Cured body and method for manufacturing the same

Abstract

To provide a cured body which contributes to low carbonization and can achieve high strength and a method for producing the same.SOLUTION: There is provided a cured body obtained by mixing and curing a powder and a liquid. The powder includes a slaked lime, a silica fume and an aggregate. The liquid includes glycerol carbonate and dimethyl carbonate. The average particle of the aggregate is larger than the average particle of the silica fume. The aggregate has an average particle diameter of 50 μm or more and 1000 μm or less. The aggregate preferably includes a first aggregate having an average particle diameter of 25 μm or more and 250 μm or less and a second aggregate having an average particle diameter of 250 μm or more and 1000 μm or less.SELECTED DRAWING: None

Description

[Technical Field]

[0001] This invention relates to a cured body and a method for producing the same. [Background technology]

[0002] Natural concretions are spherical rock fragments formed by the localized concentration of carbonates in marine deposits. Because concretions often contain well-preserved fossils, the relationship between biological decomposition reactions and concretion formation has been pointed out in the field of paleontology (see Patent Document 1 and Non-Patent Document 1). According to these documents, fatty acids in the remains of dead organisms decompose to form bicarbonate ions (HCO3). - This is produced. These bicarbonate ions are then converted into carbonate ions (CO3) at the interface between the remains of organisms and seawater due to changes in pH. 2- This is the result. This carbonate ion CO3 2- And, calcium ions Ca 2+ The two react to form CaCO3. [Prior art documents] [Patent Documents]

[0003] [Patent Document 1] International Publication No. 2020 / 040243 Brochure [Non-patent literature]

[0004] [Non-Patent Document 1] Scientific Reports volume 5, Article number: 14123 (2015) [Overview of the Initiative] [Problems that the invention aims to solve]

[0005] Natural concretions grow by incorporating seabed sediment such as silica sand, and have been reported to grow to a diameter of 14-37 mm in several weeks to several months. In the deep sea, under the pressure of water and soil, CaCO3 grows, creating a dense structure in which CaCO3 fills the gaps between silica sand and other materials. As a result, natural concretions have very high compressive strength. Thus, natural concretions are a very interesting material as a high-strength structural material that contributes to decarbonization. Therefore, the present invention aims to provide a cured body and a method for producing the same, which utilize natural concretions and contribute to low carbon content while achieving high strength. [Means for solving the problem]

[0006] In order to solve the aforementioned problems, the inventors diligently conducted research and found that, in the production of a hardened body using natural concretion, a high-strength hardened body can be obtained by using a combination of carbonate ester and slaked lime and setting the average particle size of the aggregate to a specific range. The present invention is based on the above findings and is a cured body obtained by mixing a powder and a liquid and curing it, The aforementioned powder contains slaked lime, silica fume, and aggregate. The aforementioned liquid comprises glycerol carbonate and dimethyl carbonate. The average particle size of the aggregate is larger than the average particle size of the silica fume. The above-mentioned problem is solved by providing a hardened body in which the average particle size of the aggregate is 50 μm or more and 1000 μm or less.

[0007] Furthermore, the present invention provides a preferred method for producing the cured body by mixing the powders together to produce a powder mixture and by mixing the liquids together to produce a liquid mixture. The present invention provides a method for manufacturing a cured body, which involves mixing the powder mixture and the liquid mixture and curing them together.

[0008] Furthermore, the present invention relates to a powder component package containing slaked lime, silica fume, and aggregate, It features a combination of a liquid component package containing glycerol carbonate and dimethyl carbonate, The average particle size of the aggregate is larger than the average particle size of the silica fume. The present invention provides a kit for manufacturing a hardened body, wherein the average particle size of the aggregate is between 50 μm and 1000 μm. [Effects of the Invention]

[0009] The present invention provides a cured body and a method for manufacturing the same that contribute to reducing carbon emissions and achieve high strength. [Modes for carrying out the invention]

[0010] The present invention will be described below based on its preferred embodiments. This invention relates to a cured body. The cured body of this invention is produced by mixing a powder component and a liquid component and curing the powder component based on a curing mechanism that applies concretion. In other words, the cured body of this invention is specified by its manufacturing method. The reason for this is that the cured body of this invention cannot be directly specified by the components that constitute the cured body, their content, or representative physical properties of the cured body, and such specification is not practical, and there are circumstances that make it impossible to use this expression.

[0011] The powder component used to manufacture the cured body of the present invention consists of a powder mixture prepared by mixing multiple types of powders. On the other hand, the liquid component consists of a liquid mixture prepared by mixing multiple types of liquids.

[0012] The powder component used in the production of the cured body of the present invention includes slaked lime, fumed silica, and an aggregate. On the other hand, the liquid component used in the production of the cured body of the present invention includes 1,2-glycerol carbonate (hereinafter, when simply referred to as "glycerol carbonate", it means 1,2-glycerol carbonate), and dimethyl carbonate. The inventors consider that the mechanism of curing by these components involves (i) hydrolysis of glycerol carbonate and dimethyl carbonate, (ii) reaction (interaction) of glycerin and calcium ions generated thereby, and (iii) generation of calcium carbonate.

[0013] The inventors consider that the hydrolysis of glycerol carbonate and dimethyl carbonate in (i) occurs by the reaction of moisture in the air with glycerol carbonate and dimethyl carbonate in the alkaline environment of slaked lime, which is one of the powder components. The reaction formulas are as shown in the following (I) and (II). Glycerin is generated in the system by this reaction.

[0014]

Chemical formula

[0015] Regarding the reaction of glycerin and calcium ions in (ii), the inventors speculate that glycerin generated by the above hydrolysis and calcium ions (Ca 2+ ) derived from slaked lime interact to cause a complex formation reaction or a reaction similar thereto. It is considered that the substance (complex) generated by this reaction contributes to the improvement of the strength of the cured body.

[0016] From the viewpoints of (i) and (ii) above, the total amount of glycerol carbonate and dimethyl carbonate is preferably greater than 70 parts by mass with respect to 100 parts by mass of slaked lime, more preferably 80 parts by mass or more and 200 parts by mass or less, and even more preferably 90 parts by mass or more and 150 parts by mass or less.

[0017] In this invention, glycerol carbonate and dimethyl carbonate are used in combination as the compound that produces glycerin, as described above. The technical advantages of using both in combination are as follows. When glycerol carbonate is used alone as the compound that produces glycerin, and dimethyl carbonate is not used, an excess amount of glycerin derived from glycerol carbonate may be produced. This is because, in order to mix the powder component and the liquid component with good workability, it is necessary to use a relatively large amount of the liquid component relative to the amount of powder component used. The excess amount of glycerin remains in the cured material during and / or after the concretion is completed and leaks onto the surface of the cured material. Leaked glycerin contributes to impairing the appearance of the cured material. Furthermore, leaked glycerin also contributes to a decrease in the strength of the cured material. Therefore, in this invention, in order to eliminate the above-mentioned disadvantages when glycerol carbonate is used alone, dimethyl carbonate is also used in addition to glycerol carbonate to suppress the generation of an excess amount of glycerin. Note that dimethyl carbonate produces methanol through hydrolysis, and since methanol volatilizes faster than glycerin, methanol is less likely to be exposed on the surface of the cured material. Thus, in this invention, by using glycerol carbonate and dimethyl carbonate in combination, it is possible to achieve smooth mixing of powder and liquid components while suppressing the generation of excess glycerin. Furthermore, if dimethyl carbonate alone is used without glycerol carbonate, it will appear to harden, but this is merely the material becoming more cohesive, and the compressive strength will be 1 N / mm². 2 It's not even close to that.

[0018] From the viewpoint of further highlighting the advantages of using glycerol carbonate and dimethyl carbonate in combination, the amount of dimethyl carbonate is preferably 15 parts by mass or more and 50 parts by mass or less, more preferably 20 parts by mass or more and 40 parts by mass or less, and even more preferably 20 parts by mass or more and 35 parts by mass or less, per 100 parts by mass of the total of glycerol carbonate and dimethyl carbonate.

[0019] Considering the curing mechanism based on (i) and (ii) above, it is conceivable to use glycerin instead of glycerol carbonate and dimethyl carbonate. However, the inventors have confirmed that using glycerin instead of glycerol carbonate and dimethyl carbonate does not improve the strength of the cured product. The inventors speculate that this is because when the powder components and glycerin are mixed, the slaked lime in the powder components reacts immediately with the glycerin, and curing proceeds before the powder components and glycerin are sufficiently mixed. As a result, the dispersibility of glycerin, a highly viscous substance, in the cured product is reduced. In other words, glycerol carbonate undergoes alkaline hydrolysis after being uniformly mixed with slaked lime. The inventors believe that the glycerin produced in this way has better dispersibility, enabling the achievement of high strength in the cured product. Therefore, in the present invention, it is not advantageous to use glycerin instead of glycerol carbonate and dimethyl carbonate. However, from the viewpoint of controlling the curing rate, it is permissible to use glycerin in addition to glycerol carbonate and dimethyl carbonate. In this case, the amount of glycerin used is preferably 30 parts by mass or less, and more preferably 10 parts by mass or less, per 100 parts by mass of the total of glycerol carbonate and dimethyl carbonate.

[0020] Furthermore, when the inventors conducted experiments using organic compounds that have multiple polar functional groups, similar to glycerin, such as 1,3-propanediol, 1,4-butanediol, triethanolamine, and 1,1,1-tris(hydroxymethyl)propane, instead of glycerol carbonate, curing did not occur, or cured bodies exhibiting sufficient strength were not obtained. Based on this fact, the advantage of using glycerol carbonate in the present invention is clear.

[0021] The calcium carbonate described in (iii) above is thought to be produced when slaked lime absorbs carbon dioxide. The source of carbon dioxide during concretion is presumed to be the carbon dioxide produced by the hydrolysis of glycerol carbonate and dimethyl carbonate described in (i) above. On the other hand, after concretion is complete, it is thought that carbon dioxide in the air becomes the source of carbon dioxide, and calcium carbonate is formed. In the present invention, similar to natural concretion, it is presumed that the produced calcium carbonate incorporates the powder components present in the surroundings, thereby forming a hardened body with high strength. Furthermore, the inventors have confirmed that when the hardened body of the present invention is left in water, it produces more calcium carbonate than when it is left in the air. The reason for this is presumed to be that carbon dioxide dissolved in water acts on the hardened body. Furthermore, when the hardened material of the present invention is left exposed to air, its strength initially decreases, and then tends to increase. The reason for the decrease in strength is thought to be that the hardened material expands due to the growth of calcium carbonate, creating defects inside. The reason for the increase in strength is thought to be that the growth of calcium carbonate continues, filling in the defects.

[0022] Thus, slaked lime is used in the production of calcium carbonate, the main component of concretion, and further in the hydrolysis of glycerol carbonate and dimethyl carbonate, as well as in the formation of complexes with glycerin. In particular, slaked lime is a favorable substance for the hydrolysis of glycerol carbonate and dimethyl carbonate due to its high basicity. Furthermore, in hardening experiments using magnesium hydroxide, sodium hydroxide, and potassium hydroxide—substances that exhibit basicity by cationizing in water, similar to slaked lime—instead of slaked lime, the inventors confirmed that the strength of the hardened material was highest when slaked lime was used. Based on this fact, the advantage of using slaked lime in the present invention is clear.

[0023] Incidentally, since slaked lime has traditionally been produced by calcining calcium carbonate, its production involves the emission of large amounts of carbon dioxide. From the viewpoint of contributing to decarbonization, which is one of the objectives of this invention, it is desirable to use slaked lime that can be obtained with as little carbon dioxide emission as possible. One example of such slaked lime is slaked lime derived from concrete sludge. Concrete sludge is the sludge discharged along with the washing water when mixer trucks are washed after transporting ready-mix concrete at a ready-mix concrete plant. Therefore, concrete sludge can be said to be a source of slaked lime that does not involve the emission of carbon dioxide. Furthermore, since concrete sludge is industrial waste and is usually disposed of as waste, using it as one of the raw materials for the hardened body of this invention contributes to reducing the emission of industrial waste.

[0024] From the viewpoint of improving the strength of the hardened body, it is preferable that the average particle size of the slaked lime is between 3 μm and 20 μm. From this viewpoint, it is even more preferable that the average particle size of the slaked lime is between 4 μm and 10 μm, and even more preferable that it is between 5 μm and 8 μm.

[0025] The average particle size of slaked lime is measured using a laser diffraction particle size distribution analyzer (for example, the SALD-2200 manufactured by Shimadzu Corporation). Hereafter, when "average particle size" is used, it refers to the volume-weighted arithmetic mean particle size measured by this method.

[0026] In the production of the cured body of the present invention, silica fume is also used as a powder component in addition to the slaked lime mentioned above. The inventors' research has revealed that silica fume contributes to suppressing the decrease in strength of the cured body of the present invention when it is left in water. The applicant speculates that the reason why the water stability of the cured body of the present invention is improved by using silica fume is as follows. The first reason is the microfiller effect of silica fume. The microfiller effect is the improvement in the dispersibility and filling properties of materials due to fine silica fume filling the gaps between the particles of other powder components. In other words, in this invention, when powder components and liquid components are mixed and hardened, it is thought that silica fume enters the gaps between other powders (for example, aggregates described later), thereby improving filling and dispersibility. Improved filling and dispersibility in the hardened body is thought to contribute to improved strength of the hardened body. The second reason is that if cement is included in the powder components as needed, a pozzolanic reaction occurs between the cement and silica fume, and pozzolanic reaction products are generated.

[0027] In conventional structures such as concrete and mortar, microscopic defects occur and grow, leading to failure. In contrast, in the present invention, even if microscopic defects occur in the hardened body, the addition of silica fume improves the dispersibility of the powder components. Therefore, the formation of the aforementioned complex and the growth of calcium carbonate occur at the location where the defect occurs, and the inventors hypothesize that the defect is repaired, thus maintaining or improving the strength of the hardened body.

[0028] The silica fume used in this invention is not particularly limited in type. Silica fume is a by-product obtained by collecting dust from exhaust gas generated during the manufacture of metallic silicon, ferrosilicon, electrofused zirconia, etc. The main component of silica fume is amorphous SiO2 that dissolves in alkaline solutions, and its content is generally about 90-98% by mass. The average particle size and fineness of silica fume are not particularly limited, but are preferably within the range specified in JIS A 6207, for example.

[0029] From the viewpoint of further highlighting the above-mentioned advantages resulting from the incorporation of silica fume into the powder components, the amount of silica fume used is preferably such that, in relation to the amount of slaked lime used, it is 100 to 500 parts by mass of slaked lime per 100 parts by mass of silica fume, more preferably 125 to 400 parts by mass, and even more preferably 150 to 300 parts by mass. From a similar viewpoint, when cement is included in the powder components as needed, the amount of silica fume used is preferably 50 to 250 parts by mass of cement per 100 parts by mass of silica fume, more preferably 75 to 200 parts by mass, and even more preferably 100 to 150 parts by mass.

[0030] In this invention, the powder component further contains aggregate. The aggregate mainly contributes to improving the air stability of the hardened body of this invention. The aggregate can be any material similar to that found in concrete or mortar, without any particular limitations. For example, fine aggregate and coarse aggregate can be used. Furthermore, calcium carbonate can also be used. In particular, if limestone is used as the calcium carbonate, a hardened body exhibiting an excellent appearance similar to natural concrete can be obtained. Also, when using calcium carbonate as the aggregate, if low-grade slaked lime is used as the slaked lime mentioned above, it is convenient because the low-grade slaked lime contains calcium carbonate, resulting in the addition of calcium carbonate as a result.

[0031] Examples of fine aggregates that can be used include river sand, land sand, mountain sand, sea sand, crushed sand, silica sand, limestone aggregate, blast furnace slag aggregate, copper slag aggregate, and electric furnace oxidized slag aggregate. These fine aggregates can be used individually or in combination of two or more types.

[0032] As the aforementioned coarse aggregate, for example, gravel, crushed stone, limestone aggregate, blast furnace slag coarse aggregate, electric furnace oxidized slag coarse aggregate, etc., can be used.

[0033] In particular, using calcium carbonate or silica sand as aggregate is preferable from the viewpoint of further improving the strength of the hardened body.

[0034] In any of the above-mentioned cases for aggregate, it is preferable that the average particle size of the aggregate be larger than the average particle size of the silica fume described above, in order to fully exhibit the microfiller effect of the silica fume. From the viewpoint of improving the strength of the hardened body, it is particularly preferable that the average particle size of the aggregate be 50 μm or more and 1000 μm or less. From the viewpoint of making this advantage even more pronounced, it is even more preferable that the average particle size of the aggregate be 60 μm or more and 500 μm or less, and even more preferable that it be 75 μm or more and 300 μm or less.

[0035] The average particle size and median diameter of aggregate can be measured, for example, by sieving. For instance, this can be done using sieves with mesh sizes of 10 mm, 14 mm, 20 mm, 28 mm, 35 mm, 48 mm, 65 mm, 100 mm, 150 mm, 200 mm, and 270 mm, in accordance with JIS A1102-2006 "Test Method for Sieving Aggregates". Hereafter, when referring to the "average particle size" and "median diameter" of aggregate, it means the average particle size measured by this method.

[0036] When using a combination of two or more aggregates with different particle sizes, it is preferable from the viewpoint of further improving the strength of the hardened body that the aggregate includes a first aggregate with an average particle size of 25 μm or more and less than 250 μm, and a second aggregate with an average particle size of 250 μm or more and less than 1000 μm. It is even more preferable that the aggregate includes a first aggregate with an average particle size of 50 μm or more and less than 200 μm, and a second aggregate with an average particle size of 250 μm or more and less than 500 μm. When using a combination of two or more aggregates with different particle sizes, it is preferable from the viewpoint of further improving the strength of the hardened body that the aggregate includes a first aggregate with a median diameter (D50) of 25 μm or more and less than 250 μm, and a second aggregate with a median diameter (D50) of 250 μm or more and less than 1000 μm. It is even more preferable that the aggregate includes a first aggregate with a median diameter of 50 μm or more and less than 200 μm, and a second aggregate with a median diameter of 250 μm or more and less than 500 μm. The first aggregate and the second aggregate may be of the same type or may be different. Particularly preferred is that both the first aggregate and the second aggregate are silica sand. The mixing ratio of the first aggregate and the second aggregate can be set broadly, as long as the average particle size of the mixed aggregate after mixing them remains within the range described above. From the viewpoint of further improving the strength of the hardened body, it is preferable to include 50 parts by mass or more of the first aggregate per 100 parts by mass of the total of the first and second aggregates, more preferably 60 parts by mass or more and 95 parts by mass or less, and even more preferably 70 parts by mass or more and 90 parts by mass or less.

[0037] As described above, the water stability of the hardened body of the present invention is improved by using silica fume as one of the powder components, and the inventors' research has revealed that the water stability of the hardened body of the present invention is further improved by using cement as one of the powder components. As is clear from the manufacturing method of the hardened body described later, it is basically not necessary to add water in the manufacturing of the hardened body of the present invention. In other words, in the present invention, hardening proceeds only by mixing the powder component and the liquid component (which substantially does not contain water). Therefore, the hardening of the cement does not begin by simply mixing the powder component and the liquid component. The hardening of the cement proceeds only when the hardened body of the present invention is placed in water, and this results in water stability (suppression of strength reduction in water).

[0038] From the viewpoint of further enhancing the above-mentioned advantages resulting from the blending of cement with the powder components, the amount of cement added is preferably 10 to 70 parts by mass, more preferably 20 to 60 parts by mass, and even more preferably 30 to 50 parts by mass, per 70 parts by mass of slaked lime. It is presumed that if the cement is strongly basic, the hydrolysis of glycerol carbonate will be accelerated. Therefore, it is preferable to control the amount of cement added so that the hardening rate can be adjusted.

[0039] There are no particular restrictions on the type of cement that can be used in this invention. For example, Portland cement, alumina cement, blast furnace cement, etc., can be used as the cement. Examples of Portland cement include ordinary Portland cement, rapid-hardening Portland cement, ultra-rapid-hardening Portland cement, low-heat Portland cement, moderate-heat Portland cement, and sulfate-resistant Portland cement. These cements may be used individually or in combination of two or more types. Portland cement or alumina cement is particularly preferred from the viewpoint of manufacturing cost. Furthermore, while Blaine's specific surface area is one of the representative indicators of cement's properties, there are no particular restrictions on the Blaine's specific surface area of ​​the cement used in this invention; the general Blaine's specific surface area of ​​cement used in the manufacture of concrete and mortar can be adopted.

[0040] From the viewpoint of improving the strength of the hardened body, particularly its strength when the hardened body is placed in water, it is preferable that the average particle size of the cement is between 5 μm and 20 μm. From this viewpoint, it is even more preferable that the average particle size of the cement is between 10 μm and 18 μm, and even more preferable that it is between 12 μm and 16 μm.

[0041] To manufacture the cured body of the present invention, a kit for manufacturing the cured body can be used, which consists of a powder component package containing slaked lime, silica fume, and aggregate, and a liquid component package containing glycerol carbonate and dimethyl carbonate, and a combination of these packages. The mixing ratios of each powder contained in the powder component package in this kit are as described above. Similarly, the mixing ratios of each liquid contained in the liquid component package in the kit are as described above.

[0042] If necessary, other components besides those mentioned above may be added to the powder component package and / or liquid component package. For example, water-reducing agents can be added to powder component packages. Examples of water-reducing agents include nitrohumic acid salts, lignin sulfonates, citric acid, polycarboxylic acids, and naphthalene. On the other hand, carbonate esters other than the glycerol carbonate and dimethyl carbonate mentioned above can also be added to the liquid component package. Examples of such carbonate esters include ethylene carbonate, propylene carbonate, 1,3-dioxan-2-one, 4-fluoro-1,3-dioxolan-2-one, 4-chloro-1,3-dioxolan-2-one, 4-vinyl-1,3-dioxolan-2-one, 4-methoxy-1,3-dioxolan-2-one, and vinylene carbonate.

[0043] Neither package contains water other than that which is inevitably present. However, it is acceptable for either the powder component package or the liquid component package, or both, to contain small amounts of water. Nevertheless, the presence of water can cause unintended hydrolysis of glycerol carbonate and dimethyl carbonate, and may also be accompanied by heat generation and fuming, so it is undesirable to add water to either package unless there is a compelling need.

[0044] In the aforementioned kit, it is preferable to use 5 to 40 parts by mass of the liquid component package per 100 parts by mass of the powder component package, from the viewpoint of enabling efficient and uniform mixing of both packages, and it is even more preferable to use 10 to 30 parts by mass of the liquid component package.

[0045] Various conventionally known mixers can be used for mixing the two packages without any particular limitations. Examples of mixers include vacuum kneaders, rotary mixers, and paddle mixers. Of these mixers, the use of a paddle mixer is preferred because it is easier to obtain a hardened body with high strength. When using a paddle mixer as a mixer, leaf-shaped or hook-shaped agitators can be used. Of these agitators, the hook-shaped agitator is preferable because it applies a high shear force to the mixture of both packages, ensuring that each component is thoroughly and uniformly mixed, thus making it easier to obtain a high-strength cured product.

[0046] In the mixing of both packages, the better the dispersibility of each component, the higher the compressive strength of the resulting cured material tends to be. On the other hand, curing may progress as the components are mixed. Therefore, a kneader with high shear force that can improve the dispersibility of each component even as curing begins is preferable.

[0047] In contrast to the hardening of cement, the hardening of the mixture of both packages proceeds immediately. For example, while concrete has a pot life of approximately one day, the hardened product of the present invention has a pot life of approximately 15 minutes. The mixture of both packages may be heated to control the hardening time.

[0048] The hardening of the two packages upon mixing is accelerated by the presence of moisture. Therefore, it is advantageous to remove moisture before mixing in order to suppress hardening during the mixing process. Methods for removing moisture include, for example, mixing under reduced pressure, mixing with a desiccant, mixing in an environment with a desiccant, and mixing while heating and drying. It is preferable that moisture be completely removed, but in actual manufacturing processes, complete removal is difficult, and the inclusion of trace amounts of moisture is acceptable.

[0049] The two packages can also be mixed while cooling. This also suppresses hardening during mixing and extends the pot life. The cooling temperature is not limited, but for example it may be -50°C or higher, preferably -30°C or higher, more preferably -20°C or higher, even more preferably -10°C or higher, even more preferably 0°C or higher, and especially preferably 5°C or higher. The cooling temperature can also be, for example, 25°C or lower, 20°C or lower, or 10°C or lower.

[0050] Once both packages are thoroughly mixed, the mixture is filled into a mold to obtain the desired cured product. In this case, the cured product may be dried if necessary. The drying temperature is not limited, but may be 60°C or higher, 80°C or higher, or 100°C or higher. The drying time may be 1 hour or more, 10 hours or more, 24 hours or more, or 72 hours or more. Drying may be carried out under reduced pressure. Depending on the formulation, glycerin may seep out of the cured product, and the drying process has the advantage of removing this glycerin.

[0051] The hardened material can be removed from the formwork, for example, after 1 to 3 hours at room temperature. The hardened material obtained in this way can be used as a secondary product for riverbanks, for example, called an environmental block or environmental protection block. Secondary products for riverbanks include products for land and products for underwater. The land products function as greening blocks for rivers and have a structure that prevents soil erosion in the event of repeated increases and decreases in river water levels. The underwater products have a structure that allows for filling with pebbles or rubble inside. Furthermore, the hardened material of the present invention can also be used as a waterproofing material for emergency construction work. This waterproofing material is particularly suitable for use in cases of flooding caused by river overflows or bursting water and sewage pipes. The hardened body of the present invention can also be used as a solidifying agent for ground improvement materials and the like. In this case, it is preferable because, similar to natural concrete, the hardened body can be formed in the ground by the growth of calcium carbonate. Moreover, the cured body of the present invention can be used for interlocking blocks. Conventionally, steam curing has been required for the production of interlocking blocks, but the present invention is advantageous in that steam curing is not necessary. Furthermore, the cured body of the present invention can be used for repairing damaged portions on the surfaces of concrete structures and mortar structures. Specifically, by applying the mixture of the two packages to damaged portions such as cracks on the surface of the structure, the repair portions can be filled and repaired. Also in this case, like natural concretions, the damaged portions are self-repaired by the growth of calcium carbonate.

[0052] As described above, the present invention has been described based on its preferred embodiments, but the present invention is not limited to the above embodiments.

[0053] Hereinafter, the present invention will be described in more detail with reference to examples. However, the scope of the present invention is not limited to such examples. Unless otherwise specified, “%” means “% by mass”.

[0054] In the examples and comparative examples, the following were used as raw materials. · Hydrated lime (Calbreed, manufactured by Ube Materials, density 2.21 g / cm 3 , average particle size 6.5 μm) · Ordinary Portland cement (ONC, manufactured by Ube Industries, density 3.16 g / cm 3 , average particle size 15 μm) · Silica fume (CN, manufactured by SKW, density 3.16 g / cm 3 , average particle size 2 μm) · First silica sand (N70, manufactured by Hyoya, density 2.60 g / cm 3 , average particle size 155 μm, median diameter 158 μm) · Second silica sand (No. 6, manufactured by Ube Sand Industry, density 2.60 g / cm 3 , average particle size 308 μm, median diameter 302 μm) · Calcium carbonate (calcium carbonate 100 mesh, manufactured by Ube Materials, average particle size 19.9 μm, median diameter 20.5 μm) Glycerol carbonate (manufactured by Ube Industries) • Dimethyl carbonate (manufactured by Ube Industries)

[0055] [Examples 1 to 3] (1) Preparation of powder component packaging A powder component package was prepared by mixing slaked lime, ordinary Portland cement, silica fume, and the first and second silica sands in the proportions (parts by mass) shown in Table 1.

[0056] (2) Preparation of liquid component packages Liquid component packages were prepared by mixing 1,2-glycerol carbonate (GC) and dimethyl carbonate (DMC) in the proportions (parts by mass) shown in Table 1.

[0057] (3) Mixing of both packages The powder component package and the liquid component package were placed in a mortar mixer equipped with a hook-type agitator, and mixing was carried out under conditions of 23°C and 70% RH humidity. Mixing was continued until hardening was observed, which took 5 minutes in Example 1, 5 minutes in Example 2, and 5 minutes 30 seconds in Example 3.

[0058] (4) Pouring into the formwork The mixture from both packages was poured into a mold measuring 10 mm in length, 60 mm in width, and 10 mm in depth, and cured by holding it at 23°C and 70% RH for 3 hours. A cured body was obtained in this manner.

[0059] [Comparative Examples 1 and 2] A cured body was obtained in the same manner as in Example 1, except that the powder component package and liquid component package shown in Table 1 were used. The powder component package and liquid component package were mixed until curing was observed, which took 15 minutes in Comparative Example 1 and 15 minutes in Comparative Example 2.

[0060] 〔evaluation〕 The compressive strength of the cured bodies obtained in the examples and comparative examples was measured immediately after demolding, as well as in air and water, using the following methods. The results are shown in Table 1.

[0061] [Compressive strength in air and water] The compressive strength of the hardened material was evaluated based on "JIS R 5201 Physical Test Methods for Cement." The results of the evaluation immediately after demolding are shown in Table 1 as the test results for age 0. Furthermore, the compressive strength of the hardened material left for 1 day under conditions of 23°C and 70% RH after demolding is shown in Table 1 as the test results for 1 day of storage in air. Finally, the compressive strength of the hardened material left for 1 day in water at 23°C after demolding is shown in Table 1 as the test results for 1 day of storage in water.

[0062] [Table 1]

[0063] As is clear from the results shown in Table 1, the cured bodies obtained in each example showed high compressive strength at 0 days old and in both air and water. In contrast, Comparative Examples 1 and 2, which did not contain silica fume in the powder components, showed low compressive strength at 0 days old and in both air and water.

Claims

1. A hardened body obtained by mixing a powder and a liquid and hardening it, The aforementioned powder contains slaked lime, silica fume, aggregate, and cement. The aforementioned liquid comprises glycerol carbonate and dimethyl carbonate. The average particle size of the aggregate is larger than the average particle size of the silica fume. The average particle size of the aggregate is 50 μm or more and 1000 μm or less. The dimethyl carbonate content is 15 parts by mass or more and 50 parts by mass or less per 100 parts by mass of the total of the glycerol carbonate and the dimethyl carbonate. The total content of the glycerol carbonate and the dimethyl carbonate is 80 parts by mass or more and 200 parts by mass or less per 100 parts by mass of the slaked lime. A hardened body in which the cement content is 10 parts by mass or more and 70 parts by mass or less per 70 parts by mass of slaked lime.

2. A cured body according to claim 1, A hardened body comprising a first aggregate having an average particle size of 25 μm or more and less than 250 μm, and a second aggregate having an average particle size of 250 μm or more and 1000 μm or less.

3. A cured body according to claim 2, A hardened body wherein the powder contains 50 parts by mass or more of the first aggregate with respect to a total of 100 parts by mass of the first aggregate and the second aggregate.

4. A cured body according to any one of claims 1 to 3, A hardened body having an average particle size of slaked lime of 3 μm or more and 20 μm or less.

5. A cured body according to any one of claims 1 to 4, A hardened body wherein the powder contains 100 to 500 parts by mass of slaked lime per 100 parts by mass of silica fume.

6. A cured body according to any one of claims 1 to 5, A hardened body comprising 50 to 250 parts by mass of the cement with respect to 100 parts by mass of the silica fume.

7. A cured body according to claim 6, A hardened body in which the average particle size of the cement is 5 μm or more and 20 μm or less.

8. A cured body according to any one of claims 1 to 7, A hardened body in which the aggregate is calcium carbonate or silica sand.

9. A cured body according to any one of claims 1 to 8, The hardened body is a hardened body used in interlocking blocks or ground improvement materials.

10. A powder component package containing slaked lime, silica fume, aggregate, and cement, It features a combination of a liquid component package containing glycerol carbonate and dimethyl carbonate, The average particle size of the aggregate is larger than the average particle size of the silica fume. The average particle size of the aggregate is 50 μm or more and 1000 μm or less. The dimethyl carbonate content is 15 parts by mass or more and 50 parts by mass or less per 100 parts by mass of the total of the glycerol carbonate and the dimethyl carbonate. The total content of the glycerol carbonate and the dimethyl carbonate is 80 parts by mass or more and 200 parts by mass or less per 100 parts by mass of the slaked lime. A kit for manufacturing a hardened body, wherein the cement content is 10 parts by mass or more and 70 parts by mass or less per 70 parts by mass of slaked lime.

11. A method for producing a cured product according to any one of claims 1 to 9, A powder mixture is prepared by mixing the aforementioned powders together, and a liquid mixture is prepared by mixing the aforementioned liquids together. A method for producing a cured body, comprising mixing the powder mixture and the liquid mixture and curing the mixture.

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