Light source device and projection display device
The light source device uses polarizing mirrors and beam splitting elements to equalize beam sizes of red, green, and blue laser sources, addressing uniformity and miniaturization challenges in projection display devices, achieving compact and efficient image projection.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- PANASONIC PROJECTOR & DISPLAY CORPORATION
- Filing Date
- 2025-04-04
- Publication Date
- 2026-05-01
AI Technical Summary
Conventional projection display devices using red, green, and blue laser light sources face challenges in achieving uniformity and miniaturization due to differences in beam sizes and light outputs, leading to luminance and color unevenness in projected images.
A light source device comprising a combination of red, green, and blue laser sources, polarizing mirrors, phase difference plates, and beam splitting elements that equalize luminous beam sizes through polarization and reflection/transmission techniques, ensuring high uniformity and compact design.
The solution allows for a miniaturized and highly efficient light source device that ensures uniformity in projected images by equalizing beam sizes, eliminating brightness and color unevenness.
Smart Images

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Abstract
Description
Technical Field
[0001] The present disclosure relates to a projection display device that irradiates an image formed on an image forming element with illumination light and magnifies and projects it onto a screen by a projection lens.
Background Art
[0002] As a light source for a projection display device using an image forming element of a mirror deflection type digital micromirror device (DMD) or a liquid crystal panel, many light source devices using solid light sources such as semiconductor lasers and light emitting diodes with long life have been disclosed. Among them, a small and wide color gamut light source device using solid light sources of red, green, and blue has been disclosed (Patent Document 1).
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] Red, green, and blue laser light sources have different light outputs, efficiencies, and wavelengths, respectively. Therefore, in a projection display device, in order to obtain a desired brightness and white chromaticity, the required numbers of red, green, and blue laser light sources are different. In order to ensure high uniformity that eliminates luminance unevenness and color unevenness in a projected image, in the configuration of a conventional light source device, when the beam sizes of each color light of red, green, and blue are different, a beam splitting element that splits the light beam from the laser light source equalizes the beam sizes of each color light. As the beam splitting element, it is configured using a prism array or a mirror array, and after splitting one color light, it is combined with other color lights by a dichroic mirror, so the light source device becomes slightly larger. Therefore, even when the beam sizes are different due to the difference in the number of laser elements for each color light, while ensuring the uniformity of the projected image average while ensuring uniformity, small miniaturization It can be measuredA light source device and a projection-type display device using that light source device were desired. [Means for solving the problem]
[0005] The light source device of this disclosure comprises a first red light source and a second red light source, a first green light source and a second green light source, a blue light source, a photosynthetic optical system having a plurality of polarizing mirrors that transmit light of one polarization component of P-polarization and S-polarization and reflect light of the other polarization component to synthesize P-polarized red light from the light from the first red light source, S-polarized red light from the light from the second red light source, P-polarized green light from the light from the first green light source, and S-polarized green light from the light from the second green light source, a beam splitting element that splits the blue light by reflecting a portion of the blue light from the blue light source and transmitting the other portion, and a reflecting element that reflects the blue light transmitted through the beam splitting element in a first direction, which is the direction in which the beam splitting element reflects the light. The beam splitting element reflects or transmits the red light and green light synthesized in the photosynthetic optical system in a first direction. The reflecting element transmits the red light and green light synthesized in the photosynthetic optical system in a first direction. [Effects of the Invention]
[0006] According to this disclosure, it is possible to provide a light source device that can be miniaturized while ensuring uniformity of the projected image, even when the luminous flux sizes of the red, green, and blue light sources are different, and a projection display device using the light source device. [Brief explanation of the drawing]
[0007] [Figure 1] Configuration diagram of the light source device in Embodiment 1 of this disclosure [Figure 2] Figure showing the spectral characteristics of the polarizing mirror in Embodiment 1. [Figure 3] Figure showing the spectral characteristics of the beam splitting element in Embodiment 1. [Figure 4] Configuration diagram of the light source device in Embodiment 2 of this disclosure [Figure 5] Configuration diagram of the light source device in Embodiment 3 of this disclosure [Figure 6] Figure showing the spectral characteristics of the beam splitting element in Embodiment 3. [Figure 7] Configuration diagram of projection display device in Embodiment 4 of this disclosure [Figure 8] Configuration diagram of projection display device in Embodiment 5 of this disclosure [Modes for carrying out the invention]
[0008] The following describes the implementation of this disclosure, with reference to the drawings. (Embodiment 1) Figure 1 is a diagram showing the configuration of a first light source device 46 illustrating an embodiment of the present disclosure.
[0009] The first light source device 46 includes a red laser light source 22 consisting of a red semiconductor laser substrate 20 on which multiple red semiconductor laser elements are arranged and a collimating lens array 21, a red laser light source 26 consisting of a red semiconductor laser substrate 24 on which multiple red semiconductor laser elements are arranged and a collimating lens array 25, a first polarizing mirror 28, a red transmitting and green reflecting filter 29, a quarter-wave plate 30 which is a phase difference plate, a second polarizing mirror 31, a green laser light source 34 consisting of a green semiconductor laser substrate 32 on which multiple green semiconductor laser elements are arranged and a collimating lens array 33, a green laser light source 38 consisting of a green semiconductor laser substrate 36 on which multiple green semiconductor laser elements are arranged and a collimating lens array 37, a blue laser light source 44 consisting of a blue semiconductor laser substrate 42 on which multiple blue semiconductor laser elements are arranged and a collimating lens array 43, a beam splitting element 40, a blue reflecting dichroic mirror 41, and heat sinks 23, 27, 35, 39, and 45. The figure shows the polarization direction of the light emitted from the laser light source.
[0010] The red laser light source 22 consists of a red semiconductor laser substrate 20, in which 24 (6x4) red semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 21. The red semiconductor laser substrate 20 emits red light with a wavelength width of 640±8nm and emits light that is P-polarized to the first polarizing mirror 28. The light emitted from the red semiconductor laser substrate 20 is focused by the corresponding collimating lens array 21 and converted into parallel beams of light. The heat sink 23 cools the red semiconductor laser substrate 20. The red laser light source 26 consists of a red semiconductor laser substrate 24, in which 24 (6x4) red semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 25. The red semiconductor laser substrate 24 emits red light with a wavelength width of 640±8nm and emits light that is S-polarized to the first polarizing mirror 28. The light emitted from the red semiconductor laser substrate 24 is focused by the corresponding collimating lens array 25 and converted into parallel beams of light. The heat sink 27 cools the red semiconductor laser substrate 24.
[0011] Laser light from red laser sources 22 and 26 is incident on the first polarizing mirror 28, in the form of P-polarized and S-polarized light, respectively. The first polarizing mirror 28 is positioned so that the incident angle is 45 degrees. The first polarizing mirror 28 transmits more than 95% of the P-polarized red laser light and reflects more than 95% of the S-polarized red laser light. The combined light from the multiple red laser sources 22 and 26 passes through a red-transmitting, green-reflecting filter 29 before being incident on the quarter-wave plate 30.
[0012] The green laser light source 34 consists of a green semiconductor laser substrate 32 in which 24 (6x4) green semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 33. The green semiconductor laser substrate 32 emits green light with a wavelength width of 525±8 nm and emits S-polarized light to the second polarizing mirror 31. The light emitted from the green semiconductor laser substrate 32 is focused by the corresponding collimating lens array 33 and converted into parallel beams. The heat sink 35 is for cooling the green semiconductor laser substrate 32. The green laser light source 38 consists of a green semiconductor laser substrate 36 in which 24 (6x4) green semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 37. The green semiconductor laser substrate 36 emits green light with a wavelength width of 525±8 nm and emits S-polarized light to the second polarizing mirror 31. The light emitted from the green semiconductor laser substrate 36 is focused by the corresponding collimating lens array 37 and converted into parallel beams. The heat sink 39 is for cooling the green semiconductor laser substrate 36. The laser light from the green laser light sources 34 and 38 is S-polarized and incident on the second polarizing mirror 31. The second polarizing mirror 31 is positioned so that the incident angle is 45 degrees.
[0013] Fig. 2 shows the spectral characteristics of the second polarizing mirror 31. The spectral characteristics indicate the spectral transmittance of P-polarized light and S-polarized light at an incident angle of 45 degrees. The spectral characteristics are a designed case where a 72-layer optical thin film is formed by alternately depositing a high refractive index material such as TiO2 and a low refractive index material such as SiO2 on the glass substrate of the second polarizing mirror. The second polarizing mirror 31 acts as a polarizing beam splitter for green laser light and as a red-transmitting dichroic mirror for red laser light. The second polarizing mirror 31 transmits P-polarized green laser light, P-polarized and S-polarized red laser light at 95% or more, and reflects S-polarized green laser light at 95% or more.
[0014] The S-polarized light from the green laser light source 38 is reflected by the second polarizing mirror 31 and then enters the quarter-wave plate 30. The quarter-wave plate 30 is a retardation plate with a retardation of 1 / 4 wavelength near the emission center wavelength of the green laser light source 38. When the P-polarization direction in the figure is 0 degrees, the quarter-wave plate 30 is arranged with its optical axis at 45 degrees. The quarter-wave plate 30 is a thin film retardation plate that utilizes the birefringence caused by the oblique evaporation of a dielectric material. The thin film retardation plate is composed of an inorganic material and is excellent in durability and reliability like an inorganic optical crystal such as quartz. The green laser light transmitted through the quarter-wave plate 30 and converted into circularly polarized light enters a red-transmitting and green-reflecting filter 29 that forms a reflective film such as a dielectric multilayer film, transmits red laser light, and reflects green laser light. The green laser light reflected by the red-transmitting and green-reflecting filter 29 has its phase inverted and becomes counterclockwise circularly polarized light, passes through the quarter-wave plate 30, and is converted into P-polarized light. The P-polarized light whose polarization direction is converted by the quarter-wave plate 30 enters the second polarizing mirror 31 again and is transmitted.
[0015] Also, the S-polarized light from the green laser light source 34 is reflected by the second polarization mirror 31. In this way, the lights of the plurality of green laser light sources 34 and 38 are combined. The P-polarized and S-polarized red lights from the plurality of red laser light sources 22 and 26 each change in phase by a quarter-wave plate 30 to become elliptically polarized light, and after passing through, they transmit through the second polarization mirror 31 at 95% or more. In this way, the lights from the plurality of red laser light sources and the lights from the plurality of green laser light sources are combined.
[0016] The blue laser light source 44 is composed of a blue semiconductor laser substrate 42 on which 12 (6×2) blue semiconductor laser elements are two-dimensionally arranged at a constant interval and a collimating lens array 43. The blue semiconductor laser substrate 42 emits blue-colored light with a wavelength width of 465±8 nm and emits light that becomes S-polarized light to the beam splitting element 40. The blue semiconductor laser has a high emission efficiency and a small optical output required for a desired white light chromaticity compared to red and green semiconductor lasers, so it is composed of about a quarter of the number of semiconductor lasers. The light emitted from the blue semiconductor laser substrate 42 is collected by the corresponding collimating lens array 43 and converted into parallel light beams. The heat sink 45 is for cooling the blue semiconductor laser substrate 42. The light from the blue laser light source 44 is incident on the beam splitting element 40. The beam splitting element 40 is arranged at an incident angle of 45 degrees.
[0017] Figure 3 shows the spectral characteristics of the beam splitting element. The spectral characteristics show the spectral transmittance of P-polarized and S-polarized light at an incident angle of 45 degrees. The spectral characteristics are based on an example of a design in which 57 layers of optical thin films are alternately formed on the glass substrate of the beam splitting element using high refractive index materials such as TiO2 and low refractive index materials such as SiO2. The beam splitting element 40 splits S-polarized blue light into transmitted and reflected light at approximately 50% each, and transmits P-polarized and S-polarized green and red light at over 90% including tolerances. The characteristic of transmitting and reflecting blue light at approximately 50% each translates to transmission at 40-60% and reflection at 60-40% including tolerances. The blue light transmitted through the beam splitting element 40 is incident on the blue-reflecting dichroic mirror 41. The blue-reflecting dichroic mirror 41 is arranged so that the incident angle is 45 degrees. The blue-reflecting dichroic mirror 41 reflects blue light with over 95% efficiency and transmits green and red light with over 95% efficiency. The beam splitting element 40 and the blue-reflecting dichroic mirror 41 make the luminous beam size from the red and green laser light sources approximately equal to the luminous beam size from the blue laser light source, and combine them with high efficiency. In this way, the light from the blue, green, and red laser light sources is combined in a compact and highly efficient manner to emit white light.
[0018] Although the quarter-wave plate 30 was described using a thin-film phase difference plate, a microstructured phase difference plate that utilizes birefringence generated by a fine periodic structure smaller than the wavelength of light may also be used.
[0019] The green, red, and blue laser light sources are shown with configurations of 48, 48, and 12 semiconductor laser elements, respectively. However, to increase brightness, each can be configured with a larger number of semiconductor laser elements.
[0020] Although the laser light sources 22 and 26 were described as red laser light sources and the laser light sources 34 and 38 as green laser light sources, the characteristics of the first and second polarizing mirrors, filters, phase difference plates, etc., may be changed to make them green laser light sources and red laser light sources, respectively.
[0021] As described above, the light source device of this disclosure includes blue, green, and red laser light sources, polarizing mirrors, phase difference plates, filters, and beam splitting elements, thereby equalizing the luminous beam size of each color of laser light. Therefore, it is possible to construct a compact and highly efficient light source device while ensuring high uniformity by eliminating brightness and color unevenness in images. (Embodiment 2) Figure 4 is a diagram showing the configuration of a second light source device 75 illustrating an embodiment of the present disclosure.
[0022] The second light source device 75 includes a red laser light source 52 consisting of a red semiconductor laser substrate 50 on which multiple red semiconductor laser elements are arranged and a collimating lens array 51, a red laser light source 56 consisting of a red semiconductor laser substrate 54 on which multiple red semiconductor laser elements are arranged and a collimating lens array 55, a first polarizing mirror 58, a green-reflecting dichroic mirror 59, a second polarizing mirror 64, a green laser light source 62 consisting of a green semiconductor laser substrate 60 on which multiple green semiconductor laser elements are arranged and a collimating lens array 61, a green laser light source 67 consisting of a green semiconductor laser substrate 65 on which multiple green semiconductor laser elements are arranged and a collimating lens array 66, a blue laser light source 73 consisting of a blue semiconductor laser substrate 71 on which multiple blue semiconductor laser elements are arranged and a collimating lens array 72, a beam splitting element 69, a blue-reflecting dichroic mirror 70, and heat sinks 53, 57, 63, 68, and 74. The figure shows the polarization direction of the light emitted from the laser light source. The differences from the embodiment shown in Figure 1 are the characteristics of the second polarizing mirror and the fact that it does not have a filter or phase difference plate, but instead has a green-reflecting dichroic mirror.
[0023] The red laser light source 52 consists of a red semiconductor laser substrate 50, in which 24 (6x4) red semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 51. The red semiconductor laser substrate 50 emits red light with a wavelength width of 640 ± 8 nm and emits light that is P-polarized to the first polarizing mirror 58. The light emitted from the red semiconductor laser substrate 50 is focused by the corresponding collimating lens array 51 and converted into parallel beams of light. The heat sink 53 cools the red semiconductor laser substrate 50. The red laser light source 56 consists of a red semiconductor laser substrate 54, in which 24 (6x4) red semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 55. The red semiconductor laser substrate 54 emits red light with a wavelength width of 640 ± 8 nm and emits light that is S-polarized to the first polarizing mirror 58. Light emitted from the red semiconductor laser substrate 54 is focused by the corresponding collimating lens array 55 and converted into parallel beams. The heat sink 57 cools the red semiconductor laser substrate 54. Laser light from the red laser light sources 52 and 56 is incident on the first polarizing mirror 58, which is P-polarized and S-polarized, respectively. The first polarizing mirror 58 is positioned so that the incident angle is 45 degrees. The first polarizing mirror 58 transmits more than 95% of the P-polarized red laser light and reflects more than 95% of the S-polarized red laser light. Light from multiple red laser light sources is combined by the first polarizing mirror 58 and then incident on the green-reflecting dichroic mirror 59.
[0024] The green laser light source 62 consists of a green semiconductor laser substrate 60, which has 24 (6 x 4) green semiconductor laser elements arranged in two dimensions at regular intervals, and a collimating lens array 61. The green semiconductor laser substrate 60 emits green light with a wavelength width of 525 ± 8 nm and emits P-polarized light to the green-reflecting dichroic mirror 59. The light emitted from the green semiconductor laser substrate 60 is focused by the corresponding collimating lens array 61 and converted into parallel beams. The heat sink 63 is for cooling the green semiconductor laser substrate 60. The green-reflecting dichroic mirror 59 is positioned so that the incident angle is 45 degrees. The green-reflecting dichroic mirror 59 reflects P-polarized green laser light with more than 95% and transmits P-polarized and S-polarized red laser light with more than 95%. Light from red laser sources 52 and 56 and light from green laser source 62 are combined by a green-reflecting dichroic mirror 59 and then incident on a second polarizing mirror 64.
[0025] The green laser light source 67 consists of a green semiconductor laser substrate 65 in which 24 (6 × 4) green semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 66. The green semiconductor laser substrate 65 emits green light with a wavelength width of 525 ± 8 nm and emits light that is S-polarized to the second polarizing mirror 64. The light emitted from the green semiconductor laser substrate 65 is focused by the corresponding collimating lens array 66 and converted into parallel light beams. The heat sink 68 is for cooling the green semiconductor laser substrate 65.
[0026] The laser light from the green laser light source 67 is S-polarized and incident on the second polarizing mirror 64. The second polarizing mirror 64 is positioned so that the incident angle is 45 degrees. The second polarizing mirror 64 acts as a polarizing beam splitter for green laser light and as a red-transmitting dichroic mirror for red laser light. The second polarizing mirror 64 transmits P-polarized green laser light and P-polarized and S-polarized red laser light with more than 95% of the light, and reflects S-polarized green laser light with more than 95% of the light.
[0027] Light from red laser sources 52 and 56 and light from green laser source 62 are transmitted through the second polarizing mirror 64 with a transmittance of 95% or more. Light from green laser source 67 is reflected by the second polarizing mirror 64 with a reflectance of 95% or more. In this way, light from multiple red laser sources and light from multiple green laser sources are combined.
[0028] The blue laser light source 73 consists of a blue semiconductor laser substrate 71 in which 12 (6 × 2) blue semiconductor laser elements are arranged in two dimensions at regular intervals, and a collimating lens array 72. The blue semiconductor laser substrate 71 emits blue light with a wavelength width of 465 ± 8 nm and emits S-polarized light to the beam splitting element 69. Compared to red and green semiconductor lasers, blue semiconductor lasers have higher luminescence efficiency and require less light output to achieve the desired white light chromaticity, so they are composed of about 1 / 4 the number of semiconductor lasers. The light emitted from the blue semiconductor laser substrate 71 is focused by the corresponding collimating lens array 72 and converted into parallel beams of light. The heat sink 74 is for cooling the blue semiconductor laser substrate 71. Light from the blue laser light source 73 is incident on the beam splitting element 69. The beam splitting element 69 is arranged so that the incident angle is 45 degrees. The beam splitting element 69 splits S-polarized blue light into transmitted and reflected light at approximately 50% each, while transmitting P-polarized and S-polarized green and red light at over 95%. The blue light transmitted through the beam splitting element 69 is incident on a blue-reflecting dichroic mirror 70. The blue-reflecting dichroic mirror 70 is positioned at an incident angle of 45 degrees. The blue-reflecting dichroic mirror 70 reflects blue light at over 95% and transmits green and red light at over 95%. The beam splitting element 69 and the blue-reflecting dichroic mirror 70 make the luminous beam size of the light from the red and green laser light sources approximately equal to the luminous beam size of the light from the blue laser light source, and combine them with high efficiency. In this way, blue, green, and red laser light are combined in a compact and highly efficient manner to emit white light.
[0029] Compared to the light source device shown in Figure 1, the use of a green-reflecting dichroic mirror instead of a quarter-wave plate results in a slightly larger size. However, because it does not use an expensive quarter-wave plate, it is possible to construct an inexpensive light source device.
[0030] The green, red, and blue laser light sources are shown with configurations of 48, 48, and 12 semiconductor laser elements, respectively. However, to increase brightness, each can be configured with a larger number of semiconductor laser elements.
[0031] Although the laser light sources 52 and 56 were described as red laser light sources and the laser light sources 62 and 67 as green laser light sources, the characteristics of the first and second polarizing mirrors, the green-reflecting dichroic mirror, etc., may be changed to create green laser light sources and red laser light sources, respectively.
[0032] As described above, the light source device of this disclosure includes blue, green, and red laser light sources, a polarizing mirror, a dichroic mirror, and a beam splitting element, thereby equalizing the luminous beam size of the laser light for each color. Therefore, a compact and highly efficient light source device can be constructed while ensuring high uniformity. (Embodiment 3) Figure 5 is a diagram showing the configuration of a third light source device 87, which is an embodiment of the present disclosure.
[0033] The third light source device 87 comprises a red laser light source 22, 26 and a green laser light source 34, 38, a light source optical system 76 consisting of an optical system for combining red laser light and green laser light, a blue laser light source 82 consisting of a blue semiconductor laser substrate 80 on which multiple blue semiconductor laser elements are arranged and a collimating lens array 81, a blue-transmitting dichroic mirror 84, a beam splitting element 85, a blue-reflecting dichroic mirror 86, and a heat sink 83.
[0034] The light source optical system 76 comprises, in detail, multiple red laser light sources 22, 26 and green laser light sources 34, 38, heat sinks 23, 27, 35, 39 for each laser light source, a first polarizing mirror 28, a filter 29, a quarter-wave plate 30, and a second polarizing mirror 31. The configuration of the optical system that combines the red and green laser light is the same as the configuration of the first light source device 46 in Embodiment 1 shown in Figure 1. Furthermore, in order to increase brightness, multiple optical systems that combine the red and green laser light sources and the light from each of the red and green laser light sources are used. In this embodiment, there are two light source optical systems 76. The polarization direction of the light emitted from the laser light sources is shown in the figure.
[0035] The red and green laser light incident on the blue-transmitting dichroic mirror 84 is reflected by the blue-transmitting dichroic mirror 84 and then incident on the beam splitting element 85. The blue-transmitting dichroic mirror 84 is positioned so that the incident angle is 45 degrees. The blue-transmitting dichroic mirror 84 reflects red and green light with more than 95% and transmits blue light with more than 95%.
[0036] Red and green laser light incident on the blue-reflecting dichroic mirror 86 are transmitted through the blue-reflecting dichroic mirror 86. The blue-reflecting dichroic mirror 86 is positioned so that the incident angle is 45 degrees. The blue-reflecting dichroic mirror 86 transmits red and green light with more than 95% and reflects blue light with more than 95%.
[0037] The blue laser light source 82 consists of a blue semiconductor laser substrate 80, which has 24 (6 x 4) blue semiconductor laser elements arranged in two dimensions at regular intervals, and a collimating lens array 81. The blue semiconductor laser substrate 80 emits blue light with a wavelength width of 465 ± 8 nm and emits S-polarized light to the beam splitting element 85. Compared to red and green semiconductor lasers, blue semiconductor lasers have higher luminescence efficiency and require less light output to achieve the desired white light chromaticity, so they are composed of about 1 / 4 the number of semiconductor lasers. The light emitted from the blue semiconductor laser substrate 80 is focused by the corresponding collimating lens array 81 and converted into parallel beams. The heat sink 83 is for cooling the blue semiconductor laser substrate 80. The light from the blue laser light source 82 passes through the blue-transmitting dichroic mirror 84 and is incident on the beam splitting element 85.
[0038] Figure 6 shows the spectral characteristics of the beam splitting element. The spectral characteristics show the spectral transmittance of P-polarized and S-polarized light at an incident angle of 45 degrees. The spectral characteristics are based on an example of a design in which 59 layers of optical thin films are alternately formed on the glass substrate of the beam splitting element using high refractive index materials such as TiO2 and low refractive index materials such as SiO2. The beam splitting element 85 splits S-polarized blue light into transmission and reflection at approximately 50%, respectively, and reflects P-polarized and S-polarized green and red light at over 90%, including tolerances. The characteristic of transmitting and reflecting blue light at approximately 50% corresponds to a characteristic of transmitting at 40-60% and reflecting at 60-40%, respectively, including tolerances. The beam splitting element 85 reflects approximately 50% of the blue light, as well as the green and red light reflected by the blue-transmitting dichroic mirror 84. Approximately 50% of the blue light that passes through the beam splitting element 85 is reflected by the blue-reflecting dichroic mirror 86 and combined with the green and red light that passes through the blue-reflecting dichroic mirror 86.
[0039] The beam splitting element 85 and the blue-reflecting dichroic mirror 86 make the luminous beam sizes from the red and green laser light sources approximately equal to those from the blue laser light source, and combine them with high efficiency. In this way, the blue, green, and red laser beams are combined in a compact and highly efficient manner to emit white light.
[0040] Compared to the light source device of Embodiment 1 shown in Figure 1, this device can achieve higher brightness by using a larger number of laser elements than the number of laser elements in the red, green, and blue laser light sources. Furthermore, by using multiple optical systems that combine red and green laser light, it is possible to achieve higher brightness while reducing costs.
[0041] As described above, the light source device of this disclosure includes blue, green, and red laser light sources, polarizing mirrors, phase difference plates, filters, and beam splitting elements, thereby equalizing the luminous beam size of the laser light for each color. Therefore, a compact and highly efficient light source device can be constructed while ensuring high uniformity. (Embodiment 4) Figure 7 shows a first projection-type display device illustrating an embodiment of the present disclosure. As an image forming means, it uses an active-matrix transmissive liquid crystal panel in which thin-film transistors are formed in the pixel region, in either TN mode or VA mode. The light source device 46 is the light source device of Embodiment 1 of the present disclosure.
[0042] The first projection-type display device includes, in addition to the light source device 46, condenser lenses 100, 106, diffuser plate 101, reflective mirror 102, rotating diffuser plate 105 which is a dynamic diffuser, first lens array plate 200, second lens array plate 201, polarization conversion element 202, superposition lens 203, blue-reflecting dichroic mirror 204, green-reflecting dichroic mirror 205, reflective mirrors 206, 207, 208, relay lenses 209, 210, field lenses 211, 212, 213, incident polarizer plates 214, 215, 216, liquid crystal panels 217, 218, 219, exit polarizer plates 220, 221, 222, a color synthesis prism 223 composed of a red-reflecting dichroic mirror and a blue-reflecting dichroic mirror, and a projection lens 224.
[0043] The blue, green, and red laser light emitted from the light source device 46 passes through and reflects through the condenser lens 100, diffuser plate 101, and reflective mirror 102, and is then focused onto the rotating diffuser plate 105. The diffuser plate 101 is formed by creating a diffusion surface by arranging fine microlenses on a glass substrate, and diffuses the incident light. The diffusion angle, which is the half-power angle width at which the maximum intensity of the diffused light is 50%, is approximately 2 degrees, and the degree of diffusion is kept small to suppress losses due to diffusion. The rotating diffuser plate 105 is equipped with a circular diffuser plate 104 with a fine uneven diffusion layer formed on one side of a glass substrate and a motor 103 in the center, and its rotation can be controlled. The diffusion angle of the rotating diffuser plate 105 is approximately 10 degrees. The rotating diffuser plate 105 causes the random interference pattern on the screen caused by the laser light to fluctuate rapidly in time and space, thereby eliminating speckle noise. Furthermore, in conjunction with the diffuser plate 101, minute brightness unevenness caused by the minute light emission size and number of light emission sources of the laser light source can also be reduced. The light diffused by the rotating diffuser plate 105 is focused by the condenser lens 106 and converted into approximately parallel light. The approximately parallel light is incident on the first lens array plate 200, which is composed of multiple lens elements.
[0044] The light beam incident on the first lens array plate 200 is divided into numerous light beams. These divided light beams converge on the second lens array plate 201, which is composed of multiple lenses. The lens elements of the first lens array plate 200 have aperture shapes similar to those of the liquid crystal panels 217, 218, and 219. The focal lengths of the lens elements of the second lens array plate 201 are determined such that they are approximately conjugate to the first lens array plate 200 and the liquid crystal panels 217, 218, and 219. The light divided from the second lens array plate 201 is incident on the polarization conversion element 202. The polarization conversion element 202 is composed of a polarization separation prism and a half-wave plate. The polarization conversion element 202 converts incident P-polarized light into S-polarized light and emits incident S-polarized light as S-polarized light. The light emitted from the polarization conversion element 202 is incident on the superposition lens 203. The superposition lens 203 is a lens for superimposing the light emitted from each lens element of the second lens array plate 201 onto the liquid crystal panels 217, 218, and 219. The first and second lens array plates 200 and 201 and the superposition lens 203 constitute the illumination optical system. The light from the superposition lens 203 is separated into blue, green, and red light by the blue-reflecting dichroic mirror 204 and the green-reflecting dichroic mirror 205, which are color separation means. The green light passes through the field lens 211 and the incident polarizer 214 and enters the liquid crystal panel 217. The blue light is reflected by the reflection mirror 206, then passes through the field lens 212 and the incident polarizer 215 and enters the liquid crystal panel 218. Red light is transmitted, refracted, and reflected by relay lenses 209, 210 and reflective mirrors 207, 208, then passes through field lens 213 and incident polarizer 216 before entering liquid crystal panel 219. The three liquid crystal panels 217, 218, and 219 change the polarization state of the incident light by controlling the voltage applied to the pixels according to the video signal. By combining the incident polarizers 214, 215, and 216 and the exit polarizers 220, 221, and 222, which are positioned on both sides of each liquid crystal panel 217, 218, and 219 with their transmission axes perpendicular to each other, the light is modulated to form green, blue, and red images.The light of each color that has passed through the output polarizers 220, 221, and 222 is reflected by the color combining prism 223. The red and blue light are reflected by the red-reflecting dichroic mirror and the blue-reflecting dichroic mirror, respectively, and combined with the green light before entering the projection lens 224. The light that enters the projection lens 224 is projected onto a screen (not shown) in an enlarged size.
[0045] The rotating diffuser plate 105 may be a dynamic diffuser plate that oscillates or vibrates rather than rotates.
[0046] The image forming means uses three liquid crystal panels that utilize polarization rather than a time-division method, resulting in no color breaking, good color reproduction, and the ability to obtain bright, high-definition projected images. Furthermore, compared to the case using three DMD elements, a total internal reflection prism is not required, and the prism for color synthesis is a small prism with a 45-degree incidence, allowing for a smaller projection display device. As the light source device, the light source device 75 of the second embodiment or the light source device 87 of the third embodiment may be used.
[0047] As described above, the first projection-type display device of this disclosure uses a miniaturized light source device with high uniformity, comprising blue, green, and red laser light sources, a polarizing mirror, and a beam splitting element. Furthermore, a dynamic diffuser plate eliminates speckle noise from the light source device. As a result, a miniaturized, highly efficient projection-type display device with high uniformity can be constructed while eliminating speckle noise and brightness unevenness.
[0048] Although a transmissive liquid crystal panel was used as the image forming means, a reflective liquid crystal panel may also be used. By using a reflective liquid crystal panel, a smaller and higher-resolution projection display device can be constructed. (Embodiment 5) Figure 8 shows a second projection display device illustrating an embodiment of the present disclosure. Three DMDs are used as image forming means. The light source device is the light source device 46 shown in Embodiment 1 of the present disclosure.
[0049] The second projection-type display device includes, in addition to the light source device 46, a condenser lens 110, a diffuser plate 111, a reflective mirror 112, a rotating diffuser plate 115 which is a dynamic diffuser plate, a rod 301, a relay lens 302, a reflective mirror 303, a field lens 304, a total internal reflection prism 305, an air layer 306, a color prism 307 composed of three prisms forming a blue-reflecting dichroic mirror 308 and a red-reflecting dichroic mirror 309, DMDs 310, 311, 312, and a projection lens 313.
[0050] The blue, green, and red laser light emitted from the light source device 46 passes through the condenser lens 110, is diffused by the diffuser plate 111, reflected by the reflective mirror 112, and then focused onto the rotating diffuser plate 115. The rotating diffuser plate 115 consists of a circular diffuser plate 114 with a diffusion layer formed on one side of a glass substrate and a motor 113 in the center, allowing for rotational control. The diffusion angle of the rotating diffuser plate 115 is approximately 10 degrees. The rotating diffuser plate 115 causes the random interference pattern on the screen caused by the laser light to fluctuate rapidly in time and space, thereby eliminating speckle noise. In addition, together with the diffuser plate 111, it can also reduce minute brightness unevenness caused by the minute light emission size and number of light emission from the laser light source. The light diffused by the rotating diffuser plate 115 is incident on the rod 301.
[0051] The light incident on rod 301 is reflected multiple times inside the rod, resulting in a uniform light intensity distribution before it is emitted. The light emitted from rod 301 is focused by relay lens 302, reflected by reflection mirror 303, then passes through field lens 304, and enters total internal reflection prism 305. Total internal reflection prism 305 is composed of two prisms, with a thin air layer 306 formed between the adjacent surfaces of the prisms. The air layer 306 totally internally reflects light incident at an angle greater than the critical angle. The light from field lens 304 is reflected by the total internal reflection surface of total internal reflection prism 305 and enters color prism 307. Color prism 307 is composed of three prisms, with a blue-reflecting dichroic mirror 308 and a red-reflecting dichroic mirror 309 formed on the adjacent surfaces of each prism. The blue-reflecting dichroic mirror 308 and the red-reflecting dichroic mirror 309 of the color prism 307 separate the light into blue, red, and green, and these are incident on the DMDs 310, 311, and 312, respectively. The DMDs 310, 311, and 312 deflect their micromirrors according to the video signal, reflecting the light into the projection lens 313 and the light that travels outside the effective range of the projection lens 313. The light reflected by the DMDs 310, 311, and 312 passes through the color prism 307 again. In the process of passing through the color prism 307, the separated blue, red, and green light are combined and incident on the total internal reflection prism 305. The light incident on the total internal reflection prism 305 is incident on the air layer 306 at a critical angle or less, so it passes through and is incident on the projection lens 313. In this way, the image light formed by DMDs 310, 311, and 312 is magnified and projected onto a screen (not shown). The rotating diffuser plate 115 may be a dynamic diffuser plate that oscillates or vibrates instead of rotating.
[0052] Because a DMD is used in the image forming means, a projection display device with higher light resistance and heat resistance can be constructed compared to an image forming means using liquid crystal. Furthermore, because three DMDs are used, good color reproduction can be achieved, and a bright, high-definition projected image can be obtained. As the light source device, the light source device 75 of the second embodiment or the light source device 87 of the third embodiment may be used.
[0053] As described above, the second projection-type display device of this disclosure uses a miniaturized light source device with high uniformity, comprising blue, green, and red laser light sources, a polarizing mirror, and a beam splitting element. Furthermore, a dynamic diffuser plate eliminates speckle noise from the light source device. As a result, a compact and highly efficient projection-type display device can be constructed while eliminating speckle noise and brightness unevenness. [Industrial applicability]
[0054] This disclosure relates to a projection-type display device using image forming means. [Explanation of symbols]
[0055] 20, 24, 50, 54 Red semiconductor laser substrate 21, 25, 33, 37, 43, 51, 55, 61, 66, 72, 81 Collimated lens array 22, 26, 52, 56 Red laser light source 23, 27, 35, 39, 45, 53, 57, 63, 68, 74, 83 Heat sink 28, 58 First polarizing mirror 29. Red transmission, green reflection filter 30 1 / 4 wave plate 31, 64 Second polarizing mirror 32, 36, 60, 65 Green semiconductor laser substrate 34, 38, 62, 67 Green laser light source 40, 69, 85 Beam splitting elements 41, 70, 86, 204, 308 Blue reflective dichroic mirror 42, 71, 80 Blue semiconductor laser substrate 44, 73, 82 Blue laser light source 46, 75, 87 Light source device 84 Blue-transmitting dichroic mirror 100, 106, 110 condenser lenses 101, 111 Diffuser 102, 112, 206, 207, 208, 303 Reflective mirrors 103, 113 motors 104, 114 Circular diffuser 105, 115 Rotating Diffuser 200 First lens array plate 201 Second lens array plate, 202 Polarization conversion element 203 Superimposed lens 59, 205 Green reflective dichroic mirror 209, 210, 302 Relay Lens 214, 215, 216 Input side polarizing plate 217, 218, 219 LCD panels 220, 221, 222 Output polarizer 223-color composite prism 224, 313 projection lenses 301 Rod 211, 212, 213, 304 Field Lenses 305 Total Internal Reflection Prism 306 Air layer 307 Color Prism 309 Red reflective dichroic mirror 310, 311, 312 DMD
Claims
1. A first red light source and a second red light source, A first green light source and a second green light source, A blue light source, A photosynthetic optical system comprising a plurality of polarizing mirrors that transmit light of one polarization component of P-polarization and S-polarization and reflect light of the other polarization component, thereby synthesizing P-polarized red light from the first red light source, S-polarized red light from the second red light source, P-polarized green light from the first green light source, and S-polarized green light from the second green light source, A beam splitting element that splits the blue light by reflecting a portion of the blue light from the aforementioned blue light source and transmitting the rest, The system comprises a reflecting element that reflects the blue light transmitted through the beam splitting element in a first direction, which is the direction in which the beam splitting element reflects the light, The beam splitting element reflects or transmits the red light and green light synthesized by the photosynthetic optical system in the first direction. The reflective element is a light source device that transmits red light and green light synthesized in the photosynthetic optical system in the first direction.
2. The light source device according to claim 1, wherein the polarizing mirror is a mirror having the characteristics of a polarizing beam splitter.
3. The light source device according to claim 1, wherein the photosynthetic optical system comprises a phase difference plate that converts P-polarized or S-polarized light reflected by the polarizing mirror into circularly polarized light, and a filter that inverts the phase of light from the phase difference plate and reflects it.
4. The light source device according to claim 1, wherein the light emitted from the red light source, the green light source, and the blue light source is P-polarized or S-polarized.
5. The light source device according to claim 1, wherein the beam splitting element is a mirror that splits blue light by reflecting approximately 50% of the blue light and transmitting approximately 50%, and reflects or transmits approximately 90% or more of the red light and green light synthesized by the photosynthetic optical system in the first direction.
6. The light source device according to claim 1, wherein the reflecting element is a dichroic mirror that reflects blue light transmitted through the beam splitting element in the first direction and transmits red light and green light synthesized by the photosynthetic optical system in the first direction.
7. Light source and A dynamic diffuser plate is used to receive the combined light from the aforementioned light source and to reduce the speckle noise of the light from the aforementioned light source. An illumination optical system that collects light from the dynamic diffuser plate and illuminates the area to be illuminated, An image forming element that forms an image according to a video signal, The system includes a projection lens that magnifies and projects the image formed by the image forming element, A projection display device wherein the light source is a light source device according to any one of claims 1 to 6.
8. The projection display device according to claim 7, wherein the dynamic diffuser plate is a rotating diffuser plate equipped with a motor and a circular diffuser plate having a fine uneven or lens-shaped pattern formed circumferentially on the surface of a glass substrate.
9. The projection display device according to claim 7, wherein the image forming element is a liquid crystal panel.
10. The projection display device according to claim 7, wherein the image forming element is a mirror-deflection type digital micromirror device (DMD).
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