Method for producing polyglycerin and polyglycerin

Abstract

Provided is a manufacturing method for a polyglycerin with excellent productivity and controlled branch structures. A manufacturing method for a polyglycerin according to the present invention is characterized by reacting a (poly)glycerin and a (poly)glycerin (poly)glycidyl ether. A polyglycerin according to the present invention is characterized by having a weight-average molecular weight of 300-25,000 and a branching degree of 0.1-0.6.

Description

Technical Field

[0001] The present invention relates to a method for producing polyglycerol and polyglycerol.

Background Art

[0002] Polyglycerol is used as a raw material in the production of various chemicals such as humectants, thickeners, plasticizers, and monomers. The properties of polyglycerol in these applications vary depending on the degree of polymerization and the branching structure. Therefore, it is required to arbitrarily adjust the degree of polymerization and the branching structure according to the purpose of use.

[0003] Conventional methods for producing polyglycerol include high-temperature dehydration polymerization of glycerol using an alkali catalyst and ring-opening polymerization reaction of glycidol, which are common industrially. Polyglycerol produced by the high-temperature dehydration condensation method has a degree of polymerization of about 2 to 10 and a linear structure with few branches. On the other hand, polyglycerol produced by the ring-opening polymerization reaction of glycidol has a degree of polymerization of about 4 to 40 and a highly branched structure. That is, in the high-temperature dehydration condensation reaction, it has a low molecular weight and low branching, and in the ring-opening polymerization reaction of glycidol, it has a high degree of branching regardless of the molecular weight. In conventional production methods, it is difficult to control the molecular weight and the degree of branching simultaneously.

[0004] In particular, to obtain high molecular weight polyglycerol, it is either a linear structure polyglycerol or a polyglycerol with a high degree of branching obtained by polymerization of glycidol. It is difficult to obtain polyglycerol with a controlled degree of branching while having a high molecular weight. Since the properties of polyglycerol vary greatly depending on its molecular weight and degree of branching, it is desired to control this and produce various polyglycerols applicable to many uses in a variety of products.

[0005] Patent Document 1 describes a method for producing polyglycerin using glycidol in which the hydroxyl group is protected with a benzyl group. However, the polyglycerin produced by this method is essentially linear, having an ether bond derived from the hydroxyl group at one end of the glycerin molecule and the central secondary hydroxyl group. Since it is not possible to obtain polyglycerin with a highly branched structure, this method does not provide a fundamental solution. In addition, controlling the structure of polyglycerin using such protecting groups presents problems such as decreased productivity and increased costs due to an increase in the number of manufacturing steps, including protection and deprotection.

[0006] Patent Document 2 describes a method for producing crosslinked polyglycerin by reaction of polyglycerin with glycerol diglycidyl ether. However, this method uses branched polyglycerin as a raw material. Therefore, the resulting polyglycerin depends on the structure of the polyglycerin used as a raw material, limiting the structure of the resulting polyglycerin, and making it impossible to obtain polyglycerin with an arbitrary degree of branching or molecular weight.

[0007] Patent document 3 describes highly branched high molecular weight polyglycerin and polyglycidol. However, since these are produced by polymerization of glycidol, they tend to be highly branched, and the degree of branching and molecular weight cannot be arbitrarily adjusted. Furthermore, dichloromethane is used as the solvent, which increases the cost of ensuring environmental impact and workplace safety. [Prior art documents] [Patent Documents]

[0008] [Patent Document 1] Japanese Patent Application Publication No. 09-235246 [Patent Document 2] Japanese Patent Publication No. 2018-74048 [Patent Document 3] Japanese Patent Publication No. 2010-215734 [Disclosure of the Invention] [Problems that the invention aims to solve]

[0009] The present invention aims to provide a method for producing polyglycerin that allows for the adjustment of molecular weight and degree of branching, thereby enabling the productive manufacture of a wider variety of polyglycerins. [Means for solving the problem]

[0010] The inventors of the present invention have discovered that polyglycerin can be synthesized while controlling its molecular weight and degree of branching by reacting (poly)glycerin with (poly)glycerin (poly)glycidyl ether, and have completed the present invention. In this specification, "(poly)glycerin" means "glycerin" and / or "polyglycerin". Furthermore, in this specification, "(poly)glycidyl ether" means "glycidyl ether" and / or "polyglycidyl ether".

[0011] The present invention Polyglycerin raw material with an average degree of polymerization of 3 or higher and a linear structure. This is a method for producing polyglycerin, characterized by reacting (poly)glycerin with (poly)glycidyl ether.

[0013] It is preferable that the (poly)glycerin (poly)glycidyl ether is a (poly)glycerin (poly)glycidyl ether having a (poly)glycerin portion with an average degree of polymerization of 1 to 20. It is preferable that the (poly)glycerin (poly)glycidyl ether is a (poly)glycerin (poly)glycidyl ether having 1 to 22 glycidyl groups. [Effects of the Invention]

[0015] The present invention provides a method for producing polyglycerin by reaction of (poly)glycerin with a (poly)glycerin-based epoxy group, characterized in that the molecular weight and degree of branching can be adjusted without introducing a protecting group into the raw material. In particular, it is possible to suitably obtain polyglycerin with a high molecular weight and a degree of branching controlled within a suitable range. Furthermore, it is effective because it allows for the production of desired polyglycerin without increasing productivity or costs due to the increased number of manufacturing steps, such as the introduction and removal of protecting groups. [Brief explanation of the drawing]

[0016] [Figure 1] This figure shows an example of a 13C-NMR spectrum for calculating the degree of branching and the ratio of primary to secondary hydroxyl groups in the polyglycerin of the present invention. [Modes for carrying out the invention]

[0017] The present invention relates to a method for producing polyglycerin, which involves the reaction of (poly)glycerin with (poly)glycerin (poly)glycidyl ether. Furthermore, the reaction proceeds by causing a reaction between a hydroxyl group and an epoxy group. More preferably, it is preferable to select reaction conditions that do not result in the formation of an ether bond through a hydroxyl group-hydroxyl group reaction. This ensures that one end of the reaction occurs at the epoxy ring of (poly)glycerin (poly)glycidyl ether. For this reason, it is preferable that the degree of polymerization and branching of the resulting polyglycerin can be adjusted by adjusting the degree of polymerization of the (poly)glycerin and (poly)glycerin (poly)glycidyl ether used, as well as the degree of glycidyl group introduction, and by adjusting the respective amounts of each component.

[0018] That is, when using (poly) glycerin with a low degree of polymerization and increasing the usage ratio of (poly) glycerin (poly) glycidyl ether, it becomes easier to obtain polyglycerin with a high degree of branching. Conversely, by selecting raw materials in the opposite way (using (poly) glycerin with a high degree of polymerization and reducing the usage ratio of (poly) glycerin (poly) glycidyl ether), polyglycerin with a low degree of branching can be obtained.

[0019] In the present invention, the (poly) glycerin used as a raw material is preferably (poly) glycerin with an average degree of polymerization calculated from the hydroxyl value of 1 to 20, and more preferably those with an average degree of polymerization of 2 to 15 are used. Polyglycerin with an average degree of polymerization within the above range can obtain a linear structure.

[0020] Also, when the (poly) glycerin is polyglycerin with an average degree of polymerization of 3 or more, it is preferably linear. As described above, in the present invention, controlling the degree of branching of the final product polyglycerin is important. Therefore, it is preferable to use (poly) glycerin with a linear structure in terms of controlling the degree of branching. In the present invention, the linear structure means that in the following measurement method, L13 is 0, or the value of L14 / L13 is 2 or more, and the ratio of D is 5% or less.

[0021] Specific examples of (poly) glycerin include glycerin, diglycerin, triglycerin, tetraglycerin, hexaglycerin, decaglycerin, etc. As commercially available products, glycerin, diglycerin S, R-PG, polyglycerin #310, polyglycerin #500, polyglycerin #750 (all manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) can be used.

[0022] Here, the average degree of polymerization is the average degree of polymerization (n) of polyglycerin calculated from the hydroxyl value by the end group analysis method. Specifically, the average degree of polymerization is calculated from the following formulas (Formula 1) and (Formula 2). (Formula 1) Molecular weight = 74n + 18 (Equation 2) Hydroxyl value = 56110(n+2) / Molecular weight In the above (Equation 2), the hydroxyl value is a numerical value that serves as an indicator of the magnitude of the number of hydroxyl groups contained in polyglycerin, and refers to the number of milligrams of potassium hydroxide required to neutralize the acetic acid necessary to acetylate the free hydroxyl groups contained in 1 g of polyglycerin. The number of milligrams of potassium hydroxide is calculated in accordance with the "Standard Test Methods for Analysis of Fats and Oils, 2013 Edition," edited by the Japan Oil Chemists' Society.

[0023] The (poly)glycerin (poly)glycidyl ether used as a raw material in the present invention is a compound in which one or more hydroxyl groups in (poly)glycerin are replaced with glycidyl ether groups. The method for producing polyglycerin in the present invention involves ring-opening of the epoxy group in the glycidyl group and reaction with the hydroxyl group to obtain high molecular weight polyglycerin. Furthermore, the degree of branching can be controlled by utilizing the reaction of the epoxy group in (poly)glycerin (poly)glycidyl ether.

[0024] The (poly)glycerin that forms the basis of the above (poly)glycerin (poly)glycidyl ether is preferably (poly)glycerin with an average degree of polymerization of 1 to 20, calculated from the hydroxyl value, and more preferably (poly)glycerin with an average degree of polymerization of 2 to 15. Having an average degree of polymerization within the above range makes it easier to control the reaction with (poly)glycerin.

[0025] The above-mentioned (poly)glycerin (poly)glycidyl ether is preferably a linear polyglycerin, similar to the above-mentioned (poly)glycerin, when the repeating units of the glycerin skeleton are 3 or more. This is preferable because the structure of the resulting polyglycerin can be suitably controlled by a compound obtained by (poly)glycidyl etherification of such (poly)glycerin. Note that the term "linear" in the context of (poly)glycerin is the same as the definition used for the (poly)glycerin raw material mentioned above.

[0026] Specific examples of (poly)glycerin (poly)glycidyl ethers include, but are not limited to, glycerin (poly)glycidyl ether, diglycerin (poly)glycidyl ether, tetraglycerin (poly)glycidyl ether, hexaglycerin (poly)glycidyl ether, decaglycerin (poly)glycidyl ether, etc. Furthermore, mixtures of two or more of these may be used as raw materials.

[0027] The number of glycidyl groups in the above (poly)glycerin (poly)glycidyl ether is preferably 1 to 22 on average per molecule. The lower limit of the glycidyl groups is more preferably 2, while the upper limit is more preferably 8. Having the glycidyl groups within this range results in good reactivity and easy control.

[0028] The above (poly)glycerin (poly)glycidyl ether preferably has an epoxy equivalent of 120 to 200. The lower limit of the epoxy equivalent is more preferably 130, while the upper limit is more preferably 195. By having the epoxy equivalent within the above range, polymerization between (poly)glycerin (poly)glycidyl ethers is suppressed, and polymerization with (poly)glycerin proceeds favorably.

[0029] Furthermore, (poly)glycerin (poly)glycidyl ether may be a mixture of two or more compounds. In particular, when polyglycerin with low uniformity and high dispersibility is required, these with various degrees of polymerization, number of glycidyl groups, and epoxy equivalents may be used in combination.

[0030] The above-mentioned (poly)glycerin (poly)glycidyl ether can be easily produced by conventionally known methods. For example, one method involves reacting (poly)glycerin with epichlorohydrin in the presence of a Lewis acid in a solvent such as toluene, followed by epoxidation with an alkali metal hydroxide.

[0031] When combining (poly)glycerin with (poly)glycerin (poly)glycidyl ether, using low molecular weight (poly)glycerin tends to result in a higher degree of branching, while using high molecular weight (poly)glycerin tends to result in a lower degree of branching. Furthermore, using low molecular weight (poly)glycerol (poly)glycidyl ethers tends to result in a higher degree of branching, while using high molecular weight (poly)glycerol (poly)glycidyl ethers tends to result in a lower degree of branching.

[0032] The present invention's method for producing polyglycerin preferably involves reaction conditions such that the epoxy group of (poly)glycerin (poly)glycidyl ether undergoes ring-opening and reacts with the hydroxyl group of (poly)glycerin to form polyglycerin. In other words, it is more preferable to have reaction conditions that do not produce side reactions such as the formation of ether bonds through the reaction of hydroxyl groups. This is because the formation of branching based on such reactions makes it difficult to control the structure of the polyglycerin product, which is the objective of the present invention.

[0033] The mixing ratio of (poly)glycerin to (poly)glycerin (poly)glycidyl ether can be set as appropriate. For example, it is preferable to react (poly)glycerin with 0.05 to 2 times its weight in (poly)glycerin (poly)glycidyl ether.

[0034] While acid catalysts and alkali catalysts can be used as catalysts in the present invention, alkali catalysts are preferred from the viewpoint of suppressing side reactions, and alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, and cesium hydroxide are more preferred. The amount of these alkali metal hydroxides used is preferably 0.1 to 0.5 wt% relative to the total amount of (poly)glycerin and (poly)glycerin (poly)glycidyl ether.

[0035] The reaction temperature between (poly)glycerin and (poly)glycerin (poly)glycidyl ether is preferably 120°C to 180°C, and more preferably 140°C to 160°C. Below 120°C, the reaction rate may be significantly slower, and above 180°C, the product may become discolored, develop an odor, and other problems may occur, such as the etherification reaction between hydroxyl groups, which is a side reaction.

[0036] In the manufacturing method of the present invention, the reaction between (poly)glycerin and (poly)glycerin (poly)glycidyl ether can be carried out without a solvent. Therefore, the manufacturing method of the present invention is useful because it is safe, allows for the easy production of polyglycerin, and has no environmental impact.

[0037] Furthermore, the reaction between (poly)glycerin and (poly)glycerin (poly)glycidyl ether may be carried out in the presence of 5-20 wt% of an aprotic polar solvent, if necessary. The aprotic polar solvent is not particularly limited, but polyethylene glycol alkyl ethers are preferred, specifically diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, pentaethylene glycol dimethyl ether, diethylene glycol diethyl ether, triethylene glycol diethyl ether, tetraethylene glycol diethyl ether, or pentaethylene glycol diethyl ether. Of these, diethylene glycol dimethyl ether and triethylene glycol dimethyl ether are more preferred from the viewpoint of having a boiling point above the reaction temperature and ease of removal after polymerization.

[0038] When reacting (poly)glycerin with (poly)glycerin (poly)glycidyl ether, it is preferable to add (poly)glycerin (poly)glycerin (poly)glycidyl ether to (poly)glycerin and then react the two. The addition of (poly)glycerin (poly)glycidyl ether is preferably done gradually, dropwise, and the dropping rate should be set so that the entire amount is added in 30 to 60 minutes. In particular, if the addition is done faster than 30 minutes, a large amount of unreacted glycidyl ether remains in the reaction system, and reactions between glycidyl ethers tend to occur. Furthermore, after the addition is complete, the reaction should be continued for 5 to 10 hours, preferably 6 to 8 hours. If the reaction is continued for less than 5 hours, epoxy groups tend to remain in the polyglycerin skeleton, and if it is continued for more than 10 hours, problems such as discoloration of the product and odor generation may occur.

[0039] The obtained polyglycerin may be further purified by removing low-molecular-weight compounds by distillation under reduced pressure or by blowing in saturated heated steam, or by treatment with activated carbon, ion exchange resin, adsorbent, or reprecipitation. Furthermore, the polyglycerin of the present invention may contain chlorine components derived from the raw materials used. Additionally, if necessary, the chlorine components may be removed through purification or other means.

[0040] This invention also relates to polyglycerin having a specific structure. Such a chemical structure can be obtained by the method for producing polyglycerin according to this invention.

[0041] The polyglycerin of the present invention preferably has a weight-average molecular weight (Mw) in the range of 300 to 25,000. The lower limit is more preferably 500, even more preferably 1,000, particularly preferably 1,300, and most preferably 3,600. The upper limit is more preferably 22,000, and even more preferably 20,000. If the upper limit of the weight-average molecular weight is within the above range, excellent handling properties are obtained. Furthermore, if the lower limit is within the above range, a polyglycerin with high dispersibility can be obtained.

[0042] Furthermore, a degree of dispersion (Mw / Mn) of 3 to 90 is preferable. In particular, in interfacial interactions, when the average molecular weight is the same, materials with a high degree of dispersion (wide molecular weight distribution) are considered to have a higher interfacial interaction because the molecular weight effect in interfacial adsorption is more easily obtained compared to monodisperse materials (narrow molecular weight distribution).

[0043] In the manufacturing method of the present invention, the degree of dispersion can also be controlled. That is, polyglycerin with a wide molecular weight distribution and polyglycerin with a narrow molecular weight distribution can be appropriately produced depending on the purpose. Furthermore, the manufacturing method of the present invention makes it possible to produce polyglycerin with a degree of dispersion that could not be produced conventionally.

[0044] The weight-average molecular weight (Mw) and number-average molecular weight (Mn) were measured by GFC analysis using polyethylene glycol / polyethylene oxide as a standard sample under the following equipment and conditions. Separation column: SB-806M (8mm x 30mm, Shodex) Column temperature: 40℃ Mobile phase solvent: Deionized water Mobile phase flow rate: 1.0 mL / min Sample concentration: 0.5 wt% Injection volume: 50μL Detector: RI detector (Waters 2414, Waters Corporation)

[0045] Furthermore, considering the difficulty of manufacturing, the polyglycerin of the present invention preferably has a branching degree (DB) in the range of 0.1 to 0.6.

[0046] The present invention's method for producing polyglycerin also allows for control over the degree of branching. It is preferable because, even with high molecular weights, it is possible to obtain polyglycerin with a controlled degree of branching. Since the degree of branching affects the physical properties of polyglycerin, such as polarity and viscosity, it is preferable that this can be controlled within the specified range simply by selecting the raw materials used.

[0047] The lower limit of the branching degree is more preferably 0.15, and even more preferably 0.2. The upper limit of the branching degree is more preferably 0.55, and even more preferably 0.4. The higher the degree of branching, the higher the hydrophilicity. If the degree of branching is within the above range, even molecules with small molecular weights can be obtained that are highly hydrophilic.

[0048] The manufacturing method of the present invention can obtain polyglycerin with a high weight-average molecular weight while controlling the degree of branching. Preferably, the weight-average molecular weight is 300 to 25,000 and the degree of branching is 0.1 to 0.6, and more preferably, the weight-average molecular weight is 3,600 to 25,000 and the degree of branching is 0.15 to 0.4.

[0049] The branching degree is determined by the following equipment and conditions: 13 This value was calculated using 1C-NMR. Measurement conditions: Dissolve polyglycerin in deuterated methanol to a concentration of 10 wt%. Equipment used: 175MHz 13C-NMR (Bruker AVANCE700) Measurement conditions: Quantitative measurement mode, pulse interval 10 seconds

[0050] Further details will be provided below. 13 Structural analysis of polyglycerols by 13C-NMR was performed based on the method described in "Controlled Synthesis of Hyperbranched polyglycerols by Ring-Opening Multibranching Polymerization" Macromoleculers 1990, 32, 4240-4246.

[0051] The glycerol present in polyglycerin can be classified into the following five structures based on the bonding pattern between its hydroxyl group and ether bond.

[0052] [ka]

[0053] Polyglycerin 13 When 13C-NMR measurements are performed, carbon atoms are observed to separate into several peaks based on their chemical environment. 13 An example of 1C-NMR measurement results is shown in Figure 1. Eight peaks are observed, labeled A to H. These peaks are identified as carbon atoms at specific positions in the L13, D, L14, T1, and T2 structures described above. Therefore, the quantities of each structure, L13, D, L14, T1, and T2, can be calculated based on the integral ratio at each peak.

[0054] Specifically, the relative abundance of each structure, L13, D, L14, T1, and T2, represented by the above general formula, can be calculated using the integral ratio of each peak (IntA, etc.) and the following formula. L13=IntB D=IntC L14 = (IntD / 2 + IntF - L13) / 2 T1 = (IntG + (IntE - 2D) / 2) / 2 T2 = (IntG + (IntE - 2D) / 2) / 2

[0055] The branching degree (DB) is calculated from the relative abundance of D, L13, and L14 using the following formula. Branching degree (DB)=2D / (2D+L13+L14)

[0056] The polyglycerin of the present invention preferably has a ratio of primary hydroxyl groups to secondary hydroxyl groups of 30 / 70 to 50 / 50. More preferably, it is 30 / 70 to 45 / 55. Thus, it is speculated that polyglycerins with a relatively large number of secondary hydroxyl groups have a high metal ion scavenging ability, particularly due to the secondary hydroxyl groups present within the polyglycerin itself. Furthermore, the manufacturing method of the present invention is also preferable in that the above ratio can be appropriately controlled.

[0057] The ratio of primary hydroxyl groups to secondary hydroxyl groups is as follows: 13These values ​​are calculated from the relative abundance of L13, L14, D, T1, and T2 obtained from the 1C-NMR spectrum, and the number of primary and secondary hydroxyl groups attached to each. The number of primary and secondary hydroxyl groups in each of the above structural units is shown in Table 1.

[0058] [Table 1]

[0059] Referring to Table 1 above, the relative abundance of each hydroxyl group can be calculated by adding up the values ​​obtained by multiplying the relative abundance of each structure in polyglycerin by the number of each hydroxyl group, using the following formula. Primary hydroxyl group: (L13×1)+(T1×1)+(T2×2) Secondary hydroxyl group: (L14×1) + (T1×1) The ratio of primary hydroxyl groups to secondary hydroxyl groups obtained using the above formula is converted to a percentage to represent the relative abundance of primary and secondary hydroxyl groups.

[0060] The resulting polyglycerin can be used as a dispersant or resin raw material in various applications. Furthermore, it can be subjected to reactions such as acrylic esterification, epoxidation, urethane formation, allyl etherification, and alkoxysilylation through hydroxyl group reactions, and these can also be used as resin raw materials. Additionally, it can be used as a dispersant in applications such as metal oxide fine particles.

[0061] The polyglycerin of the present invention can have some of its hydroxyl groups converted to epoxy groups by known methods. The polyglycerin of the present invention can also be acrylic esterified by reacting some of its hydroxyl groups with (meth)acrylic acid or a derivative thereof using known methods. The polyglycerin of the present invention can also be urethaneized by reacting some of its hydroxyl groups with an isocyanate compound using known methods. The polyglycerin of the present invention can also be allyl etherified by reacting some of its hydroxyl groups with an allyl compound using known methods. The polyglycerin of the present invention can also be alkoxysilylated by reacting some of its hydroxyl groups with an isocyanate compound, epoxy compound, or the like, which has an alkoxysilyl at its terminus, using known methods. Alternatively, it may be alkoxysilylated by a hydrosilation reaction with an allyl ether.

[0062] By using each of the derivatives obtained in this way as part or all of the raw materials in resin synthesis, a resin having a polyglycerol skeleton can be obtained. Furthermore, as described above, the polyglycerin production method of the present invention allows for various structural changes by adjusting the raw materials used and their proportions. For this reason, it is preferable in that a polyglycerin skeleton with the physical properties required for a particular application can be easily obtained. [Examples]

[0063] The present invention will be specifically described below with reference to examples, but the present invention is not limited in any way by these examples.

[0064] < Reference example 1> Glycerin (manufactured by Sakamoto Pharmaceutical Co., Ltd.) was dehydrated beforehand at 120°C and under a humidity of 5 mmHg or less for 2 hours to remove moisture from the reaction system. 30.00 g of the dehydrated glycerin and 0.15 g of sodium hydroxide were charged into a 100 mL round-bottom flask equipped with a condenser, temperature sensor, nitrogen tube, and magnetic induction stirrer, and the temperature was raised to 140°C. Next, 46.26 g of SR-GLG (epoxy equivalent 142, viscosity 170 mPa·s, manufactured by Sakamoto Pharmaceutical Co., Ltd.) as (poly)glycerin (poly)glycidyl ether was added dropwise over 30 minutes. After reacting at 140°C for 7 hours, 40 mL of deionized water was added and the mixture was stirred at 90°C for 2 hours, and then an acidic ion exchange resin was added and stirred for 2 hours. The ion exchange resin was filtered off, and the resulting filtrate was concentrated to obtain polyglycerin. Each of the obtained polyglycerin products was evaluated using the measurement and calculation methods described above.

[0065] < reference Example 2> The reaction was carried out under the same conditions as in Reference Example 1, except that 39.00 g of diglycerin (manufactured by Sakamoto Pharmaceutical Co., Ltd.) was used as (poly)glycerin, 40.03 g of SR-GLG was used as (poly)glycerin (poly)glycidyl ether, and 0.20 g of sodium hydroxide was used as a catalyst.

[0066] <Example 3> Aside from using 58.50g of polyglycerin #500 (average degree of polymerization 6, manufactured by Sakamoto Pharmaceutical Co., Ltd.) as (poly)glycerin, 18.07g of SR-4GL (epoxy equivalent 170, viscosity 1700 mPa·s, manufactured by Sakamoto Pharmaceutical Co., Ltd.) as (poly)glycerin (poly)glycidyl ether, and 0.29g of sodium hydroxide as a catalyst, Reference example The reaction was carried out under the same conditions as in 1.

[0067] <Example 4> Aside from using 55.01g of polyglycerin #500 as (poly)glycerin, 17.00g of SR-GLG as (poly)glycerin (poly)glycidyl ether, 0.28g of sodium hydroxide as a catalyst, and 4.46g of diethylene glycol dimethyl ether as a solvent, Reference example The reaction was carried out under the same conditions as in 1.

[0068] <Example 5> Aside from using 58.50g of polyglycerin #500 as (poly)glycerin, 18.25g of SR-DGE (epoxy equivalent 162, viscosity 650 mPa·s, manufactured by Sakamoto Pharmaceutical Co., Ltd.) as (poly)glycerin (poly)glycidyl ether, and 0.29g of sodium hydroxide as a catalyst, Reference example The reaction was carried out under the same conditions as in 1.

[0069] <Comparative Example 1> 700 g of glycerin and 5.25 g of sodium hydroxide were charged into a 1 L round-bottom flask equipped with a temperature sensor, nitrogen tube, and stirrer. A polycondensation reaction was carried out at 260 °C to obtain polyglycerin with a hydroxyl value of 960.

[0070] <Comparative Example 2> In a 100 mL round-bottom flask equipped with a Liebig casing, temperature sensor, nitrogen tube, and magnetic induction stirrer, 9.40 g of dehydrated glycerin and 0.075 g of 85 wt% phosphoric acid were charged, and the temperature was raised to 120 °C. 66.60 g of glycidol was added dropwise over 10 hours using a syringe pump, and the mixture was allowed to react for another 2 hours after the addition was complete. 30 mL of deionized water was added, and the mixture was stirred at 90 °C for 2 hours, then an acidic ion exchange resin was added and stirred for another 2 hours. The ion exchange resin was filtered off, and the resulting filtrate was concentrated to obtain polyglycerin.

[0071] <Comparative Example 3> Polyglycerin was obtained by following the same procedure as in Comparative Example 2, except that 2.00 g of glycerin, 0.055 g of 85 wt% phosphoric acid, and 62.75 g of glycidol were used.

[0072] <Rating> The contact angle was measured using the following method. For each polyglycerin, a 10% by mass aqueous solution was prepared using deionized water. A glass slide (manufactured by Matsunami Glass) was used as the substrate. These were left to stand for one day at 23°C / 50%RH before measurement. Using a surface tension meter Drop Master 500 (manufactured by Kyowa Interface Science), 1 μL of the polyglycerin aqueous solution was dropped onto the glass slide, and the contact angle after standing for 1 minute was determined using θ / 2. A contact angle of 30° or less indicates excellent wetting properties and improved hydrophilicity of the solid surface.

[0073] Reference examples 1, 2, Examples 3 Table 2 shows the evaluation results for Comparative Examples 1-3 (up to 5).

[0074] [Table 2]

[0075] Based on the results in Table 2, the examples 2In steps ~5, by changing the raw materials, polyglycerin with significantly different molecular weights can be obtained, and at the same time, polyglycerin with diverse degrees of branching can be obtained. This shows that the manufacturing method of the present invention can selectively produce polyglycerin with different molecular weights and degrees of branching. [Industrial applicability]

[0076] The present invention's method for producing polyglycerin is preferable because it allows for the production of polyglycerin with controlled molecular weight and branching degree in a simple manner.

Claims

1. A method for producing polyglycerin, characterized by reacting a linear raw material polyglycerin having an average degree of polymerization of 3 or more with (poly)glycerin (poly)glycidyl ether.

2. A method for producing polyglycerin according to claim 1, wherein the (poly)glycerin (poly)glycidyl ether is a (poly)glycerin (poly)glycidyl ether having a (poly)glycerin portion with an average degree of polymerization of 1 to 20.

3. A method for producing polyglycerin according to claim 1, wherein the (poly)glycerin (poly)glycidyl ether is a (poly)glycerin (poly)glycidyl ether having 1 to 22 glycidyl groups.

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