Microwave oven heating jig

A non-metallic microwave heating jig positions metal can containers away from the oven's interior to prevent sparks, ensuring safe and efficient heating and easy removal of metal can contents.

WO2026048399A1PCT designated stage Publication Date: 2026-03-05DAIWA CAN
View PDF 11 Cites 0 Cited by

Patent Information

Application Number
PCT/JP2025/027246
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-08-29
Filing Date
2025-07-31
Publication Date
2026-03-05

AI Technical Summary

Technical Problem

Metal containers in microwave ovens can cause sparks due to the movement of free electrons in the metal layer, which is activated by microwaves, posing a safety hazard.

Method used

A non-metallic microwave heating jig with a cylindrical support portion and a flat reinforcing portion, featuring recesses and protrusions, is used to position metal can containers at a greater distance from the oven bottom, reducing the risk of sparks by minimizing the electric field gradient.

Benefits of technology

The solution effectively prevents sparks and ensures safe heating of metal can contents by maintaining a safe distance from the oven's interior, allowing for easy removal of heated items without direct contact.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure JP2025027246_05032026_PF_FP_ABST
    Figure JP2025027246_05032026_PF_FP_ABST
Patent Text Reader

Abstract

Provided is technology capable of suppressing defects caused by metal when an article contained in a metal can container is heated in a microwave oven. A microwave oven heating jig (10A) according to the invention is a non-metallic microwave oven heating jig that is used to, when heating an item (22) contained in a metal can container (21) in a microwave oven, install the metal can container (21) in the microwave oven in a state in which the metal can container (21) is at a distance further from a bottom surface (W1) of the microwave oven. The microwave oven heating jig (10A) includes a cylindrical support part (11) and a flat reinforcing part (12) connected to one opening of the support part (11), and has one or more recesses (R) each recessed toward an inner side of the microwave oven heating jig (10A) at a position of a ridge part (13) connecting the support part (11) and the reinforcing part (12).
Need to check novelty before this filing date? Find Prior Art

Description

Microwave heating jig

[0001] The present invention relates to a microwave oven heating jig.

[0002] Microwave ovens are a well-known method for heating packaged foods, and are widely used due to their simplicity.

[0003] However, when a container containing a metal layer is heated in a microwave oven, the movement of free electrons in the metal layer is activated by the microwaves, which can cause discharge (sparks) between the metal layer and the grounded wall surface of the microwave oven. Patent Document 1 describes a method for preventing this spark from occurring, in which a container body made of a composite sheet containing a resin sheet and metal foil formed into a cup shape is placed in a paper box and heated in a microwave oven.

[0004] Metal cans have the advantage of being more suitable for long-term storage of contents than plastic containers, and are stronger and therefore less likely to break, making them popular as containers for various types of canned food.

[0005] Furthermore, some metal cans can be opened almost entirely without using special tools. Food stored in such metal cans can be eaten as is without transferring it to another container. In this case, the food can be eaten at room temperature or after heating it in a hot water bath or the like.

[0006] Japanese Patent Publication No. 2017-95163

[0007] An object of the present invention is to provide a technology that can prevent problems caused by metal when an item stored in a metal can container is heated in a microwave oven.

[0008] According to one aspect of the present invention, there is provided a non-metallic microwave heating jig used to install a metal can container in a microwave oven at a wider distance from the bottom of the oven when heating an item contained in the metal can container in a microwave oven, the microwave heating jig including a cylindrical support portion and a flat reinforcing portion connected to one opening of the support portion, and at the position of a ridge line connecting the support portion and the reinforcing portion, one or more recesses each recessed toward the inside of the microwave heating jig.

[0009] According to another aspect of the present invention, there is provided a microwave heating jig relating to the above aspect, wherein the support part includes a lower part having a cylindrical shape, an upper part having a cylindrical shape and an inner diameter at the lower end that is larger than the inner diameter at the upper end of the lower part, and an intermediate part connecting the upper end of the lower part and the lower end of the upper part and having an annular upper surface.

[0010] According to yet another aspect of the present invention, there is provided a microwave heating jig relating to the above aspect, wherein the one or more protrusions formed on the inner surface of the microwave heating jig by the one or more recesses each have an upper surface that is equal in height to the upper surface of the intermediate portion.

[0011] According to yet another aspect of the present invention, there is provided a microwave heating jig relating to any of the above aspects, wherein the concave structure consisting of one or more recesses does not have an axis of rotational symmetry at the center of the orthogonal projection of the microwave heating jig onto a plane perpendicular to the height direction of the microwave heating jig onto the plane.

[0012] According to yet another aspect of the present invention, there is provided a microwave heating tool according to any of the above aspects, further comprising a removal assisting part that assists in removing the metal can container containing the heated article from the interior of the microwave oven without contacting the metal can container or the support part, wherein the support part includes a part that is placed between the metal can container and the interior bottom surface when the article is heated in the microwave oven.

[0013] According to yet another aspect of the present invention, there is provided a microwave oven heating jig relating to the above aspect, wherein the removal assisting portion includes two or more protrusions that each protrude in a direction away from the support portion and the metal can container when the portion of the support portion is installed between the metal can container and the interior bottom surface of the microwave oven.

[0014] Alternatively, according to yet another aspect of the present invention, there is provided a microwave oven heating jig relating to the above aspect, wherein the removal assisting portion includes two or more plate-shaped portions that fit along the can body of the metal can container when the portion of the support portion is installed between the metal can container and the interior bottom surface of the oven.

[0015] Alternatively, according to yet another aspect of the present invention, there is provided a microwave oven heating jig relating to the above aspect, wherein the removal assisting portion includes a sleeve portion that surrounds the metal can container when the portion of the support portion is installed between the metal can container and the interior bottom surface.

[0016] According to yet another aspect of the present invention, there is provided a microwave heating jig relating to any of the above aspects, wherein the smallest square circumscribing the orthogonal projection of the removal assisting portion onto a plane perpendicular to the height direction has the same dimensions as or is smaller than the smallest square circumscribing the orthogonal projection onto the plane of the portion of the microwave heating jig excluding the removal assisting portion.

[0017] According to yet another aspect of the present invention, a dielectric constant at 2.45 GHz is 5 or less and a dielectric loss tangent at 2.45 GHz is 7.0 × 10 -3 There is provided a microwave oven heating tool according to any one of the above aspects, which is made of the following material.

[0018] According to yet another aspect of the present invention, there is provided the microwave oven heating jig according to the above aspect, wherein the material is a cured resin.

[0019] According to yet another aspect of the present invention, there is provided a microwave oven heating jig as defined in any one of the above aspects, wherein the wall portion has one or more through holes.

[0020] According to yet another aspect of the present invention, there is provided a canned product with a jig, comprising the metal can container and the item contained therein, and a microwave heating jig according to any of the above aspects.

[0021] According to yet another aspect of the present invention, there is provided a canned product with a jig attached, wherein the canned product has an upper end or a lower end inserted into the support portion.

[0022] According to yet another aspect of the present invention, there is provided a canned product with a jig according to any of the above aspects, wherein the canned product has a double seam at its upper or lower end, and the inner diameter of the double seam is larger than the outer diameter at the lower end of the microwave heating jig.

[0023] According to yet another aspect of the present invention, there is provided a jig-attached canned product according to any of the above aspects, wherein the canned product and the microwave heating jig are arranged side by side in the height direction of the canned product, and the height Ht of the jig-attached canned product and the height Hk of the canned product satisfy the relationship shown in the following inequality (1): 0.9×(n+1)×Hk≦n×Ht≦1.1×(n+1)×Hk (where n represents an integer in the range of 2 to 5).

[0024] According to yet another aspect of the present invention, there is provided a canned product with a jig attached, wherein the microwave heating jig has an overall cylindrical shape and is attached to the upper end of the canned product.

[0025] According to yet another aspect of the present invention, there is provided a packaged article comprising a plurality of jig-attached canned products stacked vertically and a packaging material containing or holding together the plurality of jig-attached canned products, each of the plurality of jig-attached canned products being a jig-attached canned product according to any of the above aspects.

[0026] According to yet another aspect of the present invention, there is provided a kit for canned products with a jig, comprising the microwave heating jig according to any one of the above aspects and the metal can container.

[0027] According to yet another aspect of the present invention, there is provided a jig-attached canned product kit according to the above aspect, wherein, when a canned product including the article and the metal can container containing the article, and the jig-attached canned product comprising the microwave heating jig, is distributed, the microwave heating jig is arranged in line with the height of the canned product relative to the canned product, and when the article contained in the metal can container is heated in a microwave oven, the metal can container is placed in the microwave oven with its distance from the bottom of the microwave oven increased, and the height Ht of the jig-attached canned product and the height Hk of the canned product satisfy the relationship shown in the following inequality (1): 0.9×(n+1)×Hk≦n×Ht≦1.1×(n+1)×Hk (where n is an integer ranging from 2 to 5).

[0028] The present invention provides a technology that can prevent problems caused by metal when an item stored in a metal can container is heated in a microwave oven.

[0029] FIG. 1 is a perspective view of a microwave heating jig according to a first embodiment of the present invention. FIG. 2 is another perspective view of the microwave heating jig shown in FIG. 1. FIG. 3 is a cross-sectional view of the microwave heating jig shown in FIG. 1 taken along line III-III. FIG. 4 is a cross-sectional view of a jig-attached canned product including the microwave heating jig shown in FIGS. 1 to 3. FIG. 5 is a perspective view showing an example of a microwave oven in which the microwave heating jig shown in FIGS. 1 to 3 can be used. FIG. 6 is a cross-sectional view showing an open canned product placed on the bottom surface of the microwave oven chamber via the microwave heating jig shown in FIGS. 1 to 3. FIG. 7 is a perspective view of a microwave heating jig according to a modified example of the first embodiment. FIG. 8 is another perspective view of the microwave heating jig shown in FIG. 7. FIG. 9 is a perspective view of a structure formed by stacking the microwave heating jigs shown in FIGS. 1 to 3. FIG. 10 is a perspective view of a structure formed by stacking the microwave heating jigs shown in FIGS. 7 and 8. FIG. 11 is a perspective view of a microwave heating jig according to a second embodiment of the present invention. FIG. 12 is another perspective view of the microwave heating jig shown in FIG. 11. FIG. 13 is a cross-sectional view of the microwave heating jig shown in FIG. 11 taken along line XIII-XIII. FIG. 14 is a cross-sectional view of a jig-attached canned product including the microwave heating jig shown in FIGS. 11 to 13. FIG. 15 is a front view showing a stack formed by stacking canned products included in the jig-attached canned product shown in FIG. 14 in the height direction, and a stack formed by stacking the jig-attached canned products shown in FIG. 14 in the height direction. FIG. 16 is a cross-sectional view showing an opened canned product placed on the bottom surface of a microwave oven via the microwave heating jig shown in FIGS. 11 to 13. FIG. 17 is a perspective view of a microwave heating jig according to a third embodiment of the present invention. FIG. 18 is another perspective view of the microwave heating jig shown in FIG. 17. FIG. 19 is a cross-sectional view of the microwave heating jig shown in FIG. 17 taken along line XIX-XIX. FIG. 20 is a cross-sectional view of a jig-attached canned product including the microwave heating jig shown in FIGS. 17 to 19. Fig. 21 is a cross-sectional view showing an open canned product placed on the bottom surface of the microwave oven chamber via the microwave heating jig shown in Figs. 17 to 19. Fig. 22 is a top view showing an example of a packaged article formed by packaging a plurality of jig-attached canned products.Fig. 23 is a perspective view of a microwave heating jig according to a modified example of the third embodiment of the present invention. Fig. 24 is a perspective view of a jig-attached canned product including the microwave heating jig shown in Fig. 23. Fig. 25 is a perspective view of a microwave heating jig according to a fourth embodiment of the present invention. Fig. 26 is a side view of a jig-attached canned product including the microwave heating jig shown in Fig. 25. Fig. 27 is a perspective view of a microwave heating jig according to a modified example of the fourth embodiment of the present invention. Fig. 28 is a side view of a jig-attached canned product including the microwave heating jig shown in Fig. 27. Fig. 29 is a perspective view of a microwave heating jig according to a fifth embodiment of the present invention. Fig. 30 is a side view of a jig-attached canned product including the microwave heating jig shown in Fig. 29.

[0030] Hereinafter, embodiments of the present invention will be described with reference to the drawings. The embodiments described below are more specific embodiments of any of the above aspects. The following items can be incorporated into each of the above aspects, either singly or in combination.

[0031] <First embodiment> Fig. 1 is a perspective view of a microwave heating jig according to a first embodiment of the present invention. Fig. 2 is another perspective view of the microwave heating jig shown in Fig. 1. Fig. 3 is a cross-sectional view taken along line III-III of the microwave heating jig shown in Fig. 1.

[0032] The microwave oven heating jig 10A shown in Figures 1 to 3 is used to place a metal can container in a microwave oven with the metal can container positioned at a greater distance from the bottom of the microwave oven when heating an item contained in the metal can container in a microwave oven. The microwave oven heating jig 10A is made of a non-metallic material. The microwave oven heating jig 10A includes a support portion 11 and a reinforcing portion 12.

[0033] The support portion 11 has a cylindrical shape. Here, the support portion 11 has a substantially cylindrical shape whose diameter increases from one opening to the other opening.

[0034] When microwave heating jig 10A is used in a microwave oven, the larger diameter opening of support portion 11 is positioned above the smaller diameter opening. Hereinafter, with respect to microwave heating jig 10A and its components, the terms "above" and "below" are used to refer to the relative positions when microwave heating jig 10A is used in the microwave oven.

[0035] The support portion 11 here includes a lower portion 11b, an upper portion 11t, and a middle portion 11m.

[0036] The lower portion 11b has a cylindrical shape whose diameter increases toward the top. Here, the lower portion 11b has a cylindrical shape whose diameter increases toward the top. The lower portion 11b may have a cylindrical shape whose inner diameter is constant in the height direction, for example, a cylindrical shape whose inner diameter is constant in the height direction.

[0037] The upper portion 11t has a cylindrical shape whose diameter increases upward. Here, the upper portion 11t has a cylindrical shape whose diameter increases upward. The upper portion 11t may have a cylindrical shape whose inner diameter is constant in the height direction, for example, a cylindrical shape whose inner diameter is constant in the height direction.

[0038] The inner surface of the upper portion 11t is provided with a plurality of protrusions 11p each extending in the circumferential direction. These protrusions 11p are arranged at a distance from each other in the longitudinal direction. Instead of providing a plurality of protrusions 11p on the inner surface of the upper portion 11t, a single protrusion extending in the circumferential direction may be provided around the entire circumference.

[0039] The upper portion 11t has a larger inner diameter at its lower end than the inner diameter at the upper end of the lower portion 11b. The upper portion 11t is positioned such that its lower end surrounds the upper end of the lower portion 11b.

[0040] The intermediate portion 11m connects the upper end of the lower portion 11b and the lower end of the upper portion 11t. The intermediate portion 11m has an annular upper surface, which is annular in this example.

[0041] As described below, when heating an item contained in a metal can in a microwave oven, the lower end of the canned product is inserted into the open end of the microwave heating jig 10A, supporting the canned product so that the metal can is sufficiently spaced from the bottom surface of the microwave oven chamber. The microwave heating jig 10A can also be distributed as a jig-attached canned product in combination with the canned product. According to one example, the jig-attached canned product has the upper or lower end of the canned product inserted into the open end of the microwave heating jig 10A. The upper surface of the middle portion 11m can form at least a portion of the contact surface against which the upper or lower end of the canned product abuts when inserted into the open end of the microwave heating jig 10A.

[0042] The reinforcing portion 12 has a disk shape and closes the lower opening of the support portion 11. The reinforcing portion 12 improves the shape retention of the support portion 11. The edge of the reinforcing portion 12 is continuous with the lower end of the support portion 11.

[0043] The microwave oven heating jig 10A has one or more recesses R, each recessed toward the inside of the microwave oven heating jig 10A, at the position of the ridge line 13 connecting the support part 11 and the reinforcing part 12. In this example, the microwave oven heating jig 10A has four recesses R. The number n of recesses R and the circumference L of a circle circumscribing the underside of the reinforcing part 12 are expressed as P and the width W of the opening of the recess R at the position of the plane on the outer peripheral surface of the lower part 11b is expressed by the inequality 3nW≦L P It is preferable that the number n of recesses R is in the range of 1 to 17, and more preferably in the range of 2 to 12.

[0044] As described above, the number n of recesses R may be 1. However, from the viewpoint of the load-bearing capacity and stackability of microwave oven heating jig 10A, the number n of recesses R is preferably 2 or more.

[0045] The number n of recesses R is preferably sufficiently large from the viewpoint of the load-bearing capacity of the microwave oven heating jig 10A. PFor a given value, excessively increasing the number n of recesses R shortens the distance between adjacent recesses R, potentially reducing the strength of the portion of the microwave heating jig 10A sandwiched between adjacent recesses R. According to one example, when a load is applied in the height direction to a jig-attached canned food product in which the microwave heating jig 10A is attached to the upper or lower end of the canned food product, the buckling load of the microwave heating jig 10A increases as the number n of recesses R increases, as long as the number n is within the range of 1 to 17. However, when the number n of recesses R exceeds 17, the distance between adjacent recesses R becomes shorter, so increasing the number n does not further increase the buckling load. Furthermore, increasing the number n of recesses R can lead to molding defects, such as a reduction in the thickness of the wall portions forming the recesses R or the formation of holes in the wall portions forming the recesses R, when the microwave heating jig 10A is manufactured by pressure molding, for example. Therefore, it is preferable that the number n of recesses R be equal to or less than the above-mentioned upper limit.

[0046] The concave structure formed by these concave portions R has an axis of four-fold rotational symmetry when orthogonally projected onto a plane perpendicular to the height direction of microwave heating jig 10A. As will be described later, concave portions R serve to increase the strength of microwave heating jig 10A. By arranging concave portions R so that the orthogonal projection of the concave structure onto the above plane has an axis of rotational symmetry at the center of the orthogonal projection of microwave heating jig 10A onto the above plane, it is possible to reduce the bias in strength of microwave heating jig 10A.

[0047] In each of the recesses R, the width W of the opening on the outer peripheral surface of the lower portion 11 b decreases upward, and the depth D based on the outer peripheral surface of the lower portion 11 b decreases upward. The width W does not have to decrease upward. For example, the width W may be constant in the height direction. Furthermore, the depth D does not have to decrease upward. For example, the depth D may be constant in the height direction.

[0048] The depth D of the reinforcing portion 12 in a plane including the lower surface thereof is the diameter L of a circle circumscribing the lower surface of the reinforcing portion 12. 1 and the diameter L 1It is preferable that the depth D and the diameter L are in the range of 8% to 18%. 1 and a diameter L of a circle inscribed in the recessed structure on a plane including the lower surface of the reinforcing portion 12. 2 That is, equation L 2 =L 1 When microwave oven heating jig 10A is attached to a canned product as described below, the area enclosed by a circle inscribed in the recessed structure on a plane including the underside of reinforcing portion 12 can be used as a display surface or a main portion thereof for displaying images, characters, etc. using a printing layer or label. 1 If the ratio of the depth D to the recess R is increased, the display surface or its main portion will become smaller. On the other hand, if this ratio is made too small, the effect of improving the strength provided by the recess R will be reduced.

[0049] The width W of the reinforcing portion 12 in a plane including the lower surface thereof is the circumference L of a circle circumscribing the lower surface of the reinforcing portion 12. P It is preferable that the circumference L P As described above, the number n of recesses R and the circumference L P and the width W of the reinforcing portion 12 in a plane including the lower surface thereof are expressed by the inequality 3nW≦L P It is preferable that the number n of recesses R and the circumference L satisfy the relationship expressed by the following formula: P When the width W is constant, increasing the width W reduces the distance between adjacent recesses R, which may result in a decrease in the strength of the portion of the microwave heating jig 10A sandwiched between the adjacent recesses R.

[0050] Here, each recess R is formed by a pair of first wall portions Rw1, second wall portions Rw2, third wall portions Rw3, and fourth wall portions Rw4. The first wall portions Rw1 are respectively continuous from the support portion 11 and the reinforcing portion 12 and face each other. The second wall portion Rw2 is continuous from the reinforcing portion 12 and connects a portion of one first wall portion Rw1 to a portion of the other first wall portion Rw1. The third wall portion Rw3 is continuous from the support portion 11 and connects another portion of one first wall portion Rw1 to another portion of the other first wall portion Rw1. The fourth wall portion Rw4 connects the second wall portion Rw2 to the third wall portion Rw3 and also connects yet another portion of one first wall portion Rw1 to yet another portion of the other first wall portion Rw1.

[0051] Each of the first wall portions Rw1 is preferably inclined so that the width W decreases upward. In this case, the angle formed by the main surface of each of the first wall portions Rw1 with respect to the height direction of the microwave oven heating jig 10A is preferably in the range of 0.5° to 10°, and more preferably in the range of 1° to 10°.

[0052] The second wall portion Rw2 is preferably inclined so that the depth D decreases upward. In this case, the angle formed by the main surface of the second wall portion Rw2 with respect to the height direction of the microwave oven heating jig 10A is preferably in the range of 0.5° to 10°, and more preferably in the range of 1° to 10°.

[0053] The microwave heating jig 10A can be manufactured by, for example, pressure molding or injection molding. Increasing the angle makes it easier to remove the molded product from the mold. Furthermore, when pressure molding is used, the angle can affect the thickness of the wall portion that forms the recess R. Specifically, in pressure molding, a sheet made of thermoplastic resin is heated and then pressed against the mold with compressed air. When the angle is large, more thermoplastic resin moves to the portion of the mold that corresponds to the recess R than when the angle is small. As a result, the thickness of the wall portion that forms the recess R increases, and the strength of the microwave heating jig 10A at the position of the recess R is increased.

[0054] The main surface of the third wall portion Rw3 is perpendicular to the height direction of the microwave heating jig 10A. The third wall portion Rw3 may be inclined so that the height on the support portion 11 side is greater.

[0055] The fourth wall portion Rw4 is a so-called fillet portion. Although the fourth wall portion Rw4 can be omitted, the fourth wall portion Rw4 can contribute to reducing stress concentration.

[0056] The length of the fourth wall portion Rw4, i.e., the distance from the second wall portion Rw2 to the third wall portion Rw3, is preferably 0.25 mm or more, and more preferably within the range of 0.5 mm to 3.0 mm. To achieve the effect of alleviating stress concentration, it is desirable for the length of the fourth wall portion Rw4 to be sufficiently large. Furthermore, when pressure molding is used, the length of the fourth wall portion Rw4 can affect the thickness of the wall portion forming the recess R, particularly the thickness of the fourth wall portion Rw4. Specifically, reducing the length of the fourth wall portion Rw4 reduces the amount of thermoplastic resin moving to the portion of the mold corresponding to the recess R, thereby reducing the thickness of the wall portion forming the recess R, particularly the thickness of the fourth wall portion Rw4. Furthermore, if the length of the fourth wall portion Rw4 is reduced, holes may form in the fourth wall portion Rw4 depending on the time required between the completion of heating of the thermoplastic resin sheet and the start of pressurizing the mold with compressed air. Increasing the length of the fourth wall portion Rw4 not only prevents holes from occurring in the fourth wall portion Rw4, but also increases the thickness of the wall portions forming the recess R, particularly the thickness of the fourth wall portion Rw4, thereby achieving higher strength.

[0057] Here, the fourth wall portion Rw4 is provided as a fillet portion at the connection point between the second wall portion Rw2 and the third wall portion Rw3, but fillet portions may also be provided at other connection points. Specifically, a fillet portion may also be provided at one or more connection points between the first wall portion Rw1 and an adjacent wall portion. Also, a fillet portion may also be provided at one or more connection points between the second wall portion Rw2 and an adjacent wall portion. Furthermore, a fillet portion may also be provided at one or more connection points between the third wall portion Rw3 and an adjacent wall portion. These fillet portions preferably satisfy the conditions described above for the fourth wall portion Rw4.

[0058] The recesses R respectively form protrusions P on the inner surface of the microwave oven heating jig 10A. Here, the protrusions P have upper surfaces that are equal in height to the upper surface of the intermediate portion 11m. In this case, the upper surfaces of the protrusions P can form another part of the contact surface described above.

[0059] The microwave heating jig 10A preferably widens the distance between the metal can container and the microwave oven interior bottom surface to a range of 1 mm to 50 mm, and more preferably to a range of 10 mm to 30 mm. Increasing this distance reduces the likelihood of sparks occurring between the metal can container and the microwave oven interior bottom surface. However, increasing this distance increases the bulk of the microwave heating jig 10A or the canned food product attached to the jig, including the metal can container and the canned food product. Furthermore, excessively increasing this distance shortens the distance from the metal can container to the microwave oven interior top surface, making sparks more likely to occur between them. Note that the above distance is approximately equal to the height of the middle portion 11m or the upper surface of the protruding portion P relative to the lower surface of the reinforcing portion 12.

[0060] The thickness of the wall portion constituting the microwave oven heating jig 10A is preferably in the range of 0.16 mm to 6 mm, and more preferably in the range of 0.19 mm to 0.90 mm.

[0061] The microwave heating jig 10A preferably has one or more through holes in its wall. The through holes provided in the wall of the microwave heating jig 10A allow ventilation between the internal and external spaces of the microwave heating jig 10A when the microwave heating jig 10A is attached to the canned goods and when the microwave heating jig 10A is detached from the canned goods, thereby reducing the pressure difference between these spaces. Therefore, by providing one or more through holes in the wall of the microwave heating jig 10A, it becomes easier to attach the microwave heating jig 10A to the canned goods and to detach the microwave heating jig 10A from the canned goods.

[0062] The microwave oven heating jig 10A has a relative dielectric constant of 5 or less at 2.45 GHz and a dielectric loss tangent of 7.0×10 at 2.45 GHz. -3 It is preferable that the dielectric material is made of a material that satisfies the following conditions. Here, 2.45 GHz is the frequency of microwaves used in microwave ovens. The dielectric loss tangent is a value obtained by measuring at a temperature of 23±5°C and a humidity of 50±10% RH using the method specified in JIS K6911-1995.

[0063] This material preferably has a relative dielectric constant of 4.0 or less at 2.45 GHz. Although there is no lower limit to the relative dielectric constant of this material at 2.45 GHz, most materials suitable for microwave oven heating jig 10A have a relative dielectric constant of 2.0 or more at 2.45 GHz.

[0064] In addition, this material has a dielectric loss tangent of 6.0 × 10 at 2.45 GHz. -3 Preferably, it is 5.0 × 10 or less. -3 More preferably, it is 4.0 × 10 or less. -3 Although there is no lower limit to the dielectric loss tangent of this material at 2.45 GHz, many of the materials suitable for microwave oven heating jig 10A have a dielectric loss tangent of 1.0×10 at 2.45 GHz or less. -5 That's all.

[0065] Examples of materials having the above physical properties include specific cured resins. The cured resins are, for example, cured thermosetting resins or thermoplastic resins. When the material is a cured resin, the microwave heating jig 10A can be, for example, a molded product in which the entire jig is molded as a single unit.

[0066] Examples of cured resins having the above physical properties include polystyrene (PS), acrylonitrile-butadiene-styrene copolymer (ABS), polyamideimide (PAI), high impact polystyrene (HIPS), polyvinyl chloride (PVC), polymethyl methacrylate (PMMA), polycarbonate (PC), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polypropylene (PP), polytetrafluoroethylene (PTFE), and polyethylene (PE).

[0067] Among these, acrylonitrile-butadiene-styrene copolymer (ABS), polyamideimide (PAI), high impact polystyrene (HIPS), polyvinyl chloride (PVC), polymethyl methacrylate (PMMA), polycarbonate (PC), polyether ether ketone (PEEK), polyphenylene sulfide (PPS), polypropylene (PP), polytetrafluoroethylene (PTFE), and polyethylene (PE) are preferred.

[0068] Among these, acrylonitrile-butadiene-styrene copolymer (ABS), high impact polystyrene (HIPS), polyvinyl chloride (PVC), polymethyl methacrylate (PMMA), polycarbonate (PC), polypropylene (PP), polytetrafluoroethylene (PTFE), and polyethylene (PE) are particularly preferred.

[0069] FIG. 4 is a cross-sectional view of a canned food product with a jig attached, including the microwave oven heating jig shown in FIGS.

[0070] The canned product with jig 1 shown in FIG. 4 includes the microwave oven heating jig 10A and the canned product 20.

[0071] The canned product 20 includes a metal can container 21 and an item 22 contained therein.

[0072] The metal can container 21 is a two-piece can in which the can bottom 21b and the can body 21a are integrally formed, and the can lid 21c and the can body 21a are integrated by double seaming. The metal can container 21 may be a three-piece can in which the can bottom 21b and the can body 21a are integrated by double seaming, and the can lid 21c and the can body 21a are integrated by double seaming.

[0073] Here, the can lid 21c includes a disk-shaped can lid body 21c1 having a score such as a V-groove on its surface and a pull tab 21c2 attached thereto. Pulling the pull tab 21c2 can cause the can lid body 21c1 to break along the score. The can lid 21c may also be composed of a disk-shaped can lid body that does not have a score such as a V-groove on its surface and does not have a pull tab attached.

[0074] The item 22 contains water. In this example, the item 22 is a food product containing a first food product 22a and a second food product 22b. At least one of the first food product 22a and the second food product 22b contains water. According to one example, the first food product 22a is a solid food product containing water, and the second food product 22b is a liquid food product such as a seasoning liquid. The item 22 containing such a first food product 22a and a second food product 22b is, for example, yakitori or corn soup. One of the first food product 22a and the second food product 22b may be omitted.

[0075] Here, S / V ( / cm) is defined by defining the area of ​​the opening in the can lid 21c of the metal can container 21 by opening the lid as S and the volume of the item 22 as V. The canned product 20 preferably has an S / V of 6 / cm or more, more preferably 15 / cm or more. Microwaves can be incident on the item 22 only through the opening in the can lid by opening the lid. Increasing the S / V enables more efficient heating. There is no upper limit to the S / V, but in one example, the S / V is 45 / cm or less.

[0076] The can body 21a of the metal can container 21 has an expanded diameter portion near its lower end. The diameter of the can body 21a at the expanded diameter portion is larger than the diameter of a circle inscribed in the protrusion 11p. In Figure 4, these protrusions 11p indicate that the lower end of the canned product 20 is inserted into the open end of the microwave heating jig 10A, and the expanded diameter portion of the metal can container 21 is located below the protrusion 11p. This allows the microwave heating jig 10A to be engaged with the metal can container.

[0077] It is preferable that the outer diameter of the metal can container 21 at its upper end is smaller than the inner diameter of the microwave heating jig 10A at its upper end. In this case, the upper end of the canned product 20 can be inserted into the open end of the microwave heating jig 10A. Here, as an example, it is assumed that the microwave heating jig 10A can be attached to the upper end of the canned product 20.

[0078] In the jig-attached canned products 1, it is preferable that the inner diameter of the upper end of the metal can container 21, i.e., the inner diameter of the double-seamed portion, is larger than the outer diameter of the lower end of the microwave heating jig 10A. When such jig-attached canned products 1 are stacked vertically, the lower end of the microwave heating jig 10A of the upper jig-attached canned product 1 can be positioned within the area surrounded by the double-seamed portion of the metal can container 21 of the lower jig-attached canned product 1. This stabilizes the stacked state of the jig-attached canned products 1.

[0079] FIG. 5 is a perspective view showing an example of a microwave oven in which the microwave oven heating jig shown in FIGS. 1 to 3 can be used.

[0080] 5 is a so-called flat table type microwave oven that does not have a turntable. The microwave oven 100 includes a microwave oven body 110 and a door 120.

[0081] Microwave oven body 110 has a heating chamber surrounded by metal plates and open at the front. Of the surfaces of these metal plates, Fig. 5 illustrates an interior bottom surface W1 which is the surface of the bottom plate, an interior side surface W2 which is the surface of the left side panel, and an interior side surface W3 which is the surface of the rear side panel.

[0082] An opening is provided in the rear side panel. A waveguide is installed between this opening and the magnetron. A cover body 111 that covers the opening is attached to the rear side panel. The cover body 111 is made of, for example, mica, and allows microwaves to pass through.

[0083] The microwave heating jig 10A shown in Figures 1 to 3 may be used in a so-called turntable-type microwave oven having a turntable. Also, the microwave heating jig 10A shown in Figures 1 to 3 may be used in a microwave oven having an opening in the right or left side panel and configured to introduce microwaves into the heating chamber through this opening, in a microwave oven having an opening in the bottom panel and configured to introduce microwaves into the heating chamber through this opening, or in a microwave oven having an opening in the top panel and configured to introduce microwaves into the heating chamber through this opening.

[0084] FIG. 6 is a cross-sectional view showing the state in which an open canned product is placed on the bottom of the microwave oven via the microwave oven heating jig shown in FIGS.

[0085] Figure 6 shows one embodiment in which microwave heating jig 10A described with reference to Figures 1 to 3 is used to heat canned product 20 in microwave oven 100 described with reference to Figure 5. Figure 6 depicts only bottom plate 112 of microwave oven 100, the upper surface of which is interior bottom surface W1. Canned product 20 shown in Figure 6 is obtained by removing the portion of can lid body 21c1 surrounded by the scores together with pull tab 21c2 from canned product 20 described with reference to Figure 4 by pulling pull tab 21c2, thereby converting can lid body 21c1 into can lid body 21c1' that is open in the center.

[0086] When heating the item 22 in the metal can container 21 in the microwave oven 100, first, as shown in Figure 6, the microwave heating jig 10A is attached to the bottom end of the open canned product 20. Specifically, the bottom end of the canned product 20 is inserted into the open end of the microwave heating jig 10A, and the enlarged diameter portion provided near the bottom end of the can body 21a is positioned below the protrusion 11p. As a result, the canned product 20 is placed on the protrusion P, for example, on the middle portion 11m and the protrusion P, and the microwave heating jig 10A is engaged with the bottom end of the canned product 20. The canned product 20 may be opened after the microwave heating jig 10A is attached to the bottom end of the canned product 20.

[0087] Next, canned product 20 with microwave heating jig 10A attached to its lower end is placed on interior bottom surface W1 of microwave oven 100 so that lower portion 11b is positioned below canned product 20. Canned product 20 is preferably placed approximately in the center of interior bottom surface W1.

[0088] In this way, the metal can container 21 is placed inside the microwave oven 100 with the distance from the interior bottom surface W1 increased. Specifically, the metal can container 21 is placed inside the microwave oven with the distance increased by the height of the middle portion 11m or the upper surface of the protrusion P, compared to when the canned products 20 are placed on the interior bottom surface W1 without the microwave oven heating jig 10A.

[0089] Thereafter, the door 120 of the microwave oven 100 is closed, and microwave irradiation is performed by the microwave oven 100. Since the lid of the canned product 20 is open, microwaves can be incident on the item 22. Therefore, the item 22 is heated.

[0090] In the above method, the microwave heating jig 10A is attached to the bottom end of the canned product 20, thereby increasing the distance from the bottom surface W1 of the microwave oven 100 to the metallic can container 21. Increasing this distance reduces the gradient of the electric field between them, making it less likely for sparks to occur. Therefore, it is possible to prevent problems caused by the metal when heating the item 22 stored in the metallic can container 21 in the microwave oven 100.

[0091] Furthermore, microwave heating jig 10A can be used as an aid for removing heated canned products 20 from the interior of the oven. That is, when removing heated canned products 20 from the oven, microwave heating jig 10A attached to the lower end of canned products 20 is manually carried to the outside of the oven, whereby canned products 20 and microwave heating jig 10A can be removed from the oven without coming into contact with canned products 20, which are at a higher temperature than with microwave heating jig 10A.

[0092] Furthermore, in the above method, microwave heating jig 10A is attached to the lower end of canned product 20, and then they are placed inside microwave oven 100. Support portion 11 of microwave heating jig 10A is configured to fit into the lower end of canned product 20, so that, for example, when canned product 20 and microwave heating jig 10A are placed inside the microwave oven or when they are removed from the microwave oven, the relative position of canned product 20 with microwave heating jig 10A is unlikely to shift. Furthermore, if microwave oven 100 has a turntable, the above-mentioned positional shift due to the rotation of the turntable is unlikely to occur.

[0093] In the above method, when microwave oven heating jig 10A is attached to the lower end of canned product 20, the enlarged diameter portion provided near the lower end of can body 21a is positioned below protrusion 11p, so that microwave oven heating jig 10A engages with the lower end of canned product 20. Therefore, when placing canned product 20 with microwave oven heating jig 10A attached to its lower end inside the microwave oven, for example, canned product 20 can be carried into the microwave oven by holding canned product 20 with one hand, and canned product 20 can be placed on microwave oven bottom surface W1 so that lower portion 11b is positioned below canned product 20. This engagement also makes it less likely that canned product 20 will become misaligned when removed from the microwave oven or when the turntable is rotated.

[0094] Furthermore, when the canned product 20 is unopened, the upper surface of the canned product 20 can be protected from dirt and the like by attaching the microwave heating jig 10A to the upper end of the canned product 20. Also, when an opened canned product 20 is stored, attaching the microwave heating jig 10A to the upper end of the canned product 20 makes it less likely that foreign matter will be mixed into the item 22 contained in the metal can container 21 or that liquid components contained in the item 22 will evaporate.

[0095] The microwave heating jig 10A also has a recess R on the ridge 13. The microwave heating jig 10A having this structure further achieves the following effects. Specifically, jig-attached canned products 1 are typically transported in multiple stacked rows, arranged lengthwise and widthwise. For example, a packaged product in which multiple jig-attached canned products 1 are arranged lengthwise and widthwise and stacked in multiple layers is transported in a box. Alternatively, a packaged product in which multiple jig-attached canned products 1 are arranged lengthwise and widthwise and stacked in multiple layers on a pallet and integrated with a film or sheet is transported. The microwave heating jig 10A may be subjected to a large force in its vertical direction due to vibrations and the like during transport of the packaged product. The recess R reduces the risk of damage to the microwave heating jig 10A caused by such force.

[0096] When the microwave oven heating jig 10A is made of a material having the above-mentioned relative permittivity and dielectric loss tangent, it further exhibits the effects described below.

[0097] As described above, when a container body made of a composite sheet containing a resin sheet and a metal foil formed into a cup shape is placed in a paper box and the contents of the container body are heated in a microwave oven in this state, sparks are unlikely to occur. However, the inventors have found that when a metal can is used instead of the above-mentioned container body, although sparks are unlikely to occur, the paper may become scorched.

[0098] The inventors of the present invention believe that one of the causes of this scorching is the moisture contained in the paper. That is, because paper contains moisture, the temperature of the paper rises rapidly when irradiated with microwaves. The inventors of the present invention believe that this makes the paper more susceptible to scorching.

[0099] Therefore, the inventors investigated the effect of the moisture content of paper on the occurrence of scorching, and surprisingly found that the moisture content of paper does not affect the occurrence of scorching.

[0100] The inventors of the present invention further investigated the possibility that the main cause of scorching lies elsewhere. Specifically, they hypothesized that microwaves act on components such as cellulose contained in paper, or on their functional groups or bonds, causing scorching on paper containers. Based on this hypothesis, they investigated whether or not various materials would scorch when irradiated with microwaves. They found that all materials whose temperature did not rise excessively when irradiated with microwaves possessed the above-mentioned physical properties.

[0101] Furthermore, by increasing the distance from the interior bottom surface W1 to the metallic can container 21, the gradient of the electric field therebetween can be reduced, as described above, making it less likely that sparks will occur. Increasing this distance also reduces the confinement of microwaves in the area between the interior bottom surface W1 and the bottom surface of the metallic can container 21, which is caused by microwave reflection by these two surfaces, and also prevents excessive irradiation of microwaves to the microwave oven heating jig 10A.

[0102] Therefore, when heating an item 22 contained in a metal can container 21 in a microwave oven 100, by using a microwave heating jig 10A made of a material having the above-mentioned physical properties and increasing the distance from the bottom surface W1 of the oven interior to the metal can container 21, it is possible to prevent sparks from occurring and the jig from burning or melting.

[0103] Various modifications are possible to the microwave heating jig and the canned product with the jig attached. Fig. 7 is a perspective view of a microwave heating jig according to a modification of the first embodiment. Fig. 8 is another perspective view of the microwave heating jig shown in Fig. 7.

[0104] The microwave oven heating jig 10B shown in FIGS. 7 and 8 is similar to the microwave oven heating jig 10A described with reference to FIGS. 1 to 3, etc., except for the following points.

[0105] That is, in microwave oven heating jig 10B, the concave structure consisting of concave portions R does not have an axis of rotational symmetry at the center of the orthogonal projection of microwave oven heating jig 10B onto a plane perpendicular to the height direction of microwave oven heating jig 10B. That is, while the concave portions R are arranged at equal intervals in microwave oven heating jig 10B, they are not arranged at equal intervals in microwave oven heating jig 10B.

[0106] This modification also provides the same effects as the above embodiment. Furthermore, since the recesses R are not arranged at equal intervals in the microwave heating jig 10B according to this modification, there is a greater imbalance in strength compared to the microwave heating jig 10A, but the following effects are further achieved.

[0107] Fig. 9 is a perspective view of a structure in which the microwave heating jigs shown in Fig. 1 to Fig. 3 are stacked. Fig. 10 is a perspective view of a structure in which the microwave heating jigs shown in Fig. 7 and Fig. 8 are stacked. In Fig. 9 and Fig. 10, two microwave heating jigs are arranged one on top of the other.

[0108] As described above, in the microwave oven heating jig 10A, the concave structure consisting of the concave portions R has an axis of four-fold rotational symmetry when orthogonally projected onto a plane perpendicular to the height direction of the microwave oven heating jig 10A onto this plane. When microwave oven heating jigs 10A having this structure are arranged one on top of the other, there is a high possibility that the position of the concave portion R of the upper microwave heating jig 10A will match the position of the concave portion R of the lower microwave heating jig 10A. When these positions match, as shown in Figure 9, the convex portion P of the upper microwave heating jig 10A will fit into the concave portion R of the lower microwave heating jig 10A, and the lower part 11b and upper part 11t of the lower microwave heating jig 10A will fit into the lower part 11b and upper part 11t of the upper microwave heating jig 10A, respectively. As a result, the microwave heating jigs 10A adhere tightly to each other, and, for example, in an apparatus that attaches the microwave heating jigs 10A to canned products 20, it may be difficult to separate the microwave heating jigs 10A from each other.

[0109] In contrast, in microwave heating jig 10B, the concave structure consisting of recesses R does not have an axis of rotational symmetry at the center of the orthogonal projection of microwave heating jig 10B onto a plane perpendicular to the height direction of microwave heating jig 10B. When microwave heating jigs 10B with this structure are stacked, it is unlikely that the position of the recesses R of the upper microwave heating jig 10B will perfectly match the position of the recesses R of the lower microwave heating jig 10B. Therefore, it is unlikely that microwave heating jigs 10B will adhere tightly to each other, and therefore, for example, in a device that attaches microwave heating jigs 10B to canned products 20, it is unlikely that it will be difficult to separate microwave heating jigs 10B from each other.

[0110] Second Embodiment The second embodiment provides a technique useful for attaching a microwave heating jig to canned products and distributing the canned products in the form of jig-attached canned products. The following description of the second embodiment will focus mainly on the differences from the first embodiment.

[0111] Fig. 11 is a perspective view of a microwave heating jig according to a second embodiment of the present invention. Fig. 12 is another perspective view of the microwave heating jig shown in Fig. 11. Fig. 13 is a cross-sectional view taken along line XIII-XIII of the microwave heating jig shown in Fig. 11.

[0112] 11 to 13 is similar to the microwave heating jig 10A except for the following points: In comparison with the microwave heating jig 10A, the microwave heating jig 10C has a shorter distance from the convex portion 11p to the middle portion 11m and a greater height of the lower portion 11b.

[0113] FIG. 14 is a cross-sectional view of a canned food product with a jig attached, including the microwave oven heating jig shown in FIGS.

[0114] The jig-attached canned product assembly 1C shown in FIG. 14 includes the microwave oven heating jig 10C and a canned product 20A.

[0115] The canned product 20A is similar to the canned product 20 described with reference to Fig. 4, except for the following points: The canned product 20A includes a metal can container 21, which is a three-piece can in which the can bottom 21b and the can body 21a are integrated by double seaming, and the can lid 21c and the can body 21a are integrated by double seaming.

[0116] The canned product 20A and the microwave heating jig 10C are arranged side by side in the height direction of the canned product 20A. Specifically, the microwave heating jig 10C has an overall cylindrical shape and is attached to the upper end of the canned product 20A. It is preferable that the microwave heating jig 10C fits onto the upper end of the canned product 20A to form a fitted body together with the canned product 20A.

[0117] The can body 21a of the metal can container 21 has double-seamed portions at its upper and lower ends as enlarged diameter portions. In Fig. 14, the outer diameter of the metal can container 21 at the double-seamed portion at the upper end is larger than the outer diameter of the double-seamed portion at the lower end. In this case, as shown in Fig. 14, if the upper end of the canned product 20A can be inserted into the opening end of the microwave heating jig 10C, the lower end of the canned product 20A can also be inserted into the opening end of the microwave heating jig 10C.

[0118] 14, the outer diameter of the double-seamed portion at the top end of the metallic can container 21 is larger than the diameter of the circle inscribed in the protrusion 11p provided on the inner surface of the upper part 11t of the microwave oven heating jig 10C. The protrusion 11p is located below the double-seamed portion at the top end of the metallic can container 21. This allows the microwave oven heating jig 10C to be fastened to the top end of the metallic can container 21.

[0119] In the jig-attached canned products 1C, the inner diameter of the lower end of the metal can container 21, i.e., the inner diameter of the double-seamed portion at the lower end, is preferably larger than the outer diameter of the end of the microwave heating jig 10C facing the reinforcement portion 12. When such jig-attached canned products 1C are stacked vertically, the end of the microwave heating jig 10C facing the reinforcement portion 12 of the lower jig-attached canned products 1C can be located within the area surrounded by the double-seamed portion at the lower end of the metal can container 21 of the upper jig-attached canned products 1C. In other words, when the jig-attached canned products 1C are stacked, an overlapping portion may occur between them. This stabilizes the stacked state of the jig-attached canned products 1C.

[0120] In the jig-attached canned product 1C, the height Ht of the jig-attached canned product 1C and the height Hk of the canned product 20A satisfy the relationship shown in the following inequality (1): 0.9×(n+1)×Hk≦n×Ht≦1.1×(n+1)×Hk (where n represents an integer in the range of 2 to 5).

[0121] The technical meaning of this inequality (1) is explained below. Existing canned products that do not come with microwave heating tools are produced by manufacturers, packaged in packing boxes such as cardboard boxes, transported by truck or ship, stored in a logistics warehouse, and then unpacked and displayed on display shelves at retail stores. In this distribution format, canned products are packed in packing boxes in a stacked state without leaving excessive gaps in the vertical direction of the packing box to prevent damage during transportation. Furthermore, canned products are arranged on display shelves in a stacked state without leaving excessive space in the vertical direction of the display shelf, taking into account shelf storage efficiency, while leaving appropriate gaps in the vertical direction of the display shelf to allow customers to remove canned products from the display shelf. In this way, the relationship between the overall height of the stacked canned products and the height of the packing box, and the relationship between the overall height of the stacked canned products and the height of the display shelf, are generally optimized.

[0122] When considering that jig-attached canned products 1C are distributed stacked in two to five layers using existing packaging boxes and existing display shelves used for existing canned products, it is desirable that the total height THt of n stacked jig-attached canned products 1C (n is an integer ranging from 2 to 5) be approximately equal to the total height THk of (n+1) stacked canned products 20A. This relationship can be expressed as the above inequality (1).

[0123] The above inequality (1) indicates that the total height THt of the jig-attached canned products 1C when jig-attached canned products 1C with a height Ht are stacked in n layers (n is an integer between 2 and 5) is within the range of ±10% of the total height THk of the canned products 20A when canned products 20A with a height Hk are stacked in (n+1) layers. The total height THk of the canned products 20A can be expressed by equation (1a): (n+1) × Hk. Furthermore, the total height THt of the jig-attached canned products 1C can be expressed by equation (1b): n × Ht. As mentioned above, when jig-attached canned products 1C are stacked, there may be overlaps between them. However, equation (1b) does not take such overlaps into account. Similarly, when canned products 20A are stacked, there may be overlaps between them. However, equation (1a) does not take such overlaps into account.

[0124] Here, if the total height THt of the jig-attached canned products 1C is excessively greater than the total height THk of the canned products 20A, it will be impossible to store n jig-attached canned products 1C in a stacked state in an existing packaging box designed to pack (n+1) canned products 20A in a stacked state. Also, if the total height THt of the jig-attached canned products 1C is excessively greater than the total height THk of the jig-attached canned products 1C, it will be impossible to display n jig-attached canned products 1C in a stacked state on an existing display shelf designed to display (n+1) canned products in a stacked state, or even if it is possible to display n jig-attached canned products 1C in a stacked state on an existing display shelf, it will be difficult for customers to remove the jig-attached canned products 1C from the display shelf.

[0125] Alternatively, if the total height THt of the jig-attached canned products 1C is excessively smaller than the total height THk of the canned products 20A, when n jig-attached canned products 1C are stored in a stacked state in an existing packaging box for packing (n+1) canned products in a stacked state, excessive gaps will be created in the vertical direction, resulting in problems such as reduced transport efficiency and susceptibility to shocks due to vibrations during transport. Also, if the total height THt of the jig-attached canned products 1C is excessively smaller than the total height THk of the canned products 20A, when n jig-attached canned products 1C are stacked and arranged on an existing display shelf for displaying (n+1) canned products in a stacked state, excess space will be created in the vertical direction, resulting in reduced storage efficiency on the display shelf.

[0126] From the above, if the height Ht of jig-attached canned product 1C and the height Hk of canned product 20A satisfy the relationship shown in inequality (1) above, the height of jig-attached canned product 1C is adjusted so that it can be efficiently stored in an existing packing box or efficiently displayed on an existing display shelf, and it can be used without modifying the height of the existing packing box or the height of the existing display shelf. In other words, if the height Ht of jig-attached canned product 1C and the height Hk of canned product 20A satisfy the relationship shown in inequality (1) above, it can be said that the height of jig-attached canned product 1C is compatible with the height of the existing packing box or the height of the existing display shelf.

[0127] The above-mentioned effect is exhibited when multiple jig-attached canned products 1C are stacked vertically for distribution. Therefore, in the jig-attached canned products 1C, it is preferable that the number of microwave heating jigs 10C and the number of canned products 20A match.

[0128] Furthermore, when jig-attached canned product 1C is distributed, if microwave heating jig 10C is attached to the top end of canned product 20A, it is possible to prevent the top surface of can lid 21c, i.e., the opening of the canned product, from becoming soiled, as shown in Figure 14. In this case, when canned product 20A is heated in a microwave oven, microwave heating jig 10C must be reattached to the can bottom 21b side of canned product 20A, as will be described later.

[0129] In the jig-attached canned product 1C, the height Ht of the jig-attached canned product 1C and the height Hk of the canned products 20A preferably satisfy the relationship shown in the following inequality (2): 0.95×(n+1)×Hk≦n×Ht≦1.05×(n+1)×Hk (where n is an integer ranging from 2 to 5). Inequality (2) indicates that the total height THt of the jig-attached canned products 1C when jig-attached canned products 1C with a height Ht are stacked in n layers (n is an integer ranging from 2 to 5) is within the range of ±5% of the total height THk of the canned products 20A when canned products 20A with a height Hk are stacked in (n+1) layers.

[0130] In each of inequalities (1) and (2), n is preferably an integer in the range of 2 to 4, and more preferably 3 or 4.

[0131] The height Hk of the canned products 20A is, for example, in the range of 26 to 124 mm, and preferably in the range of 26 to 52 mm. The height of the microwave oven heating jig 10C is, for example, in the range of 4 to 83 mm, and preferably in the range of 6 to 43 mm.

[0132] Figure 15 shows an example of a stack of two jig-attached canned products 1C having the structure shown in Figure 14. Figure 15 is a front view showing a stack structure formed by stacking the canned products included in the jig-attached canned product shown in Figure 14 in the height direction, and a stack structure formed by stacking the jig-attached canned products shown in Figure 14 in the height direction. Figure 15 shows that the total height THt of the jig-attached canned products 1C shown in Figure 14 when stacked in two layers, i.e., the height of a stack CB made up of two jig-attached canned products 1C, is approximately the same as the total height THk of the canned products 20A included in the jig-attached canned product 1C when stacked in three layers, i.e., the height of a stack CA made up of three canned products 20A.

[0133] In the stack CA, the lower end of the metal can container 21 constituting the upper canned product 20A is located within the area surrounded by the double-seamed portion of the upper end of the metal can container 21 constituting the lower canned product 20A. That is, when the canned products 20A included in the jig-attached canned product 1C shown in FIG. 14 are stacked, overlapping portions occur between the canned products 20A, and the total height THk of the canned products 20A is slightly smaller than the value calculated by formula (1a): (n+1)×Hk. Specifically, if the height of the overlapping portion between the canned products 20A is represented by dH1, the total height THk of the canned products 20A is expressed by formula (3a): (n+1)×Hk−n×dH1. dH1 is, for example, within the range of 2 to 6 mm.

[0134] Furthermore, in the stack CB, the end of the microwave heating jig 10C of the lower jig-attached canned product 1C on the side of the reinforcement portion 12 is located within the area surrounded by the double-seamed portion of the lower end of the metal can container 21 of the upper jig-attached canned product 1C. That is, when the jig-attached canned products 1C shown in FIG. 14 are stacked, overlapping portions occur between the jig-attached canned products 1C, and the total height THt of the jig-attached canned products 1C is slightly smaller than the value calculated by equation (1b): n × Ht. Specifically, if the height of the overlapping portion between the jig-attached canned products 1C is represented by dH2, the total height THt of the jig-attached canned products 1C is expressed by equation (3b): n × Ht - (n - 1) × dH2. dH2 is, for example, within the range of 2 to 6 mm.

[0135] In this case, ideally, the height Ht of the jig-attached canned product 1C and the height Hk of the canned product 20A will satisfy the relationship shown in the following inequality (3): 0.9×{(n+1)×Hk-n×dH1}≦n×Ht-(n-1)×dH2≦1.1×{(n+1)×Hk-n×dH1} (where n represents an integer ranging from 2 to 5).

[0136] However, in equation (3a): (n+1)×Hk-n×dH1, n is small and dH1 is small, so the second term of equation (3a) (i.e., n×dH1) is sufficiently small relative to the first term of equation (3a) (i.e., (n+1)×Hk). Also, in equation (3b): n×Ht-(n-1)×dH2, n is small and dH2 is small, so the second term of equation (3b) (i.e., (n-1)×dH2) is sufficiently small relative to the first term of equation (3b) (i.e., n×Ht). Furthermore, the second term of equation (3a) and the second term of equation (3b) are not significantly different. For these reasons, the second term of equation (3a) and the second term of equation (3b) can be ignored in the above inequality (3). In other words, there is no need to take into consideration the case where overlapping portions exist between jig-attached canned products 1C when stacked, or the case where overlapping portions exist between canned products 20A when stacked.

[0137] FIG. 16 is a cross-sectional view showing the state in which an open canned product is placed on the bottom surface of the microwave oven via the microwave oven heating jig shown in FIGS.

[0138] 16, the outer diameter of the double-seamed portion at the upper end of the metal can container 21 is larger than the outer diameter of the double-seamed portion at the lower end. Therefore, the upper end of the canned product 20A fits into the open end of the microwave heating jig 10C, while the lower end of the canned product 20A is inserted into the open end of the microwave heating jig 10C without fitting.

[0139] Like microwave heating jig 10A, microwave heating jig 10C has recesses R on ridge lines 13. Therefore, microwave heating jig 10C has the same effects as microwave heating jig 10A.

[0140] As described above, a plurality of jig-attached canned products 1C can be packed or wrapped in a packaging material to form a package. Specifically, the package includes a plurality of jig-attached canned products 1C stacked vertically and a packaging material that contains or holds the plurality of jig-attached canned products 1C together. In the package, for example, two to five jig-attached canned products 1C are stacked. Examples of the packaging material include a box, film, or sheet.

[0141] The jig-attached canned products 1C described above are typically transported in a state in which multiple products are arranged lengthwise and widthwise and stacked in multiple layers. Therefore, an example of a packaged product is a packaged product in which multiple jig-attached canned products 1C are arranged lengthwise and widthwise and stacked in multiple layers inside a box. Another example is a packaged product in which multiple jig-attached canned products 1C are arranged lengthwise and widthwise and stacked in multiple layers on a pallet, and these are integrated with a film or sheet.

[0142] Furthermore, the jig-attached canned products 1C described above are sold in a state where, for example, multiple products are stacked vertically and integrated with a film or sheet. Therefore, yet another example of a packaged article is a packaged article in which multiple jig-attached canned products 1C are stacked vertically and integrated with a film or sheet.

[0143] As described above, the jig-attached canned products 1C included in the package satisfy the relationship shown in inequality (1) above, where the height Ht of the jig-attached canned products 1C and the height Hk of the canned products 20A. That is, the total height THt of n stacked jig-attached canned products 1C (n is an integer ranging from 2 to 5) is within the range of the total height THk of the (n+1) stacked canned products 20A ±10%. Therefore, the package can achieve the same effects as those described above for the jig-attached canned products 1C.

[0144] As explained above, it is preferable that the inner diameter of the lower end of the jig-attached canned product 1C included in the packaged product be larger than the outer diameter of the end of the jig 10C near the reinforcement 12, i.e., the inner diameter of the double-seamed portion at the lower end. When such jig-attached canned products 1C are stacked vertically to form a packaged product, the jig-attached canned products 1C have the end of the lower jig 10C near the reinforcement 12 within the area surrounded by the double-seamed portion at the lower end of the metal can container 21 of the upper jig-attached canned product 1C, as shown in stack CB in Figure 15. In this case, the stacked state of the jig-attached canned products 1C is stabilized, facilitating the packing and wrapping operations for producing the packaged product, and the packed state can be maintained during distribution even when packed in a box. In this case, if the jig-attached canned products 1C are removed from the packaging material in a stacked state, the plurality of jig-attached canned products 1C can be handled as a single assembly.

[0145] The microwave heating jig 10C described above can also be distributed as a kit for jig-attached canned products in combination with metal can containers 21 that do not contain an item 22. In order to achieve the same effects as those described above for the jig-attached canned products 1C in the kit for jig-attached canned products, it is preferable that the number of microwave heating jigs 10C and the number of metal can containers 21 match.

[0146] This kit includes the metal can container 21 described above and the microwave heating jig 10C described above. In this kit, the metal can container 21 does not contain an item 22. A manufacturer of items to be contained in metal can containers can obtain this kit, fill the container body of the metal can container 21 with the item 22, seal it with a lid, produce a canned product 20A, and then arrange the resulting canned product 20A and the microwave heating jig 10C so that they are aligned in the height direction, thereby producing a jig-attached canned product 1C.

[0147] Third Embodiment The third embodiment provides a form of technology that is useful for facilitating the handling of canned products equipped with a microwave heating jig. The following description of the third embodiment will focus mainly on the differences from the second embodiment.

[0148] Fig. 17 is a perspective view of a microwave oven heating jig according to a third embodiment of the present invention. Fig. 18 is another perspective view of the microwave oven heating jig shown in Fig. 17. Fig. 19 is a cross-sectional view taken along line XIX-XIX of the microwave oven heating jig shown in Fig. 17.

[0149] The microwave heating jig 10D shown in Figures 17 to 19 is similar to the microwave heating jig 10C except for the following points: the height of the lower part 11b of the microwave heating jig 10D is smaller than that of the microwave heating jig 10C, and the microwave heating jig 10D further includes a removal assisting part 14x.

[0150] The removal assisting portion 14x is a portion that assists in removing a metal can container containing an item heated in a microwave oven from the inside of the microwave oven without contacting the metal can container or the support portion 11. The removal assisting portion 14x includes two or more protrusions that each protrude in a direction away from the support portion 11 and the metal can container when the lower portion 11b of the support portion 11 is placed between the metal can container and the bottom surface of the microwave oven. In this example, the removal assisting portion 14x includes two protrusions.

[0151] The two protrusions serving as removal assisting portions 14x are positioned so that the line connecting their centers passes through the center of the open end of microwave heating jig 10D. When a jig-attached canned product, with its lower end inserted into the open end of microwave heating jig 10D, is heated in a microwave oven and then removed from the oven, removal assisting portions 14x allow the user to grasp the two protrusions with the fingers of their right and left hands, respectively, and transport the jig-attached canned product outside the oven. For this reason, removal assisting portions 14x preferably have a shape and dimensions suitable for being grasped by the user's fingers. Here, removal assisting portions 14x have a crescent shape. Alternatively, the protrusions may have openings or recesses on their undersides, allowing the user to insert their fingers into the openings or recesses.

[0152] The removal assisting portion 14x may be made of the same material as the material constituting the support portion 11 and the reinforcing portion 12, or may be made of a different material. Furthermore, the removal assisting portion 14x may be molded integrally with the support portion 11 and the reinforcing portion 12, or may be molded separately from the support portion 11 and the reinforcing portion 12. The removal assisting portion 14x is preferably made of a material with low thermal conductivity, and more preferably, the entire microwave heating jig 10D, including the removal assisting portion 14x, is made of a material with low thermal conductivity. The thermal conductivity of such a material is preferably 0.5 W / m·K or less.

[0153] Figure 20 is a cross-sectional view of a canned product with a jig attached, including the microwave heating jig shown in Figures 17 to 19. Figure 21 is a cross-sectional view showing an open canned product placed on the bottom of a microwave oven via the microwave heating jig shown in Figures 17 to 19.

[0154] The jig-attached canned product 1D shown in Figures 20 and 21 includes the microwave heating jig 10D and canned product 20A. In the jig-attached canned product 1D, the lower end of the metal can 21 is inserted into the open end of the microwave heating jig 10D so that the ridge-like protrusions formed on the outer surface of the metal can 21 by the large diameter portion 21e1 are located below the protrusions 11p. In this way, the microwave heating jig 10D is engaged with the metal can 21. The portion of the upper portion 11t located below the protrusions 11p is a fitting portion 11g that fits with the large diameter portion 21e1.

[0155] The microwave oven heating jig 10D has a recess R on the ridge line 13. Therefore, the microwave oven heating jig 10D has the same effects as those of the microwave oven heating jig 10A.

[0156] Furthermore, microwave heating jig 10D has the following advantages. When jig-attached canned product 1D is heated in a microwave oven, metal can container 21, which is opaque to microwaves, reaches a higher temperature than a resin or glass container, which is transparent to microwaves. Furthermore, microwaves reflected from the side of metal can container 21 reach interior bottom surface W1 of microwave oven 100 in which jig-attached canned product 1D is placed, causing the interior bottom surface W1, excluding the area directly below jig-attached canned product 1D, to also reach a higher temperature.

[0157] When using a microwave heating jig that does not include the removal assisting portion 14x, a user must grasp the support portion 11 to remove the heated canned product from the microwave oven. Because the grippable portion of the support portion 11 is not large, the user's fingers may come into contact with the metal can container 21 and the interior bottom surface W1, which are at a higher temperature than in conventional use environments. Furthermore, because the grippable portion of the support portion 11 is not large, the canned product is easily dropped. Furthermore, when the canned product is heated in the microwave oven 100, the lid of the canned product 20A is in an open state. Therefore, when removing the canned product heated in the microwave oven 100, the metal can container 21 must be held horizontally to prevent the items 22 contained therein from spilling. When using a microwave heating tool that does not include the removal assistance portion 14x, as described above, the portion of the support portion 11 that can be grasped is not large, making it difficult to remove the canned product 20A horizontally, and the canned product 20A is likely to tilt, which makes it easy for the item 22 to spill.

[0158] In contrast, by using the microwave heating jig 10D equipped with the removal assisting portion 14x, the possibility of the user touching the hot metal can container 21 when removing the jig-attached canned product 1D heated in the microwave oven 100 can be reduced. This allows the user to remove the metal can container 21 containing the item 22 heated in the microwave oven 100 with bare hands without feeling the heat. Furthermore, by using the removal assisting portion 14x, the user can more securely hold the jig-attached canned product 1D after heating. Therefore, using the microwave heating jig 10D makes it less likely that the jig-attached canned product 1D will be dropped. Furthermore, using the microwave heating jig 10D makes it easier to remove the jig-attached canned product 1D horizontally. The microwave heating jig 10D equipped with the removal assisting portion 14x can more effectively prevent metal-related problems when heating the item 22 contained in the metal can container 21 in the microwave oven 100.

[0159] The microwave oven heating jig 10D and jig-attached canned product 1D described above preferably have the structure described below.

[0160] FIG. 22 is a top view showing an example of a packaged product containing multiple jig-attached canned products 1D. As described above, jig-attached canned products 1D are typically transported in a multi-tiered arrangement, with multiple products arranged lengthwise and widthwise. For example, a packaged product containing multiple jig-attached canned products 1D arranged lengthwise and widthwise and stacked in multiple tiers is transported in a box. Alternatively, a packaged product containing multiple jig-attached canned products 1D arranged lengthwise and widthwise and stacked in multiple tiers on a pallet and integrated with a film or sheet is transported. In a packaged product containing jig-attached canned products 1D in this manner, if the removal assisting portion 14x is excessively large, the removal assisting portion 14x of the microwave heating jig 10D for a certain jig-attached canned product 1D will interfere with the removal assisting portion 14x of the microwave heating jig 10D for the jig-attached canned product 1D adjacent thereto in the vertical, horizontal, or diagonal direction.

[0161] In the packaged article shown in Figure 22, square S indicates the smallest square circumscribing the orthogonal projection of removal assisting portion 14x onto a plane perpendicular to the height direction of jig-attached canned product 1D. Here, this square S coincides with the smallest square circumscribing the orthogonal projection of metal can container 21 (canned product 20A) onto said plane. Also, here, the orthogonal projection onto said plane of the portion of microwave heating jig 10D excluding removal assisting portion 14x approximately coincides with the orthogonal projection onto said plane of metal can container 21.

[0162] In this way, it is preferable that the smallest square S circumscribing the orthogonal projection of removal assisting portion 14x onto a plane perpendicular to the height direction of jig-attached canned product 1D has the same dimensions as or is smaller than the smallest square circumscribing the orthogonal projection of metal can container 21 (canned product 20A) onto the same plane, since this prevents interference between removal assisting portions 14x as described above. Also, it is preferable that the smallest square circumscribing the orthogonal projection of removal assisting portion 14x onto a plane perpendicular to the height direction of microwave oven heating jig 10D has the same dimensions as or is smaller than the smallest square circumscribing the orthogonal projection of the portion of microwave oven heating jig 10D excluding removal assisting portion 14x onto the same plane.

[0163] The dimensions of the protrusion included in the removal assisting portion 14x are preferably, for example, as follows. That is, in FIG. 22 , the distance between the first end A and the second end B, which are the two ends of the protrusion of the removal assisting portion 14x on the upper portion 11t side, is defined as width Lx1. Furthermore, the distance from the point on the contour of the protrusion of the removal assisting portion 14x that is located farthest from the upper portion 11t to the upper portion 11t is defined as protrusion length Lx2. Note that, here, protrusion length Lx2 is the distance from intersection point C to intersection point D, where a line passing through the midpoint between the first end A and the second end B and perpendicular to the line segment connecting the first end A and the second end B intersects with the contour of the protrusion on the upper portion 11t side and on the opposite side, respectively. When the width Lx1 and the protruding length Lx2 are defined in this manner, from the viewpoint of ease of gripping the removal assisting portion 14x and suppressing the interference of the removal assisting portion 14x, the width Lx1 is preferably in the range of 0.5 cm or more and Ls × √2 / 2 cm or less, and the protruding length Lx2 is preferably in the range of 0.5 cm or more and Ls × (√2-1) / 2 cm or less, where Ls means the length (cm) of one side of the square S.

[0164] From the viewpoint of ease of gripping the removal assisting portion 14x, it is more preferable that the width Lx1 be in the range of 0.5 cm or more and Ls × √2 / 2 cm or less, and the protruding length Lx2 be in the range of 1 cm or more and Ls × (√2-1) / 2 cm or less. In this case, the width Lx1 is, for example, in the range of 0.5 cm or more and 8 cm or less, and in another example, in the range of 0.5 cm or more and 7 cm or less. The protruding length Lx2 is, for example, in the range of 1 cm or more and 3 cm or less, and in another example, in the range of 1 cm or more and 2 cm or less.

[0165] Alternatively, from the viewpoint of ease of gripping the removal assisting portion 14x, it is more preferable that the width Lx1 is in the range of 1 cm or more and Ls × √2 / 2 cm or less, and the protruding length Lx2 is in the range of 0.5 cm or more and Ls × (√2-1) / 2 cm or less. In this case, the width Lx1 is in the range of 1 cm or more and 8 cm or less, and in another example, in the range of 1 cm or more and 7 cm or less. The protruding length Lx2 is in the range of 0.5 cm or more and 3 cm or less, and in another example, in the range of 0.5 cm or more and 2 cm or less.

[0166] Fig. 23 is a perspective view of a microwave oven heating jig according to a modified example of the third embodiment of the present invention. Fig. 24 is a perspective view of a canned food product with a jig attached, including the microwave oven heating jig shown in Fig. 23.

[0167] The microwave oven heating jig 10E shown in FIGS. 23 and 24 is similar to the microwave oven heating jig 10D described with reference to FIGS. 17 to 19, etc., except for the following points.

[0168] That is, in microwave oven heating jig 10E, removal assisting portion 14x includes four protrusions that each protrude in a direction away from support portion 11 and metal can container 21. Two of these protrusions are positioned so that the line connecting their centers passes through the center of the open end of microwave oven heating jig 10D. The remaining two of these protrusions are also positioned so that the line connecting their centers passes through the center of the open end of microwave oven heating jig 10D. Here, the line connecting the centers of the former two protrusions is perpendicular to the line connecting the centers of the latter two protrusions. The angle between these two lines is not limited to 90 degrees.

[0169] This modification also provides the same effects as the third embodiment. Furthermore, because microwave oven heating jig 10E according to this modification has four protrusions on removal assisting portion 14x, it also provides the following additional effects. That is, when microwave oven 100 has a turntable, microwave oven heating jig 10E, which has four protrusions on removal assisting portion 14x, is more likely to have the protrusions on removal assisting portion 14x in a position that is easy to grasp when removing jig-attached canned product 1E from the oven after heating, compared to microwave oven heating jig 10D, which has two protrusions on removal assisting portion 14x.

[0170] In this way, the number of protrusions that removal assisting part 14x has does not have to be two. The number of protrusions that removal assisting part 14x has may be three or more. Furthermore, the number of protrusions that removal assisting part 14x has may be one. For example, if removal assisting part 14x has only one protrusion, and this protrusion has a dimension that exceeds half the circumference of the opening of the microwave heating jig in the circumferential direction of the opening, the above-mentioned gripping is possible.

[0171] <Fourth Embodiment> The fourth embodiment provides another form of technology that is useful for facilitating the handling of canned products equipped with a microwave heating jig. Hereinafter, the fourth embodiment will be described, focusing mainly on the differences from the third embodiment.

[0172] Fig. 25 is a perspective view of a microwave heating jig according to a fourth embodiment of the present invention, and Fig. 26 is a side view of a canned food product equipped with the microwave heating jig shown in Fig. 25.

[0173] The microwave oven heating jig 10F shown in Figs. 25 and 26 is similar to the microwave oven heating jig 10D described with reference to Figs. 17 to 19, etc., except for the following points.

[0174] That is, in microwave oven heating jig 10F, removal assisting portion 14y includes two or more plate-like portions that fit along can body 21a of metal can container 21 when lower portion 11b of support portion 11 is placed between metal can container 21 and interior bottom surface W1 of the microwave oven. Here, microwave oven heating jig 10F includes two plate-like portions.

[0175] The two plate-shaped portions extend upward from the upper end of the upper portion 11t. These plate-shaped portions are positioned so that the line connecting their centers is aligned with the centerline of the microwave heating jig 10F. When removing a heated canned product 1F equipped with the microwave heating jig 10F from the microwave oven, for example, the can body 21a is grasped with one hand via the removal assisting portion 14y and carried out of the microwave oven. This embodiment can achieve the same effects as the third embodiment. This removal configuration also allows the heated canned product 20A to be removed from the microwave oven with one hand.

[0176] The dimensions of the plate-shaped portion included in the removal assisting portion 14y are preferably as follows, when the length of the plate-shaped portion in the height direction of the microwave heating jig 10F in Figure 25 is defined as Ly1 and the length in the direction perpendicular to the height direction as Ly2.

[0177] That is, the length Ly1 is preferably 0.5 cm or more from the viewpoint of ease of gripping the removal assisting portion 14y, and is preferably a length that does not cause interference of the above-mentioned removal assisting portion 14y when multiple jig-attached canned products 1F are stacked in multiple layers. The length Ly2 is preferably 0.5 cm or more from the viewpoint of ease of gripping the removal assisting portion 14y, and is preferably Lc / n (cm) or less. Here, Lc represents the circumferential length (cm) of the opening end of the microwave oven heating jig 10F, and n represents the number of plate-shaped portions included in the removal assisting portion 14y, and is an integer of 2 or more.

[0178] From the viewpoint of ease of gripping the removal assisting portion 14y, it is more preferable that the length Ly1 is 0.5 cm or more and the length Ly2 is 1 cm or more. In this case, the length Ly1 is, for example, in the range of 0.5 cm to 7 cm, and in another example, in the range of 0.5 cm to 6 cm. The length Ly2 is, for example, in the range of 1 cm to 27 cm, and in another example, in the range of 1 cm to 14 cm.

[0179] Alternatively, from the viewpoint of ease of gripping the removal assisting portion 14y, it is more preferable that the width Lx1 is 1 cm or more and the length Ly2 is 0.5 cm or more. In this case, the length Ly1 is, for example, in the range of 1 cm to 7 cm, and in another example, in the range of 1 cm to 6 cm. The length Ly2 is, for example, in the range of 0.5 cm to 27 cm, and in another example, in the range of 0.5 cm to 14 cm.

[0180] Fig. 27 is a perspective view of a microwave oven heating jig according to a modified example of the fourth embodiment of the present invention. Fig. 28 is a perspective view of a canned product with a jig attached, including the microwave oven heating jig shown in Fig. 27.

[0181] The microwave oven heating jig 10G shown in Figures 27 and 28 is similar to the microwave oven heating jig 10F described with reference to Figures 25 and 26, etc., except for the following points.

[0182] That is, in the microwave oven heating jig 10G, the removal assisting portion 14y includes four plate-shaped portions that fit along the can body 21a of the metal can container 21 when the lower portion 11b of the support portion 11 is placed between the metal can container 21 and the microwave oven interior bottom surface W1. Two of these plate-shaped portions are positioned so that a line connecting their centers passes through the center of the open end of the microwave oven heating jig 10G. The remaining two of these plate-shaped portions are also positioned so that a line connecting their centers passes through the center of the open end of the microwave oven heating jig 10G. In this case, the line connecting the centers of the former two protruding portions is perpendicular to the line connecting the centers of the latter two protruding portions. The angle between these two lines is not limited to 90 degrees.

[0183] This modified example also achieves the same effects as the fourth embodiment. Furthermore, because microwave heating jig 10G according to this modified example includes four removal assisting portions 14y, it further achieves the same effects as the modified third embodiment. That is, when microwave oven 100 has a turntable, microwave heating jig 10G, which has four plate-shaped portions of removal assisting portion 14y, is more likely to have the plate-shaped portions of removal assisting portion 14y in positions that facilitate gripping when removing jig-attached canned product 1G from the oven after heating, compared to microwave heating jig 10F, which has two plate-shaped portions of removal assisting portion 14y.

[0184] In this way, the number of plate-shaped portions that removal assisting portion 14y has does not have to be two. The number of plate-shaped portions that removal assisting portion 14y has may be three or more. Furthermore, the number of plate-shaped portions that removal assisting portion 14y has may be one. For example, if removal assisting portion 14y has only one plate-shaped portion and this plate-shaped portion has a dimension that exceeds half the circumference of the opening of the microwave heating jig in the circumferential direction of the opening, the above-mentioned gripping is possible.

[0185] Fifth Embodiment The fifth embodiment provides yet another form of technology that is useful for facilitating the handling of canned products equipped with a microwave heating jig. The following description of the fifth embodiment will focus mainly on the differences from the third embodiment.

[0186] Fig. 29 is a perspective view of a microwave oven heating jig according to a fifth embodiment of the present invention, and Fig. 30 is a side view of a canned food product equipped with the microwave oven heating jig shown in Fig. 29.

[0187] The microwave oven heating jig 10H shown in Figures 29 and 30 is similar to the microwave oven heating jig 10D described with reference to Figures 17 to 19, etc., except for the following points.

[0188] That is, in the microwave heating jig 10H, the removal assisting portion 14z includes a sleeve portion that surrounds the metal can container 21 when the lower portion 11b of the support portion 11 is placed between the metal can container 21 and the microwave oven chamber bottom W1. The sleeve portion extends upward from the upper end of the upper portion 11t. When removing a heated canned product 1H equipped with the microwave heating jig 10H from the microwave oven chamber, for example, the can body 21a is grasped with one hand via the removal assisting portion 14z to transport the canned product 1H outside the microwave oven. This achieves the same effects as the third embodiment. Furthermore, this removal configuration allows the canned product 20A, after being heated in a microwave oven, to be removed from the microwave oven chamber by grasping it with one hand.

[0189] When the length of the sleeve portion in the height direction of the microwave oven heating jig 10H in FIG. 29 is defined as Lz, the dimensions of the sleeve portion included in the removal assisting portion 14z are preferably as follows:

[0190] That is, Lz is preferably 1 cm or more from the viewpoint of ease of gripping of the removal assisting portion 14z, and is preferably a length that does not cause interference of the above-mentioned removal assisting portion 14z when multiple jig-attached canned products 1H are stacked in multiple layers. In one example, Lz is in the range of 1 cm or more and 7 cm or less, and in another example, is in the range of 1 cm or more and 6 cm or less.

[0191] Other modifications are possible for the microwave oven heating jig and the canned product with the jig according to the first to fifth embodiments.

[0192] For example, the structure described in one embodiment may be combined with the structure described in one or more other embodiments. For example, the arrangement of the recesses R described with reference to the microwave heating jig 10B may be adopted in the microwave heating jigs 10C to 10H. Furthermore, the microwave heating jigs 10A to 10C may be provided with any of the removal assisting portions 14x to 14z described above for the microwave heating jigs 10D to 10H.

[0193] As described above, the metal can container included in the canned product to be combined with the microwave oven heating jig may be a three-piece can or a two-piece can.

[0194] Each of microwave heating jigs 10A to 10H has a circular shape when orthogonally projected onto a plane perpendicular to its height direction. The orthogonal projection of the microwave heating jig onto a plane perpendicular to its height direction does not have to be circular. For example, the orthogonal projection of the microwave heating jig onto a plane perpendicular to its height direction may be a square, a rectangle, a square with rounded corners, or a rectangle with rounded corners.

[0195] The microwave heating jig can be distributed alone. Alternatively, the microwave heating jig can be combined with unopened canned products and distributed as a jig-attached canned product. In a jig-attached canned product, the number of microwave heating jigs and the number of canned products may be the same or different. In the latter case, the jig-attached canned product may include, for example, one microwave heating jig and multiple canned products.

[0196] The microwave heating jig can also be combined with empty metal can containers and distributed as a kit for canned products with a jig. In the kit for canned products with a jig, the number of microwave heating jigs and the number of metal can containers may be the same or different. In the latter case, the canned product with a jig may include, for example, one microwave heating jig and multiple metal can containers.

[0197] The following describes tests carried out in connection with the present invention.

[0198] <1> The effect of moisture on the occurrence of scorching or melting: A 0.6 mm thick polypropylene sheet was left in a room environment for a long period of time. Next, several square samples, each 10 cm on a side, were cut out from the sheet. The masses (initial masses) of these samples were measured, and then they were divided into groups A, B, and C.

[0199] For each sample in Group A, the following heating test was performed immediately after the initial mass measurement. A flat table-type microwave oven was used for the heating test. The sample was placed approximately in the center of the flat turntable. A metal can with its lid open and containing 70 g of tap water was placed on the sample. The metal can was a three-piece can with an aluminum lid, a steel body, and a steel bottom, an opening diameter of 72 mm, and a height of 30 mm. Microwave heating was performed for 30 seconds at 500 W in the microwave oven. Immediately after heating, the metal can was removed from the sample, and the entire sample was imaged with an infrared thermography camera. The maximum temperature of the sample was obtained from the image obtained. Furthermore, the sample after microwave heating was imaged with a conventional camera, and the image was observed. The sample after microwave heating was also visually examined for the occurrence of scorching or melting.

[0200] After measuring the initial mass of each sample in Group B, the sample was dried for 7 days in a hygrostat set at 50°C. The mass after drying was measured, and then the heating test described above was carried out. This resulted in the maximum temperature of the sample. The sample was then examined for the occurrence of scorching or melting using the same method as described above.

[0201] For each sample in Group C, after measuring the initial mass, the sample was dried for 7 days in a hygrostat set at 50°C. The mass after drying was measured, and the sample was then allowed to absorb moisture for 7 days in a hygrostat set at 50% RH and 23°C. The heating test was then performed to obtain the maximum temperature of the sample. The sample was then examined for scorching or melting using the same method as above.

[0202] Sheets made of different materials were also subjected to the same tests as for the polypropylene sheet, and the results are shown in Table 1 below.

[0203]

[0204] In Table 1, the abbreviation "PBS / PLA" represents a polybutylene succinate / polylactic acid blend resin. "A" indicates that no scorching or melting was observed in either the naked eye or the image of the sample. "B" indicates that no scorching or melting was observed in the image, but scorching or melting was not noticeable at first glance when the sample was observed with the naked eye. "C" indicates that no scorching or melting was clearly observed in the image, but scorching or melting was clearly noticeable at first glance when the sample was observed with the naked eye. "D" indicates that scorching or melting was clearly observed just by observing the image.

[0205] As shown in Table 1, no correlation was observed between the moisture content of the sheet and the maximum temperature. Also, no correlation was observed between the moisture content of the sheet and the occurrence of burning or melting.

[0206] <2> Effect of the type of jig material on the occurrence of burning or melting A microwave heating jig was created from the materials shown in Table 2 below. The microwave heating jig was created so that, when used, the distance from the bottom of the microwave oven to the metal can container would be increased to 1.0 cm. In Table 2, the abbreviation "A-PET" stands for amorphous polyethylene terephthalate, the abbreviation "POM" stands for polyacetal, the abbreviation "PA" stands for polyamide (here, nylon 66), the abbreviation "PBS / PLA" stands for polybutylene succinate / polylactic acid blend resin, and the abbreviation "PVDF" stands for polyvinylidene fluoride.

[0207] A paper box was also prepared as a microwave oven heating jig. The paper box was formed into a rectangular parallelepiped shape with a square bottom. The rectangular parallelepiped had a base of 6 cm and a height of 1.0 cm.

[0208] Next, the following heating test was conducted. A flat table-type microwave oven was used for the heating test. The microwave heating jig was placed approximately in the center of the flat table. A metal can container with its lid open and containing 70 g of tap water was placed on the microwave heating jig. The metal can container used was a three-piece can with an aluminum lid, a steel body and bottom, an opening diameter of 72 mm, and a height of 30 mm. Microwave heating was then performed in a microwave oven at 500 W for 60 seconds. After that, the microwave heating jig sample was photographed with a conventional camera, and the image was observed. The microwave heating jig sample was also visually observed to check for the occurrence of scorching or melting in the microwave heating jig sample. The results are shown in Table 2 below.

[0209]

[0210] The evaluation criteria for "burnt / melted state" in Table 2 are the same as the evaluation criteria for "burnt / melted state" in Table 1.

[0211] In addition to the evaluation results, Table 2 also shows the dielectric constant at 2.45 GHz and the dielectric loss tangent (tan δ) at 2.45 GHz. The dielectric constant of PTFE is a value at 10 GHz, but its dielectric constant at 2.45 GHz is in the range of 1 to 5. The dielectric constants of PVC, PMMA, and PVDF are values ​​at 1 GHz, but their dielectric constants at 2.45 GHz are in the range of 1 to 5.

[0212] As shown in Table 2, the dielectric loss tangent is 7.0 × 10 -3 The microwave oven heating jig made of the material below did not show any noticeable burning or melting. -3 The microwave heating jigs made of the following materials did not burn or melt.

[0213] <3> Effect of the number of recesses on the load-bearing capacity of the jig A computer simulation was conducted to investigate the effect of the number of recesses provided at the ridge line position on the load-bearing capacity of a microwave oven heating jig. In this computer simulation, the following conditions were assumed.

[0214] That is, the microwave heating jigs had a structure similar to that of microwave heating jig 10A described with reference to Figures 1 to 3. Each microwave heating jig had a diameter of 85.7 mm of a circle circumscribing the outline of the lower surface of reinforcing portion 12, a width W of 5.0 mm in a plane including the lower surface of reinforcing portion 12, a depth D of 4.9 mm in a plane including the lower surface of reinforcing portion 12, and an overall wall thickness of 0.30 mm. Each microwave heating jig was made of polypropylene, and its elastic modulus and yield stress were 1624 MPa and 31.6 MPa, respectively.

[0215] The metal can container is a three-piece can in which the double seamed portion at the top end and the double seamed portion at the bottom end have the same outer diameter. This allows the double seamed portion at the top end of the metal can container to abut against the abutment surface of the microwave heating jig when the microwave heating jig is attached to the bottom end of the canned product, and also allows the double seamed portion at the top end of the metal can container to abut against the abutment surface of the microwave heating jig when the microwave heating jig is attached to the top end of the canned product.

[0216] The double-seamed portion at the bottom of the metal can container has an inner diameter larger than the outer diameter of the bottom of the microwave heating jig. This allows the lower end of the microwave heating jig of the lower jig-attached canned product to be positioned within the area surrounded by the double-seamed portion of the metal can container of the upper jig-attached canned product when the canned products are stacked vertically, with the microwave heating jig attached to the top of the canned product. In other words, when stacked in this manner, the underside of the reinforcing portion 12 of the microwave heating jig of the lower canned product abuts against the underside of the center of the bottom of the metal can container of the upper canned product.

[0217] Each of the microwave heating jigs described above was attached to the top of a canned food product having the above-described structure, and another canned food product having the above-described structure was placed on top of the microwave heating jig so that the bottom end of the microwave heating jig was positioned within the area surrounded by the double seam at the bottom end of the canned food product. A load was then applied to each structure in the height direction until a 1 mm compression depth was achieved, and the maximum load was calculated as the compression load. The results are shown in Table 3 below.

[0218]

[0219] As shown in Table 3, when the number n of recesses R was within the range of 1 to 17, the compressive load increased as the number n increased. That is, when the number n of recesses R was within the range of 1 to 17, the load-bearing capacity increased as the number n increased. However, when the number n of recesses R exceeded 17, no further improvement in the load-bearing capacity was observed with an increase in the number n.

[0220] 1...canned product with jig, 1C...canned product with jig, 1D...canned product with jig, 1E...canned product with jig, 1F...canned product with jig, 1G...canned product with jig, 1H...canned product with jig, 10A...microwave heating jig, 10B...microwave heating jig, 10C...microwave heating jig, 10D...microwave heating jig, 10E...microwave heating jig, 10F...microwave heating jig, 10G...microwave heating jig, 10H...microwave heating jig, 11...support part, 11b...lower part, 11g...fitting part, 11m...middle part, 11p...convex part, 11t...upper part, 12...reinforcing part, 13...ridge part, 14x...removal assist part, 14y...removal assist part, 1 4z...removal assisting portion, 20...canned product, 20A...canned product, 21...metal can container, 21a...can body, 21b...can bottom, 21c...can lid, 21c1...can lid main body, 21c1'...can lid main body, 21c2...pull tab, 21e1...large diameter portion, 21e2...large diameter portion, 22...item, 22a...first food, 22b...second food, 100...microwave oven, 110...microwave oven main body, 111...cover body, 112...bottom plate, 120...door, A...first end, B...second end, C...intersection, CA...stacked body, CB...stacked body, D...intersection, dH1...height of overlapping portion between canned products, dH2...height of overlapping portion between canned products attached with jig, Hk...height of canned product, Ht...height of canned product attached with jig, L 1 ...Diameter, L 2 ...diameter, P...convex portion, R...concave portion, Rw1...first wall portion, Rw2...second wall portion, Rw3...third wall portion, Rw4...fourth wall portion, S...square, THk...total height of canned product, THt...total height of canned product attached to jig, W...width, W1...bottom surface of interior, W2...side surface of interior, W3...side surface of interior.

Claims

1. A non-metallic microwave heating jig used to place a metal can container inside the microwave oven at a wider distance from the bottom of the oven when heating an item contained in the metal can container in a microwave oven, the microwave heating jig comprising a cylindrical support part and a flat reinforcing part connected to one opening of the support part, and at the position of the ridge line connecting the support part and the reinforcing part, there are one or more recesses each recessed toward the inside of the microwave heating jig.

2. The microwave heating jig of claim 1, wherein the support portion includes a lower portion having a cylindrical shape, an upper portion having a cylindrical shape and an inner diameter at the lower end that is larger than the inner diameter at the upper end of the lower portion, and an intermediate portion that connects the upper end of the lower portion and the lower end of the upper portion and has an annular upper surface.

3. A microwave heating jig as described in claim 2, wherein the one or more protrusions formed on the inner surface of the microwave heating jig by the one or more recesses each have an upper surface that is equal in height to the upper surface of the intermediate portion.

4. A microwave heating jig as described in claim 1, wherein the concave structure consisting of one or more recesses does not have an axis of rotational symmetry at the center of the orthogonal projection of the microwave heating jig onto a plane perpendicular to the height direction of the microwave heating jig onto said plane.

5. A microwave heating tool as claimed in any one of claims 1 to 4, further comprising a removal assisting part that assists in removing the metal can container containing the heated item from the inside of the oven without contacting the metal can container or the support part, and the support part includes a part that is placed between the metal can container and the bottom surface of the oven when the item is heated in the microwave oven.

6. A microwave heating jig as described in claim 5, wherein the removal assisting portion includes two or more protrusions that each protrude in a direction away from the support portion and the metal can container when the portion of the support portion is installed between the metal can container and the bottom surface of the interior of the oven.

7. A microwave heating jig as described in claim 5, wherein the removal assisting portion includes two or more plate-shaped portions that conform to the body of the metal can container when the portion of the support portion is installed between the metal can container and the bottom surface of the interior of the oven.

8. A microwave heating jig as described in claim 5, wherein the removal assisting portion includes a sleeve portion that surrounds the metal can container when the portion of the support portion is installed between the metal can container and the bottom surface of the interior of the oven.

9. A microwave heating jig as described in any one of claims 5 to 8, wherein the smallest square circumscribing the orthogonal projection of the removal assistance portion onto a plane perpendicular to the height direction has the same dimensions as or is smaller than the smallest square circumscribing the orthogonal projection onto the plane of the portion of the microwave heating jig excluding the removal assistance portion.

10. The relative dielectric constant at 2.45 GHz is 5 or less and the dielectric loss tangent at 2.45 GHz is 7.0 x 10 -3 10. The microwave oven heating jig according to claim 1, which is made of the following material:

11. The microwave heating jig according to claim 10, wherein the material is a cured resin.

12. A microwave oven heating jig according to any one of claims 1 to 11, having one or more through holes in the wall.

13. A canned product with a jig, comprising the metal can container and the item contained therein, and the microwave heating jig according to any one of claims 1 to 12.

14. The jig-attached canned product according to claim 13, wherein the upper or lower end of the canned product is inserted into the support portion.

15. A canned product with a jig attached as described in claim 13 or 14, wherein the canned product has a double seam at its upper or lower end, and the inner diameter of the double seam is larger than the outer diameter at the lower end of the microwave heating jig.

16. A jig-attached canned product according to any one of claims 13 to 15, wherein the canned product and the microwave heating jig are arranged side by side in the height direction of the canned product, and the height Ht of the jig-attached canned product and the height Hk of the canned product satisfy the relationship shown in the following inequality (1): 0.9 x (n + 1) x Hk ≦ n x Ht ≦ 1.1 x (n + 1) x Hk (where n represents an integer in the range of 2 to 5).

17. The canned product with a jig according to claim 16, wherein the microwave heating jig has an overall cylindrical shape and is attached to the upper end of the canned product.

18. A packaged article comprising a plurality of jig-attached canned products stacked vertically and a packaging material containing or holding together the plurality of jig-attached canned products, each of the plurality of jig-attached canned products being a jig-attached canned product as defined in any one of claims 13 to 17.

19. A canned product kit with a jig, comprising the microwave heating jig according to any one of claims 1 to 12 and the metal can container.

20. A jig-attached canned product kit as described in claim 19, wherein the microwave heating jig is arranged in line with the height of the canned product when the jig-attached canned product, which includes the item and the metal can container containing the item, and the microwave heating jig, is distributed; and when the item contained in the metal can container is heated in a microwave oven, the metal can container is placed in the microwave oven with its distance from the bottom of the oven increased, and the height Ht of the jig-attached canned product and the height Hk of the canned product satisfy the relationship shown in the following inequality (1): 0.9×(n+1)×Hk≦n×Ht≦1.1×(n+1)×Hk (where n is an integer ranging from 2 to 5).

Citation Information

Patent Citations

  • JP1988037565U

  • Container for microwave oven

    JP1989037368A

  • Metal container for electronic range

    JP1989131634A

  • endoscope flexible tube

    JP1993020702U

  • car catcher

    JP1994001088U