Oxime-ester-type carbon dot photoinitiator and preparation and use thereof
Patent Information
- Application Number
- PCT/CN2025/080483
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-03-04
- Filing Date
- 2025-03-04
- Publication Date
- 2025-10-02
AI Technical Summary
Existing oxime ester photoinitiators have problems with biotoxicity and mobility in terms of residual residues after photocuring, which limits their application in fields such as food packaging and medical hygiene.
By using carbon dots as the basis, regulating surface groups and introducing specific oxime ester structures, an oxime ester-type carbon dot photoinitiator is formed, which is suitable for UV-VIS LED light source curing, has low biological toxicity and low mobility.
It achieves good initiation performance under UV-VIS LED light source, excellent biocompatibility, is suitable for the field of photopolymer materials and biological macromolecules, and has a simple synthesis route.
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Abstract
Description
Oxime ester type carbon dot photoinitiator and its preparation and application Technical Field
[0001] The present invention belongs to the field of photocuring technology, and specifically relates to an oxime ester carbon dot photoinitiator, which is particularly suitable for UV-VIS LED light source curing. The present invention also relates to the preparation and application of the oxime ester carbon dot photoinitiator. Technical Background
[0002] Photoinitiators, also known as photosensitizers or photocuring agents, are substances that absorb energy of a certain wavelength to generate free radicals and cations, thereby initiating polymerization, crosslinking, and curing of monomers. In recent years, photocurable materials have developed rapidly and are widely used in traditional fields such as coatings, inks, microelectronics, and printing, as well as in emerging fields such as the preparation of laser recording and three-dimensional components. Photoinitiators are one of the most important components in photocurable materials. Although their content is low in photocurable systems, they are a key component, determining whether the formulation can rapidly crosslink and cure upon exposure to light, transforming from a liquid to a solid state.
[0003] Currently, most industrially used photoinitiators are small molecules, such as oxime ester compounds. Oxime esters, as free radical photoinitiators, have gained increasing attention in recent years due to their outstanding activity and excellent photosensitivity. Common commercial products include oxime esters OXE01 and OXE02. In addition, there are also patents related to oxime ester photoinitiators, such as CN 102775527A, which discloses a diphenyl sulfide ketone oxime ester photoinitiator, CN 109305951 A, which discloses an oxime ester photoinitiator with a coumarin group, and CN 102492059A, which discloses substituted diphenyl sulfide ketone oxime ester photoinitiators. Although these photoinitiators have excellent photoinitiating activity, they have some obvious shortcomings in terms of residual residue after photocuring, which have not been resolved to date. For example, this type of photoinitiator is biotoxic. During the photocuring process, the residual small molecule photoinitiator easily migrates to the product surface and produces a certain odor. This greatly limits the application of oxime ester photoinitiators in food packaging, medical and health care, etc.
[0004] In view of this, research and development of oxime ester photoinitiators with higher environmental performance remains the core work in this field, especially the development of new oxime ester photoinitiators with low biological toxicity and low mobility that are suitable for the rapidly developing current situation, which has gradually become the current research direction of oxime ester photoinitiators. Summary of the Invention
[0005] In view of the problems existing in the prior art, the inventors of the present invention have conducted extensive and in-depth research on oxime ester photoinitiators with higher environmental performance, in order to find a new oxime ester photoinitiator with low biological toxicity and low mobility.
[0006] The inventors were surprised to find that by taking carbon dots as the basis and regulating the surface groups of the carbon dots, a specific oxime ester structure was introduced on the surface of the carbon dots in a post-modification manner to form a new type of oxime ester carbon dot photoinitiator, which can be used for UV-VIS LED light source curing. The oxime ester carbon dot photoinitiator of the present invention maintains the morphology of the carbon dots and has a uniform size distribution (1-50nm). It can show good initiation performance in the range of 200-1200nm, especially 250-660nm, and can effectively initiate the photopolymerization reaction of photopolymerizable monomers, especially (meth)acrylate monomers. In addition, the photoinitiator of the present invention has low biological toxicity and low mobility, and has excellent biocompatibility. It can be used in the fields of photopolymer materials and biomacromolecules, and the synthesis route is simple, thus having extremely high practical value.
[0007] The purpose of the present invention is achieved based on the above findings.
[0008] Therefore, an object of the present invention is to provide an oxime ester type carbon dot photoinitiator, which not only has an absorption wavelength suitable for UV-VIS LED light source radiation curing, but also has low biological toxicity, low mobility, and excellent biocompatibility.
[0009] Another object of the present invention is to provide a method for preparing the oxime ester type carbon dot photoinitiator of the present invention.
[0010] Another object of the present invention is to provide a use of the oxime ester type carbon dot photoinitiator of the present invention as a photoinitiator or photosensitizer.
[0011] The technical solutions for achieving the above-mentioned purpose of the present invention can be summarized as follows:
[0012] 1. An oxime ester-type carbon dot photoinitiator, wherein the carbon dot surface has a group containing an oxime ester moiety, and the average particle size of the carbon dot is 1-50 nm.
[0013] 2. The oxime ester-type carbon dot photoinitiator according to item 1, wherein the average particle size of the carbon dots is 1-20 nm, preferably 1-15 nm, and more preferably 1-10 nm.
[0014] 3. The oxime ester type carbon point photoinitiator according to item 1 or 2, wherein the group containing the oxime ester structure portion has a structure shown in the following formula (1):
[0015] in:
[0016] * indicates the connection position with the carbon dots;
[0017] R1 represents C1-C 20 Alkyl, C3-C 20Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C2-C 20 Alkenyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 Alkyl, wherein the aforementioned C1-C 20 Alkyl, C3-C 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C2-C 20 Alkenyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 The alkyl group is optionally substituted by one or more groups independently selected from the group consisting of C1-C6 alkyl, C1-C6 alkylthio, C1-C6 alkoxy, halogen, nitro, amino, cyano, mono(C1-C6 alkyl)amino, di(C1-C6 alkyl)amino and mercapto, and the aforementioned C3-C6 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 The ring carbon atoms of the alkyl group are optionally replaced by one or more heteroatoms selected from N, S and O.
[0018] 4. The oxime ester type carbon dot photoinitiator according to item 3, wherein:
[0019] R1 represents C1-C 12 Alkyl, C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C2-C 12 Alkenyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 Aryl-C1-C4 alkyl, wherein the aforementioned C1-C 12 Alkyl, C3-C 12Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C2-C 12 Alkenyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 The aryl-C1-C4 alkyl group is optionally substituted by one or more groups independently selected from the group consisting of C1-C4 alkyl, C1-C4 alkylthio, C1-C4 alkoxy, halogen, nitro, amino, cyano, mono(C1-C4 alkyl)amino, di(C1-C4 alkyl)amino and mercapto, and the aforementioned C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 The ring carbon atoms of the aryl-C1-C4alkyl group are optionally replaced by one or more heteroatoms selected from N, S and O;
[0020] Preferably, R1 represents C1-C 10 Alkyl, C3-C 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 Cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl, wherein the aforementioned C1-C 10 Alkyl, C3-C 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 Cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl is optionally substituted by fluorine, chlorine, bromine and C1-C4 alkyl, and the aforementioned C3-C6 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 The ring carbon atoms of the cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl are optionally replaced by one or more heteroatoms selected from N, S and O.
[0021] 5. An oxime ester-type carbon point photoinitiator according to item 3 or 4, wherein R1 represents a C1-C8 alkyl group, a C3-C8 cycloalkyl group, a C3-C6 cycloalkyl-C1-C2 alkyl group, a C3-C8 cycloalkenyl group, a C3-C6 cycloalkenyl-C1-C2 alkyl group, a phenyl group or a naphthyl group, wherein the aforementioned C1-C8 alkyl group, a C3-C8 cycloalkyl group, a C3-C6 cycloalkyl-C1-C2 alkyl group, a C3-C8 cycloalkenyl group, a C3-C6 cycloalkenyl-C1-C2 alkyl group, a phenyl group or a naphthyl group is optionally substituted with a C1-C4 alkyl group, and the ring carbon atoms of the aforementioned C3-C8 cycloalkyl group, a C3-C6 cycloalkyl-C1-C2 alkyl group, a C3-C8 cycloalkenyl group, a C3-C6 cycloalkenyl-C1-C2 alkyl group, a phenyl group or a naphthyl group are optionally replaced with one or more heteroatoms selected from N, S and O.
[0022] 6. The oxime ester-type carbon dot photoinitiator according to any one of items 3 to 5, wherein R1 represents methyl, isopropyl, butyl, cyclopropyl, cyclopentylethyl, phenyl, isopropylphenyl, naphthyl, 2-furyl, 3-furyl, 2-thienyl or 3-thienyl.
[0023] 7. A method for preparing the oxime ester type carbon dot photoinitiator according to any one of items 1 to 6, comprising the following steps:
[0024] S1: subjecting a compound having at least one aldehyde group and / or hydroxyl group to a carbonization reaction under hydrothermal or solvothermal conditions to obtain carbon dots having aldehyde groups on their surfaces;
[0025] S2: subjecting the carbon dots having aldehyde groups on their surfaces obtained in step S1 to an oximation reaction with hydroxylamine and / or hydroxylamine hydrochloride to obtain carbon dot oxime; and
[0026] S3: subjecting the carbon dot oxime from step S2 to an esterification reaction to obtain a corresponding oxime ester-type carbon dot photoinitiator.
[0027] 8. The method according to item 7, wherein the compound having at least one aldehyde group and / or hydroxyl group is selected from compounds having a cyclic structure and having at least one aldehyde group and / or hydroxyl group, and linear compounds having at least 5 carbon atoms and having at least one aldehyde group and / or hydroxyl group, wherein the cyclic structure is optionally substituted with one or more groups independently selected from the group consisting of C1-C6 alkyl, C1-C6 alkylthio, C1-C6 alkoxy and halogen;
[0028] Preferably, the cyclic structure has 5-10 ring members, more preferably 5-8 ring members, for example 5 or 6 ring members, wherein the ring members are C atoms and optionally 1-3 heteroatoms selected from N, O or S, and the cyclic structure is optionally substituted by one or more groups independently selected from the group consisting of C1-C4 alkyl, C1-C4 alkylthio, C1-C4 alkoxy and chlorine.
[0029] 9. The method according to item 7 or 8, wherein the compound having at least one aldehyde group and / or hydroxyl group has 1 to 4, such as 1 or 2, aldehyde groups and / or hydroxyl groups;
[0030] Preferably, the compound having at least one aldehyde group and / or hydroxyl group is of biomass origin, such as furfural, hydroxymethylfurfural, vanillin or cinnamaldehyde.
[0031] 10. The method according to any one of items 7 to 9, wherein the solvent in step S1 is selected from C1-C6 alkyl alcohol, preferably ethanol, N,N-dimethylformamide or dimethyl sulfoxide.
[0032] 11. The method according to any one of items 7 to 10, wherein the mass ratio of the compound having at least one aldehyde group and / or hydroxyl group to water or solvent is 1:1-1:15, preferably 1:2-1:10.
[0033] 12. The method according to any one of items 7 to 11, wherein the carbonization temperature in step S1 is 100-250° C., preferably 120-200° C.; and / or the pressure is 0.1-7 MPa, preferably 0.2-3 MPa; and / or the reaction time is 4-15 h, preferably 6-12 h.
[0034] 13. The method according to any one of items 7 to 12, wherein the oximation reaction of step S2 is carried out in the presence of sodium acetate, pyridine, piperidine, triethylamine and / or tetramethylammonium hydroxide, preferably sodium acetate as a catalyst.
[0035] 14. The method according to any one of items 7 to 13, wherein in the oximation reaction of step S2, the mass ratio of the carbon dots having aldehyde groups on the surface to hydroxylamine and / or hydroxylamine hydrochloride is 1:1-1:120, preferably 1:1-1:80.
[0036] 15. The method according to any one of items 7 to 14, wherein the esterification reaction in step S3 is carried out using an esterification agent selected from the group consisting of compounds of the following formulae (Va), (Vb) and (Vc):
[0037] wherein X is halogen, especially chlorine, and R1 is as defined in any one of items 3-7.
[0038] 16. The method according to any one of items 7 to 15, wherein the esterification reaction of step S3 is carried out in the presence of one or more catalysts, preferably the catalyst is selected from zinc chloride, ferric chloride, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium bicarbonate, sodium tert-butoxide, sodium ethoxide, sodium hydride, potassium hydride and calcium hydride, preferably sodium hydride.
[0039] 17. The method according to item 15 or 16, wherein in the esterification reaction of step S3, the mass ratio of the carbon-dot oxime to the esterification reagent is 1:1-1:12, preferably 1:1-1:8.
[0040] 18. Use of the oxime ester type carbon dot photoinitiator obtained according to any one of items 1 to 6 or according to any one of items 7 to 17 as a photoinitiator, especially use as a photoinitiator in a UV-VIS LED light source curing system, especially use as a photoinitiator in a light source curing system with a radiation wavelength of 200-1200 nm, especially 250-660 nm.
[0041] 19. A photocurable composition comprising at least one oxime ester type carbon dot photoinitiator obtained according to any one of items 1 to 6 or according to any one of items 7 to 17.
[0042] 20. A cured material obtainable from the photocurable composition of item 19.
[0043] 21. A method for preparing a photocurable material, comprising the steps of irradiating the photocurable composition of item 19 with a light source having a radiation wavelength of 200-1200 nm, especially 250-660 nm, such as a UV-VIS LED light source. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] FIG1 is a UV-visible absorption spectrum of carbon dots, carbon dot oximes, and carbon dot oxime esters obtained in steps S1 / S2 / S3 of Example 1 of the present invention;
[0045] FIG2 is an infrared absorption spectrum of carbon dots, carbon dot oxime, and carbon dot oxime ester obtained in steps S1 / S2 / S3 of Example 1 of the present invention;
[0046] 3 is an XRD spectrum of carbon dots, carbon dot oxime and carbon dot oxime ester obtained in steps S1 / S2 / S3 in Example 1 of the present invention;
[0047] FIG4 is a transmission electron micrograph of carbon dots, carbon dot oxime, and carbon dot oxime esters obtained in steps S1 / S2 / S3 in Example 1 of the present invention;
[0048] 5 is a photopolymerization kinetic diagram of the carbon dot oxime ester obtained in Example 1 of the present invention initiating polymerization of diurethane dimethacrylate (UDMA) and triethylene glycol dimethacrylate (TEGDMA) under a 365 nm LED light source;
[0049] FIG6 is a photopolymerized film obtained by initiating polymerization of diurethane dimethacrylate (UDMA) and triethylene glycol dimethacrylate (TEGDMA) using the carbon dot oxime ester obtained in Example 1 of the present invention under a 365 nm LED light source;
[0050] FIG7 is a comparative mobility test graph of the carbon dot oxime ester obtained in Example 1 of the present invention and OXE-01;
[0051] FIG8 is a graph showing the comparative cell viability of the carbon dot oxime ester obtained in Example 1 of the present invention and OXE-01. DETAILED DESCRIPTION
[0052] According to a first aspect of the present invention, an oxime ester-type carbon dot photoinitiator is provided, wherein the carbon dots have groups containing oxime ester structural moieties on their surfaces, and the average particle size of the carbon dots is 1-50 nm.
[0053] In one embodiment of the present invention, the average particle size of the carbon dots is 1-20 nm, preferably 1-15 nm, and more preferably 1-10 nm.
[0054] In a particularly preferred embodiment of the present invention, the average particle size of the carbon dots is 1-5 nm.
[0055] In one embodiment of the present invention, the group containing the oxime ester structure has the structure shown in the following formula (1):
[0056] in:
[0057] * indicates the connection position with the carbon dots;
[0058] R1 represents C1-C 20 Alkyl, C3-C 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C2-C 20 Alkenyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 Alkyl, wherein the aforementioned C1-C 20 Alkyl, C3-C 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C2-C 20 Alkenyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10The alkyl group is optionally substituted by one or more groups independently selected from the group consisting of C1-C6 alkyl, C1-C6 alkylthio, C1-C6 alkoxy, halogen, nitro, amino, cyano, mono(C1-C6 alkyl)amino, di(C1-C6 alkyl)amino and mercapto, and the aforementioned C3-C6 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 The ring carbon atoms of the alkyl group are optionally replaced by one or more heteroatoms selected from N, S and O.
[0059] In the present invention, the prefix "C n -C m " in each case means that the number of carbon atoms contained in the group is nm.
[0060] "Halogen" refers to fluorine, chlorine, bromine and iodine. In the present invention, it is preferred that halogen is fluorine, chlorine, bromine or a combination thereof.
[0061] The term "C n -C m "Alkyl" means a branched or unbranched saturated hydrocarbon radical having nm, for example 1 to 20, carbon atoms, for example methyl, ethyl, n-propyl, 1-methylethyl, n-butyl, 1-methylpropyl, 2-methylpropyl, 1,1-dimethylethyl, tert-butyl, n-pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 2,2-dimethylpropyl, 1-ethylpropyl, 1,1-dimethylpropyl, 1,2-dimethylpropyl, n-hexyl, 1-methylpentyl, 2-methylpentyl, 3-methylbutyl, 2,2-dimethylpropyl -methylpentyl, 4-methylpentyl, 1,1-dimethylbutyl, 1,2-dimethylbutyl, 1,3-dimethylbutyl, 2,2-dimethylbutyl, 2,3-dimethylbutyl, 3,3-dimethylbutyl, 1-ethylbutyl, 2-ethylbutyl, 1,1,2-trimethylpropyl, 1,2,2-trimethylpropyl, 1-ethyl-1-methylpropyl, 1-ethyl-2-methylpropyl, n-heptyl, n-octyl, 2-ethylhexyl, n-nonyl, n-decyl and its isomers, etc.
[0062] The term "C6-C m The term "aryl" refers to a monocyclic or bicyclic aromatic hydrocarbon group containing 6 to m carbon atoms, such as 6 to 20 carbon atoms, for example, phenyl, tolyl, ethylphenyl, propylphenyl, butylphenyl, xylyl, methylethylphenyl, diethylphenyl, methylpropylphenyl, naphthyl and isomers thereof.
[0063] The term "C2-C m "Alkenyl" refers to a branched or unbranched unsaturated hydrocarbon group having 2 to 20 carbon atoms, for example, 2 to 20 carbon atoms, and having one double bond located at any position, for example, ethenyl, 1-propenyl, 2-propenyl, 1-methylethenyl, 1-butenyl, 2-butenyl, 3-butenyl, 1-methyl-1-propenyl, 2-methyl-1-propenyl, 1-methyl-2-propenyl, 2-methyl-2-propenyl and isomers thereof.
[0064] The term "C3-C m The term "cycloalkyl" refers to a saturated alicyclic monocyclic group having 3 to 20 ring carbon atoms, for example, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclodecyl and isomers thereof.
[0065] The term "C3-C m The term "cycloalkenyl" refers to an unsaturated alicyclic monocyclic group having 3 to 20 ring carbon atoms, for example, cyclopropenyl, cyclobutenyl, cyclopentenyl, cyclohexenyl, cycloheptenyl, cyclooctenyl, cyclodecenyl and isomers thereof.
[0066] The term "C3-C m Cycloalkyl-C n -C m "Alkyl" means C3-C m Cycloalkyl substituted C n -C m Alkyl, in which case the two m's may be the same or different, wherein C n -C m Alkyl and C3-C m The definition of cycloalkyl herein applies. For example, C3-C m Cycloalkyl-C n -C m The alkyl group can be a C3-C6 cycloalkyl-C1-C4 alkyl group, such as cyclopropylmethyl, cyclopropylethyl, cyclopropylpropyl, cyclopropylbutyl, cyclobutylmethyl, cyclobutylethyl, cyclobutylpropyl, cyclobutylbutyl, cyclopentylmethyl, cyclopentylethyl, cyclopentylpropyl, cyclopentylbutyl, cyclohexylmethyl, cyclohexylethyl, cyclohexylpropyl, cyclohexylbutyl and isomers thereof.
[0067] The term "C3-C m Cycloalkenyl-C n -C m "Alkyl" means C3-C m Cycloalkenyl-substituted C n -C m Alkyl, in which case the two m's may be the same or different, wherein C n -Cm Alkyl and C3-C m The definition of cycloalkenyl herein applies. For example, C3-C m Cycloalkenyl-C n -C m The alkyl group can be a C3-C6 cycloalkenyl-C1-C4 alkyl group, such as cyclopropenylmethyl, cyclopropenylethyl, cyclopropenylpropyl, cyclopropenylbutyl, cyclobutenylmethyl, cyclobutenylethyl, cyclobutenylpropyl, cyclobutenylbutyl, cyclopentenylmethyl, cyclopentenylethyl, cyclopentenylpropyl, cyclopentenylbutyl, cyclohexenylmethyl, cyclohexenylethyl, cyclohexenylpropyl, cyclohexenylbutyl and isomers thereof.
[0068] The term "C6-C m Aryl-C n -C m "Alkyl" means C6-C m Aryl-substituted C n -C m Alkyl, in which case the two m's may be the same or different, wherein C n -C m Alkyl and C6-C m The definition of aryl herein applies. m Aryl-C n -C m The alkyl group can be C6-C 10 Aryl-C1-C4 alkyl, such as benzyl, phenethyl, naphthylmethyl, naphthylethyl, etc.
[0069] The term "C n -C m "Alkoxy (thio) group" includes "C n -C m Alkoxy" and "C n -C m "Alkylthio" refers to a C n -C m Alkyl corresponding open chain C n -C m Any carbon atom of an alkane is bonded with an oxygen atom or a sulfur atom as a linking group. n -C m Alkyl groups such as C1-C6 alkoxy(thio) groups, for example, C1-C6 alkoxy groups such as methoxy, ethoxy, propoxy, isopropoxy, n-butoxy, 2-butoxy, tert-butoxy, pentyloxy, isopentyloxy, hexyloxy and isomers thereof, and C1-C6 alkylthio groups such as methylthio, ethylthio, propylthio, isopropylthio, n-butylthio, 2-butylthio, tert-butylthio, pentylthio, isopentylthio, hexylthio and isomers thereof, etc.
[0070] In one embodiment of the present invention, R1 represents C1-C 12 Alkyl, C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C2-C 12 Alkenyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 Aryl-C1-C4 alkyl, wherein the aforementioned C1-C 12 Alkyl, C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C2-C 12 Alkenyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 The aryl-C1-C4 alkyl group is optionally substituted by one or more groups independently selected from the group consisting of C1-C4 alkyl, C1-C4 alkylthio, C1-C4 alkoxy, halogen, nitro, amino, cyano, mono(C1-C4 alkyl)amino, di(C1-C4 alkyl)amino and mercapto, and the aforementioned C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 The ring carbon atoms of the aryl-C1-C4alkyl group are optionally replaced by one or more heteroatoms selected from N, S and O.
[0071] In a preferred embodiment of the present invention, R1 represents C1-C 10 Alkyl, C3-C 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 Cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl, wherein the aforementioned C1-C 10 Alkyl, C3-C 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 Cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl is optionally substituted by fluorine, chlorine, bromine and C1-C4 alkyl, and the aforementioned C3-C6 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 The ring carbon atoms of the cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl are optionally replaced by one or more heteroatoms selected from N, S and O.
[0072] In a more preferred embodiment of the present invention, R1 represents C1-C8 alkyl, C3-C8 cycloalkyl, C3-C6 cycloalkyl-C1-C2 alkyl, C3-C8 cycloalkenyl, C3-C6 cycloalkenyl-C1-C2 alkyl, phenyl or naphthyl, wherein the aforementioned C1-C8 alkyl, C3-C8 cycloalkyl, C3-C6 cycloalkyl-C1-C2 alkyl, C3-C8 cycloalkenyl, C3-C6 cycloalkenyl-C1-C2 alkyl, phenyl or naphthyl is optionally substituted with C1-C4 alkyl, and the ring carbon atoms of the aforementioned C3-C8 cycloalkyl, C3-C6 cycloalkyl-C1-C2 alkyl, C3-C8 cycloalkenyl, C3-C6 cycloalkenyl-C1-C2 alkyl, phenyl or naphthyl are optionally replaced with one or more heteroatoms selected from N, S and O.
[0073] In a particularly preferred embodiment of the present invention, R1 represents methyl, isopropyl, butyl, cyclopropyl, cyclopentylethyl, phenyl, isopropylphenyl, naphthyl, 2-furyl, 3-furyl, 2-thienyl or 3-thienyl.
[0074] In some particularly preferred embodiments of the present invention, the oxime ester carbon point photoinitiator of the present invention has the structure shown in the following formula (I)-(XII):
[0075] According to a second aspect of the present invention, there is provided a method for preparing the oxime ester type carbon dot photoinitiator of the present invention, comprising the following steps:
[0076] S1: subjecting a compound having at least one aldehyde group and / or hydroxyl group to a carbonization reaction under hydrothermal or solvothermal conditions to obtain carbon dots having aldehyde groups on their surfaces;
[0077] S2: subjecting the carbon dots having aldehyde groups on their surfaces obtained in step S1 to an oximation reaction with hydroxylamine and / or hydroxylamine hydrochloride to obtain carbon dot oxime; and
[0078] S3: subjecting the carbon dot oxime from step S2 to an esterification reaction to obtain a corresponding oxime ester-type carbon dot photoinitiator.
[0079] In order to prepare the oxime ester type carbon dot photoinitiator of the present invention, it is necessary to start from a specific compound having at least one aldehyde group and / or hydroxyl group, first perform a carbonization reaction to obtain carbon dots with aldehyde groups on the surface, then perform an oximation reaction to introduce oxime groups, and then convert the hydroxyl groups in the oxime groups into corresponding ester groups through an esterification reaction, thereby obtaining the oxime ester type carbon dot photoinitiator of the present invention.
[0080] carbonization reaction
[0081] In the carbonization reaction of step S1 , a specific compound having at least one aldehyde group and / or hydroxyl group is subjected to a carbonization reaction under hydrothermal or solvothermal conditions to obtain carbon dots having aldehyde groups on their surfaces.
[0082] In the carbonization reaction, the compound having at least one aldehyde group and / or hydroxyl group that can be used is selected from compounds having a cyclic structure and having at least one aldehyde group and / or hydroxyl group and linear compounds having at least 5 carbon atoms and having at least one aldehyde group and / or hydroxyl group, wherein the cyclic structure is optionally substituted by one or more groups independently selected from the group consisting of C1-C6 alkyl, C1-C6 alkylthio, C1-C6 alkoxy and halogen.
[0083] In one embodiment of the present invention, the cyclic structure of the compound having at least one aldehyde group and / or hydroxyl group has 5-10 ring members, more preferably 5-8 ring members, for example 5 or 6 ring members, wherein the ring members are C atoms and optionally 1-3 heteroatoms selected from N, O or S, and the cyclic structure is optionally substituted by one or more groups independently selected from the following groups: C1-C4 alkyl, C1-C4 alkylthio, C1-C4 alkoxy and chlorine.
[0084] In a preferred embodiment of the present invention, the compound having at least one aldehyde group and / or hydroxyl group has 1 to 4, such as 1 or 2, aldehyde groups and / or hydroxyl groups.
[0085] In a more preferred embodiment of the present invention, the compound having at least one aldehyde group and / or hydroxyl group is of biomass origin, such as furfural, hydroxymethylfurfural, vanillin or cinnamaldehyde.
[0086] In order to accelerate the carbonization reaction, the above reaction is usually carried out under hydrothermal or solvent thermal conditions. As the solvent, C1-C6 alkyl alcohol, preferably ethanol, N,N-dimethylformamide or dimethyl sulfoxide can be used.
[0087] In the carbonization reaction of step S1, the mass ratio of the compound having at least one aldehyde group and / or hydroxyl group to water or solvent is 1:1-1:15, preferably 1:2-1:10.
[0088] The temperature range of the carbonization reaction is 100-250° C., preferably 120-200° C.; the pressure is 0.1-7 MPa, preferably 0.2-3 MPa; and the reaction time can be 4-15 hours, preferably 6-12 hours.
[0089] After the carbonization reaction in step S1 is completed, the reaction system can be naturally cooled to room temperature before removing the precipitate. There is no particular limitation on the means for removing the precipitate, and it can usually be removed by centrifugation. After removing the precipitate, a supernatant is obtained. The supernatant is dialyzed through a dialysis bag of specific specifications, such as a dialysis bag with a molecular weight cutoff of 300 Da for 1-3 days, preferably 2 days, to obtain a carbon dot solution containing aldehyde groups on the surface. The aldehyde content in the obtained carbon dot solution is measured by potentiometric titration, and the measurement result is about 7.5 mmol / g-200 mmol / g, preferably 10 mmol / g-100 mmol / g.
[0090] Oximation reaction
[0091] In the oximation reaction of step S2 , the carbon dots having aldehyde groups on their surfaces obtained in step S1 are subjected to an oximation reaction with hydroxylamine and / or hydroxylamine hydrochloride to obtain carbon dot oxime.
[0092] The oximation reaction typically uses hydroxylamine hydrochloride (NH2OH·HCl), hydroxylamine (NH2OH), or a mixture thereof as the oximation reagent. The oximation reaction is typically carried out in an organic solvent, preferably a polar organic solvent. Examples of solvents that can be used include anhydrous ethanol and hydrous ethanol. The amount of solvent used is conventional and can be determined by common knowledge in the art or by a few routine preliminary experiments.
[0093] In order to promote the oximation reaction to proceed completely, it is generally necessary to add a catalyst such as sodium acetate, pyridine, piperidine, triethylamine, tetramethylammonium hydroxide, or a mixture thereof, preferably sodium acetate. Among these, pyridine, piperidine, and triethylamine can also be used as a base and / or solvent or cosolvent. The amount of catalyst used is conventional and can be determined by common sense in the art or by several routine preliminary experiments.
[0094] In the oximation reaction in step S2, the mass ratio of the carbon dots having aldehyde groups on the surface to hydroxylamine and / or hydroxylamine hydrochloride is 1:1-1:120, preferably 1:1-1:80.
[0095] The temperature range of the oximation reaction is usually 30-120° C., preferably 40-90° C. The oximation reaction time is also not particularly limited, and is usually 0.4-15 hours, preferably 0.5-10 hours.
[0096] After the oximation reaction in step S2 is completed, post-treatment can be performed according to conventional operations in the art. For example, the reaction system is first naturally cooled to room temperature, and then filtered to obtain a filtrate. After the solvent in the filtrate is removed by rotary evaporation, it is then extracted with water and an organic solvent such as ethyl acetate. The extraction operation can be performed multiple times; when it is performed multiple times, a single solvent can be used, or different solvents can be used in sequence. The organic phase is collected and the solvent in the organic phase is removed by rotary evaporation to obtain carbon dot oxime.
[0097] Esterification reaction
[0098] In the esterification reaction of step S3, the hydroxyl group in the oxime group is converted into an ester group, thereby obtaining a carbon-dot oxime ester.
[0099] According to the present invention, the esterification reaction of step S3 is carried out by reacting the carbon dot oxime obtained from step S2 with an esterification agent. The above-mentioned esterification reaction is conventional for those skilled in the art, and there is no particular limitation on the esterification agent, as long as the hydroxyl group in the carbon dot oxime obtained in step S2 can be converted into an ester group. For example, corresponding acyl halides such as acyl chlorides can be used, corresponding carboxylic acids can also be used, and corresponding acid anhydrides can also be used. These compounds can be represented by compounds of formula (Va), (Vb) and (Vc), respectively:
[0100] wherein X is halogen, especially chlorine, and R1 is as defined in formula (1).
[0101] To accelerate the esterification reaction, the esterification reaction is typically carried out in the presence of a catalyst suitable for the esterification reaction. The catalyst may be either an acidic catalyst or a basic catalyst. For example, zinc chloride, ferric chloride, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium bicarbonate, sodium tert-butoxide, sodium ethoxide, sodium hydride, potassium hydride, and calcium hydride, or any combination thereof, may be used. Sodium hydride is preferred. The amount of catalyst used is conventional and can be determined by common knowledge in the art or by a few routine preliminary experiments.
[0102] The esterification reaction is typically carried out in a solvent, preferably an organic solvent. Examples of solvents include tetrahydrofuran, benzene, toluene, N,N-dimethylformamide, dichloromethane, and acetone, with tetrahydrofuran being preferred. The amount of solvent used is conventional and can be determined by common knowledge in the art or by a few routine preliminary experiments.
[0103] In the esterification reaction of step S3, the mass ratio of carbon dot oxime to the esterification reagent (eg, an esterification reagent selected from compounds of formula (Va), (Vb), and (Vc)) is 1:1-1:12, preferably 1:1-1:8.
[0104] The esterification reaction temperature is usually in the range of -10°C to 150°C, preferably -5°C to 100°C, preferably carried out in an ice bath. The esterification reaction time is also not particularly limited, and is usually carried out for 0.4-12 hours, preferably 0.5-6 hours.
[0105] After the esterification reaction is completed, the reaction system can be post-treated to obtain a purified oxime ester type carbon point photoinitiator of the present invention. Advantageously, according to the present invention, the filtrate obtained by filtering the reaction mixture obtained by the esterification reaction is quenched with a saturated sodium bicarbonate aqueous solution and further extracted with a solvent such as dichloromethane. Afterwards, it is necessary to dry to remove residual water. To this end, anhydrous sodium sulfate can usually be used for drying. After drying, the residual organic solvent is removed. There is no particular restriction on the means for removing the organic solvent, and the organic solvent can usually be removed by reduced pressure distillation. After removing the residual organic solvent, a crude product of the oxime ester type carbon point photoinitiator of the present invention is obtained.
[0106] If the purity of the oxime ester carbon dot photoinitiator of the present invention is desired to be further improved, the crude product may be further purified, for example, by dialysis. The choice of dialysis solvent is conventional and not particularly limited. According to the present invention, the crude product of the oxime ester carbon dot photoinitiator of the present invention is advantageously dialyzed using deionized water, dichloromethane, ethyl acetate, methanol, ethanol, or a mixture thereof.
[0107] The oxime ester-based carbon dot photoinitiator of the present invention can be used for UV-VIS LED light source curing. It exhibits excellent initiation performance within the wavelength range of 200-1200 nm, particularly 250-660 nm, and can effectively initiate the photopolymerization of photopolymerizable monomers, particularly (meth)acrylate monomers. Furthermore, the photoinitiator of the present invention has low biotoxicity, low mobility, and excellent biocompatibility, making it suitable for applications in photopolymerizable materials and biomacromolecules. Its simple synthesis route also makes it highly practical.
[0108] Therefore, according to the third aspect of the present invention, there is provided the use of the oxime ester type carbon dot photoinitiator of the present invention. The oxime ester type carbon dot photoinitiator of the present invention can be applied to UV-VIS LED photocuring technology and can effectively initiate a curing reaction. It is particularly preferred that the oxime ester type carbon dot photoinitiator of the present invention is used as a photoinitiator in a photocuring system with a radiation wavelength of 200-1200nm, especially 250-660nm. The oxime ester type carbon dot photoinitiator of the present invention can also be used as a photoinitiator or photosensitizer in the fields of coatings, inks, microelectronics, printing, etc. When the oxime ester type carbon dot photoinitiator of the present invention is used as a photoinitiator, its dosage is conventional, or can be determined by routine preliminary tests.
[0109] According to a fourth aspect of the present invention, there is provided a photocurable composition comprising the oxime ester type carbon dot photoinitiator of the present invention.
[0110] In the photocurable composition, the amount of the photoinitiator of the present invention is generally 0.01 to 10% by weight, preferably 0.1 to 6% by weight, such as 0.2 to 5% by weight, based on the amount of active ingredients of the photocurable composition.
[0111] In the context of this disclosure, active ingredients refer to the ingredients in the photocurable composition other than the solvent.
[0112] In addition to the photoinitiator of the present invention, the photocurable composition further comprises a photocurable resin.
[0113] In the present invention, a photocurable resin refers to an oligomer or prepolymer containing unsaturated carbon-carbon double bonds. Upon exposure to light, this oligomer or prepolymer undergoes a polymerization reaction initiated by a photoinitiator, leading to crosslinking and curing. Photocurable resins are the main component of photocurable products (e.g., UV coatings, UV inks, and UV adhesives).
[0114] As the photocurable resin, there may be mentioned epoxy (meth)acrylate resins, polyester (meth)acrylates, polyurethane (meth)acrylates, ethylenically unsaturated polyesters, amino (meth)acrylate resins, photoimageable alkali-soluble resins, etc. According to the present invention, it is advantageous to use epoxy (meth)acrylate resins, polyester (meth)acrylates, polyurethane (meth)acrylates, or combinations thereof.
[0115] The epoxy (meth)acrylate resin is preferably bisphenol A epoxy (meth)acrylate, bisphenol A epoxy acrylate diluted with tripropylene glycol di(meth)acrylate, or a combination thereof, such as bisphenol A epoxy acrylate WSR-U125 from Wuxi Resin Factory, modified bisphenol A epoxy acrylate 623-100 from Taiwan Changxing Chemical Company, modified bisphenol A epoxy acrylate 6231A-80 diluted with 20% tripropylene glycol diacrylate from Taiwan Changxing Chemical Company, etc.
[0116] The polyester (meth)acrylate is preferably a high-functionality hyperbranched polyester acrylate resin, particularly a hyperbranched polyester acrylate resin with a functionality of 5-30, such as a hyperbranched polyester acrylate prepolymer with a functionality of 6-20. Examples of such prepolymers include hyperbranched polyester acrylate prepolymer 932-100 (6 functionality) from Wuxi Knox Co., Ltd., and hyperbranched polyester acrylate prepolymers CN2300 (8 functionality), CN2301 (9 functionality), and CN2302 (16 functionality) from Sartomer Co., Ltd., USA.
[0117] The polyurethane (meth)acrylate is preferably an aliphatic polyurethane acrylate resin. Examples of the polyurethane (meth)acrylate include aliphatic polyurethane acrylate CN9013 (9-functionality) from Sartomer, Inc., USA; aliphatic polyurethane acrylate CN966B85 (2-functionality) diluted with 15% 1,6-hexanediol diacrylate (HDDA) from Sartomer, Inc., USA; and aliphatic polyurethane acrylate CN962 (2-functionality).
[0118] The photocurable resin is generally used in the photocurable composition in an amount of 10 to 90% by weight, preferably 55 to 80% by weight, based on the amount of active ingredients in the photocurable composition.
[0119] The photocurable composition may further include a multifunctional reactive diluent.
[0120] In the present invention, a multifunctional reactive diluent refers to a monomer containing two or more photopolymerizable groups. Multifunctional reactive diluents have low viscosity and strong dissolving power. Upon exposure to a light source, multifunctional reactive diluents can be polymerized by reactive free radicals to form a crosslinked network.
[0121] According to the present invention, the preferred multifunctional reactive diluent is a multifunctional (meth)acrylate reactive diluent. This refers to a monomer containing two or more (meth)acrylate polymerizable groups. Examples of multifunctional (meth)acrylate reactive diluents include trimethylolpropane triacrylate (TMPTA), propoxylated trimethylolpropane triacrylate (PO-TMPTA), ethoxylated trimethylolpropane triacrylate (EO-TMPTA), pentaerythritol tetraacrylate (PETTA), dipentaerythritol pentaacrylate (DPEPA), dipentaerythritol hexaacrylate (DPHA), tripropylene glycol diacrylate (TPGDA), 1,6-hexanediol diacrylate (HDDA), triethylene glycol dimethacrylate (TEGDMA), diethylene glycol dimethacrylate (DEGDMA), glycerol diacrylate, and diurethane dimethacrylate (UDMA).
[0122] The amount of the multifunctional reactive diluent used in the photocurable composition is generally 8 to 60% by weight, preferably 15 to 45% by weight, based on the amount of the active ingredients in the photocurable composition.
[0123] According to the present invention, the photocurable composition may further comprise a monofunctional reactive diluent.
[0124] In the present invention, a monofunctional reactive diluent refers to a monomer containing a photopolymerizable group. It has a low viscosity and a strong dissolving power, and can act as a partial organic solvent. After being irradiated by a light source, the monofunctional reactive diluent can be initiated to undergo polymerization by active free radicals. Monofunctional reactive diluents mainly include (meth)acrylate compounds and vinyl compounds. As (meth)acrylate monofunctional reactive diluents, methyl methacrylate (MMA), n-butyl acrylate (BA), isooctyl acrylate (2-EHA), isodecyl acrylate (IDA), lauryl acrylate (LA), hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, and some (meth)acrylates with cyclic structures can be mentioned. In addition, as vinyl monofunctional reactive diluents, styrene (St), vinyl acetate (VA), N-vinyl pyrrolidone (NVP), etc. can be mentioned.
[0125] The monofunctional reactive diluent is generally used in the photocurable composition in an amount of 5 to 50% by weight, preferably 8 to 40% by weight, based on the amount of the active ingredients in the photocurable composition.
[0126] The photocurable composition of the present invention may also optionally contain an organic solvent. The selection of the organic solvent is conventional. As the organic solvent, aromatic hydrocarbons such as benzene and toluene, halogenated alkanes such as chloroform, dichloromethane, and ethyl chloride, ketones such as acetone, butanone, and pentanone, and alcohols such as methanol, ethanol, propanol, isopropanol, and ethylene glycol, and glycol ethers, glycol ether acetates, propylene glycol ethers, and propylene glycol ether acetates can be mentioned. The amount of the organic solvent used is conventional and can be determined by common sense in the art or by several routine preliminary experiments.
[0127] The photocurable composition of the present invention may also optionally contain other additives, such as leveling agents, antioxidants, anti-settling agents, colorants, microbicides, such as antibacterial agents and thermal insulation additives. In a preferred embodiment of the present invention, the leveling agent is selected from the group consisting of FLOW series leveling agents, particularly preferably 360S, 372S, 384S, 392S, 400U, 415U, etc. The amount of the additive is conventional and can be determined by common sense in the art or by a few routine preliminary experiments.
[0128] The preparation of the photocurable composition of the present invention is conventional, for example, the various components of the photocurable composition of the present invention are uniformly mixed together.
[0129] According to a fifth aspect of the present invention, a cured material obtainable from the photocurable composition of the present invention is provided. The resulting cured material can be a photocurable coating, including coatings containing functional materials, UV and / or visible light filter coatings; sealants; photolithographic materials; holographic recording materials; 3D printing materials; lithographic materials; materials for preparing optical devices; and materials for improving mechanical properties, such as carbon fiber composites and / or inorganic and / or organic nanoparticles.
[0130] According to a sixth aspect of the present invention, a method for preparing a photocurable material is provided, comprising the steps of irradiating the photocurable composition of the present invention with a light source having a radiation wavelength of 200-1200 nm, especially 250-660 nm, such as a UV-VIS LED light source.
[0131] The oxime ester-based carbon dot photoinitiator disclosed in this invention has a simple synthetic route and is highly suitable for industrial production. This photoinitiator exhibits excellent compatibility with UV-VIS LED light sources with a radiation wavelength of 200-1200 nm, particularly 250-660 nm. It can be widely used in applications related to UV-VIS LED photocuring, including traditional applications such as coatings, inks, microelectronics, and printing, as well as emerging applications such as the preparation of laser recording and three-dimensional components. Therefore, the oxime ester-based carbon dot photoinitiator of this invention has promising market prospects.
[0132] In particular, given the shortcomings of oxime ester photoinitiators currently available for UV-VIS LED light source curing in terms of biotoxicity caused by photocuring residues, the oxime ester carbon dot photoinitiator of the present invention has low biotoxicity and low mobility, as well as excellent biocompatibility and a simple synthesis route, which can make substantial contributions to promoting the application of green and environmentally friendly UV curing industry.
[0133] Example
[0134] The scheme of the present invention will be explained below with reference to the examples. Those skilled in the art will understand that the following examples are only used to illustrate the present invention and should not be considered to limit the scope of the present invention. Where specific techniques or conditions are not specified in the examples, the techniques or conditions described in the literature in this area or the product specifications are followed.
[0135] Example 1:
[0136] Preparation of Oxime Ester-type Carbon Dot Photoinitiator
[0137] Step S1: Synthesis of biomass-based aldehyde-containing carbon dots
[0138] To a 100-mL polytetrafluoroethylene-lined reactor, 2.5 mL of the biomass raw material furfural was added, followed by 25 mL of anhydrous ethanol, which was thoroughly mixed and dissolved. The reactor was then covered and placed in an oven at 180°C for 8 hours, at autogenous pressure. After the reaction was completed, the reactor was allowed to cool naturally to room temperature, and the lid was opened to obtain a black reaction solution. After centrifugation to remove the precipitate, the supernatant was dialyzed for two days using a 300 Da molecular weight cutoff dialysis bag to obtain 27 mL of a 10 mg / mL solution of black carbon dots (CDs) containing aldehyde groups on their surfaces. The aldehyde content of the resulting CD solution was determined by potentiometric titration and found to be 100 mmol / g. The solution was then analyzed using TEM, XRD, UV-visible, and IR spectra (see below for details).
[0139] Step S2: Synthesis of carbon dot oxime
[0140] To a 100 mL reaction flask, add 25 mL of anhydrous ethanol and 5 mL of the aforementioned carbon dot solution with aldehyde groups on its surface. After mixing, add 2 g of hydroxylamine hydrochloride and 2.5 g of anhydrous sodium acetate. The mixture is allowed to react at 80°C for 2 h. The reaction solution is cooled to room temperature, and the unreacted sodium acetate and hydroxylamine hydrochloride are filtered out. The solvent in the filtrate is then removed by rotary evaporation. The solution is then extracted three times with water and ethyl acetate. The organic phase is then collected and the solvent removed by rotary evaporation to yield 0.276 g of black carbon dot oxime (CD-Oxime). The structure and properties of the product are described below.
[0141] Step S3: Synthesis of carbon dot oxime ester
[0142] To a 100 mL reaction flask, 200 mg of the aforementioned carbon dot oxime, 100 mg of sodium hydride, and 20 mL of anhydrous tetrahydrofuran were added and reacted in an ice-water bath for 30 minutes. Subsequently, 0.6 g of benzoyl chloride was dispersed in 5 mL of anhydrous tetrahydrofuran, and the resulting mixture was added to the reaction flask and reacted in an ice-water bath for 30 minutes. The reaction was then quenched with 50 mL of saturated sodium bicarbonate solution, followed by extraction with dichloromethane. The organic phase was collected and the solvent removed by rotary evaporation to yield 0.153 g of black carbon dot oxime ester (CD-PI). The structure and properties of the product are described below.
[0143] Example 2
[0144] The method of Example 1 was repeated, except that the biomass raw material in step S1 was hydroxymethylfurfural.
[0145] Example 3
[0146] The method of Example 1 was repeated, except that the biomass raw material in step S1 was cinnamaldehyde.
[0147] Example 4
[0148] The method of Example 1 was repeated, except that the biomass raw material in step S1 was vanillin.
[0149] Example 5
[0150] The method of Example 1 was repeated, except that the benzoyl chloride in step S3 was replaced by acetyl chloride.
[0151] Example 6
[0152] The method of Example 1 was repeated, except that the benzoyl chloride in step S3 was replaced with cyclopropylcarbonyl chloride.
[0153] Example 7
[0154] The method of Example 1 was repeated, except that the benzoyl chloride in step S3 was replaced with 2-furoyl chloride.
[0155] Example 8
[0156] The method of Example 1 was repeated, except that the benzoyl chloride in step S3 was replaced with 3-furoyl chloride.
[0157] Example 9
[0158] The method of Example 1 was repeated, except that the benzoyl chloride in step S3 was replaced with 2-thiophenecarbonyl chloride.
[0159] Example 10
[0160] The method of Example 1 was repeated, except that the benzoyl chloride in step S3 was replaced with 3-thiophenecarbonyl chloride.
[0161] Analysis and results of carbon dots, carbon dot oximes, and carbon dot oxime esters prepared in steps S1, S2, and S3 of Example 1
[0162] The carbon dots, carbon dot oxime, and carbon dot oxime ester prepared in steps S1, S2, and S3 of Example 1 were analyzed by transmission electron microscopy, as shown in Figure 4. The results show that the carbon dots, carbon dot oxime, and carbon dot oxime ester prepared in steps S1, S2, and S3 all have the particle structure of carbon dots, with a particle size of 1-5 nm.
[0163] XRD analysis was performed on the Cdots, Cdot oxime, and Cdot oxime ester prepared in steps S1, S2, and S3 of Example 1. The XRD results are shown in Figure 3. The Cdots exhibit a peak around 20°, indicating an amorphous structure. The particle structure remains unchanged after surface modification, indicating that surface modification does not disrupt the Cdot structure.
[0164] The carbon dots, carbon dot oxime, and carbon dot oxime ester prepared in steps S1, S2, and S3 of Example 1 were measured for UV-visible absorption within the wavelength range of 220-500 nm using a UV-visible spectrophotometer. The UV-visible absorption spectra are shown in Figure 1. The results show that, compared to the absorption spectra of carbon dots, the absorption spectra of carbon dot oxime and oxime ester exhibit a significant blue shift after surface modification, with the primary absorption band being 250-300 nm.
[0165] Furthermore, the changes in the functional groups of the carbon dots, carbon dot oximes, and carbon dot oxime esters prepared in steps S1, S2, and S3 of Example 1 were analyzed by Fourier transform infrared spectroscopy, and their infrared spectra are shown in Figure 2. The results show that: by comparing the infrared spectra of carbon dots and carbon dot oximes, after surface modification, the carbon dots have a 1747cm -1 The characteristic peaks of aldehyde groups around 1643 cm -1 -C=N-characteristic peak appears around 3156cm -1 There is an obvious characteristic peak of -OH around 3156cm, which indicates that the oxime functional group is successfully grafted onto the surface of the carbon dots. -1 The characteristic peaks of -OH on the left and right sides are obviously weakened. At the same time, the peaks of 1726 cm -1 The characteristic peaks of ester bonds appear on the left and right, which indicates that the oxime ester functional groups are successfully grafted onto the surface of the carbon dots and the preparation of the carbon dot oxime ester photoinitiator is successful.
[0166] Example 11
[0167] The purpose of Example 11 is to illustrate that the oxime ester carbon dot photoinitiator of Example 1 can effectively initiate the photopolymerization reaction of (meth)acrylate monomers under the irradiation of LED light source.
[0168] Taking the carbon dot oxime ester in Example 1 as an example, 5 mg, 10 mg and 20 mg of the carbon dot oxime ester were mixed with 400 mg of triethylene glycol dimethacrylate (TEGDMA) and ultrasonically shaken for 1 minute to fully dissolve it. 600 mg of diurethane dimethacrylate (UDMA) was added to the mixture and ultrasonically shaken for another 1 minute to fully mix it. The mixture was placed under 200 mW / cm 2 Photopolymerization was carried out under 365nm LED irradiation, and the double bond conversion results are shown in Figure 5. As shown in Figure 5, when using 10mg of carbon dot oxime ester, the double bond conversion of the monomer was 27.95% after 30s of irradiation, and 71.59% after 1200s of irradiation. After light curing, the resulting photopolymerized film, using 10mg of carbon dot oxime ester, is shown in Figure 6.
[0169] Example 12
[0170] The purpose of Example 12 is to illustrate that the oxime ester type carbon dot photoinitiator of Example 1 has a lower mobility.
[0171] Mobility test: Using the carbon dot oxime ester in Example 1 as an example and commercial OXE-01 as a comparison, a test sample was prepared. Specifically, a photoinitiator (1 wt%) was added to a mixture of UDMA and TEGDMA (6:4) and mixed evenly. A 200 mW / cm 2 The film was then photocured under 365nm UV light for 15 minutes, and unreacted monomers and initiators on the film surface were rinsed with ethanol. An appropriate amount of film was immersed in ethanol, and the absorbance of the solution was monitored at 379nm for OXE-01 and 281nm for the carbon dot initiator. The results are shown in Figure 7. The results show that after 30 minutes, the mobility of the carbon dot oxime ester was 0.02%, while that of OXE-01 was 3.25%. After 48 hours, the mobility of the carbon dot oxime ester was 3.19%, while that of OXE-01 was 11.35%. This indicates that the mobility of the carbon dot oxime ester photoinitiator in Example 1 is significantly lower than that of the commercial OXE-01 oxime ester initiator.
[0172] Example 13
[0173] The purpose of Example 13 is to illustrate that the oxime ester-type carbon dot photoinitiator of Example 1 has lower cytotoxicity.
[0174] Cytotoxicity test: The cytotoxicity of the photoinitiator was tested using the MTT method, and the commercial oxime ester photoinitiator OXE-01 was used as a comparison. L929 cells (mouse fibroblasts, provided by Shanghai Biotechnology Co., Ltd.) were seeded in a 96-well plate and cultured with different concentrations (25, 50, 100 μg / mL) of photoinitiator for 24 hours. The absorbance of each well was measured using a microplate reader (Bio Tek Instruments, USA) at a wavelength of 490 nm. The cell survival rate was calculated according to the following formula 1, and the results are shown in Figure 8. The results show that the commercial OXE-01 oxime ester photoinitiator has a high cytotoxicity. When its concentration is 100 μg / mL, the cell survival rate is only 40%; while the carbon dot oxime ester prepared in Example 1 has a lower cytotoxicity. When its concentration is 100 μg / mL, the cell survival rate is 91%. Cell survival rate = (A 实验组 / A 对照组 )×100%(Formula 1),
[0175] Among them: A 实验组 is the absorbance of the experimental group (with sample) measured by enzyme marker, A 对照组 The absorbance of the control group (without sample) was measured by enzyme-labeled instrument.
Claims
1. An oxime ester type carbon dot photoinitiator, wherein the carbon dot surface has a group containing an oxime ester structure portion, and the average particle size of the carbon dot is 1-50 nm. 2 . The oxime ester-type carbon dot photoinitiator according to claim 1 , wherein the average particle size of the carbon dots is 1-20 nm, preferably 1-15 nm, more preferably 1-10 nm.
3. The oxime ester type carbon dot photoinitiator according to claim 1 or 2, wherein the group containing the oxime ester structure portion has a structure as shown in the following formula (1): in: * indicates the connection position with the carbon dots; R1 represents C1-C 20 Alkyl, C3-C 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C2-C 20 Alkenyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 Alkyl, wherein the aforementioned C1-C 20 Alkyl, C3-C 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C2-C 20 Alkenyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 The alkyl group is optionally substituted by one or more groups independently selected from the group consisting of C1-C6 alkyl, C1-C6 alkylthio, C1-C6 alkoxy, halogen, nitro, amino, cyano, mono(C1-C6 alkyl)amino, di(C1-C6 alkyl)amino and mercapto, and the aforementioned C3-C6 20 Cycloalkyl, C3-C 10 Cycloalkyl-C1-C 10 Alkyl, C3-C 20 Cycloalkenyl, C3-C 10 Cycloalkenyl-C1-C 10 Alkyl, C6-C 20 Aryl or C6-C 10 Aryl-C1-C 10 The ring carbon atoms of the alkyl group are optionally replaced by one or more heteroatoms selected from N, S and O.
4. The oxime ester type carbon dot photoinitiator according to claim 3, wherein: R1 represents C1-C 12 Alkyl, C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C2-C 12 Alkenyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 Aryl-C1-C4 alkyl, wherein the aforementioned C1-C 12 Alkyl, C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C2-C 12 Alkenyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 The aryl-C1-C4 alkyl group is optionally substituted by one or more groups independently selected from the group consisting of C1-C4 alkyl, C1-C4 alkylthio, C1-C4 alkoxy, halogen, nitro, amino, cyano, mono(C1-C4 alkyl)amino, di(C1-C4 alkyl)amino and mercapto, and the aforementioned C3-C 12 Cycloalkyl, C3-C8 cycloalkyl-C1-C4 alkyl, C3-C 12 Cycloalkenyl, C3-C8 cycloalkenyl-C1-C4 alkyl, C6-C 12 Aryl or C6-C 10 The ring carbon atoms of the aryl-C1-C4alkyl group are optionally replaced by one or more heteroatoms selected from N, S and O; Preferably, R1 represents C1-C 10 Alkyl, C3-C 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 Cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl, wherein the aforementioned C1-C 10 Alkyl, C3-C 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 Cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl is optionally substituted by fluorine, chlorine, bromine and C1-C4 alkyl, and the aforementioned C3-C6 10 Cycloalkyl, C3-C6 cycloalkyl-C1-C4 alkyl, C3-C 10 The ring carbon atoms of the cycloalkenyl, C3-C6 cycloalkenyl-C1-C4 alkyl, phenyl or naphthyl are optionally replaced by one or more heteroatoms selected from N, S and O.
5. The oxime ester type carbon dot photoinitiator according to claim 3 or 4, wherein R1 represents a C1-C8 alkyl group, a C3-C8 cycloalkyl group, a C3-C6 cycloalkyl-C1-C2 alkyl group, a C3-C8 cycloalkenyl group, a C3-C6 cycloalkenyl-C1-C2 alkyl group, a phenyl group or a naphthyl group, wherein the aforementioned C1-C8 alkyl group, the C3-C8 cycloalkyl group, the C3-C6 cycloalkyl-C1-C2 alkyl group, the C3-C8 cycloalkenyl group, the C3-C6 cycloalkenyl-C1-C2 alkyl group, the phenyl group or the naphthyl group are optionally substituted with a C1-C4 alkyl group, and the ring carbon atoms of the aforementioned C3-C8 cycloalkyl group, the C3-C6 cycloalkyl-C1-C2 alkyl group, the C3-C8 cycloalkenyl group, the C3-C6 cycloalkenyl-C1-C2 alkyl group, the phenyl group or the naphthyl group are optionally replaced with one or more heteroatoms selected from N, S and O.
6. The oxime ester-type carbon dot photoinitiator according to any one of claims 3 to 5, wherein R1 represents methyl, isopropyl, butyl, cyclopropyl, cyclopentylethyl, phenyl, isopropylphenyl, naphthyl, 2-furyl, 3-furyl, 2-thienyl or 3-thienyl.
7. A method for preparing the oxime ester type carbon dot photoinitiator according to any one of claims 1 to 6, comprising the following steps: S1: subjecting a compound having at least one aldehyde group and / or hydroxyl group to a carbonization reaction under hydrothermal or solvothermal conditions to obtain carbon dots having aldehyde groups on their surfaces; S2: subjecting the carbon dots having aldehyde groups on their surfaces obtained in step S1 to an oximation reaction with hydroxylamine and / or hydroxylamine hydrochloride to obtain carbon dot oxime; and S3: subjecting the carbon dot oxime from step S2 to an esterification reaction to obtain a corresponding oxime ester-type carbon dot photoinitiator.
8. The method according to claim 7, wherein the compound having at least one aldehyde group and / or hydroxyl group is selected from compounds having a cyclic structure and having at least one aldehyde group and / or hydroxyl group, and linear compounds having at least 5 carbon atoms and having at least one aldehyde group and / or hydroxyl group, wherein the cyclic structure is optionally substituted with one or more groups independently selected from the group consisting of C1-C6 alkyl, C1-C6 alkylthio, C1-C6 alkoxy and halogen; Preferably, the cyclic structure has 5-10 ring members, more preferably 5-8 ring members, for example 5 or 6 ring members, wherein the ring members are C atoms and optionally 1-3 heteroatoms selected from N, O or S, and the cyclic structure is optionally substituted by one or more groups independently selected from the group consisting of C1-C4 alkyl, C1-C4 alkylthio, C1-C4 alkoxy and chlorine.
9. The method according to claim 7 or 8, wherein the compound having at least one aldehyde group and / or hydroxyl group has 1 to 4, such as 1 or 2, aldehyde groups and / or hydroxyl groups; Preferably, the compound having at least one aldehyde group and / or hydroxyl group is of biomass origin, such as furfural, hydroxymethylfurfural, vanillin or cinnamaldehyde.
10. The method according to any one of claims 7 to 9, wherein the solvent in step S1 is selected from C1-C6 alkyl alcohol, preferably ethanol, N,N-dimethylformamide or dimethyl sulfoxide.
11. The method according to any one of claims 7 to 10, wherein the mass ratio of the compound having at least one aldehyde group and / or hydroxyl group to water or solvent is 1:1 to 1:15, preferably 1:2 to 1:
10.
12. The method according to any one of claims 7 to 11, wherein the carbonization temperature in step S1 is 100-250°C, preferably 120-200°C; and / or the pressure is 0.1-7 MPa, preferably 0.2-3 MPa; and / or the reaction time is 4-15 h, preferably 6-12 h.
13. The method according to any one of claims 7 to 12, wherein the oximation reaction of step S2 is carried out in the presence of sodium acetate, pyridine, piperidine, triethylamine and / or tetramethylammonium hydroxide, preferably sodium acetate, as a catalyst.
14. The method according to any one of claims 7 to 13, wherein in the oximation reaction of step S2, the mass ratio of the carbon dots having aldehyde groups on the surface to hydroxylamine and / or hydroxylamine hydrochloride is 1:1-1:120, preferably 1:1-1:
80.
15. The method according to any one of claims 7 to 14, wherein the esterification reaction in step S3 is carried out using an esterification reagent selected from the group consisting of compounds of the following formulae (Va), (Vb) and (Vc): wherein X is halogen, especially chlorine, and R1 is as defined in any one of claims 3 to 7.
16. The method according to any one of claims 7 to 15, wherein the esterification reaction in step S3 is carried out in the presence of one or more catalysts, preferably the catalyst is selected from zinc chloride, ferric chloride, sodium hydroxide, potassium hydroxide, sodium carbonate, sodium bicarbonate, sodium tert-butoxide, sodium ethoxide, sodium hydride, potassium hydride and calcium hydride, preferably sodium hydride. 17 . The method according to claim 15 , wherein in the esterification reaction in step S3 , the mass ratio of the carbon-dot oxime to the esterification reagent is 1:1-1:12, preferably 1:1-1:
8.
18. Use of the oxime ester type carbon dot photoinitiator obtained according to any one of claims 1 to 6 or according to any one of claims 7 to 17 as a photoinitiator, especially use as a photoinitiator in a UV-VIS LED light source curing system, especially use as a photoinitiator in a light source curing system with a radiation wavelength of 200-1200 nm, especially 250-660 nm.
19. A photocurable composition comprising at least one oxime ester type carbon dot photoinitiator obtained according to any one of claims 1 to 6 or according to the method of any one of claims 7 to 17.
20. A cured material obtainable from the photocurable composition of claim 19.
21. A method for preparing a photocurable material, comprising the steps of irradiating the photocurable composition of claim 19 with a light source having a radiation wavelength of 200-1200 nm, in particular 250-660 nm, such as a UV-VIS LED light source.