Method and Device for Controlling a Secondary Air Mass Flow in a Secondary Air Supply of an Internal Combustion Engine

By determining secondary air mass flow using throttle equations and recursive algorithms, the method and device achieve precise control, improving catalyst efficiency and reducing emissions in internal combustion engines.

US20260071566A1Pending Publication Date: 2026-03-12ROBERT BOSCH GMBH
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Patent Information

Authority / Receiving Office
US · United States
Patent Type
Applications(United States)
Current Assignee / Owner
Filing Date
2025-09-10
Publication Date
2026-03-12

AI Technical Summary

Technical Problem

Existing methods for controlling secondary air mass flow in internal combustion engines lead to deviations in exhaust gas lambda, affecting catalyst conversion capability and potentially increasing raw emissions, necessitating improved control strategies.

Method used

A method and device that determine the secondary air mass flow using a throttle equation based on pressure conditions and exhaust gas lambda values, deriving an effective throttle area through recursive algorithms like LMS or NLMS, allowing precise control of the secondary air mass flow.

Benefits of technology

Accurately controls the secondary air mass flow, enhancing catalyst efficiency and reducing raw emissions by aligning the actual flow with target values, thus optimizing the exhaust aftertreatment system.

✦ Generated by Eureka AI based on patent content.

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Abstract

A method for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine. The internal combustion engine comprises the secondary air supply, a device for determining a pressure in the secondary air supply, and an exhaust gas lambda sensor for determining a current exhaust gas lambda value. The method includes a) determining a first secondary air mass flow) related to the effective throttle area using a throttle equation and depending on a pressure in the secondary air supply, b) determining a second secondary air mass flow based on the measured exhaust gas lambda value and taking into account a primary air mass flow of the internal combustion engine and a supplied fuel mass flow, c) deriving an effective throttle area from the first secondary air mass flow determined in step a) and the second secondary air mass flow determined in step b), and d) controlling the secondary air mass flow in the secondary air supply using the effective throttle area determined in step c) or a quantity derived therefrom.
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Description

[0001] This application claims priority under 35 U.S.C. § 119 to application no. DE 10 2024 208 573.1, filed on Sep. 10, 2024 in Germany, the disclosure of which is incorporated herein by reference in its entirety.

[0002] The disclosure relates to a method for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine. Moreover, the disclosure relates to a control device for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine.BACKGROUND

[0003] The emissions from modern internal combustion engines have already been significantly reduced in recent years by numerous measures. The continuous tightening of existing exhaust limits and the regulation of additional pollutant components such as NH3 in various markets leads to increasing complexity in the exhaust aftertreatment systems.

[0004] One measure to increase the temperature in the exhaust aftertreatment system is secondary air injection. An external mass air flow is introduced into the exhaust manifold at the exhaust valves of the engine, which reacts exothermically with a rich combustion chamber lambda on the hot surfaces of the manifold and turbocharger.

[0005] To determine the target value of the secondary air injection, a target value can be specified for the combustion chamber lambda (raw emissions of the internal combustion engine) and the exhaust gas lambda (catalytic converter capability), for example. The required secondary air volume can then be determined, for example, from the ratio of the two lambda target values and the current exhaust gas mass flow.

[0006] Deviations in the actual secondary air mass flow will result in deviations in the actual exhaust gas air lambda and, if applicable, restrictions in the conversion capability of the catalysts. In order to regulate the exhaust gas lambda, the combustion chamber lambda target value may be adjusted based on the actual secondary air mass flow, but this may result in increased raw emissions from the internal combustion engine.

[0007] A regulation of the secondary air mass flow via the air path (within the control limits) is therefore desirable.

[0008] It is therefore the object of the disclosure to provide a method and a control device for controlling a secondary air mass flow in a secondary air supply, which enables improved control of the secondary air mass flow in an internal combustion engine.SUMMARY

[0009] The disclosure relates to a method for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine, wherein the internal combustion engine comprises the secondary air supply, a device for determining a pressure (pS) in the secondary air supply, and an exhaust gas lambda sensor for determining a current exhaust gas lambda value (λsens, the method comprising the steps of:

[0010] a) determining a first secondary air mass flow ({dot over (m)}secAirNoAeff) related to the effective throttle area (Aeff) using a throttle equation and depending on a pressure (pS) in the secondary air supply;

[0011] b) determining a second secondary air mass flow ({dot over (m)}secAirLambda) based on the measured exhaust gas lambda value (λsens) and taking into account a primary air mass flow ({dot over (m)}air) of the internal combustion engine and a supplied fuel mass flow ({dot over (m)}inj);

[0012] c) deriving an effective throttle area (Aeff) from the first secondary air mass flow ({dot over (m)}secAirNoAeff) determined in step a) and the second secondary air mass flow ({dot over (m)}secAirLambda) determined in step b),

[0013] d) controlling the secondary air mass flow in the secondary air supply (3) using the effective throttle area (Aeff) determined in step c) or a quantity derived therefrom.

[0014] In the secondary air supply control method, the secondary air mass flow is determined in two different ways. First, a throttle equation based on the pressure conditions in the exhaust gas system is used to determine a first secondary air mass flow rate relative to the effective throttle area. Secondly, a second secondary air mass flow rate is determined based on the measured exhaust gas lambda value. An effective throttle area is derived from these two secondary air mass flows determined in different ways. The thus determined effective throttle area is used to control the secondary air mass flow in the secondary air supply of the internal combustion engine. In particular, the effective throttle area may be used, for example, to accurately determine the actual secondary air mass flow. By using the effective throttle area determined as described above, accurate control of the secondary air mass flow in the secondary air supply is achieved.

[0015] Moreover, the disclosure relates to a control device for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine, wherein the internal combustion engine comprises: the secondary air supply for supplying secondary air, a device for determining pressure (pS) in the secondary air supply, an exhaust gas lambda sensor for determining a current exhaust gas lambda value (λsens), wherein the control device is configured to,

[0016] a) determine a first secondary air mass flow ({dot over (m)}secAirNoAeff) related to the effective throttle area (Aeff) using a throttle equation and depending on a pressure (pS) in the secondary air supply;

[0017] b) determine a second secondary air mass flow ({dot over (m)}secAirLambda) based on the measured exhaust gas lambda value (λsens) and taking into account the primary air mass flow ({dot over (m)}air) of the internal combustion engine and the supplied fuel mass flow ({dot over (m)}inj);

[0018] c) derive an effective throttle area (Aeff) from the first secondary air mass flow ({dot over (m)}secAirNoAeff) determined in step a) and the second secondary air mass flow ({dot over (m)}secAirLambda) determined in step b)

[0019] d) control the secondary air mass flow in the secondary air supply using the effective throttle area (Aeff) determined in step c) or a quantity derived therefrom.

[0020] It is advantageous if the first secondary air mass flow ({dot over (m)}secAirNoAeff) is determined in step a) by way of the throttle equation relating the first secondary air mass flow ({dot over (m)}secAirNoAeff) to the pressure (pS) in the secondary air supply and the effective throttle area (Aeff).

[0021] Preferably, the effective flow area is derived in step c) using a mass flow balance depending on an exhaust gas lambda value.

[0022] Further, the effective throttle area is derived in step c) taking into account the time dynamics of the exhaust gas lambda sensor.

[0023] According to a preferred embodiment, the effective flow area (Aeff) is derived in step c) using the recursive Least Mean Square (LMS) method or the recursive Normalized Least Mean Square (NLMS) method. The use of such recursive methods allows for an accurate determination of the effective flow area.

[0024] Preferably the difference between the secondary air mass flow derived from pressure (pS) and the secondary air mass flow ({dot over (m)}secAirLambda) derived from the exhaust gas lambda value is used as the error term of the recursive Least Mean Square (LMS) method or the recursive Normalized Least Mean Square (NLMS) method.

[0025] Preferably, the secondary air mass flow is controlled as a function of an actual value of the secondary air mass flow determined using the effective throttle area (Aeff).

[0026] It is advantageous if the secondary air mass flow is controlled as a function of an actual value of the secondary air mass flow, which is derived from the first secondary air mass flow related to the effective throttle area (Aeff) and the effective throttle area (Aeff) determined in step c).

[0027] Preferably, the secondary air mass flow is controlled as a function of the actual value of the secondary air mass flow and a target value of the secondary air mass flow predetermined as a function of the time.

[0028] According to a preferred embodiment, the target value of the secondary air mass flow is specified in the form of a time-dependent target secondary air mass flow or in the form of a time-dependent target exhaust gas air lambda value or in the form of a time-dependent target pressure in the secondary air supply.

[0029] Preferably, a control variable for an actuator is derived from the actual value and from the target value of the secondary air mass flow, wherein a controllable secondary air pump or a controllable electrical additional compressor is in particular used as the actuator.

[0030] According to a preferred embodiment, the control device is configured to control the secondary air mass flow by way of a controllable secondary air pump or by way of a controllable electrical additional compressor.BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Preferred embodiments are described in more detail below with reference to the accompanying drawings. The figures show:

[0032] FIG. 1 shows an overview diagram of an exhaust gas system;

[0033] FIG. 2 shows a physical model of the secondary air supply;

[0034] FIG. 3 shows a schematic illustration of an estimation algorithm for determining the effective throttle area Aeff.DETAILED DESCRIPTION

[0035] One measure to increase the temperature in the exhaust aftertreatment system is secondary air injection. An external mass air flow is introduced into the exhaust manifold at the exhaust valves of the engine, which reacts exothermically with a rich combustion chamber lambda on the hot surfaces of the manifold and turbocharger.

[0036] The method and control device described below for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine is based on a physical model that describes the secondary air supply. This model is illustrated below with reference to FIG. 1. In FIG. 1, an internal combustion engine 1 is shown along with an exhaust gas line 2 and a secondary air supply 3. In the combustion chambers of the internal combustion engine 1, the supplied mass fuel flow {dot over (m)}inj is partially converted with the supplied primary mass air flow {dot over (m)}air. A secondary mass flow of air {dot over (m)}secAir is supplied to the exhaust gas mass flow in the exhaust gas line 2 via the secondary air supply 3, wherein the unburned fuel in the exhaust gas line 2 reacts exothermically with the supplied secondary air. An exhaust gas lambda sensor 4 is arranged in the exhaust gas line 2 and is configured to determine the exhaust gas lambda value λsens.

[0037] The secondary air supply 3 may be considered a throttle. A pressure sensor 5 is arranged in the secondary air supply 3 and is configured to determine the pressure pS in the secondary air supply 3. The secondary air mass flow {dot over (m)}secAir is determined based on the pressure differential between the modeled pressure p3 in the exhaust gas line 2 and the measured pressure pS in the secondary air supply 3 and may be described by an effective throttle area Aeff, which is also depicted in FIG. 1.

[0038] The physical model mentioned above describes the relationship between the pressure pS in the secondary air supply 3 and the measured exhaust gas lambda value λsens. This physical model is shown schematically in FIG. 2. Since the secondary air supply 3 can be represented as a throttle, the secondary air mass flow can be determined in step 6, based on the pressure pS in the secondary air supply 3, the temperature TS in the secondary air supply 3, the pressure p3 in the exhaust gas line 2 and the effective throttle area Aeff by way of a choke equation {dot over (m)}secAir. Based on the secondary air mass flow {dot over (m)}secAir, the primary air mass flow {dot over (m)}air and the fuel mass flow {dot over (m)}inj determined in this way, a lambda calculation 7 can then be performed to obtain a computational lambda value λsum. This calculated lambda value λsum is then converted into the actual exhaust gas lambda value τsens(t) measured by the exhaust gas lambda sensor 4 by applying a lambda dynamic 8, i.e. by taking into account the dynamics and the dead time of the exhaust gas lambda sensor 4 represented by the parameters λsens and σsens.

[0039] Alternatively, the mass flow determined via the throttle equation may be delayed {dot over (m)}secAir to the position of the lambda sensor (PT1+dead time). The area is adapted by comparing the delayed {dot over (m)}secAir (from throttle) with the lambda-based mass flow (via lambda sensor). To determine the lambda-based mass flow, the difference between the measured exhaust gas lambda (at the sensor) and target combustion chamber lambda (in the combustion chamber) is taken into account (here too, it is advantageous to bring the two lambdas into phase, i.e., to delay the combustion chamber lambda with respect to the location of the sensor (PT1+dead time)).

[0040] The calculations underlying the physical model shown in FIG. 2 are shown below. The secondary air mass flow {dot over (m)}secAir through the secondary air supply 3, which can be described as a throttle, can be represented by the throttle equationm.secAir=Aeff·pS·2R·TS·Ψ⁡(ΠS)(1)whereinΠS=p3pSdenotes the pressure ratio between the pressure p3 in the exhaust gas line 2 and the pressure pS in the secondary air supply 3. Aeff is the effective throttle area, pS is the pressure in the secondary air supply 3 and TS is the temperature of the secondary air. Ψ(ΠS) denotes a flow function dependent on the pressure ratio ΠS.Ψ⁡(Π)={Ψ⁢?·2·1-Π1-Πcrit-(1-Π1-Πcrit)2,if⁢ Πcrit≤Π≤1Ψcrit,if⁢ 0≤Π≤Πcrit(2)?indicates text missing or illegible when filedwherein Π□□□□=0.528 and Ψ□□□□=0.484.In the subsequent lambda calculation 7 of the model shown in FIG. 2, the calculated lambda λsum is calculated based on the total supplied air ({dot over (m)}secAir+{dot over (m)}air) toλ?=m.air+m.secAirλsto·m.inj(3)?indicates text missing or illegible when filedwherein λsto=14.7 denotes the stoichiometric ratio in the conversion of fuel with air. If the equation is transformed using the combustion chamber lambda,λengine=m.airλsto·m.inj(4)the result isλ?=λengine·(1+m.secAirm.air)(5)?indicates text missing or illegible when filedsolved for {dot over (m)}secAir:m.?=m.air·(λexhaust,sensorλengine-1)(6)?indicates text missing or illegible when filedFor example, the dynamic response of the lambda path may be modeled in the subsequent lambda dynamics 8 taking into account the dynamics and dead time of the exhaust gas lambda sensor 4. For example, the following differential equation may be used:τ?d⁢λsens(t)dt+λsens(t)=λsum(t-σsens)(6)?indicates text missing or illegible when filedwherein λsum denotes the calculated determined lambda, τsens and σsens denotes the parameters used to model the lambda dynamics, and λsens(t) denotes the exhaust gas lambda value sensed by the exhaust gas lambda sensor 4.Based on the model equations for the physical model shown in FIG. 2, an estimation algorithm for the effective throttle area Aeff is now built. The procedure for determining the effective throttle area Aeff is illustrated schematically in FIG. 3. The aim is to determine the effective throttle area Aeff. The effective throttle area Aeff determined in this way can then be used for a control of the secondary air mass flow.First, the lower path of the diagram shown in FIG. 3 for estimating the effective throttle area Aeff will be described. In the lower path, the corresponding secondary air mass flow {dot over (m)}secAirLambda is calculated based on the exhaust lambda value λsens(t) measured by the exhaust gas lambda sensor 4 using an inverted lambda calculation 9 and the primary air mass flow {dot over (m)}air and the fuel mass flow {dot over (m)}inj. To determine {dot over (m)}secAirLambda, the formulasm.?=λsto·m.inj·λsens-m.air(7)andm.?=m.air·(λsens?-1)(8)?indicates text missing or illegible when filedare used, which arise from the definition of lambda, wherein λsto denotes the stoichiometric ratio of air to fuel, {dot over (m)}□□□ denotes the supplied flow of fuel mass, λsens denotes the measured exhaust gas lambda value, λengine denotes the combustion chamber lambda, and {dot over (m)}□□□ denotes the primary air mass flow.In the upper path of the diagram shown in FIG. 3, in the first step 10, the secondary air mass flow {dot over (m)}□□□□□□□□□□□ related to the effective throttle area Aeff (without effective flow area) is determined by way of the flow equationm.?=pS·2R·TS·Ψ⁡(ΠS)(9)?indicates text missing or illegible when filedHere Π□ denotes the pressure ratioΠ?=p3pS,?indicates text missing or illegible when filedpS denotes the pressure in the secondary air supply 3, TS denotes the temperature in the secondary air supply 3, and p3 denotes the pressure in the exhaust gas line 2. Ψ(Π) is defined in Formula (2).Using the subsequent lambda dynamics 11, the dynamics and dead time of the exhaust gas lambda sensor 4, which are described by the parameters τsens and σsens, are applied to the secondary air mass flow {dot over (m)}secAirNoAeff determined in this way and related to the effective throttle area. In this way, a time-dependent secondary air mass flow related to the effective throttle area is obtained {dot over (m)}secAirNoAeffDly(t), which is brought into phase with the secondary air mass flow {dot over (m)}secAirLambda determined based on the measured exhaust gas lambda value λsens(t). To apply the lambda dynamics to the time dependent secondary air mass flow {dot over (m)}secAirNoAeffDly(t) related to the effective throttle area, the following differential equation is usedτ?d⁢m.secAirNoAeffDly(t)dt+m.secAirNoAeffDly(t)=m.secAirNoAeff(t-σsens)(10)?indicates text missing or illegible when filedNext, the effective flow area Aeff is determined based on the secondary air mass flow {dot over (m)}□□□□□□□□□□□□□□ determined in the lower path and the secondary air mass flow {dot over (m)}□□□□□□□□□□□□□□ determined in the upper path related to the effective flow area. This step is drawn as step 12 in FIG. 3.To determine the effective throttle area Aeff, one could divide the size {dot over (m)}secAirLambda(t) by the size {dot over (m)}secAirNoAeffDly(t). However, it has been shown that such quotient formation can lead to inaccurate results. In particular, when the secondary air mass flow becomes very small or even approaches zero, inaccurate values for the effective throttle area Aeff may be obtained.For this reason, it is advantageous to use a Recursive-Least-Square algorithm, in the present case, for example, a LMS (least mean square) algorithm or further preferably an NLMS (normalized least mean square) algorithm, to recursively determine the effective throttle area Aeff. The starting point for the recursive determination of the effective throttle area is the equationm.secAirMod,k=m.secAirNoAeffDly,k·AeffEst,k-1(11)which establishes a connection between the secondary air mass flow determined by way of the throttle equation per effective throttle area {dot over (m)}secAirNoAeffDly,k and the secondary air mass flow determined by way of the exhaust gas lambda sensor 4 {dot over (m)}secAirMod,k.If an LMS (Least Mean Square) algorithm is used as the adaptation algorithm, the derivation results in the adaption factorK·wwT·w·errorand the scalar caseKw·error,where w denotes the regressor, K denotes a proportionality constant, and error denotes the error. In the present case, the regressor w is the secondary air mass flow obtained from the throttle equation without an effective throttle area {dot over (m)}secAirNoAeffDly,k. However, if the secondary air mass flow approaches zero, the LMS algorithm may, for example, encounter the problem that the adaptation factor becomes infinity.To avoid this problem, it is advantageous to use a normalized Least Mean Square (NLMS) algorithm in the implementation. The adaptation factor for the NLSM algorithm isK·w1+wT·w·error,which in the scalar case results inK·w1+w2·error.For the recursive estimation of the effective throttle area, using a modified NLMS algorithm results inAeffEst,k=AeffEst,k-1+Kid·m.secAirNoAeffDly,k1+Kid·m.secAirNoAeffDly,k2·(m.secAirLamda,k-m.secAirMod,k)(12)Kid is a setting parameter for the estimation speed. This difference equation is repeated at each time step.The effective throttle area Aeff may thus be determined from the lambda information provided by the lambda sensor. In addition, no further calibration is necessary. The throttle equation may then be utilized for the forward path ({dot over (m)}secAirtarget→PS,target) and the reverse path (ps,1st→{dot over (m)}secAir) to consistently calculate both paths. In particular, by way of the NLMS algorithm described above, the lambda information can be transferred to an effective area at run time and be coupled into the pressure modeling. The control can then be carried out, for example via a conventional PID regulator with ({dot over (m)}secAirtarget(t)−{dot over (m)}secAir(t)) as control variable.The disclosure can also be extended to other exhaust gas topologies. For example, if there are multiple valves in the secondary air supply, it would be possible to use a different reference quantity for modeling the throttle instead of pS, such as exhaust gas back pressure or boost pressure. Instead of pressure sensors, modeled variables may also be used.The following describes how such an effective throttle area, Aeff, can be used for controlling the secondary air mass flow. For this purpose, the actual value of the secondary air mass flow is first determined.Determining the Actual Value of the Secondary Air Mass FlowThe determination of the effective throttle area Aeff described above, in particular by way of the LMS or NLMS algorithm, allows an accurate determination of the actual value of the secondary air mass flow in the secondary air supply. The starting point for this is again the throttle equation. Based on the determined estimate of the effective throttle area Aeff, the actual value of the secondary air mass flow is obtained according to equation (1) asm.?(t)=Aeff·pS·2R·TS·Ψ⁡(ΠS)?indicates text missing or illegible when filedwhereinΠS=p3pSdenotes the pressure ratio between the pressure p3 in the exhaust gas line 2 and the pressure pS in the secondary air supply 3. Here, p3 is the pressure in the exhaust gas line 2, pS is the pressure in the secondary air supply 3, and TS is the temperature of the secondary air. In the time-discrete notation used to determine AeffEst,k, in which the index k numbers the discrete time steps, the secondary air mass flow is given by {dot over (m)}secAir,km.secAir,k=m.secAirNoAeffDly,k·AeffEst,k(13)wherein {dot over (m)}secAirNoAeffDly,k is the secondary air mass flow related to the effective throttle area, which exhibits the lambda dynamics described by equation (6), and AeffEst,k is the estimated value of the effective throttle area for the time step k.Provide a Time-Dependent Target Value of the Secondary Air Mass FlowTo control the secondary air mass flow in the secondary air supply as a function of time, a target value of the secondary air mass flow is also required, which specifies the time curve of the secondary air mass flow, in particular during the start phase of the internal combustion engine. To provide this target value, there are three options:According to a first option, the target value {dot over (m)}secAirtargetl(t) may be directly predetermined as a function of the time.According to a second option, the target value λexhaust,target(t) of the exhaust gas lambdas as well as the target value λengine,target(t) of the combustion chamber lambdas are predetermined as a function of time. By way of the equationm.secAirTarget(t)=m.air·(λexhaust,target(t)λengine,target(t)-1)(14)with⁢ λengine,target(t)=m.airλsto·m.inj⁢ and⁢ λexhaust,target(t)=m.air+m.secAirtarget(t)λsto·m.injthe target values λexhaust,target(t) of the exhaust gas lambdas and λengine,target(t) the combustion chamber lambdas may be converted to the secondary air mass flow target value {dot over (m)}secAirtarget(t). Here λsto=14.7 denotes the stoichiometric ratio in the conversion of fuel with air, {dot over (m)}air denotes the primary air mass flow and {dot over (m)}inj denotes the fuel mass flow.A third option is to specify the target pressure ps,target(t) in the secondary air supply 3 as a function of time. From this target pressure ps,target(t), the target value {dot over (m)}secAirtarget(t) of the secondary air mass flow can then be derived by way of the throttle equation:m.secAirtarget(t)=Aeff·pS,Soll(t)·2R·TS·Ψ⁡(ΠS,target(t))(15)We are using the inverted throttle equationpS,target(t)=m.secAirtarget(t)(Aeff·2R·TS·Ψ⁡(ΠS,target(t)))(16)whereinΠS,target(t)=p3pS,target(t)denotes the pressure ratio between the pressure p3 in the exhaust gas line 2 and the pressure ps,target(t) in the secondary air supply 3. p3 is the pressure in the exhaust gas line 2, ps,target(t) is the target pressure in the secondary air supply 3, and TS is the temperature of the secondary air.Determining the Control Deviation and a Control Variable for an ActuatorThe control deviation results from the difference between the target value {dot over (m)}secAirtarget(t) of the secondary air mass flow and the actual value {dot over (m)}secAir(t) of the secondary air mass flowControl⁢ deviation=m.secAirtarget(t)-m.secAir(t)The variable for the actuator for controlling the secondary air mass flow can then be determined from the control deviation. To control the secondary air mass flow, there are then different options depending on the configuration.According to a first option, the secondary air mass flow may be controlled by way of a controlled secondary air pump wherein the air is withdrawn from the air filter.According to a second option for controlling the secondary air mass flow, in particular in turbocharger engines, an electrical additional compressor can be provided in the secondary air section, wherein the air is preferably drawn downstream of the turbocharger.According to a third option for controlling the secondary air mass flow, in turbocharger engines, the air can be drawn downstream of the turbocharger and the existing charging system used to adjust the target pressure required for the secondary air mass flow. Here, too, it may be advantageous to provide an additional electrical compressor, if necessary.According to another option, a controlled valve can also be provided in the secondary air supply, for example in the form of an adjustable throttle valve, for controlling the secondary air mass flow.The features disclosed in the foregoing description, claims and drawings may be of importance, both individually and in any combination, for the realization of the disclosure in its various embodiments.

Examples

Embodiment Construction

[0035]One measure to increase the temperature in the exhaust aftertreatment system is secondary air injection. An external mass air flow is introduced into the exhaust manifold at the exhaust valves of the engine, which reacts exothermically with a rich combustion chamber lambda on the hot surfaces of the manifold and turbocharger.

[0036]The method and control device described below for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine is based on a physical model that describes the secondary air supply. This model is illustrated below with reference to FIG. 1. In FIG. 1, an internal combustion engine 1 is shown along with an exhaust gas line 2 and a secondary air supply 3. In the combustion chambers of the internal combustion engine 1, the supplied mass fuel flow {dot over (m)}inj is partially converted with the supplied primary mass air flow {dot over (m)}air. A secondary mass flow of air {dot over (m)}secAir is supplied to the exhaust...

Claims

1. A method for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine, wherein the internal combustion engine comprises the secondary air supply, a device for determining a pressure in the secondary air supply, and an exhaust gas lambda sensor for determining a current exhaust gas lambda value, the method comprising:a) determining a first secondary air mass flow related to the effective throttle area using a throttle equation and depending on a pressure in the secondary air supply;b) determining a second secondary air mass flow based on the measured exhaust gas lambda value and taking into account a primary air mass flow of the internal combustion engine and a supplied fuel mass flow;c) deriving an effective throttle area from the first secondary air mass flow determined in step a) and the second secondary air mass flow determined in step b); andd) controlling the secondary air mass flow in the secondary air supply using the effective throttle area determined in step c) or a variable derived therefrom.

2. The method according to claim 1, wherein the first secondary air mass flow in step a) is determined by way of the throttle equation, which relates the first secondary air mass flow to the pressure in the secondary air supply and the effective throttle area.

3. The method according to claim 1, wherein the effective throttle area in step c) is derived using a mass flow balance depending on an exhaust gas lambda value.

4. The method according to claim 1, wherein the effective throttle area in step c) is derived in consideration of the time dynamics of the exhaust gas lambda probe.

5. The method according to claim 1, wherein the effective throttle area in step c) is derived using the recursive Least Mean Square method or the recursive Normalized Least Mean Square method.

6. The method according to claim 5, wherein the difference between the secondary air mass flow derived from the pressure and the secondary air mass flow derived from the exhaust gas lambda value is used as the error term of the recursive Least Mean Square method or the recursive Normalized Least Mean Square method.

7. The method according to claim 1, wherein the secondary air mass flow is controlled as a function of an actual value of the secondary air mass flow determined using the effective throttle area.

8. The method according to claim 1, wherein the secondary air mass flow is controlled as a function of an actual value of the secondary air mass flow, which is derived from the first secondary air mass flow related to the effective throttle area and the effective throttle area determined in step c).

9. The method according to claim 1, wherein the secondary air mass flow is controlled as a function of the actual value of the secondary air mass flow and a target value of the secondary air mass flow predetermined as a function of the time.

10. The method according to claim 9, wherein the target value of the secondary air mass flow is specified in the form of a time-dependent target secondary air mass flow or in the form of a time-dependent target exhaust gas air lambda value or in the form of a time-dependent target pressure in the secondary air supply.

11. The method according to claim 9, wherein a control variable for an actuator is derived from the actual value and from the target value of the secondary air mass flow, and wherein a controllable secondary air pump or a controllable electrical additional compressor is used as the actuator.

12. A control device for controlling a secondary air mass flow in a secondary air supply of an internal combustion engine, the internal combustion engine comprising:the secondary air supply for supplying secondary air,a device for determining the pressure in the secondary air supply, andan exhaust gas lambda sensor for determining a current exhaust gas lambda value,wherein the control device is configured to:a) determine a first secondary air mass flow related to the effective throttle area using a throttle equation and depending on a pressure in the secondary air supply;b) determine a second secondary air mass flow based on the measured exhaust gas lambda value and taking into account the primary air mass flow of the internal combustion engine and the supplied fuel mass flow;c) derive an effective throttle area from the first secondary air mass flow determined in step a) and the second secondary air mass flow determined in step b); andd) control the secondary air mass flow in the secondary air supply using the effective throttle area determined in step c) or a quantity derived therefrom.

13. The control device according to claim 12, wherein the control device is further configured to control the secondary air mass flow by way of a controllable secondary air pump or by way of a controllable electrical additional compressor or a controllable secondary air valve.

14. An exhaust gas system of an internal combustion engine comprising the control device according to claim 12.

Citation Information

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  • Method for monitoring a secondary air system connected to an automobile's exhaust gas system.

    JP4593047B2

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