Environment-friendly paint filter
By introducing an environmentally friendly coating filter design into the coating filter, and using accelerated microbubble and automatic cleaning components, the existing coating filters have been solved, and efficient and environmentally friendly coating filtering and automatic cleaning functions have been achieved.
Patent Information
- Application Number
- PCT/CN2023/141049
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-09-21
- Filing Date
- 2023-12-22
- Publication Date
- 2025-03-27
AI Technical Summary
The existing coating filters have low energy saving effect and poor filtration effect, poor treatment of impurities and particulate matter with high viscosity, and the accumulation of residues after filtration affects service life.
An environmentally friendly coating filter is designed, which adopts the housing, filter plate, multiple removal components, supply and conveying components and residue removal devices. Accelerated microbubbles are generated through the bubble pump, and accelerated microbubbles are sprayed out by the microbubble nozzle for filtering and cleaning. The removal components of the scraper and scraper are automatically cleaned.
It realizes energy-saving and environmentally friendly coating filters, improves the filtering effect of small or highly viscous impurities, extends the service life of the filter, and improves work efficiency through automatic cleaning function.
Smart Images

Figure CN2023141049_27032025_PF_FP_ABST
Abstract
Description
An environmentally friendly paint filter
[0001] Technical Field
[0002] The present invention relates to the technical field of paint filters, in particular to an environmentally friendly paint filter.
[0003] Background Art
[0004] During the paint production process, raw materials often contain various impurities, sediments, and particulate matter, such as solid particles, pigment particles, and foreign particles. These particles can affect the paint's appearance and product performance, such as gloss, smoothness, and durability. Paint filters are a crucial piece of industrial equipment that play a key role in the paint production process. They effectively filter out impurities from paint, ensuring its quality and stability.
[0005] A paint filter typically consists of a filter cartridge and a pump. During the paint production process, the paint is pumped into the filter cartridge, where the filter removes impurities and particulate matter, ensuring the quality and stability of the paint.
[0006] Technical issues
[0007] However, existing paint filters have the following problems;
[0008] 1) The energy-saving effect of the paint filter is low, which increases production costs and reduces the service life of the paint filter.
[0009] 2) The paint filter has poor filtering effect on the following small or sticky impurities, sediments and particles during the filtering process.
[0010] 3) After the paint filter is completed, various impurities, sediments and particulate matter remaining after filtration accumulate in the filter cartridge, affecting the filtration effect and reducing the service life of the filter cartridge, requiring frequent replacement of the filter cartridge.
[0011] Technical Solutions
[0012] The present invention aims to provide an environmentally friendly paint filter that can achieve energy conservation and environmental protection during the production process of the paint filter, reduce production costs, and increase the service life of the paint filter. The paint filter has a strong filtering effect on various small or highly viscous impurities, sediments, and particulate matter during the filtration process. After the filtration is completed, the paint filter automatically cleans the various impurities, sediments, and particulate matter remaining after the filtration, eliminating the need for manual cleaning and improving work efficiency.
[0013] To achieve the above-mentioned purpose, an embodiment of the present invention provides an environmentally friendly paint filter, including an environmentally friendly paint filter, wherein the environmentally friendly paint filter includes an environmentally friendly paint filter housing, a filter plate, multiple cleaning components, a supply and conveying component and a residual material cleaning device.
[0014] The environmentally friendly paint filter housing is provided with an upper cover, a side end face of the environmentally friendly paint filter housing is provided with a feed port, a bottom end face of the environmentally friendly paint filter housing is provided with a discharge port, and the first drive motor includes a motor shaft. The filter plate is located on the lower end face of the inner wall of the environmentally friendly paint filter housing, the filter plate is provided with a plurality of filter holes, a second cavity is provided in the filter plate, one end face of the filter plate is connected to an air pump connecting pipe, the air pump connecting pipe is connected to the air pump, a drainage component is provided between the second cavity of the filter plate and the plurality of filter holes, a plurality of cleaning components are abutted against the upper end face of the filter plate, the plurality of cleaning components are all connected to a connecting seat, the connecting seat is fixedly connected to a scraper connecting shaft, the scraper connecting shaft is connected to a motor shaft, the cleaning component includes a loose mechanism, a scraper and a scraper, a pair of second limiting grooves are provided on the inner wall end face of the scraper, a pair of second limiting grooves are provided in each of the second limiting grooves, a first sewage extraction pipe and a first accelerated microbubble delivery pipe are provided on the scraper, the first accelerated microbubble delivery pipe includes a bubble pump and a plurality of accelerated microbubble nozzles, the plurality of accelerated microbubble nozzles are all located on the top end face of the inner wall of the second limiting groove of the scraper, and the bubble pump generates accelerated microbubbles which are ejected through the plurality of accelerated microbubble nozzles. The supply conveying assembly includes an outer conveying protective tube and a pair of conveying pipelines, a first cavity is provided in the outer conveying protective tube, a conveying cavity is provided in each of the pair of conveying pipelines, a bubble pump and a sewage pump are connected to the pair of conveying pipelines respectively, the bottom end faces of the pair of conveying pipelines pass through the main conveying pipeline, a pair of conveying pipelines are connected to the main conveying pipeline, multiple cleaning assemblies are connected to the main conveying pipeline, the residual material cleaning device includes multiple rotating balls, a second drive motor and multiple connecting rods, a first groove is provided on the rotating ball, and a limiting hole matching the multiple rotating balls is provided on the filter plate.
[0015] In one or more embodiments of the present invention, the guide assembly includes a plurality of airflow enhancement plates, and a pair of opposite end faces of a pair of second limiting grooves in the plurality of scrapers are provided with airflow enhancement plates, and a rotation mechanism is provided between the plurality of airflow enhancement plates and the scrapers. The angle between the airflow enhancement plate and the scraper in the initial state is 45~50°, and the bottom end face of the airflow enhancement plate is parallel to the bottom end face of the scraper in the initial state.
[0016] In one or more embodiments of the present invention, a limiting plate is provided between each of the plurality of airflow enhancement plates and the scraper.
[0017] In one or more embodiments of the present invention, a plurality of microbubble lifting plates are fixedly connected to the plurality of airflow enhancement plates, and the plurality of microbubble lifting plates include a plurality of circular rings, and the plurality of circular rings are fixedly connected.
[0018] In one or more embodiments of the present invention, the diameter of the accelerating microbubbles is one-half to one-third of the diameter of the filter pores.
[0019] In one or more embodiments of the present invention, the filter plate is located in the limiting hole and is provided with a rotating hole matching the connecting rod, the connecting rod is connected to a plurality of rotating balls, the connecting rod is connected to the second driving motor, the filter plate is located in the rotating hole and is fixedly connected to a residual material collection box at the bottom end face, a drainage groove is provided in the residual material collection box, the bottom end face of the residual material collection box is fixedly connected to a residual material conveying pipeline, and the residual material conveying pipeline is connected to the sewage outlet.
[0020] In one or more embodiments of the present invention, the filter hole is located at the top end surface of the environmentally friendly paint filter housing and is provided with a pressure sensor, and the filter hole is located at the bottom end surface of the environmentally friendly paint filter housing and is provided with a liquid level sensor.
[0021] In one or more embodiments of the present invention, the tensioning mechanism includes an electromagnet, the scraper is provided with a first limiting groove matching the electromagnet, the scraper is provided with a second groove matching the scraper, and the bottom end surface of the scraper protrudes from the bottom end surface of the scraper.
[0022] In one or more embodiments of the present invention, a second sewage extraction pipe and a second accelerated microbubble delivery pipe are fixedly connected to the plurality of the cleaning components, the second sewage extraction pipe and the second accelerated microbubble delivery pipe are both connected to the main delivery pipe, the bottom end face of the delivery outer protective pipe is fixedly connected to a second rotating ring, the main delivery pipe is provided with a first rotating groove matching the second rotating ring, the bottom end face of the delivery pipeline is fixedly connected with a first rotating ring, the top end face of the main delivery pipe is respectively fixedly connected with a third sewage extraction pipe and a third accelerated microbubble delivery pipe, the third sewage extraction pipe and the third accelerated microbubble delivery pipe are both provided with a second rotating groove matching the first rotating ring, and the third sewage extraction pipe and the third accelerated microbubble delivery pipe are connected to the main delivery pipe.
[0023] In one or more embodiments of the present invention, the drainage assembly includes a plurality of first air flow baffles and a plurality of second air flow baffles, and a pair of upper opposite end surfaces of the filter plate located at the plurality of filter holes are fixedly connected to the first air flow baffles, and a pair of lower opposite end surfaces of the filter plate located at the plurality of filter holes are fixedly connected to the second air flow baffles.
[0024] Beneficial effects
[0025] Compared with the prior art, an environmentally friendly paint filter according to an embodiment of the present invention has the following benefits:
[0026] 1) During the production process, the paint filter saves energy and protects the environment, reduces production costs, and increases the service life of the paint filter.
[0027] 2) The paint filter has a strong filtering effect on various small or sticky impurities, sediments and particles during the filtering process.
[0028] 3) After the paint filter is completed, the various impurities, sediments and particulate matter remaining after filtration are automatically cleaned, eliminating the need for manual cleaning and improving work efficiency.
[0029] BRIEF DESCRIPTION OF THE DRAWINGS
[0030] FIG1 is a schematic structural diagram of an environmentally friendly paint filter according to one embodiment of the present invention;
[0031] FIG2 is a first cross-sectional view of an environmentally friendly paint filter according to one embodiment of the present invention;
[0032] FIG3 is a schematic structural diagram of point A in FIG2 ;
[0033] FIG4 is a second cross-sectional view of an environmentally friendly paint filter according to one embodiment of the present invention;
[0034] Figure 5 is a schematic structural diagram of B in Figure 4;
[0035] FIG6 is a cross-sectional view of the filter plate 10;
[0036] FIG7 is a schematic structural diagram of point C in FIG6 ;
[0037] FIG8 is a third cross-sectional view of an environmentally friendly paint filter according to one embodiment of the present invention;
[0038] FIG9 is a schematic structural diagram of point D in FIG8 ;
[0039] Figure 10 is a schematic diagram of an environmentally friendly paint filter in use according to one embodiment of the present invention;
[0040] FIG11 is a schematic structural diagram of E in FIG10 ;
[0041] FIG12 is a schematic diagram of a first use state of the cleaning component 11;
[0042] FIG13 is a schematic structural diagram of point F in FIG12;
[0043] Figure 14 is a schematic structural diagram of the filter plate 10;
[0044] Figure 15 is a schematic diagram of the second use state of the first sewage pipe 12;
[0045] Description of main reference numerals:
[0046] 1-Environmentally friendly paint filter, 101-Environmentally friendly paint filter housing, 102-Upper cover, 2-First drive motor, 201-Motor shaft, 202-Scraper connecting shaft, 3-Bubble pump, 4-Sewage pump, 5-Discharge port, 6-Drainage port, 601-Residual material collection box, 602-Residual material conveying pipeline, 603-Drainage trough, 7-Base, 8-Supply and conveying assembly, 800-Conveying outer protective tube, 801-First cavity, 802-Conveying pipeline, 803-First rotating ring, 804-Second rotating ring, 805-Conveying cavity, 9-Air pump, 901-Air pump connecting pipeline, 10-Filter plate, 1001-Filter hole, 1002-First air flow baffle, 1003-Second air flow baffle, 1004-Second cavity, 11-Cleaning assembly, 1101-Scraper , 1102-airflow enhancement plate, 1103-scraper, 11031-limiting block, 11032-electromagnet, 11033-first limiting groove, 1104-limiting plate, 1105-microbubble lifting plate, 1106-rotating mechanism, 1107-second limiting groove, 12-first sewage extraction pipe, 1201-second sewage extraction pipe, 1202-sewage extraction nozzle, 1203-third sewage extraction pipe, 13-first accelerating microbubble delivery pipe, 1301-second accelerating microbubble delivery pipe, 1302-accelerating microbubble nozzle, 1303-third accelerating microbubble delivery pipe, 14-residual material cleaning device, 1401-rotating ball, 1402-first groove, 1403-second drive motor, 1404-connecting rod, 15-main conveying pipe, 1501-connecting seat, 16-feeding port.
[0047] Modes for Carrying Out the Invention
[0048] The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
[0049] Unless expressly stated otherwise, throughout the specification and claims, the term "comprise" or variations such as "include" or "comprising", etc., will be understood to include the stated elements or components but not to exclude other elements or other components.
[0050] As shown in Figures 1 to 4, an environmentally friendly paint filter according to a preferred embodiment of the present invention includes an environmentally friendly paint filter 1, which includes an environmentally friendly paint filter housing 101, a filter plate 10, multiple cleaning components 11, a supply and conveying component 8 and a residual material cleaning device 14.
[0051] An upper cover 102 is provided on the environmentally friendly paint filter housing 101, a feed port 16 is provided on one side end face of the environmentally friendly paint filter housing 101, and a discharge port 5 is provided on the bottom end face of the environmentally friendly paint filter housing 101. The paint to be filtered is transported into the environmentally friendly paint filter 1 through the feed port 16, and after the paint is filtered, it is transported to the finished product storage through the discharge port 5.
[0052] As shown in Figures 6 to 10, the filter plate 10 is located on the lower end face of the inner wall of the environmentally friendly paint filter housing 101. A plurality of filter holes 1001 are opened on the filter plate 10. The filter plate 10 is fixedly connected to the inner wall end face of the environmentally friendly paint filter housing 101. Various impurities, sediments and particulate matter in the paint are filtered through the filter plate 10 at the top end face of the filter plate 10.
[0053] As shown in Figures 6 and 7, a second cavity 1004 is provided in the filter plate 10, that is, the filter plate 10 is hollow, and an end face on one side of the filter plate 10 is connected to an air pump connecting pipe 901, and the air pump connecting pipe 901 is connected to the air pump 9. The air pump connecting pipe 901 passes through the environmentally friendly paint filter housing 101, and the air pump 9 is fixedly connected to the outer end face of the environmentally friendly paint filter 1, so that the air flow is transported into the environmentally friendly paint filter 1 through the air pump 9 and sprayed through the second cavity 1004.
[0054] Furthermore, when the second cavity 1004 ejects airflow, the airflow is ejected simultaneously from the upper and lower end surfaces of the multiple filter holes 1001 of the filter plate 10, thereby clearing the impurities, sediments and particulate matter accumulated in the filter holes 1001, preventing the filter holes 1001 from being blocked and affecting the normal use of the environmentally friendly paint filter 1.
[0055] Furthermore, a drainage component is provided between the second cavity 1004 of the filter plate 10 and the plurality of filter holes 1001, so as to guide the airflow ejected from the second cavity 1004 to the upper end face of the filter plate 10, and flush the impurities, sediments and particulate matter accumulated in the filter holes 1001 to the top end face of the filter plate 10, so as to facilitate the cleaning of the filter plate 10. At the same time, even if some impurities, sediments and particulate matter enter the bottom end face of the filter plate 10 through the filter holes 1001 and are discharged through the discharge port 5, the discharged impurities, sediments and particulate matter are filtered, that is, qualified paint, which does not affect the normal use of the paint.
[0056] As shown in Figure 7, the drainage component includes multiple first air flow baffles 1002 and multiple second air flow baffles 1003. A pair of upper opposite end faces of the filter plate 10 located at the multiple filter holes 1001 are fixedly connected with the first air flow baffles 1002. The angle between the first air flow baffle 1002 and the filter holes 1001 of the filter plate 10 is 30~45 degrees. A flow-limiting space with a small upper space and a large lower space is formed between the pair of first air flow baffles 1002, so that the air flow ejected through the second cavity 1004 is gathered to the filter holes 1001 located at the upper end face of the filter plate 10 to the maximum extent.
[0057] A pair of lower opposite end faces of the filter plate 10 located at the multiple filter holes 1001 are fixedly connected to the second air flow baffle 1003. The second air flow baffle 1003 is "L" shaped. The second air flow baffle 1003 is installed at a pair of opposite end faces of the filter holes 1001 at the bottom end face of the filter plate 10 at an inclination of 25 to 35 degrees, forming a diversion for the air flow ejected from the second cavity 1004, introducing the air flow upward, and ejecting impurities, sediments and particulate matter in the second cavity 1004 to the top end face of the filter plate 10.
[0058] As shown in Figures 8 to 15, multiple cleaning components 11 are abutted against the upper end surface of the filter plate 10. The cleaning components 11 include a tightening mechanism, a scraper 1103 and a scraper 1101 to remove impurities, sediments and particulate matter accumulated on the top end surface of the filter plate 10.
[0059] The first drive motor 2 includes a motor shaft 201. The first drive motor 2 is located at the top end surface of the upper cover 102. The multiple cleaning components 11 are connected to the connecting base 1501. The connecting base 1501 is fixedly connected to the scraper connecting shaft 202. The scraper connecting shaft 202 is connected to the motor shaft 201. The first drive motor 2 drives the scraper connecting shaft 202 to rotate, and then drives the cleaning component 11 to rotate, so that the scraper 1103 rotates and scrapes away impurities, sediments, and particulate matter accumulated on the filter plate 10.
[0060] A second groove matching the scraper 1103 is provided on the scraper 1101, and the top end face of the scraper 1103 is fixedly connected to the limiting block 11031. A third groove matching the limiting block 11031 is provided on the scraper 1101, and the limiting block 11031 and the scraper 1103 slide in the second groove and the third groove.
[0061] The projection of the limit block 11031 on the horizontal plane is larger than the projection of the scraper 1103 on the horizontal plane, and the limit block 11031 limits the scraper 1103 .
[0062] The bottom end surface of the scraper 1103 protrudes from the bottom end surface of the scraper plate 1101 , so that the scraper 1103 can remove impurities, sediments and particulate matter accumulated on the top end surface of the environmentally friendly paint filter 1 .
[0063] Furthermore, the tensioning mechanism includes an electromagnet 11032 , and a first limiting groove 11033 matching the electromagnet 11032 is provided on the scraper 1101 , and the projection of the first limiting groove 11033 on the horizontal plane is larger than the projection of the electromagnet 11032 on the horizontal plane.
[0064] Specifically, when it is necessary to adjust the distance between the scraper 1103 and the bottom end face of the scraper plate 1101 so that it can better remove the accumulated impurities, sediments and particulate matter, the electromagnet 11032 is turned on, and the electromagnet 11032 starts the adsorption scraper 1103 to move the scraper 1103 upward. At this time, the distance between the scraper 1103 and the bottom end face of the scraper plate 1101 is smaller, and the thickness of the impurities, sediments and particulate matter accumulated on the surface of the filter plate 10 is lower. When the electromagnet 11032 is not started, the distance between the scraper 1103 and the bottom end face of the scraper plate 1101 is larger, and the thickness of the impurities, sediments and particulate matter accumulated on the surface of the filter plate 10 is higher.
[0065] Furthermore, the operator can choose whether to start the electromagnet 11032 according to the current paint filtering situation. During normal use, the electromagnet 11032 is in the started state.
[0066] A pair of second limiting grooves 1107 are provided on the inner wall end face of the scraper 1101. A first sewage extraction pipe 12 and a first accelerating microbubble delivery pipe 13 are provided on the scraper 1101. The first accelerating microbubble delivery pipe 13 includes a bubble pump 3 and a plurality of accelerating microbubble nozzles 1302. The plurality of accelerating microbubble nozzles 1302 are all located on the top end face of the inner wall of the second limiting groove 1107 of the scraper 1101. The bubble pump 3 is fixedly connected to the top end face of the upper cover 102. The bubble pump 3 generates accelerating microbubbles and sprays them out through the plurality of accelerating microbubble nozzles 1302.
[0067] After the accelerated microbubbles are ejected through the multiple accelerated microbubble nozzles 1302, the accelerated microbubbles achieve a preliminary wrapping of the paint passing through the end face of the cleaning component 11. The paint enters the accelerated microbubbles, protecting the paint and preventing impurities from entering the paint. Secondly, when the accelerated microbubbles contact the end face of the filter plate 10, they explode. During the explosion, an impact force is generated, which accelerates the air pressure and increases the pressure inside the environmentally friendly paint filter housing 101, achieving the effect of energy saving and environmental protection. Finally, when the accelerated microbubbles contact the second cavity 1004 of the filter plate 10, they explode in the second cavity 1004, impacting the impurities, sediments, and particulate matter accumulated in the second cavity 1004 to the top end face of the filter plate 10, reducing the possibility of blockage of the multiple second cavities 1004 in the filter plate 10.
[0068] As shown in Figures 12 to 15, a pair of second limiting grooves 1107 are each provided with a guide assembly, and the guide assembly includes multiple airflow enhancement plates 1102. A pair of opposite end faces of a pair of second limiting grooves 1107 in multiple scrapers 1101 are each provided with airflow enhancement plates 1102, and a rotating mechanism 1106 is provided between the multiple airflow enhancement plates 1102 and the scrapers 1101, and the up and down flipping of the airflow enhancement plates 1102 is controlled by the rotating mechanism 1106.
[0069] Among them, the rotating mechanism 1106 is a common rotating mechanism in the prior art, similar to the flipping mechanism on the cup cover used in the prior art. The rotating mechanism 1106 includes a rotating shaft and a limit plate, that is, the airflow enhancement plate 1102 rotates in the limit plate on the scraper 1101 through the rotating shaft. It can also be other rotating mechanisms to realize the flipping of the first airflow baffle 1002.
[0070] Limiting plates 1104 are provided between the plurality of airflow enhancing plates 1102 and the scraping plates 1101 to limit the airflow enhancing plates 1102 in their initial state.
[0071] In the initial state, the angle between the airflow enhancement plate 1102 and the scraper 1101 is 45-50 degrees. That is, the angle between the airflow enhancement plate 1102 and the scraper 1101 is achieved by the limiting plate 1104. In the initial state, the pair of airflow enhancement plates 1102 form a micro space with a large upper opening space and a small lower opening space in the second limiting groove 1107.
[0072] In the initial state of the airflow enhancement plate 1102 , the bottom end surface of the airflow enhancement plate 1102 is parallel to the bottom end surface of the scraper 1101 . The initial state is a state where the pair of airflow enhancement plates 1102 are not subjected to force.
[0073] The material of the airflow enhancement plate 1102 is preferably one of HDPE plastic, PP plastic and PET plastic.
[0074] The first accelerating microbubble delivery pipe 13 includes a second accelerating microbubble delivery pipe 1301, multiple accelerating microbubble nozzles 1302 and a third accelerating microbubble delivery pipe 1303. The multiple accelerating microbubble nozzles 1302 are connected to the second accelerating microbubble delivery pipe 1301. The multiple cleaning components 11 are fixedly connected to the second sewage extraction pipe 1201 and the second accelerating microbubble delivery pipe 1301. The second sewage extraction pipe 1201 and the second accelerating microbubble delivery pipe 1301 are both connected to the main delivery pipe 15. The main delivery pipe 15 is connected to the second sewage extraction pipe 1201 and the second accelerating microbubble delivery pipe 1301.
[0075] The supply and delivery assembly 8 includes an outer delivery protective tube 800 and a pair of delivery pipelines 802. A first cavity 801 is opened in the outer delivery protective tube 800, and a delivery cavity 805 is opened in the pair of delivery pipelines 802. The end faces on one side of the pair of delivery pipelines 802 are respectively connected to the bubble pump 3 and the sewage pump 4, and the opposite end faces on the other side of the delivery pipeline 802 are respectively connected to the third accelerating microbubble delivery pipe 1303 and the third sewage pipeline 1203. The bottom end faces of the pair of delivery pipelines 802 both pass through the main delivery pipeline 15.
[0076] A pair of delivery pipes 802 are connected to the delivery main pipe 15, and multiple cleaning components 11 are all connected to the delivery main pipe 15, so that the bubble pump 3 can deliver the bubbles generated through one of the delivery pipes 802 and spray out the initial accelerated microbubbles through multiple accelerating microbubble nozzles 1302.
[0077] The first sewage extraction pipe 12 includes a second sewage extraction pipe 1201, multiple sewage extraction nozzles 1202 and a third sewage extraction pipe 1203. The multiple sewage extraction nozzles 1202 are all located on the top end face of the inner wall of the second limiting groove 1107 of the scraper 1101. The sewage extraction nozzles 1202 and the accelerating microbubble nozzles 1302 do not interfere with each other. The sewage extraction nozzles 1202 are connected to the second sewage extraction pipe 1201. Since the main conveying pipe 15 is connected to one of the conveying pipes 802, the sewage pump 4 delivers negative pressure through one of the conveying pipes 802, and adsorption is performed through multiple sewage extraction nozzles 1202.
[0078] Specifically, when the first drive motor 2 starts to control the cleaning component 11 to rotate and scrape away the impurities, sediments and particulate matter accumulated on the filter plate 10, the sewage pump 4 starts to deliver negative pressure to the multiple sewage nozzles 1202 through the conveying pipeline 802, so as to adsorb the impurities, sediments and particles accumulated during the scraping process of the cleaning component 11, and discharge them through the conveying pipeline 802, thereby achieving automatic cleaning of the filter plate 10 without the need for manual cleaning, and with high cleaning efficiency.
[0079] As shown in Figure 5, the bottom end face of the outer conveying protective tube 800 is fixedly connected to a second rotating ring 804, and a first rotating groove matching the second rotating ring 804 is opened on the conveying main pipeline 15. The projection of the second rotating ring 804 on the horizontal plane is smaller than the projection of the first rotating groove on the horizontal plane, so that when the conveying main pipeline 15 rotates, it is fixed in the first rotating groove of the conveying main pipeline 15 through the second rotating ring 804. Even if the conveying main pipeline 15 rotates, it will not drive the second rotating ring 804 to rotate, and the bubble pump 3 and the sewage pump 4 can convey normally through the conveying cavity 805.
[0080] The bottom end face of the delivery pipeline 802 is fixedly connected to the first rotating ring 803, and the top end face of the delivery main pipeline 15 is fixedly connected to the third sewage extraction pipeline 1203 and the third accelerating microbubble delivery tube 1303 respectively. The third sewage extraction pipeline 1203 and the third accelerating microbubble delivery tube 1303 are both provided with a second rotating groove that matches the first rotating ring 803.
[0081] The horizontal projection of the first rotating ring 803 is smaller than the horizontal projection of the second rotating groove. The third sewage extraction pipeline 1203 and the third accelerating microbubble delivery tube 1303 are connected to the main delivery pipeline 15. When the main delivery pipeline 15 rotates, the first rotating ring 803 is fixed in the second rotating groove of the third sewage extraction pipeline 1203 or the third accelerating microbubble delivery tube 1303. Even if the main delivery pipeline 15 rotates, it will not cause the delivery pipeline 802 to rotate. The bubble pump 3 and the sewage pump 4 can deliver normally through the delivery chamber 805.
[0082] Preferably, the outer wall end faces of the second rotating ring 804 and the first rotating ring 803 are fixedly connected to a wheel assembly, which includes multiple wheels and fixed seats. The fixed seats are respectively fixed to the outer wall end faces of the second rotating ring 804 and the first rotating ring 803. The wheels are fixed to the fixed seats. When the wheels rotate, the wheels rotate on the fixed seats. When the main delivery pipe 15 rotates, the wheels fit with the main delivery pipe 15 and rotate with the main delivery pipe 15, while the second rotating ring 804 and the first rotating ring 803 are fixed and do not rotate accordingly. This ensures that the second rotating ring 804 and the first rotating ring 803 are better fixed in the main delivery pipe 15 or the third sewage extraction pipe 1203 and the third accelerating microbubble delivery pipe 1303.
[0083] The third sewage extraction pipe 1203 and the third accelerating microbubble delivery pipe 1303 are respectively connected to the plurality of second sewage extraction pipes 1201 and the second accelerating microbubble delivery pipes 1301 inside the main delivery pipe 15 .
[0084] Multiple airflow enhancement plates 1102 are fixedly connected to multiple microbubble lifting plates 1105, and the multiple microbubble lifting plates 1105 include multiple rings, which are fixedly connected to form qualified accelerating microbubbles when the accelerating microbubbles pass through the multiple microbubble lifting plates 1105, thereby promoting the acceleration of the microbubbles.
[0085] Furthermore, when the bubble pump 3 is started to produce accelerated microbubbles, the pair of airflow enhancement plates 1102 in the initial state form an enhanced microspace to promote the formation of accelerated microbubbles.
[0086] When the first drive motor 2 starts to perform adsorption, multiple airflow enhancement plates 1102 flip upward under the action of the negative pressure output by the sewage extraction nozzle 1202, and a pair of airflow enhancement plates 1102 form a drainage reinforced space, that is, a reinforced space with a small upper space and a large lower space, which expands the negative pressure force of the sewage extraction nozzle 1202 and enables it to more efficiently adsorb impurities, sediments and particulate matter accumulated on the filter plate 10.
[0087] The diameter of the accelerating microbubbles is one-half to one-third of the diameter of the filter holes 1001 , so that the accelerating microbubbles can smoothly enter the multiple filter holes 1001 .
[0088] Preferably, the diameter of the accelerating microbubbles is half the diameter of the scraper 1101 .
[0089] The residual material removing device 14 includes multiple rotating balls 1401, a second driving motor 1403 and multiple connecting rods 1404, so that when the filter plate 10 is used for a long time, impurities, sediments and particles that are difficult to adsorb are easily adhered to the filter plate 10, and can be discharged under the action of the residual material removing device 14.
[0090] A first groove 1402 is formed on the rotating ball 1401 , and a limiting hole matching the plurality of rotating balls 1401 is formed on the filter plate 10 .
[0091] The filter plate 10 is located in the limiting hole and is provided with a rotating hole matching the connecting rod 1404. The connecting rod 1404 is connected to multiple rotating balls 1401, and the connecting rod 1404 is connected to the second drive motor 1403. When the residual material removing device 14 is not started, the rotating ball 1401 on the filter plate 10 is controlled by the second drive motor 1403 to rotate to the end face away from the rotating ball 1401, so that the limiting hole on the filter plate 10 is in a closed state, and the filter plate 10 can operate normally for filtering.
[0092] When it is necessary to use the cleaning component 11 to scrape off impurities, sediments and particles that are difficult to adsorb on the filter plate 10, the second drive motor 1403 can be used to control the rotating ball 1401 to rotate until the first groove 1402 is parallel to the limiting hole, that is, the first groove 1402 is located on the upper and lower end surfaces of the filter plate 10, and the scraped impurities, sediments and particles can be discharged through the first groove 1402.
[0093] The bottom end face of the filter plate 10 located in the rotating hole is fixedly connected to a waste material collection box 601, a drainage groove 603 is provided in the waste material collection box 601, and the bottom end face of the waste material collection box 601 is fixedly connected to a waste material conveying pipeline 602, which is connected to the sewage outlet 6.
[0094] The drainage trough 603 is an inclined trough, through which the scraped impurities, sediments and particles are transported to the residual material conveying pipeline 602 and discharged through the sewage outlet 6.
[0095] The filter hole 1001 is located at the top end surface of the environmentally friendly paint filter housing 101 and is provided with a pressure sensor to monitor the pressure in the filter hole 1001 in real time and to give an alarm in time when the pressure is abnormal.
[0096] The filter hole 1001 is located at the bottom end face of the environmentally friendly paint filter housing 101 and is provided with a liquid level sensor to monitor the liquid level in the filter hole 1001. When the liquid level sensor detects that the liquid level is abnormal and has not dropped, the cleaning component 11 is promptly controlled to start scraping impurities, sediments and particles on the filter plate 10.
[0097] During use, as shown in Figure 1, the paint enters the environmentally friendly paint filter housing 101 through the feed port 16 for filtration. The paint passes through the filter plate 10 by its own gravity, and the filter plate 10 is filtered through multiple filter holes 1001. At the same time, the bubble pump 3 starts to start, and the generated bubbles are transported through one of the delivery pipes 802, and the initial accelerated microbubbles are sprayed out through multiple accelerating microbubble nozzles 1302.
[0098] The initial accelerating microbubbles are formed under the action of the multiple microbubble lifting plates 1105. The accelerating microbubbles, under the action of the multiple filter holes 1001 on the contact filter plate 10, initially wrap the paint passing through the end face of the cleaning component 11, protecting the paint and preventing impurities from entering the paint. Secondly, the accelerating microbubbles generate impact force during the explosion process, increasing the pressure inside the environmentally friendly paint filter housing 101, achieving the effect of energy saving and consumption reduction. Finally, the impact force generated by the explosion of the accelerating microbubbles can impact the impurities, sediments, and particulate matter accumulated in the second cavity 1004 to the top end face of the filter plate 10, reducing the possibility of blockage in the multiple second cavities 1004 in the filter plate 10.
[0099] After being filtered by the filter plate 10 , the paint is discharged through the discharge port 5 .
[0100] As shown in Figure 8, the environmentally friendly paint filter 1 sets the running time of the cleaning component 11, so that the cleaning component 11 is started regularly to scrape the impurities, sediments and particulate matter accumulated on the filter plate 10 through the scraper 1103. While scraping, the sewage pump 4 is started, and the sewage pump 4 passes through another conveying pipeline 802, the main conveying pipeline 15 and the second sewage pipe 1201, and finally absorbs the impurities, sediments and particulate matter generated during the scraping through the sewage nozzle 1202. The airflow enhancement plate 1102 is flipped upward under the action of negative pressure, and a pair of airflow enhancement plates 1102 form a drainage reinforcement space, which expands the negative pressure force of the sewage nozzle 1202, so that it can more efficiently adsorb the impurities, sediments and particulate matter accumulated on the filter plate 10, and the impurities, sediments and particulate matter are discharged again through the sewage pump 4.
[0101] The time for the cleaning component 11 to start regularly is initially set to start every 3 to 6 hours for cleaning, and can be adjusted according to actual conditions.
[0102] The foregoing descriptions of specific exemplary embodiments of the present invention are for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise forms disclosed, and it is apparent that many variations and modifications are possible in light of the foregoing teachings. The exemplary embodiments have been selected and described for the purpose of explaining the specific principles of the invention and their practical application, thereby enabling those skilled in the art to realize and utilize a variety of exemplary embodiments of the invention and various options and modifications. The scope of the invention is intended to be defined by the claims and their equivalents.
Claims
1. An environmentally friendly paint filter, characterized in that: An environmentally friendly paint filter is included, and the environmentally friendly paint filter includes: The environmentally friendly paint filter housing is provided with an upper cover, a side end surface of the environmentally friendly paint filter housing is provided with a feed inlet, and a bottom end surface of the environmentally friendly paint filter housing is provided with a discharge port; A first driving motor includes a motor shaft; A filter plate is located on the lower end surface of the inner wall of the environmentally friendly paint filter housing, a plurality of filter holes are provided on the filter plate, a second cavity is provided in the filter plate, an air pump connecting pipeline is connected to one end surface of the filter plate, an air pump is connected to the air pump connecting pipeline, and a drainage component is provided between the second cavity of the filter plate and the plurality of filter holes; A plurality of cleaning components are abutted against the upper end surface of the filter plate, and the plurality of cleaning components are all connected to a connecting seat, and the connecting seat is fixedly connected to a scraper connecting shaft, and the scraper connecting shaft is connected to a motor shaft. The cleaning component includes a loosening mechanism, a scraper and a scraper. A pair of second limiting grooves are provided on the inner wall end surface of the scraper, and a pair of second limiting grooves are provided with a guide component. A first sewage extraction pipeline and a first accelerating microbubble delivery pipe are provided on the scraper, and the first accelerating microbubble delivery pipe includes a bubble pump and a plurality of accelerating microbubble nozzles. The plurality of accelerating microbubble nozzles are all located on the top end surface of the inner wall of the second limiting groove of the scraper, and the accelerated microbubbles generated by the bubble pump are ejected through the plurality of accelerating microbubble nozzles; The supply conveying assembly includes a conveying outer protective tube and a pair of conveying pipelines, wherein a first cavity is provided in the conveying outer protective tube, a conveying cavity is provided in each of the pair of conveying pipelines, a bubble pump and a sewage pump are connected to the pair of conveying pipelines respectively, the bottom end surfaces of the pair of conveying pipelines both penetrate the conveying main pipeline, the pair of conveying pipelines are connected to the conveying main pipeline, and a plurality of the cleaning assemblies are connected to the conveying main pipeline; The residual material removing device comprises a plurality of rotating balls, a second driving motor and a plurality of connecting rods. The rotating balls are provided with a first groove, and the filter plate is provided with limiting holes matching with the plurality of rotating balls.
2. An environmentally friendly paint filter as claimed in claim 1, characterized in that: The guide assembly includes multiple airflow enhancement plates, and a pair of opposite end faces of a pair of second limiting grooves in the multiple scrapers are each provided with an airflow enhancement plate. A rotating mechanism is provided between the multiple airflow enhancement plates and the scrapers. The angle between the airflow enhancement plate and the scraper in the initial state is 45~50°, and the bottom end face of the airflow enhancement plate in the initial state is parallel to the bottom end face of the scraper.
3. An environmentally friendly paint filter as claimed in claim 2, characterized in that: Limiting plates are arranged between the plurality of airflow enhancement plates and the scraper plates.
4. An environmentally friendly paint filter as claimed in claim 3, characterized in that: A plurality of microbubble lifting plates are fixedly connected to the plurality of airflow enhancement plates, and the plurality of microbubble lifting plates include a plurality of circular rings, and the plurality of circular rings are fixedly connected.
5. The environmentally friendly paint filter according to claim 1, characterized in that: The diameter of the accelerating microbubbles is one half to one third of the diameter of the filter holes.
6. The environmentally friendly paint filter according to claim 1, characterized in that: The filter plate is located in the limiting hole and is provided with a rotating hole matching the connecting rod. The connecting rod is connected to a plurality of rotating balls. The connecting rod is connected to the second driving motor. The filter plate is located in the rotating hole and is fixedly connected to a residual material collection box at the bottom end face. A drainage groove is provided in the residual material collection box. The bottom end face of the residual material collection box is fixedly connected to a residual material conveying pipeline, and the residual material conveying pipeline is connected to the sewage outlet.
7. The environmentally friendly paint filter according to claim 1, characterized in that: The filter hole is located at the top end surface of the environmentally friendly paint filter housing and is provided with a pressure sensor, and the filter hole is located at the bottom end surface of the environmentally friendly paint filter housing and is provided with a liquid level sensor.
8. The environmentally friendly paint filter according to claim 1, characterized in that: The tensioning mechanism includes an electromagnet, a first limiting groove matching the electromagnet is provided on the scraper, a second groove matching the scraper is provided on the scraper, and the bottom end surface of the scraper protrudes from the bottom end surface of the scraper.
9. The environmentally friendly paint filter according to claim 1, characterized in that: A second sewage extraction pipe and a second accelerating microbubble delivery pipe are fixedly connected to the plurality of cleaning components, the second sewage extraction pipe and the second accelerating microbubble delivery pipe are both connected to a main delivery pipe, a second rotating ring is fixedly connected to the bottom end face of the delivery outer protection pipe, a first rotating groove matching the second rotating ring is provided on the main delivery pipe, a first rotating ring is fixedly connected to the bottom end face of the delivery pipeline, a third sewage extraction pipe and a third accelerating microbubble delivery pipe are respectively fixedly connected to the top end face of the main delivery pipe, the third sewage extraction pipe and the third accelerating microbubble delivery pipe are both provided with a second rotating groove matching the first rotating ring, and the third sewage extraction pipe and the third accelerating microbubble delivery pipe are connected to the main delivery pipe.
10. The environmentally friendly paint filter according to claim 1, characterized in that: The guide assembly includes multiple first air flow baffles and multiple second air flow baffles. A pair of upper opposite end surfaces of the filter plate located at the multiple filter holes are fixedly connected to the first air flow baffles, and a pair of lower opposite end surfaces of the filter plate located at the multiple filter holes are fixedly connected to the second air flow baffles.
Citation Information
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Environment-friendly coating filter
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Self-cleaning filtering equipment for coating production
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