Screw for arrangement in a vertebral body of a vertebra

The screw design with a trapezoidal thread transitioning to a metric or snail thread addresses the issue of loosening and material fractures in spine surgery, providing enhanced axial force transmission and stability in osteoporotic and degenerative spine conditions.

WO2025068171A1PCT designated stage expired Publication Date: 2025-04-03SRH WALD-KLINIKUM GERA GMBH
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Patent Information

Application Number
PCT/EP2024/076767
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-09-27
Filing Date
2024-09-24
Publication Date
2025-04-03

AI Technical Summary

Technical Problem

Current screw systems used in spine surgery, particularly for treating osteoporosis and degenerative spine changes, often lead to loosening or material fractures due to unfavorable power distribution and bone density issues.

Method used

A screw design featuring a trapezoidal thread followed by a metric or snail thread, with an optional drilling thread and openings for additional fixation material, is proposed. This design enhances axial force transmission and reduces the risk of loosening or material failure.

Benefits of technology

The screw design effectively transmits larger axial forces without shearing, preventing loosening and material fractures, thus ensuring stable fixation in osteoporotic and degenerative spine conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

A screw (1) for arrangement in a vertebral body of a vertebra comprises a screw head (3), directly contiguous to the screw head (3) a first thread portion (6) with a trapezoidal thread and, contiguous to the first thread portion (6), a second thread portion with a metric thread (7) or a a worm thread (9).
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Description

[0001] Screw for placement in a vertebral body of a spine

[0002] The invention comprises a screw for arrangement in a vertebral body of a spinal column.

[0003] The invention lies in the technical field of screw systems for spinal surgery and the corresponding accessories.

[0004] The population in Germany, Europe, and America is living longer than it did 100 years ago. This statement is supported by statistics. The age pyramid has inverted from a pyramid to a tree. Clinical patterns are also changing. Osteopenia and osteoporosis are now on the rise. And not just among women, who are most commonly affected due to hormone-induced osteoporosis. Men and, increasingly, younger women also suffer from this condition. Furthermore, the incidence of degenerative spinal changes is rising rapidly in Germany and Europe, partly due to increasing age and excellent medical care. Narrowing of the spinal column is most prevalent in the cervical spine and, above all, the lower thoracic and lumbar spine.The growing use of both motorized and non-motorized traffic, such as bicycles, e-bikes, electrically powered scooters, roller skaters and roller skaters, has contributed to a large proportion of accidents involving vertebral fractures in recent decades.

[0005] Overall, the treatment of choice for fractures, whether traumatic or non-traumatic, or for degenerative spinal disorders with vertebral slippage, is a screw-rod system. This is intended to help immobilize the fracture or vertebral slippage, for example, to promote the healing process. The composition of the bone and its matrix plays a key role in this. Prior to surgery, many clinics collect additional information regarding the bone matrix and blood parameters. For example, bone density is determined using DXA (dual-energy X-ray absorptiometry), Q-CT (quantitative CT osteodensitometry), and laboratory parameters that determine calcium uptake. This is linked to the expanded diagnosis of whether the screws need to be fixed in the vertebral body with or without cement. Once this process is complete, the operation is performed using the screw-rod system mentioned above.

[0006] Surgical insertion is performed in various ways. Traditionally, if the anatomical conditions are physiological, the screw is inserted using two X-ray image intensifiers. If the anatomical conditions are difficult or even radiographically impossible, but the insertion is medically necessary, navigation is used as an aid.

[0007] The screws currently used are based on a special metric thread, with and without cannulation. After the screw is securely inserted, a guide wire is inserted through the cannulation. This wire, which serves as a trajectory for the cannulated screw to "safely" navigate through the vertebral body, is used to securely position the screw within the vertebral body through rotational movements.

[0008] In addition, the surgical technique of inserting the screw is explained, for example, using the classic and navigation-assisted method:

[0009] The classic approach with X-ray image converter in biplanar technique (ap and lateral beam path) using the example of the minimally invasive percutaneous variant

[0010] The patient is positioned prone. The stab incisions are marked at skin level. The stab incisions are then made under image intensifier control. A Yamshidi-Gosh needle is then positioned so that the entry points are congruent in the AP and lateral views. The needle is then driven into the wall with a hammer, like a nail being driven into the wall. This is done under constant image intensifier control. A thin wire (Kirschner wire) is then advanced over the needle, which has a bore, into the vertebral body. The needle is removed. As an intermediate step, a thread is cut to securely guide the screw in the pedicle. The previously measured screw (length and diameter) is then screwed over the guide wire. The result is checked biplanarly. The procedure is then complete. The navigation-assisted approach

[0011] The patient is positioned on their stomach. The skin incision is marked at skin level. The length of the skin incision is defined using the image intensifier, i.e. only as much skin is cut as necessary. This is essential for wound healing and to reduce the risk of infection during and after the operation. The preparation then takes place, including the insertion and secure fixation of the navigation holder to a spinous process. The site is then covered and the navigation scan is carried out using a CT scan. The data is transferred from the system itself to the navigation unit and a virtual 3D image is generated. The instruments required for navigation are then read into the system and checked to see whether the accuracy matches virtual and real. A channel for the guide wire is then drilled using navigation. The so-called navigated drill sleeve is removed while the wire is fixated.The screw length and diameter are then precisely determined using the navigation system's visualization. The thread cutter is then used to prepare the path for the screw. The screw is then inserted, and the result is checked and documented using an X-ray image intensifier. It should be noted that this is not done for each screw, but rather when all screws have been inserted.

[0012] In all spinal surgeries using this system, at the end of the operation, a rod is inserted into the tulips on the left and right sides of the screw head. The rods are usually pre-bent. The rod is then firmly secured in the screw head in the "tulip" using an internal screw, which is tightened with a torque wrench to prevent the rod from shifting under load. This creates a secure force connection to redirect the energy, allowing the fracture, for example, to begin the healing process.

[0013] When surgically treating degenerative diseases using a screw-rod system from behind, the segmental disc must also be partially removed and replaced with a disc replacement to allow the entire system to heal and prevent loosening or fractures of the disc. The disc is removed from behind, from the side, or from the front. Loosening or fractures of the screw or rod, as well as pseudoarthrosis of the spacers in the disc spaces, are frequently observed.

[0014] The present invention is therefore based on the object of providing a screw for arrangement in a vertebral body of a spine which does not loosen and in which material fracture does not occur.

[0015] The object is achieved by a screw for arrangement in a vertebral body of a spinal column having the features of independent claim 1. Advantageous embodiments form the subject matter of the associated subclaims.

[0016] The invention comprises a screw for placement in a vertebral body of a spinal column. The screw comprises a screw head, a first threaded section with a trapezoidal thread directly adjacent to the screw head, and a second threaded section with a metric thread or a worm thread adjacent to the first threaded section. The thicker threads are suitable for transmitting larger axial forces before failing by shearing. This ensures that the screw connection does not loosen or cause material fracture due to unfavorable force distribution.

[0017] An advantageous aspect provides that the screw further comprises a third threaded section adjoining the second threaded section, with a drill thread for creating a recess in the vertebral body. This eliminates the intraoperative step of pre-drilling, which simultaneously eliminates the time-consuming repositioning of the screw.

[0018] It is particularly advantageous if the second threaded section and / or the third threaded section include at least one opening for the introduction of material for additional fixation of the screw. This allows the screw to be additionally fixed with cement, depending on the diagnosis.

[0019] According to a preferred aspect, the screw further comprises an axial channel extending from the screw head toward the third threaded section for inserting a wire. After the screw has been securely inserted, a guide wire is inserted through the channel. This wire, which serves as a trajectory for the cannulated screw to ensure its "safe path" through the vertebral body, is used to securely position the screw in the vertebral body through rotational movements.

[0020] According to an advantageous aspect, the screw further comprises a fourth threaded section with a fine pitch thread, located between the first threaded section and the second threaded section. This enables a smooth transition from the trapezoidal thread to the metric thread. It is particularly advantageous if the second threaded section is a worm thread. This allows for rapid insertion of the screw without numerous turns of the screwdriver, saving time and increasing the contact surface inside the vertebral body.

[0021] Advantageously, the trapezoidal thread degenerates into a buttress thread in the first thread section. The buttress thread can have a narrowing plateau as seen from the screw head. This opens up another practical modification of the screw: starting with a threadless drill point, the buttress thread initially acts as a drill thread with little or no plateau, and then has an increasingly broader plateau toward the screw head.

[0022] Advantageously, an arrangement for connecting and fixing the screws to the vertebral body comprises at least two screws and at least one rod, wherein the rod can be arranged to engage the screw head of the respective screw. This allows optimal immobilization of a fracture to be achieved, thus promoting the healing process.

[0023] It has proven advantageous for the rod to comprise a circular section with an inner core with a strength fi and a sheath with a strength f2 arranged around the core, a coupling for a device for positioning the rod, and a conical end section arranged opposite the coupling for guiding the rod through the screw head. This ensures that any force peaks that occur are absorbed by the outer core, and the inner core provides the necessary bending strength for maximum rod dynamics. This overall ensures a longer service life of the rod and prevents the repeatedly observed rod fractures, ultimately saving the patient and the health insurance system the need for further operations.

[0024] An advantageous aspect is that the strength fi is greater than the strength f2. This allows for an optimal distribution of tensile and compressive forces.

[0025] Furthermore, it is advantageous if the strength f2 is greater than the strength fi. This neutralizes the tensile and compressive forces in zones where fatigue fractures regularly occur, preventing fatigue zones from forming and thus preventing fractures.

[0026] It is advantageous if the rod exhibits torsion. This minimizes the peak shear forces and bending moments to such an extent that the risk of the rod breaking is eliminated.

[0027] It has proven advantageous if the torsion is directed to the left and / or right. This ensures optimal distribution of the individual force vectors.

[0028] An advantageous aspect of the rod is that it includes a section with a rectangular base. This allows for optimal grip of the rod between the screws and very high strength to withstand external forces caused by movement.

[0029] Furthermore, it is advantageous if the rod includes a section with a circular base. Such a rod provides the screw-rod system with the necessary dynamic strength under load.

[0030] The invention is explained in more detail below with reference to drawings.

[0031] They show:

[0032] Fig. 1 is a schematic representation of a screw according to the invention with a trapezoidal thread, a metric thread and a drill bit;

[0033] Fig. 2 is a schematic representation of a screw according to the invention with a worm thread, a metric thread and a drill bit, Fig. 3 is a schematic representation of a screw according to the invention with a worm thread, a metric thread, a drill bit and a fine thread in the central area;

[0034] Fig. 4 is a schematic representation of a screw according to the invention with a trapezoidal thread, a metric thread, a drill bit and a fine thread in the central area;

[0035] Fig. 5 is a schematic representation of a rod with a coupling and a guide tip for an arrangement with two screws according to the invention;

[0036] Fig. 6 is a schematic representation of a bar and the corresponding cross-section through the layers of different strength;

[0037] Fig. 7a is a schematic representation of a conventional screw with a uniform thread over the entire length of the screw;

[0038] Fig. 7b is a schematic representation of a screw according to the invention with an increasingly narrow trapezoidal thread which has degenerated into a saw thread, a metric thread section and a drill bit;

[0039] Fig. 7c is a schematic representation of a screw according to the invention with a buttress thread in the first thread section, which smoothly transitions into the third thread section up to the thread-free drill tip; and

[0040] Fig. 8 schematic representation of a twisted rod with a rectangular base.

[0041] Fig. 1 shows a schematic representation of a screw 1 according to the invention for arrangement in a vertebral body of a spinal column. The screw 1 comprises a screw head 3, a first threaded section 6 with a trapezoidal thread directly adjoining the screw head 3 and a second threaded section with a metric thread 7 or a worm thread 9 adjoining the first threaded section 6. The trapezoidal thread is known from mechanical engineering and tool construction. Trapezoidal threads are used to transmit movements and forces, for example on lead screws in lathes or in screw presses. The larger pitch is an advantage here. The thicker threads are suitable for transmitting greater axial forces before they fail due to shearing. In typical applications, the more moderate self-locking due to the larger pitch is tolerable or insignificant.In addition, a larger contact surface and a lower incline are present. This eliminates the knife-edge effect. Furthermore, the larger contact surface reduces pressure on the bone matrix, potentially reducing or even dissipating the applied energy to an imperceptible oscillation.

[0042] Furthermore, the screw 1 comprises a third threaded section 11 adjoining the second threaded section 7, 9, with a drill thread for creating a recess in the vertebral body. It is also conceivable for the third threaded section 11 to comprise a thread with thread-cutting properties.

[0043] Fig. 2 shows a schematic representation of a screw 1 according to the invention. The second threaded section 7, 9 and / or the third threaded section 11 comprises at least one opening 4 for introducing material for additional fixation of the screw 1. In this exemplary embodiment, the second threaded section is a worm thread 9.

[0044] Fig. 3 shows a schematic representation of a screw 1 according to the invention. In this exemplary embodiment, the screw 1 comprises a fourth threaded section 8 with a fine thread arranged between the first threaded section 6 and the second threaded section 7, 9.

[0045] Fig. 4 shows a schematic representation of a screw 1 according to the invention, comprising an axial channel 5 extending from the screw head 3 toward the third threaded portion 11 for inserting a wire. For example, the screw head 3 comprises a screw head drive with a hexagon (hexagon socket).

[0046] Fig. 5 shows a schematic representation of a rod 20 for an arrangement on two screws 1 according to the invention. Such an arrangement comprises at least two screws 1 and at least one rod 20 for connecting and fixing the screws 1. The rod 20 can be arranged in an engaging manner on the screw head 3 of the screw 1. The rod 20 comprises a circular section 23 with an internal core 24 having a strength fi and a sleeve 25 arranged around the core 24 having a strength f2, a coupling 21 for a device for arranging the rod 20, and a conical end section 22 arranged opposite the coupling 21 for guiding the rod 20 through the screw head 3.

[0047] Fig. 6 shows a schematic representation of a bar 20 and the corresponding cross-section through the layers of different strengths. It is advisable to set the strength fi higher than the strength f2 to achieve an optimal distribution of the tensile and compressive forces in the elastic dynamic shell 25.

[0048] Accordingly, a reverse variant is also useful, where the strength f2 is greater than the strength fi. In this case, the elastic dynamic core 24 would be located inside, and the shell 25 would be made of solid, stiffer steel to neutralize the tensile and compressive forces in zones prone to fatigue fractures, preventing fatigue zones from forming and thus preventing fractures.

[0049] 7a - c show embodiments of the screw 1. Fig. 7a shows a conventional screw 1 in which a metric buttress thread extends over the entire length of the screw. The pitch of the thread form is 3 mm. In Fig. 7b the first thread section 6 is a trapezoidal thread which has been modified to a buttress thread. The adjoining second thread section has, for example, a metric thread or a worm thread. The flank angle of the buttress thread is preferably 10 to 15 degrees, then a plateau follows, as is the case with the trapezoidal thread. After that there is a falling flank similar to the trapezoidal thread, which can also be steeper. The pitch of the buttress thread is preferably 6 mm.Figure 7c shows a further modified form of the screw 1 with a buttress thread, in which the buttress thread at the screw head initially has a wide plateau, which then becomes increasingly narrower along the screw 1, with the pitch of the buttress thread remaining constant over the thread length. The buttress thread gradually merges with a further reduced plateau, acting as a type of drilling thread, into the third thread section 11, up to a thread-free drill tip. Figure 8 shows a rod 20 having a torsion. The torsion is directed to the left and / or right. The rod 20 comprises a section 26 with a rectangular base.

[0050] An embodiment is also conceivable in which the rod 20 comprises a section 26 with a circular base area.

[0051] The torsion describes the twisting of the rod 20, which is caused by the effect of a torsional moment.

[0052] There are different forms of torsion, including torsion without curvature and torsion with unrestricted curvature (Saint-Venant).

[0053] In closed profiles whose products of wall thickness and distance from the axis of rotation are constant across all sides, shear stresses arise during torsion, but no normal stresses in the longitudinal direction, and thus no warping of the cross-section. This is referred to as torsion without warping. A cylindrical tube of constant wall thickness, for example, meets these conditions. This case of torsion is called the Neuber shell.

[0054] Pure torsion, also called Saint-Venant torsion, allows for unimpeded displacement of cross-sectional points in the longitudinal direction (Z-direction) of the profile. This is also referred to as unimpeded warping of the cross-section. The cross-sectional shape perpendicular to the Z-direction remains unchanged (minor deformations). It is assumed that the cross-sectional warping is independent of the position of the cross-section and can adjust itself freely. A trick is used to twist profiles that do not have a circular cross-section. These cannot be considered Neuber shells. However, such a profile cannot be rigidly clamped; it must stand freely in space, and the moment is applied on both sides. This ensures that no normal stresses occur along the profile, even though individual points on the profile may move longitudinally.

Claims

Patent claims 1. Screw (1) for arrangement in a vertebral body of a spinal column, comprising a screw head (3), a first threaded section (6) directly adjoining the screw head (3) and having a trapezoidal thread, and a second threaded section adjoining the first threaded section (6) and having a metric thread (7) or a worm thread (9).

2. Screw (1) according to claim 1, further comprising a third threaded portion (11) adjoining the second threaded portion (7, 9) with a drilling thread for introducing a recess into the vertebral body.

3. Screw (1) according to one of the preceding claims, wherein the second threaded portion (7, 9) and / or the third threaded portion (11) comprises at least one opening (4) for introducing material for additional fixation of the screw (1).

4. Screw (1) according to one of the preceding claims, further comprising an axial channel (5) extending from the screw head (3) in the direction of the third threaded portion (11) for inserting a wire.

5. Screw (1) according to one of the preceding claims, further comprising a fourth threaded portion (8) with a fine thread arranged between the first threaded portion (6) and the second threaded portion (7, 9).

6. Screw (1) according to one of the preceding claims, wherein in the first threaded section (6) the trapezoidal thread is degenerated into a saw thread.

7. Arrangement comprising at least two screws (1) according to one of claims 1 to 6 and at least one rod (20) for connecting and fixing the screws (1) to a vertebral body, wherein the rod (20) can be arranged in an engaging manner on the screw head (3) of the screw (1).

8. Arrangement according to claim 7, wherein the rod (20) comprises a circular section (23) with an internal core (24) with a strength fi and a sheath (25) arranged around the core (24) with a strength f2, a coupling (21) for a device for arranging the rod (20) and a conical end section (22) arranged opposite the coupling (21) for guiding the rod (20) through the screw head (3).

9. Arrangement according to claim 8, wherein the strength fi is greater than the strength f2.

10. Arrangement according to claim 8, wherein the strength f2 is greater than the strength fi. 11 . Arrangement according to claim 7, wherein the rod (20) has a torsion.

12. Arrangement according to claim 11, wherein the torsion is directed to the left and / or to the right.

13. Arrangement according to claim 11 to 12, wherein the rod (20) comprises a section (26) with a rectangular base area.

14. Arrangement according to claim 11 to 12, wherein the rod (20) comprises a section (26) with a circular base.

Citation Information

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