Electric drive system

Abstract

To provide an electric driving device which can be simplified in constitution.SOLUTION: An electric driving device 20 comprises a driving unit and a steering mechanism 70. The driving unit includes a motor and first and second reduction gears 50, 60 that are coupled to driving wheels 21 and transmit rotational power of the motor to the driving wheels 21, and is provided on a lower side of a base part of an unmanned carrier. The steering mechanism 70 has a steering center shaft 74 extending in a vertical direction, and is provided on the lower side of the base part. The steering mechanism 70 supports the driving unit so as to be rotatable about the steering center shaft 74 with respect to the base part, while keeping a rotation center axis of the driving wheels 21 in a horizontal state. The steering mechanism 70 is configured so that a position of the steering center shaft 74 is at a position displaced from a grounding part of the driving wheels 21 relative to a travel road surface in a horizontal direction.SELECTED DRAWING: Figure 3

Description

Technical Field

[0001] The present invention relates to an electric drive device.

Background Art

[0002] As this type of electric drive device, as described in Patent Document 1, it is applied to an automated guided vehicle provided with drive wheels, and is known to rotate the drive wheels around a rotation center axis extending in the horizontal direction to cause the automated guided vehicle to travel. This device includes a drive mechanism for rotating the drive wheels and a steering mechanism for changing the direction of the drive wheels around a steering axis extending in the vertical direction. The drive mechanism and the steering mechanism are provided below the carriage body of the automated guided vehicle.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] The steering mechanism described in Patent Document 1 includes a steering motor for changing the direction of the drive wheels. Therefore, there is a concern that the configuration of the steering mechanism may become complicated.

[0005] The main object of the present invention is to provide an electric drive device capable of simplifying the configuration.

Means for Solving the Problems

[0006] In the electric drive device applied to a vehicle provided with drive wheels, for rotating the drive wheels around a rotation center axis extending in the horizontal direction to cause the vehicle to travel, a drive unit provided below the base portion of the vehicle, having a motor and a transmission mechanism connected to the drive wheels and transmitting the rotational power of the motor to the drive wheels; A steering mechanism having a steering central axis extending in the vertical direction and provided on the lower side of the base portion, Equipped with, The steering mechanism maintains the rotational axis of the drive wheel in a horizontal position, while supporting the drive unit so as to be rotatable around the steering axis relative to the base portion. The steering mechanism is configured such that, in the horizontal direction, the position of the steering center axis is offset from the contact point of the drive wheel with respect to the road surface.

[0007] The steering mechanism of the present invention is configured such that, in the horizontal direction, the position of the steering center axis, which extends vertically, is offset from the point where the drive wheels make contact with the road surface of the vehicle. Therefore, when rotational power is transmitted from the motor to the drive wheels via the transmission mechanism while the drive wheels are in contact with the road surface, a moment is generated in the steering mechanism that rotates the drive unit around the steering center axis. In this case, the drive unit rotates around the steering center axis relative to the base of the vehicle while maintaining the rotational axis of the drive wheels in a horizontal position. In other words, the drive wheels can be steered. Thus, in the present invention, the drive wheels can be steered using the rotational power of the motor used to drive the vehicle. Therefore, a separate motor for drive wheel steering is not required in addition to the motor for vehicle driving. This simplifies the configuration of the electric drive system, which includes the drive unit and the steering mechanism. [Brief explanation of the drawing]

[0008] [Figure 1] A diagram showing the overall configuration of an automated guided vehicle according to the first embodiment. [Figure 2] Side view of an automated guided vehicle (AGV). [Figure 3] A perspective view showing the overall configuration of the electric drive system. [Figure 4] A diagram showing the internal structure of the motor and reduction gear. [Figure 5] This diagram shows the motor section in the cross-sectional view along line 5-5 in Figure 4. [Figure 6] A diagram showing the electrical configuration of an automated guided vehicle (AGV). [Figure 7]Plan view of an electric drive device with steering locked by a steering mechanism. [Figure 8] Diagram showing the configuration near the case with steering locked by a steering mechanism. [Figure 9] Plan view of an electric drive device with steering not locked by a steering mechanism. [Figure 10] Diagram showing the configuration near the case with steering not locked by a steering mechanism. [Figure 11] Diagram showing an example of the traveling mode of an automated guided vehicle. [Figure 12] Diagram showing an example of the traveling mode of an automated guided vehicle. [Figure 13] Flowchart showing the procedure of the traveling control process of an automated guided vehicle. [Figure 14] Plan view of an electric drive device during turning by a steering mechanism. [Figure 15] Plan view of the electric drive device when turning is completed. [Figure 16] Plan view of the electric drive device in a state where turning is completed and locked. [Figure 17] Flowchart showing the procedure of the traveling control process of an automated guided vehicle according to the second embodiment. [Figure 18] Plan view of an electric drive device according to the third embodiment. [Figure 19] Side view of the electric drive device.

Mode for Carrying Out the Invention

[0009] <First Embodiment> Hereinafter, a first embodiment in which an electric drive device according to the present invention is applied to an automated guided vehicle as a vehicle will be described with reference to the drawings. The automated guided vehicle in this embodiment is an AGV (Automatic Guided Vehicle) used for transporting articles in a workplace such as a factory production line or a warehouse. The automated guided vehicle automatically travels on a predetermined travel route in the workplace under computer control.

[0010] As shown in FIGS. 1 and 2, the automated guided vehicle 10 includes a base portion 11 and driven wheels 12. The base portion 11 is plate-shaped and rectangular (specifically, rectangular) in plan view. The upper surface of the base portion 11 serves as a mounting surface 11a on which the conveyed object is placed. The mounting surface is substantially parallel to the traveling road surface GL of the automated guided vehicle 10. In FIG. 1, the outer peripheral edge of the base portion 11 is drawn with a dashed line, and the configuration below the mounting surface 11a of the base portion 11 is drawn with a solid line.

[0011] The driven wheels 12 are provided at four corner portions on the lower surface of the base portion 11. That is, in the present embodiment, two rows of driven wheels 12 are provided in the vehicle width direction of the automated guided vehicle 10, and two rows of driven wheels 12 are provided in the vehicle length direction. Each driven wheel 12 supports the base portion 11 from below.

[0012] The driven wheels 12 are supported by driven wheel mounting portions 13. The driven wheels 12 are attached to the lower end portions of the driven wheel mounting portions 13 so as to be rotatable around a rotation center axis extending in the horizontal direction. The upper end portions of the driven wheel mounting portions 13 are attached to the base portion 11 so as to be rotatable around a rotation center axis extending in the vertical direction. When the automated guided vehicle 10 travels straight or reverses, the driven wheels 12 rotate with the rotation center axis of the driven wheels 12 extending in the vehicle width direction. On the other hand, when the automated guided vehicle 10 travels in the vehicle width direction, the driven wheels 12 rotate with the rotation center axis of the driven wheels 12 extending in the vehicle length direction.

[0013] The automated guided vehicle 10 is equipped with an electric drive unit 20 mounted on the lower surface of the base portion 11. The electric drive unit 20 comprises drive wheels 21, a drive unit 22 that rotates the drive wheels 21, and a steering mechanism 70 that steers the drive wheels 21. In this embodiment, the electric drive unit 20 comprises a plurality (2) of drive wheels 21, a drive unit 22 provided individually corresponding to each drive wheel 21, and a steering mechanism 70 provided individually corresponding to each drive wheel 21. In this embodiment, each drive unit 22 has the same configuration, and each steering mechanism 70 has the same configuration. Each drive wheel 21 is provided on the diagonal of the corner of the base portion 11 when viewed from above. In this embodiment, the diameter of the drive wheel 21 is the same as the diameter of the driven wheel 12.

[0014] First, the drive unit 22 will be explained using Figures 3 to 5. Figure 5 is a cross-sectional view showing the motor 30 portion of the cross-sectional view taken along line 5-5 in Figure 4. Note that some of the configurations shown in Figures 4 and 5 are simplified compared to the configuration shown in Figure 3 for convenience.

[0015] The drive unit 22 is located below the base portion 11. The drive unit 22 includes a motor 30, a first reduction gear 50, and a second reduction gear 60. The rotational power of the rotor 31, which constitutes the motor 30, is transmitted to the drive wheels 21 via the respective reduction gears 50 and 60. In this embodiment, each reduction gear 50 and 60 corresponds to a "transmission mechanism".

[0016] The motor 30 comprises a rotor 31 including field poles (e.g., permanent magnets), a shaft 32 fixed to the rotor 31, and a stator 33 positioned radially outward from the rotor 31. The rotational axis of the shaft 32 extends horizontally. The stator 33 comprises a stator core (not shown) and stator windings 33a (see Figure 6) wound around the stator core.

[0017] The motor 30 includes a motor housing 34. The motor housing 34 includes a tubular section 35, a first connecting section 36, a second connecting section 37, and a cover section 38. The tubular section 35 is long in the direction in which the shaft 32 extends, and is specifically cylindrical. The first connecting section 36 is provided at the first end of the tubular section 35 in the longitudinal direction, and the second connecting section 37 is provided at the second end. The rotor 31 and stator 33 are housed in the cylindrical space enclosed by the tubular section 35, the first connecting section 36, and the second connecting section 37. The stator 33 is provided on the inner circumferential surface of the tubular section 35. Note that the motor housing 34 is not limited to having a cylindrical cross-section; for example, it may have a rectangular cross-section.

[0018] A first opening 36a is formed in the first connecting portion 36. A first bearing 39 is provided in the first opening 36a. A second opening 37a is formed in the second connecting portion 37, and a second bearing 40 is provided in the second opening 37a. In this embodiment, each bearing 39, 40 is a rolling bearing having an inner ring, an outer ring, and rolling elements provided between the inner ring and the outer ring. The first end of the shaft 32 is rotatably supported by the first bearing 39, and the second end of the shaft 32 is rotatably supported by the second bearing 40.

[0019] A cover portion 38 is provided on the side of the second connection portion 37 opposite to the tubular portion 35 in the longitudinal direction of the motor housing 34. A control board 41 is arranged in the space enclosed by the second connection portion 37 and the cover portion 38. In this embodiment, the control board 41 is positioned so that its surface is perpendicular to the direction in which the shaft 32 extends. An inverter 45 (see Figure 6), which will be described later, is provided on the control board 41. As shown in Figure 5, a connector opening 38a is formed in the cover portion 38. A connector 42, which is electrically connected to the control board 41, is inserted through the connector opening 38a. The connector 42 includes a power connector and a communication connector.

[0020] Next, the first reduction gear 50 will be described. The first reduction gear 50 amplifies and outputs the input torque from the shaft 32 of the motor 30. The first reduction gear 50 includes a first housing 51 connected to the first connection part 36. The first housing 51 houses a planetary gear mechanism 52. The planetary gear mechanism 52 includes a sun gear 52S fixed to the shaft 32, a plurality of planetary gears 52P that mesh with the sun gear 52S, a ring gear 52R that meshes with the planetary gears 52P, and a planetary carrier 52C that rotatably supports the planetary gears 52P. The rotational axis of the sun gear 52S and the rotational axis of the shaft of the planetary carrier 52C are the same.

[0021] The sun gear 52S is an external gear fixed to a shaft 32 inserted through a first opening 51a of the first housing 51, and rotates integrally with the shaft 32. The ring gear 52R is an annular internal gear fixed to the inner circumferential surface of the first housing 51. The planetary gear 52P is an external gear rotatably supported on the shaft of the planetary carrier 52C via rolling bearings.

[0022] A second opening 51b is formed in the first housing 51, and a bearing 53 (rolling bearing) is provided in the second opening 51b. The bearing 53 rotatably supports the shaft of the planetary carrier 52C.

[0023] The reduction gear mechanism housed in the first housing 51 may be, for example, a cycloidal gear mechanism.

[0024] Next, the second reduction gear 60 will be described. The second reduction gear 60 amplifies and outputs the input torque from the shaft of the planetary carrier 52C. In this embodiment, in order to suppress the increase in the size of the drive unit 22 in the vehicle width direction, the second reduction gear 60 has a configuration that is long in the vehicle length direction. The second reduction gear 60 includes a second housing 61 connected to the first housing 51.

[0025] The second housing 61 houses multiple spur gears. More specifically, the second housing 61 houses a first gear 62, a second gear 63, and a third gear 64 arranged in the direction of the vehicle's length. The rotational axis of each gear 62-64 extends in the same direction as the shaft 32.

[0026] A first opening 61a is formed in the second housing 61, and the shaft of the planetary carrier 52C is inserted through the first opening 61a. The end of the shaft of the planetary carrier 52C is rotatably supported by a first bearing 66 (rolling bearing) provided in the second housing 61. A first gear 62 is also provided on this shaft. A second gear 63 that meshes with the first gear 62 is rotatably supported by a second bearing 67 (rolling bearing) provided in the second housing 61, and a third gear 64 that meshes with the second gear 63 is rotatably supported by a third bearing 68 (rolling bearing) provided in the second housing 61.

[0027] The diameter of the second gear 63 is larger than the diameter of the first gear 62, and the diameter of the third gear 64 is larger than the diameter of the second gear 63. In other words, the diameters of each gear 62 to 64 housed in the second housing 61 increase in the longitudinal direction of the second housing 61 from the side of the first opening 61a to the side of the second opening 61b. This reduces the rotational speed of the third gear 64 relative to the first gear 62, amplifying the input torque of the first gear 62 and outputting it from the third gear 64.

[0028] A drive shaft 65 extending horizontally is fixed to the third gear 64. The first end of the drive shaft 65 is rotatably supported by a third bearing 68 provided in the second housing 61. The drive shaft 65 is inserted through the second opening 61b of the second housing 61. A drive wheel 21 is connected to the second end of the drive shaft 65.

[0029] Next, we will explain the electrical configuration of the automated guided vehicle 10 using Figure 6.

[0030] The automated guided vehicle 10 is equipped with a power storage unit 46. The power storage unit 46 is, for example, a secondary battery such as a lithium-ion battery.

[0031] Each drive unit 22's control board 41 is equipped with an inverter 45 and a control unit 47. The inverter 45 has three phases of semiconductor switches for the upper and lower arms. The inverter 45 converts the DC power supplied from the energy storage unit 46 of the automated guided vehicle 10 into AC power by switching control of the semiconductor switches in the upper and lower arms and supplies it to the stator winding 33a.

[0032] Each drive unit 22 is equipped with a sensor 49. The sensor 49 includes a current sensor and a rotation angle sensor. The current sensor detects the current (phase current) flowing through the stator winding 33a. The rotation angle sensor detects the rotation angle position (electrical angle) of the rotor 31. The values ​​detected by the sensor 49 are input to the control unit 47. In this embodiment, the current sensor and the rotation angle sensor are housed in the motor housing 34.

[0033] The control unit 47 is mainly composed of a microcontroller. Based on each detected value, the control unit 47 performs switching control of the inverter 45 in order to control the control amount of the motor 30 to a command value. The control amount is, for example, torque.

[0034] The control unit 47 of each drive unit 22 communicates with the higher-level ECU 48 of the automated guided vehicle 10 via the communication connector that constitutes the connector 42. The higher-level ECU 48 is mainly composed of a microcontroller. The higher-level ECU 48 transmits command values ​​to the control unit 47 of each drive unit 22 via the communication connector so that desired control, such as driving control of the automated guided vehicle 10, can be realized. If the higher-level ECU 48 determines that the automated guided vehicle 10 is instructed to travel in a straight line, it transmits command values ​​to the control unit 47 of each drive unit 22 so that the drive wheels 21 of each drive unit 22 rotate in the same direction and so that the rotation speed of each drive wheel 21 is the same.

[0035] In this embodiment, the control unit 47 and the higher-level ECU 48 correspond to the "control device." The functions provided by the microcontrollers of the control unit 47 and the higher-level ECU 48 can be provided by software recorded in a physical memory device and a computer that executes it, by software only, by hardware only, or by a combination thereof. For example, if the microcontroller is provided by an electronic circuit which is hardware, it can be provided by a digital circuit including a large number of logic circuits, or by an analog circuit. For example, the microcontroller executes a program stored in a non-transitory tangible storage medium which serves as its own storage unit. The program includes, for example, a driving control processing program as shown in Figure 13. When the program is executed, the method corresponding to the program is executed. The storage unit is, for example, a non-volatile memory. The program stored in the storage unit can be updated via a network such as the Internet, such as OTA (Over The Air).

[0036] Next, the steering mechanism 70 will be explained using Figures 2 and 7 to 10.

[0037] The steering mechanism 70 is a mechanism for rotatably supporting the drive unit 22 around a steering center axis that extends vertically relative to the base portion 11.

[0038] The steering mechanism 70 includes a base portion 71 fixed to the housing of the drive unit 22. The base portion 71 includes a rectangular plate-shaped base plate 72 whose upper surface is parallel to the mounting surface 11a of the base portion 11, and a side plate 73 extending downward from one of the four edges of the base plate 72. The base plate 72 is fixed to the upper part of the drive unit 22, and more specifically, to the upper parts of the first housing 51 and the second housing 61. The side plate 73 is fixed to the side of the second housing 61. As shown in Figure 4, the side plate 73 has a through hole 73a through which the drive shaft 65 is inserted. The base plate 72 is provided with a steering center shaft 74 extending upward from the base plate 72.

[0039] The steering mechanism 70 comprises a case 75 corresponding to a "fixed part" and a steering bearing 76. The steering bearing 76 is a rolling bearing having an inner ring 76a, an outer ring 76b, and an intermediate housing 76c that accommodates a plurality of rolling elements (specifically, for example, rollers or balls) provided between the inner ring 76a and the outer ring 76b. The case 75 has a through hole 75a that extends in the vertical direction, and the case 75 is cylindrical. The steering bearing 76 is fitted into the through hole 75a, and the outer ring 76b is fixed to the case 75. The upper part of the case 75 is fixed to the lower part of the base part 11. The inner ring 76a is fixed to the upper end of the steering central shaft 74. As a result, the steering mechanism 70, the drive unit 22, and the drive wheel 21 can rotate integrally around the steering central shaft 74 relative to the base part 11.

[0040] The steering mechanism 70 includes a linear actuator 80, which is an electric actuator, a lock pin 81, which corresponds to a "restricting member", an interlocking mechanism 82, a first stopper part 90 and a second stopper part 91, as a configuration for allowing and restricting rotation of the drive unit 22 and the base part 11 of the drive wheel 21 around the steering center axis 74.

[0041] The lock pin 81 is elongated and extends in a direction perpendicular to the longitudinal direction of the steering center axis 74. The lock pin 81 is positioned with its first longitudinal end facing the steering center axis 74.

[0042] The linear actuator 80 is elongated and fixed to the upper surface of the base plate 72. The linear actuator 80 comprises an elongated linear motion section 80a extending in a direction perpendicular to the steering center axis 74, and a drive section 80b that houses the base end of the linear motion section 80a. The drive section 80b is fixed to the base plate 72 in a groove 77 formed in the base plate 72. The drive section 80b is energized and controlled by the control unit 47 or the higher-level ECU 48 to cause the linear motion section 80a to reciprocate in the longitudinal direction of the linear motion section 80a. The linear motion section 80a is arranged in parallel with the lock pin 81 such that the longitudinal direction of the linear motion section 80a and the longitudinal direction of the lock pin 81 are in the same direction.

[0043] By arranging the linear actuator 80 and the lock pin 81 in parallel, it is possible to avoid increasing the longitudinal dimension of the lock mechanism comprising the linear actuator 80 and the lock pin 81. This makes it possible to miniaturize the steering mechanism 70.

[0044] The interlocking mechanism 82 is a mechanism for interlocking the operation of the linear motion unit 80a with the operation of the lock pin 81, and comprises a bush 83 (specifically a linear bush), a connecting member 84, and a shaft portion 84a. The bush 83 is fixed to the base plate 72 in a position adjacent to the drive unit 80b and supports the lock pin 81 so that it can move in the longitudinal direction.

[0045] The connecting member 84 has an elongated shape that extends in a direction perpendicular to the steering center axis 74. The shaft portion 84a extends upward from the base plate 72 and is provided between the linear motion portion 80a and the lock pin 81 in the direction in which the linear motion portion 80a and the lock pin 81 are aligned. The shaft portion 84a is connected to the middle part of the connecting member 84 so that the connecting member 84 can rotate around the shaft portion 84a with the middle part in the longitudinal direction of the connecting member 84 as the center of rotation.

[0046] A first through-hole is formed at the first longitudinal end of the connecting member 84. The shaft of the first bolt is inserted into the first through-hole with the head of the first bolt facing upward. The tip of the shaft of the first bolt is fixed to the tip of the linear motion part 80a. In this way, the tip of the linear motion part 80a is connected to the first end of the connecting member 84 so that the first end of the connecting member 84 can rotate about the vertical axis of the linear motion part 80a relative to the tip of the linear motion part 80a.

[0047] A second through-hole is formed at the second longitudinal end of the connecting member 84. The shaft of the second bolt is inserted into the second through-hole with the head of the second bolt facing upward. The tip of the shaft of the second bolt is fixed to the second longitudinal end of the lock pin 81. In this way, the second end of the lock pin 81 is connected to the second end of the connecting member 84 so that the second end of the connecting member 84 can rotate about the vertical axis of the second end of the connecting member 84 relative to the second end of the lock pin 81.

[0048] Since the locking mechanism, which includes a linear actuator 80, a locking pin 81, and an interlocking mechanism 82, is located between the base portion 11 of the automated guided vehicle 10 and the road surface GL, the height dimension of the automated guided vehicle 10 can be reduced.

[0049] Figure 8 shows a cross-sectional view of the bush 83, case 75, and steering axis 74 of the steering mechanism 70. As shown in Figure 8, a first rotation restricting portion 75b and a second rotation restricting portion 75c are formed on the side surface of the lower part of the case 75, into which the first end of the lock pin 81 fits, thereby restricting the rotation of the case 75 around the steering axis 74. Each rotation restricting portion 75b and 75c is an opening formed on the side surface of the case 75. When the steering axis 74 is viewed from above, the position where the first rotation restricting portion 75b is formed is rotated 90 degrees counterclockwise from the position where the second rotation restricting portion 75c is formed.

[0050] The first stopper portion 90 and the second stopper portion 91 extend upward from the base plate 72. As shown in Figures 7 and 8, the first stopper portion 90 is configured to contact the side surface of the case 75 when the first end of the lock pin 81 faces the first rotation restricting portion 75b, thereby restricting the rotation of the case 75 relative to the base plate 72 around the steering axis 74. In other words, when the case 75 is in contact with the first stopper portion 90, when the steering axis 74 is viewed from above, the clockwise rotation of the case 75 relative to the base plate 72 around the steering axis 74 is prevented.

[0051] In Figure 15, similar to Figure 8, the bush 83, case 75, and steering center axis 74 of the steering mechanism 70 are shown in cross-sectional view. As shown in Figure 15, the second stopper portion 91 is configured to contact the side surface of the case 75 when the first end of the lock pin 81 faces the second rotation restricting portion 75c, thereby restricting the rotation of the case 75 relative to the base plate 72 around the steering center axis 74. In other words, when the case 75 is in contact with the second stopper portion 91, when the steering center axis 74 is viewed from above, the counterclockwise rotation of the case 75 relative to the base plate 72 around the steering center axis 74 is prevented.

[0052] The linked operation between the linear actuator 80 and the lock pin 81 will be explained using the case where the first end of the lock pin 81 faces the first rotation restricting part 75b as an example. As shown in Figures 7 and 8, when the linear motion part 80a of the linear actuator 80 is advanced relative to the drive part 80b, the lock pin 81 moves in the opposite direction to the advance direction of the linear motion part 80a, and the first end of the lock pin 81 engages with the first rotation restricting part 75b. This prevents the rotation of the drive unit 22 and the drive wheels 21 around the steering center axis 74 relative to the base part 11. In this case, since the lock pin 81 is supported by the bush 83, the rotation of the drive unit 22 and the drive wheels 21 around the steering center axis 74 relative to the base part 11 can be accurately prevented.

[0053] As shown in Figures 9 and 10, when the linear motion unit 80a is retracted toward the drive unit 80b, the lock pin 81 moves in the opposite direction to the retraction direction of the linear motion unit 80a, and the first end of the lock pin 81 detaches from the first rotation restricting unit 75b. This allows the drive unit 22 and the drive wheels 21 to rotate around the steering center axis 74 relative to the base unit 11.

[0054] If a force acting on the linear motion part 80a in a direction intersecting its direction of operation is applied, there is a concern that the linear motion part 80a may become difficult to operate or may malfunction. In this regard, the configuration comprising a lock pin 81, a connecting member 84, and a shaft portion 84a makes it less likely for a force acting on the linear motion part 80a in a direction intersecting its direction of operation to be applied.

[0055] Next, an example of the driving control of the automated guided vehicle (AGV) 10 will be described. In the following, as shown in Figures 11 and 12, the driving control will be described for the case where an object is placed on the mounting surface 11a of the AGV 10, the AGV 10 transports the object to a predetermined station ST, and then the AGV 10 leaves station ST.

[0056] As shown in Figure 11, 10A represents an automated guided vehicle (AGV) traveling in a straight line. When AGV 10A reaches a predetermined position on its travel route within the work area, it switches from straight-line travel mode to a mode that moves in the vehicle width direction. 10B represents an AGV moving in the vehicle width direction. When AGV 10B moves to the right and reaches station ST, it moves the transported object to station ST. Then, as shown in Figure 12, AGV 10C moves to the left away from station ST. When AGV 10C reaches the predetermined position, it switches from vehicle width direction movement mode to straight-line travel mode. As a result, AGV 10D begins traveling in a straight line.

[0057] The following explanation of the driving control in the case shown in Figure 11 will be provided using the flowchart in Figure 13. This control is performed by the higher-level ECU 48.

[0058] In step S10, each electric drive unit 20 controls the power supply to the drive unit 80b of the linear actuator 80 so that the lock pin 81 is fitted into the first rotation restricting unit 75b (see Figures 7 and 8). This fixes the longitudinal direction of the drive shaft 65 in the same direction as the vehicle width direction. A command to rotate the rotor 31 of the motor 30 in the first direction is also transmitted to the control unit 47 of each drive unit 22. As a result, the control unit 47 in each drive unit 22 performs switching control of the inverter 45, and the rotor 31 rotates in the first direction. Consequently, the automated guided vehicle 10 travels in a straight line.

[0059] When the drive wheels 21 are not steered, the lock pin 81 restricts the rotation of the case 75 relative to the base plate 72. This allows the automated guided vehicle 10 to travel stably in a straight line.

[0060] In step S11, it is determined whether the position of the automated guided vehicle 10 has reached the position where it switches from the straight-line travel mode to the vehicle width direction travel mode. If the determination in step S11 is positive, the process proceeds to step S12, where the drive unit 80b is energized in each electric drive unit 20 to disengage the lock pin 81 from the first rotation restricting unit 75b (corresponding to the "current rotation restricting unit") (see Figures 9 and 10). In the horizontal direction, the position of the steering center axis 74 is offset from the contact point of the drive wheels 21 with respect to the road surface GL of the automated guided vehicle 10. Therefore, when the rotor 31 is rotated in the first direction to rotate the drive wheels 21, a moment is generated in the steering mechanism 70 that rotates the drive unit 22 around the steering center axis 74, as shown in Figure 14. In this case, the drive unit 22 begins to pivot around the steering center axis 74 relative to the base unit 11 while maintaining the drive shaft 65 of the drive wheels 21 in a horizontal position. As it begins to rotate, the case 75 separates from the first stopper section 90.

[0061] In step S13, it is determined whether or not the rotation of the drive unit 22 around the steering center axis 74 is complete. In this embodiment, rotation is complete when the first end of the lock pin 81 faces the second rotation restricting part 75c (corresponding to the "next rotation restricting part") (see Figure 15). Whether or not rotation is complete can be determined, for example, by the following methods (A) to (C).

[0062] (A) The rotation is determined to be complete when it is determined that the case 75 has come into contact with the second stopper portion 91. In this case, for example, if it is determined that the maximum value of the phase current flowing through the stator winding 33a exceeds the determination current value based on the detection value of the current sensor, it is sufficient to determine that the case 75 has come into contact with the second stopper portion 91.

[0063] (B) Sensor 49 includes a steering angle sensor that detects the rotation angle (steering angle) of the case 75 around the steering center axis 74 relative to the base plate 72. Based on the value detected by the steering angle sensor, it is determined that the turn is complete.

[0064] (C) The elapsed time since the lock pin 81 was released from the first rotation restricting unit 75b is counted, and it is determined that the rotation is complete when the counted elapsed time reaches the determination time.

[0065] When the case 75 comes into contact with the second stopper portion 91, the first end of the lock pin 81 faces the second rotation restricting portion 75c. This makes it easier to align the lock pin 81 with the second rotation restricting portion 75c, and makes it easier to insert the lock pin 81 into the second rotation restricting portion 75c.

[0066] In the following step S14, the drive unit 80b is energized in each electric drive unit 20 so that the lock pin 81 is fitted into the second rotation restricting unit 75c (see Figure 16). As a result, the longitudinal direction of the drive shaft 65 becomes the vehicle length direction of the automated guided vehicle 10, and the travel mode is switched to the vehicle width direction movement mode. In step S15, the rotor 31 is rotated in the first direction to rotate the drive wheel 21, thereby moving the automated guided vehicle 10 to the left toward station ST, as shown in Figure 11.

[0067] Incidentally, although not shown in the flowchart, I will now explain the driving control shown in Figure 12 after the automated guided vehicle 10 has moved the transported object to station ST.

[0068] The higher-level ECU 48 transmits a command to the control unit 47 of each drive unit 22 to rotate the rotor 31 in a second direction opposite to the first direction. As a result, the control unit 47 in each drive unit 22 performs switching control of the inverter 45, causing the rotor 31 to rotate in the second direction. Consequently, the automated guided vehicle 10 moves to the left in the vehicle width direction movement mode.

[0069] The higher-level ECU 48 determines whether the position of the automated guided vehicle 10 has reached a point where it can switch from the vehicle width direction movement mode to the straight-line driving mode.

[0070] When the higher-level ECU 48 determines that the vehicle has reached the position to switch to straight-ahead driving mode, it controls the power supply to the drive unit 80b in each electric drive unit 20 so that the lock pin 81 is disengaged from the second rotation restricting unit 75c (corresponding to the "current rotation restricting unit"). In this state, when the rotor 31 is rotated in the second direction and the drive wheels 21 are rotated, the drive wheels 21 rotate counterclockwise around the steering center axis 74 when viewed from above.

[0071] When the higher-level ECU 48 determines that the case 75 has come into contact with the first stopper portion 90 and the rotation of the drive unit 22 around the steering center axis 74 is complete, it controls the power supply to the drive unit 80b in each electric drive device 20 so that the lock pin 81 is fitted into the first rotation restricting portion 75b (corresponding to the "next rotation restricting portion"). As a result, the longitudinal direction of the drive shaft 65 becomes the width direction of the automated guided vehicle 10, and the driving mode is switched to the straight-line driving mode. The higher-level ECU 48 switches the rotation direction of the rotor 31 from the second direction to the first direction, and rotates the rotor 31 in the first direction to rotate the drive wheels 21, thereby causing the automated guided vehicle 10 to travel in a straight line, as shown in Figure 12.

[0072] As described in detail above, according to this embodiment, the drive wheels 21 can be steered by the rotational power of the motor 30 used to drive the automated guided vehicle 10. Therefore, a separate motor is not required for steering the drive wheels 21, in addition to the motor 30 used to drive the automated guided vehicle 10. This simplifies the configuration of the electric drive unit 20, and consequently makes it possible to provide an automated guided vehicle 10 that is smaller in both the width and length directions.

[0073] <Second Embodiment> The second embodiment will now be described, focusing on the differences from the first embodiment, with reference to the drawings. In this embodiment, when the lock pin 81 is fitted into the rotation restricting portion, oscillation control is performed to oscillate the rotation restricting portion around the steering center axis 74 while maintaining the opposing state of the rotation restricting portion to the first end of the lock pin 81.

[0074] Figure 17 is a flowchart corresponding to Figure 13. For convenience, the same reference numerals are used in Figure 17 for processes that are identical to those shown in Figure 13.

[0075] If a positive determination is made in step S13, in step S16, the control unit 47 of each drive unit 22 is instructed to execute oscillation control, and the drive unit 80b is energized to fit the first end of the lock pin 81 into the second rotation restricting unit 75c. The oscillation control is a switching control of the inverter 45 that alternately repeats rotation of the rotor 31 in a first direction and rotation in a second direction opposite to the first direction.

[0076] With oscillation control, for example, even if the positions of the lock pin 81 and the rotation restricting part are slightly misaligned, the lock pin 81 can be easily fitted into the rotation restricting part. Furthermore, oscillation control may also be performed when disengaging the lock pin 81 from the rotation restricting part.

[0077] <Third Embodiment> The third embodiment will now be described, focusing on the differences from the first embodiment, with reference to the drawings. In this embodiment, as shown in Figures 18 and 19, the drive unit 22 does not have a second reduction gear 60. Therefore, the drive shaft 65 is connected to the planetary carrier 52C of the first reduction gear 50. As a result, the rotational axis of the motor 30's shaft 32 and the rotational axis of the drive shaft 65 are the same. In Figures 18 and 19, components that are the same as those shown in the first embodiment are denoted by the same reference numerals for convenience.

[0078] In the steering mechanism 70, the steering center axis 74 is located on the rotational axis of the drive shaft 65 when viewed from above. The linear actuator 80 is also located on the rotational axis of the drive shaft 65 when viewed from above.

[0079] The linear actuation portion 80a of the linear actuator 80 is supported by a bush 83. The linear actuation portion 80a is positioned so that its tip can face either the first rotation restricting portion 75b or the second rotation restricting portion 75c of the case 75. The tip of the linear actuation portion 80a can fit into either the first rotation restricting portion 75b or the second rotation restricting portion 75c, and thus corresponds to a "restricting member". Incidentally, as a configuration to restrict the rotation of the case 75 relative to the base plate 72 around the steering center axis 74, a configuration including the interlocking mechanism 82 described in the first embodiment may be used.

[0080] <Other Embodiments> Furthermore, each of the above embodiments may be implemented with the following modifications.

[0081] The cases are not limited to the configurations exemplified in the above embodiments. For example, the inner ring 76a of the steering bearing 76 may be fixed to the case 75, and the outer ring 76b may be fixed to the steering center shaft 74.

[0082] In the embodiments described above, the steering center shaft 74, the linear actuator 80, and the interlocking mechanism 82 are provided on the base plate 72, and the upper end of the case 75 is fixed to the lower side of the base portion 11, but the embodiment is not limited to this. For example, the steering center shaft 74, the linear actuator 80, and the interlocking mechanism 82 may be provided on the lower side of the base portion 11, and the lower end of the case 75 may be fixed to the base plate 72.

[0083] The rotation restricting portion provided in the case 75 is not limited to a configuration that penetrates the side surface of the case 75, but may also be, for example, a recess formed in the side surface of the case 75.

[0084] Either the first stopper portion 90 or the second stopper portion 91, or both, may be omitted.

[0085] The interlocking mechanism is not limited to the configuration shown in Figure 3 of the first embodiment; for example, a configuration without a shaft portion 84a may also be used. In this case, the tip of the linear motion unit 80a is connected to the first end of the connecting member 84 so that rotation of the first end of the connecting member 84 around the vertical axis with respect to the tip of the linear motion unit 80a is impossible, and the second end of the lock pin 81 is connected to the second end of the connecting member 84 so that rotation of the second end of the connecting member 84 around the vertical axis with respect to the second end of the lock pin 81 is impossible. In this configuration, when the linear motion unit 80a is moved forward relative to the drive unit 80b, the lock pin 81 moves in the same direction as the linear motion unit 80a moves forward, and the first end of the lock pin 81 disengages from the rotation restricting portion. On the other hand, when the linear motion unit 80a is moved backward toward the drive unit 80b, the lock pin 81 moves in the same direction as the linear motion unit 80a moves backward, and the first end of the lock pin 81 engages with the rotation restricting portion.

[0086] The configuration for operating the linear motion unit is not limited to a linear actuator; for example, a solenoid may also be used.

[0087] The motor is not limited to an inner rotor type; an outer rotor type may also be used.

[0088] The automated guided vehicle (AGV) is not limited to a 6-wheeled vehicle with 2 drive wheels and 4 driven wheels; for example, it may be a 4-wheeled vehicle with 2 drive wheels and 2 driven wheels, or a 3-wheeled vehicle with 2 drive wheels and 1 driven wheel. Furthermore, the AGV may have all wheels as drive wheels.

[0089] • Unmanned guided vehicles used in factories are not limited to AGVs; for example, autonomous mobile robots (AMRs) may also be used.

[0090] Furthermore, small mobility devices are not limited to automated guided vehicles; they may also include, for example, electric wheelchairs or mobility scooters. Small electric vehicles are, for example, vehicles with a driving speed of 10 km / h or less.

[0091] The control unit and its method described herein may be implemented by a dedicated computer provided by configuring a processor and memory programmed to perform one or more functions embodied by a computer program. Alternatively, the control unit and its method described herein may be implemented by a dedicated computer provided by configuring a processor by one or more dedicated hardware logic circuits. Alternatively, the control unit and its method described herein may be implemented by one or more dedicated computers configured by a combination of a processor and memory programmed to perform one or more functions and a processor configured by one or more hardware logic circuits. Furthermore, the computer program may be stored as instructions executed by the computer on a computer-readable non-transitional tangible recording medium.

[0092] The following describes the characteristic configurations extracted from each of the embodiments described above. [Configuration 1] In an electric drive system (20) applied to a vehicle (10) equipped with drive wheels (21), which rotates the drive wheels around a horizontally extending rotational axis to move the vehicle, A drive unit (22) is provided on the lower side of the base portion (11) of the vehicle, and has a motor (30) and a transmission mechanism (50, 60) connected to the drive wheel that transmits the rotational power of the motor to the drive wheel, A steering mechanism (70) is provided on the lower side of the base portion and has a steering central axis (74) extending in the vertical direction, Equipped with, The steering mechanism maintains the rotational axis of the drive wheel in a horizontal position, while supporting the drive unit so as to be rotatable around the steering axis relative to the base portion. The steering mechanism is an electric drive device configured such that, in the horizontal direction, the position of the steering center axis is offset from the contact point of the drive wheel with respect to the road surface (GL). [Configuration 2] The steering mechanism described above is A restricting member (81, 80a) that is movable between a position that allows rotation of the drive unit around the steering center axis and a position that restricts rotation of the drive unit around the steering center axis, An actuator (80) that operates the aforementioned restricting member, An electric drive device according to configuration 1, having the following features. [Configuration 3] The steering mechanism described above is A fixing part (75) fixed to the lower side of the base part, A base portion (71) is positioned below the aforementioned fixing portion and to which the actuator is fixed, A bearing (76) including an inner ring (76a), an outer ring (76b), and rolling elements provided between the inner ring and the outer ring, It has, The steering center axis is fixed to the base portion so as to extend upward from the base portion. Of the inner ring and the outer ring, one is fixed to the steering center axis, and the other is fixed to the fixing part. The base portion is rotatable around the steering center axis relative to the fixed portion. The actuator is A long, linear operating part (80a) extending in a direction perpendicular to the steering center axis, A drive unit (80b) is provided on the base end side of the linear motion unit and fixed to the base, and causes the linear motion unit to reciprocate in the longitudinal direction of the linear motion unit, It has, The regulating member (81) is elongated in shape. The restricting member is positioned parallel to the linear motion section, with its first end facing the steering center axis, and the longitudinal direction of the restricting member and the longitudinal direction of the linear motion section being the same. The side surface of the fixed portion is provided with rotation restricting portions (75b, 75c) into which the first end of the restricting member fits, thereby restricting the rotation of the fixed portion around the steering center axis. The electric drive device according to configuration 2, further comprising an interlocking mechanism (82) provided on the base portion for linking the operation of the linear motion section with the operation of the regulating member. [Structure 4] The aforementioned interlocking mechanism is A shaft portion (84a) is provided between the linear motion portion and the regulating member in the direction in which the linear motion portion and the regulating member are aligned, and extends upward from the base portion. A long connecting member (84), It has, The shaft portion is connected to the intermediate portion of the connecting member so that the connecting member can rotate around the shaft portion with the intermediate portion in the longitudinal direction of the connecting member as the center of rotation. The tip of the linear motion part is connected to the first end of the connecting member so that it can rotate around the vertical axis of the first end of the connecting member relative to the tip of the linear motion part. The second end of the regulating member is connected to the second end of the connecting member such that the second end of the connecting member can rotate around the vertical axis of the second end of the regulating member with respect to the second end of the regulating member. When the linear motion unit is advanced relative to the drive unit, the restricting member moves in the opposite direction to the forward direction of the linear motion unit, and the first end of the restricting member fits into the rotation restricting unit. The electric drive device according to configuration 3, wherein when the linear motion unit is retracted toward the drive unit, the restricting member moves in the opposite direction to the retraction direction of the linear motion unit, and the first end of the restricting member detaches from the rotation restricting unit. [Composition 5] The rotation restricting portion is provided at different positions in the circumferential direction around the steering center axis on the side surface of the fixed portion. The base portion is equipped with stopper portions (90, 91), The electric drive device according to configuration 3 or 4, wherein the stopper portion is configured to contact the fixed portion when the first end of the restricting member faces any of the rotation restricting portions, thereby restricting the rotation of the fixed portion around the steering center axis. [Composition 6] The system includes control devices (47, 48) that control the energization of the motor and the energization of the drive unit for operating the linear motion unit, The control device is After controlling the drive unit to disengage the first end of the restricting member from the current rotation restricting unit in which the first end of the restricting member is currently fitted, the motor's energization control rotates the rotor (31) constituting the motor in a first direction, causing the drive wheel to pivot around the steering center axis. After the drive wheel begins to turn, it is determined whether the first end of the restricting member is facing the next rotation restricting part, which is the next fitting destination for the first end of the restricting member among the rotation restricting parts. The electric drive device according to configuration 5, which, when it is determined that the first end of the restricting member is facing the next rotation restricting portion, maintains the state in which the first end of the restricting member is facing the next rotation restricting portion, and controls the energization of the motor and the drive unit so as to fit the first end of the restricting member into the next rotation restricting portion while the rotor alternately rotates in the first direction and in the second direction opposite to the first direction. [Composition 7] The electric drive device described in any one of the configurations 1 to 6, wherein the vehicle to which the electric drive device is applied is an automated guided vehicle used in a workplace. [Explanation of Symbols]

[0093] 10...Automated Guided Vehicle, 11...Base Unit, 20...Electric Drive System, 21...Drive Wheel, 22...Drive Unit, 30...Motor, 50, 60...First and Second Reduction Gears, 70...Steering Mechanism, 74...Steering Center Axis.

Claims

1. An electric drive device (20) applied to a vehicle (10) equipped with drive wheels (21), which rotates the drive wheels around a horizontally extending rotational axis to move the vehicle, A drive unit (22) is provided on the lower side of the base portion (11) of the vehicle and has a motor (30) and a transmission mechanism (50, 60) that is connected to the drive wheel and transmits the rotational power of the motor to the drive wheel, A steering mechanism (70) is provided on the lower side of the base portion and has a steering central axis (74) extending in the vertical direction, Equipped with, The steering mechanism is provided individually for each drive wheel, The steering mechanism maintains the rotational axis of the drive wheel in a horizontal position, while supporting the drive unit so as to be rotatable around the steering axis relative to the base portion. The steering mechanism is configured such that, in the horizontal direction, the position of the steering center axis is offset from the contact point of the drive wheel with respect to the road surface (GL). The steering mechanism is, A restricting member (81, 80a) that is movable between a position that allows rotation of the drive unit around the steering center axis and a position that restricts rotation of the drive unit around the steering center axis, An actuator (80) that operates the regulating member, An electric drive device having

2. The steering mechanism is, A fixing part (75) fixed to the lower side of the base part, A base portion (71) is positioned below the aforementioned fixing portion and to which the actuator is fixed, A bearing (76) including an inner ring (76a), an outer ring (76b), and rolling elements provided between the inner ring and the outer ring, It has, The steering center axis is fixed to the base portion so as to extend upward from the base portion. Of the inner ring and the outer ring, one is fixed to the steering center axis, and the other is fixed to the fixing part. The base portion is rotatable around the steering center axis relative to the fixed portion. The actuator is A long, linear operating part (80a) extending in a direction perpendicular to the steering center axis, A drive unit (80b) is provided on the base end side of the linear motion unit and fixed to the base, and causes the linear motion unit to reciprocate in the longitudinal direction of the linear motion unit, It has, The regulating member (81) is elongated in shape. The restricting member is positioned parallel to the linear motion section, with its first end facing the steering center axis, and the longitudinal direction of the restricting member and the longitudinal direction of the linear motion section being the same. The side surface of the fixed portion is provided with rotation restricting portions (75b, 75c) into which the first end of the restricting member fits, thereby restricting the rotation of the fixed portion around the steering center axis. The electric drive device according to claim 1, further comprising an interlocking mechanism (82) provided on the base portion for linking the operation of the linear motion portion and the operation of the regulating member.

3. The aforementioned interlocking mechanism is A shaft portion (84a) is provided between the linear motion portion and the regulating member in the direction in which the linear motion portion and the regulating member are aligned, and extends upward from the base portion. A long connecting member (84), It has, The shaft portion is connected to the intermediate portion of the connecting member so that the connecting member can rotate around the shaft portion with the intermediate portion in the longitudinal direction of the connecting member as the center of rotation. The tip of the linear motion part is connected to the first end of the connecting member so that it can rotate around the vertical axis of the first end of the connecting member relative to the tip of the linear motion part. The second end of the regulating member is connected to the second end of the connecting member such that the second end of the connecting member can rotate around the vertical axis of the second end of the regulating member with respect to the second end of the connecting member. When the linear motion unit is advanced relative to the drive unit, the restricting member moves in the opposite direction to the forward direction of the linear motion unit, and the first end of the restricting member fits into the rotation restricting unit. The electric drive device according to claim 2, wherein when the linear motion unit is retracted toward the drive unit, the restricting member moves in the opposite direction to the retraction direction of the linear motion unit, and the first end of the restricting member detaches from the rotation restricting unit.

4. The rotation restricting portion is provided at different positions in the circumferential direction around the steering center axis on the side surface of the fixed portion. The base portion is provided with stopper portions (90, 91), The electric drive device according to claim 2 or 3, wherein the stopper portion is configured to contact the fixed portion when the first end of the restricting member faces any of the rotation restricting portions, thereby restricting the rotation of the fixed portion around the steering center axis.

5. The system includes control devices (47, 48) that control the energization of the motor and the energization of the drive unit for operating the linear motion unit, The control device is After controlling the drive unit to disengage the first end of the restricting member from the current rotation restricting unit in which the first end of the restricting member is currently fitted, the motor's power supply control rotates the rotor (31) constituting the motor in a first direction, causing the drive wheel to pivot around the steering center axis. After the drive wheel begins to turn, it is determined whether the first end of the restricting member is facing the next rotation restricting part, which is the next fitting destination for the first end of the restricting member among the rotation restricting parts. The electric drive device according to claim 4, wherein when it is determined that the first end of the restricting member is facing the next rotation restricting portion, the motor and the drive unit are energized to maintain the state in which the first end of the restricting member faces the next rotation restricting portion, and the rotor is rotated alternately in the first direction and in the second direction opposite to the first direction, so as to fit the first end of the restricting member into the next rotation restricting portion.

6. The electric drive device according to claim 5, wherein the vehicle to which the electric drive device is applied is an automated guided vehicle used in a workplace.

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