Cell string arrangement and welding all-in-one machine

By combining the functions of the typesetting machine and the stacking welding machine, the battery string typesetting welding machine is designed, which solves the problems of low production efficiency and high cost, and realizes the optimization of equipment structure and economic benefits.

WO2025167455A1PCT designated stage Publication Date: 2025-08-14WUXI BORYUAN INTELLIGENT EQUIPMENT CO LTD

Patent Information

Application Number
PCT/CN2025/071369
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-02-06
Filing Date
2025-01-08
Publication Date
2025-08-14

AI Technical Summary

Technical Problem

In existing solar cell module production equipment, the functional separation of the typesetting machine and the stacking machine leads to low production efficiency and high cost, and it is necessary to optimize the production process to improve competitiveness.

Method used

Combine the placement function of the typesetting machine with the welding function of the stacking welding machine, design a battery string typesetting and welding integrated machine, including multiple modules such as battery string transmission, deviation correction, and welding, and realize automated operation through the controller.

Benefits of technology

The equipment structure is optimized, production efficiency is improved, equipment costs is reduced, and maximum economic benefits are achieved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN2025071369_14082025_PF_FP_ABST
    Figure CN2025071369_14082025_PF_FP_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of photovoltaic preparation devices, and particularly to a cell string arrangement and welding all-in-one machine, comprising: a rack, wherein a transverse beam is provided on the rack; a cell string transmission device arranged on the rack below one end of the transverse beam; an arrangement and deviation rectification device arranged on one end of the transverse beam; a vacuum material receiving device arranged on the middle of the rack; a cell string welding device arranged on the other end of the transverse beam; and a control device arranged on the rack and comprising a control box mounted on the rack, wherein a controller and a touch display screen are mounted on the control box. The present invention combines the functions of an arrangement device and a stitch welding machine, and optimizes a transmission structure, so that the device structure is optimized and the production process is improved, thereby achieving the purposes of improving the production efficiency and reducing the device cost, and achieving the maximum economic benefit.
Need to check novelty before this filing date? Find Prior Art

Description

Battery string layout and welding machine Technical Field

[0001] The present invention belongs to the technical field of photovoltaic preparation equipment, and in particular relates to a battery string layout and welding integrated machine. Background Art

[0002] Solar energy is a renewable, clean energy source, and using it to generate electricity is gaining increasing attention and favor. A solar cell module is a power generation device that converts light energy into electricity. As the primary raw material for solar cell modules, the processing of cells is a crucial step.

[0003] Today's typesetting machine places the battery strings from the string welding machine on the glass, and then flows them into the stitch welding machine, which then welds the battery strings and bus bars together.

[0004] In today's production process, optimizing solar cell production equipment and processes is essential to reduce costs, increase efficiency, and enhance the competitiveness of solar cell modules. Therefore, engineers in this field have developed a device that combines the placement functions of a typesetting machine with the welding functions of a stitch welding machine, creating a completely new all-in-one typesetting and welding machine. Summary of the Invention

[0005] In order to solve the problems in the related technology, the present invention provides a battery string typesetting and welding integrated machine, which combines the placement function of the typesetting machine with the welding function of the stitch welding machine, aiming to optimize the equipment structure, optimize the production process, improve production efficiency, reduce equipment costs, and solve the problems raised in the background technology.

[0006] The technical solution of this patent is as follows:

[0007] The battery string typesetting and welding integrated machine comprises: a frame, on which a crossbeam is provided; a battery string transmission device provided on the frame below one end of the crossbeam, comprising a support frame provided on the frame, on which multiple sets of material receiving mechanisms are installed, and a battery string transmission mechanism is installed on the support frame; a typesetting correction device provided at one end of the crossbeam, comprising a rotary lifting typesetting mechanism mounted on the crossbeam, and a visual mechanism corresponding to the rotary lifting typesetting mechanism is provided on the frame; a vacuum material receiving device provided in the middle of the frame, comprising a vacuum material receiving frame installed on the frame and located below the crossbeam, and a vacuum material receiving plate assembly on the vacuum material receiving frame; a battery string welding device provided at the other end of the crossbeam, The battery string welding device includes a sheet suction mechanism and a string welding mechanism installed on both sides of the beam; the sheet suction mechanism includes a movable sheet suction base assembled on the beam, and a sheet suction assembly is installed on the movable sheet suction base; the string welding mechanism includes a welding base, and an electromagnetic welding assembly is installed on the welding base; the frame is provided with a welding workbench corresponding to the electromagnetic welding assembly; the control device provided on the frame includes a control box installed on the frame, and a controller and a touch display screen are installed on the control box; the controller is connected to the first material receiving mechanism, the battery string conveying mechanism, the rotary lifting typesetting mechanism, the visual mechanism, the vacuum material receiving plate assembly, the sheet suction mechanism and the string welding mechanism through connecting lines.

[0008] A further technical solution is that the material receiving mechanism includes a material receiving seat slidably mounted on the support frame, and both sides of the material receiving seat are slidably mounted on the support frame; a drive motor is connected to the support frame, and the drive motor is transmission-connected to a gear box, and the gear box is transmission-connected to a screw placed at a 90° angle to the drive motor; a threaded hole is provided at the lower part of the material receiving seat, and the screw and the threaded hole are transmission-connected by a threaded connection.

[0009] A further technical solution is that a slide groove is provided on the upper end surface of the support frame, and a positioning groove is provided at the bottom of the slide groove; a positioning rail is clamped on the positioning groove; the lower part of the material receiving seat is provided with a clamping seat slidably installed in the slide groove, and the lower end of the clamping seat is slidably installed on the positioning rail.

[0010] A further technical solution is that the battery string conveying mechanism includes a conveying frame installed on the support frame, a contact seat is installed at one end of the conveying frame, a conveying motor and an infrared sensor facing the inner side of the frame are installed on the contact seat; a plurality of rollers are installed on the conveying frame, and a transmission shaft is installed on the contact seat, and the transmission shaft is connected to the conveying motor; a conveyor belt is wound around all the rollers and transmission shafts.

[0011] According to a further technical solution, the rotary lifting typesetting mechanism includes a beam track mounted on the beam, a typesetting base is slidably mounted on the beam track, and a typesetting linear motor is mounted on the beam to transmit the typesetting base;

[0012] A typesetting mounting frame is installed on one side of the typesetting base, a typesetting mounting vertical plate is installed on the typesetting mounting frame, a typesetting mounting horizontal plate is installed on the upper part of the typesetting mounting vertical plate, a vertical typesetting cylinder is installed on the typesetting mounting horizontal plate, and the typesetting cylinder is transmission-connected to the typesetting rotating seat; a typesetting rotating motor is installed on the typesetting rotating seat, and the typesetting rotating motor is transmission-connected to a rotating shaft, the lower end of the rotating shaft is connected to the typesetting frame, a plurality of typesetting suction cup groups are provided at the lower end of the typesetting frame, and a vacuum generator is installed on the typesetting mounting frame, and the vacuum generator is connected to the typesetting suction cup group through a pipeline.

[0013] According to a further technical solution, the typesetting suction cup group includes a typesetting suction cup bracket installed at the lower part of the typesetting frame, and a plurality of typesetting suction cups are installed on the typesetting suction cup bracket.

[0014] A further technical solution is that the visual mechanism includes a visual bracket installed on the crossbeam, and an additional visual bracket is provided on the top of the visual bracket; a visual slide is provided on the side of the visual bracket, and a plurality of visual mounting brackets are slidably connected in the visual slide, and a correction camera is installed in each of the visual mounting brackets; a plurality of visual mounting brackets are installed on the additional visual bracket, and a correction camera is installed in each of the visual mounting brackets.

[0015] A further technical solution is that the vacuum material receiving plate assembly includes a vacuum material receiving plate installed on the vacuum material receiving rack, and a plurality of material receiving grids are evenly arranged on the vacuum material receiving plate, and a plurality of vacuum holes are opened in each material receiving grid, and each of the vacuum holes is connected to a vacuum channel passing through the vacuum material receiving plate, and a vacuum generator is provided on the rack, and the vacuum generator is connected to each vacuum channel through a pipeline.

[0016] A further technical solution is that the movable film suction base includes a film suction linear motor installed on one side of the crossbeam and a film suction guide rail provided on one side of the crossbeam, and the film suction guide rail is slidably connected to a film suction bracket that is transmission-connected to the film suction linear motor; two film suction moving brackets are provided on both sides of the lower part of the film suction bracket, and each of the film suction moving brackets is equipped with a film suction linear motor and a film suction sliding seat that is transmission-connected to the film suction linear motor, and the suction cup sliding seat is slidably installed on the film suction moving bracket; the two film suction slides A film suction workbench is installed between the moving seats; a vertical film suction bracket is installed on the film suction workbench, a film suction vertical cylinder is installed on the top of the vertical film suction bracket, and the film suction vertical cylinder is transmission-connected to the film suction lifting seat; a plurality of film suction cross bars are installed at the lower part of the film suction lifting seat, and a plurality of film suction cup brackets are provided at the lower part of each of the film suction cross bars, and a plurality of film suction cups are installed on the film suction cup brackets; a film suction vacuum generator is installed on the film suction workbench, and the film suction vacuum generator is connected to each of the film suction cups through a pipeline.

[0017] A further technical solution is that the electromagnetic welding assembly includes a welding linear motor installed on the welding base, and the welding linear motor is transmission-connected to a welding lifting workbench; a junction box and multiple electromagnetic welding drive plates are installed on the welding lifting workbench, and multiple electromagnetic welding heads are provided at the lower part of the welding lifting workbench, the junction box is connected to an external controller and the junction box is electrically connected to all the electromagnetic welding drive boards; the electromagnetic welding drive boards are electrically connected to the electromagnetic welding heads one by one.

[0018] By adopting the above technical solution, compared with the prior art, the beneficial effects of the present invention are:

[0019] The present invention combines the functions of a typesetter and a stitch welding machine and optimizes the transmission structure, thereby optimizing the equipment structure and improving the production process, thereby achieving the purpose of improving production efficiency, reducing equipment costs, and achieving maximum economic benefits.

[0020] It should be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.

[0022] FIG1 is a schematic diagram of the overall structure of the present invention.

[0023] FIG2 is a schematic diagram showing the operation of the battery string transmission device of the present invention.

[0024] FIG3 is a schematic diagram showing the operation of the rotary lifting typesetting mechanism of the present invention.

[0025] FIG4 is a schematic diagram showing the operation of the visual mechanism of the present invention.

[0026] FIG5 is a schematic diagram of the operation of the vacuum material receiving device of the present invention.

[0027] FIG6 is a schematic diagram showing the operation of the sheet suction mechanism of the present invention.

[0028] FIG7 is a schematic diagram of the operation of the string welding mechanism of the present invention.

[0029] In the figure, 1. battery string transmission device; 2. rotary lifting typesetting mechanism; 3. visual mechanism; 4. vacuum material receiving device; 5. sheet suction mechanism; 6. frame; 7. crossbeam; 8. string welding mechanism; 9. first drive motor; 10. first coupling; 11. first gear box; 12. second gear box; 13. second coupling; 14. second drive motor; 15. first material receiving seat; 16. conveyor belt; 17. infrared sensor; 18. contact seat; 19. roller; 20. conveying motor; 21. second material receiving seat; 22. support frame; 23. slide; 24. positioning rail; 25. positioning groove; 26. contact switch; 27. typesetting base; 28. typesetting installation vertical plate; 29. ​​typesetting installation horizontal plate; 30. typesetting cylinder; 31. crossbeam track; 32. typesetting suction cup bracket; 3 3. Vacuum generator; 34. Typesetting mounting frame; 35. Typesetting rotating seat; 36. Typesetting frame; 37. Typesetting suction cup; 38. Correction camera; 39. Vision mounting bracket; 40. Vision bracket; 41. Additional vision bracket; 42. L-shaped connecting plate; 43. Vacuum material receiving rack; 44. Vacuum hole; 45. Vacuum channel; 46. Vacuum material receiving plate; 47. Welding base; 48. Junction box; 49. Electromagnetic welding drive board; 50. Welding mold; 51. Welding head mounting frame; 52. Welding lifting workbench; 53. Electromagnetic welding head; 54. Suction linear motor; 55. Suction workbench; 56. Suction movable bracket; 57. Suction vertical cylinder; 58. Movable suction base; 59. Welding workbench; 60. Suction cross bar; 61. Suction cup; 62. Vertical suction bracket. DETAILED DESCRIPTION

[0030] Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. In the following description, when referring to the drawings, like numbers in different figures represent like or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all possible embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present invention, as detailed in the appended claims.

[0031] As shown in FIG1 , this embodiment discloses a battery string layout welding machine, comprising a frame 6 on which is mounted a crossbeam 7. The crossbeam 7 is sequentially mounted with a visual mechanism 3, a rotary lifting layout mechanism 2, a sheet suction mechanism 5, and a string welding mechanism 8.

[0032] As shown in Figure 2, the battery string transmission device 1, mounted on a frame below one end of the crossbeam, includes a support frame 22 mounted on the frame 6. Multiple receiving mechanisms are mounted on the support frame 22, and a battery string conveying mechanism is also mounted on the support frame 22. The receiving mechanisms are grouped into two, including a first receiving mechanism and a second receiving mechanism. The first receiving mechanism includes a first receiving seat 15 slidably mounted on the support frame 22, and the second receiving mechanism includes a second receiving seat 21 slidably mounted on the support frame 22. Both sides of the first receiving seat 15 and the second receiving seat 21 are slidably mounted on the support frame 22.

[0033] Two first drive motors 9 and a second drive motor 14 are connected to the support frame 22. The first drive motor 9 is connected to the first gear box 11, and the first gear box 11 is connected to the screw placed at a 90° angle to the first drive motor 9. A threaded hole is provided at the lower part of the first material receiving seat 15, and the screw and the threaded hole are connected by a threaded connection. The second drive motor 14 is connected to the second gear box 12, and the second gear box 12 is connected to the screw placed at a 90° angle to the second drive motor 14. A threaded hole is provided at the lower part of the second material receiving seat 21, and the screw and the threaded hole are connected by a threaded connection. In order to control the rotation speed and ensure smooth transmission, a first coupling 10 is provided between the first drive motor 9 and the first gear box 11, and a second coupling 13 is provided between the second drive motor 14 and the second gear box 12.

[0034] A chute 23 is provided on the upper end surface of the support frame 22, a positioning groove 25 is provided at the bottom of the chute 23, and a positioning rail 24 is clamped on the positioning groove 25. A clamping seat is provided at the lower part of the first material receiving seat 15 and the second material receiving seat 21, which is slidably installed in the chute 23, and the lower end of the clamping seat is slidably installed on the positioning rail.

[0035] The battery string conveyor mechanism consists of a conveyor frame mounted on a support frame 22. A contact block 18 is mounted at one end of the conveyor frame. Mounted on this block is a conveyor motor 20 and an infrared sensor 17 facing the inside of the frame. The conveyor frame is equipped with multiple rollers 19, and a drive shaft is mounted on the contact block 18, which is connected to the conveyor motor. A conveyor belt 16 is wound around all of the rollers and drive shafts. After the battery strings are transported from external processing to the receiving station, they are then transported by the conveyor belt for further processing.

[0036] The typesetting correction device provided at one end of the beam includes a rotary lifting typesetting mechanism mounted on the beam 7, and a visual mechanism 3 corresponding to the rotary lifting typesetting mechanism 2 is provided on the frame 6. As shown in FIG3 , the rotary lifting typesetting mechanism includes a beam track 31 mounted on the beam 7, a typesetting base 27 is slidably mounted on the beam track 31, and a typesetting linear motor that is connected to the typesetting base is installed on the beam 7. The typesetting linear motor is connected to the typesetting base 27 and drives the typesetting base 27 to move. A typesetting mounting frame 34 is installed on one side of the typesetting base 27, a typesetting mounting vertical plate 28 is installed on the typesetting mounting frame 34, a typesetting mounting horizontal plate 29 is installed on the upper part of the typesetting mounting vertical plate 28, a vertical typesetting cylinder 30 is installed on the typesetting mounting horizontal plate 29, and the typesetting cylinder is connected to the typesetting rotating seat 35 in a transmission manner. The layout rotary seat 35 is equipped with a layout rotary motor, which is connected to a rotating shaft. The lower end of the rotating shaft is connected to the layout frame 36. The lower end of the layout frame is equipped with multiple layout suction cup groups. The layout mounting frame is equipped with a vacuum generator 33, which is connected to the layout suction cup group through a pipeline. The layout suction cup group includes a layout suction cup bracket 32 ​​installed at the lower part of the layout frame, and multiple layout suction cups 37 are installed on the layout suction cup bracket 32.

[0037] The vision mechanism can be one or two, depending on the actual situation. As shown in Figure 4, the vision mechanism includes a vision bracket 40 mounted on the crossbeam 7, with an additional vision bracket 41 located on top of the vision bracket 40. A vision chute is provided on the side of the vision bracket 40, within which slide multiple vision mounting brackets 39 are slidably connected, each of which houses a correction camera 38. Multiple vision mounting brackets are mounted on the additional vision bracket, each of which houses a correction camera.

[0038] As shown in Figure 5, the vacuum material receiving device, located in the middle of the frame 6, includes a vacuum material receiving frame 43 mounted on the frame 6 and located below the crossbeam 7, and a vacuum material receiving plate assembly mounted on the vacuum material receiving frame. In this embodiment, the two ends of the vacuum material receiving frame 43 are respectively mounted to the frame via L-shaped connecting plates 42 and bolts. In this embodiment, the vacuum material receiving plate assembly includes a vacuum material receiving plate 46 mounted on the vacuum material receiving frame 43. The vacuum material receiving plate 46 is evenly distributed with multiple material receiving grids, each of which has multiple vacuum holes 44 formed therein. Each vacuum hole 44 is connected to a vacuum channel 45 extending through the vacuum material receiving plate 46. A vacuum generator (not shown) is installed on the frame, which is connected to each vacuum channel 45 via a pipeline.

[0039] The battery string welding device, located at the other end of the crossbeam 7, includes a suction mechanism and a string welding mechanism mounted on both sides of the crossbeam 7. As shown in Figure 6, the suction mechanism includes a movable suction base 58 mounted on the crossbeam 7, on which a suction assembly is mounted. The movable suction base includes a suction linear motor mounted on one side of the crossbeam 7 and a suction guide rail mounted on the other side of the crossbeam 7. A suction bracket, which is transmission-connected to the suction linear motor, is slidably connected to the suction guide rail. Two suction mobile brackets 56 are provided on either side of the lower portion of the suction bracket. Each suction mobile bracket 56 is mounted with a suction linear motor 54 and a suction slide seat transmission-connected to the suction linear motor 54. The suction cup slide seat is slidably mounted on the suction mobile bracket 56. A suction workbench 55 is installed between the two suction slide seats. A vertical suction bracket 62 is mounted on the suction workbench 55. A vertical suction cylinder 57 is mounted atop this bracket, which is in turn connected to a suction lift. Multiple suction bars 60 are mounted beneath the lift. Each of these bars 60 has multiple suction cup brackets, each of which is equipped with multiple suction cups 61. A vacuum generator (not shown) is mounted on the suction workbench and connected to each suction cup 61 via a pipeline.

[0040] As shown in Figure 7, the string welding mechanism includes a welding base 47, on which an electromagnetic welding assembly is installed. A welding workbench 59 corresponding to the electromagnetic welding assembly is provided on the frame. The electromagnetic welding assembly includes a welding linear motor installed on the welding base 47, and the welding linear motor is transmission-connected to a welding lifting workbench 52. A junction box 48 and a plurality of electromagnetic welding drive plates 49 are installed on the welding lifting workbench 52, and a plurality of electromagnetic welding heads 53 are provided at the lower part of the welding lifting workbench. The junction box is connected to an external controller, and the junction box is electrically connected to all electromagnetic welding drive plates 49. The electromagnetic welding drive plates are electrically connected to the electromagnetic welding heads one by one. In order to facilitate the welding of battery strings and bus bars, a welding mold 50 for welding operations is installed at the lower part of the electromagnetic welding head 53.

[0041] The optimized design is that a welding head mounting frame 51 is provided at the bottom of the welding lifting workbench 52. The welding mold 50 is mounted at the bottom of the welding head mounting frame 51, and an electromagnetic welding head 53 is mounted above it, and the welding mold 50 corresponds to the electromagnetic welding head 53 one by one.

[0042] The control device, mounted on the frame, includes a control box mounted on the frame, which houses a controller and a touchscreen display. The controller is connected via cables to the first material receiving mechanism, the battery string conveyor mechanism, the rotary lifting typesetting mechanism, the visual mechanism, the vacuum receiving plate assembly, the sheet suction mechanism, and the string welding mechanism. For ease of control, a contact switch 26 is mounted on the support frame. When the first or second material receiving base contacts the contact switch, indicating that the travel has reached its outermost limit, the controller activates the motor, causing it to move a short distance inward or feed the material into the box.

[0043] In this embodiment, the controller is an industrial computer or a PLC, which can be embedded with a self-developed program to perform fully automated work.

[0044] During operation, battery strings enter the first and second receiving stations from the external process. The first and second drive motors control the inward movement of the two receiving stations. A third-party robotic arm removes the battery strings from the receiving stations to the conveyor. The conveyor places the battery strings in the receiving grid on the vacuum receiving plate. During the conveyor, the typesetting and correction device grabs and corrects any misaligned battery strings detected by the vision system. Finally, the suction mechanism picks up the battery strings, and the battery string welding mechanism welds them.

[0045] The suction cup absorbs the battery string under the action of the action unit, places the busbars from other processes, and then welds them under the action of the electromagnetic welding head.

[0046] The battery string transport device in this invention delivers battery strings from the stringer to a designated location. The typesetting and deflection-correcting device corrects the battery strings as they are picked up. This correction is based on a camera taking a picture of the battery strings, a controller extracting the position information, and feeding it back to the rotary lifting typesetting mechanism. The vacuum receiving device places the corrected battery strings on a vacuum receiving rack, and the subsequent suction mechanism and string welding mechanism weld the battery strings to busbars from other processes.

[0047] The present invention combines the functions of a typesetter and a stitch welding machine and optimizes the transmission structure, thereby optimizing the equipment structure and improving the production process, thereby achieving the purpose of improving production efficiency, reducing equipment costs, and achieving maximum economic benefits.

[0048] Those skilled in the art will readily appreciate other embodiments of the present invention upon consideration of the specification and practice of the invention herein. This application is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of the invention and include common knowledge or customary techniques in the art not invented herein. The description and examples are to be considered as exemplary only, with the true scope and spirit of the invention being indicated by the appended claims.

[0049] It should be understood that the present invention is not limited to the exact construction described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.

Claims

1. Battery string layout welding machine, characterized by: include: a frame, wherein a crossbeam is provided on the frame; A battery string transmission device is provided on a frame below one end of the crossbeam, comprising a support frame provided on the frame, a plurality of material receiving mechanisms being installed on the support frame, and a battery string transmission mechanism being installed on the support frame; The typesetting deviation correction device provided at one end of the beam comprises a rotary typesetting lifting mechanism mounted on the beam, and the frame is provided with a visual mechanism corresponding to the rotary typesetting lifting mechanism; A vacuum material receiving device provided in the middle of the frame, comprising a vacuum material receiving rack installed on the frame and located below the crossbeam, and a vacuum material receiving plate assembly on the vacuum material receiving rack; A battery string welding device is provided at the other end of the crossbeam, comprising a sheet suction mechanism and a string welding mechanism mounted on both sides of the crossbeam; the sheet suction mechanism comprises a movable sheet suction base mounted on the crossbeam, on which a sheet suction assembly is mounted; the string welding mechanism comprises a welding base, on which an electromagnetic welding assembly is mounted; and a welding workbench corresponding to the electromagnetic welding assembly is provided on the frame; The control device provided on the frame includes a control box installed on the frame, on which a controller and a touch display screen are installed; the controller is connected to the first material receiving mechanism, the battery string transmission mechanism, the rotary lifting typesetting mechanism, the visual mechanism, the vacuum material receiving plate assembly, the sheet suction mechanism and the string welding mechanism through connecting lines.

2. The battery string layout and welding integrated machine according to claim 1, characterized in that: The material receiving mechanism includes a material receiving seat slidably mounted on the support frame, and both sides of the material receiving seat are slidably mounted on the support frame; a drive motor is connected to the support frame, and the drive motor is transmission-connected to a gear box, and the gear box is transmission-connected to a screw placed at a 90° angle to the drive motor; a threaded hole is provided at the lower part of the material receiving seat, and the screw and the threaded hole are transmission-connected by a threaded connection.

3. The battery string layout and welding integrated machine according to claim 2, characterized in that: A slide groove is provided on the upper end surface of the support frame, and a positioning groove is provided at the bottom of the slide groove; a positioning rail is clamped on the positioning groove; the lower part of the material receiving seat is provided with a clamping seat slidably installed in the slide groove, and the lower end of the clamping seat is slidably installed on the positioning rail.

4. The battery string layout and welding integrated machine according to claim 3, characterized in that: The battery string conveying mechanism includes a conveying frame installed on the support frame, a contact seat is installed at one end of the conveying frame, and a conveying motor and an infrared sensor facing the inner side of the frame are installed on the contact seat; a plurality of rollers are installed on the conveying frame, and a transmission shaft is installed on the contact seat, and the transmission shaft is connected to the conveying motor; a conveyor belt is wound around all the rollers and transmission shafts.

5. The battery string layout and welding integrated machine according to claim 4, characterized in that: The rotary lifting typesetting mechanism includes a beam track installed on the beam, a typesetting base is slidably installed on the beam track, and a typesetting linear motor is installed on the beam to transmit and connect the typesetting base; A typesetting mounting frame is installed on one side of the typesetting base, a typesetting mounting vertical plate is installed on the typesetting mounting frame, a typesetting mounting horizontal plate is installed on the upper part of the typesetting mounting vertical plate, a vertical typesetting cylinder is installed on the typesetting mounting horizontal plate, and the typesetting cylinder is transmission-connected to the typesetting rotating seat; a typesetting rotating motor is installed on the typesetting rotating seat, and the typesetting rotating motor is transmission-connected to a rotating shaft, the lower end of the rotating shaft is connected to the typesetting frame, a plurality of typesetting suction cup groups are provided at the lower end of the typesetting frame, and a vacuum generator is installed on the typesetting mounting frame, and the vacuum generator is connected to the typesetting suction cup group through a pipeline.

6. The battery string layout and welding integrated machine according to claim 5, characterized in that: The typesetting suction cup group includes a typesetting suction cup bracket installed at the lower part of the typesetting frame, and a plurality of typesetting suction cups are installed on the typesetting suction cup bracket.

7. The battery string layout and welding integrated machine according to claim 6, characterized in that: The visual mechanism includes a visual bracket installed on the crossbeam, and an additional visual bracket is provided on the top of the visual bracket; a visual slide groove is provided on the side of the visual bracket, and a plurality of visual mounting brackets are slidably connected in the visual slide groove, and a correction camera is installed in each of the visual mounting brackets; a plurality of visual mounting brackets are installed on the additional visual bracket, and a correction camera is installed in each of the visual mounting brackets.

8. The battery string layout and welding integrated machine according to claim 7, characterized in that: The vacuum receiving plate assembly includes a vacuum receiving plate installed on the vacuum receiving rack, and a plurality of receiving grids are evenly arranged on the vacuum receiving plate, and a plurality of vacuum holes are opened in each receiving grid. Each of the vacuum holes is connected to a vacuum channel passing through the vacuum receiving plate, and a vacuum generator is provided on the rack, and the vacuum generator is connected to each vacuum channel through a pipeline.

9. The battery string layout and welding integrated machine according to claim 8, characterized in that: The movable film suction base includes a film suction linear motor installed on one side of the crossbeam and a film suction guide rail provided on one side of the crossbeam, and a film suction bracket connected to the film suction linear motor in a slidable manner on the film suction guide rail; Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. The swing arm end face has a hook portion, and a bar passes position between the end of two swing arms and the hook portion.

10. The battery string layout and welding integrated machine according to claim 9, characterized in that: The electromagnetic welding assembly includes a welding linear motor installed on the welding base, and the welding linear motor is transmission-connected to a welding lifting workbench; a junction box and multiple electromagnetic welding drive plates are installed on the welding lifting workbench, and multiple electromagnetic welding heads are provided at the lower part of the welding lifting workbench, the junction box is connected to an external controller and the junction box is electrically connected to all the electromagnetic welding drive boards; the electromagnetic welding drive boards are electrically connected to the electromagnetic welding heads one by one.

Citation Information

Patent Citations

  • Photovoltaic module series welding and typesetting integrated production equipment

    CN112510119A

  • Typesetting, converging and welding all-in-one machine for photovoltaic module

    CN112993088A

  • Battery string typesetting and welding all-in-one machine

    CN117712233A

  • Automatic electrochemical cell cluster series welding, composing all -in -one

    CN206947369U

  • solar battery module manufacturing apparatus and process for producing the same

    KR100903950B1

Cited By

  • Workpiece lifting equipment of bus bar welding machine

    CN120715502A