Power module and electrical device
By designing power modules with integrated and independent installation and disassembly functions, the complex maintenance problem of multiple independent modules in the prior art is solved, and a more flexible and efficient maintenance process is achieved.
Patent Information
- Application Number
- PCT/CN2024/080887
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-15
- Filing Date
- 2024-03-11
- Publication Date
- 2025-03-20
AI Technical Summary
In existing electrical equipment, multiple independent power modules need to be disassembled and replaced in sequence during maintenance, resulting in complex maintenance work, increasing operating hours and unnecessary waste of labor costs.
A power module is designed, including a base and multiple module bodies. The base is equipped with an installation position and a sliding structure. The module body is equipped with a sliding structure to support overall installation and disassembly. It also has the functions of independent installation and disassembly, providing a variety of maintenance methods.
Improves the flexibility of power modules in maintenance, simplifies maintenance processes, reduces operating hours and reduces labor costs.
Smart Images

Figure CN2024080887_20032025_PF_FP_ABST
Abstract
Description
Power modules and electrical equipment
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This application is based on the Chinese patent application with application number: 2023225256505 and application date of September 15, 2023, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is hereby introduced into this application as a reference. Technical Field
[0003] The present application relates to the technical field of electrical equipment, and in particular to a power module and electrical equipment. Background Art
[0004] Existing electrical equipment generally uses multiple independent power modules. During the life cycle of the electrical equipment, the power modules need to be maintained and replaced regularly. During maintenance, a plug-in method is generally adopted, and the power modules are installed in the cabinet of the electrical equipment with the help of rails. However, in actual application of this solution, when multiple power modules need to be maintained, only single power modules can be disassembled and replaced in turn. In the face of overall maintenance needs, the single disassembly and replacement operation method makes the maintenance work too complicated, greatly increases the operating hours of relevant operators in maintaining the power modules, and causes unnecessary waste of manpower costs.
[0005] Summary of the Invention
[0006] This application aims to solve at least one of the technical problems existing in the prior art. To this end, this application proposes a power module and electrical equipment that support both overall installation and removal, as well as independent installation and removal, thereby providing multiple maintenance options and enhancing the flexibility of the entire power module in terms of maintenance.
[0007] In a first aspect, the present application provides a power module, comprising:
[0008] A base, the base being provided with a mounting position and a first sliding structure for slidingly cooperating with the cabinet, the mounting position being multiple and being provided with a second sliding structure;
[0009] A plurality of module bodies are provided with a third sliding structure, the third sliding structure is slidably matched with the second sliding structure, and the plurality of module bodies are suitable for being installed in the plurality of installation positions through the third sliding structure.
[0010] According to the power module of the present application, through the setting of the above-mentioned first sliding structure, second sliding structure and third sliding structure, the base is slidably installed on the cabinet and multiple module bodies are slidably installed on the base. For users with different levels of expertise, it supports overall installation and disassembly while also having the function of independent installation and disassembly, thereby providing a variety of maintenance methods to choose from, thereby improving the flexibility of the entire power module in maintenance.
[0011] According to one embodiment of the present application, the base includes:
[0012] a base body, wherein the base body is provided with the first sliding structure and the second sliding structure;
[0013] A baffle is provided on the back of the base body and is used to stop the module body. The module body is provided with a first positioning structure, and the baffle is provided with a second positioning structure that cooperates with the first positioning structure.
[0014] According to one embodiment of the present application, the base further includes a reinforcement member installed between the baffle and the base body.
[0015] According to one embodiment of the present application, the power module further includes:
[0016] An operating member is detachably connected to the base and the plurality of module bodies.
[0017] According to one embodiment of the present application, the operating member is provided with a third positioning structure, and the module body is provided with a fourth positioning structure that cooperates with the third positioning structure.
[0018] According to one embodiment of the present application, the module body includes a radiator and a power device installed on the radiator, the radiator has a first air outlet and a second air outlet, the base is provided with a vent at the installation position, the first air outlet is docked with the vent, and a first seal is provided at the vent.
[0019] According to the power module of the present application, the setting of the above-mentioned first seal prevents gas leakage between the radiator and the base, effectively reduces the dust carried by the airflow in the duct from leaking into the cabinet and causing pollution, improves the airtightness between the radiator and the base, and improves the protection capability of the entire electrical equipment.
[0020] According to one embodiment of the present application, the module body slides with the base along a first direction, the plane where the first seal is located extends along a second direction, and the angle between the first direction and the second direction is an acute angle.
[0021] According to the power module of the present application, through the structural design in which the angle between the first direction and the second direction is an acute angle, the bevel flange docking between the module body and the base is realized, so that the first seal is evenly and controllably compressed by the module body and the base, further optimizing the sealing effect of the first seal. Combined with the design that the first direction is horizontal, it is convenient for relevant operators to carry out assembly and disassembly work, and at the same time the inclination is controlled within a reasonable range, thereby improving the volume utilization rate of the entire power module.
[0022] According to one embodiment of the present application, the module body includes a radiator and a power device installed on the radiator, the radiator has a first air outlet and a second air outlet, the second air outlet is used to connect with the second air duct of the cabinet, and the second air outlet is provided with a second seal.
[0023] According to the power module of the present application, the above-mentioned second seal is set to prevent gas leakage between the upper end of the radiator and the cabinet, effectively reducing the dust carried by the air duct airflow from leaking into the cabinet to cause pollution, improving the air tightness between the upper end of the radiator and the cabinet, and improving the protection capability of the entire electrical equipment.
[0024] According to one embodiment of the present application, the module body slides with the base along a first direction, the plane where the second seal is located extends along a third direction, and the angle between the third direction and the first direction is an acute angle.
[0025] According to the power module of the present application, through the structural design in which the angle between the third direction and the first direction is an acute angle, the bevel flange docking between the upper end of the module body and the cabinet is realized, so that the second seal is evenly and controllably compressed by the module body and the cabinet, further optimizing the sealing effect of the second seal. Combined with the design in which the first direction is horizontal, it is convenient for relevant operators to carry out assembly and disassembly work, and at the same time the inclination is controlled within a reasonable range, thereby improving the volume utilization rate of the entire power module.
[0026] In a second aspect, the present application provides an electrical device, comprising:
[0027] Any of the above power modules;
[0028] A cabinet body is provided with an installation groove, the installation groove is provided with a fourth sliding structure, the first sliding structure and the fourth sliding structure are slidably matched, the power module is installed in the installation groove, and the base is detachably connected to the cabinet body.
[0029] According to the electrical equipment of the present application, through the setting of the above-mentioned power module, compared with the solution of separate installation and maintenance of multi-phase modules, multiple module bodies are installed on the base to form an integrated combination module, which supports overall installation and disassembly, and also has the function of independent installation and disassembly, thereby providing a variety of maintenance methods to choose from, thereby improving the flexibility of the entire power module in maintenance.
[0030] According to one embodiment of the present application, a fifth positioning structure is provided on the back of the power module, and the cabinet is provided with a sixth positioning structure that cooperates with the fifth positioning structure.
[0031] According to one embodiment of the present application, the cabinet has a first air duct and a second air duct, the first air duct and the second air duct are open on different wall surfaces of the mounting groove, the module body includes a radiator and a power device installed on the radiator, the radiator has a first air outlet and a second air outlet, the base has a ventilation port, the first air duct is docked with the ventilation port, the ventilation port is docked with the first air outlet, the second air duct is docked with the second air outlet, and the first air duct is provided with a third seal.
[0032] According to the electrical equipment of the present application, through the setting of the above-mentioned third seal, the dust carried by the air duct airflow is effectively reduced from leaking into the cabinet to cause pollution, and the air tightness between the lower end of the radiator and the cabinet is improved, while the protection capability of the entire electrical equipment is improved, thereby extending the service life of the entire electrical equipment.
[0033] According to one embodiment of the present application, the module body slides with the base along a first direction, the plane where the third seal is located extends along a fourth direction, and the angle between the fourth direction and the first direction is an acute angle.
[0034] According to the electrical equipment of the present application, through the structural design in which the angle between the above-mentioned fourth direction and the first direction is an acute angle, the bevel flange docking between the lower end of the module body and the cabinet is realized, so that the third seal is evenly and controllably compressed by the module body and the cabinet, further optimizing the sealing effect of the third seal. Combined with the design of sliding cooperation between the first sliding structure and the fourth sliding structure in the horizontal direction, it is convenient for relevant operators to carry out assembly and disassembly work, and at the same time the inclination is controlled within a reasonable range, thereby improving the volume utilization rate of the entire power module.
[0035] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0037] FIG1 is a schematic structural diagram of a power module provided in an embodiment of the present application;
[0038] FIG2 is one of the exploded schematic diagrams of the power module provided in an embodiment of the present application;
[0039] FIG3 is a second exploded schematic diagram of a power module provided in an embodiment of the present application;
[0040] FIG4 is a side view of a power module provided in an embodiment of the present application;
[0041] FIG5 is one of the assembly diagrams of the power module provided in an embodiment of the present application;
[0042] FIG6 is a second schematic diagram of the assembly of the power module provided in an embodiment of the present application;
[0043] FIG7 is a schematic structural diagram of a module body provided in an embodiment of the present application;
[0044] FIG8 is a bottom view of the module body provided in an embodiment of the present application;
[0045] FIG9 is a top view of the module body provided in an embodiment of the present application;
[0046] FIG10 is a side view of a module body provided in an embodiment of the present application;
[0047] FIG11 is a schematic structural diagram of an electrical device provided in an embodiment of the present application;
[0048] FIG12 is a schematic diagram of the assembly of the electrical equipment provided in an embodiment of the present application.
[0049] Figure numerals: Electrical equipment 10; Power module 100, fifth positioning structure 140; Base 110, first sliding structure 111, second sliding structure 112, base body 113, baffle 114, second positioning structure 115, reinforcement 116, vent 117, first sealing member 118; Module body 120, radiator 121, third sliding structure 122, first positioning structure 123, fourth positioning structure 124, first air outlet 125, second air outlet 126, second sealing member 127, power device 128; Operating member 130, third positioning structure 131; Cabinet 200, first air duct 210, second air duct 220, fourth sliding structure 230, third sealing member 240, mounting groove 250. DETAILED DESCRIPTION
[0050] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.
[0051] This application discloses a power module 100 .
[0052] The power module 100 according to an embodiment of the present application is described below with reference to FIG. 1 to FIG. 12 .
[0053] In some embodiments, as shown in FIG. 1 to FIG. 6 , the power module 100 includes a base 110 and a plurality of module bodies 120 .
[0054] The base 110 may be provided with a mounting position and a first sliding structure 111 for slidingly cooperating with the cabinet 200. There may be multiple mounting positions, and the mounting positions may be provided with a second sliding structure 112. The module body 120 may be provided with a third sliding structure 122. The third sliding structure 122 may be slidably cooperating with the second sliding structure 112, and multiple module bodies 120 may be suitable for being installed in multiple mounting positions through the third sliding structure 122.
[0055] The plurality may be 2 or more. For example, in some embodiments, as shown in FIG. 1 and FIG. 2 , there are 3 module bodies 120 , and correspondingly, there are also 3 mounting positions.
[0056] The first sliding structure 111 may include but is not limited to a slider, a skateboard, or a pulley. For example, in some embodiments, as shown in FIG. 1 to FIG. 6 , the first sliding structure 111 is a skateboard.
[0057] The third sliding structure 122 may include but is not limited to a slider, a slide plate or a pulley. For example, in some embodiments, as shown in FIG. 1 to FIG. 10 , the third sliding structure 122 is a slide plate, and correspondingly, the second sliding structure 112 is a slide rail.
[0058] In actual implementation, as shown in Figures 1 to 6, when multiple module bodies 120 need to be maintained as a whole, the relevant operators can pull out the base 110 from the cabinet 200 through the first sliding structure 111. At this time, the multiple module bodies 120 installed on the base 110 through multiple installation positions are also taken out together; when there is a target module body 120 among the multiple module bodies 120 that needs to be maintained independently, the relevant operators can pull out the target module body 120 from the base 110 separately through the sliding cooperation of the third sliding structure 122 and the second sliding structure 112, thereby detaching it from the cabinet 200.
[0059] The power module 100 provided in the embodiment of the present application realizes the sliding installation of the base 110 on the cabinet 200 and the sliding installation of multiple module bodies 120 on the base 110 through the arrangement of the above-mentioned first sliding structure 111, the second sliding structure 112 and the third sliding structure 122. For users with different professional levels, it supports overall installation and disassembly while also having the function of independent installation and disassembly, thereby providing a variety of maintenance methods to choose from, thereby improving the flexibility of the entire power module 100 in maintenance.
[0060] In some embodiments, as shown in FIG. 2 to FIG. 6 , the base 110 may include a base body 113 and a baffle 114 .
[0061] The base body 113 may be provided with a first sliding structure 111 and a second sliding structure 112; a baffle 114 may be provided on the back of the base body 113, and the baffle 114 may be used to stop the module body 120. The module body 120 may be provided with a first positioning structure 123, and the baffle 114 may be provided with a second positioning structure 115 that cooperates with the first positioning structure 123.
[0062] The first positioning structure 123 may be a positioning pin, a positioning shaft or a spindle, and the second positioning structure 115 may be a positioning hole; or, the first positioning structure 123 may be a positioning hole, and the second positioning structure 115 may be a positioning pin, a positioning shaft or a spindle, etc. For example, in some embodiments, as shown in Figures 2-6, the first positioning structure 123 may be a positioning pin, and the second positioning structure 115 may be a positioning hole.
[0063] The first positioning structure 123 and the second positioning structure 115 can be provided in plurality, where "plurality" means 2 or more. For example, in some embodiments, as shown in Figures 2-3 and 8-9, two first positioning structures 123 are provided, and correspondingly, two second positioning structures 115 are also provided.
[0064] In this embodiment, as shown in Figures 2 to 6, when the module body 120 needs to be slidably installed on the base body 113, the third sliding structure 122 of the module body 120 can be aligned with the second sliding structure 112 of the base 110. When the module body 120 slides to the installation position along the extension direction of the second positioning structure 115, the first positioning structure 123 of the radiator 121 can be slowly inserted backward into the second positioning structure 115 of the baffle 114. When the baffle 114 stops at the module body 120, the module body 120 has been pushed to the maximum depth.
[0065] In other embodiments, when the module body 120 needs to be slidably installed on the base body 113, the third sliding structure 122 of the module body 120 can be aligned with the second sliding structure 112 of the base 110. When the module body 120 slides to the installation position along the extension direction of the second positioning structure 115, the first positioning structure 123 of the radiator 121 can be slowly inserted backward into the second positioning structure 115 of the baffle 114. When the baffle 114 stops at the module body 120, the module body 120 has been pushed to the maximum depth.
[0066] The power module 100 provided in the embodiment of the present application, through the arrangement of the above-mentioned baffle 114, the first positioning structure 123 and the second positioning structure 115, realizes the limitation of the installation depth of the module body 120 and the positioning of the third sliding structure 122 when sliding with the second sliding structure 112, thereby reducing the risk of derailment and jamming caused by installation misalignment of the module body 120, thereby improving the installation accuracy of the module body 120.
[0067] In some embodiments, as shown in FIG. 2-FIG . 3 , the base 110 may further include a reinforcement 116 . The reinforcement 116 may be installed between the baffle 114 and the base body 113 .
[0068] In this embodiment, as shown in Figures 2-3, the reinforcement 116 is a triangular reinforcement rib, and the reinforcement 116 can be connected to the baffle 114 by bolt connection, rivet connection or other connection methods, and the reinforcement 116 can be connected to the base body 113 by bolt connection, rivet connection or other connection methods.
[0069] It is understandable that if no reinforcement 116 is provided between the baffle 114 and the base body 113, the baffle 114 and the base body 113 are connected only by the fixing parts on one side. When the module body 120 needs to be slidably installed on the base body 113, the module body 120 slides backward at a certain speed. When the module body 120 contacts the baffle 114, the module body 120 will generate a certain impact force on the baffle 114. Under a long-term use cycle, the fixing parts between the baffle 114 and the base body 113 may become loose or even fall off.
[0070] When a reinforcement 116 is provided between the baffle 114 and the base body 113, the reinforcement 116 can provide a supporting force for the baffle 114. Even if the module body 120 impacts the baffle 114, the baffle 114 can withstand a certain impact force due to the further reinforcement of the reinforcement 116, thereby improving the stability and reliability of the connection between the baffle 114 and the base body 113.
[0071] In some embodiments, as shown in FIG. 1-FIG . 2 , FIG. 4 , and FIG. 11 - FIG. 12 , the power module 100 may further include an operating member 130 .
[0072] The operating member 130 may be detachably connected to the base 110 and the plurality of module bodies 120 .
[0073] The operating member 130 may include a connecting plate for connecting the base 110 and multiple module bodies 120 and a handle. The handle can be installed on the side of the connecting plate away from the multiple module bodies 120. One or more handles can be provided, where multiple means two or more. For example, in some embodiments, as shown in Figures 2-3, two handles can be provided.
[0074] The connection method between the operating member 130 and the base 110 may include but is not limited to a threaded connection, a snap connection or other detachable connection methods. For example, in some embodiments, the connection method between the operating member 130 and the base 110 is a threaded connection.
[0075] The connection method between the operating member 130 and the multiple module bodies 120 may include but is not limited to threaded connection, snap connection or other detachable connection methods. For example, in some embodiments, the connection method between the operating member 130 and the multiple module bodies 120 is threaded connection.
[0076] In actual implementation, as shown in Figures 1-2, 4 and 11-12, when multiple module bodies 120 need to be maintained as a whole, the relevant operator can pull the operating part 130 outward to pull the base 110 out of the cabinet 200 through the first sliding structure 111. At this time, the multiple module bodies 120 installed on the base 110 through multiple mounting positions are also brought out together; when there is a target module body 120 among the multiple module bodies 120 that needs to be maintained independently, the relevant operator can first remove the operating part 130, and then can separately pull the target module body 120 out of the base 110 through the sliding cooperation of the third sliding structure 122 and the second sliding structure 112, thereby leaving the cabinet 200.
[0077] The power module 100 provided in the embodiment of the present application realizes the overall modular installation and disassembly of multiple module bodies 120 through the setting of the above-mentioned operating member 130, and introduces a handle structure to provide an optimal fulcrum, which is convenient for users to grasp during installation and disassembly, reduces the working hours required for installation and disassembly, and improves the maintainability and convenience of the entire power module 100.
[0078] In some embodiments, as shown in FIG. 2 , the operating member 130 may be provided with a third positioning structure 131 , and the module body 120 may be provided with a fourth positioning structure 124 that cooperates with the third positioning structure 131 .
[0079] The third positioning structure 131 may be a positioning pin, a positioning shaft or a spindle, and the fourth positioning structure 124 may be a positioning hole; or, the third positioning structure 131 may be a positioning hole, and the fourth positioning structure 124 may be a positioning pin, a positioning shaft or a spindle, etc. For example, in some embodiments, as shown in Figures 2-6, the third positioning structure 131 may be a positioning hole, and the fourth positioning structure 124 may be a positioning pin.
[0080] In actual implementation, as shown in Figure 2, during the assembly process of the operating member 130, the third positioning structure 131 of the operating member 130 can be aligned with the fourth positioning structure 124 of the module body 120. After the fourth positioning structure 124 of the module body 120 is inserted into the third positioning structure 131 of the operating member 130, the operating member 130 is connected to the module body 120 by bolt connection or other detachable connection methods, and the operating member 130 is connected to the base 110 by bolt connection or other detachable connection methods.
[0081] The power module 100 provided in the embodiment of the present application realizes the positioning connection between the operating member 130 and the module body 120 through the setting of the above-mentioned third positioning structure 131 and the fourth positioning structure 124, and cooperates with the setting of the above-mentioned first positioning structure 123 and the second positioning structure 115 to further improve the accuracy of the sliding fit between the module body 120 and the base 110.
[0082] In some embodiments, as shown in Figures 2-3, the module body 120 may include a heat sink 121 and a power device 128 installed on the heat sink 121. The heat sink 121 may have a first air outlet 125 and a second air outlet 126. The base 110 may be provided with a vent 117 at the installation position. The first air outlet 125 may be docked with the vent 117, and a first seal 118 may be provided at the vent 117.
[0083] The power device 128 generates a large amount of heat during operation, and the heat sink 121 can be used to cool and dissipate the heat of the power device 128 .
[0084] The first sealing member 118 may be a sealing strip. The first sealing member 118 may be made of plastic, rubber, or silicone. For example, in some embodiments, the first sealing member 118 is made of rubber. The rubber material may include but is not limited to nitrile rubber, cloth-reinforced rubber, or fluororubber.
[0085] When a first seal 118 is provided at the vent 117, external air enters the radiator 121 from the second vent 126 and leaves the radiator 121 from the first vent 125. At the position where the first vent 125 and the vent 117 are connected, the first seal 118 can better fill the gap between the first vent 125 and the vent 117, prevent gas leakage between the radiator 121 and the base 110, effectively reduce the dust carried by the air duct airflow from leaking into the cabinet 200 to cause pollution, improve the air tightness between the radiator 121 and the base 110, and improve the protection capability of the entire electrical equipment 10.
[0086] In some embodiments, as shown in FIG. 4 and FIG. 10 , the module body 120 may be slidably engaged with the base 110 along a first direction, the plane where the first seal 118 is located may extend along a second direction, and the angle α between the first and second directions may be an acute angle.
[0087] Here, α may satisfy: 1°≤α≤30°. For example, in some embodiments, the angle α between the first direction and the second direction is 2.5°.
[0088] The first direction may be the A direction shown in FIG. 4 and FIG. 10 , and the second direction may be the B direction shown in FIG. 4 and FIG. 10 .
[0089] In actual implementation, as shown in Figures 4 to 6, the first direction can be a horizontal direction. When the module body 120 needs to be slidably installed on the base body 113, the third sliding structure 122 of the module body 120 can be aligned with the second sliding structure 112 of the base 110, and the module body 120 can slide to the installation position in the horizontal direction. During the entire sliding process, the bevel flange of the module body 120 at the first air outlet 125 is docked with the bevel flange of the base 110 at the vent 117, and both sides of the first seal 118 are evenly and controllably compressed by the module body 120 and the base 110. The first positioning structure 123 of the radiator 121 can be slowly inserted backward into the second positioning structure 115 of the baffle 114. When the baffle 114 stops at the module body 120, the module body 120 has been pushed to the maximum depth.
[0090] The power module 100 provided in the embodiment of the present application realizes the bevel flange docking between the module body 120 and the base 110 through the structural design in which the angle α between the first direction and the second direction is an acute angle, so that the first seal 118 is evenly and controllably compressed by the module body 120 and the base 110, further optimizing the sealing effect of the first seal 118. Combined with the design in which the first direction is horizontal, it is convenient for relevant operators to carry out assembly and disassembly work, while controlling the inclination within a reasonable range, thereby improving the volume utilization rate of the entire power module 100.
[0091] In some embodiments, as shown in Figures 1-10, the module body 120 may include a heat sink 121 and a power device 128 installed on the heat sink 121. The heat sink 121 may have a first air outlet 125 and a second air outlet 126. The second air outlet 126 can be used to connect with the second air duct 220 of the cabinet 200. The second air outlet 126 may be provided with a second seal 127.
[0092] The second sealing member 127 may be a sealing strip. The second sealing member 127 may be made of plastic, rubber, or silicone. For example, in some embodiments, the second sealing member 127 is made of rubber. The rubber material may include but is not limited to nitrile rubber, cloth-reinforced rubber, or fluororubber.
[0093] When a second seal 127 is provided at the second air outlet 126, external air enters the radiator 121 from the second air outlet 126. At the position where the second air outlet 126 and the second air duct 220 are connected, the second seal 127 can better fill the gap between the second air outlet 126 and the second air duct 220, thereby preventing gas leakage between the upper end of the radiator 121 and the cabinet 200, effectively reducing the dust carried by the airflow in the duct from leaking into the cabinet 200 and causing pollution, thereby improving the airtightness between the upper end of the radiator 121 and the cabinet 200 and improving the protection capability of the entire electrical equipment 10.
[0094] In some embodiments, as shown in FIG10 , the module body 120 may be slidably engaged with the base 110 along a first direction, the plane where the second sealing member 127 is located may extend along a third direction, and the angle β between the third direction and the first direction may be an acute angle.
[0095] Here, β may satisfy: 1°≤β≤30°. For example, in some embodiments, the angle β between the third direction and the first direction is 2.5°.
[0096] The first direction may be direction A shown in FIG. 10 , and the third direction may be direction C shown in FIG. 10 .
[0097] In actual implementation, as shown in Figures 10-12, the first direction can be a horizontal direction. When the power module 100 needs to be slidably installed on the cabinet 200, the base 110 and the module body 120 installed on the base 110 can be slid horizontally to the installation position through the first sliding structure 111. During the entire sliding process, the bevel flange of the module body 120 at the second air outlet 126 is docked with the bevel flange of the cabinet 200 at the second air duct 220, and both sides of the second seal 127 are evenly and controllably compressed by the module body 120 and the cabinet 200.
[0098] The power module 100 provided in the embodiment of the present application realizes the bevel flange docking between the upper end of the module body 120 and the cabinet 200 through the structural design in which the angle β between the third direction and the first direction is an acute angle, so that the second seal 127 is evenly and controllably compressed by the module body 120 and the cabinet 200, further optimizing the sealing effect of the second seal 127. Combined with the design that the first direction is a horizontal direction, it is convenient for relevant operators to carry out assembly and disassembly work, while controlling the inclination within a reasonable range, thereby improving the volume utilization rate of the entire power module 100.
[0099] The present application also discloses an electrical device 10 .
[0100] In some embodiments, as shown in FIG. 11 and FIG. 12 , the electrical device 10 includes: a cabinet 200 and any one of the power modules 100 described above.
[0101] The cabinet 200 is provided with a mounting groove 250 , which is provided with a fourth sliding structure 230 . The first sliding structure 111 and the fourth sliding structure 230 are slidably matched. The power module 100 is installed in the mounting groove 250 , and the base 110 is detachably connected to the cabinet 200 .
[0102] The first sliding structure 111 may include but is not limited to a slider, a slide plate or a pulley. For example, in some embodiments, as shown in FIG. 11 and FIG. 12 , the first sliding structure 111 is a slide plate, and the fourth sliding structure 230 is a slide rail.
[0103] The connection method between the base 110 and the cabinet 200 may include but is not limited to threaded connection, snap connection or other detachable connection methods. For example, in some embodiments, the connection method between the base 110 and the cabinet 200 is threaded connection.
[0104] In actual implementation, as shown in Figures 1-6 and 11-12, when the power module 100 is maintained, the detachable connection between the base 110 and the cabinet 200 can be released first. When multiple module bodies 120 need to be maintained as a whole, the relevant operator can pull the base 110 out from the installation slot 250 of the cabinet 200 in the horizontal direction through the sliding cooperation of the first sliding structure 111 and the fourth sliding structure 230. At this time, the multiple module bodies 120 installed on the base 110 through multiple installation positions are also brought out together; when there is a target module body 120 among the multiple module bodies 120 that needs to be maintained independently, the relevant operator can pull the target module body 120 out from the base 110 in the horizontal direction through the sliding cooperation of the third sliding structure 122 and the second sliding structure 112, thereby detaching it from the installation slot 250 of the cabinet 200.
[0105] The electrical device 10 may include but is not limited to an inverter, a power converter, or a transformer, etc., which is not limited here. For example, in some embodiments, the electrical device 10 is an inverter.
[0106] The electrical device 10 provided in the embodiment of the present application, through the setting of the above-mentioned power module 100, compared with the solution of separately installing and maintaining multi-phase modules, installs multiple module bodies 120 on the base 110 to form an integrated combination module, supports overall installation and disassembly, and also has the function of independent installation and disassembly, thereby providing a variety of maintenance methods to choose from, thereby improving the flexibility of the entire power module 100 in maintenance.
[0107] In some embodiments, as shown in FIG. 4 to FIG. 6 and FIG. 10 to FIG. 12 , a fifth positioning structure 140 may be provided on the back of the power module 100 , and the cabinet 200 may be provided with a sixth positioning structure cooperating with the fifth positioning structure 140 .
[0108] The fifth positioning structure 140 can be a positioning pin, a positioning shaft or a spindle, and the sixth positioning structure can be a positioning hole; or, the fifth positioning structure 140 can be a positioning hole, and the sixth positioning structure can be a positioning pin, a positioning shaft or a spindle, for example, in some embodiments, as shown in Figures 2-6, the fifth positioning structure 140 can be a positioning pin, and the sixth positioning structure can be a positioning hole.
[0109] The fifth positioning structure 140 and the sixth positioning structure can be provided in plurality, where "multiple" means 2 or more. For example, in some embodiments, as shown in Figures 2-3 and 8-9, there are 2 fifth positioning structures 140, and correspondingly, there are also 2 sixth positioning structures.
[0110] In actual implementation, as shown in Figures 4-6 and 10-12, the module body 120 and the base 110 can be provided with a fifth positioning structure 140. During the process of sliding the power module 100 into the cabinet 200, the first sliding structure 111 of the power module 100 can be aligned with the fourth sliding structure 230 of the cabinet 200. When the power module 100 slides horizontally to the installation position, the fifth positioning structure 140 of the power module 100 can be slowly inserted backward into the sixth positioning structure of the cabinet 200. At this time, the radial displacement of the power module 100 along the fifth positioning structure 140 is restricted.
[0111] The electrical device 10 provided in the embodiment of the present application realizes the positioning connection between the power module 100 and the cabinet 200 through the setting of the above-mentioned fifth positioning structure 140 and the sixth positioning structure, improves the accuracy of the sliding fit between the power module 100 and the cabinet 200, and at the same time limits the radial displacement of the power module 100 along the fifth positioning structure 140, and cooperates with multiple detachable connection methods to enhance the overall reliability and stability of the electrical device 10.
[0112] In some embodiments, as shown in Figures 11-12, the cabinet 200 may have a separated first air duct 210 and a second air duct 220, and the first air duct 210 and the second air duct 220 may be open on different walls of the mounting groove 250. The module body 120 may include a heat sink 121 and a power device 128 installed on the heat sink 121. The heat sink 121 may have a first air outlet 125 and a second air outlet 126. The base 110 may have a vent 117. The first air duct 210 may be docked with the vent 117. The vent 117 may be docked with the first air outlet 125. The second air duct 220 may be docked with the second air outlet 126, and the first air duct 210 may be provided with a third sealing member 240.
[0113] The third sealing member 240 may be a sealing strip. The third sealing member 240 may be made of plastic, rubber, or silicone. For example, in some embodiments, the third sealing member 240 is made of rubber. The rubber material may include but is not limited to nitrile rubber, cloth-reinforced rubber, or fluororubber.
[0114] In this embodiment, as shown in Figures 11-12, when a third seal 240 is provided at the first air duct 210, external air can enter the cabinet 200 through the second air duct 220, and then enter the radiator 121 from the second air outlet 126, and leave the radiator 121 from the first air outlet 125, and then enter the base 110 through the vent 117, and finally leave the cabinet 200 from the first air duct 210. At the position where the first air outlet 125 and the first air duct 210 are connected, the third seal 240 can better fill the gap between the first air outlet 125 and the first air duct 210, thereby preventing gas leakage between the lower end of the radiator 121 and the cabinet 200.
[0115] The electrical device 10 provided in the embodiment of the present application effectively reduces the dust carried by the air duct airflow from leaking into the cabinet 200 and causing pollution through the setting of the above-mentioned third seal 240, improves the airtightness between the lower end of the radiator 121 and the cabinet 200, and at the same time improves the protection capability of the entire electrical device 10, thereby extending the service life of the entire electrical device 10.
[0116] In some embodiments, as shown in FIG10 , the module body 120 slides with the base 110 along a first direction, the plane where the third seal 240 is located extends along a fourth direction, and the angle γ between the fourth direction and the first direction may be an acute angle.
[0117] Among them, γ can satisfy: 1°≤γ≤30°, the angle γ between the fourth direction and the first direction can be equal to the angle α between the first direction and the second direction. For example, in some embodiments, the angle α between the first direction and the second direction is 2.5°, and correspondingly, the angle γ between the fourth direction and the first direction is also 2.5°.
[0118] The first direction may be direction A shown in FIG. 10 , and the fourth direction may be direction D shown in FIG. 10 .
[0119] In actual implementation, as shown in Figures 10-12, the first direction can be a horizontal direction. When the power module 100 needs to be slidably installed on the cabinet 200, the power module 100 can slide to the installation position in the horizontal direction through the sliding cooperation of the first sliding structure 111 and the fourth sliding structure 230. During the entire sliding process, the bevel flange of the module body 120 at the first air outlet 125 is docked with the bevel flange of the cabinet 200 at the first air duct 210, and both sides of the third seal 240 are evenly and controllably compressed by the module body 120 and the cabinet 200.
[0120] The electrical equipment 10 provided in the embodiment of the present application realizes the bevel flange docking between the lower end of the module body 120 and the cabinet 200 through the structural design in which the angle γ between the above-mentioned fourth direction and the first direction is an acute angle, so that the third seal 240 is evenly and controllably compressed by the module body 120 and the cabinet 200, further optimizing the sealing effect of the third seal 240. The design of sliding cooperation between the first sliding structure 111 and the fourth sliding structure 230 in the horizontal direction facilitates the relevant operators to carry out assembly and disassembly work, while controlling the inclination within a reasonable range, thereby improving the volume utilization rate of the entire power module 100.
[0121] The terms "first," "second," and the like in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than that illustrated or described herein, and that the objects distinguished by "first," "second," and the like are generally of the same type, and do not limit the number of objects; for example, the first object can be one or more. In addition, the term "and / or" in the specification and claims refers to at least one of the connected objects, and the character " / " generally indicates that the objects connected are in an "or" relationship.
[0122] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0123] In the description of this application, "first feature" and "second feature" may include one or more of the features.
[0124] In the description of this application, “plurality” means two or more.
[0125] In the description of the present application, a first feature being “on” or “under” a second feature may include the first and second features being in direct contact with each other, or the first and second features being in contact with each other not directly but via another feature therebetween.
[0126] In the description of this application, a first feature “on”, “above” and “above” a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
[0127] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0128] Although the embodiments of the present application have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and intent of the present application, and that the scope of the present application is defined by the claims and their equivalents.
Claims
1. A power module, characterized in that: include: A base, wherein the base is provided with a mounting position and a first sliding structure for slidingly cooperating with the cabinet, wherein the mounting position is multiple and is provided with a second sliding structure; A plurality of module bodies are provided with a third sliding structure, the third sliding structure is slidably matched with the second sliding structure, and the plurality of module bodies are suitable for being installed at the plurality of installation positions through the third sliding structure.
2. The power module according to claim 1, characterized in that: The base comprises: A base body, wherein the base body is provided with the first sliding structure and the second sliding structure; A baffle is disposed on the back of the base body and is used to stop the module body. The module body is provided with a first positioning structure, and the baffle is provided with a second positioning structure that cooperates with the first positioning structure.
3. The power module according to claim 2, characterized in that: The base also includes a reinforcement member installed between the baffle and the base body.
4. The power module according to any one of claims 1 to 3, characterized in that: Also includes: An operating member is detachably connected to the base and the plurality of module bodies respectively.
5. The power module according to claim 4, characterized in that: The operating member is provided with a third positioning structure, and the module body is provided with a fourth positioning structure matched with the third positioning structure.
6. The power module according to any one of claims 1 to 5, characterized in that: The module body includes a heat sink and a power device installed on the heat sink, the heat sink has a first air outlet and a second air outlet, the base is provided with a vent at the installation position, the first air outlet is connected to the vent, and a first seal is provided at the vent.
7. The power module according to claim 6, characterized in that: The module body is slidably matched with the base along a first direction, the plane where the first sealing member is located extends along a second direction, and the angle between the first direction and the second direction is an acute angle.
8. The power module according to any one of claims 1 to 7, characterized in that: The module body includes a heat sink and a power device installed on the heat sink. The heat sink has a first air outlet and a second air outlet. The second air outlet is used to connect with the second air duct of the cabinet. The second air outlet is provided with a second sealing member.
9. The power module according to claim 8, characterized in that: The module body is slidably matched with the base along a first direction, the plane where the second sealing member is located extends along a third direction, and the angle between the third direction and the first direction is an acute angle.
10. An electrical device, characterized in that: include: The power module according to any one of claims 1 to 9; A cabinet body is provided with an installation groove, the installation groove is provided with a fourth sliding structure, the first sliding structure and the fourth sliding structure are slidably matched, the power module is installed in the installation groove, and the base is detachably connected to the cabinet body.
11. The electrical device according to claim 10, characterized in that The back of the power module is provided with a fifth positioning structure, and the cabinet is provided with a sixth positioning structure matched with the fifth positioning structure.
12. The electrical device according to claim 10 or 11, characterized in that: The cabinet has a first air duct and a second air duct, the first air duct and the second air duct are open on different wall surfaces of the installation groove, the module body includes a radiator and a power device installed on the radiator, the radiator has a first air outlet and a second air outlet, the base has a ventilation port, the first air duct is connected to the ventilation port, the ventilation port is connected to the first air outlet, the second air duct is connected to the second air outlet, and the first air duct is provided with a third seal.
13. The electrical device according to claim 12, characterized in that The module body is slidably matched with the base along a first direction, the plane where the third sealing member is located extends along a fourth direction, and the angle between the fourth direction and the first direction is an acute angle.
Citation Information
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