a benzophenone structure, an ultraviolet screening agent having a triazine structure, or an ultraviolet screening agent having a benzoate structure, more preferably an ultraviolet screening agent having a benzotriazole structure or an ultraviolet screening agent having a benzophenone structure, and even more preferably an ultraviolet screening agent having a benzotriazole structure.
[0243] Examples of the ultraviolet screening agent containing a metal oxide include zinc oxide, titanium oxide, and cerium oxide. Furthermore, the surface of the ultraviolet screening agent containing a metal oxide may be coated. Examples of the coating material for the surface of the ultraviolet screening agent containing a metal oxide include insulating metal oxides, hydrolyzable organosilicon compounds, and silicone compounds.
[0244] Examples of the insulating metal oxide include silica, alumina, zirconia, etc. The insulating metal oxide has a band gap energy of, for example, 5.0 eV or more.
[0245] Examples of the ultraviolet screening agent having a benzotriazole structure include 2-(2'-hydroxy-5'-methylphenyl)benzotriazole ("Tinuvin P" manufactured by BASF), 2-(2'-hydroxy-3',5'-di-t-butylphenyl)benzotriazole ("Tinuvin 320" manufactured by BASF), 2-(2'-hydroxy-3'-t-butyl-5-methylphenyl)-5-chlorobenzotriazole ("Tinuvin 326" manufactured by BASF), and 2-(2'-hydroxy-3',5'-di-amylphenyl)benzotriazole ("Tinuvin 328" manufactured by BASF). Because of their excellent ultraviolet screening performance, the ultraviolet screening agent is preferably an ultraviolet screening agent having a benzotriazole structure containing a halogen atom, and more preferably an ultraviolet screening agent having a benzotriazole structure containing a chlorine atom.
[0246] Examples of the ultraviolet screening agent having a benzophenone structure include octabenzone ("Chimassorb 81" manufactured by BASF).
[0247] Examples of the ultraviolet screening agent having a triazine structure include "LA-F70" manufactured by ADEKA Corporation and 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-[(hexyl)oxy]-phenol ("Tinuvin 1577FF" manufactured by BASF).
[0248] Examples of the ultraviolet screening agent having a malonic acid ester structure include dimethyl 2-(p-methoxybenzylidene)malonate, tetraethyl-2,2-(1,4-phenylenedimethylidene)bismalonate, and 2-(p-methoxybenzylidene)-bis(1,2,2,6,6-pentamethyl-4-piperidinyl)malonate.
[0249] Commercially available UV screening agents having the malonic acid ester structure include Hostavin B-CAP, Hostavin PR-25, and Hostavin PR-31 (all manufactured by Clariant).
[0250] Examples of the ultraviolet screening agent having the oxalic acid anilide structure include oxalic acid diamides having an aryl group substituted on the nitrogen atom, such as N-(2-ethylphenyl)-N'-(2-ethoxy-5-t-butylphenyl) oxalic acid diamide, N-(2-ethylphenyl)-N'-(2-ethoxy-phenyl) oxalic acid diamide, and 2-ethyl-2'-ethoxy-oxalanilide ("Sanduvor VSU" manufactured by Clariant).
[0251] Examples of the ultraviolet screening agent having a benzoate structure include 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate ("Tinuvin 120" manufactured by BASF).
[0252] The content of the ultraviolet screening agent and the content of the benzotriazole compound in 100% by weight of the interlayer film or 100% by weight of the layer containing the ultraviolet screening agent (first layer, second layer, or third layer) is preferably 0.1% by weight or more, more preferably 0.2% by weight or more, even more preferably 0.3% by weight or more, and particularly preferably 0.5% by weight or more. In this case, even after long-term use of the interlayer film and laminated glass, the visible light transmittance is even less likely to decrease. The content of the ultraviolet screening agent and the content of the benzotriazole compound in 100% by weight of the interlayer film or 100% by weight of the layer containing the ultraviolet screening agent (first layer, second layer, or third layer) is preferably 2.5% by weight or less, more preferably 2% by weight or less, even more preferably 1% by weight or less, and particularly preferably 0.8% by weight or less. In particular, by ensuring that the content of the ultraviolet ray blocking agent is 0.2% by weight or more relative to 100% by weight of the layer containing the ultraviolet ray blocking agent, the visible light transmittance is even less likely to decrease even after long-term use of the interlayer film and laminated glass.
[0253] <Antioxidants> The interlayer film preferably contains an antioxidant. The interlayer film preferably contains an antioxidant in a region corresponding to the first region and a region corresponding to the second region. The first layer preferably contains an antioxidant. The first layer preferably contains an antioxidant in a region corresponding to the first region and a region corresponding to the second region. The second layer preferably contains an antioxidant. The second layer preferably contains an antioxidant in a region corresponding to the first region and a region corresponding to the second region. The third layer preferably contains an antioxidant. The third layer preferably contains an antioxidant in a region corresponding to the first region and a region corresponding to the second region. Only one type of antioxidant may be used, or two or more types may be used in combination.
[0254] Examples of the antioxidant include phenol-based antioxidants, sulfur-based antioxidants, and phosphorus-based antioxidants. The phenol-based antioxidants are antioxidants having a phenol skeleton. The sulfur-based antioxidants are antioxidants containing sulfur atoms. The phosphorus-based antioxidants are antioxidants containing phosphorus atoms.
[0255] The antioxidant is preferably a phenol-based antioxidant or a phosphorus-based antioxidant.
[0256] Examples of the phenolic antioxidant include 2,6-di-t-butyl-p-cresol (BHT), butylhydroxyanisole (BHA), 2,6-di-t-butyl-4-ethylphenol, stearyl-β-(3,5-di-t-butyl-4-hydroxyphenyl)propionate, 2,2'-methylenebis-(4-methyl-6-butylphenol), 2,2'-methylenebis-(4-ethyl-6-t-butylphenol), 4,4'-butylidene-bis-(3-methyl-6-t-butylphenol), 1,1,3-tris-(2-methyl-hydroxy-5- t-butylphenyl)butane, tetrakis[methylene-3-(3',5'-butyl-4-hydroxyphenyl)propionate]methane, 1,3,3-tris-(2-methyl-4-hydroxy-5-t-butylphenol)butane, 1,3,5-trimethyl-2,4,6-tris(3,5-di-t-butyl-4-hydroxybenzyl)benzene, bis(3,3'-t-butylphenol)butyric acid glycol ester, and bis(3-t-butyl-4-hydroxy-5-methylbenzenepropanoate)ethylenebis(oxyethylene). One or more of these antioxidants are preferably used.
[0257] Examples of the phosphorus-based antioxidant include tridecyl phosphite, tris(tridecyl)phosphite, triphenyl phosphite, trinonylphenyl phosphite, bis(tridecyl)pentaerythritol diphosphite, bis(decyl)pentaerythritol diphosphite, tris(2,4-di-t-butylphenyl)phosphite, bis(2,4-di-t-butyl-6-methylphenyl)ethyl ester phosphorous acid, and 2,2'-methylenebis(4,6-di-t-butyl-1-phenyloxy)(2-ethylhexyloxy)phosphorus, etc. One or more of these antioxidants are preferably used.
[0258] Commercially available antioxidants include, for example, "IRGANOX 245" manufactured by BASF, "IRGAFOS 168" manufactured by BASF, "IRGAFOS 38" manufactured by BASF, "Sumilizer BHT" manufactured by Sumitomo Chemical Co., Ltd., "H-BHT" manufactured by Sakai Chemical Industry Co., Ltd., and "IRGANOX 1010" manufactured by BASF.
[0259] From the viewpoint of maintaining high visible light transmittance of the interlayer film and laminated glass for a long period of time, the content of the antioxidant is preferably 0.03 wt% or more, and more preferably 0.1 wt% or more, based on 100 wt% of the interlayer film or 100 wt% of the layer containing the antioxidant (first layer, second layer, or third layer). Furthermore, since the effect of adding an antioxidant becomes saturated, the content of the antioxidant is preferably 2 wt% or less, based on 100 wt% of the interlayer film or 100 wt% of the layer containing the antioxidant (first layer, second layer, or third layer).
[0260] <Other ingredients> The interlayer film, the first layer, the second layer, and the third layer may each contain, as necessary, additives such as a colorant, a coupling agent, a dispersant, a surfactant, a flame retardant, an antistatic agent, an adhesion modifier other than a metal salt, a moisture-resistant agent, a fluorescent brightening agent, an infrared absorbing agent, etc. These additives may be used alone or in combination of two or more.
[0261] <Other details of the interlayer> The interlayer film has one end and another end opposite the one end. The one end and the other end are opposite ends of the interlayer film. The interlayer film may be an interlayer film whose thickness at the one end is the same as that at the other end, or may be an interlayer film whose thickness at the other end is greater than that at the one end.
[0262] The maximum thickness of the interlayer is preferably 0.1 mm or more, more preferably 0.25 mm or more, even more preferably 0.5 mm or more, particularly preferably 0.8 mm or more, and is preferably 3.8 mm or less, more preferably 2 mm or less, even more preferably 1.5 mm or less.
[0263] From the viewpoint of practical use and of sufficiently increasing adhesive strength and penetration resistance, the maximum thickness of the surface layer of the interlayer film is preferably 0.001 mm or more, more preferably 0.2 mm or more, and even more preferably 0.3 mm or more, and is preferably 1 mm or less, and more preferably 0.8 mm or less.
[0264] From the viewpoint of practicality and of sufficiently increasing penetration resistance, the maximum thickness of the layer (intermediate layer) disposed between the two surface layers of the interlayer film is preferably 0.001 mm or more, more preferably 0.1 mm or more, even more preferably 0.2 mm or more, and is preferably 0.8 mm or less, more preferably 0.6 mm or less, even more preferably 0.3 mm or less.
[0265] (Other details of laminated glass) The method for producing the laminated glass is not particularly limited. The laminated glass can be produced by preparing an interlayer film having an area corresponding to the first region and an area corresponding to the second region, and then sandwiching the obtained interlayer film between the first laminated glass member and the second laminated glass member.
[0266] Examples of a method for producing an interlayer film having a region corresponding to the first region and a region corresponding to the second region include the following methods (1) and (2).
[0267] (1) An interlayer film having a region corresponding to the first region and a region corresponding to the second region is obtained by varying the number of layers of the interlayer film or the composition of the layers constituting the interlayer film between the region corresponding to the first region and the region corresponding to the second region.
[0268] (2) An interlayer film having only a region corresponding to the first region is prepared. A portion of this interlayer film is removed by cutting or the like, and the material of the region corresponding to the second region or a layer having only the region corresponding to the second region is embedded in the removed portion. In this way, an interlayer film having a region corresponding to the first region and a region corresponding to the second region is obtained.
[0269] Examples of methods for producing laminated glass include the following methods.
[0270] The resulting interlayer film is sandwiched between the first laminated glass member and the second laminated glass member to obtain a laminate. Next, the resulting laminate is passed through a pressure roll or placed in a rubber bag and subjected to vacuum suction to remove any air remaining between the first laminated glass member, the second laminated glass member, and the interlayer film. This is followed by pre-bonding at approximately 70°C to 110°C to obtain a pre-pressure-bonded laminate. The pre-pressure-bonded laminate is then placed in an autoclave or pressed at approximately 120°C to 150°C and a pressure of 1 MPa to 1.5 MPa to obtain a laminated glass.
[0271] The laminated glass is preferably a laminated glass for vehicles. Examples of the vehicles include automobiles, railway vehicles, aircraft, and ships. The laminated glass is suitably used in automobiles. The laminated glass is preferably used as a windshield, side glass, rear glass, or roof glass of an automobile, more preferably as a windshield or rear glass of an automobile, and even more preferably as a windshield of an automobile.
[0272] The laminated glass is preferably used in combination with a remote sensing device such as LiDAR.
[0273] The laminated glass may be a head-up display. The laminated glass may have a display area for a head-up display.
[0274] The laminated glass may be used with the first laminated glass member disposed on the vehicle interior side, and the second laminated glass member may be used with the first laminated glass member disposed on the vehicle interior side.
[0275] (vehicle) The vehicle according to the present invention includes a vehicle body, the above-described laminated glass, and a remote sensing device capable of emitting light. In the vehicle according to the present invention, the remote sensing device is disposed at a position where the light emitted from the remote sensing device can pass through the second region of the laminated glass. In the vehicle according to the present invention, the light emitted from the remote sensing device can pass through the second region of the laminated glass.
[0276] The remote sensing device capable of emitting light is preferably a remote sensing device capable of emitting infrared light. In the vehicle, the remote sensing device is preferably disposed at a position where the infrared light emitted from the remote sensing device can pass through the second region of the laminated glass. In the vehicle, the infrared light emitted from the remote sensing device is preferably able to pass through the second region of the laminated glass.
[0277] Examples of the vehicle include automobiles, railroad cars, aircraft, ships, etc. Examples of the vehicle body include automobile bodies, railroad car bodies, aircraft bodies, ships, etc. The vehicle is preferably an automobile, and the vehicle body is preferably an automobile body.
[0278] In the vehicle, the first laminated glass member of the laminated glass may be disposed on the interior side of the vehicle, and the second laminated glass member of the laminated glass may be disposed on the interior side of the vehicle.
[0279] The remote sensing device is preferably located inside the vehicle, and may be located on the surface of the laminated glass member on the interior side of the vehicle, or may be located apart from the laminated glass member.
[0280] In the vehicle, at the wavelength of light (e.g., infrared light) emitted from the remote sensing device, the light transmittance of the second region of the laminated glass is preferably at least 5% higher, more preferably at least 10%, and even more preferably at least 20% higher than the light transmittance of the first region of the laminated glass.
[0281] In the vehicle, the light transmittance of the second region of the laminated glass is preferably 85% or more, more preferably 90% or more, and even more preferably 92% or more, at the wavelength of light (e.g., infrared light) emitted from the remote sensing device. When the light transmittance is equal to or greater than the lower limit, the light emitted from the remote sensing device can be transmitted more effectively.
[0282] Preferably, the remote sensing device is a LiDAR, more preferably a LiDAR that allows for 3D mapping of the vehicle's surrounding environment.
[0283] More preferably, the remote sensing device is a scanning LiDAR, a rotating LiDAR, a flash LiDAR or a solid-state LiDAR.
[0284] The present invention will be described in more detail below with reference to examples and comparative examples, but the present invention is not limited to these examples.
[0285] The polyvinyl acetal resin used was acetalized using n-butylaldehyde, which has four carbon atoms. The degree of acetalization (degree of butyralization), degree of acetylation, and hydroxyl group content of the polyvinyl acetal resin were measured according to JIS K6728 "Testing Methods for Polyvinyl Butyral." Note that when measured according to ASTM D1396-92, the values were similar to those obtained by the method according to JIS K6728 "Testing Methods for Polyvinyl Butyral."
[0286] The following laminated glass components were prepared.
[0287] Laminated glass component A: Extra clear glass (SCHOTT "Borofloat", light transmittance of 90% or more for all wavelengths in the range of 380 nm to 2500 nm, thickness 2.0 mm) Laminated glass component B: Clear glass (light transmittance of 83% or more but less than 91% at all wavelengths within the range of 380 nm to 2500 nm (light transmittance of less than 85% at at least one wavelength within the range of 380 nm to 2500 nm), thickness 2.5 mm) Laminated glass member C: Green glass (light transmittance of 55% or more but less than 88% at all wavelengths within the range of 380 nm to 2500 nm (light transmittance of less than 85% at at least one wavelength within the range of 380 nm to 2500 nm), thickness 2.0 mm)
[0288] The following interlayer materials were prepared:
[0289] (thermoplastic resin) Polyvinyl acetal resin (PVB, average degree of polymerization 1700, hydroxyl group content 30 mol%, acetylation degree 1 mol%, acetalization degree 69 mol%)
[0290] (plasticizer) Triethylene glycol di-2-ethylhexanoate (3GO)
[0291] (pigments or heat-shielding materials) CWO particles (average particle size 35nm) ITO particles (average particle diameter 28nm) ATO particles (average particle diameter 40nm) Carbon black (average particle size 88 nm)
[0292] (UV screening agent) Tinuvin 326 (2-(2'-hydroxy-3'-t-butyl-5-methylphenyl)-5-chlorobenzotriazole, "Tinuvin 326" manufactured by BASF)
[0293] (antioxidant) BHT (2,6-di-t-butyl-p-cresol)
[0294] (heat reflective film) Nano90S (multilayer resin film, 3M "Multilayer Nano 90S") XIR (metal foil-coated resin film, "XIR-75" manufactured by Southwall Technologies)
[0295] The metal foil in XIR-75 has a five-layer structure of In2O3 / Ag / In2O3 / Ag / In2O3.
[0296] Example 1 (1) Preparation of interlayer film Preparation of material in the area corresponding to the first area: The following components were blended and thoroughly kneaded with a mixing roll to prepare a material for the region corresponding to the first region.
[0297] PVB: 100 parts by weight 3GO: 40 parts by weight CWO particles: an amount that results in 0.04% by weight in 100% by weight of the region corresponding to the first region of the resulting interlayer film Tinuvin 326: 0.2% by weight based on 100% by weight of the region corresponding to the first region of the interlayer film obtained BHT: an amount that results in 0.2% by weight in 100% by weight of the region corresponding to the first region of the resulting interlayer film
[0298] Preparation of material for the area corresponding to the second area: The following components were blended and thoroughly kneaded with a mixing roll to prepare a material for the region corresponding to the second region.
[0299] PVB: 100 parts by weight 3GO: 40 parts by weight Tinuvin 326: 0.2% by weight based on 100% by weight of the region corresponding to the second region of the interlayer film obtained BHT: an amount that results in 0.2% by weight based on 100% by weight of the region corresponding to the second region of the resulting interlayer film
[0300] Preparation of interlayer: The material for the region corresponding to the obtained first region was extruded using an extruder to obtain a 760 μm thick layer A. The material for the region corresponding to the obtained second region was extruded using an extruder to obtain a 760 μm thick layer B. A portion of the obtained layer A was removed by cutting with a laser, and the obtained layer B was embedded in the removed portion to obtain a single-layer interlayer film having only the first layer and a thickness of 760 μm.
[0301] (2) Fabrication of laminated glass The obtained interlayer film was cut to a size of 100 cm long x 100 cm wide. Two laminated glass members A (100 cm long x 100 cm wide) were also prepared. The obtained interlayer film was sandwiched between the two laminated glass members A and pre-pressed using a vacuum bag method. The pre-pressed laminate was held in an autoclave at a temperature of 140°C and a pressure of 1.3 MPa for 10 minutes, and then the temperature was lowered to 50°C and the pressure was returned to atmospheric pressure to complete the permanent pressure bonding, thereby obtaining laminated glass. From one end of the laminated glass to the other end, a first region R1 (the first first region R1), a second region R2, and a first region R1 (the second first region R1) were formed in this order.
[0302] Examples 2 to 7 An interlayer film for laminated glass and laminated glass were obtained in the same manner as in Example 1, except that the configuration of the interlayer film (thickness, type and content of pigment or heat-shielding substance) and the type of laminated glass component were changed as shown in Tables 1 and 2. Note that ultraviolet shielding agents and antioxidants not shown in the tables were used in the same amounts as in Example 1.
[0303] (Comparative Example 1) (1) Preparation of interlayer film The following components were blended and thoroughly kneaded in a mixing roll to prepare a material for an interlayer film.
[0304] PVB: 100 parts by weight 3GO: 40 parts by weight Tinuvin 326: 0.2% by weight based on 100% by weight of the interlayer film obtained BHT: 0.2% by weight based on 100% by weight of the interlayer film obtained
[0305] The obtained interlayer film material was extruded using an extruder to obtain a single-layer interlayer film having only the first layer and a thickness of 760 μm.
[0306] (2) Fabrication of laminated glass A laminated glass was obtained in the same manner as in Example 1, except that the obtained interlayer film was used.
[0307] (Comparative Example 2) (1) Preparation of interlayer film The following components were blended and thoroughly kneaded in a mixing roll to prepare a material for an interlayer film.
[0308] PVB: 100 parts by weight 3GO: 40 parts by weight CWO particles: 0.04% by weight in 100% by weight of the resulting interlayer film Tinuvin 326: 0.2% by weight based on 100% by weight of the interlayer film obtained BHT: 0.2% by weight based on 100% by weight of the interlayer film obtained
[0309] The obtained interlayer film material was extruded using an extruder to obtain a single-layer interlayer film having only the first layer and a thickness of 760 μm.
[0310] (2) Fabrication of laminated glass A laminated glass was obtained in the same manner as in Example 1, except that the obtained interlayer film was used.
[0311] (Comparative Example 3) Except for using ITO particles in an amount that would result in 0.5 wt % of the resulting interlayer film (100 wt %) instead of CWO particles, an interlayer film for laminated glass and laminated glass were obtained in the same manner as in Comparative Example 2. Note that ultraviolet screening agents and antioxidants not listed in the table were used in the same amounts as in Comparative Example 2.
[0312] (Comparative Examples 4 to 7) Interlayer films for laminated glass and laminated glass were obtained in the same manner as in Comparative Example 1, except that the types of laminated glass components were changed as shown in Tables 3 and 4. Note that ultraviolet screening agents and antioxidants not shown in the tables were used in the same amounts as in Comparative Example 1.
[0313] (Examples 8 to 14 and Comparative Examples 8 to 15) Interlayer films for laminated glass and laminated glass were obtained in the same manner as in Example 1, except that the configuration of the interlayer film (thickness, type and content of pigment or heat-shielding material, type of heat reflective film) and the type of laminated glass component were changed as shown in Tables 5 to 10. Note that ultraviolet shielding agents and antioxidants not shown in the tables were used in the same amounts as in Example 1.
[0314] A heat ray reflective film was used in Examples 8 and 9 and Comparative Examples 8 to 10. For interlayer films containing a heat ray reflective film in at least one of the first and second regions, the heat ray reflective film was disposed as an intermediate layer between two surface layers (containing the components in the table).
[0315] In Examples 10 to 12 and Comparative Examples 11 to 15, multiple types of pigments or heat-shielding materials were used.
[0316] In Examples 13 and 14, an interlayer film was produced in which the thickness at one end was greater than the thickness at the other end (an interlayer film having a wedge-shaped cross section in the thickness direction).
[0317] (evaluation) (1) Light transmittance at wavelengths of 850 nm and 950 nm (T850 and T950) The light transmittance of the obtained laminated glass at wavelengths of 850 nm and 950 nm was measured using a spectrophotometer ("U-4100" manufactured by Hitachi High-Technologies Corporation).
[0318] In the laminated glasses obtained in Examples 1 to 14, the light transmittance at wavelengths of 850 nm and 950 nm differed by 5% or more between the region where the pigment or heat-shielding material was present and the region where it was not present, and therefore the laminated glasses obtained in Examples 1 to 14 had a first region and a second region.
[0319] On the other hand, the laminated glasses obtained in Comparative Examples 1 to 8 and 11 to 13 did not have regions in which the light transmittance differed by 5% or more at any wavelength within the range of 380 nm to 2500 nm. Therefore, the laminated glasses obtained in Comparative Examples 1 to 8 and 11 to 13 did not have a first region and a second region. In the tables described below, to make it easier to compare Examples and Comparative Examples, the comparative examples are also shown as having a first region and a second region.
[0320] The difference between the light transmittance at a wavelength of 850 nm in the second region and the light transmittance at a wavelength of 850 nm in the first region (difference in light transmittance between the first and second regions: ΔT850) was also calculated.The difference between the light transmittance at a wavelength of 950 nm in the second region and the light transmittance at a wavelength of 950 nm in the first region (difference in light transmittance between the first and second regions: ΔT950) was also calculated.
[0321] (2)Visible light transmittance The visible light transmittance of the obtained laminated glass in the wavelength range of 380 nm to 780 nm was measured using a spectrophotometer (Hitachi High-Technologies Corporation's "U-4100") in accordance with JIS R3106: 1998. The visible light transmittance was measured in each of the first and second regions of the laminated glass.
[0322] (3) Solar transmittance The solar direct transmittance (Tds) of the obtained laminated glass at wavelengths of 300 nm to 2500 nm was measured using a spectrophotometer (Hitachi High-Technologies Corporation's "U-4100") in accordance with JIS R3106: 1998. The solar transmittance was measured for each of the first and second regions of the laminated glass.
[0323] (4) Hue The L of the obtained laminated glass * a * b * a in color system * , b * was measured in accordance with JIS Z8781-4:2013. * and b * was measured in each of the first and second regions of the laminated glass.
[0324] The configurations of the laminated glass and the results are shown in Tables 1 to 10 below.
[0325] [Table 1]
[0326] [Table 2]
[0327] [Table 3]
[0328] [Table 4]
[0329] [Table 5]
[0330] [Table 6]
[0331] [Table 7]
[0332] [Table 8]
[0333] [Table 9]
[0334] [Table 10]
[0335] The laminated glasses obtained in Examples 1 to 14 have high infrared transmittance (T850 and T950) in the second region, and therefore, when a remote sensing device capable of irradiating infrared rays is used, the second region can effectively transmit the infrared rays irradiated from the remote sensing device. Furthermore, the laminated glasses obtained in Examples 1 to 14 have low solar transmittance in the first region, and therefore, can enhance the heat-shielding properties in the first region. As a result, the laminated glasses obtained in Examples 1 to 14 can effectively transmit the infrared rays irradiated from the remote sensing device and can enhance the heat-shielding properties.
[0336] In contrast, the laminated glass obtained in Comparative Example 1 was able to increase infrared transmittance (T850 and T950), but its high solar transmittance made it difficult to improve its heat-shielding properties. The laminated glasses obtained in Comparative Examples 2 to 3 and 5 to 15 had low infrared transmittance (T850 and T950), making it difficult to effectively transmit infrared rays emitted from remote sensing devices. Furthermore, the laminated glasses obtained in Comparative Examples 4 and 5 also had high solar transmittance, making it difficult to improve their heat-shielding properties. [Explanation of symbols]
[0337] 1, 1B, 1C, 1D, 1E, 1F, 1G, 1H...First layer 1Da, 1Fa, 1Ha... Sections with a rectangular cross section in the thickness direction 1Db, 1Fb, 1Hb... Sections with a wedge-shaped cross section in the thickness direction 2, 2B, 2C, 2E, 2G...Second layer 3,3B,3C,3E,3G…Third layer 11,11B,11C,11E,11G...intermediate film 11A, 11D, 11F, 11H...Interlayer (first layer) 11a…one end 11b...other end 21...First laminated glass member 22...Second laminated glass member 31, 31A, 31B...Laminated glass 51...Remote sensing device L…Light R1: First region R2: Second region r1...displayable area r2: Surrounding area
Claims
1. A laminated glass comprising a first laminated glass member, a second laminated glass member, and an interlayer film, the interlayer film is disposed between the first laminated glass member and the second laminated glass member; the first laminated glass member has a light transmittance of 85% or more at all wavelengths in the range of 380 nm to 2500 nm; The laminated glass has a first region and a second region, the light transmittance of the second region is 5% or more higher than the light transmittance of the first region at at least one wavelength in a range of 380 nm to 2500 nm; the interlayer film contains a polyvinyl butyral resin in a region corresponding to the first region, and a polyvinyl butyral resin in a region corresponding to the second region.
2. 2. The laminated glass according to claim 1, wherein the second region has a light transmittance that is 5% or more higher than the light transmittance of the first region at at least one wavelength in a range of 780 nm to 1000 nm.
3. 3. The laminated glass according to claim 1, wherein the second region has a light transmittance of 90% or more at least at one wavelength within a range of 780 nm to 1000 nm.
4. The laminated glass according to any one of claims 1 to 3, wherein a region extending from at least one end of the laminated glass to an inner side of the laminated glass and extending from 0 cm to 30 cm therein has the second region.
5. The laminated glass according to any one of claims 1 to 4, wherein the interlayer film contains a pigment in a region corresponding to the first region.
6. The laminated glass according to any one of claims 1 to 5, wherein the interlayer film contains a heat-shielding material in a region corresponding to the first region.
7. The laminated glass according to any one of claims 1 to 6, wherein the interlayer film contains a cyclic cyanine compound, inorganic oxide particles, or carbon black in a region corresponding to the first region.
8. 8. The laminated glass of claim 7, wherein the inorganic oxide particles comprise cesium-doped tungsten oxide particles or tin-doped indium oxide particles.
9. The laminated glass according to any one of claims 1 to 8, wherein the second laminated glass member has a light transmittance of 85% or more for all wavelengths in the range of 380 nm to 2500 nm.
10. The laminated glass according to any one of claims 1 to 9, wherein at least one of the first laminated glass member and the second laminated glass member is extra clear glass.
11. The laminated glass according to any one of claims 1 to 10, wherein the interlayer film includes a heat ray reflective film in a region corresponding to the first region.
12. The vehicle body, The laminated glass according to any one of claims 1 to 11, a remote sensing device capable of irradiating light; The vehicle, wherein the remote sensing device is disposed at a position where light emitted from the remote sensing device can pass through the second region of the laminated glass.
13. the remote sensing device is a remote sensing device capable of emitting infrared rays, 13. The vehicle according to claim 12, wherein the remote sensing device is disposed at a position where infrared light emitted from the remote sensing device can pass through the second region of the laminated glass.
14. 14. The vehicle of claim 12 or 13, wherein the remote sensing device is a LiDAR that enables 3D mapping of the vehicle's surrounding environment, and is a scanning LiDAR, a rotating LiDAR, a flash LiDAR or a solid-state LiDAR.
Citation Information
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