Spring mattress packaging method and apparatus

By dividing the spring mattress into an upper pad, elastic modules, and a base, and packaging and stacking them separately, the problems of difficult disassembly and assembly and difficult movement of spring mattresses are solved, achieving space-saving and labor-saving transportation and handling.

WO2025247279A1PCT designated stage Publication Date: 2025-12-04NEW TEC INTEGRATION (XIAMEN) CO LTD
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Patent Information

Application Number
PCT/CN2025/097796
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-05-30
Filing Date
2025-05-28
Publication Date
2025-12-04

AI Technical Summary

Technical Problem

Existing spring mattresses, after being disassembled and shipped separately, are time-consuming to assemble, difficult to disassemble and move, affecting their performance and incurring high transportation and handling costs.

Method used

The spring mattress is divided into an upper layer, an elastic module, and a baseboard, each packaged in a separate container and secured with stacking and fasteners, and then transported by a transport vehicle.

Benefits of technology

It reduces packaging volume, saves labor costs, prevents spring mattresses from being damaged or deformed, and improves the convenience of transportation and handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

A spring mattress packaging apparatus for packaging a disassemblable spring mattress. The disassemblable spring mattress comprises an upper cushion layer (11), an elastic module, and a bottom layer, wherein the three are disassemblable from each other. The elastic module is formed via disassemblable connection of spring units (5), and the bottom layer is formed via disassemblable interconnection of bottom layer units (6). The packaging apparatus comprises a plurality of packaging containers, the packaging containers including a first packaging container (1) for packaging the upper cushion layer, a second packaging container (2) for packaging the spring units, and a third packaging container (3) for packaging the bottom layer units; the first packaging container and / or the second packaging container and / or the third packaging container may be stacked one on the other. A spring mattress trolley is further provided. The trolley comprises the described packaging apparatus, wherein the packaging containers may be stacked on the trolley; and the trolley further comprises fastening components used to fasten the packaging containers in place on the trolley.
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Description

A method and device for packing a spring mattress

[0001] Cross-reference to Related Applications

[0002] This application claims priority to the Chinese patent application No. 2024106932268, filed on May 30, 2024, entitled “A method and device for packing a spring mattress and a transport vehicle”, and claims the priority of the Chinese patent application, the content of which is incorporated herein by reference. TECHNICAL FIELD

[0003] The present application relates to the field of furniture transportation, and in particular to a method and device for packing a spring mattress. BACKGROUND

[0004] Most existing spring mattresses are of a single-piece integrated structure, which has a large overall volume and is costly to transport or store. In pursuit of the comfort of a mattress, people have designed a structure in which elastic modules are detachably connected, so that the springs on the mattress can be adjusted in different areas according to needs, and a mattress can have different hardness in different areas. At the same time, the springs can be disassembled and transported separately.

[0005] Disassembling and separately transporting a spring mattress greatly improves the convenience of transporting a spring mattress, but there are still some problems in its transportation and handling. Even if the separate packaging and transportation methods are used, there are still problems of long assembly time, difficulty in disassembly and handling, which affect the use effect. SUMMARY

[0006] The present application provides a method and device for packing a spring mattress and a transport vehicle, which can reduce the volume of a single package of a spring mattress, facilitate transportation and handling, and save labor costs. In addition, the spring mattress can be prevented from being damaged or deformed.

[0007] To solve the above technical problems, the present application provides a method for packing a spring mattress, the spring mattress comprising an upper mattress layer, an elastic module, and a bottom plate, the elastic module being formed by detachably connecting spring units, and the bottom plate being formed by splicing or folding bottom plate units; the spring units are packaged by at least two packaging containers, the upper mattress layer is packaged by one container, and the bottom plate units are packaged by two or fewer containers.

[0008] In some embodiments, the spring units can be locked in a compressed state, and the spring units in the locked compressed state are stacked in the packaging containers.

[0009] In some embodiments, the package containers are stacked N1×N2×N3 locked spring units in a compressed state, wherein N1 represents rows, greater than or equal to 1; N2 represents columns, greater than or equal to 1; and N3 represents layers, greater than or equal to 1.

[0010] The application also provides a packaging device for a spring mattress, which includes an upper mattress layer, a spring module, and a bottom plate, the spring module is detachably connected by spring units, the bottom plate is detachably connected or folded by bottom plate units, the upper mattress layer is packed in one package container, the bottom plate units are packed in at most two package containers, and the spring units are packed in at least two package containers.

[0011] In some embodiments, the upper mattress layer is packed in the package container after being folded or rolled.

[0012] In some embodiments, the bottom plate is packed in the package container after being split into the bottom plate units.

[0013] In some embodiments, a handle is arranged on the package container.

[0014] In some embodiments, a plug-in part is arranged on the surface of the package container, and a plug-in matching part is arranged on the opposite surface of another package container; when the two package containers are stacked along the vertical direction, the plug-in part and the plug-in matching part are plugged into each other.

[0015] In some embodiments, a round hole is arranged on the surface of the package container, a convex part is arranged in the round hole on the lower surface of the package container as a plug-in part, and a sunken part is arranged in the round hole on the upper surface of the package container as a plug-in matching part.

[0016] In some embodiments, a round hole is arranged on the surface of the package container, a convex part is arranged in the round hole on the upper surface of the package container as a plug-in part, and a sunken part is arranged in the round hole on the lower surface of the package container as a plug-in matching part.

[0017] The application also provides a transport vehicle for a spring mattress, which is used for transporting a detachable spring mattress, and the packaging device is stacked in the transport vehicle; the transport vehicle further includes a fixing part, which fixes the packaging device to the transport vehicle.

[0018] In some embodiments, the transport vehicle includes a bearing part for bearing the packaging device, and a roller is arranged below the bearing part.

[0019] In some embodiments, the transport vehicle further includes a strap as the fixing part; the strap is used for tightening the packaging device to fix the packaging device to the transport vehicle.

[0020] In some embodiments, a handrail is arranged above the bearing part for pushing the transport vehicle.

[0021] In some embodiments, the handrail has a rotational freedom relative to the bearing part and can be rotated to be parallel to the bearing part.

[0022] In some embodiments, the bearing part is a plate-shaped bottom support plate, and a groove with a shape consistent with the handle is arranged on the surface of the bottom support plate for embedding the handle.

[0023] In some embodiments, a guardrail is arranged around the bearing part as a fixing member for fixing the packaging device in the transport vehicle.

[0024] In some embodiments, the guardrail includes a first rail parallel to the bearing part and a second rail connected between the first rail and the bearing part.

[0025] In some embodiments, the first rail includes two fixed rods and two movable rods; the two fixed rods are arranged opposite to each other, and the two movable rods are respectively rotatably connected between the ends of the two fixed rods.

[0026] In some embodiments, the movable rod includes two sub-movable rods, and the opposite ends of the two sub-movable rods are respectively rotatably connected with the ends of the fixed rod, and the opposite ends are rotatably connected.

[0027] In some embodiments, the two ends of the second rail are respectively connected with the first rail and the bearing part, and the middle sections of the adjacent second rails on the same side of the bearing part are respectively extended opposite to each other and rotatably connected together.

[0028] In some embodiments, the second rail includes an upper rail and a lower rail, one end of the upper rail is connected with the first rail, and one end of the lower rail is connected with the bearing part, the other ends of the upper and lower rails are connected with a connecting member, and the connecting members between the adjacent two second rails are hingedly connected.

[0029] In some embodiments, the bearing part includes a first horizontal rod, a second horizontal rod, and a connecting rod, the first horizontal rod and the second horizontal rod are connected to form a rectangular space; and the connecting rod is arranged between the first horizontal rod for bearing the packaging device.

[0030] In some embodiments, the first horizontal rod includes a first part and a second part, the first part and the second part are respectively rotatably connected with the second horizontal rod; and the first part and the second part are hingedly connected to form the first horizontal rod.

[0031] In some embodiments, the two ends of the fixed rod extend along a vertical downward direction to form a space for the roller to be clamped, and the two ends of the movable rod are respectively connected to the ends of the fixed rod after the downward extension.

[0032] Compared with the prior art, the present application has the following beneficial effects:

[0033] 1. The spring mattress packaging method and device provided by the present application can reduce the packaging volume by packaging the upper cushion layer, spring units forming the elastic module and bottom plate units forming the bottom plate in separate packaging containers and then stacking and transporting them, thereby saving the space and manpower for manual carrying and transportation, and preventing the components of the spring mattress from being damaged and deformed due to improper stacking.

[0034] 2. The spring mattress transport vehicle provided by the present application can stack the first packaging container, the second packaging container and the third packaging container on the transport vehicle and fix them with a fixing member, so that the merchant can conveniently transport the spring mattress when delivering goods, and the user can conveniently transport the spring mattress when moving house, and the stacking is firm and the labor cost is saved. BRIEF DESCRIPTION OF DRAWINGS

[0035] Fig. 1 is a schematic view of the transport vehicle of embodiment 1;

[0036] Fig. 2 is a schematic view of the upper cushion layer and the elastic module of the spring mattress;

[0037] Fig. 3 is a schematic view of the upper cushion layer;

[0038] Fig. 4 is a schematic view of the upper cushion layer being loaded into the first packaging container;

[0039] Fig. 5 is a schematic view of the compression of the spring unit;

[0040] Fig. 6 is a schematic view of the spring unit being stacked in 1*10;

[0041] Fig. 7 is a schematic view of Fig. 6 being loaded into the second packaging container;

[0042] Fig. 8 is a schematic view of the spring unit module;

[0043] Fig. 9 is a schematic view of the compression state of Fig. 8;

[0044] Fig. 10 is a schematic view of Fig. 9 being loaded into the second packaging container;

[0045] Fig. 11 is a schematic view of the spring unit being stacked in 2*5 in the second packaging container;

[0046] Fig. 12 is a schematic view of the spring unit being stacked in 4*5 in the second packaging container;

[0047] Fig. 13 is a schematic view of the spring unit being stacked in 2*5**5 in the second packaging container;

[0048] Figure 14 is a schematic diagram of the stacking of the second and third packaging containers;

[0049] Figure 15 is a schematic diagram of the base plate;

[0050] Figure 16 is a schematic diagram of the base plate and spring unit stacked on the packaging container;

[0051] Figure 17 shows a schematic diagram of the various packaging containers;

[0052] Figure 18 is a schematic diagram of the packaging device in Example 1;

[0053] Figure 19 is a schematic diagram of the transport vehicle in Example 1;

[0054] Figure 20 is a schematic diagram of the packaging device in Example 2;

[0055] Figure 21 is a front view of the transport vehicle in Example 2;

[0056] Figure 22 is a side view of the transport vehicle in Example 2;

[0057] Figure 23 is a front view of the transport vehicle in Example 2;

[0058] Figure 24 is a side view of the transport vehicle in Example 2;

[0059] Figure 25 is a top view of the transport vehicle in Example 2;

[0060] Figure 26 is a schematic diagram of the transport vehicle in Example 3;

[0061] Figure 27 is a side view of the transport vehicle in Example 3;

[0062] Figure 28 is a front view of the transport vehicle in Example 3;

[0063] Figure 29 is a top view of the transport vehicle in Example 3;

[0064] Figure 30 is a schematic diagram of the transport vehicle inverted in Example 3;

[0065] Figure 31 is a bottom view of the transport vehicle in Example 3;

[0066] Figure 32 is a schematic diagram of the transport vehicle in Example 3;

[0067] Figure 33 is a front view of the transport vehicle in Example 3;

[0068] Figure 34 is a side view of the transport vehicle in Example 3;

[0069] Figure 35 is a top view of the transport vehicle in Example 3;

[0070] Figure 36 is a schematic diagram of the folded state of the transport vehicle in Example 3;

[0071] Figure 37 is a front view of Figure 36;

[0072] Fig. 38 is a schematic view of the upper and lower stacked transporters of Example 3;

[0073] Fig. 39 is a front view of Fig. 38;

[0074] Fig. 40 is a side view of Fig. 38;

[0075] Fig. 41 is a schematic view of the plug and the plug-mate of the packaging container;

[0076] Fig. 42 is a schematic view of the plug and the plug-mate being plugged into each other. DETAILED DESCRIPTION

[0077] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0078] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0079] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be wall-mounted connection, can be detachable connection, or integral connection, can be mechanical connection, can be electrical connection, can be directly connected, can be indirectly connected through an intermediate medium, can be internal communication of two elements, and those of ordinary skill in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.

[0080] Example 1

[0081] Referring to FIGS. 1-19, the present embodiment provides a spring mattress packaging device and a transport vehicle for packaging and transporting a detachable spring mattress, which includes an upper cushion layer 11, an elastic module, and a bottom plate, and the three are detachable, the upper cushion layer 11 is a soft cushion layer, the elastic module is formed by detachable connection of a plurality of spring units 5, and the bottom plate is formed by detachable splicing of a plurality of bottom plate units 6; therefore, when the merchant ships or the user moves, a spring mattress can be respectively divided into an upper cushion layer 11, a plurality of spring units 5, and a plurality of bottom plate units 6 for packaging.

[0082] The spring mattress packaging device of the present embodiment is divided into a plurality of packaging containers, specifically, the packaging containers include a first packaging container 1 for packaging the upper cushion layer 11, a second packaging container 2 for packaging the spring unit 5, and a third packaging container 3 for packaging the bottom plate unit;

[0083] The upper cushion layer 11 can be folded or wound and loaded into a first packaging container 1 because it is a soft cushion layer, wherein the first packaging container 1 can adopt an elongated packaging box, and the upper cushion layer 11 is wound and loaded into the elongated packaging box, as shown in FIG. 4b; or a flat packaging box as shown in FIG. 4a, and the upper cushion layer 11 is folded and loaded into the flat packaging box, the shape and size of the first packaging container 1 are specifically selected according to the volume and size of the upper cushion layer 11, and are not particularly limited, as long as the purpose of the present application can be achieved.

[0084] In order to be able to load more spring units 5 in the second packaging container 2 and save the volume of transportation, in the present embodiment, the spring units 5 can be locked in a compressed state, and the spring units 5 locked in the compressed state are stacked in at least two second packaging containers 2.

[0085] When packaging the elastic module, all spring units 5 can be separately detached, then compressed to a locked state, and stacked in the second packaging container 2. Among them, the spring units 5 can be stacked in the second packaging container 2 in the form of N1*N2*N3, wherein N1 is greater than or equal to 1, N2 is greater than or equal to 1, and N3 is greater than or equal to 1. Specifically, the spring units 5 can be stacked in the elongated packaging box in the form of 1*10, or the spring units 5 can be stacked in the flat packaging box in the form of 2*5 or 4*5, or the spring units can be stacked in the cubic packaging box in the form of 2*5*5.

[0086] In addition, as shown in FIG. 8-10, the elastic module can be disassembled in a modular manner, directly disassembled into individual modules without splitting the individual spring units 5, and then stacked in the above-mentioned stacking manner in at least two second packaging containers 2. The bottom plate is split into the bottom plate unit 6 and stacked and installed in the two or fewer third packaging containers 3. As a simple alternative to this embodiment, the bottom plate can also be folded and packaged in the two or fewer third packaging containers 3.

[0087] The first packaging container 1, the second packaging container 2, and the third packaging container 3 are stacked with each other to form the packaging device, and the packaging device is stacked on the transport cart 7

[0088] In particular, the transport cart includes a bearing portion 71, which is a plate-shaped bottom support plate, the lower corners of which are provided with rollers 8, and the upper portion of which is provided with a handle 72 perpendicular to the bottom support plate, which is used to push the transport cart 7. The transport cart 7 also includes a strap 9 as a fixing member, which is used to tighten the packaging containers to fix them on the transport cart 7.

[0089] When the merchant ships or the user needs to move, the components of the spring mattress can be disassembled into the smallest units, then packaged in the first packaging container 1, the second packaging container 2, and the third packaging container 3 in the above-mentioned manner, and then stacked on the transport cart 7, and then tightened with the strap 9 to make the packaging containers compact and stable on the transport cart 7. When transporting, pushing the handle 72 can drive the entire transport cart to move.

[0090] Compared with the traditional packaging and transportation method, in this embodiment, when moving, smaller packaging containers can make the user move more easily, and then when transporting, the transport cart 7 can make the packaging device compact and stable, and the transport cart 7 is provided with rollers 8 and a handle 71 to make moving more convenient and labor-saving.

[0091] When the transport cart 7 is idle, it needs to occupy a certain storage space, in order to save the storage space of the transport cart, the handle 72 has a rotating degree of freedom relative to the bottom support plate, and can be rotated to be parallel to the bottom support plate, and in order to further save space, a recess 711 consistent with the shape of the handle is formed on the surface of the bottom support plate for embedding the handle 72.

[0092] In order to make it easier for the user to move the first packaging container 1, the second packaging container 2, and the third packaging container 3, the packaging containers are each provided with a handle 10, which can be used by the user to lift the packaging containers, thereby saving labor.

[0093] In order to make the first packaging container 1, the second packaging container 2, and the third packaging container 3 more compact and stable when stacked together, in the present embodiment, the packaging container surface is provided with a circular hole, wherein a boss is installed in the circular hole of the lower surface as an insertion piece, and a sunken platform is installed in the circular hole of the upper surface as an insertion matching piece, which is vertically downwardly recessed on the upper surface.

[0094] When the packaging containers are stacked along the vertical direction, the boss of the lower surface of the packaging container is inserted into the sunken platform of the lower surface, so that the adjacent upper and lower packaging containers are limited in the horizontal direction, reducing the risk of toppling when the packaging containers are stacked to a high level.

[0095] As a simple alternative of the present embodiment, as shown in FIGS. 41-42, a boss 11 that is vertically upwardly protruding can also be installed on the upper surface of the packaging container as an insertion piece, and a recess 12 that is vertically upwardly recessed can be installed in the circular hole of the lower surface of the packaging container as an insertion matching piece; the boss 11 is provided with a protrusion 111, and a flange is formed around the protrusion 111, which is tapered in width along the insertion direction; the recess 12 is provided with an opening 121 for the insertion of the protrusion 111. When stacked, the protrusion 121 is inserted into the opening of the recess, and the flange is limited by the surface of the recess, preventing the packaging containers from toppling.

[0096] Among them, the upper surface and the lower surface of the packaging container refer to the upper and lower positions of the packaging container when stacked, and the upper and lower surfaces when not stacked are based on the user's placement. The lower surface when stacked can be the upper surface when not stacked.

[0097] In the present embodiment, the bottom support plate can also be provided with the above-mentioned insertion piece or insertion matching piece for further fixing the stacked packaging containers.

[0098] As a simple alternative of the present embodiment, the first packaging container 1, the second packaging container 2, and the third packaging container 3 can be freely combined and stacked on one transport vehicle. Three kinds of packaging containers can be stacked at the same time, or any two or one kind can be stacked.

[0099] Embodiment 2

[0100] The fixing method using the strap 9 can still cause toppling during handling, so in order to further fix the packaging containers on the transport vehicle 7, referring to FIGS. 20-25, in the present embodiment, the guardrails 73 are provided around the carrying part 71 as fixing pieces to fix the packaging containers in the transport vehicle 7.

[0101] Specifically, the guardrail includes a first rail 731 parallel to the carrier portion, and a second rail 732 connected between the first rail 731 and the carrier portion 71. The first rail 731 and the second rail 732 together fix the packaging container above the carrier portion.

[0102] The embodiment differs from the embodiment 1 further in that the carrier portion 71 of the transport vehicle in the embodiment includes a first crossbar 712, a second crossbar 713, and a connecting rod 714, the first crossbar 712 and the second crossbar 713 are connected to form a rectangular space, and the connecting rod 714 is arranged between the first crossbar 712 for carrying the packaging container. The rest is the same as the embodiment 1 and will not be repeated here.

[0103] Embodiment 3

[0104] The transport vehicle in the embodiment 2 cannot be folded when idle, and needs to occupy additional storage space.

[0105] Referring to FIGS. 26-40, in order to enable the transport vehicle to be folded when idle, in the embodiment, the carrier portion of the transport vehicle also includes a first crossbar 712, a second crossbar 713, and a connecting rod 714, the first crossbar 712 and the second crossbar 713 are connected to form a rectangular space, the connecting rod 714 is arranged between the first crossbar 712 for carrying the packaging container, the first crossbar 712 includes a first part 7121 and a second part 7122, the first part 7121 and the second part 7122 are respectively rotatably connected with the second crossbar 713, specifically, hinged, and the first part 7121 and the second part 7122 are also hingedly connected to form the first crossbar 712.

[0106] The first rail 731 of the guardrail is divided into two fixed rods 7311 and two movable rods 7312, the two fixed rods 7311 are arranged opposite to each other, and the two movable rods 7312 are respectively rotatably connected between the end portions of the two fixed rods 7311. The movable rod is divided into two sub-movable rods 73121, the opposite ends of the two sub-movable rods 73121 are respectively rotatably connected with the end portions of the fixed rods 7311, and the opposite ends are rotatably connected.

[0107] As shown in FIG. 38, an external force is applied to the surface where the second crossbar 713 of the transport vehicle is located, the first part 7121 and the second part 7122 of the first crossbar 712 are rotated to be parallel to the second crossbar 713 and overlap each other. At the same time, the movable rod 7312 of the guardrail is also rotated to be parallel to the fixed rod 7311 and overlap each other, thereby folding the transport vehicle 7. The folded transport vehicle 7 does not occupy storage space.

[0108] In order to prevent the packing container from falling out of the side rail 73, in the embodiment, the second rail 732 of the side rail 73 is connected with the first rail 731 at both ends, and the middle sections of the adjacent second rails 732 on the same side of the bearing part 71 are respectively extended towards each other and connected together, forming an X-shaped side rail 73, so as to prevent the packing container from leaking out of the side and further stabilize the packing container.

[0109] In order to prevent the X-shaped side rail 73 from affecting the folding of the transport trolley 7, the second rail 732 of the side rail 73 on the plane of the first horizontal rail 712 is divided into an upper rail 7321 and a lower rail 7322, one end of the upper rail 7321 is connected with the first rail 731, and one end of the lower rail 7322 is connected with the bearing part 71, the other ends of the upper rail 7321 and the lower rail 7322 are connected with a connecting piece 733, and the connecting pieces 733 between the adjacent two second rails 732 are hinged. Therefore, the two second rails 732 hinged with each other can also rotate to be parallel to the second horizontal rail 713 under the action of external force, and the two second rails 732 overlap each other to be folded.

[0110] In order to enable the transport trolley 7 to be stacked along the vertical direction without affecting the packing container, as shown in FIG. 42, in the embodiment, the two ends of the fixed rod 7311 are extended in the vertical downward direction to form a space for the roller 8 to be clamped, and the two ends of the movable rod 7312 are respectively connected with the ends of the fixed rod 7311 extended downward. Therefore, when the two transport trolleys 7 are folded along the vertical direction, the roller 8 of the upper transport trolley 7 is clamped in the space formed by the downward extension of the fixed rod 7311 of the lower transport trolley 7, and the roller 8 does not interfere with the lower transport trolley 7, preventing the product from being damaged.

[0111] The above is only a preferred specific embodiment of the present application, but the design concept of the present application is not limited thereto, and any person skilled in the art can make non-essential changes to the present application within the technical scope disclosed by the present application, which is an infringement of the protection scope of the present application. Industrial applicability

[0112] The application provides a spring mattress packaging device for packaging a detachable spring mattress, the detachable spring mattress comprising an upper mattress layer, an elastic module and a bottom plate, the elastic module being formed by detachable connection of spring units, the bottom plate being formed by detachable splicing of bottom plate units, the packaging device comprising a plurality of packaging containers, the packaging containers comprising a first packaging container for packaging the upper mattress layer, a second packaging container for packaging the spring units and a third packaging container for packaging the bottom plate units, and the first packaging container or / and the second packaging container or / and the third packaging container being stacked with each other. The application also provides a spring mattress transport vehicle comprising the above packaging device, the packaging containers being stacked on the transport vehicle, and further comprising a fixing member for fixing the packaging containers on the transport vehicle, and having industrial practicability.

Claims

1. A method of packaging a spring mattress, characterized by: The spring mattress comprises an upper cushion layer, an elastic module and a bottom plate, the elastic module is formed by detachable connection of spring units, and the bottom plate is formed by splicing or folding of bottom plate units; the spring units are packaged by at least two packaging containers, the upper cushion layer is packaged by one container, and the bottom plate units are packaged by two or fewer containers.

2. The method of packaging a spring mattress of claim 1, wherein, The spring units can be locked in a compressed state, and the spring units locked in the compressed state are stacked layer by layer in the packaging containers.

3. The method of packaging a spring mattress of claim 2, wherein, The packaging containers stack N1×N2×N3 spring units locked in the compressed state, wherein N1 represents rows, is greater than or equal to 1; N2 represents columns, is greater than or equal to 1; and N3 represents layers, is greater than or equal to 1.

4. A packaging device for a spring mattress, characterized in that The spring mattress comprises an upper cushion layer, an elastic module and a bottom plate, the elastic module is formed by detachable connection of spring units, and the bottom plate is formed by splicing or folding of bottom plate units; the spring units are packaged by at least two packaging containers, the upper cushion layer is packaged by one container, and the bottom plate units are packaged by two or fewer containers.

5. The packaging device of a spring mattress according to claim 4, characterized in that, The upper cushion layer is folded or wound and then packed in the packaging container.

6. The packaging device of a spring mattress according to claim 4, characterized in that, The bottom plate is split into the bottom plate units and then stacked and packed in the packaging container.

7. The packaging device of a spring mattress according to any one of claims 1-6, characterized in that, A handle is arranged on the packaging container.

8. The packaging device of a spring mattress according to any one of claims 1-6, characterized in that, One packaging container is provided with a plug-in part on a surface thereof, and another packaging container is provided with a plug-in matching part on a surface opposite to the surface of the one packaging container; when the two packaging containers are stacked along a vertical direction, the plug-in part and the plug-in matching part are plugged into each other.

9. The packaging device of a spring mattress according to claim 8, characterized in that, A circular hole is formed on a surface of the packaging container, and a boss is arranged in the circular hole on a lower surface of the packaging container as a plug-in part; another circular hole is formed on an upper surface of another packaging container, and a sunken part is arranged in the circular hole as a plug-in matching part.

10. The packaging apparatus of a spring mattress according to claim 8, wherein, A circular hole is formed on a surface of the packaging container, and a boss is arranged in the circular hole on an upper surface of the packaging container as a plug-in part, and a sunken part is arranged in the circular hole on a lower surface of the packaging container as a plug-in matching part.

11. The packaging apparatus of a spring mattress according to claim 10, wherein, The boss extends radially outward to form a protruding edge above the boss, and the protruding edge is tapered along a plug-in direction.

12. A transport cart for a spring mattress, the transport cart for transporting a disassembled spring mattress, the transport cart comprising a carrier, characterized in that The packaging device according to any one of claims 4-11 is stacked on a transport vehicle; the transport vehicle further comprises a fixing part for fixing the packaging device on the transport vehicle.

13. The transport cart for a spring mattress of claim 12, wherein, The transport vehicle comprises a bearing part for bearing the packaging device, and a roller is arranged below the bearing part.

14. The transport cart for a spring mattress of claim 13, wherein, The transport vehicle further comprises a strap as a fixing part; the strap is used to tighten the packaging device to fix the packaging device on the transport vehicle.

15. The spring mattress transport vehicle of claim 13, wherein, An armrest is arranged above the bearing part for pushing the transport vehicle.

16. The spring mattress transport vehicle of claim 15, wherein, The armrest has a rotational degree of freedom relative to the bearing part and can be rotated to be parallel to the bearing part.

17. The transport cart for a spring mattress of claim 16, wherein, The bearing part is a plate-shaped bottom support plate, and a groove with a shape consistent with the armrest is formed on a surface of the bottom support plate for embedding the armrest.

18. The spring mattress transport vehicle of claim 13, wherein, Guardrails are arranged around the bearing part as fixing parts for fixing the packaging device in the transport vehicle.

19. The transport cart for a spring mattress of claim 18, wherein, The guardrails comprise a first rail parallel to the bearing part and a second rail connected between the first rail and the bearing part.

20. The spring mattress transport vehicle of claim 19, wherein, The first fence is divided into two fixed rods and two movable rods; the two fixed rods are oppositely arranged, and the two movable rods are respectively rotationally connected between the end portions of the two fixed rods.

21. The transport cart for a spring mattress of claim 20, wherein, The movable rod is divided into two sub-movable rods, and the opposite ends of the two sub-movable rods are respectively rotationally connected with the end portions of the fixed rod.

22. The spring mattress transport vehicle of claim 19, wherein, The two ends of the second fence are respectively connected with the first fence and the bearing part, and the middle sections of the adjacent second fences on the same side of the bearing part are respectively oppositely extended and rotationally connected together.

23. The transport cart for a spring mattress of claim 22, wherein, The second fence is divided into an upper fence and a lower fence, one end of the upper fence is connected with the first fence, one end of the lower fence is connected with the bearing part, the other ends of the upper and lower fences are both connected with a connecting piece, and the connecting pieces between the adjacent two second fences are hingedly connected.

24. The transport cart for a spring mattress of claim 13, wherein, The bearing part comprises a first horizontal rod, a second horizontal rod and a connecting rod, the first horizontal rod and the second horizontal rod are connected to form a rectangular space, and the connecting rod is arranged between the first horizontal rods for bearing the packaging device.

25. The transport cart for a spring mattress of claim 24, wherein, The first horizontal rod comprises a first part and a second part, the first part and the second part are respectively rotationally connected with the second horizontal rod, and the first part and the second part are hingedly connected to form the first horizontal rod.

26. The transport cart for a spring mattress of claim 20, wherein, The two ends of the fixed rod are extended along a vertical downward direction to form a space for clamping the roller, and the two ends of the movable rod are respectively connected with the end portions of the fixed rod after being extended downward.

Citation Information

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