Rack assembly, battery frame, and energy storage container

By designing the staggered bracket components, the installation problem in the container caused by the increase in the size of the battery pack is solved, the adaptation of longer battery packs is achieved, and the universality of the container is improved.

WO2025161201A1PCT designated stage Publication Date: 2025-08-07EVE ENERGY STORAGE CO LTD
View PDF 6 Cites 0 Cited by

Patent Information

Application Number
PCT/CN2024/095652
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-02-03
Filing Date
2024-05-28
Publication Date
2025-08-07

AI Technical Summary

Technical Problem

In the prior art, as the battery pack capacity increases, the size of the battery pack is longer, while the size and internal space of the standard container are fixed, resulting in a decrease in the number of battery packs that can be installed in the container, and even the battery pack after the size is increased cannot be installed.

Method used

A bracket assembly is designed, including a plurality of first brackets, a plurality of first brackets are arranged in a multi-layer battery storage area, a plurality of first brackets in the same battery storage area are arranged in multiple rows and rows, and two first brackets in the same row and adjacent rows are arranged interlaced to cause two adjacent battery packs in the same row and adjacent rows to be arranged interlaced.

Benefits of technology

Through the interlaced bracket assembly, ensure that the battery pack can be placed on each bracket, reducing the installation width of the battery pack, allowing longer battery packs to be adapted to standard containers, and improving the versatility of standard containers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN2024095652_07082025_PF_FP_ABST
    Figure CN2024095652_07082025_PF_FP_ABST
Patent Text Reader

Abstract

A rack assembly, a battery frame (10), and an energy storage container. First frames (20) in the rack assembly are used for supporting battery packs (50). Multiple first frames (20) are distributed in multiple layers of battery storage areas (110), and, multiple first frames (20) in the same battery storage area (110) are arranged into multiple columns and multiple rows. Two adjacent first frames (20) in the same row are staggeredly arranged, so that two adjacent battery packs (50) in the same row are staggeredly arranged, thus not requiring modification to the structure of the battery packs (50), and facilitating adaptation to a standard container.
Need to check novelty before this filing date? Find Prior Art

Description

Bracket components, battery racks and energy storage containers

[0001] This application claims priority to the Chinese patent application filed with the China Patent Office on February 3, 2024, with application number 2024202661690. The entire contents of the above application are incorporated by reference into this application. Technical Field

[0002] The present application relates to the field of battery technology, and in particular to a bracket assembly, a battery rack, and an energy storage container. Background Art

[0003] Energy storage containers integrate battery energy storage systems into containers to store and release electrical energy. They primarily consist of two compartments: the electrical compartment, which houses the power distribution cabinet and inverter, enabling better circuit control. The battery compartment primarily houses the battery pack, which is secured to a bracket to protect it from external impacts.

[0004] In the related art, the brackets used to support batteries in energy storage containers are usually arranged directly across the container and are only suitable for installing battery packs with shorter dimensions. Technical issues

[0005] In related technologies, as the capacity of the battery pack increases, the size of the battery pack also increases. However, the size and internal space of a standard container are usually fixed, resulting in a reduction in the number of battery packs that can be installed in the container, and even the battery pack with increased size cannot be installed in the container. Technical Solutions

[0006] In a first aspect, the present application provides a bracket assembly for use with a battery rack, wherein the battery rack includes a battery rack body, wherein the battery rack body is provided with a multi-layer battery storage area; the bracket assembly includes a plurality of first brackets; the first brackets are used to support a battery pack;

[0007] The plurality of first brackets are distributed in the multi-layer battery storage area, and the plurality of first brackets in the same battery storage area are arranged in multiple columns and rows;

[0008] Two adjacent first brackets in the same row are staggered, so that two adjacent battery packs in the same row are staggered.

[0009] In a second aspect, the present application provides a battery rack, comprising a battery rack body and a bracket assembly provided in the present application; the battery rack body is provided with a plurality of bracket mounting layers; two adjacent bracket mounting layers are enclosed to form a battery storage area; a plurality of first brackets are respectively provided on the top and bottom surfaces of the same bracket mounting layer;

[0010] The first bracket located on the top surface of a bracket mounting layer in the same battery storage area is used to install the second side of the battery pack, and the first bracket located on the bottom surface of another bracket mounting layer in the same battery storage area is used to install the third side of the battery pack.

[0011] In a third aspect, the present application provides an energy storage container, comprising a plurality of battery packs and a battery rack provided by the present application; the plurality of battery packs are arranged on the battery rack. Beneficial effects

[0012] The beneficial effects of the bracket assembly, battery rack and energy storage container provided in the present application are as follows: the bracket assembly is applied to the battery rack, the battery rack includes a battery rack main body, and the battery rack main body is provided with a multi-layer battery storage area; the bracket assembly includes multiple first brackets; the first bracket is used to support the battery pack; the multiple first brackets are distributed in the multi-layer battery storage area, and the multiple first brackets in the same battery storage area are arranged in multiple columns and rows; the two adjacent first brackets in the same row are staggered so that the two adjacent battery packs in the same row are staggered, and thus there is no need to modify the battery pack structure, which is more conducive to adapting to standard containers; the present application ensures that a battery pack can be placed on each first bracket by staggering the two adjacent first brackets in the same row and coordinating the battery pack and the first bracket, and through the staggered placement of the first bracket, one of the two adjacent battery packs in the same row is staggered with the other battery pack, thereby reducing the installation width of the battery pack, allowing longer battery packs to adapt to standard containers, and improving the versatility of standard containers. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] FIG1 is a schematic structural diagram of a bracket assembly provided in the present application;

[0014] FIG2 is an enlarged schematic diagram of the structure of point A in FIG1 ;

[0015] FIG3 is an enlarged schematic diagram of the structure at point B in FIG1 ;

[0016] FIG4 is a schematic structural diagram of a first bracket provided in the present application;

[0017] FIG5 is an enlarged schematic diagram of the structure at point C in FIG4 ;

[0018] FIG6 is a schematic diagram of a first assembly structure of the bracket assembly provided in the present application;

[0019] FIG7 is a schematic diagram of a second assembly structure of the bracket assembly provided in the present application;

[0020] FIG8 is a schematic diagram of a first partial structure of a bracket assembly provided in the present application;

[0021] FIG9 is a schematic diagram of a second partial structure of the bracket assembly provided in the present application;

[0022] FIG10 is a schematic diagram of a third partial structure of the bracket assembly provided in the present application;

[0023] FIG11 is a schematic structural diagram of the battery rack provided in this application.

[0024] Reference numerals:

[0025] 10. Battery rack; 100. Battery rack body; 110. Battery storage area; 20. First bracket; 210. First panel; 220. Second panel; 222. Snap-in component; 2222. First snap-in section; 2224. Second snap-in section; 230. Third panel; 240. Fourth panel; 250. Connecting portion; 260. Avoiding portion; 30. Buffer; 40. Support block; 50. Battery pack; 510. Battery pack body; 520. Support plate; 522. First protrusion; 524. Card slot; 526. Second protrusion. Modes for Carrying Out the Invention

[0026] In one embodiment, as shown in Figures 1 to 7, a bracket assembly is provided, which is applied to a battery rack 10, and the battery rack 10 includes a battery rack body 100, and the battery rack body 100 is provided with a multi-layer battery storage area 110; the bracket assembly includes a plurality of first brackets 20; the first brackets 20 are used to support the battery pack 50; the plurality of first brackets 20 are distributed in the multi-layer battery storage area 110, and the plurality of first brackets 20 in the same battery storage area 110 are arranged in multiple columns and multiple rows; two adjacent first brackets 20 in the same row are staggered so that two adjacent battery packs 50 in the same row are staggered.

[0027] Among them, the battery rack 10 can be used to store and support the fixed battery pack 50. The battery rack 10 includes a battery rack body 100. The battery rack body 100 can be divided into multiple layers. For example, the battery rack body 100 can be provided with a multi-layer battery storage area 110. The battery rack body 100 can also be provided with a high-voltage box layer. The high-voltage box layer can be located on the top of the battery rack body 100. The battery storage area 110 can be used to store multiple battery packs 50. The battery pack 50 can be composed of multiple battery modules connected in series. The battery module can be a battery module of a single-row battery cell group, a battery module of a double-row battery cell group, or a battery module of a multi-row battery cell group. The battery cell group can be composed of multiple battery cells connected in series and / or in parallel. Exemplarily, the battery cell can be a lithium battery cell.

[0028] The support assembly may include multiple first brackets 20, with each battery storage area 110 being provided with multiple first brackets 20. For example, each battery storage area 110 is provided with the same number of first brackets 20, and the first brackets 20 may be installed in the corresponding battery storage area 110 by welding or screwing.

[0029] The first bracket 20 can be used to support the battery pack 50. For example, the first bracket 20 has a long strip structure. The multiple first brackets 20 in the same battery storage area 110 are arranged in multiple columns and rows, the two adjacent first brackets 20 in the same row are staggered, and the two adjacent first brackets 20 in the same column are spaced apart. When multiple battery packs 50 are set on the corresponding first brackets 20, the multiple battery packs 50 in the same battery storage area 110 are arranged in multiple columns and rows, and the two adjacent battery packs 50 in the same row are staggered.

[0030] Exemplarily, the battery pack 50 is a convex battery pack 50, with a rectangular bottom and a rectangular top. The bottom area of ​​the battery pack 50 is larger than the top area. The bottom side of the battery pack 50 is positioned on the first bracket 20. By staggering two adjacent first brackets 20 in the same row, the bottom side of the two adjacent battery packs 50 in the same row are staggered. In one example, multiple first brackets 20 in the same column of the same battery storage area 110 are parallel to each other, and multiple first brackets 20 in the same row of the same battery storage area 110 are parallel to each other.

[0031] The first bracket 20 includes a first end and a second end, the first end of the first bracket 20 is opposite to the second end, the battery pack 50 includes a front end and a rear end, the front end of the battery pack 50 is opposite to the rear end. Exemplarily, during the installation of the battery pack 50, the battery pack 50 is placed on the first bracket 20, and the user applies a thrust to the front end of the battery pack 50, so that the rear end of the battery pack 50 is pushed toward the first end along the second end of the first bracket 20 until the rear end of the battery pack 50 abuts against the first end of the first bracket 20, thereby achieving the installation and fixation of the battery pack 50.

[0032] In this embodiment, the bracket assembly is applied to the battery rack 10, and the battery rack 10 includes a battery rack body 100, and the battery rack body 100 is provided with a multi-layer battery storage area 110; the bracket assembly includes multiple first brackets 20; the first brackets 20 are used to support the battery pack 50; the multiple first brackets 20 are distributed in the multi-layer battery storage area 110, and the multiple first brackets 20 in the same battery storage area 110 are arranged in multiple columns and multiple rows; the two adjacent first brackets 20 in the same row are staggered, so that the two adjacent battery packs 50 in the same row are staggered, and there is no need to modify the structure of the battery pack 50, which is more conducive to adapting to standard containers. The embodiment of the present application ensures that a battery pack 50 can be placed on each first bracket 20 by staggering two adjacent first brackets 20 in the same row and coordinating the battery pack 50 with the first bracket 20. Moreover, by staggering the first bracket 20, one battery pack 50 of the two adjacent battery packs 50 in the same row is staggered with the other battery pack 50, thereby reducing the installation width of the battery pack 50 and allowing a longer battery pack 50 to fit into a standard container, thereby improving the versatility of the standard container.

[0033] In one embodiment, as shown in Figures 8 and 9, the battery pack 50 includes a battery pack body 510 and a support plate 520. The battery pack body 510 is disposed on the support plate 520, and the support plate 520 is provided with a first protrusion 522 protruding from the battery pack body 510; the first protrusions 522 of two adjacent battery packs 50 in the same row are staggered.

[0034] The battery pack 50 can be divided into a battery pack body 510 and a support plate 520. The battery pack body 510 is mounted on the support plate 520. The surface area of ​​the support plate 520 is larger than the bottom area of ​​the battery pack body 510. The support plate 520 and the battery pack body 510 form a convex structure of the battery pack 50. It should be noted that the support plate 520 may be provided with a liquid cooling channel to cool and dissipate heat from the battery pack 50.

[0035] The support plate 520 is provided with a first protrusion 522, which protrudes from the battery pack body 510. For example, during the installation of the battery pack 50, the support plate 520 of the battery pack 50 is placed on the first bracket 20. The user applies a pushing force to the front end of the battery pack 50, so that the rear end of the battery pack 50 is pushed along the second end toward the first end of the first bracket 20 until the first protrusion 522 of the support plate 520 abuts the first end of the first bracket 20, thereby completing the installation of the battery pack 50.

[0036] By staggering two adjacent first brackets 20 in the same row, when a battery pack 50 is mounted on the first brackets 20, the first protrusion 522 of one battery pack 50 is offset against the first protrusion 522 of the other battery pack 50 (i.e., the bottom edge of the convex battery pack 50 rests on the step of the other convex battery pack 50). This achieves staggered placement of the two battery packs 50, reduces the installation width of the battery packs 50, allows longer battery packs 50 to fit into standard containers, and improves the versatility of standard containers. It should be noted that the staggered distance between two adjacent first brackets 20 in the same row is determined by the protruding dimensions of the first protrusions 522 of the battery packs 50.

[0037] In one example, the protrusion distance of the first protrusion 522 is greater than or equal to the staggered distance between two adjacent first brackets 20 in the same row. The support plate 520 of the battery pack 50 is placed on the first bracket 20, with the first protrusion 522 of the support plate 520 abutting the first end of the first bracket 20. This allows the battery packs 50 in two adjacent first brackets 20 in the same row to be staggered, i.e., the first protrusion 522 of one battery pack 50 is offset from the first protrusion 522 of another battery pack 50. This allows two longer battery packs 50 to be placed in two adjacent first brackets 20 in the same row.

[0038] In one embodiment, as shown in Figures 8 and 9, the support plate 520 is further provided with a second protrusion 526 protruding from the battery pack body 510. The second protrusion 526 of the support plate 520 protrudes from the battery pack body 510. The second protrusion 526 is connected to the first protrusion 522. For example, the support plate 520 is a rectangular structure, with the first protrusion 522 located on a first short side of the support plate 520 and the second protrusion 526 located on a first long side of the support plate.

[0039] In one embodiment, as shown in FIG. 4 and FIG. 5 , the first bracket 20 is cross-disposed with a first panel 210 and a second panel 220 ; the first panel 210 and the second panel 220 are respectively used to support adjacent two sides of the battery pack 50 .

[0040] The first bracket 20 can be made of metal and includes a first panel 210. The first panel 210 is a long, rectangular panel that supports the second side of the battery pack 50. The first bracket 20 also includes a second panel 220 connected to the first panel 210. The second panel 220 supports the first side of the battery pack 50, with the first side and the second side of the battery pack 50 adjacent to each other. For example, the second panel 220 is connected to the first end of the first panel 210 and perpendicular to the first panel 210. In one example, the first panel 210 can include a guide groove. The second side of the battery pack 50 cooperates with the guide groove of the first panel 210, allowing the second side of the battery pack 50 to be pushed and moved along the guide groove of the first panel 210. For example, in two adjacent first brackets 20 in the same row, the second panel 220 of one first bracket 20 is parallel to the second panel 220 of the other second bracket.

[0041] By staggering two adjacent first brackets 20 in the same row, the second panel 220 of one first bracket 20 is staggered with the second panel 220 of another first bracket 20. During the installation of the battery pack 50, the second side of the battery pack 50 is placed on the first panel 210. The user applies a thrust to the front end of the battery pack 50, so that the rear end of the battery pack 50 is pushed toward the first end along the second end of the first panel 210 until the first side of the battery pack 50 abuts against the second panel 220, thereby limiting and fixing the battery pack 50, thereby achieving the installation and setting of the battery pack 50 on the first bracket 20, so that two adjacent battery packs 50 in the same row are staggered, which can enable longer battery packs 50 to fit into standard containers, thereby improving the versatility of standard containers.

[0042] Exemplarily, the first side of the battery pack 50 is the first protrusion 522 of the support plate 520, and the second side of the battery pack 50 is the second protrusion 526 of the support plate 520. During the installation of the battery pack 50, the second protrusion 526 is abutted against the first panel 210. The user applies a thrust to the front end of the battery pack 50, so that the rear end of the battery pack 50 is pushed toward the first end along the second end of the first panel 210 until the first protrusion 522 abuts against the second panel 220, thereby limiting and fixing the battery pack 50, thereby realizing the installation and setting of the battery pack 50 on the first bracket 20, so that the second protrusions 526 of two adjacent battery packs 50 in the same row are staggered, so that longer battery packs 50 can be adapted to standard containers, thereby improving the versatility of standard containers.

[0043] In one embodiment, as shown in FIG. 4 and FIG. 5 , the second panel 220 is provided with a snap-fit ​​member 222 , and the snap-fit ​​member 222 is used to snap-fit ​​the battery pack 50 .

[0044] The clip 222 may be provided on the second panel 220 by welding or screwing. In another example, the clip 222 and the second panel 220 are an integrally formed structure.

[0045] During the installation of the battery pack 50, the second side of the battery pack 50 is placed on the first panel 210, and the user applies a thrust to the front end of the battery pack 50, so that the rear end of the battery pack 50 is pushed toward the first end along the second end of the first panel 210. At the same time, the first side of the battery pack 50 is clamped to the clamping part 222 of the second panel 220, so that the rear end of the battery pack 50 is limited and fixed to the second panel 220, thereby enhancing the installation firmness and convenience of the battery pack 50 and preventing the rear end of the battery pack 50 from loosening.

[0046] For example, as shown in Figure 10, the first side of the battery pack 50 (such as the first protrusion 522) is provided with a slot 524 corresponding to the clamping member 222; the first side of the battery pack 50 is clamped to the clamping member 222 of the second panel 220 through the slot 524 to limit and fix the first protrusion 522 on the second panel 220.

[0047] In one embodiment, the clamping member 222 includes a first clamping section 2222 and a second clamping section 2224; the second end of the first clamping section 2222 is connected to the first end of the second connecting section, and the second end of the second clamping section 2224 is arranged on the second panel 220; the first end size of the first clamping section 2222 is smaller than the second end size of the first clamping section 2222.

[0048] The first engaging section 2222 and the second engaging section 2224 are integrally formed. The first engaging section 2222 may be a conical structure, while the second engaging section 2224 may be a cylindrical structure. For example, the first engaging section 2222 is a conical structure, while the second engaging section 2224 is a cylindrical structure. The first end of the first engaging section 2222 is smaller than the second end of the first engaging section 2222. The engaging slot 524 on the first side of the battery pack 50 is larger than the first end of the first engaging section 2222. Thus, the first engaging section 2222 serves as a guide for insertion, facilitating insertion of the engaging slot 524 on the first side of the battery pack 50 into the engaging member 222 of the second panel 220.

[0049] During the installation of the battery pack 50, the second side of the battery pack 50 is placed on the first panel 210, and the user applies a thrust to the front end of the battery pack 50, so that the rear end of the battery pack 50 is pushed toward the first end along the second end of the first panel 210, and at the same time, the first side of the battery pack 50 is aligned with the first clamping section 2222 of the second panel 220, so that the clamping groove 524 of the first side of the battery pack 50 is inserted into the clamping piece 222 of the second panel 220, thereby limiting and fixing the first side of the battery pack 50 to the second panel 220, that is, limiting and fixing the rear end of the battery pack 50 to the second panel 220 of the first bracket 20, thereby enhancing the installation firmness and convenience of the battery pack 50.

[0050] In one embodiment, as shown in Figures 4 and 10, the first bracket 20 is further provided with a third panel 230 and a fourth panel 240; the third panel 230, the fourth panel 240 and the first panel 210 are enclosed to form a limiting groove, which is used to guide the battery pack 50 to be pushed toward the second panel 220 so that the battery pack 50 is clamped on the clamping part 222 of the second panel 220.

[0051] The third panel 230 is a long strip panel, the fourth panel 240 is a long strip panel, the third panel 230 and the first panel 210 are integrally formed, and the fourth panel 240 and the first panel 210 are integrally formed. Exemplarily, the third panel 230 is perpendicular to the first panel 210, the fourth panel 240 is perpendicular to the first panel 210, and the third panel 230 is parallel to the fourth panel 240.

[0052] The third panel 230 , the fourth panel 240 and the first panel 210 enclose a limiting groove, and the second side of the battery pack 50 is disposed in the limiting groove, so that the second side of the battery pack 50 is limited by the limiting groove.

[0053] During the installation of the battery pack 50, the second side of the battery pack 50 is placed in the limiting groove, and the user applies a thrust to the front end of the battery pack 50. The second side of the battery pack 50 is pushed along the limiting groove from the second end to the first end of the first panel 210, so that the card slot 524 on the first side of the battery pack 50 is aligned with the card connector 222 of the second panel 220, and then the card slot 524 on the first side of the battery pack 50 is carded to the card connector 222 of the second panel 220, so that the first side of the battery pack 50 is limited and fixed on the second panel 220, that is, the rear end of the battery pack 50 is limited and fixed on the second panel 220 of the first bracket 20, thereby enhancing the installation firmness and convenience of the battery pack 50.

[0054] In one embodiment, as shown in Figure 10, the bracket assembly further includes a buffer member 30, which is disposed on the inner wall of the third panel 230, and the buffer member 30 is located between the third panel 230 and the battery pack 50; and / or, the buffer member 30 is disposed on the inner wall of the fourth panel 240, and the buffer member 30 is located between the fourth panel 240 and the battery pack 50.

[0055] The buffer component 30 may be, but is not limited to, a foam sheet.

[0056] For example, the buffer 30 can be set on the inner wall of the third panel 230 or the inner wall of the fourth panel 240 by bonding, and then after the second side of the battery pack 50 is placed in the limiting groove, the buffer 30 can cushion the second side of the battery pack 50 to prevent the user from applying a push to the front end of the battery pack 50. When the second side of the battery pack 50 is pushed from the second end to the first end of the first panel 210 along the limiting groove, the third panel 230 or the fourth panel 240 directly squeezes or bumps the second side of the battery pack 50. In another example, the inner wall of the third panel 230 and the inner wall of the fourth panel 240 are respectively provided with the buffer 30, and then when the user applies a push to the front end of the battery pack 50 and the second side of the battery pack 50 is pushed from the second end to the first end of the first panel 210 along the limiting groove, the buffer 30 of the third panel 230 and the buffer 30 of the fourth panel 240 can simultaneously play a buffering and protective role on the second side of the battery pack 50.

[0057] In one embodiment, as shown in FIG. 5 , the first bracket 20 is further provided with a plurality of connection portions 250 for connecting to the battery rack body 100 , and the plurality of connection portions 250 protrude from the first panel 210 .

[0058] The connecting portion 250 is integrally formed with the first panel 210. For example, the first bracket 20 is provided with two connecting portions 250, one connecting portion 250 is provided adjacent to the first end of the first bracket 20, and the other connecting portion 250 is provided adjacent to the second end of the first bracket 20.

[0059] For example, the connecting portion 250 is protruding from the first panel 210, and the connecting portion 250 is provided with at least one first mounting hole, and the battery holder body 100 is provided with a second mounting hole corresponding to the first mounting hole. Then, a screw can be passed through the first mounting hole of the connecting portion 250 and the second mounting hole of the battery holder body 100, and the connecting portion 250 can be locked on the battery holder body 100, thereby achieving the installation and locking of the first bracket 20 on the battery holder body 100, while avoiding interference with the battery pack 50 installed on the first bracket 20.

[0060] In one example, as shown in FIG3 , at least one connection portion 250 is disposed adjacent to the second panel 220 ; the first panel 210 , the second panel 220 and the connection portion 250 adjacent to the second panel 220 enclose a relief portion 260 ; the relief portion 260 is used to avoid adjacent first brackets 20 in the same row.

[0061] The avoidance portion 260 is a notch-shaped structure. By arranging the connecting portion 250 adjacent to the second panel 220 and maintaining a certain distance between the connecting portion 250 and the end of the first panel 210, a notch-shaped structure is formed between the first panel 210, the second panel 220, and the connecting portion 250 adjacent to the second panel 220. That is, the first panel 210, the second panel 220, and the connecting portion 250 adjacent to the second panel 220 enclose the avoidance portion 260. As a result, the avoidance portion 260 of the first bracket 20 can avoid another first bracket 20 adjacent to the same row, thereby achieving a staggered arrangement of two first brackets 20 adjacent to the same row, thereby improving the compactness of the structure and avoiding interference with another first bracket 20 adjacent to the same row. By coordinating the battery pack 50 and the first bracket 20, it is ensured that a battery pack 50 can be placed on each first bracket 20, and by staggering the first bracket 20, one battery pack 50 in two adjacent battery packs 50 in the same row is staggered with the other battery pack 50, thereby reducing the installation width of the battery pack 50, allowing longer battery packs 50 to fit into standard containers, thereby improving the versatility of standard containers.

[0062] In one embodiment, as shown in FIG. 1 and FIG. 2 , the bracket assembly further includes a support block 40 ; a first end portion of the support block 40 is disposed on the battery rack body 100 , and a second end portion of the support block 40 is disposed on the first bracket 20 .

[0063] Among them, the support block 40 can be a support block 40 made of metal material, the first end of the support block 40 can be set on the battery rack body 100 by welding or screwing, and the second end of the support block 40 can be set on the first bracket 20 by welding or screwing.

[0064] Illustratively, the support block 40 can be divided into a first support section and a second support section. The first and second support sections are integrally formed, with the first end of the support block 40 located in the first support section and the second end of the support block 40 located in the second support section. Illustratively, the first support section is perpendicular to the second support section, and the connection between the first and second support sections forms an arc transition, thereby strengthening the support block 40, enhancing the fixation of the first bracket 20, and preventing the first bracket 20 from twisting.

[0065] In one embodiment, as shown in Figures 7 and 11, a battery rack 10 is further provided, including a battery rack main body 100 and a bracket assembly provided in an embodiment of the present application; the battery rack main body 100 is provided with multiple layers of bracket mounting layers; two adjacent layers of bracket mounting layers are enclosed to form a battery storage area 110; the top and bottom surfaces of the same bracket mounting layer are respectively provided with multiple first brackets 20; the first bracket 20 located on the top surface of a bracket mounting layer in the same battery storage area 110 is used to install and set the second side of the battery pack 50, and the first bracket 20 located on the bottom surface of another bracket mounting layer in the same battery storage area 110 is used to install and set the third side of the battery pack 50.

[0066] The battery rack body 100 may be provided with multiple layers of bracket mounting layers. For example, as shown in FIG8 , the battery rack body 100 is provided with six layers of bracket mounting layers, with two adjacent layers of bracket mounting layers enclosing a battery storage area 110. In other words, the battery rack body 100 includes five layers of battery storage areas 110. For a detailed description of the bracket assembly, please refer to the detailed description of the bracket assembly in the embodiments of this application and will not be repeated here.

[0067] A plurality of first brackets 20 are provided on the top surface of the same bracket mounting layer, and the plurality of first brackets 20 are arranged in multiple columns and rows, two adjacent first brackets 20 in the same row are staggered, and two adjacent first brackets 20 in the same column are spaced apart. A plurality of first brackets 20 are provided on the bottom surface of the same bracket mounting layer, and the plurality of first brackets 20 are arranged in multiple columns and rows, two adjacent first brackets 20 in the same row are staggered, and two adjacent first brackets 20 in the same column are spaced apart. In another example, the bracket mounting layer located at the bottom layer of the battery rack body 100 is provided with a plurality of first brackets 20 only on the top surface, without the need to provide a first bracket 20 on the corresponding bottom surface; the bracket mounting layer located at the top layer of the battery rack body 100 is provided with a plurality of first brackets 20 only on the bottom surface, without the need to provide a first bracket 20 on the corresponding top surface, thereby saving costs.

[0068] When installing the battery pack 50, as the battery pack 50 is pushed into the battery storage area 110, the first bracket 20 located on the top surface of one bracket mounting layer in the same battery storage area 110 restrains and secures the second side of the battery pack 50. The first bracket 20 located on the bottom surface of another bracket mounting layer in the same battery storage area 110 restrains and secures the third side of the battery pack 50. This ensures that the battery pack 50 is securely mounted in the battery storage area 110 and prevents the battery pack 50 from loosening and falling. Furthermore, when multiple battery packs 50 are placed in the corresponding battery storage area 110, the multiple battery packs 50 in the same battery storage area 110 are arranged in multiple columns and rows, with two adjacent battery packs 50 in the same row staggered. This eliminates the need to modify the structure of the battery pack 50, making it easier to fit into standard containers. It should be noted that the second side and third side of the battery pack 50 are positioned opposite each other.

[0069] Exemplarily, the battery pack 50 includes a battery pack body and a support plate, the support plate is provided with a second protrusion and a third protrusion, the second protrusion is arranged opposite to the third protrusion, the second side of the battery pack 50 is the second protrusion of the support plate, and the third side of the battery pack 50 is the third protrusion of the support plate. By limiting the second protrusion of the battery pack 50 to the first bracket 20 on the top surface of a bracket mounting layer in the same battery storage area 110, and limiting the third protrusion of the battery pack 50 to the first bracket 20 on the bottom surface of another bracket mounting layer in the same battery storage area 110, the multiple battery packs 50 in the multi-layer battery storage area 110 can be firmly installed.

[0070] In the embodiment of the present application, a battery storage area 110 is formed by enclosing two adjacent bracket mounting layers; a plurality of first brackets 20 are respectively provided on the top and bottom surfaces of the same bracket mounting layer; the first bracket 20 located on the top surface of one bracket mounting layer in the same battery storage area 110 is installed on the second side of the battery pack 50, and the first bracket 20 located on the bottom surface of another bracket mounting layer in the same battery storage area 110 is installed on the third side of the battery pack 50, thereby achieving double-side position fixing of the battery pack 50. By The first brackets 20 are staggered, the second side of the battery pack 50 is matched with the corresponding first bracket 20, and the third side of the battery pack 50 is matched with the corresponding first bracket 20, to ensure that the battery pack 50 is firmly installed. By staggering the first brackets 20, one battery pack 50 of two adjacent battery packs 50 in the same row is staggered with the other battery pack 50, thereby reducing the installation width of the battery pack 50 and allowing longer battery packs 50 to fit into standard containers, thereby improving the versatility of standard containers.

[0071] In one embodiment, an energy storage container is further provided, comprising a plurality of battery packs and a battery rack provided in an embodiment of the present application; the plurality of battery packs are arranged on the battery rack.

[0072] Among them, the specific description of the battery pack and the battery rack can be referred to the specific description of the battery pack and the battery rack in the embodiments of the present application, and will not be repeated here.

[0073] In an embodiment of the present application, a battery rack includes a battery rack body, which is provided with a multi-layer battery storage area; a bracket assembly includes a plurality of first brackets; the first brackets are used to support battery packs; the plurality of first brackets are distributed in the multi-layer battery storage area, and the plurality of first brackets in the same battery storage area are arranged in multiple columns and rows; two first brackets in the same row and adjacent to each other are staggered so that two battery packs in the same row and adjacent to each other are staggered, thereby eliminating the need to modify the battery pack structure and facilitating adaptation to standard containers. The present application ensures that a battery pack can be placed on each first bracket by staggering the two first brackets in the same row and adjacent to each other, and by staggering the first brackets, one battery pack in the two battery packs in the same row and adjacent to each other is staggered with respect to the other battery pack, thereby reducing the installation width of the battery pack, allowing longer battery packs to fit into standard containers, and improving the versatility of standard containers.

[0074] It should be noted that the energy storage container may also include components such as an electrical compartment. The specific energy storage container may include more components than those described in the embodiments of the present application, or combine certain components, or have a different component arrangement.

Claims

1. A bracket assembly, applied to a battery rack, the battery rack comprising a battery rack body, the battery rack body being provided with multiple layers of battery storage areas; the bracket assembly comprising a plurality of first brackets; the first brackets being used to support battery packs; The plurality of first brackets are distributed in multiple layers of the battery storage area, and the plurality of first brackets in the same battery storage area are arranged in multiple columns and rows; The two adjacent first brackets in the same row are staggered, so that the two adjacent battery packs in the same row are staggered.

2. The bracket assembly according to claim 1, wherein: The first bracket is cross-arranged with a first panel and a second panel; The first panel and the second panel are respectively used to support two adjacent sides of the battery pack.

3. The bracket assembly according to claim 2, wherein: The second panel is provided with a clamping piece, and the clamping piece is used for clamping the battery pack.

4. The bracket assembly according to claim 3, wherein: The clamping member includes a first clamping section and a second clamping section; the second end of the first clamping section is connected to the first end of the second connecting section, and the second end of the second clamping section is arranged on the second panel; The first end size of the first clamping section is smaller than the second end size of the first clamping section.

5. The bracket assembly according to claim 3, wherein: The first bracket is also provided with a third panel and a fourth panel; the third panel, the fourth panel and the first panel are enclosed to form a limiting groove, and the limiting groove is used to guide the battery pack to be pushed toward the second panel so that the battery pack is clamped to the clamping part of the second panel.

6. The bracket assembly according to claim 5 further includes a buffer member, which is arranged on the inner wall of the third panel and located between the third panel and the battery pack; and / or, the buffer member is arranged on the inner wall of the fourth panel and located between the fourth panel and the battery pack.

7. The bracket assembly according to claim 2, wherein: The first bracket is further provided with a plurality of connection parts for connecting to the battery rack body, and the plurality of connection parts protrude from the first panel.

8. The bracket assembly according to claim 7, wherein: At least one connecting portion is disposed adjacent to the second panel; the first panel, the second panel, and the connecting portion adjacent to the second panel are enclosed to form an avoidance portion; The avoidance portion is used to avoid the first brackets that are adjacent to each other in the same row.

9. The bracket assembly according to any one of claims 1 to 8, further comprising a support block; The first end of the support block is arranged on the battery rack body, and the second end of the support block is arranged on the first bracket.

10. A battery rack comprising a battery rack body and the bracket assembly according to any one of claims 1 to 9; the battery rack body being provided with multiple bracket mounting layers; two adjacent bracket mounting layers enclosing each other to form a battery storage area; a plurality of first brackets being provided on the top and bottom surfaces of each bracket mounting layer; The first bracket located on the top surface of a bracket mounting layer in the same battery storage area is used to install the second side of the battery pack, and the first bracket located on the bottom surface of another bracket mounting layer in the same battery storage area is used to install the third side of the battery pack.

11. An energy storage container, comprising a plurality of battery packs and a battery rack according to claim 10; wherein the plurality of battery packs are arranged on the battery rack.

Citation Information

Patent Citations

  • Battery cluster and energy storage equipment

    CN116544587A

  • High-density energy storage container

    CN216145719U

  • Battery pack and vehicle with same

    CN217387416U

  • Mounting structure for battery box and battery cabinet

    CN219677467U

  • Energy storage system

    KR1020180050085A